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MAS 711 Installation & Operation

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1. FLYGT Overview Installation and Operation MAS 711 This publication contains the following topics Topic PYOlACG ousie menoin aa E eagnosin Mbeteaaeedcinaaye 7 General Safety Information sssenesesseesnsereeereessrenrnttreresnrnrerrrorssernnsrnrorrssrnsnrneet 9 Environme eae nonr seande ads ieiieadeee hemes ea ee ated ates eee ae 10 User Safety and Heallth 0 ccccceeeceeeecceeeeeeeeeeeeeeaeeeaeeeeeeeeeeeaaaaaaaeeeeeeeeeeaaaaaaes 11 WIA E E E E EE E N E E E ES 12 Warning SYMbOIS siiaiisisrassissisiansis iniangat aaa aaa a AANS 13 Product DESCrIDtION sice2cossiceeu si eae saver naa AARETE E RO 15 System COMPONEMS sts isctecesewecccesencseaesseeeccuad te veaes evs cena snedtansteesteuad teevaes teed ceaet 16 CONPIQUIATIONS seeen aa a EEEE ENAT 19 Monitoring Alternatives with F ygt PUMPS seesecceeecceeeereeereen 0 Base Unit INGICat OM eresas ees sec dead ies bagi E 21 INStANAtION PE E E E AT A A E ON 23 Installation Guideline soisssieniisi risinn naaa aiaa nakai 24 Connect the Unit sce scseeencnecsdesesidecenid enceaevecuatededeaedeyeduad a EAE N E ES 25 Connect to the Web Tool ssssssssssressessresrrerireesrstnrtrrressstnrnrereeesstnnnrererennt 44 First Setup Using the Web Tool 0ccccceeeeeeeeeeeeeeeeeeeeeeeeaaaaeeeeeeeeeeeeaaaaaeeees 52 First Setup Using the Operator Panel ccccecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaaaaaeeees 55 Use the Web 100M sessirnar uenn ENAA ARNAN ARA
2. 41 Installation Wiring Midrange Pumps 25 lead Sensor Cable FLYGT Sensor Component Sensor cable no 1 Base unit terminal block no Pump memory e RS 485 A 2 1 0 37 Pt100 Temperature measurement stator winding ph 2 Pt100 Temperature measurement stator winding ph 3 Pt100 Temperature measurement support bearing 2 VIS 10 Vibration sensor 3 If applicable attach screen to ground terminals in the e pump top and e electrical cabinet NOTE 1 If the sensor cable contains a green yellow lead that lead should not be connected 2 Communication port 37 38 for RS 485 is common to both pump memory and operator panel 3 VIS 10 is not applicable to pump type 3153 Terminal This is a wiring diagram of the sensor terminals section 2 used for a 25 lead sensor cable Diagram ri a 1 1 vv 42 FLYGT Installation Wiring Midrange Pumps 25 lead Sensor Cable Terminal This table describes the sensor terminals section 2 used for a 25 lead sensor cable Number 19 18 17 P Notused S O Pp nosa Pump curentransformerinput AAG a ee ce o Ground Temp measurement support bearing PHOO e Temp measurement main bearing Poo e fe Temp measurement stator winding ph3 P00 4 Ground Temp measurement main bearing stator winding ph 1 common ground Temp measurement stator winding ph 1 Pt100 Temp guard stator windings ph 1 3 ground Temp guard
3. Installation Guideline Guideline 24 This guideline gives an overview of the installation procedure All steps are described in detail in the separate sections in the Installation chapter This guideline only serves as an outline Follow these steps to make a complete installation and setup Read the entire chapter General Safety Information Comment This is important to prevent injuries to personnel and damages to the product If you choose to use the e web tool go to step 4 e operator panel go to step 5 e Connect to the web tool e Make the setup using the web tool Result The system is now ready to be used Make the setup using the operator panel Result The system is now ready to be used FLYGT Installation Connect the Unit Connect the Unit Topics in this This section contains the following topics Section e General Instruction Wiring Supply and Additional Inputs Outputs Wiring Modbus Communication Wiring Relay Outputs Wiring Large Pumps SubCab 12 lead Sensor Cable Wiring Large Pumps SubCab 24 lead Sensor Cable Wiring Midrange Pumps SubCab 12 lead Sensor Cable Alternative 1 Wiring Midrange Pumps SubCab 12 lead Sensor Cable Alternative 2 Wiring Midrange Pumps SubCab 25 lead Sensor Cable 25 Installation General Instruction FLYGT Base Unit Terminal Block 1 2 o y Ext 1 Ext 2 Power A B Go TD RD TD RD ma ias cea OO OO O O O O MAS 711
4. 3 e Set the gateway to be the same as the IP address above to activate dial up Comment The PPP IP address is by default set to 192 168 48 95 and the netmask to 255 255 255 0 These do usually not need to be changed 94 FLYGT Settings with the Web Tool Make Modem PPP Settings e Click Update and then Restart to use the updated settings Click Setup General configuration Ethernet 4 5 e Set the gateway to 0 0 0 0 e Click Update and then Restart to use the updated settings Click Setup General configuration Modem PPP If the ISP providing the email service requires login user name and password tick Set and enter the required information Click Update and then Restart to use the updated settings eeo If a GPRS modem is used click Test to test the modem status the GPRS modem status shows Signal status Signal level and Signal bit fail Click Update to see the new values Comment The GPRS connection will be lost during the test 95 Settings with the Web Tool Set Up MAS Network Overview FLYGT Set Up MAS Network Overview Instruction MAS network overview displays key data and alarm status from other units connected to the same network Follow these steps to set up the MAS network overview 1 Click Setup MAS network overview Result The MAS Network overview is opened EJMAS Web tool Microsoft Internet Explorer provided
5. Handle Database Information and Parameters Topics in this Section This section contains the following topics e Backup and Restore Parameters e Preserve Upload and Delete Measurement Data Backup and Restore Parameters Parameter Definition Make a Complete Backup of All Parameters 126 Parameter means all sorts of settings used internally by the program Parameters may control the program logic contain running data or simply text A system which has been set up for a particular application has a unique setting of parameters All the parameter settings can be downloaded and backed up This is done for instance prior to a program update or replacement of a base unit so that the base unit can be restored afterwards Follow these steps to make a complete backup of all parameters 1 Click Setup General configuration Backup Result The Backup window is opened FLYGT Operation Backup and Restore Parameters Restore All Parameters from a Backup File 2 3 _ _ mm ej MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Jog File Edt View Favorites Tools Help r Address http 10 78 22 15 mas htm bd Go Lab MAS 2 Alarm status af e FL Gestilvagen 33 Serial number 3165 985 00461139 MAS Web tool General configuration 2007 05 10 11 18 44 View Setup Update MAS network overview Unit information General settings Ethernet P
6. if v Terminal This table describes the sensor terminals section 2 used for a SubCab 12 lead sensor Description cable 2 vibration sensor no leakage sensor in junction box Terminal Type Description Number o es 17 Leakage in inspection chamber FLS Vibration or optional sensor input 4 20 mA Leakage in inspection chamber vibration common ground 40 FLYGT Installation Wiring Midrange Pumps 25 lead Sensor Cable Number is oS wo J fos situs SSCS fo f nosa o fos e Temp measurement main bearing Poo mo f 0S o e fosa so f fos S 4 Ground Temp measurement main bearing stator winding ph 1 common ground Temp measurement stator winding ph 1 Pt100 Temp guard stator windings ph 1 3 ground Temp guard stator windings ph 1 3 Thermal switches Wiring Midrange Pumps 25 lead Sensor Cable NOTE The wires of the sensor cable shall be connected to the cabinet connection block The numbers of the cabinet connection block will differ from the numbers of the base unit terminal block Wire This table shows the connection of the wires for a 25 lead sensor cable Connection Sensor Component Sensor cable no 1 Base unit terminal block no 17 FLS10 Leakage in inspection chamber Pt100 Temperature measurement main bearing Thermal switches Temperature E O E guard stator windings ee ee SE FLS Leakage in junction box 16 P100 Temperature measurement 8 3
7. Subnet mask Delat gateway D Use the following DNS server addiesser Prefened DNS server Alteinate ONS server The three first groups of the IP address must be the same for the unit and the computer This makes them part of the same subnet The number in the last group must be different to make them unique nodes in the network 45 Installation Make a LAN Connection FLYGT e Start a web browser for example Internet Explorer e Enter the IP address of the unit default is http 10 0 48 94 in the address field and click Enter Click Login The Login dialog box is opened Enter user name config and The web tool Quick overview is opened password default is ef56 in the login dialog box and click OK Make a LAN Connection Illustration This is an illustration of a LAN connection example with IP settings for two or more base Connection units and a computer in a network see the instructions below Example Subnet Q 7 i LAN 1 Hub Router F T Gateway IP address 10 0 48 254 i I IP address 10 0 48 94 IP address 10 0 48 95 IP address 10 0 48 96 Netmask 255 255 255 0 Netmask 255 255 255 0 Netmask 255 255 255 0 I Gateway 10 0 48 254 Gateway 10 0 48 254 Gateway 10 0 48 254 I N 7 Tg a m A i a A a a a a G SA N Instruction Choose one of the following methods to make a LAN connection e Make a LAN connection using a local computer e M
8. Thermal switches Temperature guard stator windings FLS Leakage in junction box 1 Pt100 Temperature measurement 8 S stator winding ph 1 Pump memory If applicable attach screen to ground terminals in the pump top and e electrical cabinet NOTE 1 FLS means either of leakage sensors FLS FLS10 FLS20 FLS30 depending on type of pump 2 Communication port 37 38 for RS 485 is common to both pump memory and operator panel 33 Installation Wiring Large Pumps SubCab 12 lead Sensor Cable FLYGT Terminal Diagram Terminal Description 34 This is a wiring diagram of the sensor terminals section 2 used for a SubCab 12 lead sensor cable p This table describes the sensor terminals section 2 used for a SubCab 12 lead sensor cable Number C a e OSCS SCSCS P Notused p Notused S P Notused Leakage in joncion bon LS eooo Ground Ground Leakage in junction box stator housing common ground Leakage in stator housing FLS k k ak oa M oo or N Ground Pump current transformer input ground 2 1 E L Notusea o L Notus o O L Notusea S common ground Temp measurement stator winding ph 1 Pt100 1 1 7 5 3 2 Temp guard stator windings ph 1 3 ground Temp guard stator windings ph 1 3 Thermal switches FLYGT Installation Wiring Large Pumps SubCab 24 lead Sensor Cable Wiring Large Pumps SubCab 24 le
9. Web pages 1 Web pages 2 Web pages 3 Web pages 4 Web pages 5 Temp stator ph 1 3 Note All options are not applicable to all the channels below For this reason not all positions in the respective menu tree branch are used for all channels 2 6 1 Sensor 2 6 1 1 Thermistor Thermal switch None 67 Use the Operator Panel Menu System FLYGT a Menu name Description Very high R gt 750 ohm Very high R gt 3000 ohm 68 FLYGT Use the Operator Panel Menu System Menu name Description Temp stator ph 2 Same structure as for Temp stator ph1 2 7 above Temp stator ph 3 Same structure as for Temp stator ph1 2 7 above Temp main bearing Same structure as for Temp stator ph1 2 7 above Temp support bearing Same structure as for Temp stator ph1 2 7 above 2 12 3 3 High Warning Pump stop Off 2 12 4 3 High Manual Automatic 2 12 5 Alarm delay ic 7 2 12 3 2 Very high Warning Pump stop Off 2 12 5 2 Very high 0 30s 2 12 4 2 Very high Manual Automatic 2 13 2 Alarm limits 2 13 3 6 Broken circuit Warning Pump stop Off 69 Use the Operator Panel Menu System FLYGT 70 l Menu name Description Leakage junction box Same structure as for Leakage stator housing 2 13 above Input source sensor CLS Water in oil FLS10 Insp chamber Note If you select e CLS the channel name is set to Leak water in oil e FLS10 the cha
10. e Technical specification MAS 711 Monitoring system e MAS Base unit Modbus protocol rev 1 2 3 e PAN 311 312 User manual e MRM 01 Installation and User Manual FLYGT Overview NOTE Table of Contents General Safety Information It is extremely important that you read understand and follow the warnings and safety regulations carefully before handling an Flygt product They are published to help prevent e personal accidents and health problems e damage to the unit e product malfunction Flygt assumes no liability for either bodily injuries material damages or economic losses beyond what is stated in this chapter This chapter contains the following topics Topic EEMVINOMIMOMG ia O avdec iw inv iciae eeoseiweendialeeeetav a 10 User Safety and Healt cccccccceseseeeeeeece anina aan a aaa 11 Warranty i cisiipesahinceedel EA OS 12 Warning Symbols kisstian aaien aa scant A tetatanceasedued ie NA 13 General Safety Information Environment FLYGT Environment The unit must be installed in an environment that is e sheltered e well ventilated and e non hazardous Temperature The unit must be used at a temperature within the minimum and maximum rate defined in accompanying technical data Disturbance Ensure that equipment causing serious disturbance is suppressed in the best possible way 10 FLYGT General Safety Information User Safety and Health User Safety and Health Int
11. wiring for Temp main bearing and Temp stator ph 1 enter a value corresponding to 1 5 X Meaa 4 e Click Update e View the result in the View Quick overview 88 FLYGT Settings with the Web Tool Compensate for Measurement Er ror due to Long Leads Calculate automatically and compensate Follow these steps to calculate the resistance automatically and compensate for measurement error due to long leads 1 4 Calculate the resistance automatically by entering the resistivity cable length and cross section area into the Calculation help field in Setup Temp stator ph1 for example For sensors using a common return lead wiring for Temp main bearing and Temp stator ph 1 tick Shared return lead Click Calculate Result The calculated value is automatically entered in the Lead resistance field e Click Update e View the result in the View Quick overview 89 Settings with the Web Tool Update the Internal Program FLYGT Update the Internal Program Three Program The internal program of the system is divided into three parts which can be updated Parts Upgrade File Instruction 90 separately Bootloader is used for program loading and flash memory programming e Firmware is the system software including measuring functions communication web server etc e Web pages include the HTML and Java code for the web pages The best way to update the program is to use a separate upgrad
12. FU Gesailvagen 33 Serial number 3165 985 00461139 MAS Web tool Quick overview 2007 05 10 11 01 55 View Setup Monitoring function Status Value Max Min Reset date MAS network overview Temp stator ph 1 3 OK 54 6 ohm 58 0 51 1 2007 03 19 Quick overview Temp stator ph 1 OK 36 9 C 54 7 21 4 2007 03 19 Rrra nica Temp stator ph 2 OK 35 4 C 51 5 20 5 2007 03 19 i i Temp stator ph 3 OK 35 7 C 50 7 20 9 2007 03 19 pea onan Temp main bearing OK 333 C 460 21 1 2007 03 29 Temp support bearing OK 33 4 C 45 5 20 9 2007 03 19 Sa ever ron Temp pump memory OK 37 7 C 46 4 0 0 2007 03 19 Temp stator ph 1 3 Leak stator housing OK 8 mA 9 8 2007 03 19 Temp stator ph 1 Leak junction box OK 8 mA 8 8 2007 03 19 Temp stator ph 2 Leak insp chamber OK 7 mA 7 7 2007 03 19 Temp stator ph 3 Vibraton OK 0 6 mm s 9 0 0 1 2007 03 19 Temp main bearing Pump current OK 0 0 A 31 5 27 1 2007 03 19 Temp support bearing Pump current ph 1 00A Cea Pump current ph 2 00A R Pump current ph 3 00A Eesti etator noes Current unbalance OK 0 0 16 0 09 2007 03 19 Leak junction box Voltage unbalance OK 0 2 28 0 0 2007 03 19 Leak insp chamber Pump voltage ph 1 231 8 V Vibraton Pump voltage ph 2 231 9 V Pump current Pump voltage ph 3 232 6 Y Current unbalance System voltage 401 0 Y oltage System power OK 0 0 kw 28 2 2 2007 03 19 ae uae System power factor OK 0 00 0 16 0 12 2007 03 19 Total energy counter 14064 2 kWh Secor Bowes ACION Total running time 589 3 h 2007 01 17 AZo
13. cee eeeeeeeeeeeeeeeeatteeeeeeeeeeees 28 Wiring Modbus Communication ccccceccceceseeeeeeeeeeeeeeeaeeeeeesaeeeeeeseaeseessaaaes 29 Wiring Relay Output recs teccscsadencaede ireeatesebicdicceteunadadeenccede aea aE EOE 32 Wiring Large Pumps SubCab 12 lead Sensor Cable ccceeseseeeeeeeeeeees 32 Wiring Large Pumps SubCab 24 lead Sensor Cable cceecssteeeeeeeeeeees 35 Wiring Midrange Pumps SubCab 12 lead Sensor Cable Alternative 1 37 Wiring Midrange Pumps SubCab 12 lead Sensor Cable Alternative 2 39 Wiring Midrange Pumps 25 lead Sensor Cable 0 ceeeeeeeeeeeeeeeeeeeeeees 41 Connect to the Web TOO cccccccseececeeeeeeeeeeeeeeeeeeaeeeeeeeaeaeeeeeseaeeeeesaeeeeeeaaeneeeeaa 44 General INStruCtion iiscccsaavccccweavscns seavacdceavsenssaneeede wenvaced sennacec wea dedd weneecdewennaeede 44 Make a Direct Connection cccccccccneeceeeceeeeeeeeeeeeeesaeeeeeesaeeeeessaaeeeeesaneeees 44 Make a LAN Connection cccccecccccceeeeeecaeeeeeeeaeeeeeeeaeeeeeeeaeeeeeesaaneeeesaaaeeees 46 Make a Modem Connection 0 ccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaaaaaeeeeeeeeeeeaaaaaeeees 50 First Setup Using the Web Tool 00cccccceeeeeeeeceeeeeeeeeeeeeeaaaaeeeeeeeeeeeeaaaaaneeeeeeeees 52 First Setup Using the Operator Panel ccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaaaaaeeeeeeeeees 55 23 Installation Installation Guideline FLYGT
14. for stator winding temperature in phases 2 and 3 e Analog temperature sensor Pt100 for support bearing temperature monitoring FLYGT Product Description Base Unit Indication Base Unit Indication Illustration Light emitting diodes LEDs in the front are used for communication and relay indication This is an illustration of the base unit LEDs 1 2 3 4 5 6 7 8 9 amp Ethernet i A B Go Link LAN Soe ae O O O Monitoring and Status LED Indication This table describes what the base unit LEDs indicate Description LED Description Type name 1 Link Ethernet connection status a um Ethernet Connection to LAN or PC 2 LAN Data communication for web access indication communication with APP FMC a PORNE or PLC Ext 1 and with Power analyzer Ext 2 e RD Recewvedaa communication with operator panel and pump memory e me a Pumpstop B Warning Alarm relay indication o eo Greenlight 0K Pump contactor intenock reay 21 FLYGT Installation Overview Table of This chapter contains the following topics Contents Topic Installation Guidelihe cssiesccsssencceseceucodsenged ondesavesnseseudcnaueed cdabeaveweauiedvesnsyevenepieeeds 24 Connect the UNN sicceccsentachovarssuod sanenccnadedeadiariacdets ARRAES RAAR EAEE NENAS Ee ARASEN RRA 25 General INStruCtion eessen eanan EEEREN EELA EEANN RT NEGEREN KENE 26 Wiring Supply and Additional Inputs Outputs
15. 2 20A 2 20A System log Download file 2 Tick Set to enable setting of date time and time zone 3 os Enter the name of the pump station in the text boxes will appear at the top of the web pages Enter the postal address of the pump station also displayed at the top of the pages If required set the date time time zone and temperature unit Note Alarm limits are not automatically updated when the temperature unit is changed Click Update Press F5 to view the changes of the text at the top of the pages blue field 79 Settings with the Web Tool Configure Communication RS 485 Modbus FLYGT Configure Communication RS 485 Modbus Instruction Follow these steps to switch the RS 485 Modbus communication on and off and to configure the communication 1 Click Setup General configuration RS 485 Modbus Result The RS 485 Modbus communication window is opened EJ MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure aA File Edit View Favorites Tools Help i Address http 10 78 22 15 mas htm Go Lab MAS 2 KA Ges lv gen 33 P ITT Industries Serial number 3145 985 00461139 SS Engineered for life General configuration 2007 10 09 12 55 36 View Setup Update MAS network overview Unit information General settings Ethernet Backup Passwords Modem PPP Running statistics Program update Installation RS 48
16. 20 MA Tomp stator Total starts 540 2007 01 17 Digital 1 0 ports 4 20 mA Temp stator 4 0 mA 47 4 0 2007 03 30 Pump info Data log Reset minimax Applet ipt plot PlotApplet started Internet Window Description This table describes the main sections of the web tool window ie Mode selection View or Setup 2 General information Pump station name and address pump type and serial number FB Alarm indication A or B level ss Function selection Quick overview in View mode in this example Side bar menu Available functions depend on selected mode View or Setup The web tool has two basic modes of operation View and Setup e View is used to get a general picture of the pump status alarm handling and for analysis of measurement results e Setup is used to set up monitoring channels communication ports and service request It is also used to manage logged data backup deletion export 57 Use the Web Tool Overview FLYGT Access Levels and Default Password Access Level Operator Limitations Instruction Refresh Web Pages or Reload Web Tool 58 There are two access levels determining the scope of possible actions for the user Access level is determined at login and is entered as User name e User name Config gives access to all setting and viewing possibilities e User name Operator offers all viewing possibilities but limited access to settings Default password The default passwor
17. C e E MAS network overview Unit information General settings Ethernet Backup Passwords Modem PPP Running statistics Program update Installation RS 485 Modbus Relay modules MRM 01 Email settings Temp stator ph 1 3 Ethernet settings Temp stator ph 1 MAC address 00 30 5E 02 00 4D Temp stator ph 2 IP address 10 0 48 94 I Via DHCP Temp stator ph 3 Netmask 255 255 255 0 Romp man peang Gateway 10 0 48 254 Temp support bearing Temp pump memory Press Update and then Restart to use the updated settings Restart Leak stator housing Leak junction box DNS settings Leak water in oil ONS Server 1 IP address 10 63 28 8 Vibration DNS Server 2 IP address 10 63 28 9 PARCEL DNS Server 3 IP address 0 0 0 0 Current unbalance Voltage unbalance Enter an IP address for the base unit that is compliant with the existing LAN check with the network administrator Enter the Netmask normally 255 255 255 0 check with the network administrator If the network consists of several subnets enter the IP address to the gateway hub router otherwise leave it blank Click Update and then Restart Comment If more than one unit is to be connected to the LAN the three first groups of the IP address must be the same for the different units This makes them part of the same subnet The number in the last rightmost group must be different for the units to make them unique nodes in the network 6 Connect the unit to
