- MIGHTY SEVEN
Contents
1. Again set into the Rivet Nut Check the Rivet Nuts riveting range The Riveter operation Lever Should be perpendicular to the surface of metal sheet parts Empty the Riveter and check the motor if necessary for repair Re adjust Lever fixed tube 6 Increases the working air pressure Add hydraulic oil Forced to withdraw from check rod and replace if movement the Working pressure necessary Riveter Nut rivet insufficient pressure Increases working air failure Hydraulic oil insufficient pressure Add hydraulic oil 8 Resource Recycling In order to make a contribution for environmental protection materials used in this product can be more than 98 Resource Recycling product disassembly plug the plastic and metal classification by the local recycling units can be recycled through re smelting EC DECLARATION OF CONFORMITY Original Language Serial Number Please refer to the tool Air Hydraulic Riveters Item No PB 2501 6 3 bar 90 psi We declare under our own responsibility that the above machinery fulfils all the relevant provisions of MD Machinery Directive 2006 42 EC and its amendment and is manufactured and tested according to the following standards EN ISO 11148 1 2011 EN ISO 15744 2008 EN ISO 20643 2008 A1 2012 Declared in Taichung Taiwan Dated 2013 06 01 sey Chen Jonney Chen Declared by QA Manager Manufacturer Authorized contact to compile the technical file M2. Riveteuse Pneumatique i i i 7 pneumatisch hydraulisches Nietgerat N Remachador Hidr ulico Neum tico AIR HYDRAULIC RIVETER Rebitadeira hidro pneum tica MHeBMO3akrnenouHuk zh HATH C T7 MIGHTY SEVEN www mighty seven com PB 2501 AIR HYDRAULIC RIVET NUT TOOL M3 M12 PRODUCT USER MANUAL V1 01 Complete air tool solutions www mighty seven com Contents SOC UNITY ME OCC a org opepini a eE Ei 3 Z PrOOUCE IN ORM HON nnen nnen 3 2 1 Products working abilities u svssusssennnersennserersnnerrennnsenvenneervsnneerens 3 2 2 TECHNICAL MOR MA EO Munson E ANS 3 3 Preparation BETO EUS secasetccecscewsnaccnesosuuianvessennsbeaahaiovaaunstos bain aN NENA EN EEEn SENEESE 4 3 1 Recommended compressed air supply sessssssssessseesesrrnsssressserresrreresreressreresrrresrrersseerene 4 3 2 Replacement or Hesteren TT T 5 3 3 Stem adjustment lever pressure adjustment Working air pressure 6 4AOperatne INStUEH ONS essas A eene 7 Oy A Kid ako re Son slol lachte 7 4 2 Enforce MN si ENC re een eee een ete ee annae 8 5 Product Nante aN CG nternet manden Redenen edna aeedeaos senteerd seria 8 5 1 Rodne mMmaiNtenaN CE mmniet dered once interen E nn 8 5 2 Supplementary hydraulic oil in hydraulic system annen eeens oeren eoreneeens 8 6 Maintenance and technical services cccccccccccssssseeccccceeeeeeseecccceessueaseeeceesessuaeaseeeeeess 9 6 1 Technical assistance product nu
3. Avoid hose near heat sources or sharp objects If you accidentally let the oil gets on your skin wash with soap and alkaline water Do not use the products in the flammable and explosive environment and possible burning environment 2 Product Information 2 1 Product working capabilities Pull cap applicable specifications M3 M12 Applicable pull cap material aluminum pull cap pull the cap iron stainless steel pull cap 2 2 Technical Data Rivet Nut Overall Sound Vibration Capacity Length i Pressure level PB 2501 M3 M12 0 6 5 21 000 2100 0 90 6 3 310 12 1 4 2 5 3 8 Anarin 4 Operating Pressure M3 MS M6 M12 Psi 25 45 90 100 3 Preparing for use 3 1 Recomended compressed air supple Recommanded Air System Quick Access EE Compressed air systems subject for the 3 assembly points regulator filter lubricate treatment to remove dust moisture impurities and to provide proper lubrication 3 2 Replacing the rod Plane Position 96 Hex Wrench Identification marks Plane Number Rod Schema 5 Hex Screw 2 Head M4 S Wy Ang ANNY 1 Head M3 3 Head M5 4 Outer Core 97 Spanner When the lever 3 of thread specifications are subject to change you need to pull the lever and cap head 1 with the replacement of the two specifications must be consistent be careful and replace it by the following steps Security Warn
