Legacy Neo Battery Charger Manual
Contents
1. 4 RATED DC AMPS sie Re eR EP Ere Ert veo ei E 4 INSTALLATION 5 LOCATION Sa Aie 5 ELECTRICAL CONNECTIONS 5 CONNECTING INPUT POWER 5 AC CONNECTION u 5 PEUG POLARITY i aie 5 GROUNDING THE CHARGER cene ener nee 5 DESCRIPTION OF OPERATIONN 6 GENERAL 1 2 55 dvi wawakunata qhap do Mee M nn hoo re Vans 6 CHARGER CONFIGURATION esse 6 BEGINNING THE CHARGE 6 CHARGING tede of 6 AC POWER PAIE 5 RENT ERU 6 SERIES CHARGING des eye e ot eee ide eee ee ed 6 GLOSSARY are ocu an a a na ch cca TNI 7 CHARGING COEFFICIENT 7 CHARGING PROFILE ses 7 COLD STORAGE PROFILE 00 ccccssesssessscccsssssnnssccccesessnscseecoes 7 DESULPHATION CHARGING eee 7 EQUALIZATION CHARGING a 7 IGBT INSULATED GATE BIPOLAR TRANSISTOR 7 1 011 9554 19 1 oH jJ NOMINAL TEMPERATURE eese nennen nenne esse 7 POWER DIODES terry ree aret iE reed 7 REFRESH LT I Q 7 VRLA PROFILE ai ewan re A 7 CHARGER CONFIGURATION SWITCHEG 8 CHA2. 14 09 15 15 AC FUSE X X014 09 20 20A AC FUSE X X X1100 12 875 Y1 CONFIGURED CHARGER SUB ASSEMBLY X X1100 18 625 Y1 CONFIGURED CHARGER SUB ASSEMBLY X X1100 24 625 Y1 CONFIGURED CHARGER SUB ASSEMBLY X X1100 12 875 C CONFIGURED CHARGER SUB ASSEMBLY X X1100 12 875 Y CONFIGURED CHARGER SUB ASSEMBLY X X1100 18 625 Y CONFIGURED CHARGER SUB ASSEMBLY X X1100 18 750 C CONFIGURED CHARGER SUB ASSEMBLY X X1100 18 750 Y CONFIGURED CHARGER SUB ASSEMBLY X X1100 24 375 Y CONFIGURED CHARGER SUB ASSEMBLY X X1100 24 450 Y CONFIGURED CHARGER SUB ASSEMBLY X X1100 24 625 Y CONFIGURED CHARGER SUB ASSEMBLY X X1100 24 750 C CONFIGURED CHARGER SUB ASSEMBLY X X1100 24 750 Y CONFIGURED CHARGER SUB ASSEMBLY X 390284 FLOOR STAND X X X X X x X X X X X X x 390285 SHELF STAND X X X X X X X X X X X X x FLOOR CHARGER REPLACEMENT PARTS 20 Legacy Neo Owner s Manual 1 1619 ES E i te te i te e eo i eo te e eo 9 8 9 S S E S 9 9 5 PART NUMBER DESCRIPTION amp k k V uu uuu eo co co eo co co co co eo co s sane a s d er X054 HFL 1 DOOR X X X X X X X X X aban ae 013 99 1 1 BASE X X X X X X X X X X X X x X052
3. Legacy Neo Battery Charger Owner s Manual To automatically be connected to your closest Service Center call us toll free at 1 800 DOUGLAS 1 800 368 4527 Or visit us at http www douglasbattery com I B 1619 Rev C 8 5 14 Model S N AC Input Voltage Installed by Date Read and understand your user s manual before installing operating or servicing this product DO NOT DESTROY THIS BOOK Legacy Neo Owner s Manual 1619 TABLE OF CONTENTS AC LINE VOLTAGE LETTER CODES 2 CHARGER FAULT INDICATIONS 000000 15 SPECIALTY CHARGER OPTIONS LIST ru 2 FLOOR MOUNTING HOLE DIMENSIONS M IMPORTANT SAFETY INSTRUCTIONS 3 MAINTENANCE LOG 18 TECHNICAL INFORMATION aaa 4 MAINTENANCE amp SERVICE 19 P RT NUMBER ou tut a LR NR Aaa 4 WALL CHARGER REPLACEMENT PARTS SERIAL NUMBER 0 0 1000001000000000 DEFINED BATTERY 4 FLOOR CHARGER REPLACEMENT PARTS E hea 3 DEFINED INPUT AC VOLTS aet 4 OUTPUT CABLE REPLACEMENT 22 INPUT AC AMPS ne eite re E MEER Orge 4 lp 4 PHASE nue RR ERE IU 4 Ib oso PE
4. WARNING Power must be removed and battery disconnected from the charger BEFORE changing charger configuration switches Display Connector Switch 4 1 OFF Switch 8 OFF Legacy Neo Owner s Manual 1619 CHARGER HOUR RANGES Highlighted Items Default Value CHARGER AMP LN1 12 875 LN1 18 625 LN3 12 875 LN3 18 625 LN3 18 750 LN3 24 375 LN3 24 450 LN3 24 625 LN3 24 750 HOUR RANGES MIN MIN MAX MIN MAX MIN MAX MIN MIN MAX MIN MIN MAX MIN Cold Storage 100 875 701 625 501 875 701 625 501 750 601 375 301 469 376 625 501 750 601 Cold Storage 80 700 560 500 400 700 560 500 400 600 480 300 240 375 300 500 400 600 480 Cold Storage 6596 569 455 406 325 569 455 406 325 488 390 244 195 305 244 406 325 488 390 VRLA 100 875 701 625 501 875 701 625 501 750 601 375 301 469 376 625 501 750 601 VRLA 80 700 560 500 400 700 560 500 400 600 480 300 240 375 300 500 400 600 480 VRLA 65 569 455 406 325 569 455 406 325 488 390 244 195 305 244 406 325 488 390 Legacy Neo Owner s Manual 1619 WALL CABINET Principal components of the Legacy Neo
