Rikon 12-1/2" Midi Lathe User Manual 70-220VSR
Contents
1. If excessive vibration occurs stop the lathe to check the workpiece settings between centers or on face plates 21 For sanding or applying finishes remove the tool rest from the machine Use low speeds to avoid heat build up 22 Do not engage the spindle lock when the lathe is turning and be sure to disengage the spindle lock when done working to avoid damage to the machine next time the lathe is turned on 23 Never stop the machine by grabbing the workpiece faceplate or hand wheel Let the machine stop on its own 24 The use of any accessories or attachments not recommended may cause injury to you and damage your machine 25 Remove material or debris from the work area Keep the floor and work area neat and clean 26 Keep these instructions for future reference This owner s manual is not a teaching aid and is intended to show assembly adjustments and general use CALFORNIA PROPOSITION 65 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Your risk from exposure to these chemicals varies depending on how often you do this type of work To reduce your exposure work in a well ventilated area and with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles For more detailed information about California Proposition 65 log2. DRUGS MEDICATION OR ALCOHOL 23 SECURE ALL WORK Use clamps or jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands 24 STAY ALERT WATCH WHAT YOU ARE DOING AND USE COMMON SENSE WHEN OPERATING A POWER TOOL A moment of inattention while operating power tools may result in serious personal injury 25 ALWAYS WEAR A DUST MASK TO PREVENT INHALING DANGEROUS DUST OR AIRBORNE PARTICLES including wood dust crystalline silica dust and asbestos dust Direct particles away from face and body Always operate tool in well ventilated area and provide for proper dust removal Use dust collection system wherever possible Exposure to the dust may cause serious and permanent respiratory or other injury including silicosis a serious lung disease cancer and death Avoid breathing the dust and avoid prolonged contact with dust Allowing dust to get into your mouth or eyes or lay on your skin may promote absorption of harmful material Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water 26 USEA PROPER EXTENSION CORD IN GOOD CONDITION When using an extension cord be sure to use one heavy enough to carry the current your product will draw The table on the following page shows the cor rect size to use depending on cord length and nameplate amperage rating If in doubt use the next heavier gauge Th
3. Rest Base 9 5 8 244 mm Distance Between Centers 20 508 mm Electronic Variable Speeds 250 3 850 RPM Speed Ranges 3 250 750 550 1 650 1 300 3 850 RPM Spindle Rotation 2 Forward C Clockwise amp Reverse Clockwise opindleJNoSO Ibireadin0 metu ul uuu L uiae oo sssssssssskassassss 1 x8TPI Headstock Taper uu u EAR Ei MT 2 TOCK man MT 2 Hole Through Drive Spindle S 10 mm Hole Through Tailstock S 10 mm lo Rami HD DS aka aqa 2 1 2 63 5 mm Number of Indexing Positions m 24 Tool Rest Post Diameter M T E 1 25 4 mm g Z OCK OLHIO ssb a 180 Overall Size LxVVxH 40 3 4 x 12 x 17 5 8 1 035 x 305 x 449 mm Cast Base Size LxW 36 3 4 x 7 5 8 195 x 933 5 mm Ma gl 115 Ibs 52 2 kg NOTE The specifications photographs drawings and information in this manual represent the current model when the manual was prepared Changes and improvements may be made at any ti
4. TAILSTOCK QUILL HANDWHEEL F The handwheel advances or retracts the quill 0 to 2 1 2 The tailstock quill lock handle E must be loose to move the quill 4 TAILSTOCK LIVE CENTER G Used for turning between centers The Live Center 84 and the Quill 83 have MT 2 tapers Remove the live center by retracting the quill until the center loosens or use the knockout bar ELECTRONIC CONTROLS 1 ON OFF SWITCH FIG 6 A The safety paddle ON OFF switch is located on the right foot of the lathe for quick easy and safe access Lift the paddle to turn the lathe on Push the paddle down to turn the lathe OFF A safety lock insert B is included in the switch This can be removed to disable the switch so that the machine can not be turned on by accident or by children 2 SPEED RPM KNOB C This knob controls the desired spindle revolutions per minute RPM The lathe has three speed ranges 250 750 550 1650 1300 3850 RPM See the Speed Chart FIG 3 page 9 for recommended speeds based on the diameter of the workpieces 3 SPEED RPM DIGITAL READOUT D Displays the spindle s RPM as set by the RPM Knob C 4 FORWARD REVERSE SWITCH E This toggle switch will change the direction that the spindle turns counter clockwise forward or clockwise reverse 10 FIG 4 FIG 6 AXCAUTION Only change rotation direction when the spindle has completely stopped Should the switch be changed while the lathe is op