18. Error due to Long Leads n 86 Update the Internal Program ccceeeceeceeeeee eee eneeeeeeeaeeeesaaaeeeesaaaeeessaaaeeeesaaeees 90 Set Reload Time for Alarm and Quick Overview ccceeeeeeeeeeeteeeeeeeeeeeeeaaaees 92 Make Settings for Alarm Distribution through E mail reenen 93 Make Modem PPP SettingS ceceeeeeeeeeeeeeeeeeeeeeeaaeaeeeeeeeeeeesaaaaeeeeeeeeeeeeaaaes 94 Set Up MAS Network Overview cccccceeceeeeeeeeeee eee eeaeeeeeeeeeeeeeeaaaaeaeeeeeeeeeeeeaaaaes 96 Set Up MAS Relay Module 00cc ccceeeeeeeeeeeeeeeeeeeeeeaaeaeeeeeeeeeeeeaaaaaeeeeeeeeeeeaaaes 97 75 Settings with the Web Tool Change Password FLYGT Change Password Instruction Follow these steps to change the password 1 Log in at access level config user name config default password ef56 Comment It is also possible to set the password for the operator panel can also be done from the operator panel menu system The default password for the operator panel is 1234 2 Click Setup General configuration Passwords Result The Password window is opened _ o EJMAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Oleg File Edt View Favorites Tools Help RP Address http 10 78 22 15 mas htm x Ej co Lab MAS 2 F Gesailvagen 33 ITT Industries Serial number 3165 985 00461139 Engineered for lite MAS Web tool General configuration 2007 05 10 11 0
19. Properties If the option Use the following IP address is used write down the existing IP address to be able to restore the IP settings of your computer later Tick Use the following IP address and enter an address in the IP address field Use for example computer IP address 10 0 48 4 if the MAS default IP address is used 10 0 48 94 e Set Subnet mask to 255 255 255 0 e Click OK and close the dialog boxes Local Area Connection Status Ax General Support Status Connected Duration 00 40 22 Speed 1 0 Gbps Properties_ Disable 4 Local Area Connection Properties General Authentication Advanced Connect using M89 Broadcom NetXlreme 57x Gigabit C Tonfigas This egnnection uses the following items 4 005 Packet Scheduler a A W AEGIS Protocol IEEE 8021x v3 1 0 1 Mintemet Protocol TCP IP x lt gt Instat Propesties phe miszion Control Protocol Intemet Protocol The defaut wide area network protocol that provides communication across diverse interconnected networks E Showy icon in notification area when connected C Notiy me when this connection has fmited or no connectivity ok Cancel Internet Protocol TCP IP Properties ari General You can get IP settings assigned automatically your network supports thes capabilty Otherwire you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically
20. Relay Module Terminal Description This table describes the pump memory terminals Terminal Type Description number RS 485 Modbus slave Supply ground This table describes the operator panel terminals number round Supp ground B Local 8 RS 485 Modbus slave This table describes the Power analyzer terminals PAN 311 PAN 312 Description Terminal Terminal number number 112 8 RS 485 Modbus slave Receive data Rx A e e Re485 Modbus slave Receive data 10c This table describes the Relay module terminals Terminal Type Description number 31 Installation Wiring Relay Outputs FLYGT Wiring Relay Outputs Illustration This is an illustration of section 6 of the base unit terminal block o A B ma ea Terminal This table describes the terminals for the relay outputs number Wiring Large Pumps SubCab 12 lead Sensor Cable NOTE The wires of the sensor cable shall be connected to the cabinet connection block The numbers of the cabinet connection block will differ from the numbers of the base unit terminal block 32 FLYGT Installation Wiring Large Pumps SubCab 12 lead Sensor Cable Wire This table shows the connection of the wires for a SubCab 12 lead sensor cable Connection Sensor Component Sensor cable no Base unit terminal block no FLS Leakage in stator housing 1 Pt100 Temperature measurement main bearing
21. Relay Monitoring channel Action priori Relay Monitoring channel Action priority Temp main bearing R2 Temp pump memory A Pump stop Temp support bearing RS Leak water inoi cers Temp pump memory Leak stator housing fs R4 Pump current A Pump stop Eo Relay module 3 Relay module 4 EREE mol Activate E Activate E Fat current Relay Monitoring channel Action priority Relay Monitoring channel Action priority A SE R1 Vibration A Pump stop R1 Current unbalance A Pump stop Voltage unbalance R2 Temp stator ph 2 A Pump stop R2 Voltage unbalance A Pump stop System power R3 Temp stator ph A Pump stop R3 System power A Pump stop System powerraetor R4 Temp support bearing A Pump stop R4 System power factor A Pump stop Temp main b output Digital 1 0 ports Relay module 5 Relay module 6 Pump info Activate E Activate E Data log Relay Monitoring channel Action priority Relay Monitoring channel Action priority General configuration R1 Leak stator housing B Warning R1 Temp stator ph 1 B Warning R2 Leak junction bo B Warning R2 Leak stator housing B Warning R3 Temp stator ph 1 3 B Warning R3 Leak water in oil B Warning R4 Temp main bearing B Warning R4 Pump current B Warning Relay module 7 Relay module 8 Activate m Activate r Relay Monitoring channel Action priority Relay Monitoring channel Action priority R1 Vibration B Warning R1 Current unbalance B Warning R2 Temp stator ph 2 B Warning R2 Voltage unbalance B Warni
22. Wait is displayed during the synchronization After synchronization Sync executed is displayed briefly and then menu Copy all from PM to MAS The base unit is now set up with the selection of sensors in the actual pump and the recommended factory alarm settings 140 FLYGT Operation Copy Data To From Pump Memory Using the Operator Panel Copy All Data It is possible to copy any recent changes or latest measurements immediately to the from MAS to pump memory for example before service to make sure the latest data is stored in the Pump Memory pump memory before removing the pump Follow these steps to copy all data from MAS to the pump memory Go to General config 2 5 in the Setup menu using up down arrow Press OK and use down arrow to enter menu Pump memory sync 2 5 6 Press OK and use down arrow to Execute sync is displayed enter menu Copy all from MAS to PM 2 5 6 2 Press OK to perform Copy all from MAS to PM Press OK to confirm e Wait is displayed during the synchronization e After synchronization Sync executed is displayed briefly and then menu Copy all from MAS to PM e The pump memory now contains the latest operation data 141 FLYGT Trouble Shooting Overview Table of This chapter contains the following topics Contents Topic Common Problems and Solutions ccccceccseeceeeeeceeceeeeeeeeeaeeeeeeeeeeteeueeeueens 144 Event Messages and A
23. Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Woe File Edit View Favorites Tools Help RP Q mx x a A JO search p Favorites O 2 D w LJA Address 4 http 10 78 22 15 mas htm E co Lab MAS 2 Ges llv gen 33 Serial number 3165 985 00461139 Temp stator ph 1 2007 05 10 14 19 55 View Setup Resistance measurement MAS network overview For temperature measurement with a Pt100 sensor and the use of adjustable alarm limits Rinnivig aiamallice Sensor Pt100 analog x Update Alarm settings Temp stator ph 1 3 Status Limit Action priority Temp stator ph 1 Broken circu gt 250 ohm B Warning Temp stator ph 2 Reset option Delay 0 30 s Automatic 1 v Tep ARS Very high A Pump stop Temp main bearing High gt 130 0 C B Wamning Automatic x 1 Temp support bearing oK ay Temp pump memory Leak stator housing Short circuit lt 60 ohm B Warning Automatic x 1 Leak junction box Leak insp chamber Graph settings Vibraton Y axis max value c emda Y axis min value 0 c Current unbalance ovens unbalance Compensation for long leads Syetem power Enter measured calculated lead resistance or use the calculation help below Press Update to use the updated settings System power factor 4 20 mA Temp stator Lead resistance fo Ja Digital 1 0 ports Pump info Calculation help for lead resistance Data
24. by Enterprise Infrastructure es Woe File Edt View Favorites Tools Help T Q sax Q x a A JO search 5 Favorites 4 A Be jw Fol Address B http 10 78 22 15 mas htm MIE Lab MAS 2 Gesallvagen 33 Serial number 3165 985 00461139 MAS network overview 2007 05 10 14 00 43 z Displays key data and alarm status from other MAS units connected to the same network View Setup MAS network overview Update Settings Running statistics Activate network data sharing Active vl Expected number of MAS units on the network this unit included 4 Temp stator pats HTTP port for Internet access to this unit Temp stator ph 1 Data transfer interval 10 seconds x Temp stator ph 2 MAS network overview reload time 10 seconds x Temp stator ph 3 Temp main bearing 2 e Select Active in the drop down menu to activate network data sharing e Enter the expected number of units on the network enables this unit to detect when other units on the network are down Comment Sharing and receiving information via the MAS network overview requires that the units are connected on the same side of any routers on the network 3 Enter this unit s assigned HTTP port in the router When directly connected to the LAN not via Internet this field can be left blank Comment To be able to follow a link from one unit to another when accessing the MAS network from the Internet a router with port forwarding must be used 4 e Enter the interval with which the data should be trans
25. dialog box is at my workplace and click Next opened Select Dial up connection in the Network Connection dialog box and click Next Enter a suitable name for your new connection and click Next Enter the number to the modem in the Phone Number to Dial dialog box you may have to add a 0 or a 9 to get a public line and click rr Next Porwend C Save this user name and password for the following users Diak 0123456789 v Dial cancel _ _ Properties Heb Make additional settings according to the instructions on the screen and click Finish Click Dial Result A message acknowledges that a connection is established Comment User name and password are not necessary here 50 FLYGT Installation Make a Modem Connection e Start a web browser e Enter the IP address of the unit default is http 192 168 48 95 in the address field and click Enter Enter user name config and The web tool Quick overview is password default is ef56 in the login opened dialog box and click OK 51 Installation First Setup Using the Web Tool FLYGT First Setup Using the Web Tool Instruction This instruction is applicable to an installation of e a new MAS e a MAS for retrofit of a CAS Follow these steps to set up using the web tool Detailed instruction in chapter Settings with the Web Tool ae user name config and password default is ef56 Change Pass
26. ife Pump current 2007 05 10 11 16 42 i Current is either measured with a current transformer CT in one phase connected to the Pump current input or with a View Setup separate Power analyzer module using three CT s transfering data to serial port Ext 2 Modbus RS 485 MAS network overview Running time and Number of starts are recorded either by current indicating on off or by using the digital Run input see Digital 1 O ports Running statistics Input source Pump current Power analyzer v Update Current transformer primary rating 40 A Temp stator ph 1 3 Temp stator ph 1 Automatic setup of alarm limits and graph settings at Update E Temp stator ph 2 Note If Data plate info is missing limits will be set to 0 Temp stator ph 3 Temp main bearing Alarm settings Temp support bearing Temp pump memory Status Action priority Reset option Delay 0 30 s Leak stator housing V gt JA A Pump stop v_ Manal v Leak junction box gt 33 0 JA B Warning x Automatic v 10 Leak insp chamber ae Vibraton OK Pump current Low lt 10 0 A Off x Automatic v 1 Current unbalance Very low lt 0 0 A Off iy Manual x 1 Voltage unbalance System power Graph settings System power factor y l io 420 mA Temp stator Fane NAK VAUS A Digital 1 0 ports Y axis min value 0 A Pump info Data log General configuration Done Internet 2 If y
27. log Resistance Resistivity 2 Length of sensor cable Wire cross section General configuration E Shared return lead Multiplies resistance by 1 5 if two Pt100 sensors share the same return lead in the sensor cable Resistivity Cu 0 0172 0 0172 N mm m Length of sensor cable 0 m Wire cross section 0 mm Calculate E Done Internet Measure and compensate Follow these steps to measure the resistance and compensate for measurement error due to long leads 1 Measure the resistance by putting a jumper close to the Pt100 sensor to short circuit and measure the lead resistance reaq from the MAS end See the illustration above 2 Enter the measured resistance value in the Lead resistance field by using the e web tool see illustration above or e operator panel use menu Compensation for long wires 2 7 6 3 e Click Update e View the result in the View Quick overview Calculate by hand and compensate Follow these steps to calculate the resistance by hand and compensate for measurement error due to long leads 1 Calculate the resistance by using the following formula rigaq Resistivity x 2 x Length of sensor cable Wire cross section 2 Enter the calculated lead resistance value in the Lead resistance field by using the e web tool see illustration above or e the operator panel menu Compensation for long wires 2 7 6 3 For sensors using a common return lead
28. log drop down menu and click Clear e Click OK to confirm 4 Result The cyclic memory database the alarm and event plot and the alarm and event log are deleted Click Setup Running statistics Result The Running statistics window is opened E MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure File Edit View Favorites Tools Help Address http 10 78 22 15 mas htm Lab MAS 2 Gesalivagen 33 Serial number 3165 985 00461139 MAS Web tool Running statistics 2007 05 10 12 57 28 View Setup Running statistics consists of MAS network overview e Total running time and Total number of starts e Counter log for 10 trip meter registrations of Running time and Number of starts e Time registrations for the 50 latest Start and stop occurencies Running statistics s B Histograms Teme stator PHAS Pump running time Reset Total Temp stator ph 1 Temp stator ph 1 Reset Total Temp stator ph 2 Temp stator ph 2 Reset Total Temp stator ph 3 Temp stator ph 3 Reset Total Temp man boring Temp main bearing Reset Total Temp support bearing A Temp pump memory Temp support bearing Reset Total Leak stator housing Temp pump memory Reset Total Leak junction box Vibraton Reset Total Leak insp chamber i i a b Vibraton A total histogram contains data collected since pump installation or latest reset The 12 month histograr
29. methods to restore all parameters from a backup file e Restore parameters using ftp file transfer protocol e Restore parameters using the Backup Update function Restore parameters using ftp Follow these steps to restore parameters from a backup file using ftp 1 Click Setup General configuration Program update Result The MAS update dialog box is opened 127 Operation Backup and Restore Parameters FLYGT oi EJMAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure m a X File Edit View Favorite c He a Address 4 http 10 78 22 15 mas htm x Go Lab MAS 2 Alarm status fa f Bs I FL Ges llv gen 33 Serial number 3165 985 00461139 MAS Web tool General configuration 2007 05 10 11 18 44 View Setup Update E MAS network overview Unit information General settings Ethernet Backup Passwords Modem PPP Running statistics Program update Installation RS 485 Modbus Email settings LOJ MAS update v 2 20 Jeg Temp stator ph 1 3 3 TERORS IP address Temp stator ph 2 Username case sensitive Temp stator ph 3 P J Temp main bearing assword case sensitive Temp support bearing Temp pump memory LO OOSA Web pages language 1 Leak junction box f Web pages language 2 Leak insp chamber c Vibraton Web pages language 3 Pump current F Web pages language 4 Current unbalance r a Web pages language 5 System power C Firmware System power factor c 4 20 mA
30. on a specific unit FLYGT Operation View Operation Data Using the Operator Panel Result A new browser is opened View Operation Data Using the Operator Panel View Status and Readings for a Channel monitoring channel Go to the menu of the applicable channel for example Temp stator ph 1 3 1 6 using down arrow Press OK Press down arrow to go to the menus that display min and max values of the channel 1 6 2 and 1 6 3 If desired reset the min and max values individually in their respective menus by pressing OK and confirming with OK View Running Statistics e Go to menu Pump total runtime 1 3 using down arrow Follow these steps to view status measurement reading and min and max reading for a The name Temp stator ph 1 3 and status OK High very high of the channel is displayed Result e Menu Value 1 6 1 is opened e The actual measurement reading of the channel is displayed in ohm in the example Comment Depending on type of channel sensor the display of actual measurement reading and status may switch places in the menu of the channel Value reset is displayed briefly Follow these steps to view running statistics Menu Pump counter runtime 1 3 1 is opened e Press OK to view the present value of the trip counter pump counter runtime that is the runtime since the trip runtime counter last was reset 123 Operation View Operation Data Us
31. relays and LEDs on the relay module s The pump sensors will be connected to the base unit and the base unit will monitor the pump and detect unhealthy conditions The individual alarms will be transmitted to LEDs and relays on the MRM 01 The configuration of what alarm that will trigger which relay on which module is done through the web tool Sensor configuration alarm limits and additional settings are also done in the web tool See MRM 01 Installation and User Manual for more information about setup and connection The base unit ingress protection is IP20 which means there is no protection against water Therefore it should be mounted inside an electrical cabinet The operator panel front has an ingress protection of 65 which means it withstands a water splash or jet if mounted in a panel or a cabinet door The back of the operator panel is IP20 FLYGT Product Description Configurations Configurations Configuration The system provides two alternative configurations useful for different situations Alternatives e the base unit factory default configuration for retrofit of CAS or e a pump specific configuration brought by the pump memory Default Since MAS might be used as sparepart for its predecessor CAS or for retrofit upgrade it Configuration is factory preset to fit as a CAS substitute In this factory default configuration the following for Retrofit of CAS Pump and Application Specific Configuration monitorin
32. stator ph 1 Temp stator max ph 1 3 None 2 23 3 A alarm relay output Make active Break active 2 23 4 B alarm relay output Make active Break active 2 23 5 Pump interlock output relay GO contact Break active 73 Use the Operator Panel Menu System FLYGT Part of Setup Menu Available Without Login 74 Only a very limited part of the Setup menu is available without login In the following description the menu numbers refer to the position in the menu system This table shows the part of the Setup menu system that is available without login 21 tmas SOS English Lang 2 Lang 3 Lang 4 Lang 5 z2 Menunavigaton SS SSSCSC SCS Active Inactive za fom ooo 2 3 1 Enter code default is 1234 The following menus 2 4 2 23 require correct password code FLYGT Settings with the Web Tool Overview Table of This chapter contains the following topics Contents Topic Change PaSSwor iieri niia eaaa i a aaa E eh tasers aaa E 76 Change the Display Language ccccceeeeeeeeeeeee ceca ee eeeeeeeeeeeeeaaaaeeeeeeeeeeeeeaaaaees 77 Set Unit Informations sssaaa EAEAN EE 79 Configure Communication RS 485 Modbus 0 eceeeeeeeeeeeeeeeeeeeeeeeeaaaaeeeees 80 Make a Manual Setting of a Monitoring Channel 000cceceeeeeeeeeeeeeeeeeeeeeeeenaes 82 Record Running Time and Number of Starts ccceceeeeeeeeeeeeeeeeeeeeeaaeeeeeeeeeeees 84 Compensate for Measurement
33. stator windings ph 1 3 Thermal switches 43 Installation Connect to the Web Tool FLYGT Connect to the Web Tool Topics in this This section contains the following topics Section General Instruction e Make a Direct Connection e Make a LAN Connection e Make a Modem Connection General Instruction Instruction Follow the steps below to connect to the web tool Select one of the following connection methods e Make a direct connection between a computer and base unit Ethernet and TCP IP Recommended for installation purposes e Make a LAN connection connect the base unit to a Local Area Network Ethernet and TCP IP e Make a modem connection connect a computer and the base unit using modem and PPP point to point protocol Connect to the web tool using the applicable instruction below Make a Direct Connection Instruction Follow these steps to make a direct connection between a computer and the base unit Connect a cross over ethernet cable Cross over Cat5E Ethernet Patch between the base unit and the cable with RJ 45 plugs on each end computer Follow step 3 8 below to set the IP address of the computer to match the present IP address of the unit 44 FLYGT Installation Make a Direct Connection 3 Click Start Control panel and double click Network connections Local area connection name Click Properties Select Internet Protocol TCP IP in the list and click
34. the plot function 119 Operation View Operation Data Using the Web Tool FLYGT View Running Statistics 120 Introduction Running statistics consist of e histogram data e start and stop registrations This data is saved both in the base unit and in the pump memory The base unit copies data to the pump memory every two hours Instruction Follow these steps to view running statistics 1 Click View Running statistics Result The Running statistics window is opened eae aaa aaa eee ETMAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Woe File Edit View Favorites Tools Help p A N Ar P Fs TA Q a 2D Psan Feres w JG Address 48 http 10 78 22 15 mas htm m ba 0 Lab MAS 2 Gesallvagen 33 Serial number 3165 985 00461139 Running statistics 2007 05 10 14 09 18 View Setup Histogram Counters Start and stop registrations MAS network overview Quick overview n Trend diagrams Histogram Temp stator ph 1 x Total x Update Running statistics Active alarms Alarm and event log Percentage of time Temp stator ph 1 3 Temp stator ph 1 45 0 Temp stator ph 2 ps mE Temp stator ph 3 k Temp main bearing 35 0 Time Temp support bearing 30 0 2634 hours Temp pump memory 25 0 Date for latest reset Loot senor hovel ae 2007 01 17 Leak junction box Leak insp chamber 15 0 Vibraton 10 0 Pump current 5 0 Curren