5. 20 of 2 AWG gauge cables and a SB350 RED connector the two part numbers to order are 1 X225 42 350 L20 2 6322 22 D R DOUGLAS BATTERY En 1255 Creekshire Way Suite 221 Winston Salem NC 27103 24 1 800 DOUGLAS 1 800 368 4527 www douglasbattery com 1619 Rev A 7 9 2013 EnerSys Delaware Inc d b a Douglas Battery All Rights Reserved Trademarks and logos are the property of EnerSys and its affiliates unless otherwise noted
6. The pushbutton has the following functions Button Function Turns the charger on or off When pressed with the lt START STOP gt lt EQUALIZE gt button initiates a manual equalization cycle without the main charge cycle lt EQUALIZE gt Starts an equalize cycle at the end of charge INDICATOR LIGHTS Red amp green flashing Start of the charge None See Charging Wait until charging is complete indicated by the green light coming on and the red light flashing Red permanently lit amp green Fault Charger fault see table Charger flashing Fault Indications Red flashing amp green Charging terminated See table Charge Termination permanently lit Indications Thermal interrupt ambient Check battery voltage Charge is temperature too high no stopped Check the charger s ventilation or battery voltage installation and operating too high or too low conditions Red amp green permanently lit Profile configuration error Check the switches configuration No mains supply Check the power supply voltage Check the power supply voltage Defective power supply fuse against the voltage accepted by the charger and the fuse Check that the battery and or the Battery not connected battery cable is correctly connected Red permanently lit amp green unlit Normal status during charging Red unlit amp green flashing Red and green unlit CHARGING THE BATTERY Connect the battery The red Ch
7. 1100 24 750 CONFIGURED CHARGER SUB ASSEMBLY 21 Legacy Neo Owner s Manual I B 1619 OUTPUT CABLE REPLACEMENT All Legacy Neo chargers are manufactured with gray SB175 connectors as standard Other connectors SB SBX SBE 350 size or Euro 160 or 320 can be specified using established line note process Cable gauge is restricted to 42 only Standard length of cable is eight feet There is an option of three other approved predetermined custom lengths with a maximum length being 25 feet Replacement Cable Kits Cable Gauge Kit for SB175 Connector Kit for SB 350 Connector 2 X225 2 175 X225 2 350 Connector Housing Part Numbers PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION 6325 SB175 GRAY 6320 SB350 GRAY 6326 SB175 BLUE 6321 SB350 BLUE 6329 SB175 RED 6322 SB350 RED 6328 SB175 YELLOW 6323 SB350 YELLOW 6327 SB175 ORANGE 6324 SB350 GREEN 6400 SB350 ORANGE PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION 6370 SBX175 GRAY 6340 SBX350 GRAY 6371 SBX175 BLUE 6341 SBX350 BLUE 6378 SBX175 RED 6342 SBX350 RED 6373 SBX175 YELLOW 6360 SBX350 YELLOW 6387 SBX175 GREEN 6343 SBX350 GREEN 6372 SBX175 ORANGE 6359 SBX350 BLACK 6368 SBX350 ORANGE When ordering replacement cables 1 Determine cable size and length L10 L13 L15 118 120 L25 2 Determine connector housing part number Example For a charger requiring twenty feet
8. HFL 1 SUBASSEMBLY PANEL XXIX X X X X X X X052 99 0 6 UPRIGHT PANEL SUPPORTS X X X X X X X 57 99 0 6 RIGHT SIDE EXTERIOR PANEL XIXIXIXIXIXIXIX 57 99 0 7 LEFT SIDE EXTERIOR PANEL XIXIXIXIXIXIXIX X 57 99 1 1 PANEL X1060 6LA11705 LED DISPLAY CARD AND RIBBON CABLE X X X X X X X XX 180 2770 HF LOGIQ LOGO DECAL X X X X X X X X X ae ar oe 180 2771 HF LOGIQ KEYPAD DECAL X X X X X X X X X X X X X X014 09 160 160A DC FUSE X X X 14 09 6 FUSE 14 09 8 8A FUSE X X x X014 09 10 10A AC FUSE 14 09 12 12 FUSE X Xx Xx 14 09 15 15 FUSE 14 09 20 20 FUSE X x X1100 12 875 Y1 CONFIGURED CHARGER SUB ASSEMBLY 1100 18 625 1 CONFIGURED CHARGER SUB ASSEMBLY 1100 24 625 1 CONFIGURED CHARGER SUB ASSEMBLY 1100 12 875 CONFIGURED CHARGER SUB ASSEMBLY 1100 12 875 CONFIGURED CHARGER SUB ASSEMBLY 1100 18 625 CONFIGURED CHARGER SUB ASSEMBLY 1100 18 750 CONFIGURED CHARGER SUB ASSEMBLY 1100 18 750 CONFIGURED CHARGER SUB ASSEMBLY 1100 24 375 CONFIGURED CHARGER SUB ASSEMBLY 1100 24 450 CONFIGURED CHARGER SUB ASSEMBLY 1100 24 625 CONFIGURED CHARGER SUB ASSEMBLY 1100 24 750 CONFIGURED CHARGER SUB ASSEMBLY