5. block of wood against the spindle end to prevent any damage when it is hit with a mallet hammer The spindle pulley now loose will slide along the spindle 11 Remove the old belt if present and install the new belt over the spindle pulley Return the pulley back onto the spindle and re install the spindle back into the headstock casting As in step 10 carefully knock the spindle and bear ings into place with a block of wood and mallet 12 Secure the spindle pulley in place on the spindle with the set screws Make sure that the set screws engage back onto the flat section on the spindle to eliminate slippage 12 FIG 11 13 Re install the RPM Reader amp Support Bracket that were unscrewed in step 7 The Reader s elements are U shaped and must be positioned so that the Segmented Plate is in the middle of the two Reader s elements You will have to reach up inside the headstock to position the bracket to take the two screws HINT Use an awl stiff wire or toothpick to help align the bracket s threaded holes with the countersunk holes in the headstock This will make re fastening the screws easier 14 Re assemble the remaining headstock parts by revers ing the procedure previously described ADJUSTMENTS CHANGING THE BEARINGS To change the bearings the whole spindle shaft needs to be shifted right out of the headstock towards the tailstock Then the bearings can be removed from the headstock casting With
6. onto rikontools com CONTENTS OF PACKAGE CONTENTS OF PACKAGE Lathe Bed Motor Assembly Headstock Assembly Tailstock Assembly Electronic Controls moour Lathe shown on 2270 920 Stand LIST OF LOOSE PARTS F Tool Rest Base K Long Knockout Bar ee G Spur Center L Short Knockout Bar Nur UE H Live Center M Hex Wrenches 3 4 5 mm l 6 Tool Rest N Spanner Wrenches 2 J 37 Faceplate O Tool Holder Screvvs amp VVashers 2 P Manual amp VVarranty Card TOOLS REQUIRED FOR ASSEMBLY amp ADJUSTMENTS 2 Phillips Screwdriver m Adjustable Wrench AD Model 70 220VSR Wood Lathe is shipped complete in one box Unpacking and Clean up 1 Carefully remove all contents from the shipping carton Compare the contents with the list of contents to make sure that all of the items are accounted for before discarding any packing material Place parts on a protected surface for easy identification and assembly If any parts are missing or broken please call RIKON Customer Service 877 884 5167 as soon as possible for replacements DO NOT turn your machine ON if any of these items are missing You may cause injury to yourself or damage to the machine 2 Report any shipping damage to your local distributor 3 Clean all rust protected surfaces with ordinary household type grease or spot remover Do not use flammables gas oline paint thinner mineral spirits etc These may damage painted surfaces Cl
7. spindle shaft assembly can be re installed so turning can be resumed 1 Unplug the lathe from the power source 2 Remove any accessories from the spindle spur center face plate chuck etc 3 Open the top Headstock Cover 35 FIG 10 A and the left side Bed Cover Plate Door 8 B to gain access to the belt and pulleys that are inside of the headstock 4 Loosen the motor mount Locking Handle 21 C 5 Lift the Motor Connecting Plate Handle 19 D to loosen the tension on the Poly V Belt 16 The belt can now be removed from the lower Motor Pulley 14 E 6 Loosen the Set Screw 40 that attaches the Hand Wheel 41 E to the spindle and remove the Hand Wheel 7 Remove the two countersunk Phillips Screws 33B that hold the RPM Reader and Support Bracket assem blies 49 48 48A F which are located under the Spindle Pulley s Segmented Plate 53 G This will drop the RPM Reader inside of the headstock and safely away from the spindle pulley FIG 11 8 Remove the Set Screws 51 H that attach the Spindle Pulley to the spindle The pulley should now be loose on the spindle NOTE There are two 2 set screws in the threaded hole one on top of the other This stacking pre vents the set screws from loosening during use 9 Remove the Retaining C Clip 39 that is on the out side left end of the spindle where the hand wheel was 10 Carefully knock the spindle towards the tailstock Use a
8. the new bearings in place the spindle shaft assembly can be re installed so turning can be resumed 1 Follow the steps 1 10 described in CHANGING THE BELT on page 12 to remove the spindle assembly from the headstock 2 Carefully knock out the old bearings Use a block of wood against the bearings to prevent any damage to the machine if it is mistakenly hit with a mallet hammer Do not remove the large Retaining C Clips 55 from the castings These clips properly position the bearings when in place SPINDLE INDEXING ADJUSTMENTS The Headstock Spindle has 24 indexing holes each 15 apart which allows accurate pattern work on projects such as straight fluting grooving drilling detail carving wood burning patterns laying out designs and more The Indexing Chart FIG 12 shows how to rotate the spindle to access any of the 24 indexing holes The 8 pri mary settings are listed in FIG 13 however other indexing design settings are possible Vary the index combinations to make non equal spaced patterns Also by rotating re postioning your work while it is being held between centers in a chuck or on a faceplate new orientation points for the index holes will be set for your work To Use Insert the Indexing Pin 43 into one of the 24 spindle s positioning holes according to the chart and the number of setting you need for your workpiece Make sure that the pin locates and securely enters into one of the indexing holes