35. you want to return to the initial diagram FLYGT Operation View Operation Data Using the Web Tool View the Alarm The Alarm and event plot is used to study the course of events leading up to and and Event Plot surrounding an alarm Follow these steps to view the Alarm and event plot 1 3 Click View Alarm and event log Result The Alarm and event log window is opened E MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure AX Fie Edt View Favorites Tools Help v Qa O x 2 CD Oran eroe O I 22 w JG Address B http 10 78 22 15 mas htm Go Lab MAS 2 Ges llv gen 33 Serial number 3165 985 00461139 eb tool Alarm and Event log 2007 05 10 14 05 20 View Setup Acknowledge Download file Update MAS network overview A at s 2 y sv Quick overview Click a light blue alarm item below to view logged data 9 minutes prior to alarm and 1 minute after Trend diagrams Running statistics Monitored channel Status Priority Value Date Time Active alarms Temp stator ph 1 Very high A 55 0 C 2007 05 10 13 20 00 Alarm and event log Temp stator ph 1 High B 53 9 C 2007 05 10 12 35 56 Temp stator ph 1 3 Temp stator ph 1 Very high A 55 1 C 2007 05 10 12 26 35 Temp stator ph 1 Temp stator ph 1 High B 33 2 C 2007 05 10 11 51 03 rangi ation Ae Temp stator ph 1 OK 31 9 C 2007 05 10 11 47 40 7 i Temp stator ph 1 High B 54 0 C 2007 05 10 09 54 27 omp seror paa Temp stator ph 1 Very
36. 0 Reference See section Change and load selected parameters into the base unit above 3 Edit the text to the right of the rightmost colon This field contains the actual data plate text There are 12 parameters containing data plate text Select text lines and copy Click Setup General configuration Backup Paste the text into the Update field and click Update Result Update in progress is displayed above the Update window In a minute the text changes take effect refresh page to view changes The new data plate text is now entered into the base unit 129 Operation Preserve Upload and Delete Measurement Data FLYGT T MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Woke File Edit View Favorites Tools Help iit Address 4 http 10 78 22 15 mas htm Ms Go Lab MAS 2 Gesdillvagen 33 Serial number 3165 985 00461139 General configuration 2007 05 10 11 18 44 View Scie MAS network overview Unit information General settings Ethernet Backup Passwords Modem PPP Running statistics Program update Installation RS 485 Modbus Email settings Download data log Temp stator ph 1 3 Temp sisto part Backup all logged data Download file Renny stator en Download user settings S g Tomp stator pas Backup all user settings Running statistics Service log Data plate etc Download file Temp mai
37. 0 meters doubles the error The compensation method used is software compensation and does not require any additional leads The software compensation method requires that the lead resistance is estimated measured or calculated and entered into the system The system will then simply reduce the measured resistance values by the lead resistance prior to calculating the temperature Settings with the Web Tool Compensate for Measurement Er FLYGT ror due to Long Leads Lead Illustration Resistance This is an illustration of the lead resistance measurement method Measurement Method Rproo Nlead Measurement tools This table describes the main tools in the lead resistance measurement eee ee Le Instruction If the pump is placed at a distance from the base unit exceeding 30 meters the resistance in the leads must be entered as a compensation The resistance can be e measured e calculated by hand or e calculated automatically Note For the instructions below to apply the Pt100 sensors should be wired in accordance with the instructions Pt100 sensors to channels Temp main bearing and Temp stator ph 1 share a lead in the Subcab sensor cable The other channels should preferably use separate leads Illustration This is an illustration of the Temp stator ph 1 window example used in the instructions below 87 Settings with the Web Tool Compensate for Measurement Error due to Long Leads FLYGT i ET aj MAS
38. 11 18 44 ew MAS network overview Unit information General settings Ethernet Ba Passwords Modem PPP Running statistics Program update Installation RS 485 Modbus Email settings Temp stator ph 1 3 Download data log TONA AN pnd Backup all logged data Temp stator ph 2 Temp stator ph 3 Temp main bearing Download user settings Backup all user settings Running statistics Service log Data plate etc Download file Temp support bearing Copy template for configuration of another MAS monitoring channels modbus settings etc Download file Eomp pap Memory Clear user settings for restart Leak stator housing Clear all user settings Running statistics Service log Data plate etc Clear contig Leak junction box Ss A gt 1 gt 0 OovwmSS s sSsS5050 ao Leak insp chamber Update S Vibraton Pump current Current unbalance Voltage unbalance System power System power factor 420 mA Temp stator Digital 1 0 ports Pump info Data log General configuration Open file chooser 2 e Select Backup all logged data in the Download data log field e Click Download file Result The database bin file can now be restored into a base unit FLYGT Operation Preserve Upload and Delete Measurement Data Upload All Follow these steps to upload all measurement data Measurement 1 Click Setup General configuration Program update Data to a Resul
39. 3 43 ee ae ate MAS network overview Unit information General settings Ethernet Backup Modem PPP Running statistics Program update Installation RS 485 Modbus Email settings Password user access level operator Temp stator ph 1 3 Temp stator ph 1 Enter new I Set Temp stator ph 2 Reenter new Temp stator ph 3 A Temp main bearing Password user access level config Temp support bearing Enter new l Set Temp pump memory Reenter new Leak stator housing Leak junction box Password Operator panel Leak insp chamber Enter new 4 digits 0 9 F Set Vibraton Reenter new 4 digits 0 9 fa Pump current Current unbalance Voltage unbalance 3 e Tick Set and enter the new password for operator config or the operator panel e Confirm the new password by clicking Update 76 FLYGT Settings with the Web Tool Change the Display Language Change the Display Language Web tool Illustration menus os This is an illustration of the web tool menus used in the instruction below 1 3 E MAS Web tool Microsoft Internet Explorer provided by Enterprise Infragructure JE Edt yew Favortes Tools telp Ci N heto 1 10 78 22 15 mas hem x Eco in Lab MAS 2 ET Af E Ges iv gen 33 wy lustries es ee gt sre General configuration 2007 06 18 12 09 34 View Setup Update 4 MAS network overview Unit informati
40. 5 Modbus Relay modules MRM 01 Email settings 80 Temp stator ph 1 3 Temp stator ph 1 Temp stator ph 2 Temp stator ph 3 Temp main bearing Temp support bearing Temp pump memory Leak stator housing Leak junction box Leak water in oil Vibration Pump current Current unbalance Voltage unbalance System power System power factor Temp main b output Digital V O ports Pump info Data log General configuration Z done RS485 Modbus communication Pump memory Local Activate Active x Communication alarm B Warning x Operator panel Local Activate Active x Communication alarm B Warning x Relay modules Local Activate Active EA Communication alarm B Warning x Power analyzer External 2 Activate Active xj Type PAN312 PAN311WM14 iv Baudrate 9600 x Address Power Analyzer modbus ID 255 Communication alarm B Warning x Higher level controller External 1 Activate Active Baudrate 9600 A Modbus protocol MAS Modbus revision 2 mj Modbus answer timeout 2 0 seconds x Modbus exception code when busy No x Address MAS modbus ID g Press Update and then Restart to use the updated settings Restart 2 Select Active or Inactive in the Activate drop down menus to switch the communication on or off for the desired external unit 3 Pump memory Operator panel Relay module e Set the status of the communication alar
41. A value is flashing The value can be edited At startup At startup two windows are displayed sequentially showing 1 version of the operator panel program 2 version of firmware basic base unit program At keystroke time out If no keys are pressed in 5 minutes the display goes into automatic mode showing e pump current if the pump is on and a current transducer is fitted or e accumulated running time if the pump is off 61 Use the Operator Panel Browse the Menus FLYGT When an Alarm is Detected When an alarm condition is detected the display shows the event log which is a list of present and previous alarms and events 62 FLYGT Use the Operator Panel Menu System Menu System Setup and The main menu structure is divided into two major branches Setup and View in analogy View with the operating modes of the web tool Navigation A menu navigation help can be activated from the Setup menu Whenever a button is Help pressed the menu number is displayed briefly in the display showing the present position in the menu system see below View Menu As a general rule only channels enabled in the Setup menu are shown in the View menu In the following description the menu numbers refer to the position in the menu system Provided that the navigation help is activated the menu number is shown briefly in the display as reference This table shows an overview of the View menu system Poe Menu name Descript
42. ADNA 070312 Test shown Temp stator ph 2 Temp stator ph 3 Temp main bearing Temp support bearing Temp pump memory Leak stator housing Leak junction box Leak insp chamber Vibraton Pump current Current unbalance Voltage unbalance System power System power factor 420 mA Temp stator Digital 1 0 ports Download file Pump info Data log General configuration 2 e Enter service notes in the Service log edit field e Click Update Result File saved is displayed 3 Click OK Result The service log of the base unit is now updated The changes will be copied to the pump memory during the next automatic synchronization every 2 hours 4 If you want to copy the changes immediately see section Copy Data To From Pump Memory FLYGT Operation Set Service Interval Using the Operator Panel Set Service Service will be prompted according to the operator s own settings based on running time Interval number of starts or a fixed date Follow these steps to set the service interval 1 Click Setup Pump info Service Interval Result The Service interval window is opened EEE MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Cele File Edit View Favorites Tools Help u http 10 78 22 15 mas htm x E co Pump info 2007 05 10 12 58 31 View Setup Update MAS network overview Data plate Service log Pump memory Running statistics Serv
43. CtiONnS cccceeeeeeeneee eee ea eee ee tena eeeeeeaaeeeeeeaaeeeeeeaaeeeeeaaaeees 146 143 Trouble Shooting Common Problems and Solutions FLYGT Common Problems and Solutions Can Not Log In This table shows the indication of and solution for problems with logging in Can not log in e Check user name and password The user name must be used with the proper password The default password for config is ef56 for operator cd34 e It the default passwords are changed make sure you have the new password e Passwords are case sensitive e If you lose your password contact your local Flygt organization Can Not This table shows the indication of and solution for problems with connecting to the web tool Connect to the Web Tool Not possible to Follow the instructions in section Connect to the Web Tool connect to the web in chapter nstallation tool e Check the IP address and change it if necessary using the operator panel See Check and Change the IP Address in chapter Settings with the Operator Panel e If the IP address has been changed restart the base unit by briefly disconnecting the power supply Can Not View This table shows the indication of and solution for problems with viewing graphs Graphs e Can not view Install Java graphs e Go to www java com e Can not view e Download Java Runtime Environment free and install it Java applets Wrong Display This table shows the indication of a
44. Outputs Identify the applicable sensor configuration and connect the sensor cable to the cabinet connection block according to the applicable section below e Wiring Large Pumps SubCab 12 lead Sensor Cable e Wiring Large Pumps SubCab 24 lead Sensor Cable e Wiring Midrange Pumps SubCab 12 lead Sensor Cable Alternative 1 e Wiring Midrange Pumps SubCab 12 lead Sensor Cable Alternative 2 e Wiring Midrange Pumps SubCab 25 lead Sensor Cable Turn on the voltage to the unit Wiring Supply and Additional Inputs Outputs Illustration This is an illustration of section 1 of the base unit terminal block 28 FLYGT Installation Wiring Modbus Communication Terminal This table describes the terminals for supply and additional inputs outputs Description Terminal Type Description number Configurable output 4 20 mA Configurable output ground Wiring Modbus Communication llilustration This is an illustration of section 5 of the base unit terminal block 29 Installation Wiring Modbus Communication FLYGT Base Unit This table describes the Modbus communication terminals RS 485 of the base unit Description Fiber Local A RS 485 Operator panel Pump memory and Relay Module Modbus master Modbus master 30 FLYGT Installation Wiring Modbus Communication Pump Memory Terminal Description Operator Panel Terminal Description Power Analyzer Terminal Description
45. R ENNAN AARAA NNNSNN 57 Use the Operator Panel cccccceeeeeeeeeeeee eee paaa aiaa Aaii 59 Browse the MGNUS sie diciscccccees cee cnes save deen kna aa aA D a RNR 60 Men Syste Mursini ERE EEN ENE ONEA NENNEN 63 Settings with the Web TOOl ceeceeeeeeeeeeeteeeeeeeeeeeeeaaaaaaeeeeeeeeesaaaaaaeeeeeeeeeaaaes 75 Change PASSWOMK sic cescietena sd terni ai a a Ea EEKE aaa 76 Change the Display Language 0 cccceeeeceeeeeeeeeeeeeeeeaaeeeeeeeeeeeeeeaaaaneeeeeeeees 77 Set Unit Information iisip E E E E a aai 79 Configure Communication RS 485 Modbus sseseseissseeesseerrrrrreeerrsrrrrrreresn 80 Make a Manual Setting of a Monitoring Channel cccceeeeeeeeeeeeeeeeeeeeees 82 Record Running Time and Number of Starts ccceeeeeeeeeeeeeeeeeeeeeeeaaaeeeees 84 Compensate for Measurement Error due to Long Leads n 86 Update the Internal Program ceceeecceeeeeeeeneeeeeee eee eeeeaaeeeeeeaaeeeeeeaaaeeeeeaaaeees 90 Set Reload Time for Alarm and Quick Overview cceeeeeeeeeeeeeeeeeeeeeeeeees 92 Make Settings for Alarm Distribution through E mail 0 cceeeeeeeeeeteeeeeees 93 Make Modem PPP Settings cccceeeeeeeeeeee eee eeeeeeeeeeeeeeaaaaeeeeeeeeeeeeaaaaaeees 94 Set Up MAS Network Overview 0 cceceeeeeeeneeeeeeeeeeeeeaaaeeeeeeeeeeeesaaaaeneeeeeees 96 Set Up MAS Relay Module ccccceeeeee cece ceeeeeeeeeeeeeaaaeeeeeeeeeeesaaaaneneee
46. S Web tool Microsoft Internet Kxplorer provided by Enterprise Infrastructure Jog dit View Favorites Tools Help A hitp 10 78 22 15jmas htm Lab MAS 2 Serial number 3165 935 00461139 Quick overview 00000 2007 04 04 08 18 41 View Setup Monitoring function Status Value Max Min Reset date MAS network overview Temp stator ph 1 3 OK 54 8 ohm 58 0 52 5 2007 03 19 Quick overview Temp stator ph 1 OK 30 6 C 54 3 29 2 2007 03 19 4 maar Ten ainor na ok Bse te mme a iati emp stator pl 03 poriga neri Temp main bearing OK 28 8 C 459 273 2007 03 23 pt Temp support bearing OK 28 2 C 451 26 3 2007 03 19 Sa Temp pump memory oK 33 4 C 46 0 0 0 2007 03 19 Temp stator ph 1 3 Leak stator housing OK 8 mA 8 8 2007 03 19 Temp stator ph 1 Leak junction box OK 8 mA 8 8 2007 03 19 Temp stator ph 2 Leak insp chamber OK 7 mA 7 7 2007 03 19 Temp stator ph 3 Level OK 0 0m 17 01 _ 2007 03 19 Pump current OK 00A 31 4 27 1 2007 03 19 Temp main bearing Pi h1 00A T beari ump current pl Taso A RE Pump current ph 2 00A yia A Pump current ph 3 00A ga Current unbalance oK 0 0 38 09 2007 03 19 Lasi pmen her Voltage unbalance OK 02 03 0 0 2007 03 19 Leak insp Pump voltage ph 1 230 6 V Pump voltage ph 2 230 8 V Pump current Pump voltage ph 3 231 5 V 5 heel daira Ber FAOW 27 22 2007 0319 System power OK otage unbal E System power factor OK 0 00 013 012 2007 03 19 yaemp Total energy counter 13507 8 kWh eadal eostet Total running time 370 1 h 2007 01 17 4
47. See section Acknowledge All Active Alarms below Solid red An alarm is 1 Wait until the condition is A alarm or presently active and back to normal solid yellow acknowledged or Result The icon turns solid B alarm e green or e red yellow according to item 2 below An alarm with manual reset has been active acknowledged and returned to normal 2 Acknowledge the alarm condition again Result The icon turns solid green Acknowledge Follow these steps to acknowledge all active alarms All Active Alarms Click View e Active alarms or e Alarm and event log Click Acknowledge Result All active alarms are acknowledged 112 FLYGT Operation View and Acknowledge Alarms Using the Operator Panel View and Follow these steps to view and analyze an alarm Analyze Alarms If an alarm is active displayed by the alarm status icons A and B click e the icons or e View Active alarms Result The Active alarms list is opened and all currently active alarms are displayed If the alarm e is marked in light blue the seven latest alarms continue with step 4 e is not marked in light blue this short alarm information is the only information available Click the alarm Result The Alarm and event plot is opened and detailed information on the alarm is displayed Reference See View the Alarm and Event Plot in section View Operation Data using the Web Tool on how to use the alarm and eve
48. Temp stator IEEE Digital 1 0 ports Database Pump info c Backup Data log G I configurati eneral configuration Upload a id ll MR 2 Enter IP address User name and Password in the MAS Update dialog box 3 e Click the browse button to the right of the Filename field and select the backup par file e Select Backup and click Upload Restore parameters using the Backup Update function Follow these steps to restore parameters from a backup file using the Backup Update function 1 Click Setup General configuration Backup 2 Click Open file chooser below the Update window Result The File chooser dialog box is opened Applet fileReaderApplet started Internet i 3 Click Choose file and select the backup par file Result The search path of the file is displayed in the File chooser dialog box 4 Click Get file content Result The parameters are automatically entered in the Update window 5 Click Update 128 FLYGT Operation Backup and Restore Parameters Result Update in progress is displayed above the Update window The message Update OK confirms that the update is completed Change and Follow these steps to change and load selected parameters into the base unit Load Selected Parameters into the Base Open a file containing parameters for example the Backup par file with Unit Wordpad or Notepad Make changes to the parameters Select an
49. Update Result Recording of running time is enabled Run input pump on off Select Run input MAS in the Input source drop down menu and click Update Result Recording of number of starts is enabled 85 Settings with the Web Tool Compensate for Measurement Error due to Long Leads FLYGT Compensate for Measurement Error due to Long Leads Wire Resistance Measurement Error Example Compensation Method 86 A Pt100 sensor changes resistance with temperature and thus the base unit can measure the resistance to calculate the temperature The wiring from the system to the sensor and back adds resistance to the measurement and causes an error the temperature value shown will be higher than the actual temperature The longer and thinner the wires the larger the error in the measurement The wire resistance is proportional to the wire length and inversely proportional to the cross section Resistance Resistivity x 2 x Length of sensor cable Wire cross section The resistivity of copper is 0 0172 Qmm m If the distance between the pump and the cabinet is 50 meters and the Subcab cable is used 1 5 mm cross sectional area the error in the temperature measurement will be e 4 5 C 8 1 F for Temp main bearing and Temp stator ph 1 using a common return lead e 3 C 5 4 F for Stator ph 2 Stator ph 3 Support bearing using separate leads Note The error is proportional to the distance so a distance of 10
50. Web Tool in chapter Operation Make a Direct Connection in section Connect to the Web Tool in chapter nstallation 17 Disconnect the computer Result The system is now ready to be used 54 FLYGT Installation First Setup Using the Operator Panel First Setup Using the Operator Panel Instruction When setting up using the operator panel use the operator panel e menu system see chapter Use the Operator Panel and e menu navigation help Follow these steps to set up using the operator panel If you want to change the default language English press OK to enter edit mode and select the desired language Enter the default password 1234 and login to the protected part of the setup menus Result Menu Change password 2 4 is displayed Go to General config 2 5 and set the unit information e Date and time e Temperature unit by default C e MAS id unit number If there is e a pump memory in the system continue with step 6 of a CAS continue with step 7 Set communication to Active for the pump memory Perform Copy all from PM to MAS If a Power analyzer optional is used set its communication to Active EXT2 Use default parameters for baudrate id and type If a Higher level controller optional is used set its communication to Active EXT1 Select Modbus id to fit into the Modbus network MAS units are Modbus slaves Use the default baudrate Check with your network adminis