9. any excessive dirt build up on components Care should be taken not to bump or move any adjustments during cleaning Make sure that both the AC lines and the battery are disconnected before cleaning The frequency of this type of maintenance depends on the environment in which this unit is installed For service contact the closest Service Center at 1 800 DOUGLAS 1 800 368 4527 Or visit us at http www douglasbattery com 19 Legacy Neo Owner s Manual 1 1619 WALL CHARGER REPLACEMENT PARTS gt 0 0 gt gt gt 0 gt io io io LO io i e i i e 5 S S iE Pl S F N N N q q q q i Tm N y y Te w T N N N N PART NUMBER DESCRIPTION 5 5 5 5 5 5 5 5 5 5 5 5 5 va Ton ceo e ceo ceo 019 ELLT 1 PLASTIC ENCLOSURE KIT X X X X X X X X X X X X X 013 6LA22054 BASE SUBASSEMBLY PANEL XIXIXIXIXIXIX X X X X X X X1060 6LA11705 LED DISPLAY CARD AND RIBBON CABLE X X X X X X X X X X X X X 180 2770 HF LOGIQ LOGO DECAL X X X 1X X X X X X X X X 180 2771 HF LOGIQ KEYPAD DECAL X X X X X X X X X X X X X X014 09 160 160A DC FUSE X X X X X X X X X X X X X X014 09 6 6A AC FUSE X X014 09 8 8A AC FUSE X X X X014 09 10 10A AC FUSE X X014 09 12 12A AC FUSE X X X
10. block Phase B to L2 fuse block Phase C to L3 fuse block Ground to the ground lug on the charger chassis On single phase units Connect the charger as follows Line 1 to L1 fuse block Line 2 to L2 fuse block Ground to the ground lug on the charger chassis Connecting Input Power WARNING Make sure the AC power to the charger is OFF and the battery is disconnected before connecting the input power to the terminals of the charger Connect the input power to the appropriate terminals including ground Follow your local electrical or National Electric Code in making these connections AC Connection The user must provide suitable branch circuit protection and a disconnect method from the AC power supply to the charger to allow for safe operation Plug Polarity The charging cable is connected to the DC output of the charger with the positive lead marked RED The output polarity of the charger must be strictly observed when connecting to the battery read warning above Improper connection will open the DC fuse Grounding the Charger DANGER FAILURE TO GROUND THE CHARGER COULD LEAD TO FATAL ELECTRIC SHOCK Follow National Electric Code for ground wire sizing Connect a grounding conductor to the lug provided on the horizontal support panel This lug is marked as shown Legacy Neo Owner s Manual 1619 DESCRIPTION OPERATION General Legacy Neo chargers are microprocessor controlled
11. or the battery Input AC Amps The external fusing and or the line disconnect circuit breaker should be as specified in the National Electrical Code or other local code agencies AC fuse values can be found on the decal inside the charger Hz This gives the frequency in cycles per second of the AC input voltage Under no conditions operate charger at a different frequency or from a generator with unstable frequency Phase Number 3 indicates a Three Phase Charger Number 1 indicates a Single Phase Charger DC Volts This gives the nominal DC output voltage of the system Rated DC Amps This is the nominal DC value of current that this unit will deliver to a battery that is 10096 discharged Legacy Neo Owner s Manual 1619 INSTALLATION Location For maximum trouble free service choose a location which is free of excess moisture dust and corrosive fumes Also avoid locations where temperatures are high or where liquids will drip on the charger Allow 24 inches of clearance from the floor or the charger below 36 inches from the ceiling and 18 inches from the sides of the charger for air circulation Do not obstruct the ventilating openings or the space under the charger NOTE Ambient air temperature cannot exceed 1040F 400 Electrical Connections To prevent failure of the charger be sure it is connected to the correct line voltage On three phase units Connect the charger as follows Phase A to L1 fuse