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11. RIKON gt POWER TOOLS 12 1 2 x 20 MIDI VSR Lathe Intertek 4001824 Operator s Manual Record the serial number and date of purchase in your manual for future reference Serial Number Date of purchase For technical support or parts questions email techsupport rikontools com or call toll free at 877 884 5167 70 220VSRM3 www rikontools com TABLE OF CONTENTS BEOCLUALOTN aba 2 Salely HE TLUCLOR aaa m 3 6 OLE N OF PACKAGE a Aaaa HIM aaa DNA IA PN In PAM ED EE T Getting To KNOW Your L HErrn uu ERE 8 ASONO eea A E E E N E E E E R 8 O C Dy o 8 Seer mm 9 10 AOU INEI 2 sss sssssmusspapshasssasnscusunssaykunasapasasasususapansaassasansassususs 11 13 ISI E O RERO aaa l n 14 siege amp riq Diagrani n ni 5 amp 14 NR NU ee EE 15 Parts Diagrams amp Pants r 16 17 ACCES Q C ror ii 6 18 p 18 YHanN bass 19 SPECIFICATIONS jo U S O O e 1 HP Motor Speed no load a 2 900 RPM Volts Phase tret tetti 120 V 1 Ph Amps 6 A 60 Hz vendis m a 12 1 2 316 mm Swing Over Tool
12. RONMENT DO NOT use electrical tools in a damp environment or expose them to rain 5 DO NOT use electrical tools in the presence of flammable liquids or gasses 6 ALWAYS keep the work area clean well lit and organized DO NOT work in an environment with floor surfaces that are slippery from debris grease and wax 7 KEEP VISITORS AND CHILDREN AWAY DO NOT permit people to be in the immediate work area especially when the electrical tool is operating 8 DO NOT FORCE THE TOOL to perform an operation for which it was not designed t will do a safer and higher quality job by only performing operations for which the tool was intended 9 WEAR PROPER CLOTHING DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts The user must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts 10 CHILDPROOF THE WORKSHOP AREA by removing switch keys unplugging tools from the electrical receptacles and using padlocks 11 ALWAYS UNPLUG THE TOOL FROM THE ELECTRICAL RECEPTACLE when making adjust ments changing parts or performing any maintenance SAFETY INSTRUCTIONS 12 KEEP PROTECTIVE GUARDS IN PLACE AND IN VVORKING ORDER 13 AVOID ACCIDENTAL STARTING Make sure that the povver svvitch is in the OFF position before plugging in the povver cord to the electrical recep
13. To remove the faceplate loosen the two set screws in the rear hub of the faceplate then unscrew the faceplate from the spindle counter clockwise rotation Two wrenches are supplied to help loosen the faceplate from the spindle 5 If spindle turning is to be done remove the faceplate Install the Spur Center into the headstock spindle and the Live Center into the tailstock spindle Both Centers have 2 Morse Taper shanks 6 Secure the lathe to a solid work surface or stand OPERATION HEADSTOCK CONTROLS 1 HEADSTOCK SPINDLE LOCK The spring loaded Index Pin Assembly 43 FIG 1 A is primarily used to po sition the spindle for making accurate spaced pattern work on projects such as straight fluting grooving drilling detail carving wood burning patterns and laying out designs See page 13 for more information The Index Pin will also keep the spindle from turning so if necessary faceplates chucks or other accessories that have been mounted on the threaded spindle can be re moved NOTE Do not put excessive pressure on the Index Pin when trying to remove accessories from the lathe or damage to the pin or spindle pulley may result The Index Pin is spring loaded Pull the Pin out so that its Roll Pin 2242 is removed from the high grooves in the Locating Sleeve 44 Rotate the pin 90 to position the roll pin back into the Sleeve The deeper groove locations will insert the Index Pin s shaft into the Spindle pu
14. ctrical components of the motor Contact a qualified service technician for this type of maintenance 1 Before each use Check the power cord and plug for any wear or damage Check for any loose screws hardware locking handles jigs or various lathe accessories Check the area to make sure it is clear of any misplaced tools lumber cleaning supplies etc that could hamper the safe operation of the machine 2 Avoid a build up of wood shavings and dust Regularly clean all parts of the machine using a soft cloth brush or compressed air A general cleaning should be done after every use to avoid future problems and ensure that the machine is in ready condition for its next use WARNING If blowing sawdust wear a proper dust mask and eye protection to prevent debris from being inhaled and blowing into your eyes 3 Keep the lathe bed free of resin and rust Clean it regu larly with a non flammable solvent then coat with a light film of dry lubricant spray or wax to enhance passage of the tool rest and tailstock on over the bed 4 Keep the lathe tools sharp and make sure the steel is not loose in the handles so that no accidents might occur Making sure that tools are in proper operating condition will ensure that the quality of your turning will be the best possible 5 Check all lathe accessories spur centers live centers chucks tool rests etc to ensure that they are in perfect working condition 6 Th