51. aaaeeeeeeeeeesaaaaaeeeeeeees 110 Alarm Indication and Listing cccceeeeeeeeeee sete e reece eeeeeeaeeeeeeeaaeeeeeeaaeeeeeaaaes 110 Analyze and Acknowledge Alarms Using the Web Tool 0eeeeeeeeeeeeees 112 View and Acknowledge Alarms Using the Operator Panel n c 113 View Operation Data 00 0 einen 115 General Informations sionismen aa Ea a iaso 115 View Operation Data Using the Web Tool 116 View Operation Data Using the Operator Panel eceeeeeeeeeeeeeeeeeeeeeeees 123 Handle Database Information and Parameters c eeccseeeeeeeeeeeeeeaeeeeeeenaeees 126 Backup and Restore Parameters ceceeeceseeeeeeeneeeeeeeaeeeeeeeaeeeeeeaneeeeeeananees 126 Preserve Upload and Delete Measurement Data cceeeeeeeeeeeeeeeeeeaes 130 Handle Pump Information and Service Functions cccceeeeeeeeeeeeeeeeeeeeeeeeees 135 Handle Pump Information and Service Functions Using the Web Tool 135 Set Service Interval Using the Operator Panel ceeeeeeeeeeeeeeeaeeeeeeeeees 137 Copy Data To From Pump Memory eeeeeeee eee eeeeeeeeeeeeeeeeeaaaeaeeeeeeeeeeeaaaeaees 139 Copy Data To From Pump Memory Using the Web Tool 139 Copy Data To From Pump Memory Using the Operator Panel 0 0008 140 109 Operation Handle Alarms FLYGT Handle Alarms Topics in this This section contains the following topics Section e General Informati
52. active acknowledged and reset alarms and events Light blue list items link to a plot function where you can view graphs of the data leading up to and before after the alarm Monitoring channels The monitoring channels currently available are between the next two yellow lines of the main menu Temp stator ph 1 3 to System power factor There are separate pages for each channel containing a chart showing logged data of desired resolution average values min and max Analog output Shows the present value of the 4 20 mA output Digital I O ports Shows the status of output relays and digital inputs Run and Reset Pump info Contains pump data plate info service log notes and when service will be prompted Data log A function to download measured data for export Present status and measurement results are shown in the Quick overview window for a quick analysis of the pump status Follow these steps to view status and measurement results 1 Click View Quick overview Result Present status and measurement results are shown in the Quick overview window There are separate columns for max and min display values since the latest reset FLYGT Operation View Operation Data Using the Web Tool Aaaa EJMAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure a X File Edt View Favorites Tools Help r Address 4 http 10 78 22 15 mas htm x Go Lab MAS 2 rc A ff B
53. ad Sensor Cable NOTE The wires of the sensor cable shall be connected to the cabinet connection block The numbers of the cabinet connection block will differ from the numbers of the base unit terminal block Wire This table shows the connection of the wires for a SubCab 24 lead sensor cable Connection Sensor cable no Base unit terminal block no Sensor Component FLS Leakage in stator housing 1 Pt100 Temperature measurement main bearing Thermal switches Temperature guard stator windings FLS Leakage in junction box 1 Pt100 Temperature measurement stator winding ph 1 Pump memory e RS 485 B 2 e RS 485 A 2 e Supply ground a MNI 0 uvija Oo N w oO e Supply 12V Pt100 Temperature measurement stator winding ph 2 Pt100 Temperature measurement stator winding ph 3 Pt100 Temperature measurement support bearing CLS Leakage in oil housing ys 10 verton sensor VIS 10 Vibration sensor a a a ee Le U a If applicable attach screen to ground Screen terminals in the pump top and e electrical cabinet 35 Installation Wiring Large Pumps SubCab 24 lead Sensor Cable FLYGT NOTE Terminal Diagram Terminal Description 36 1 FLS means either of leakage sensors FLS FLS10 FLS20 FLS30 depending on type of pump 2 Communication port 37 38 for RS 485 is common to both pump memory and operator pan
54. ake a LAN connection using the operator panel Make a LAN connection using a local computer Follow these steps to make a connection between a computer and the base unit over a Local Area Network LAN using a local computer 46 FLYGT Installation Make a LAN Connection 1 Contact a local network administrator to check if the IP address and additional ethernet settings of the base unit have to be changed before connecting to an existing LAN If the base unit IP address has to be changed continue with step 2 does not have to be changed continue with step 6 Comment The IP address and ethernet settings of the base unit must not interfere with existing network units e Make a direct connection according to the instruction above Make a Direct Connection Click Login Result The web tool login dialog box is opened e 3 Enter user name config and password default ef56 in the login dialog box and click OK Result The web tool Quick overview is opened 4 Click Setup General configuration Ethernet Result The Ethernet and DNS settings window is opened MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Loe file Edit Yiew Favorites Jools Help Ha Address http 10 78 22 15 mas htm x Go Lab MAS 2 Ges llv gen 33 Serial number 3145 985 00461139 General configuration 2007 10 09 12 55 36 View Setup
55. ance 2 20 System power factor 2 21 Current input MAS e Make additional settings to the channel See section Make a Manual Setting of a Monitoring Channel e Go to menu Transformer rating 2 17 7 and enter the primary rating of the current transformer used for calculation of a threshold level to determine whether the pump is on or off 106 FLYGT Settings with the Operator Panel Check and Change the IP Address Check and Change the IP Address Instruction Follow these steps to check and change the IP address e Go to menu Ethernet IP address 2 5 16 in the Setup menu using up down arrow e Check that the IP address is the same as in the web browser address field 2 To change the IP address press OK_ The text is flashing to enter edit mode and menu 2 5 16 1 3 e Change the first position of the IP address using up down arrow e Go to the next position using down arrow and change to the desired IP address e Press OK 4 Press OK to confirm the change Value saved is displayed briefly and then menu Ethernet IP address again 5 If the IP address is changed restart the base unit by disconnecting the power supply briefly 107 FLYGT Operation Overview Table of This chapter contains the following topics Contents Topic Handle Alarms is carciviverssteventetwin ies ease dead EAE EEr des EEA EEEE NETEN 110 General Information 0 ccccececceeteeeeeeeee eee eeeeeeeeeeeeeeeeeaa
56. asswords Modem PPP Running statistics Program update Installation RS 485 Modbus Email settings Download data log Backup all logged data Download file Temp stator ph 1 3 Temp stator ph 1 Temp stator ph 2 Download user settings erm ator Dis Backup all user settings Running statistics Service log Data plate etc Download file Temp main bearing h i Temp support bearing Copy template for configuration of another MAS monitoring channels modbus settings etc Download file Temp pump memory Leak stator housing Leak junction box Leak insp chamber Update Vibraton Pump current Current unbalance Voltage unbalance System power System power factor 420 mA Temp stator Digital 1 0 ports Pump info Data log General configuration Clear all user settings Running statistics Service log Data plate etc Clear config Clear user settings for restart Open file chooser Applet started internet In the Download user settings field click Download file to the right of the text Backup all user settings Running statistics Service log Data plate etc Create a directory and save the file Backup par Note It is recommended to give the file a specific name Reference If you want to make a complete backup of the system the database also has to be saved See section Preserve Upload and Delete Measurement Data Choose one of the following
57. ator Panel Set Unit Information FLYGT Set Unit Information Instruction Follow these steps to set unit information Go to General config 2 5 in the Setup menu The text is flashing using up down arrow Press OK to enter menu Clock 2 5 1 Press OK to enter edit mode Value saved is displayed Enter date and time using the arrows briefly and then menu Press OK and confirm the change with OK Clock again Go to menu Temperature unit 2 5 3 using The text is flashing down arrow Press OK to enter edit mode Select C or F using the arrows Value saved is displayed Press OK and confirm the change with OK briefly and then menu Temperature unit again Go to menu MAS id 2 5 4 using down arrow Value saved is displayed Enter the identification number using the briefly and then menu arrows MAS id again Press OK and confirm the change with OK 102 FLYGT Settings with the Operator Panel Retrieve Sensor Information from Pump Memory Retrieve Sensor Information from Pump Memory Instruction Follow these steps to retrieve sensor information from the pump memory Go to General config 2 5 in The text is flashing the Setup menu using up down arrow Press OK and use down arrow to enter menu Pump memory 2 5 5 Press OK to enter edit mode Select Active using the up down Value saved is displayed briefly arrow Press OK and confirm the change with OK Go to menu Pump memo
58. ber of times to Menu Language 2 1 is opened and go to the main menu the present language is displayed e Go to the Setup menu 2 e Press OK pa Press OK to enter edit mode The text is flashing e Change the language using up down arrow e Press OK 4 Press OK to confirm the change Value saved is displayed briefly and then menu Language again 100 FLYGT Settings with the Operator Panel Log in and Change Password Log in and Change Password Log in Without logging in the entire View menu but only a part of the Setup menu is accessible To access the rest of the Setup menu you have to log in using a password Follow these steps to log in e Go to Log in 2 3 in the Setup menu Position 1 of the password e Press OK to enter edit mode is flashing e Press up arrow once to enter the digit 1 e Move to the next position by using the right e Enter the rest of the password default is Menu Change password 1234 using up down right arrow 2 4 is displayed e Press OK Change Password e Go to Change password 2 4 in the Setup Position 1 of the password menu using up down arrow is flashing e Press OK to enter edit mode 2 e Press up arrow to enter the desired first digit e Move to the next position using right arrow e Enter the rest of the new password using up Value saved is displayed and right arrow briefly e Press OK and confirm the change with OK 101 Settings with the Oper
59. ble Alternative 2 NOTE The wires of the sensor cable shall be connected to the cabinet connection block The numbers of the cabinet connection block will differ from the numbers of the base unit terminal block Wire This table shows the connection of the wires for a SubCab 12 lead sensor cable 2 Connection vibration sensor no leakage sensor in junction box Sensor Component Sensor cable no 1 Base unit terminal block no FLS10 Leakage in inspection chamber Pt100 Temperature measurement main bearing Thermal switches Temperature guard stator windings 7 VIS 10 Vibration sensor 2 16 Pt100 Temperature measurement 8 2 3 stator winding ph 1 4 Pump memory e RS 485 B 3 39 Installation Wiring Midrange Pumps SubCab 12 lead Sensor Cable Alternative2 FLY GT Sensor Component Sensor cable no 1 Base unit terminal a aoa no Supply ground e ground If applicable attach screen to ground terminals in the e pump top and e electrical cabinet NOTE 1 If the sensor cable contains a green yellow lead that lead should not be connected 2 VIS 10 is not applicable to pump type 3153 3 Communication port 37 38 for RS 485 is common to both pump memory and operator panel Terminal This is a wiring diagram of the sensor terminals section 2 used for a SubCab 12 lead Diagram sensor cable 2 vibration sensor no leakage sensor in junction box
60. ble to set for function Next service at 2 5 2 3 1 e At running time and or and to activate the function e At date 2 5 2 3 2 138 FLYGT Operation Copy Data To From Pump Memory Copy Data To From Pump Memory Topics in this This section contains the following topics Section Copy Data To From Pump Memory Using the Web Tool e Copy Data To From Pump Memory Using the Operator Panel Data Copied The following data is automatically copied from MAS to the pump memory every 2 hours During Pump Pump data plate information Memory e Alarm settings Synchronization e Start and stop registrations e Histograms e Service log The same data that is copied during the automatic synchronization can be copied manually to and from the pump memory See instructions below Copy Data To From Pump Memory Using the Web Tool Copy All Data At first installation the base unit should be updated with the contents of the pump memory From Pump to upload factory settings of sensors and associated parameters alarm limits reset Memory to options etc If any changes are made to the pump memory during service the new MAS data should be uploaded to the base unit Follow these steps to copy all data from pump memory to MAS In the Manual pump memory synchronization Do you want to perform the field select Copy all from pump memory to synchronization is displayed MAS and click Copy Click OK Synchronization OK confirms whe
61. ction Temp stator ph 1 3 is setup to stop Monitoring Channel the pump that is an A alarm The protection function must also be set to manual reset not automatic 52 FLYGT Installation First Setup Using the Web Tool Use one of the following methods to enable recording of pump running time and number of starts e Power analyzer Click Setup Pump current and activate set the associated channels Pump current Current unbalance Voltage unbalance System voltage System power System power factor Current transformer Click Setup Pump current and select Pump current input MAS as Input source Run input pump on off Click Setup Pump current and select Run input MAS as Input source No possibility to record If there is no possibility to record starts and running time in the system continue with step 10 If the pump is placed at a distance from the base unit exceeding 30 meters e click Setup applicable channel channel using Pt100 sensor e measure the resistance in the leads or calculate a value and enter it as a compensation for long leads If you want to start fresh with an empty database no logged data e click Reset min max at the bottom of the Quick overview or go through all channels individually and click Reset min max e click Setup Data log select All and click Clear e click Setup Running statistics and click Reset ALL e reset energy recordings directly on the Power ana
62. d copy desired parameters Click Setup General configuration Backup Paste the parameters into the Update field and click Update Result Update in progress is displayed above the Update window The message Update OK confirms that the update is completed Enter Data Follow these steps to enter data plate text into the base unit and pump memory Plate Text In 1 Open a file containing parameters for example the Backup par file with Wordpad the Base Unit or Notepad and Pump E Memory 2 Extract cut parameters from p1004t0c0d1 up to p1004t0c0d12 containing data plate text Delete the other parameters pR p551t8c0d0 0 0 0 0 0 0 0 R p551t9c0d0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 RWE ploootocodd 1 ocod RWE p1003tOcOd0 2 20 RWE p1004tOcOd1 Serial number 3154 RWE p1004t0cOd2 Product_ number 3356 665 5094 RWE p1004t0cOd3 Approvals CE RWE p1004t0cOd4 Curve number 5 RWE p1004tOcOd5 voltage 400 v RWE p1004t0cOd6 Current 2 2014 RWE p1004tOcOd7 Delivery connection D RWE pl004tOcOd8 Rated power shaft RWE p1004t0cOd9 Input pogen RWE p1004t0cOd10 cos phi RWE p1004tOc0d11 weight 5 RWE p1004tOcOd12 Ambient temperature 40 degC RWE p1004tOc d13 RWE pl004t0cOd14 704 p1006tOcOd0 1 0 13049 512 2916 4388 1349 2835 1402 1426 938 pl ocOd20 Rue iplogetacodaais 0 pL007tOcOd0 52 1 0 0 3478 93128 0 620 0 782 0 198 0 377 0 179 0 181 0 123
63. d for e Config is ef56 e Operator is cd34 Although all settings can be seen in grey when logged in as operator the ability to change settings are limited for example e Settings in Setup mode e Global Reset of min max values in the Quick overview window Individual reset per channel is possible e Reset of counters Follow these steps to use the web tool 1 Click Login The Login box is opened 2 Enter user name operator or config and password default is cd34 or ef56 in the web tool login box and click OK Click View or Setup to select mode ES 4 Click a function channel in the main left menu The selected web page is displayed The web pages may load incorrectly and may have to be refreshed Choose one of the following options to refresh the web pages or reload the web tool e Right click the actual frame of the page to update and select Refresh or e Press function key F5 to reload the web tool This has to be done to put in effect settings such as changes to the sidebar text or general information text at the top blue field FLYGT Use the Operator Panel Overview Table of This chapter contains the following topics Contents Topic Browse the Menus Menu System 59 Use the Operator Panel Browse the Menus FLYGT Browse the Menus Operator Panel Illustration This is an illustration of the operator panel oO O MAS 711 Panel description This table gives an overview of th
64. e LED turns solid green e The first display row shows the channel that is affected by the event e Press OK to view the last occurring event menu 1 1 1 for example Leak Stator housing e The second display row describes the type of event for example Leakage A If there is an arrow in the lower right More information on the event is corner of the display press right displayed This information is typically arrow time of the event and value of the channel If you want to view the second to last event and so on go to menu 1 1 2 using down arrow 114 FLYGT Operation View Operation Data View Operation Data Topics in this This section contains the following topics Section General Information e View Operation Data Using the Web Tool e View Operation Data Using the Operator Panel General Information Introduction MAS is able to present data both with figures and diagrams Momentary data max and min values and recordings over a long time period can be viewed With the operator panel only momentary data and max and min values are presented To view other logged data a computer with a web browser is required Trend The system measures and stores data continuously in a cyclic memory on a first in first Diagrams out basis The highest resolution is one second which means that the system measures Database and stores measurement results each second To keep the amount of data within the limits of t
65. e file containing all parts of the software When using this file all parts of the software will be correctly updated to the latest version Note Contact your local Flygt representative to obtain the latest upgrade file The file is typically named MAS_A_upgrade_F224_ W224 B220_071004 exe File name description Language group in this case group A English German French Spanish Italian Firmware version in this case version 2 24 Web pages version in this case version 2 24 B224 Bootloader version in this case version 2 24 071004 Release date of the software version Follow these steps to update the internal program using the separate upgrade file Make sure that you have a connection between your computer and the base unit If you can access the MAS web pages your connection is confirmed FLYGT Settings with the Web Tool Update the Internal Program Run the update program by double clicking it Follow the instruction in the program e Make sure the unit is connected and online Close all web browsers accessing MAS Enter IP number in the topmost field default is 10 0 48 94 Enter password for config access level default is ef56 e Click Start Upgrade Note Do not interrupt the program disconnect or turn off the unit during the upgrade process MAS upgrade language group A English French German Italian and Spanish WARNING Do this program M st the upgrade starts and resto
66. e main bad of the operator panel pn eme pn oU Menu navigation Used to navigate through the menu system buttons including Esc and OK C Alarm reset button Used to acknowledge alarms and events Display Displays control parameters and alarms Maximum 2 rows x 20 characters 4o Alarm indication LED s Displays A alarm red and B alarm yellow Instruction This table shows how to browse the menus If you want to e select base menu information or e move the cursor to the left e select extended menu information or e move the cursor to the right 60 FLYGT Use the Operator Panel Browse the Menus Display Text Icons and Messages Display Information If you want to e advance one menu or e decrease a value or e advance among a set of alternative parameters move backwards one menu or increase a value or move back among a set of alternative parameters select next menu level or enter edit mode or acknowledge exit present menu level or exit edit mode acknowledge alarms and events Menu text and menu value Menu text is usually placed on the first display row and menu value on the second row Display icons and messages This table shows display icons and messages and their meaning Icon Message in the lower right corner of the display Sub menus are available An arrow in the lower right corner of the Extended information on the same menu display level is available
67. e to additional lead resistance in the Compensation for long leads field FLYGT Settings with the Web Tool Make a Manual Setting of a Monitoring Channel Reference See section Compensate for Measurement Error due to Long Leads 7 Click Update 83 Settings with the Web Tool Record Running Time and Number of Starts FLYGT Record Running Time and Number of Starts Conditions for Running time and number of starts are registered provided that either of the following Recording conditions is fulfilled Pump current is measured by means of a current transformer connected to terminals 11 12 or e Pump current is measured by means of a Power analyzer PAN 311 PAN312 or e If pump current is not measured a volt free contact connected to the Run Digital input terminals 23 24 is used to indicate pump on off Note If pump current is measured by means of a current transformer connected to terminals 11 12 make sure the transformer secondary rating is 1A AC Instruction Follow these steps to enable recording of running time and number of starts 1 Click Setup Pump current Result The Pump current window is opened _ _ rrro ej MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Woe File Edit View Favorites Tools Help T Address http 10 78 22 15 mas htm mj Ed So Lab MAS 2 A Ges lv gen 33 amp Y ITT Industries Serial number 3165 985 00461133 SS Engineered for