12. 15 40 12 13 IMPORTANT SAFETY INSTRUCTIONS This manual contains important safety and operating instructions Before using the battery charger read all instructions cautions and warnings on the battery charger the battery and the product using the battery This charger has been designed to charge flooded lead acid and valve regulated lead acid VRLA storage batteries Read and understand all setup and operating instructions before using the battery charger to prevent damage to the battery and to the charger Do not touch non insulated parts of the output connector or the battery terminals to prevent electrical shock During charge batteries produce hydrogen gas which can explode if ignited Never smoke use an open flame or create sparks in the vicinity of the battery Ventilate well when the battery is in an enclosed space Do not disconnect the battery plug while the charger is on Doing so will cause arcing and burning of the connector resulting in charger damage or battery explosion Lead acid batteries contain sulfuric acid which causes burns Do not get in eyes on skin or on clothing In cases of contact with eyes flush immediately with clean water for 15 minutes Seek medical attention immediately Only the factory can service this equipment No user serviceable parts inside De energize all AC and DC power connections before disconnecting the charger The charger is not for outdoor use Do not expose the charger to mois
13. In the lonic Profile the processor calculates the battery s capacity so that the charging profile can be automatically adapted to the battery s actual state over a range of capacities The charging coefficient is maintained absolutely on all types of batteries Legacy Neo chargers adapt to the battery s capacity and its discharge level As a result of our patented charging methodology our chargers lower energy costs and extend battery life Charging batteries used in cold storage applications with electrolyte temperatures below 68 F should use the cold storage profile selection See Page 8 This battery charger is designed to charge flooded lead acid and valve regulated lead acid VRLA storage batteries with a maximum ampere hour rating and with the number of cells as marked on the nameplate Charger Configuration The default charger configuration settings are identified on the Charger Configuration Switches chart on Page 8 If changes are needed adjustments can be made by changing the configuration switches as indicated on Page 8 Beginning the Charge When battery is connected to the charger the control board senses voltage and after a 30 second delay the charger energizes Charging Charging current is determined by the battery voltage and interaction of the charger Charging current declines automatically as battery voltage rises during the charge When the green LED illuminates the battery is ready for service AC Power Fail If th
14. RGER AMP HOUR RANGES 9 EXTERIOR WALL CABINET APPEARANCE 10 EXTERIOR FLOOR CABINET APPEARANCE 11 OPERATING INSTRUCTIONS 12 CONTROL PANILL 12 PUSHBUTTON 13 INDICATOR LIGHTS sessi 13 CHARGING THE BATTERY 13 COMPLETION OF CHARGING serrer 14 COMPLETION OF CHARGING WITH EQUALIZATION 14 MANUAL EQUALIZE WITHOUT THE MAIN CHARGE 14 DESUEPHXATION ee 14 CHARGE TERMINATION INDICATIONS 15 CHARGER FAULTS 15 Legacy Neo Owner s Manual 1619 AC LINE VOLTAGE LETTER CODES The following table describes the code letters to be used in new charger part numbers to indicate the AC line voltage s and AC line frequency at which the charger can be operated Code Voltage Line Frequency Comments Letter Volts rms Hz C 60 500 50 60 50 60 SPECIALTY CHARGER OPTIONS LIST Suffix Description L10 10 of DC cable L13 13 of DC cable L15 15 of DC cable L18 18 of DC cable L20 20 of DC cable L25 25 of DC cable Legacy Neo Owner s Manual 1619 10 11 10 Ne pas exposer le chargeur l humidit Les conditions de fonctionnement devraient tre
15. arger should be used to check this application before installation sales wo 1 This number specifies in general the characteristics of this particular charger and for this reason it is required in any discussion or correspondence MODEL 77271 regarding this unit PART NO CSN LN 3 ECC AH AC SER NO Model type T Phase Enclosure W Wall or F Floor Number of Cells Amp Hour Rating Input Volt code BATTERY TYPE HOURS NO CELLS CHARGE TIME Serial Number This number indicates complete information about the specific charger It must HERTZ be supplied with the part number on any correspondence or discussion PHASE regarding this charger D C VOLTS Battery Type The chemical content construction of the battery this unit is designed to charge 0 AMPS is given in this part of the nameplate L A Lead Acid Ampere Hours The information supplied here is the maximum ampere hour battery capacity which this unit has been designed to charge Charging batteries with larger ampere hour capacities might cause the charger to deviate Cells This portion of the nameplate gives the number of battery cells that this unit will charge Input AC Volts The nameplate shows the input voltage accommodated by this charger IMPORTANT The charger will operate only on nominal line voltages stamped on the nameplate Failure to select the correct voltage will result in damage to the charger and