15. d the spur center have match ing MT 2 tapers The spur center can be removed from the spindle with the Kockout Bar 85 inserted through the outboard left end of the spindle NOTE Be careful and hold the spur center during this process so it does not fly out onto the floor A short Knockout Bar 86 is supplied to re move the Spur Center s Center Point if it needs replacing DIAMETER OF WORK GENERAL 7 CUTTING RPM lw w OPERATION TOOL REST CONTROLS 1 TOOL REST BODY LOCK HANDLE FIG 4 A This cam action lever handle locks the tool rest base B down in position on the lathe bed Unlock handle to position the tool rest in any location along the lathe bed Tighten the handle when the tool rest is properly located for safe turning of the workpiece 2 TOOL REST LOCK HANDLE C Locks the tool rest in position for supporting your tools during turning Unlock the handle to adjust the tool rest at a specific angle or height Tighten handle when properly positioned TAILSTOCK CONTROLS 1 TAILSTOCK LOCK HANDLE FIG 5 D Locks the tailstock in position along the length of the lathe bed Unlock handle to position the tool rest to move the tail stock Tighten handle when properly positioned 2 TAILSTOCK QUILL LOCK HANDLE E Secures the tailstock quill in position Unlock the handle to move the quill with live center forward or backwards Tighten the locking handle when the quill is finally positioned 3
16. e obtain assistance from a qualified person 6 Always wear approved safety protective eyewear and hearing protection when operating this machine 7 Always wear a dust mask and use adequate dust collection and proper ventilation 8 Do not wear loose clothing or jewelry when operating this machine Keep long hair tied back 9 Always make sure the power switch is in the OFF position prior to plugging in the machine 10 Always make sure the power switch is in the OFF position and the machine is unplugged when doing any cleaning assembly setup operation or when not in use 11 Use only sharp lathe tools Dull tools can damage your work and are unsafe to use 12 When turning between centers make sure the headstock and tailstock are snug against the workpiece 13 When face plate turning rough cut the workpiece close to the finished shape before screwing it to the face plate 14 Never jam tools into the workpiece or take too big of a cut 15 Make sure there are no loose knots nails staples dirt or foreign objects in the workpiece to be turned 16 Wood should not be warped cracked or have improperly made or cured glue joints 17 Test spin the workpiece to ensure that it does not hit the lathe bed or tool rest before turning on the lathe 18 Start the lathe at slow speeds to check the settings then increase the speed to your desired level for working 19 Low speeds are best for roughing stock and for long or large diameter workpieces 20
17. e lathe s ball bearings are lifetime lubricated sealed and do not need any further care Keep the drive belt free of oil and grease to prevent slipping on the pulleys WIRING DIAGRAM A WARNING ON OFF Switch black white 4 J3 Circuit Board black Right Left Switch This machine must be grounded Replacement of the power supply cable should only be done by a qualified electrician See page 5 for additional electrical information 3 Wire Cable Speed Control Knob C Wire Cable Digital RPM Display VVire Cable 5 Motor r x peed Sensor white black green This tool is intended for use on a circuit that has a 120 volt electrical receptacle The illustration on page 5 shows the type of the 120v 3 wire electrical plug and electrical receptacle that has a grounding conductor that is required TROUBLESHOOTING Motor will not start 1 Machine is not plugged in 1 Plug in machine 2 Low voltage 2 Check fuses 3 Loose connection 3 Check plug and all connections Motor fails to develop full power 1 Power line is overloaded 1 Correct the overload condition 2 Undersize wires in supply system 2 Increase supply wire size or elimi 3 Drive belt tension is too high nate extension cord if one is used 4 Low voltage 3 Adjust belt tension 5 Worn motor 4 Have voltage checked by an electri cian and corrected if necessar
18. e smaller the gauge number the larger diameter of the extension cord If in doubt of the proper size of an exten sion cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating USE ONLY A 3 WIRE EXTENSION CORD THAT HAS A 3 PRONG GROUNDING PLUG AND A 3 POLE RECEPTACLE THAT ACCEPTS THE TOOL S PLUG 27 ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powertoolinstitute org e National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 VVVVVV nSC OTQ American National Standards nstitute 25 West 43rd Street 4th Floor Nevv York NY 10036 www ansi org e ANSI 01 1 Safety Requirements for Woodworking Machines and the U S Department of Labor regulations www osha gov 28 SAVE THESE INSTRUCTIONS Refer to them frequently and use them to instruct others SAFETY INSTRUCTIONS ELECTRICAL SAFETY Ai WARNING ruis TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK IN THE EVENT OF AMALFUNCTION OR BREAKDOWN grounding provides the path of least resistance for electric current and reduces the risk of electric shock This tool is equipped with an electric cord that has an equipment grounding conductor and requires a grounding plug not included The plug MUST be plugged into a matching el