68. e unit have to be changed before connecting to an existing LAN If the base unit IP settings e has to be changed continue with step 2 e does not have to be changed continue with step 9 Comment The IP address and ethernet settings of the base unit must not interfere with existing network units 2 e Go to Log in 2 3 in the Setup menu e Press OK to enter edit mode Result Position 1 of the password is flashing 3 e Press up arrow once to enter the digit 1 e Move to the next position using right arrow Enter the rest of the password default is 1234 using up and right arrow Press OK Result Menu Change password 2 4 is displayed e A Go to General config 2 5 in the Setup menu using down arrow Press OK to enter menu Clock 2 5 1 Go to menu Ethernet IP address 2 5 16 using down arrow Comment If more than one unit is to be connected to the LAN the three first groups of the IP address must be the same for the different units This makes them part of the same subnet The number in the last rightmost group must be different for the units to make them unique nodes in the network e e ego 6 Enter an IP address for the base unit that is compliant with the existing LAN check with the network administrator e Press OK to enter edit mode e Change value in position 1 using up down arrow e Go to position 2 using right arrow and change value FLYGT Installation Make a LAN Connection e Change all pos
69. eeeeeeeeeeeeeeeeeeeeeeeeeeaaaaneeeeeees 144 Event Messages and Actions cceccceeeeeeeaeeeeeeeaeeeeeeeaaeeeeeeaaeeeeeeaaeeeeeeaaanees 146 Contact Information skere ieren aa iane a eaaa aaa aane Eeee 149 FLYGT Overview FLYGT Purpose Recipient Product Documentation Abbreviations Reference Preface The purpose of this manual is to give the reader an overview of how to install and set up the MAS 711 The manual is principally intended for Flygt e service departments and e customers The policy of the Flygt documentation department is to develop as user friendly product information as possible Please inform us if this manual e lacks information that would make the operation of the product easier or e contains information that is irrelevant to the operation of the product This table shows some of the abbreviations that may be found in this manual Abbreviation Meaning S Automatic Pump Pilot Pump controller Control And Status Old pump monitoring system replaced by MAS CLS Capacitive Leakage Sensor Detects the presence of water in the oil chamber Flygt Leakage Sensor Float switch for detection of liquid Flygt Mactec Control Pump controller Monitoring And Status Pump monitoring system MRM 01 MAS Relay Module PLC Programmable Logic Controller General purpose programmable controller More information about the MAS 711 and how to handle it is available in the following documents
70. eeees 97 Overview FLYGT Settings with the Operator Panel sssseseesesirssseseststrrriersesttrrrrrrtnnstsnnrrrneneseernnne 99 Change the Display Language cceeeeeeeeeeeeeeeeeeeeeeeaaaeeeeeeeeeeeeaaaaaneeeeeeees 100 Log in and Change Password iiiiirirititititittttttt ttrt 1rEtEtErEEEEEEEEEEEEEEEEEE 101 Set Unit Information irsana E A EE 102 Retrieve Sensor Information from Pump Memor ccceeeeeeeeeeeeeeeeeeeeeeeaes 103 Make a Manual Setting of a Monitoring Channel sssssesssssseseserrrrresesrerrerrnns 104 Record Running Time and Number of Starts a se rreren 105 Check and Change the IP Address 0 cccccccceeeeeeeeeee eee eaaeeeeeeeeeeeeaaaaenneneeeees 107 Operation a iseiscvadeecead cece ieusadencuncateedeumedaned bets Hi vned ens Eaa dnabane dM aT uate aaa eied 109 Handle Alaris sorasa shave he ice ck nen ied ve cn ued denna ee veny als cx ceeeayas vernal denote ven ubexee 110 View Operation Data nccccsive decesenmatdestne teeatesnaeasshne aa been tenbae a e 115 Handle Database Information and Parameters ccseeeeeeneeeeeeeaeeeeeeaeeeees 126 Handle Pump Information and Service Functions ccceeeeeeeeeeeees 135 Copy Data To From PUMP M MO ccceeeeeeeeeeeeeeeeeeeaaeeeeeeeeeeeeaaaaeneeeeeeees 139 Trouble SNOIN Gis fe scccve cose cutnse tedee seas cetuse dee seteadanduee therseshaventese a e a a 143 Common Problems and Solutions ccccccceeeee
71. el This is a wiring diagram of the sensor terminals section 2 used for a SubCab 24 lead sensor cable This table describes the sensor terminals section 2 used for a SubCab 24 lead sensor cable Terminal Description Number 19 i 7 16 15 E 2 10 Leakage in junction box stator housing common ground a e Temp measurement main bearing Pt100 Installation Wiring Midrange Pumps SubCab 12 lead Sen FLYGT sor Cable Alternative 1 Terminal Type Description Number Temp measurement stator winding ph 2 ph 3 common ground e J Temp measurement stator winding ph 3 Pt100 Temp measurement stator winding ph 2 Pt100 4 Ground Temp measurement main bearing stator winding ph 1 common ground Temp measurement stator winding ph 1 Pt100 Temp guard stator windings ph 1 3 ground Temp guard stator windings ph 1 3 Thermal switches Wiring Midrange Pumps SubCab 12 lead Sensor Cable Alternative 1 NOTE The wires of the sensor cable shall be connected to the cabinet connection block The numbers of the cabinet connection block will differ from the numbers of the base unit terminal block Wire This table shows the connection of the wires for a SubCab 12 lead sensor cable 1 Connection leakage sensor in junction box no vibration sensor Sensor Component Sensor cable no 1 Base unit terminal block no FLS10 Leakage in inspection D E E chamber Pt100 Temperature measurement ma
72. ent input MAS as Input source Run input pump on off Select Run input MAS as Input source No possibility to record If there is no possibility to record starts and running time in the system continue with step 13 Go to General config 2 5 and make settings for Service interval 2 5 2 f the pump is placed at a distance from the base unit exceeding 30 meters measure the resistance in the leads or calculate a value enter the value as a compensation for long leads for the applicable channels channels using Pt100 sensors If the pump is placed closer than 30 meters from the base unit no action is required Result The system is now ready to be used Detailed instruction in chapter Settings with the Operator Panel Make a Manual Setting of a Monitoring Channel Record Running Time and Number of Starts Set Service Interval Using the Operator Panel in chapter Operation Compensate for Measurement Error due to Long Leads in chapter Settings with the Web Tool Regain Access Most of the configuration menu windows under Setup require a password access code Code for Setup default is 1234 If this code and the IP address are forgotten special software and a procedure is required to regain access to the web tool 56 FLYGT Web Tool Window Two Basic Modes Use the Web Tool Illustration This illustration shows the web tool window 1 2 3 3 A
73. er provided by Enterprise Infrastructure ce File Edit yiew Favorites Tools Help A ga X A gt A a Geox x 2 DQ On Terves wi J Address http 4 10 78 22 15 mas htm i ed SO Lab MAS 2 V Ges iv gen 33 YY ITT Industries Serial number 3145 985 00461139 S Engineered for life MAS Web tool General configuration 2007 11 16 16 51 32 View Setup C ae E MAS network overview Unit information General settings Ethemet Backup Passwords Modem PPP Running statistics Program update Installation RS 485 Modbus Relay modules MRM 01 Email settings Email settings Temp stator ph 1 3 Temp stator ph 1 Sender address sender sender com Temp stator ph 2 SMTP server smtp sender com Temp stator ph 3 SMTP port 25 Lome maa Pee MIME encoding Yes v Temp support bearing LES Temp pump memory Character set S0 8859 4 Leak stator housing seekers Email recipients Leak junction box Recini r R EE Leak water in oil ecipient recipient 1 recipient com Vibration Recipient 2 Pump current Recipient 3 Current unbalance Recipient 4 Voltage unbalance gt SYSTA power Send test email Send System power factor Temp main b output 2 e Enter a valid Sender address will be shown as the From address e Enter the SMTP server name and the SMTP port number 25 by default to use for sending the emails e Select if MIME encoding is to be u
74. et Backup Passwords Modem PPP Running statistics Program update Installation RS 485 Modbus Email settings Temp stator ph 1 3 Modem settings Temp stator ph 1 Phone number to ISP 1234567890 Temp stator ph 2 Modem init ATV1 amp D2 amp C1E1S0 1 Temp stator ph 3 Timeout s 100 memp iman pearing Modem type PSTN x Temp support bearing Temp pump memory Baudrate 9600 12 Leak stator housing Leak junction box ep settings leas inepiohambrer IP address 192 168 48 95 Vibraton Netmask 255 255 255 0 Pump current Gateway activate dial up 192 168 48 95 Caro unneiee Login user name PPP Voltage unbalance System power Login password F Set System power factor Press Update and then Restart to use the updated settings Restart 420 mA Temp stator Digital LO ports GPRS modem status Pump info Signal status Signal not measured Data log Signal level dB 0 General configuration Signal bit fail 0 Test GPRS modem Note The GPRS connection will be lost Test Press Update when test is done to see the new values Done Internet e Enter the phone number to the ISP internet service provider providing the email service e Enter time out time modem type and baudrate Comment A modem init text string capable of initiating most GSM or PSTN modems is already entered by default ATV1 amp D2 amp C1E1S0 1 in the Modem init field For certain types of modems and for GPRS modems this string might need to be changed see the modem documentation
75. event of an alarm it is preferred to store data at the highest resolution for analysis Therefore there is a separate memory function which extracts a time frame of data of high resolution from the cyclic memory This database is sized to store data from the latest seven recorded alarm events found in the Alarm and event log For each alarm in the list data from all channels is acquired e nine minutes before the alarm and one minute after 1 second resolution e four hours before the alarm 1 minute resolution 111 Operation Analyze and Acknowledge Alarms Using the Web Tool FLYGT Analyze and Acknowledge Alarms Using the Web Tool Alarm Status The alarm status is displayed with the A and B icons in the blue field at the top of the Indication and web pages Actions This table shows the alarm status indication the reason for this and the actions Appearance of Reason for the condition the alarm status icons Solid green Status is OK or No action An alarm with automatic Check the Alarm and event reset could have been log active and then returned to not active Flashing red An alarm is presently Acknowledge the alarm A alarm or active and not Result The icon turns solid flashing acknowledged or red yellow yellow An alarm with manual Acknowledge the alarm B alarm reset has been active Result The icon turns solid and returned to normal green condition but has not been acknowledged Reference
76. ferred and the network overview reload time e Click Update to execute changes 96 FLYGT Settings with the Web Tool Set Up MAS Relay Module Set Up MAS Relay Module Instruction MRM 01 is an optional output unit containing four relays It enables communication for individual monitoring channel alarms A and or B alarms to specific relays and LEDs on the relay module s Follow these steps to set up the MAS Relay Module MRM 01 1 Make sure that the communication with the relay module s is activated See section Configure Communication RS 485 Modbus 2 Click Setup General configuration Relay Modules MRM 01 Result The Relay Modules MRM 01 window is opened N S A 3 MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure BAX Fie Edt yew Favorites Tools Help T Address http 10 78 22 15 mas htm x E co Lab MAS 2 Alarm status af Bs Fu Ges llv gen 33 Serial number 3145 985 00461139 MAS Web tool General configuration 2007 10 09 12 55 36 View Setup Update MAS network overview soc ca Unit information General settings Ethernet Backup Passwords Modem PPP Running statistics Program update Installation RS 485 Modbus Email settings Temp stator ph 1 3 Rela module 1 Rela module 2 Temp stator ph 1 Activate M Activate m Temp stator ph 2
77. g channels are enabled e Stator temperature monitoring by means of thermal switches e Leakage sensor in the stator housing e Leakage sensor in the junction box e Main bearing temperature monitoring by means of a Pt100 sensor The pump memory which is fitted at the factory contains information which must be loaded into the base unit This makes the system automatically configured to reflect the actual setup of sensors in the particular pump Default parameters suitable for the pump such as alarm limits are also transferred Application specific settings can be done either by using the operator panel or by connecting a computer to the base unit and using the web tool Product Description Monitoring Alternatives with Flygt Pumps FLYGT Monitoring Alternatives with Flygt Pumps Large Pumps Midrange Pumps 20 Flygt standard monitoring 12 lead SubCab sensor cable Large pumps are equipped with a standard set of monitoring sensors to allow safe and reliable operation This standard includes large pump models e 3231 3306 3800 e 7061 7121 This alternative requires 12 lead SubCab sensor cable and includes the following sensors e Thermal switches for stator temperature monitoring 3 in series or PTC thermistors e Leakage sensor in the stator housing e Leakage sensor in the junction box Analog temperature sensor Pt100 for main bearing temperature monitoring Analog temperature sensor Pt100 for stator winding te
78. he data plate has one fixed part original factory information and one editable part If changes are made to the pump that effect data plate info it is possible to make additions in the Custom field Follow these steps to make changes to data plate information 1 Click Setup Pump info Data plate Result The Data plate window is opened Mas Web tool Microsoft Internet Explorer provided by Enter prise Infrastructure i 7 Ee File Edit View Favorites Tools Help a Address http 10 78 22 15 mas htm mi ig SO Pump info 2007 05 10 12 58 31 View Setup C Uate O MAS network overview Data plate Service log Service interval Pump memory Data plate Custom Serial number z 3165 985 00461139 Additional data plate information Running statistics Temp pump memory Leak stator housing Leak junction box Leak insp chamber Vibraton Pump current Current unbalance Voltage unbalance System power System power factor 4 20 mA Temp stator Digital V O ports Pump info Data log General configuration Product number Ambient temperature 31651 985 S003 CE Approvals Temp stator ph 1 3 Curve number 32 473 Temp stator ph 1 Voltage 1000 Current 30A Temp stator pir2 Delivery connection Y Temp stator ph 3 Rated power shaft 4 7kW Temp main bearing Input power SkW i Cos phi 0 80 Temp support bearin ts J Weight SOkg 40 C a 2 e Enter additi
79. he memory capacity each new data value replaces an old The highest resolution of data is transformed into average values in steps each minute a minute average value is formed each hour an hour average value and so on The result is that the further back you wish to study data the lower the resolution This table shows the data that is stored for each analog channel in the trend diagrams database Resolu Value formed by Time frame No of values in tion frame Second Measurement each second 840 Minute Average of 60 second values 240 24 hour Average of 24 hour values 200 Month Average of 30 24 hour values 250 Average of 60 minute values 8 3 days 200 115 Operation View Operation Data Using the Web Tool FLYGT View Operation Data Using the Web Tool Available Information Menus View Status and Measurement Results 116 The table shows the available information menus on the main left menu MAS network overview Displays key data and alarm status from other MAS units connected to the same network Quick overview Indicates the status of all monitoring channels and present measurement results Trend diagrams Up to three monitored channels can be plotted and viewed simultaneously in one chart Running statistics Contains histograms a list of recent start and stops and trip meter data Active alarms A list of channels where the monitored quantity currently exceeds an alarm limit Alarm and event log Shows
80. high A 55 2 C 2007 05 10 09 45 46 Temp main bearing Temp stator ph 1 High B 33 1 C 2007 05 10 09 09 48 Temp support bearing Temp stator ph 1 OK 32 0 C 2007 05 10 09 06 41 Temp pump memory Temp stator ph 1 High B 54 0 C 2007 05 10 07 16 04 Leak stator housing Temp stator ph 1 Very high A Dove 2007 05 10 07 07 17 Leak junction box Temp stator ph 1 High B 33 2 C 2007 05 10 06 30 12 i Temp stator ph 1 OK 32 0 C 2007 05 10 06 26 52 Leak chamb E EA I ON Temp stator ph 1 High B 53 9 C 2007 05 10 04 43 09 Temp stator ph 1 Very high A 55 1 C 2007 05 10 04 33 35 TARTANE Temp stator ph 1 High B 33 1 C 2007 05 10 03 56 02 CTE a Temp stator ph 1 OK 31 9 C 2007 05 10 03 52 34 Voltage unbalance Temp stator ph 1 High B 54 0 C 2007 05 10 01 59 51 Click an alarm marked in light blue to view a chart showing the measurement results leading up to and before after the alarm Note Alarms marked in light blue represent transitions into a worse condition that is from OK to alarm or from a B priority alarm warning to an A priority alarm pump stop Select one of the following resolution options in the Resolution drop down menu and click Update Second Measurement values each second 9 minutes prior to the alarm trip point and one minute after Minute Minute averages values formed by 1 second values over a minute 4 hours prior to the alarm trip point Reference See section Produce and View a Chart above on how to use
81. ice interval Present value Next service message at__ Service message every Nurnber of starts 875 1375 500 start s m Pump running time hour 589 3 2589 3 2000 0 hour s v heme sanior DIAE At time yyyy mm dd hh mm ss 2006 01 01 00 00 00 m Temp stator ph 1 Temp stator ph 2 2 Tick the checkbox to the right of the desired service interval function to get a service message at a specified e number of starts or e pump running time hours or e point of time 3 Enter e the time or number of starts for the next service message Next service message at e the interval with which the service messages should recur Service message every Note For the function At time you only need to enter the time for Next service message at 4 Click Update Set Service Interval Using the Operator Panel Instruction Service will be prompted according to the operator s own settings based on running time number of starts or a fixed date Follow these steps to set service interval e Go to menu Service interval 2 5 2 using down arrow and OK e Press OK to enter menu At number of starts 2 5 2 1 If desired use down arrow to go to menu Active Inactive is displayed e At running time 2 5 2 2 or to show if the functions are e At date 2 5 2 3 activated 137 Operation Set Service Interval Using the Operator Panel FLYGT 3 Press OK to enter the settings menu Menu Se
82. immi STRE TAA E Terminal block section description This table describes the main sections of the base unit terminal block Section Description number a a Supply and additional inputs outputs e _ Sensorteminas OOS fel Ethernet port RJ 45 Serial port RS 232 Modbus communication RS 485 General Instruction 26 FLYGT Installation General Instruction Main Parts when Connecting the Unit a 2 no 1 i l 3 I l I i a 4 Description This table describes the main parts when connecting the unit Section Description number cl Base unit terminal block Cabinet cables Cabinet connection block 27 Installation Wiring Supply and Additional Inputs Outputs FLYGT Wiring Use the following wiring diagrams when connecting the unit diagrams e The wiring diagram of the cabinet The applicable Wiring sections below Instruction Follow the steps below to connect the unit Check which number on the cabinet connection block that is connected to which number on the base unit terminal block This information is found in the wiring diagram of the cabinet Note The numbers of the base unit terminal block do not have to match the numbers of the cabinet connection block Connect the wires to the base unit according to the following sections below e Wiring Supply and Additional Inputs Outputs e Wiring Modbus communication e Wiring Relay
83. in bearing Pt100 Temperature measurement stator winding ph 1 37 Installation Wiring Midrange Pumps SubCab 12 lead Sensor Cable Alternative FLX GT Sensor Component Sensor cable no 1 Base unit terminal no applicable attach screen to ground terminals in the pump top and e electrical cabinet NOTE 1 If the sensor cable contains a green yellow lead that lead should not be connected 2 Communication port 37 38 for RS 485 is common to both pump memory and operator panel Terminal This is a wiring diagram of the sensor terminals section 2 used for a SubCab 12 lead Diagram sensor cable 1 leakage sensor in junction box no vibration sensor Terminal This table describes the sensor terminals section 2 used for a SubCab 12 lead sensor Description cable 1 leakage sensor in junction box no vibration sensor Terminal Type Description Number wo fns jig jie Notused S 6 ae d s s E a osa oo C a 38 Installation Wiring Midrange Pumps SubCab 12 lead Sen FLYGT sor Cable Alternative 2 Number wo f nosa o fos e Temp measurement mainbearing Poo vo f noso o e p hoso S so p hos ooo S 4 Ground Temp measurement main bearing stator winding ph 1 common ground Temp measurement stator winding ph 1 Pt100 Temp guard stator windings ph 1 3 ground Temp guard stator windings ph 1 3 Thermal switches Wiring Midrange Pumps SubCab 12 lead Sensor Ca
84. ing the Operator Panel FLYGT Press OK to reset the present trip e Wait is displayed briefly then back counter to menu Pump counter runtime e Confirm with OK 1 3 1 e The trip counter is now reset and the previous value is saved in a list of the 10 last trip counters e Go to menu Pump total starts Menu Pump counter starts 1 4 1 is 1 4 using down arrow opened e Press OK to view the present value of the start counter pump counter starts that is the number of starts since the trip starts counter last was reset e Press OK to reset the present e Wait is displayed briefly then start counter back to menu Pump counter starts e Confirm with OK 1 4 1 e The start counter is now reset and the previous value is saved in a list of the 10 last start counters Press down arrow to view the 10 previous start counters and reset Go to menu Pump start and stop 1 5 using down arrow Press OK to view the start time of the last run period of the pump Press right arrow to view the stop time of the last run period Press right arrow again to view the run time of the last run period Press down arrow and repeat the Information on the 50 last run periods steps above to view information on the is saved second to last run period View Pump Follow these steps to view pump information Information e Go to menu Dataplate info 1 2 using down arrow e Press OK to open the information items in the data p