16. arging and green Complete lights flash depending on the charging profile as follows Flashing alternately lonic 1 red 1 green Flashing sequentially VRLA 8 red 1 green Flashing simultaneously Cold Storage red and green After approximately 30 seconds the red Charging light illuminates indicating the charge cycle has begun If this does not happen refer to the paragraph on Indicator Lights You can stop the charge at any time by pressing the Stop Start button 13 Legacy Neo Owner s Manual I B 1619 Completion of charging When the green Complete light stays on permanently the battery is charged and ready for use Always push the Start Stop button and ensure the charger is off BEFORE disconnecting the battery If the battery remains connected in order to keep it charged refresh and equalization charging operations will be initiated automatically Completion of charging with equalization An equalization charge automatically initiates after every fifth charge cycle If desired an equalization charge can be initiated following every charge cycle by changing the charger configuration switch 8 SWS8 to the on position See Page 8 Charger Configuration Switches Equalization can be initiated manually by pressing the Equalize pushbutton at the end of charge Always push the Start Stop button and ensure the charger is off BEFORE disconnecting the battery Manual equalize without the main
17. charge An equalization charge can be initiated manually without the charger starting its main charge cycle To initiate an equalize charge manually Press the Start Stop button to stop the charge The two lights are unlit Press the Equalize button while holding the Start Stop button down The red light illuminates and the equalization charge is initiated At the end of charge the Complete light is lit The battery is ready for use Always push the Start Stop button and ensure the charger is off BEFORE disconnecting the battery Desulphation Starts automatically when the battery is heavily discharged the length of the desulphation operation is defined by the charger s microprocessor The charging process is started automatically at the end of the desulphation process 14 Legacy Neo Owner s Manual 1619 Charge Termination Indications Red LED Green LED Charge Termination Condition Action Blinkix ON IONIC Charge Completed Battery ready for use Blink2x Cold Storage Charge Completed Battery ready for use Bink3x VRLA Charge Completed Battery ready for use CHARGER FAULTS Should a fault condition occur the charge cycle will be stopped the red Charging LED will be lit and the green Complete LED will blink as detailed in the table Charger Fault Indications Charger Fault Indications Red LED Green LED Charge Termination Condition Charger is on but not putting out DC Output Fault exp
18. charger models Ref Function Access door Control panel AC input cable mount Cover retaining nut O01 IOO N Wall mounting keyholes Battery cables 10 Legacy Neo Owner s Manual 1619 FLOOR CABINET Principal components of the Legacy Neo charger models Ref Function 1 Door 2 Control panel 3 Door lock 4 Battery cables 11 Legacy Neo Owner s Manual I B 1619 OPERATING INSTRUCTIONS The Legacy Neo series of chargers are compatible with batteries of 12 24 36 or 48 volts depending on the version supplied Battery capacity and state of charge is determined automatically by the microprocessor Three charging profiles are available lonic VRLA or Cold Storage based on the battery design or application Furthermore desulphation and equalization are integrated into the charge cycle CONTROL PANEL 1 CHARGING 2 COMPLETE 3 EQUALIZE 4 START STOP 1 800 Douglas www douglasbattery com FUNCTION Red Charging light See Indicator Lights for definition Green Charging completed light battery charged See Indicator Lights for definition Equalize Button Start equalization Start Stop Button Alternately starts and stops the charger 12 Legacy Neo Owner s Manual I B 1619 PUSHBUTTON