19. ean thoroughly under the headstock tailstock and tool rest body Then coat with a light film of dry lubricant spray or wax to enhance passage of the tool rest and tailstock on over the bed Refrain from using any water based solvents as they will promote metal rusting 4 Apply a coat of paste wax to any machined surfaces to prevent rust Wipe all parts thoroughly with a clean dry cloth 5 Set packing material and shipping carton aside Do not discard the packing material until the machine has been set up and is running properly in case a return is necessary 7 GETTING TO KNOW YOUR MACHINE Motor Mounting Plate amp Locking Handle Outboard Bed Cover Plate Door Headstock Spindle Lock Knob Index Pin Outboard Hand Wheel Headstock Cover Spindle with Spur Center Tool Rest amp Base Assembly Tool Rest Locking Handle Tool Rest Base Locking Lever Live Center Tailstock Assembly Face Plate Electronic Controls ON OFF Switch Forward Reverse Switch Speed Control Knob Digital Speed Readout Lathe Bed Power Cord Tailstock Locking Lever Tailstock Hand Wheel Tailstock Locking Handle Tool Holder amp Tools Midi Lathe shown on 270 920 Stand zzrmxc rommoour ANMNDOVO INSTALLATION MOVING amp INSTALLING THE LATHE 1 When moving the lathe DO NOT use the headstock assembly motor tool rest or tailstock as this may damage the machine Hold under the lathe s bed to lift and move the mac
20. ec trical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY ANY PLUG f it will not fit the electrical receptacle have the proper electrical receptacle installed by a qualified electrician IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment ground ing conductor DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary CHECK with a qualified electrician or service personnel if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded when installing or replacing a plug USE ONLY A 3 WIRE EXTENSION CORD THAT HAS THE PROPER TYPE OF A 3 PRONG GROUNDING PLUG THAT MATCHES THE MACHINE S 3 PRONG PLUG AND ALSO THE 3 POLE RECEPTACLE THAT ACCEPTS THE TOOL S PLUG REPLACE A DAMAGED OR WORN CORD IMMEDIATELY This tool is intended for use on a circuit that has an electrical receptacle as shown in FIGURE A It shows a 3 wire electrical plug and electrical receptacle that has a grounding conductor If a properly grounded electrcal receptacle is not available an adapter as shown in FIGURE B can be used to temporarily connect this plug to a 2 contact ungrounded receptacle The adapter has a rigid lug e
21. eight of the motor provides the needed tension on the belt Then re tighten the Locking Handle that was loosened in step 3 above RPM 5 Close the Headstock Cover and Bed Cover Plate Door _ to protect the belt pulleys and internal working from dust 2 3 2 1 3 1 300 3 850 ADJUSTING THE LOCKING HANDLES The locking handles on the tailstock and tool rest are pre set at the factory to give ample holding pressure against the lathe bed to keep these lathe assemblies positioned so that they will not move during use If adjustments are needed the clamping pressure can be changed by turning the large Hex Nuts 32 amp 67 that are located under the lathe bed and below the assemblies This can be done with an adjustable wrench not included FIG 9 shows the tool rest removed from the lathe bed to view the locking mechanism and Hex Nu A 1 Loosen the Locking Handle B so that there is no clamping pressure being exerted on the lathe assembly 2 With a wrench slightly turn the Hex Nut to loosen or tighten it on its Threaded Shaft 30 amp 71 3 Test the clamping pressure with the locking handle and adjust the nut again if needed to set the right pressure FIG 9 11 ADJUSTMENTS CHANGING THE BELT To change the belt the whole spindle shaft needs to be shifted right out of the headstock towards the tailstock This will allow the new belt to be slipped over the spindle and onto the spindle pulley Then the whole
22. erating the machine will auto matically turn off in protection mode The Digital Readout will show an error reading Turn off the lathe s ON OFF switch and the digital read ing will go out and the control box will reset Then put the forward reverse switch to the desired setting FWD or REV and the lathe can be turned back on to continue your work ADJUSTMENTS THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE CHANGING BELT SPEEDS 1 Unplug the lathe from the power source 2 Open the top Headstock Cover 35 FIG 7 A and the left side Bed Cover Plate Door 8 B to gain access to the belt and pulleys that are inside of the headstock 3 Loosen the motor mount Locking Handle 21 C 4 Lift the Motor Connecting Plate Handle 19 D to loosen the tension on the Poly V Belt 16 The belt can now be re positioned on the upper Spindle Pulley 52 and lower Motor Pulley 14 E for the desired speed range setting FIG 8 shows the belt positions for the three speeds NOTE The High speed range 1 300 3850 RPM pro vides maximum speed The Low speed range 250 750 RPM will provide maximum torque See the Speed Chart on page 9 FIG 3 for recommended speeds based on the diameter of the workpieces being turned SPINDLE SPEEDS 4 With the Poly V Belt positioned on the pulleys lower the Motor Connecting Plate so that the w