85. ion C m2 Datpiate info a S ms Pump total runtime 1 3 1 1 Reset of trip runtime counter value date and time is recorded ina list of reset occasions E E E ma Pampas OOOO 1 4 1 1 Reset of trip starts counter value date and time is recorded in a list of reset occasions Pump trip starts recording reset occasion 1 D ST 1 4 10 Pump trip starts last recording max 10 reset occasions 15 Pump start and stop 63 Use the Operator Panel Menu System FLYGT 64 er Menu name Description Pump start recording no 1 date and time gt Pump stop recording no 1 date and time e y xe Temp stator ph 1 3 Status Thermal switeh Thermistor ohm reading 1 7 Temp stator ph 1 Temp or ohm reading Pt100 Thermal switch Thermistor Temp stator ph 2 Temp or ohm reading Pt100 Thermal switch Thermistor Same menu structure as Temp stator ph 1 Temp stator ph 3 Temp or ohm reading Pt100 Thermal switch Thermistor Same menu structure as Temp stator ph 1 Temp main bearing Temperature reading Pt100 Same menu structure as Temp stator ph 1 Temp support bearing Temperature reading Pt100 T a Temp pump memory Temperature reading baa a a Leakage stator house Status Same menu structure as Temp stator ph 1 Leakage junction box Status Same menu structure as Temp stator ph 1 Leakage water in oil Leakage inspection chamber Status E a Vibration etc Reading Same menu structure a
86. it and enter pump station information visible at the top of the web pages 1 Click Setup General configuration Unit information Result The Unit information window is opened MAS Web tool View MAS network overview Setup Running statistics Temp stator ph 1 3 Temp stator ph 1 Temp stator ph 2 Temp stator ph 3 Temp main bearing Temp support bearing Temp pump memory Leak stator housing Leak junction box Leak insp chamber Vibraton Pump current Current unbalance Voltage unbalance System power System power factor 4 20 mA Temp stator Digital O ports Pump info Data log General configuration Lab MAS 2 Ges amp llvagen 33 Serial number 3165 965 00461139 E MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Woe File Edit View Favorites Tools Help ap Address http 10 78 22 15 mas htm So A Ay ITT Industries General configuration 2007 05 10 11 03 43 General settings Ethernet Backup Passwords Modem PPP Program update Installation RS 485 Modbus Email settings Unit information Number 2 Name Lab MAS 2 Address Gesallvagen 33 Date yyyy mrm dd 2007 05 10 E Set Time hh mm ss 11 03 44 Time zone GMT 01 00 Temperature unit c x User name config a Version bootloader 2 20 Version firmware 2 20A Feb 9 2007 09 34 19 Iniche 2 0 Version webpages 2 20A 2 20A 2 20A
87. ith RJ 45 plugs 15 e Start a web browser e Enter the IP address of the unit default is http 10 0 48 94 in the address field and click Enter Result The web tool is opened 16 Click Login Result The Login dialog box is opened 17 Enter user name config and password default is ef56 in the login dialog box and click OK Result The web tool Quick overview is opened 49 Installation Make a Modem Connection FLYGT Make a Modem Connection Instruction Instruction Follow these steps to make a modem connection between a computer and the base unit e Connect a modem PSTN GSM or GPRS to the base unit using a cable with RS 232 9 pole Dsub connectors e Connect the computer modem to a telephone jack Click Start Control panel and double The New Connection Wizard is click Network connections New opened Connection Wizard Click Next New Connection Wizard Network Connection Type What do you want to do O Connect to the Internet Connect to the Intemet so you can browse the Web and read email Connect to the network at my workplace Connect to a business network using dial up or VPN so you can work from home a field office or another location O Set up an advanced connection Connect directly to another computer using your serial parallel or infrared port or set up this computer so that other computers can connect to it Select Connect to the network The Connection name
88. itions to form the desired IP address e Press OK and confirm with OK Result Value saved is displayed briefly Comment Period is found after number 9 and space before number 0 7 e Go to menu Ethernet netmask 2 5 17 e Enter the netmask normally 255 255 255 0 check with the network administrator in the way described in step 6 8 e f the network consists of several subnets go to menu Ethernet gateway 2 5 18 e Enter the IP address to the gateway hub router in the way described in step 6 9 For the IP settings to take effect restart the base unit by disconnecting the power supply briefly 10 Connect the unit to the LAN using an ethernet cable CAT5 patch cable with RJ 45 plugs 11 If the IP address of the computer e has to be changed to match the IP address of the unit continue with step 11 e already matches the IP address of the unit continue with step 13 12 e Click Start Control panel and double click Network connections Local area connection e Click Properties in the Local Area Connection Status dialog box e Select Internet Protocol TCP IP and click Properties in the Local Area Connection Properties dialog box 13 e Tick Use the following IP address and enter the computer address in the IP address field in the Internet Protocol TCP IP Properties dialog box e Click OK and close the dialog boxes 14 Connect the computer to the LAN using an ethernet cable CAT5 patch cable w
89. late Result Menu Serial number 1 2 1 is opened e Press right arrow to view the serial number e Move to the next item in the data plate using down arrow e Repeat the steps above to view the other items of the data plate Press Esc to go back to menu Dataplate info 1 2 124 FLYGT Operation View Operation Data Using the Operator Panel View Status on Digital I O Ports View Additional Data from the Power Analyzer Follow these steps to view status on digital I O ports Go to menu Digital I O ports 1 23 using down arrow Press OK to go to the first digital I O channel Run input 1 23 1 and to view its present status On Off Press down arrow to view the status of the other I O ports Reset input A alarm relay B alarm relay and Go relay If there is a Power analyzer in the system it is possible to view additional data besides the existing channels for power analysis Follow these steps to view additional operating data from the Power analyzer Go to menu Power analyzer 1 24 using down arrow Press OK to go to the first information menu Pump voltage ph 1 1 24 1 and to view its present status Press down arrow to view the status of the other information menus Pump voltage ph 2 and ph 3 Pump current ph 1 ph 2 and ph 3 Pump current mean System voltage System power System power factor and Total energy counter 125 Operation Handle Database Information and Parameters FLYGT
90. lyzer using the keypad See Power Analyzer PAN 311 312 manual Click Setup Pump Info Data plate if you want to enter additional data plate information in the Custom text field Click Setup Pump Info Service log if you want to make service notes in the Service log edit field Detailed instruction in chapter Settings with the Web Tool Record Running Time and Number of Starts Compensate for Measurement Error due to Long Leads Preserve Upload and Delete Measurement Data in chapter Operation Handle Pump Information and Service Functions Using the Web Tool in chapter Operation Handle Pump Information and Service Functions Using the Web Tool in chapter Operation 53 Installation First Setup Using the Web Tool FLYGT Click Setup Pump Info Service interval if you want to make changes to the service intervals e Click View Trend diagrams to see if the graph on that page is displayed properly e Ifa graph is not displayed download a Java module to be able to view Java applets and graphs A Java download dialog box should be displayed automatically If you have used the method Direct Connection between a Computer and the Base Unit restore the IP address of the computer to Obtain an IP address automatically or to the original IP address Detailed instruction in chapter Settings with the Web Tool Handle Pump Information and Service Functions Using the
91. m if applicable e f a portable operator panel is used for temporary connection to one or several base units switch off the operator panel communication alarm for these base units 4 Power analyzer Select type PAN 311 PAN312 WM14 Set the baudrate and Modbus address to enable communication between the Power analyzer and the base unit Default baudrate is 9600 and default address is 255 These default settings should be used if no changes are made to the default settings in the Power analyzer Set the communication alarm status Comment A separate manual describes how to set parameters in the PAN311 PAN312 WM14 Power Analyzer Power Analyzer PAN 311 PAN312 manual FLYGT Settings with the Web Tool Configure Communication RS 485 Modbus 5 Higher level controller Contact your local service organization if you want to set up communication with a higher level controller APP FMC PLC Comment The protocol Modbus used for communication over port Ext 1 to a Higher level controller central system has been upgraded to revision 3 The Modbus protocol is described in a separate document 6 Click Update and then Restart to execute the settings This may take a couple of minutes 81 Settings with the Web Tool Make a Manual Setting of a Monitoring Channel FLYGT Make a Manual Setting of a Monitoring Channel Instruction ph 1 is an example 1 Follow these steps to activate and make a manual setting of a cha
92. m indications and set relays to their normal status 110 FLYGT Operation Alarm Indication and Listing Alarm Indication Alarm Listing Alarm and Event Plot Database This table shows where and how the alarms are indicated e with LEDs and operator panel e as text on the display with LEDs base unit front as colored fields yellow and red at the top web tool of each web page as colored fields yellow or red on the web tool If data sharing is activated MAS network overview page alarms will be indicated on all units on the network with an email sent to given recipients See more information below Alarm Indication by Email If activated an email can be sent to up to four recipients in case of an alarm An email will be sent on A alarms on B alarms e when the condition is back to normal The email will contain all vital information about the alarm such as e Unit name and address e Date and time of the alarm e Channel name and information about the conditions of the alarm All alarms and a number of events can be viewed in the web tool and in the operator panel menu The 100 latest alarms are listed and the oldest are deleted when new alarms are registered This table shows where and how the alarms are listed View Event log 1 1 operator panel menu system Reference See section Event Messages and Actions in chapter Trouble Shooting for more information on events In the
93. mA Temp etaton Total starts 875 2007 01 17 Digital 1 0 ports 4 20 mA Temp stator 41 mA 14 0 4 0 2007 03 30 Pump info Data log Reset minimax 2 If desired click Reset min max to make a quick reset of all min and max values Individual reset is possible on the separate windows for each channel Reference See section View Monitoring Channels on how to view additional status and measurement information View Trend Diagrams Click View Trend diagrams to view graphs of logged data Use the function to view sequences of events and to analyze correlation between measured channels Three channels can be plotted simultaneously 117 Operation View Operation Data Using the Web Tool FLYGT Produce and View a Chart 118 Follow these steps to produce a chart 1 Click View Trend diagrams Result The Trend diagrams window is opened nN j MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Cog File Edit View Favorites Tools Help T Q d A Osan proes 2 w LG Address B http 10 78 22 15 mas htm MIE Lab MAS 2 Ges llv gen 33 Serial number 3165 985 00461139 Trend diagrams 2007 05 10 14 04 09 View Setup Monitored channel Resolution MAS network overview Pump current Minute x Update Quick overview Trend diagrams Running statistics Temp stator ph 1 Active alarms Alarm and event log Temp stator ph 1 3 W Pump current W I Temp stator ph 1 Restore Temp stato
94. manual for more information about setup and connection The Power analyzer measures e Voltage in three phases and system voltage phase voltage requires connection Three phase with neutral e Current in three phases and system current e Power in each phase and system power e Power factor e Energy consumption Voltage and current unbalance are calculated by the base unit based on data from the instrument MAS will automatically read a selection of registers in the Power analyzer over the RS 485 Modbus serial data link Ext 2 In this way measured electrical quantities are recorded and presented on the operator panel and the web tool Product Description System Components FLYGT Higher Level System Relay Module Ingress Protection 18 This communication port is dedicated for communication with a higher level system meaning for instance a Flygt APP FMC pump controller or a PLC Programmable Logical Controller The base unit acts as a slave in such a network A separate document MAS Base unit Modbus protocol defines in detail how to set up the communication with the base unit and contains registers used for reading parameters MAS relay module MRM 01 is an optional part of the monitoring system One or more relay modules maximum number of 8 modules can be connected to the base unit through RS 485 Modbus This will enable MAS to communicate individual alarms on the separate monitoring channels A and or B alarms to
95. mperature in one phase e Pump memory Optional monitoring 24 lead SubCab sensor cable Additional monitoring functions require the use of a 24 lead SubCab sensor cable The following options are available e Vibration sensor VIS 10 Analog temperature sensor Pt100 for stator winding temperature in phases 2 and 3 e Leakage sensor in the oil housing CLS Analog temperature sensor Pt100 for support bearing temperature monitoring Optional monitoring alternative 1 12 lead SubCab sensor cable The following options are available with midrange pumps 3153 3171 3202 and 3301 and require the use of a 12 lead sensor cable e Thermal switches for stator temperature monitoring 3 in series or PTC thermistors e Leakage sensor in the inspection chamber e Leakage sensor in the junction box Analog temperature sensor Pt100 for main bearing temperature monitoring Analog temperature sensor Pt100 for stator winding temperature in one phase e Pump memory Optional monitoring alternative 2 12 lead SubCab sensor cable Alternative 2 is the same as alternative 1 above but the Leakage sensor in the junction box is replaced by a Vibration sensor not available with 3153 Optional monitoring 25 lead sensor cable The following additional monitoring functions require the use of a 25 lead sensor cable e Vibration sensor VIS 10 and Leakage sensor in the junction box at the same time Analog temperature sensor Pt100
96. n bearing Download fil Temp support bearing Copy template for configuration of another MAS monitoring channels modbus settings etc ownload file Tomp pump moniory Clear user settings for restart S ee Loak stator Rousing Clear all user settings Running statistics Service log Data plate etc Clear config Leak junction box Leak insp chamber Update in progress please wait 0 Vibraton R p1tOcOdO 2 20 2 20 2 20 2 2032 20 2 20 2 20 in Pump current R E p2tO0cOd0 2 20 _ Current unbalance R E p3tOcOd0 A A A As Aza Voltage unbalance R E p4tO0cOd0 0 System power W pStOcOd0 not readable System power factor W p6tOcOd0 not readable 420 MAT FEA RVE p7tOcOd1 019E489EFOFSDA0015BDE9786797E7984279C00ACCD398805CC2F9 neme por RUE p7tOcOd2 01DB7281C6DF15523D14AE45C590434B5A7F554429D890CEBC8F761 Digital 0 ports RUE p7tOcOd3 0198D4BF BBEF 6438663E610099E7B16F A453 681B4B6D6564814471 Pump info RUE p7tOc0d4 01A12941228E486E86100781ABC2 42 189C1300F 7CEDE6928878C3E Data log RWE p7 tOcOdS no access General configuration RUE p t0cOd6 no access RUE p7 tOcOd7 no access R p8tOcOd0 login view operator contig R p9tOcOd0 config Iv FP o Open file chooser Done Internet 7 Click Setup Pump info Pump memory 8 In the Manual pump memory synchronization field select Copy all from MAS to pump memory and click Copy Result Do you wan
97. n that shows measurements up to and around the time of the alarm This helps the operator to analyze the sequence of events This table shows where and how the events are listed View Event log 1 1 operator panel menu system This table shows events that may need explanation and their suggested actions ACKNOWL EDGED Watchdog reset FLASH csum mr error 4 EEPROM csum error EEPROM init RAM corrupt error Ethernet error Program error Reset button Operator panel or Acknowledge button web tool pressed Power off active Power on not active Software failure Restart initiated by software because of internal error Error in database memory Error in configuration memory Configuration memory initialized because of new program upload or on command Memory failure Ethernet circuit failure Invalid program state discovered No action No action If the message recurs contact your local Flygt organization If the message recurs contact your local Flygt organization If the message recurs contact your local Flygt organization No action If the message recurs contact your local Flygt organization If the message recurs contact your local Flygt organization If the message recurs contact your local Flygt organization FLYGT Trouble Shooting Event Messages and Actions Clock error Clock circuit failure lost backup Set clock voltage File upl
98. n the synchronization is performed Copy All Data It is possible to copy any recent changes or latest measurements immediately to the From MAS to pump memory for example before service to make sure the latest data is stored in the Pump Memory pump memory before removing the pump Follow these steps to copy all data from MAS to pump memory 139 Operation Copy Data To From Pump Memory Using the Operator Panel FLYGT In the Manual pump memory synchronization Do you want to perform the field select Copy all from MAS to pump synchronization is displayed memory and click Copy Click OK Synchronization OK confirms when the synchronization is performed Copy Data To From Pump Memory Using the Operator Panel Copy All Data At first installation the base unit should be updated with the contents of the pump memory from Pump to upload factory settings of sensors and associated parameters alarm limits reset Memory to options etc If any changes are made to the pump memory during service the new MAS data should be uploaded to the base unit Follow these steps to copy all data from the pump memory to MAS e Go to General config 2 5 in the Setup menu using up down arrow e Press OK and use down arrow to enter menu Pump memory sync e Press OK to enter menu Copy all Execute sync is displayed from PM to MAS 2 5 6 1 e Press OK to perform Copy all from PM to MAS Press OK to confirm e
99. nd solution for wrong display language Language The wrong language Change the display language using the is displayed e operator panel See Change the Display Language in chapter Settings with the Operator Panel e web tool See Change the Display Language in chapter Settings with the Web Tool 144 FLYGT Trouble Shooting Common Problems and Solutions Problems This table shows the indication of and solution for problems communicating with another Communicating unit Pump memory Operator panel Relay module Power analyzer PLC with another Unnt Communication alarm displayed in e Make sure the wires are connected the Active alarms list and Alarm and correctly according to the instruction event log in section Connect the unit in chapter No pump memory sync displayed in Installation the Active alarms list and Alarm and If the communication with the PLC is event log not working on Ext 1 try to switch the Operator panel menus are not A B wires on terminal number 41 42 updated when pressing panel buttons the A B might vary between different No values from the Power analyzer types of PLCs Alarms not correctly indicated on the Relay Module Sensor This table shows the indication of and solution for sensor problems Problems Incorrect Sensor Values e Broken circuit Short If the wires for the Pt100 sensor are very long circuit displayed in the compensate for this according to the instruction in Active alarms li
100. ng R3 Temp stator ph 3 B Warning R3 System power B Warning R4 Temp support bearing B Warning R4 System power factor B Warning El Done Internet 3 e Activate a module by ticking Activate e Select the monitoring channels that should be associated with the each of the four relays on the module e Select the Action priority for each relay that is if the relay should communicate an A alarm or a B alarm on the specified monitoring channel 4 Repeat the settings in step 3 for all connected modules 5 Click Update 97 FLYGT Overview Table of Contents Settings with the Operator Panel This chapter contains the following topics Topic Change the Display Language cceeeeeeeeeeee seca eeeeeeeeeeeeeaaaeeeeeeeeeeeeeaaaaaeees 100 Log in and Change Password rE i rire 101 Set Unit informatio Niseni Ea EEEE 102 Retrieve Sensor Information from Pump Memory cceceeeeeeeeeeeeeeeeeaaeeeeeeeeees 103 Make a Manual Setting of a Monitoring Channel 00cccceeeeeeeeeeeeeeeeeeeeeeeeees 104 Record Running Time and Number of Starts 0 0 ccceeeeeeeeeeeeeeeeeeeeeeeaeaeeeeeeeees 105 Check and Change the IP AdCreSS ccceeeeeeeeeeeeeeeeeeeeeeeeeaaaeeeeeeeeeeeeeaaaaaees 107 99 Settings with the Operator Panel Change the Display Language FLYGT Change the Display Language Instruction Follow these steps to change the display language e Press Esc a num