19. e AC power fails with a battery connected to the charger during a charge cycle the charger will reset and start a new charge cycle when power is restored Series Charging In series charging the voltages of both batteries add up and must match charger s nameplate rating Charger s Ampere Hour rating must be equal to each of the batteries Ampere Hour rating Charge cycle will not start unless both batteries are connected Legacy Neo Owner s Manual 1619 GLOSSARY Charging Coefficient The ratio of the number of ampere hours restored during charging to the number of ampere hours consumed during discharge Charging Profile The charging profile defines the rate of current charge over time In the lonic profile the charger adapts to the battery s age and level of discharge Controlling the overcharge coefficient whatever the battery s discharge level reduces the amount of electricity consumed Cold Storage Profile In cold storage applications when a battery s electrolyte temperature will be lower than in normal ambient temperatures the recognized voltage of the battery will increase as electrolyte temperature decreases This inverse relationship between battery electrolyte temperature and battery voltage will cause undercharging of the battery unless adjustments to the charge profile are made to compensate for the lower electrolyte temperatures This charging profile is an IEI constant current constant voltage constant curre
20. ected current check input voltage AC fuses and DC fuse Number of battery cells does not Lm Battery does not match charger match charger name plate Blink4x Battery overly discharged Inspect battery 28 19 Current rise in phase 2 or 3 Inspect battery Charger thermal fault occurs after 3 Check charger s installation and ON thermal interrupts see table operating conditions make sure air Indicator Lights vents are not obstructed Time limit to gassing voltage For service contact the closest Service Center at Inspect battery 1 800 DOUGLAS 1 800 368 4527 Or visit us at http www douglasbattery com 15 Legacy Neo Owner s Manual I B 1619 Wall Mounting hole dimensions 6 500 SMALL KEYHOLE 256 13 LARGE KEYHOLE 512 548 21 579 mm inches Legacy Neo Owner s Manual I B 1619 FLOOR MOUNTING HOLE DIMENSIONS 428 50 16 87 437 64 17 23 mm inches Legacy Neo Owner s Manual I B 1619 MAINTENANCE LOG 1 Modifications to Factory Settings 18 Legacy Neo Owner s Manual I B 1619 MAINTENANCE amp SERVICE The charger requires minimal maintenance Connections and terminals should be kept clean and tight The unit should be periodically cleaned with an air hose to prevent
21. imit de la batterie Ventiler suffisamment pour viter toute condensation de gaz dans un espace restreint Ne brancher ou d brancher la batterie que si le chargeur est l arr t Faire ainsi risque d endommager la prise de charge pouvant avoir pour cons quence des dommages du chargeur ou l explosion de la batterie Les batteries d acide au plomb contiennent l acide sulfurique qui cause des br lures Eviter le contact avec les yeux la peau ou sur l habillement Dans le cas de contact avec les yeux et faut nettoyer imm diatement avec de l eau propre pendant 15 minutes et consulter un m decin imm diatement Seul le personnel qualifi par l usine peut entretenir cet quipement Pour le service veuillez contacter la soci t Douglas ou l un de ces repr sentant 1 800 DOUGLAS 1 800 368 4527 Avant toute intervention d entretien ou de r paration il faut s assurer que le chargeur est hors tension et la batterie est d connect e Le chargeur n est pas pour un usage ext rieur humidit relative de 0 de 70 Ne pas mettre en fonctionnement le chargeur s il a regu un choc m canique ou tout autre dommage di quel que fagon Pour une protection permanente et pour r duire le risque du feu installez les chargeurs sur un plancher ou un mat riel non combustible tel qu un mur plein en b ton en brique ou l acier Legacy Neo Owner s Manual 1619 TECHNICAL INFORMATION The nameplate located on the outside of the ch