23. he 70 220VSR Midi Lathe to extend the lathe s working Universal all steel spindle length capacity to 44 Stand adjusts from n 23 1 4 to 37 1 4 long and 24 1 2 to 34 1 2 working height 70 913 LATHE STAND EXTENSION Universal all steel Stand Extension bolts ADDITIONAL LATHE ACCESSORIES alar 70 0910 and 70 920 stands to sup port lathes with Bed Extensions The stand extension adjusts from 18 3 A to 32 1 4 long and 24 1 2 to 34 1 2 vvorking height For addional lathe accessories or replacement parts contact your local RIKON distributor or visit the RIKON vvebsite at vvvvvv rikontools com Tool rests Face Plates Drive Centers Spur amp Live Centers Drill Chuck amp Arbor Drive Belts etc NOTES Use this section to record Maintenance Service and any calls to Technical Support 18 VVARRANTY POVVER TOOLS 5 Year Limited VVarranty RIKON Power Tools Inc Seller warrants to only the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship for a period of five 5 years from the date the product was purchased at retail This warranty may not be transferred This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs alterations lack of maintenance or normal wear and tear Under no circumstances will Seller be liable for incidental or consequential damages
24. hine Straps or battens placed under the lathe bed can also be used to move the machine 2 Position the machine on a solid stand or bench that is located in an area that has ample space in front and in back of the lathe for working and moving around the lathe 3 For best power and safety the lathe should be plugged directly into a dedicated grounded electrical outlet that is within the supplied cord length of the machine The use of an extension cord is not recommended 4 Align the machine so that during use any turning debris or kickback will not face aisles doorways or other work areas that bystanders may be in Do not locate or use the machine in damp or wet conditions 5 Once in place in your shop make sure that the machine is level If possible secure the machine or stand to the floor or bench with lag screws not supplied This will reduce any possible vibration during use ASSEMBLY The 70 220VSR Lathe requires only minor assembly to become operational See the photos above for reference 1 Install the Tool Holder onto the back of the headstock with the two Phillips head screws and washers provided 2 Install the Tool Rest Base onto the lathe bed The Tail stock will have to be removed to do this 3 Install the 6 Tool Rest into the Tool Rest Base 4 The Faceplate is shipped pre installed on the headstock spindle If plate or bowl turning is to be done then the use of the faceplate is needed
25. lley s hole s locking the spindle in place To unlock the spindle reverse the process 2 HEADSTOCK INDEXING HOLES FIG 1 B The largest Spindle Pulley 252 B has 24 postioning holes located around its left side Each index hole is 15 apart and marked for reference around the perimeter of the pul ley Insert the Indexing Pin A into one of these holes and the spindle will be locked so that work can be done on the workpiece See page 13 for additional information CAUTION Never start the lathe with the index pin en gaged in the spindle or damage to the machine will result Never engage the headstock spindle lock while the spindle is turning or damage to the lathe will result 3 HEADSTOCK FACEPLATE Faceplates 58 FIG 2 A are used for turning bowls and plates There are a number of screw holes on the plate for mounting the work piece for turning Thread the faceplate onto the spindle in a clockwise direction and tighten it in place with the set screws that are located on the back hub of the faceplate To remove the faceplate loosen the set screws Use one wrench on the flat portion of the spindle X and another wrench on flats of the faceplate s rear hub then loosen the faceplate from the spindle Rotate the faceplate counter clockwise to fully remove it from the spindle 4 HEADSTOCK SPUR CENTER The Spur Center 59 FIG 2 B is used for turning between centers It fits into the spindle Both spindle an
26. me with no obligation on the part of Rikon Power Tools Inc to modify previously delivered units Reasonable care has been taken to ensure that the information in this manual is correct to provide you with the guidelines for the proper safety assembly and operation of this machine 2 SAFETY INSTRUCTIONS IMPORTANTI Safety is the single most important consideration in the operation of this equipment The following instructions must be follovved at all times Failure to follovv all instructions listed belovv may result in electric shock fire and or serious personal iniury There are certain applications for which this tool was designed We strongly recommend that this tool not be modified and or used for any other application other than that for vvhich it vvas designed f you have any questions about its application do not use the tool until you have contacted us and vve have advised you SAFETY SYMBOLS SAFETY ALERT SYMBOL Indicates DANGER WARNING or CAUTION This symbol may be used in conjunction with other symbols or pictographs DANGER serious injury injury moderate injury Indicates an imminently hazardous situation which if not avoided could result in death or Indicates a potentially hazardous situation which if not avoided could result in death or serious Indicates a potentially hazardous situation which if not avoided could result in minor or NOTICE Shown without Safety Alert Symbol indicates a