101. nnel Temp stator e Click Setup above the main left menu to enter setup mode e Click channel to setup Temp stator ph 1 Result The Temp stator ph 1 window is opened j MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Fie Edt View Favorites Tools Help O AAG Onh pres R B Address 4 http 10 78 22 15 mas htm w Ja 82 View MAS network overview General configuration Setup Lab MAS 2 Ges lv gen 33 Serial number 3165 985 00461139 a ye GY ITT Industries Temp stator ph 1 2007 05 10 14 19 55 Resistance measurement For temperature measurement with a Pt100 sensor and the use of adjustable alarm limits Ranana AEA Sensor Pt100 analog x Update Alarm settings Temp stator ph 1 3 Status Limit Action priority Reset option Delay 0 30 s Temp stator ph 1 Broken circuit gt 250 ohm B Warmning Automatic x 1 Temp stator ph 2 n AS C A Pump stop l Temp main bearing High gt 130 0 B Wamning Automatic 1 Temp support bearing oK Temp pump memory Leak stator housing Short circuit lt 60 ohm B Warning Automatic x 1 Leak junction box Leak insp chamber Graph settings Vibraton Y axis max value 150 c pump puran Y axis min value 0 c Current unbalance Wekage unpalones Compensation for long leads System power Enter measured calculated lead resi
102. nnel name is set to Leak insp chamber 2 15 2 Same structure as for Leakage stator housing 2 13 above 2 15 5 6 Same structure as for Leakage stator housing 2 13 above Vibration Note Name can be changed The vibration monitoring channel can be configured for an optional sensor with 4 20 mA output 215 a 2152 a 2161 24611 2162 21621 21622 21623 21624 21625 21626 2163 21631 21632 21633 21634 21635 21636 2164 FLYGT Use the Operator Panel Menu System Menu name Description 2 16 4 1 Short circuit Manual Automatic ic it 2 16 7 1 Edit unit 2 16 8 Min 4 mA Scaling 4 mA corresponds to xxx xxx Enter value 2 16 9 Max 20 mA Scaling 20 mA corresponds to yyy yyy Enter value 2 17 2 4 Low 2 17 2 4 1 Setting of alarm limit 2 17 4 Alarm reset option 2 17 4 2 Very high Manual Automatic 2 17 4 3 High Manual Automatic 71 Use the Operator Panel Menu System FLYGT 72 al Menu name Description fase _ Systempower OOo 219 _ Votage unbalance SSS FLYGT Use the Operator Panel Menu System Menu name Description ic Current unbalance Same menu structure as for Voltage unbalance 2 19 above System power factor Same menu structure as for Voltage unbalance 2 19 above Output 4 20 mA Default Vibration Input source Vibration Temp support bearing Temp main bearing Temp stator ph 3 Temp stator ph 2 Temp
103. ns contain data for the latest 12 months Pump current Current unbalance Reset Total histogram for specific parameter with buttons above Voltage unbalance Reset of Pump running time Total also includes reset of Total running time and Total number of starts System power System power factor Reset ALL Running statistics data according to list above Reset ALL 4 20 mA Temp stator _ Ean p DigRAI WO ports Running statistics is automatically saved in a non volatile memory in MAS every 2 nd hour from RAM to EEPROM Pump info eg Data log Save the latest data manually prior to shutting off MAS Save General configuration Click Reset ALL to erase all the running statistics data Note Reset of the Pump running time histogram also includes reset of the figure indicating the pump s total running time normally not reset during a pump s life and the figure indicating Total starts Note A record of Total energy is kept in the Power analyzer Reset is done by using the menu system of the Power analyzer FLYGT Operation Handle Pump Information and Service Functions Handle Pump Information and Service Functions Topics in this Section This section contains the following topics e Handle Pump Information and Service Functions Using the Web Tool e Set Service Interval Using the Operator Panel Handle Pump Information and Service Functions Using the Web Tool Make Changes to Data Plate Information T
104. nt plot View and Acknowledge Alarms Using the Operator Panel Alarm Status The alarm status is displayed with the two LEDs on the right side of the operator panel Indication and This table shows the alarm status indication the reason for this and the actions Actions Appearance of Reason for the condition the alarm LEDs No light 1 Status is OK or 1 No action 2 An alarm with automatic 2 Check menu Event log reset could have been 1 1 active and then returned to not active 113 Operation View and Acknowledge Alarms Using the Operator Panel FLYGT Appearance of Reason for the condition the alarm LEDs Flashing red Solid red View Alarms e Go to Event log 1 1 in the An alarm is presently active and not acknowledged or An alarm with manual reset has been active and returned to normal condition but has not been acknowledged An alarm is presently active and acknowledged or An alarm with manual reset has been active been acknowledged and returned to normal condition Follow these steps to view alarms Setup menu using down arrow Press Reset to acknowledge the alarm Result The LED turns solid red Press Reset to acknowledge the alarm Result The LED turns solid green Wait until the condition is back to normal Result The LED turns solid e green or e red according to item 2 below Press Reset to acknowledge the alarm again Result Th
105. o be viewed in Excel 1 Click View Data log Result The Data log window is opened MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure n o X Fie Edt View Favorites Tools Help r Address http 10 78 22 15 mas htm Eco Lab MAS 2 Serial number 3165 985 00461139 I l Data lo 2007 05 10 12 54 42 View Setup MAS network overview Select data log All x Download file Quick overview Trend diagrams Running statistice Select alarm log second 2007 05 10 09 45 49 Temp stator ph 1 v Download file Active alarms Alarm and event log Temp stator pha 3 Select alarm log minute 2007 05 10 09 45 49 Temp stator ph 1 Download file Temp stator ph 1 u Temp stator ph 2 Temp stator ph 3 2 e Select All in the Select data log drop down menu and click Download file e Save the file Result The database dta file can now be opened and viewed with for example Excel Save all measurement data to be restored into the system Follow these steps to save all measurement data to be restored into the system 1 Click Setup General configuration Backup Result The Backup window is opened 131 Operation Preserve Upload and Delete Measurement Data FLYGT 132 Fie Edt View Favorites Tools Help 78 22 15 mas htm Lab MAS 2 Alarm status afe Gesallvagen 33 Serial number 3165 985 00461139 MAS Web tool General configuration 2007 05 10
106. oad Attempt to install program or Attempt to upload again upload database failed Error in E mail settings Check E mail settings Pump memory communication Check com error error e wiring communication LEDs setting Active Inactive under General config RS485 Modbus for possible interference Reference See also Problems Communicating with another Unit Pump memory Operator panel Relay module Power analyzer PLC in section Common Problems and Solutions Pump mem Pump memory error If the message recurs csum error contact your local Flygt organization No pump Pump serial number in Base Synchronize Pump memory memory sync unit and Pump memory differ and MAS manually Reference See section Copy Data To From Pump Memory in chapter Operation 17 Power an Power analyzer communication See Pump mem com error com error error no 14 above 18 Reserved not in use 19 Reserved not in use 20 p panel com Operator panel communication See Pump mem com error error error no 14 above 21 Service Service is requested according Reset MAS and perform request to the user s own setting service of the pump 22 Database Database erased on command No action erased 23 Relay mod Relay Module MRM 01 See Pump mem com error com error communication error no 14 above 147 FLYGT Supplier Distributor Customer Support Contact Information Supplier of this product is ITT Flygt PO Box 2058 291 02 K
107. on Ethernet Backup Passwords Modem PPP g statistics Program update Installation RS 485 Modbus Email settings Temp etetor ph 4 3 General settings Temp stator ph 4 Alarm and Quick overview reload time 1 min X Temp stator ph 2 Select language English X Temp etetor ph 3 Character set 3 88594 Temp main bearing Temp support bearing Temp pump memory Leak stator housing Leak junction box Leak insp chamber Vibraton Pump current Current unbalance Voltage unbalance System power System power factor 420 MA Temp stator Digital O ports Pump info Data log 2 General configuration Menu Description This table describes the web tool menus used in the instruction below 77 Settings with the Web Tool Change the Display Language FLYGT Instruction Follow these steps to change the display language Click Setup right tab of the side menu General configuration menu option at the bottom of the side menu Click General settings top menu option in the middle column of the centre menu Select the desired language in the Select language drop down menu bottom of the two drop down menus Click Update blue box at the top right hand of the window and then press keyboard button F5 to display the new language 78 FLYGT Settings with the Web Tool Set Unit Information Set Unit Information Instruction Follow these steps to set the time and temperature un
108. on e Alarm Indication and Listing e Analyze and Acknowledge Alarms Using the Web Tool e View and Acknowledge Alarms Using the Operator Panel General Information Two Alarm Alarms are generated when an abnormal condition occurs either associated with the Levels pump or internal For most monitoring channels MAS uses two levels of alarms A and B Alarms are categorized depending on how serious or urgent the condition is this is defined during the setup This table describes the alarm levels Indicates a serious condition The interlock relay Go opens to stop the pump the A alarm relay is activated and indications are shown in red pump is allowed to run the interlock relay Go remains closed the B alarm relay is activated and indications are shown in yellow Indicates a less serious condition or is used as a warning level The Active Alarm An active alarm in the Active alarms list is a currently active alarm that is an alarm limit is currently exceeded or there is an internal fault such as corrupt communications Alarm Indication and Listing Indication and A new alarm is indicated with a flashing LED on the operator panel If an active alarm Acknowledge is reset acknowledged it turns into a fixed light to indicate the acknowledgement by the ment Process operator and that the condition is still abnormal When the fault is fixed and the condition is back to normal a repeated reset acknowledge will terminate alar
109. onal data plate information in the Custom text field e Click Update Result File saved is displayed 3 Click OK Result The data plate info of the base unit is now updated The changes will be copied to the pump memory during the next automatic synchronization every 2 hours 135 Operation Handle Pump Information and Service Functions Using the Web Tool FLYGT Make an Entry in the Service Log 136 4 If you want to copy the changes immediately see section Copy Data To From Pump Memory It is possible to make own service notes and store them in the base unit and pump memory Follow these steps to make an entry in the service log 1 Click Setup Pump info Service log Result The Service log window is opened _ SS rae ej MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure dog Fie Edt View Favorites Tools Help Address http 10 78 22 15 mas htm Lab MAS 2 Gesallvagen 33 Serial number 3165 985 00461139 Pump info 2007 05 10 12 58 31 View Setup Update __ MAS network overview a Data plate Service interval Pump memory Running statistics Service log edit field 041004 Service completed by Flygt Lines that do not fit in the edit field are to long to be saved 050811 Update done and the extra tokens will be lost Temp stator ph 1 3 060130 Oil check The service log is saved when the File saved alert box is TEMA
110. ort 12 Flygt undertakes to remedy faults in products sold by Flygt if the fault is e caused by defects in design materials or workmanship and e reported to Flygt or Flygts representative during the warranty period Limitations of validity The warranty does not cover fault due to the following Deficient maintenance e Improper installation e Improper use e Incorrectly executed repairs e Normal wear and tear All work on the product should be carried out by certified electricians or Flygt authorized mechanics Flygt disclaims all responsibility for work done by untrained unauthorized personnel The monitoring equipment incorporated in the product must be correctly connected and in use Improper use may cause damage to the equipment and result in warranty cancellation Modifications or changes to the product installation should only be carried out after consulting with Flygt Original spare parts and accessories authorized by Flygt are essential for compliance The use of other parts can invalidate any claims for warranty or compensation For warranty claim contact your Flygt representative Flygt only supports products that have been tested and approved Flygt will not support unapproved equipment FLYGT General Safety Information Warning Symbols Warning Symbols Symbols gt gt p NOTE gt High Voltage In the Flygt documentation admonitions are used together with the denomination The foll
111. ou use e a current transformer connected directly to the MAS base unit as input source continue with step 3 e a Power analyzer as input source continue with step 4 e run input as input source continue with step 5 3 Current transformer e Select Pump current input MAS in the Input source drop down menu e Enter the primary rating of the current transformer used for calculation of a threshold level to determine whether the pump is on or off 84 FLYGT Settings with the Web Tool Record Running Time and Number of Starts 4 5 Set the alarm limits manually or automatically To set up the limits automatically tick Automatic setup of alarm limits and graph settings at Update This will set the alarm limits according to the data plate information Click Update Result Recording of running time is enabled Power Analyzer Select Pump current Power Analyzer in the Input source drop down menu Set the alarm limits manually or automatically To set up the limits automatically tick Automatic setup of alarm limits and graph settings at Update and click Update This will set the alarm limits according to the data plate information Select and activate the other associated channels Pump current Current unbalance Voltage unbalance System voltage System power System power factor in their respective Input source drop down menu Set the alarm limits for the other associated channels in the same way as pump current and click
112. owing items describes the safety levels of the admonition symbols in combination with the denomination DANGER Risk of causing e severe injury to people e death or e considerable damage to property if the warning is ignored WARNING Possible risk of causing e severe injury to people e death or e considerable damage to property if the warning is ignored CAUTION Risk of causing e injury to people or e damage to property if the warning is ignored Information that is important for the proper operation of the product but is not a risk to the safety of personnel Presence of a dangerous voltage FLYGT Product Description Overview Table of This chapter contains the following topics Contents Topic System Components heijastaa ae aaan a aiaa Configurations sciis a aaia aa N aaa Eaa Monitoring Alternatives with Flygt Pumps Base Unit Indication Product Description System Components FLYGT System Components Illustration O E Seeeeeeeeseeeee Component This table describes the system components peseription ae eee 1 Operator panel Front panel mounted module used for interaction with the system 2 Base unit Contains a powerful processor memory and terminals for sensor connections 3 Pump memory Mounted inside the pump and contains information about the pump 4 Power analyzer Optional unit which measures power current voltage and power factor 16 FLYGT Produc
113. r ph 1 Temp stator ph 2 A Temp stator ph 3 Temp main bearing 30 Temp support bearing Temp pump memory Leak stator housing Leak junction box Leak insp chamber Vibraton Pump current 15F Current unbalance Voltage unbalance 10 System power System power factor 420 mA Temp stator Digital 1 0 ports ol L I i ol Pump Iinfo 2007 05 10 Data log 11 15 00 11 45 00 12 15 00 12 45 00 13 15 00 13 45 00 Vibraton ERJEJE re 60 F 50 F 40 30 20 Applet Trend plot started Internet 2 Select up to three channels to plot in the same chart versus three separate axes in the drop down menus of the Monitored channel field 3 e Select resolution values measured every second or average values e Click Update Result All selected curves are shown Reference See section General Information Trend Diagrams Database above 4 e Tick the check box of one channel at a time or e Tick two or three channels to study the correlation between them 5 e Zoom in curves by pressing the left mouse button holding it down and making a rectangle down to the right over the area to view in detail e Zoom out again by pressing the left mouse button holding it down and making a rectangle up to the left 6 Change the Y axis for better presentation if desired See section Make a Manual Setting of a Monitoring Channel in chapter Settings with the Web Tool 7 Click Restore if
114. red at the en ie Start Uperade and rogram disconnect or tum off th the upgrade process Messages are displayed in the text window to the During the upgrade progress messages are displayed in the message field on the right Each upgrade step is set green when completed and when the upgrade is finished the entire message field will turn green The entire process will take approximately 15 30 minutes IP address 10 0 48 94 MAS upgrade language soup A Enghsh French German Itaban and e process Messages are displayed in the tet window to the 91 Settings with the Web Tool Set Reload Time for Alarm and Quick Overview FLYGT Set Reload Time for Alarm and Quick Overview Instruction Follow these steps to set alarm and quick overview reload time Click Setup General configuration General settings Select desired reload time interval to update measurement results and alarms presented on the Quick overview and Alarm and event log pages Default is 1 minute 92 FLYGT Settings with the Web Tool Make Settings for Alarm Distribution through E mail Make Settings for Alarm Distribution through E mail Instruction Parameters for alarm distribution through email can be set Follow these steps to set up the email communication 1 Click Setup General configuration Email settings Result The Email settings window is opened _ gj MAS Web tool Microsoft Internet Explor
115. ristianstad Sweden Phone 46 0 44 20 59 00 The distributor for our products in your area is found at www flygt com To get in contact with the Flygt customer support please e call 46 0 44 20 59 59 e fax 46 0 44 20 59 01 149 FLYGT Installation and Operation MAS 711 897535 1 0 20071212 www flygt com Flygt AB Printed in Sweden
116. roduction General electricity precautions High Voltage All government regulations local health and safety directives must be observed All danger due to electricity must be avoided Electrical connections must always be carried out in compliance with the e connections shown in the product documentation that is delivered together with the product and e electrical regulations locally in force Reference For details consult the regulations of your local electricity supplier Ground the unit Ground the unit before carrying out any other operation The electric pump motor and the panel must be connected to an efficient grounding system in compliance with the electrical regulations locally in force Disconnect the power supply Always disconnect the power supply before proceeding to carry out any operation on the electrical or mechanical components of the unit or the system Isolate the power supply before opening the pump Check rated data Before starting the installation work check that the rated data of the automatic control panel is suitable to the mains power supply and the rated data of the pump Isolate power supply before troubleshooting All trouble shooting must be carried out with the power supply isolated If not the pump could start unexpectedly 11 General Safety Information Warranty FLYGT Warranty Introduction Qualification of personnel Usage Modification Spare parts Warranty claim Supp
117. rrent is measured by means of a current transformer connected to terminals 11 12 make sure the transformer secondary rating is 1A AC Instruction Follow these steps to enable recording of running time and number of starts e Go to Pump current 2 17 in the Setup menu using up down arrow e Press OK to enter menu Input source 2 17 1 e Press OK to enter edit mode Result The text is flashing Select one of the following input sources to see if the pump is running using up down arrow e Run input MAS Current power an Current input MAS None Press OK to save and activate the channel and the measuring of running time and number of starts e Press OK to confirm Result e Value saved is displayed briefly and then menu Input source The remaining settings menus for the channel are now available If the selected input source is e Current power an continue with step 5 e Current input MAS continue with step 6 e Run input MAS no further settings are necessary the current is not measured The menu 2 17 is now called Run input e None no further settings are necessary 105 Settings with the Operator Panel Record Running Time and Number of Starts FLYGT Current power analyzer e Make additional settings to the channel See section Make a Manual Setting of a Monitoring Channel e Activate and set the following channels System power 2 18 Voltage unbalance 2 19 Current unbal
118. rvice every example 2 5 2 1 1 is displayed together with the present setting 4 Press OK to enter edit mode and set the interval of the service message e Select interval value using up down Save value is displayed arrow e Press OK Confirm with OK Value saved is displayed briefly Press down arrow to view menu Present reading example 2 5 2 1 2 that is the present number of starts or running time Press down arrow to view menu Next service at example 2 5 2 1 3 together with the present setting Press OK to enter edit mode and set the number of starts or running time for when the next service message should occur 0 e Select interval value using up down Save value is displayed arrow e Press OK 11 Confirm with OK Value saved is displayed briefly 12 Press down arrow Menu Service function activation example 2 5 2 1 4 is displayed together with the status Active Inactive 1 Press OK to enter edit mode and activate inactivate the function 4 e Select Active Inactive using up down Save value is displayed arrow e Press OK 5 Confirm with OK Value saved is displayed briefly e Press Esc to go to menu At number of Note The function must be starts 2 5 2 1 activated to work e Check that the function status is Active If additional conditions to generate service For function At date 2 5 2 3 messages are necessary repeat steps 2 16 it is only possi