4. and washer seal 11 should be lock and back to the grip Notice Set the used oil to a professional waste Treatment Centre Do not pour any oil to Will be outdoors If you accidentally let the oil gets on your skin wash with soap and alkaline water 6 Maintenance and technical sevices In order to ensure the full work performance and safety all maintenance work requested by your local distributor should be given into the maintenance of the Company 6 1 Technical Assistance serial number If you need any information about using and maintaining this product or any material ordering assistance please contact your local distributor or contact the Company directly and inform product serial number as shown or a material part number view parts list Product No Common problems and failu re analysis Failure phenomenon Rivet Nut rotation Rod precession and spin out difficulties Precession Auto failure failure Rivet Nuts riveting operation After reverse Cause Analysis Rivet Nut set into the rod there is no head contact with Rivet Nut Rivet Nut riveting ineffective The pull Riveter operation is not Vertical Threaded rod damage Motor failure Lever fixed tube 6 loose or set incorrectly Working pressure or insufficient pressure Hydraulic oil shortage the rivet or threaded rod is damaged Solution Method Pull the cap head position adjustment
5. 2501P64 Rear cover 1 65 PB 2501T65 Screw 2 pcs 1 SET 66 PB 2501T66 O Ring 2 pcs 1 SET 67 PB 2501P67 Screw 1 68 PB 2501P68 Pneumatic cylinder 1 69 PB 2501P69 Swivel inlet 1 70 PB 2501P70 O Ring 1 71 PB 2501P71 Piston rod guide 1 73 PB 2501P73 Ring Bolt 1 74 PB 2501P74 Spring 1 75 PB 2501P75 Piston rod 1 76 PB 2501P76 Pneumatic Piston 1 T7 PB 2501P77 Guide ring 1 78 PB 2501P78 Oil seal 1 79 PB 2501P79 Bottom cap 1 80 PB 2501P80 O Ring 1 82 PB 2501P82 Rubber Base 2 pcs 1 83 PB 2501T83 O Ring 1 SET 84 PB 2501P84 Plug 1 85 PB 2501P85 Valve Cap 1 95 PB 2501P95 Stroke Regulator 1 96 PB 2501P96 Hex Wrench 1
6. Hex Nut 8 PB 2501P08 _ RingBot 1 9 PB 2501P09 Oil Seal 1 10 PB 2501P10 Cap Screw 1 11 PB 2501P11 Washer Seal 1 12 PB 2501T12 Screw 3 pcs 1 SET 13 PB 2501T13 Screw 3 pcs 1SET 14 PB 2501P14 Muffler 1 15 PB 2501P15 Screw 1 16 PB 2501P16 Washer Seal 1 18 PB 2501T18 O Ring 6 pcs 1 SET 19 PB 2501T19 Pipe Guide 4 pcs 1 SET 20 PB 2501T20 Washer 2 pcs 1 SEL 21 PB 2501T21 Screw 2 pcs 1 SET 22 PB 2501T22 Air Pipe 2 pcs SET 23 PB 2501P23 Trigger 1 24 PB 2501P24 Pin 1 25 PB 2501P25 Bolt 1 27 PB 2501T27 O Ring 2 pcs 1 SET 28 PB 2501T28 Valve Seal 3 pcs 1SET 29 PB 2501T29 O Ring 3 pcs SET 30 PB 2501P30 Valve 1 n PB 2501P31 Valve Stem Retainer 1 PB 2501T32 e 3 pcs 1 34 PB 2501P34 Oil Seal 36 PB 2501P36 Washer 1 37 PB 2501P37 Drive Bolt 1 38 PB 2501P38 Spring Pin 1 39 PB 2501P39 Coupler 1 41 PB 2501P41 Stroke Adjuster 1 42 PB 2501P42 Coupling Bolt 1 43 PB 2501P43 Snap Ring 1 NO PART NO DESCRIPTION Q TY 44 PB 2501P44 Ball Bearing 1 46 PB 2501P46 Gear Carrier 1 47 PB 2501T47 Planet Gear 3 pcs 1 SET 48 PB 2501P48 Spacer 1 49 PB 2501P49 Ball Bearing 1 50 PB 2501P50 Front end plate 1 51 PB 2501P51 Rotor 1 52 PB 2501T52 Blade 5 pcs 1 SET 53 PB 2501P53 Cylinder 1 55 PB 2501P55 Rear end plate 1 56 PB 2501P56 Ball Bearing 1 57 PB 2501P57 Motor Housing 1 58 PB 2501T58 Screw 2 pcs 1 SET 59 PB 2501P59 Valve tappet 1 60 PB 2501P60 Nylon Ball 1 61 PB 2501P61 Spring 1 62 PB 2501P62 O Ring 1 64 PB