27. nder the clamping lock in place mechanism plate to increase or decrease the clamping pressure of the lock levers Machine bogs down during cutting 1 Excessive depth of cut is taken 1 Decrease the depth of cut 2 Turning tools are dull 2 Sharpen the turning tools Tools tend to grab or dig in 1 Dull turning tools 1 Sharpen the tools 2 Tool rest is set too low 2 Reposition the tool rest height 3 Tool rest is set too far from the workpiece 3 Set the tool rest closer to the 4 Improper turning tool is being used workpiece 4 Use the correct tool for operation Digital readout does not work 1 Digital readout sensor out of position 1 Contact Technical Support at 877 884 5167 or email techsupport rikontools com For parts or technical questions contact techsupport rikontools com or 877 884 5167 15 PARTS DIAGRAM p nb 51 euiuoeuu Jo JequinN Jenas y QueJleM Jepun Sed 104 Sued jueujeoe dey 104 Buleo ueuM JequinN Wed s JeJunjoejnue A v 99u 19J 1 esee d LON PARTS LIST VEO002066 If ld 000Z70 06 If L d V0002066 If ld C0002066 If Ld VOOOL 0 6 If Ld L000 0 6 If L d L IAWAF Ld 0001 702021 7 4 800060661 4 1000706021 7 4 100020261 4 d09q S9X9NA Ld G000r0C0 l IANT Ld 000 0 6 If L d 4968402 4192 d6 89cLXSIN Ld 12 200070202 EL IMAW V d c000v0 0c l IMINT d d4 289ScXSIN L d 401 119809 Ld VO000v0tOCc LL IM
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29. p the extension cord clear of the working area Position the cord so that it will not get caught on lumber tools or other obstructions while you are working with your power tool Canadian electrical codes require extension cords to be certified SJT type or better The use of an adapter in Canada is not acceptable eee grounding adapter lug FIG B 3 prong electrical receptacle grounding conductor electrical receptacle 3 wire electrical cord SAFETY INSTRUCTIONS SPECIFIC SAFETY INSTRUCTIONS FOR WOOD LATHES This machine is intended for the shaping smoothing and finishing of natural solid woods The permissible workpiece dimensions must be observed see Technical Specification Any other use not as specified including modification of the machine or use of parts not tested and approved by the equipment manufacturer can cause unforeseen damage ATTENTION Use of this lathe still presents risks that cannot be eliminated by the manufacturer Therefore the user must be aware that wood working machines are dangerous if not used with care and all safety precautions are adhered to 1 Do not operate this machine until you have read all of the following instructions 2 Do not attempt to operate this machine until it is completely assembled 3 Do not turn ON this machine if any pieces are damaged or missing 4 This machine must be properly grounded 5 If you are not familiar with the operation of the machin
30. resulting from defective products All other warranties expressed or implied whether of merchantability fitness for purpose or otherwise are expressly disclaimed by Seller This warranty does not cover products used for commercial industrial or educational purposes This limited warranty does not apply to accessory items such as blades drill bits sanding discs grinding wheels or belts and other related items Seller shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty proof of purchase documentation which includes date of purchase and an explanation of the complaint must be provided The Seller reserves the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever To take advantage of this warranty please fill out the enclosed warranty card and send it to RIKON Warranty 16 Progress Rd Billerica MA 01821 The card must be entirely completed in order for it to be valid If you have any questions please contact us at 877 884 5167 or warranty rikontools com RIKON Hi POWER TOOLS YEAR VVARRANTY For more information 16 Progress Road Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com 70 220VSRM3 www riko
31. situation that may result in property damage GENERAL SAFETY KNOW YOUR POWER TOOL Read the owner s manual carefully Learn the tool s applications work capabilities and its specific potential hazards BEFORE USING YOUR MACHINE To avoid serious injury and damage to the tool read and follow all of the Safety and Operating Instructions before operating the machine 1 Some dust created by using power tools contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles 2 READ the entire Owner s Manual LEARN how to use the tool for its intended applications 3 GROUND ALL TOOLS If the tool is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle The 3rd prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the 3rd prong See Grounding Instructions on the following pages 4 AVOID A DANGEROUS WORKING ENVI
32. so that there is no accidental slipping With the Indexing Pin in the first spindle hole setting do your work drilling marking etc then rotate the spindle to the next index setting noted on the chart Work through all of the designated index setting numbered positions and complete the remaining markings or work on your work piece WARNING NEVER START THE LATHE WITH THE INDEX PIN ENGAGED IN THE SPINDLE OR DAMAGE TO THE MACHINE WILL RESULT See page 9 for additional information on the lathe s head stock and indexing WARNING THE MACHINE MUST NOT BE PLUGGED IN AND THE POWER SWITCH MUST BE IN THE OFF POSITION UNTIL ALL ADJUSTMENTS ARE COMPLETE 3 Install the two new Bearings 38 amp 56 in the head stock by carefully knocking them into position 4 Re assemble the lathe parts by reversing the procedure described in steps 11 14 as described in the CHANGING THE BELT instructions on page 12 NOTE The lathe s ball bearings are lifetime lubricated sealed and do not need any further care To prevent slip ping keep the drive belt free of oil and grease HEADSTOCK 2 HEADSTOCK SPINDLE INDEX INDEX LETTER NUMBER 1 9 17 1 7 13 19 1 5 9 13 17 21 o 1 4 7 10 13 16 19 22 o 1 3 5 7 9 11 13 FIG 13 MAINTENANCE A WARNING Turn the power switch OFF and disconnect the plug from the outlet prior to adjusting or maintaining the machine DO NOT attempt to repair or maintain the ele