119. ry sync Execute sync is displayed 2 5 6 using the down arrow Press OK to enter menu Copy all from PM to MAS 2 5 6 1 Press OK to perform Copy all from PM to MAS e Wait is displayed during the synchronization After synchronization Sync executed is displayed briefly and then menu Copy all from PM to MAS The base unit is now set up with the selection of sensors in the actual pump and the recommended factory alarm settings 103 Settings with the Operator Panel Make a Manual Setting of a Monitoring Channel FLYGT Make a Manual Setting of a Monitoring Channel Reasons There are two reasons for making manual additional settings to monitoring channels for Making e There is no pump memory You want to complete the following 4 default channels Settings with additional channels or and adjust a setting for these channels Temp stator ph 1 3 Thermal switches Temp main bearing Pt100 sensor to measure temperature Leak stator housing Float switch to monitor for leakage Leak junction box Float switch to monitor for leakage e You want to adjust the settings copied from the pump memory Instruction Follow these steps to activate and adjust monitoring channels manually Go to the applicable monitoring channel menu for example Temp stator ph 1 2 7 using up down arrow 2 e Press OK to enter menu Sensor 2 7 1 The text is flashing e Press OK to enter edit mode Select sensor u
120. s Temp stator ph 1 FLYGT Use the Operator Panel Menu System Menu name Description Pump current Same menu structure as Temp stator ph 1 Power analyzer channel 1 Reading Same menu structure as Temp stator ph 1 Power analyzer channel 2 Reading e a a i i Power analyzer channel 3 Reading Power analyzer channel 4 Reading Analog output Reading 4 20 mA Temperature Vibration Same menu structure as Temp stator ph 1 Digital I O ports RUN input Status Total energy Reading in kwh Setup Menu This table shows an overview of the Setup menu system E Menu name Description English Lang 2 Lang 3 Lang 4 Lang 5 65 Use the Operator Panel Menu System FLYGT 66 Menu name Description 22 menu raviga SSS Active Inactive ps fon SSS SSS 2 3 1 Enter code default is 1234 The following menus 2 4 2 23 require correct password code za _ cange password SSS 2s _ Generalconfg SSS 2 5 2 1 4 Service function activation Note Must be activated for function to work 2 5 2 2 4 Service function activation Note Must be activated for function to work 2 5 2 3 At date 2 5 2 3 1 Next service at date 2 5 2 3 2 Service function activation Note Must be activated for function to work FLYGT Use the Operator Panel Menu System Menu name Description 2 5 12 Higher level ctrl controller Ext 1 2 5 15 1 Active Inactive 2 5 22 Version numbers for Bootloader Firmware
121. s from other units connected to the Other Units same network on the Same 1 Network 2 122 Click View MAS network overview Result The page displays a list containing information on all detected units with the active unit indicated with an arrow and red text If there is an alarm on any unit in the list that row is yellow priority B or red priority A depending on the alarm priority Below the list the number of detected and expected MAS units on the network is shown If these numbers differ from each other and a unit is not connected as expected this line is yellow AS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure File Edt View Favorites Tools Help Om O DAG Pwo yore 8 2 a IG Address 4B http 10 78 22 15 mas htm Lab MAS 2 Alarm status af e Ges llv gen 33 Serial number 3165 985 00461139 MAS Web tool MAS network overview 2007 05 10 14 15 36 an ito MAS network overview Quick overview Unit Alarm status Pump On Off Total running time Total starts Pump current Trend diagrams Running statistics Lab MAS 1 B of 7793 7 h 11325 00A Active alarms Alarm and event log gt Lab MAS 2 OK Off 7793 7 h 11325 00A remp stetor PRIS Lab MAS 3 oK Off 7793 1 h 11332 00A Temp stator ph 1 Temp stator ph 2 e T AO 8B 1B A Temp stator ph 3 Temp main bearing Temp support bearing Network status 4 of 4 MAS units connected Temp pump memory Click on a row to view more information
122. sed or not 3 e Enter up to four email recipients e Click Update Note If the unit is connected via a dial up modem connection certain modem settings must be done to enable the unit to initiate a dial up connection for email sending See section Make Modem PPP Settings 4 If desired click Send to test the email function 93 Settings with the Web Tool Make Modem PPP Settings FLYGT Make Modem PPP Settings Purpose The modem PPP settings are used for direct connection between the computer and the base unit using modem and PPP point to point protocol The settings must be done for the unit to initiate a dial up connection which is needed for the alarm distribution through email to work when connected via a dial up modem connection Instruction Follow these steps to make the modem PPP settings 1 Click Setup General configuration Modem PPP Result The Modem PPP settings window is opened i ET EJMAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Lal X File Edit view Favorites Tools Help a O O A Oran protes O R g w JG Address http 10 78 22 15fmas htm m J So Lab MAS 2 Ges llv gen 33 Serial number 3165 985 00461139 General configuration 2007 05 10 13 53 12 View Setup Update MAS network overview Unit information General settings Ethem
123. sing the up down arrow 4 e Press OK to save and activate the channel e Value saved is e Press OK to confirm displayed briefly and then menu Sensor e The remaining settings menus for the channel are now available 5 Make the applicable changes using the arrows Adjusting and activating the and OK to other channels is done ina e Alarm limits similar way but may differ e Alarm action priority a little from the described e Alarm reset options example e Alarm delays If you are making a CAS retrofit and the pump is not fitted with Leak junction box old pumps or certain pump models deactivate this channel e Go to menu Leakage junction box 2 14 using up down arrow Press OK to enter menu Sensor 2 14 1 and OK to enter edit mode Select None using up down arrow Press OK to save and deactivate the channel and OK to confirm 104 FLYGT Settings with the Operator Panel Record Running Time and Number of Starts Record Running Time and Number of Starts Conditions for Running time and number of starts are registered provided that either of the following Recording conditions is fulfilled e Pump current is measured by means of a current transformer connected to terminals 11 12 or Pump current is measured by means of a Power analyzer PAN 311 PAN312 or e If pump current is not measured a volt free contact connected to the Run Digital input terminals 23 24 is used to indicate pump on off Note If pump cu
124. st and section Compensate for Measurement Error due to Alarm and event log Long Leads in chapter Settings with the Web Tool even though the sensor Check that the wires are connected correctly is connected or Correct wire from the sensor cable Evidently incorrect to the correct terminal number in the cabinet values from for example connection block and Pt100 to the correct terminal number in the base unit terminal block Check that the sensor is working by disconnecting the wires and measuring or by contacting your local Flygt organization If the sensor will get its power supply from the MAS measure the power supply Change the sensor No This table shows the indication and solution when there is no registration of running Registration time number of starts of Running Time Number ES of Starts No registration of running Make sure the function is activated according to the time number of starts instruction in sectionRecord Running Time and Number of Starts in chapter Settings with the Web Tool 145 Trouble Shooting Event Messages and Actions FLYGT Event Messages and Actions Introduction Event listing Event explanation and actions 146 Most alarms and events are self explanatory Pump related alarms should prompt an investigation to identify the cause of the alarm To support the operator pump related alarm items in the list are marked in light blue This indicates a link to a plot functio
125. stance or use the calculation help below Press Update to use the updated settings System power factor 420 mA Temp stator Lead resistance fo Ja Digital 1 0 ports LA Calculation help for lead resistance Data log Resistance Resistivity 2 Length of sensor cable Wire cross section E Shared return lead Multiplies resistance by 1 5 if two Pt100 sensors share the same return lead in the sensor cable Resistivity Cu 0 0172 0 0172 QO mm m Length of sensor cable o m Wire cross section 0 mr Calculate Done Internet Note Rightclick and select Refresh to update the current page Press F5 or click the Refresh button to restart the entire web tool 2 Select sensor in the Sensor drop down menu Pt100 analog 3 e Enter alarm trip temperature for warning level High 130 C and for pump stop level Very high 140 C in the Alarm settings field e Select Action priority for each alarm level in the drop down menus 4 e Select Reset option A alarms should be manually reset but B alarms can be allowed to reset automatically e Enter alarm Delay Use a short delay for Broken circuit and Short circuit to reveal glitches 5 Set Y axis max value in the Graph settings field to adjust the presentation of measurement results with graphs 6 If the distance between the pump and the electrical cabinet is long approximately gt 30 meters enter a figure to compensate for the measurement error du
126. t The MAS update dialog box is opened System File Edit View Favorites Tools Help Address http 10 78 22 15 mas htmn Alarm status i Eos FLYGT 5 00461139 MAS Web tool General configuration 2007 05 10 11 18 44 View MAS network overview Quick ervi sae titihi Unit information General settings Ethernet rend diagram Backup Passwords Modem PPP Running statistics Program update Installation RS 485 Modbus Active alarm Email settings larm and event fos Temp stator ph 1 3 Temp stator ph 1 Temp stator ph 2 Temp stator ph 3 Temp main bearing Temp support bearing Temp pump memory Leak stator housing Leak junction box Leak insp chamber Vibraton Pump current Current unbalance Voltage unbalance System power System power factor 4 20 mA Temp stator Digital 1 0 ports 2 Enter IP address User name and Password in the MAS update dialog box 3 e Click the browse button to the right of the File name field and select the database bin file e Select Database in the Area to update field and click Upload Result The database is loaded into the base unit The unit restarts which may take a couple of minutes 133 Operation Preserve Upload and Delete Measurement Data Delete All Measurement Data in a System 134 FLYGT Follow these steps to delete all measurement data in a system 1 2 Click Setup Data log e Select All in the Select data
127. t Description System Components Pump Memory Power Analyzer Hs Rd I 5 Higher level Possibility to connect to a higher level system system APP FMC or PLC using Modbus Relay Module Optional output unit containing four relays Enables communication for individual monitoring channel alarms A and or B alarms to specific relays and LEDs on the relay module s The pump memory is an electronic unit mounted in the pump top containing unique data about the particular pump it is fitted in By keeping records in the pump data cannot be lost or corrupted when the pump is serviced or moved The information is used to simplify installation service and maintenance of the pump and the monitoring system Memory contents The pump memory contains the following information e Data plate information a fixed part and an editable part e Pump sensor configuration and settings e Running statistics e Service notes e Service interval Synchronization and backup The base unit performs all measurements and data processing in the system A subset of all data is also stored in the pump memory Updated measurement results parameters or text are first stored in the base unit and then copied to the pump memory An automatic synchronization update of the pump memory with the latest information from the base unit takes place every second hour MAS 711 is pre programmed for use with the optional Power analyzer PAN311 PAN312 See PAN 311 312 User
128. t to perform the synchronization is displayed 9 Click OK Result Synchronization OK confirms when the synchronization is performed Preserve Upload and Delete Measurement Data Reasons for Saving or Deleting Data and Settings 130 This section deals with how to save valuable measurement data and how to reset the system for a fresh start There are several reasons to save measurement data and settings e Backup in case a base unit is broken and needs to be replaced e Troubleshooting data and settings can be sent for analysis e Demonstration and training purposes interesting application cases can be demonstrated e Research and development feedback In case the system is set up to monitor a new pump you may wish to e preserve data associated with the pump taken out of operation e delete all measurement data histograms and counters in the used system to start fresh FLYGT Preserve All Measurement Data in a System Operation Preserve Upload and Delete Measurement Data There are two methods for saving all measurement data in a system e Save all measurement data to be viewed in for example Excel e Save all measurement data to be restored into the system Note If you want to make a complete backup of the system the parameters also have to be backed up See section Backup and Restore Parameters Save all measurement data to be viewed in Excel Follow these steps to save all measurement data t
129. t unbalance j Voltage unbalance o D5 50 System power Tempexature C System power factor 420 mA Temp stator 2 If you want to view histogram data on a channel e click Histogram select channel and period to view in the Histogram drop down menus click Update 3 Click Counters to view a list of ten counters that log running time and number of starts If desired click Save to save a counter and keep track of running time and number of starts since the latest save 4 Click Start and stop registrations to view a list of the latest 50 starts and stops and running times Interpret a histogram The highest bar in the histogram above should be interpreted in the following way Approximately 29 of the total time the temperature has been between 30 C and 35 C FLYGT Operation View Operation Data Using the Web Tool View Follow these steps to view monitoring channels RE 1 Click View Temp stator ph 1 example annels Result e The present measurement value and status for the channel is displayed e The Min and Max values and the time they occurred are displayed e A plot of the selected channel is displayed with the specified resolution If the curve shows average values applies to minute hour day month and year depending on resolution of the plot there are also curves showing the minimum and maximum values for
130. the LAN using an ethernet cable CAT5 patch cable with RJ 45 plugs 7 Ifthe IP address of the computer has to be changed to match the IP address of the LAN continue with step 8 already matches the IP address of the LAN continue with step 11 8 Click Start Control panel and double click Network connections Local area connection Result The Local Area Connection Status dialog box is opened 47 Installation Make a LAN Connection FLYGT 48 e Click Properties Select Internet Protocol TCP IP and click Properties in the Local Area Connection Properties dialog box Result The Internet Protocol TCP IP Properties dialog box is opened 10 e Tick Use the following IP address and enter the computer address in the IP address field e Click OK and close the dialog boxes 11 Connect the computer to the LAN using an ethernet cable CAT5 patch cable with RJ 45 plugs 12 e Start a web browser for example Internet Explorer e Enter the IP address of the unit default is http 10 0 48 94 in the address field and click Enter Result The web tool login window is opened 13 Click Login Result The Login dialog box is opened Make a LAN connection using the operator panel Follow these steps to make a connection between a computer and the base unit over a Local Area Network LAN using the operator panel 1 Contact a local network administrator to check if the IP address and additional ethernet settings of the bas
131. the same time interval E _ ej MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure Woe File Edit View Favorites Tools Help Qa O AA Psean proe O R 2 w JG Address http 10 78 22 15 mas htm Lab MAS 2 rw A g B Gesallvagen 33 Serial number 3165 985 00461139 MAS Web tool Temp stator ph 1 2007 05 10 14 12 11 View Setup Registration Status Value Measurement time Reset date MAS network overview Present OK 41 4 C 2007 05 10 14 12 12 er Max 53 9 C 2007 05 10 09 49 57 2007 04 11 prons eros Min 21 5 C 2007 05 09 10 52 35 2007 04 11 Running statistics Active alarms Reset minimax Alarm and event log Temp stator ph 1 3 Resolution Temp stator ph 1 Minute x Download file Update Temp stator ph 2 ees PAE SA W Minute Vv Minute max Temp support bearing rey Temp pump memory T Y s r Leak stator housing 57 Leak junction box Leak insp chamber 56 Vibraton Pump current 55 Current unbalance Voltage unbalance 54 System power System power factor 53 4 20 mA Temp stator Digital 0 ports 52 Pump info Data log 51 2007 05 10 12 18 00 12 22 00 12 26 00 12 30 00 12 34 00 12 38 00 2 If desired click Reset min max to reset the min and max values for the specific channel Reference See section Produce and View Chart on how to use the plot function View Pump Follow these steps to view pump information Information 1 Click View Pump info Result The Pump info window is opened 121 Opera
132. tion View Operation Data Using the Web Tool FLYGT 2 MAS Web tool Microsoft Internet Explorer provided by Enterprise Infrastructure File Edt View Favorites Tools Help ae Q x AD Pesan Pers BS w IG Address http 10 78 22 15 mas htm ly Eo Lab MAS 2 Gesallvagen 33 Serial number 3165 985 00461139 MAS Web tool Pump info 2007 05 10 14 14 24 View Setup Data plate Service log Service interval MAS network overview Quick overview Data plate Custom data plate Trend diagrams Serial number 3165 985 00461139 Test on 24 Feb Product number 31651 985 5003 Settngs made in Canada Running statistics Approvals CE Test 12 mars Active alarms Curve number 32 473 Alarm and event log Voltage Y1000 Current 30A Temp stator ph 1 3 Delivery connection Temp stator ph 1 Rated power shaft 4 7kW Temp stator ph 2 Input power Sku Cos phi 0 80 Temp stator ph 3 Weigh Steg Temp main bearing Ambient temperature 40 C Temp support bearing Temp pump memory Leak stator housing Leak junction box Leak insp chamber Vibraton Pump current Click Data plate to view data plate information containing pump identity electrical data etc Click Service log to view the operator s own service notes Click Service interval to view information on when the next service will be prompted according to the operator s own settings View Data from Follow these steps to view key data and alarm statu
133. trator if you have to set ethernet IP address or other ethernet parameters for use on a LAN Press Esc to leave General config If you wish to add an extra monitoring channel or adjust the settings for example alarm trip limits or alarm delays for existing channels use the menus 2 6 2 21 in the Setup menu In the View menu press down arrow and OK to enter the Setup menu branch e no pump memory in the system for example for retrofit Detailed instruction in chapter Settings with the Operator Panel Change Display Language Log in and Change Password Set Unit Information Retrieve Sensor Information from Pump Memory See the Power analyzer manual on how to set the analyzer Make a Manual Setting of a Monitoring Channel 55 Installation First Setup Using the Operator Panel FLYGT If the pump is installed in an explosive or flammable environment make sure that the motor overheating protection function Temp stator ph 1 3 is setup to stop the pump that is an A alarm The protection function must also be set to manual reset not automatic Use one of the following methods to enable recording of pump running time and number of starts Power analyzer Select Current Power an as Input source Activate the associated channels and set the alarm limits Pump current Current unbalance Voltage unbalance System voltage System power System power factor Current transformer Select Curr
134. word in the web tool login dialog box and click OK ma you want to select another language for the web tool Change Display interface click Setup General configuration General Language settings and select language Click Setup General configuration Unit Set Unit Information information and set unit information Click Setup General configuration Configure RS 485 Modbus and activate configure communication Communication for applicable connected units Pump memory Operator RS 485 Modbus panel Relay Module Power analyzer Higher level controller Flygt APP FMC or PLC If there is e a pump memory in the system continue with step 6 e no pump memory in the system for example for retrofit of a CAS continue with step 7 Click Setup Pump Info Pump memory and Copy Data To From perform Copy all from pump memory to MAS Pump Memory in chapter Operation Result Synchronization OK confirms when the synchronization is performed The base unit is now set up with the selection of sensors in the actual pump and the recommended factory alarm settings See the Quick overview Click Setup and a selected channel in the main Make a Manual menu if you want to activate a channel or make any Setting of a additional manual settings Monitoring Channel If the pump is installed in an explosive or flammable Make a Manual environment make sure that the motor overheating Setting of a protection fun

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