7. ighty Seven International Co Ltd King Tony France No 70 25 Ching Quang Rd Wujih Dist 3 Rue des imprimeurs ZI R publique Nord 1 Taichung City 41466 Taiwan A a http www mighty seven com E MAIL christian aubineau kingtony eu 9 Exploded Biew Parts List hydro Pneumatic Rivet Nut Tool Cap M3 M12 a a oe f 3A 1A z 5 3C 1B 3D 74 P 1D 3F KIT include 1 Nose Piece M3 x 1 M4x1 M5x1 M6x1 M8 amp x1 M10x 1 equip on M12 x 1 2 Ring Nut x 6 3 Spindle Rod M3x2 M4x2 M5x2 M6x1 M8 amp x1 M10x 1 equip on M12 x 1 4 Stroke Adjust Driver x 1 5 Hex Wrench x 1 6 Spanner x 1 Rivet Nut Capacity 3mm 12mm Stroke 0 6 5mm Max Power 2100 KG Tool Length 310 mm Tool Weight 2 5 KG Air Consumption 7 5 Liter Minute Vibration lt 2 5 m s2 Sound Level lt 80 dBA Air Inlet 1 4 Air Hose gt 1 4 HYDRO PNEUMATIG RIVET NUT TOOL M8 M12 Part List Item No PB 2501 NO PART NO DESCRIPTION Q TY 1A PB 2501P01A Head M3 1 1C PB 2501P01C Head M5 1 1D PB 2501P01D Head M6 1 1E PB 2501P01E Head M8 1 IF PB 2501P01F Head M10 1 1G PB 2501P01G Head M12 Optional 1 2 PB 2501T02 Ring Nut 6 pcs 1 SET 3A PB 2501P03A Tie Rod M3 1 3B PB 2501P03B Tie Rod M4 1 3D PB 2501P03D Tie Rod M6 1 3E PB 2501P03E Tie Rod M8 1 SF PB 2501P03F Tie Rod M10 1 3G PB 2501P03G Tie Rod M12 Optional 1 4 PB 2501P04 Outer Cone 5 PB 2501P05 Screw 6 PB 2501P06 Tie Rod Holder 7 PB 2501P07
8. ing off the gun compressed air source connection 1 Using awrench 97 pull the cap head nut 2 Loosen the counter clockwise screws and remove and pull the cap head 1 2 Use a hex wrench 96 to remove the head screw 5 Loose the screws and remove the lever in a counterclockwise direction 3 Replace the Stem to lock the Rod holding tube 6 Pull the lever at the plane aligned with the screw holes Refers to the figure lever position mark with an hex wrench loose the head screws 5 Please note that the screws must be locked in the milling plane place otherwise it will not hurt the threaded rod 4 Will pull the cap head nut 2 with screw cap head and pull the Stem according to its specifications 1 together with the lock into the tapered outer tube 4 lt 6 5 Will pull the cap screwed into the Stem 1 SSS Vs L3 Cilla AALS l 1 l 7 l Vacuum sleeve and pull the cap to adjust the front end alignment rod 5 Implement the rod replacement before any operation and be sure to pull the cap 6 Adjust Rivet Nuts head 1 stick to pull the cap 7 Will pull the cap head nut 2 locking 3 3 Adjustment lever stroke pressure regulator working pressure Please follow these steps 1 Connect the Rivet nut connecting compressed air source 2 For the first time please set the air pressure 5 bar or less Excess pressure may damage the cap or pull rod thread the smal
9. ler the diameter of the rod could break the tool 3 According to the thickness of a plate holder with the stroke adjustment lever 95 will stroke adjustment ring 41 to mark or direction rotated to the appropriate location 4 Will pull the cap on the positive rod tip with a little force to push the direction lever rod flinch slightly but will pull the cap screwed into place automatically 5 Pull the cap to be installed into the hole in the metal plate and make the axis of rod riveting metal plate to appear before the 90 degree vertical position 6 Hold the board machine 23 to maintain the first part after switching it does not move and you feel any resistance in this case the first section of the switch Rod began to pull back and the rivet deformation is complete 7 Hold back second plate break through the resistance is on the second section the trigger pull buckle in the end gear then begin to reverse the pull rod cap exit 8 If you pull the cap deformation is insufficient or the job is very slow probably the working air pressure is insufficient please moderately increased air pressure 9 If you Rivet Nuts riveting case does not meet the needs of the stroke adjustment ring 41 to mark the direction of rotation increases travel distance contrary to the stroke adjustment ring marked direction of rotation to reduce travel distance Notice If the lever stroke is insufficient Pull the cap tha