22. n the area it is used Power Diodes The power diodes rectify the AC input and the output of the transformer Refresh Refresh enables the battery to be maintained at maximum charge all the time that it is connected to the charger In lonic mode after the charge completes the charger supplies 20 seconds of current to the battery approximately every nine minutes for as long as the battery is connected VRLA Profile This charging profile allows for valve regulated lead acid batteries to be charged This charging profile is an IEIE constant current constant voltage constant current constant voltage type Legacy Neo Owner s Manual 1619 CONFIGURATION SWITCHES Highlighted Items are 1 Default Value CHARGER PROFILE SELECTION SW1 SW2 SW3 Cold Storage 100 Start Rate ON OFF OFF Cold Storage 8096 Start Rate OFF ON OFF Cold Storage 6596 Start Rate ON ON OFF VRLA 100 Start Rate OFF OFF ON VRLA 80 Start Rate ON OFF ON VRLA 65 Start Rate OFF ON ON CABLE LENGTH SWA SW5 15 ft 4 6M 20 ft 6 1M OFF ON 25 ft 7 6 ON ON BATTERY TEMPERATURE SW6 SW7 23 F 49 F 50 F 67 F OFF ON 10498 113 ON ON EQUALIZE MODE SW8 Equalize Every Cycle ON Equalize Every Fifth Cycle counts only charge cycles for DoD gt 40 toward the count target of five successfully completed lonic Profiles
23. nt type Please refer to page 8 for information on how to change to the Cold Storage profile and to select the appropriate Battery Temperatures for your applications The recharge range is not valid for the cold storage profile Please contact your Douglas Representative for additional details Desulphation Charging A desulphation charge is performed before normal charging and starts automatically on a heavily discharged battery The desulphation charge helps to remove sulphation from the battery plates Equalization Charging Equalization charging can be performed before or after normal charging and balances the electrolyte densities in the battery s cells Weekly equalization charges are required to keep the battery in peak operating condition IGBT Insulated Gate Bipolar Transistor The IGBT controls the charger output by rapidly switching the transformer primary at 20 000 to 30 000 cycles per second Hz lonic Profile This is also called ionic mixing This type of charging profile consists of sending short pulses of current to stimulate gas formation in the active material causing sulphuric acid to be distributed outside the plates This system of mixing the electrolyte enables more rapid charging of flooded cell batteries subject to very high demands and balances out differences in density homogenizing the electrolyte across the surface of the plates Nominal Temperature The normal temperature of the battery after an eight hour rest i
24. ture Operating conditions should be 0 to 104 F 0 to 9096 relative humidity Do not operate the charger if it has been dropped received a sharp hit or otherwise damaged in any way For continued protection and to reduce the risk of fire install charger on a wall constructed of non combustible material such as stone brick or grounded metal INSTRUCTIONS DE S CURIT IMPORTANTES Ce manuel contient des informations et des consignes importantes pour l emploi et l utilisation du chargeur de batteries industrielles Avant tout emploi il est fortement conseill de lire l ensemble des instructions recommandations et avertissements concernant le chargeur et la batterie Ce chargeur est concu pour charger inond es scell et TPPL plomb acide batteries Lire et comprendre toutes les instructions d installation et de fonctionnement avant d utiliser le chargeur de batterie pour viter d endommager la batterie et au chargeur Lisez toutes les condisnes d installation et d utilisation avant d employer le chargeur de batterie pour emp cher des dommages la batterie et ou au chargeur Ne pas tre en contact avec les pi ces sous tension non isol es tels que la prise de charge ou des l ments de connexion de la batterie pour emp cher le choc lectrique Pendant la charge le d gagement d hydrog ne rend l emploi de feu strictement interdit risque d explosion gt Ne jamais fumer employer une flamme nue ou cr ez les tincelles prox
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