33. tacle 14 REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning ON the machine 15 USE ONLY RECOMMENDED ACCESSORIES Use Of incorrect or improper accessories could cause serious injury to the operator and cause damage to the tool If in doubt check the instruction manual that comes vvith that particular accessory 16 NEVER LEAVE A RUNNING TOOL UNATTENDED Tum the povver svvitch to the OFF position DO NOT leave the tool until it has come to a complete stop 17 DO NOT STAND ON A TOOL Serious injury could result if the tool tips over or you accidentally contact the tool 18 DO NOT store anything above or near the tool where anyone might try to stand on the tool to reach it 19 MAINTAIN YOUR BALANCE DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes Keep floor clear of debris grease and wax 20 MAINTAIN TOOLS WITH CARE Always keep tools clean and in good working order Keep all blades and tool bits sharp dress grinding wheels and change other abrasive accessories when worn 21 EACH AND EVERY TIME CHECK FOR DAMAGED PARTS PRIOR TO USING THE TOOL Carefully check all guards to see that they operate properly are not dam aged and perform their intended functions Check for alignment binding or breaking of moving parts A guard or other part that is damaged should be immediately repaired or replaced 22 DO NOT OPERATE TOOL WHILE TIRED OR UNDER THE INFLUENCE OF
34. xepu uid JOY pueH 9XO m s deo peau 19xyoogS bul Bulureyey Duueeg MALEM yeys YOO SDE H JayuseMm DUIH OLXp N maos peeu ued 559012 OVXTIN M9J9S 9 jnu 1420 ejejd Buidule O BABS yeys p pe uu bul Buluie1 SEQ 1991 oO 1S L oO o pueu Bur20 J A Dur20 bul Sululeox 9 9 deo X M JO3O N o pueu 1 007 Jaysem Dig oje d Dunoeuuoo 1010 A OLXGN peeu ued ssoJ2 SI 1nu 5 JaySeM 207 O VXOVV deo 1exoos J9q A GXO m s deo pe y 18490S K lind 1010JA OLXPW peeu 45 1 JAN joubey ZOL8EOCLXVIN Ld CLXPI MeJos Peay 5 19 0 000110 0c V IMA bd Joop ejejd 1 AO peg dol8ego90oLXvIWN Ld OLXPIN Melos peau xyunsjejuno g8L8gJ ZLX9N Ld ZLX9W Melos peay ued ssol2 SLOO ZLOOLOE6 If Ld dge6gH99HS N Ld di aZea99HSNc Ld dg0 4890 X9IN Ld 1920 c000L10 0c L IMINT Ld ON 1474 SAIN 1 p ou joo 907 J YSEM 1E 0 9 m s deo N OS X M peg NOlLdldos4q l lt m O CN CO FLO CO N 00 CO cO CM C lt F LO CO OO O gt ON Az 17 ACCESSORIES 70 901 24 LATHE BED EXTENSION 70 920 LATHE STAND Made of heavy cast iron it bolts to the right end of t
35. xtending from it that MUST be connected to a permanent earth ground such as a properly grounded receptacle box THIS ADAPTER IS PROHIBITED IN CANADA FIG A grounding conductor 3 wire electrical cord EXTENSION CORDS AA WARNING THE USE OF AN EXTENSION CORD WITH THIS MACHINE IS NOT RECOMMENDED For best power and safety plug the machine directly into a dedicated grounded electrical outlet that is within the supplied cord length of the machine If and extension cord needs to be used it should only be for a limited operation of the machine The exten sion cord should be as short as possible in length and have a minimum gauge size of 14AWG A WARNING Check extension cords before each use If damaged replace immediately Never use a tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury Use a proper extension cord Only use cords listed by Underwriters Laboratories UL Other extension cords can cause a drop in line voltage resulting in a loss of power and overheating of tool When operating a power tool out doors use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 120 VOLT OPERATION ONLY 25 LONG 50 LONG 100 LONG 150 LONG Oto 6 Amps 6 to 10 Amps 10 to 12 Amps amp WARNING Kee
36. y 5 Replace the motor Motor or Spindle Stalls or will not 1 Excessive depth of cut 1 Reduce cutting depth start 2 Loose or broken belt 2 Check tension or replace drive belt 3 Worn spindle bearings 3 Replace bearings 4 Improper cooling of motor 4 Clean motor to increase air flow or 5 Worn motor reduce motor running time 5 Replace Motor Motor overheats 1 Motor is overloaded 1 Reduce load on the motor 2 Air flow restricted on the motor 2 Clean motor to increase air flow Excessive Vibration 1 Workpiece is warped out of round has 1 Correct problem by planing band major flaw or was improperly prepared sawing or discard the workpiece or centered for turning 2 Replace the bearings 2 Worn spindle bearings 3 Replace the belt 3 Worn belt 4 Tighten all bolts or handles 4 Motor mount bolt or handles are loose 5 Shim the lathe stand or adjust the 5 Lathe is on an uneven surface feet on the stand for stability Tailstock Moves when applying 1 Excessive pressure being applied by the 1 Apply only sufficient force with the pressure tailstock onto the workpiece tailstock to hold the workpiece 2 Tailstock is not secured in place securely between centers 3 Lathe bed and tailstock mating surfaces 2 Tighten tailstock locking lever are greasy or oily 3 Remove tailstock and clean bed surfaces with a cleaner degreaser Tailstock or Tool Rest Base do not 1 Incorrect adjustment on locking lever 1 Adjust the nut u
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