10. mber ceeeeeececccccceeeeesceecesseeeeeeeeeeeeeeseeusueessess 9 7 Common problems and failure analysis ccccccsesececeessceccesececeeeceeeeeeeceseuecessegeceesenes 10 S RCCV IDE tenen edentate 10 9 Decomposition Diagram Parts List a eeeeeeeesevervensnsenennnnnseerreversveens 11 1 Security Introduction Please read the operator s manual for the safety of the content and observe the following precautions 1 10 11 12 13 14 This product is only suitable for single person operation and educated trained personnel may use this product The operator must not wear loose clothing neckties jewelry to avoid being caught by the tool causing injury If you pull the cap has been installed on the rod and do not directly touch the pull cap end Compressed air pressure shall not exceed 7bar To ensure the quality of life of the tool and the well work of the tool the air must pass trough 3 assemble points regulator filtration Lubrication processing When you are using the product please wear safety glasses Do not operate the product in front or around people Products need to be placed under a rubber mat platform and avoid the product fall down For any product repair or adjustment remember to disassembly the tool first Before any adjustments in the product service cleaning and maintenance be sure to cut off the compressed air source connection For the work area keep it clean and tidy
11. ne maintenance 1 Provide the Lever for the supplies in order to ensure the accuracy and quality of work please view the wear and tear to be replaced periodically or likely to cause damage to Rivet Nuts thread 2 Ifyou spin out is not hinder the smooth Rivet Nuts be sure to replace the lever 3 When pulled the Rivet it didn t put in the correct state the implementation of screwed Riveting spin out in action check whether or not there is an exception 4 Each riveter 300 Rivet Nuts must be pull rod with lubricant To ensure the products performance routine maintenance please check all parts if there is abnormal leakage spills or abnormal sound if necessary by your local dealer or repair by the Company 5 2 Supplementary hydraulic oil in hydraulic system When the product is working and the stroke is reduced you must add the hydraulic oil the steps described below show how to do it Oiler ISO VG32 15 Hex Wrench Pull off the Riveter compressed air source link The tool flat on the workbench The socket head screws 15 reversed release about 3 laps Remove the sealing screw 10 and washer seal 11 a al Using hydraulic oil ISO VG32 and inject it slowly until the oil is filled in the hydraulic circuit When the oil from the 15 socket head screws are overflow it means that the oil has been completely filled 5 Will be socket head screws 15 tighten 6 The sealing screw 10
12. t would not be able and make it firmly fixed to in the metal plate If the stroke is too large You could damage the threads just pull the cap and rod 4 Operating Instructions 4 1 Method of operation First cut pull cap gun compressed air source link Replace with the rod required for the job lever Adjust the lever stroke is based on the thickness of the sheet metal parts Drag the cap gun connected compressed air source oe fee ee ee A Pull the cap alignment with the rod applying a little force to the push rod rod back down slightly but will pull the cap screwed into place automatically 6 Will set into the pull Rivet Nut hat tip inserted into the hole sheet metal parts buckle plate machine maintained after the first paragraph does not move until the pull cap riveting finish 7 Continue to pull the trigger of the second part of the buckle to finally stick and pull the lever back till reversed Notice When is the first time to use set up the way to use gt You need to set the air pressure 5 bar or less Excess pressure may damage the cap or pull rod thread The smaller the diameter of the rod could be broken 4 2 Forced out When not automatically withdraw from the case use the stroke adjustment rod into the tapered outer tube 4 exit lock hole the internal lever fixed tube 6 lock and counterclockwise rotation pull cap gun to force to withdraw 5 Product Maintenance 5 1 Routi
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