Manual Coning and Threading Tool IPT Series User`s Manual (MS
Contents
1. difficult 21 Remove the coning tool from the tube 22 Remove chips from the coning tool and end of the tube using a chip brush WARNING Danger of being injured by sharp cutting edges of coning blade and metal chips Do not remove chips or tubing from the work area when the tool is still rotating Remove chips with chip brush 23 Deburr the tube ID Fig 26 24 Inspect the following criteria without removing the tube from the tube vise m Cone surface finish smooth and burr free m Cone angle consistent m Cone face diameter finish uniform appearance around radius E Face smooth and burr free Fig 22 Resetting the drive nut Fig 23 Applying cutting fluid through the chip window Drive nut Fig 24 Turning the handle and advancing the drive nut Fig 26 Deburr the tube ID Manual Coning and Threading Tool IPT Series User s Manual 11 Power Coning Tool For increased productivity the coning tool can be adapted for use with a 1 2 inch power drill The coning speed is then controlled by pressure applied to the drill rather than manual advancement Setting Up the Coning Tool for Power Coning 1 Loosen the 3 8 in set screw using the 3 16 in hex key Fig 27 Remove the handle assembly Fig 28 Remove the drive nut from the driver blade holder Fig 29 Depress the retention pin on the power adapter and install the adapter into the driver blade holder Ensure the reten2. tube 13 Remove chips from the coning tool and end of the tube using the chip brush A WARNING Danger of being injured by sharp cutting edges of coning blade and metal chips Do not remove chips or tubing from the work area when the tool is still rotating Remove chips with chip brush Contact with the manual adapter Gauge Coning blade Tube Fig 34 Verifying the tube is in contact with coning blade Fig 35 Applying cutting fluid to coning blade manual adapter and end of tube Fig 36 Advancing the coning tool Manual Coning and Threading Tool IPT Series User s Manual 13 14 Deburr the tube ID with the provided deburring tool Fig 37 15 Inspect the following criteria prior to proceeding without removing the tube from the tube vise E Cone surface finish smooth and burr free E Cone angle consistent E Cone face diameter finish uniform appearance around radius E Face smooth and burr free Threading Tool The guide bushing and threading die must be assembled into the threading tool for the desired tube diameter Refer to Setup for proper procedure It is not recommended to use the threading tool with the power adapter as it makes counting the number of threads more difficult 1 Begin with the coned tube in position in the tube vise and Medium Pressure and 1 4 in High Pressure Connections m Apply cutting fluid to the tube 3 8 in and 9 16 in High Pressure Connect
3. tube of the same diameter but a different pressure rating for example when changing from medium to high pressure tube E Quality of the coned end or the cone face diameter finish becomes a concern for example tearing is visible on the surface of the cone Removing the Coning Blade 1 Loosen the two 1 4 in set screws using the 1 8 in hex key Fig 3 2 Remove the blade holder from the housing Fig 4 A Caution Carefully remove chips using the chip brush 3 Loosen the four 10 set screws using a 3 32 in hex key Fig 5 4 Remove the coning blade from the blade holder Fig 6 A Caution Avoid the sharp edges on the coning blade Manual Coning and Threading Tool IPT Series User s Manual 5 Fig 2 Removing Attaching the manual adapter Fig 3 7 Loosening the 1 4 in set screw second screw is on opposite side of housing Blade holder Housing Fig 4 Remove blade holder Set screws Fig 5 Loosening the 10 set screws two other screws are on opposite side of housing Fig 6 Removing the coning blade 6 Manual Coning and Threading Tool IPT Series User s Manual Installing a New Coning Blade Set sciew 1 Remove chips from the coning blade pocket in the blade holder using a chip brush 2 Install the new coning blade for the tube diameter and pressure to be coned Check the ordering number marked on the coning blade to ensure the proper coning blade is being installed Ordering Number
4. working near the equipment WARNING Danger of being injured by rotating parts when using coning tool with power drill Keep hands loose clothing jewelry and long hair away from rotating and moving parts A CAUTION Danger of being injured by sharp cutting edges of coning blade and metal chips Do not remove chips or tubing from the work area when the tool is still rotating Remove chips with chip brush AN CAUTION nash Hazard Fingers can be injured Do not place fingers or hands near the coning blade while operating the coning tool Safety Alert Symbols Used in This Manual A Safety alert symbol indicating a potential personal injury hazard 4 Manual Coning and Threading Tool IPT Series User s Manual General Information Description The manual coning and threading tool is designed to cone and thread 1 4 3 8 and 9 16 inch Swagelok IPT series A CAUTION tube in order to make tube nipples The tools are designed with interchangeable coning blades bushings and threading dies IPT series medium or high pressure tube must be used with the IPT series manual coning and threading tool to ensure proper performance Coning and Threading Kit Contents Coning tool E Driver blade holder E Drive nut E Handle E Housing E Manual coning adapter and fasteners ships installed in 3 8 in tube vise E Power adapter Threading tool E Housing E Handles 2 The following components are provided for 1 4 3
5. 8 and 9 16 inch tube paya Songi E Coning gauges 4 E Coning tool bushings 3 E Threading tool bushings 3 E Tube vise 3 Fig 1 Tool Case General E Gin ruler E Chip brushes 6 E Cutting fluid E Deburring tools 2 E Hex keys 3 E Tool case E Spare fasteners E Storage box E User s manual The following are sold and shipped separately Refer to Spare Part Ordering Information for additional information E Medium pressure coning blades E High pressure coning blades E Threading dies Report any missing or damaged parts to your authorized Swagelok sales and service representative immediately Setup Tube Vise The manual adapter comes pre assembled to the 3 8 in tube vise for coning and threading 3 8 in IPT series tube It must be changed when coning and threading tube of a different diameter Removing the Manual Adapter 1 Remove the manual adapter from the tube vise by loosening the two socket head cap screws using the 1 4 in hex key Fig 2 Attaching the Manual Adapter 1 Attach the manual adapter to the appropriate tube vise by tightening the two socket head cap screws using the 1 4 in hex key Fig 2 Coning Tool The proper coning blade for the tube diameter and pressure to be coned must be installed Refer to Installing a New Coning Blade for the first use Coning Blade Replacement The coning tool blade must be changed when E Coning tube of a different diameter E Coning
6. Manual Part Drawings Coning Tool D Na S e D Ly 15 Reference No Description Manual Coning and Threading Tool IPT Series User s Manual Ordering Number Minimum Order Quantity 1 4 in Coning Tool Bushing 3 8 in Coning Tool Bushing 9 16 in Coning Tool Bushing BC4 BC9 Carbon Spring Steel Spiral External Retaining Ring CSS RRSE 1750 062 Coning Tool Housing MS CTK CT HSG SS Set Screw 1 4 20 x 5 16 in 188 SSCA 250 20 313 1 4 in Coning Tool Blade Medium pressure BL4M 1 4 in Coning Tool Blade High pressure BL4H 3 8 in Coning Tool Blade Medium pressure BL6M 3 8 in Coning Tool Blade High pressure BL6H 9 16 in Coning Tool Blade Medium pressure BLOM 9 16 in Coning Tool Blade High pressure BL9H Steel Set Screw 10 32 x 1 4 in S SSCNA 190 32 250 BK Coning Tool Driver Blade Holder IP41629 Coning Tool Drive Nut IP41633 Handle Shaft Adapter SS Set Screw 3 8 24 x 3 8 in Coning Tool Handle IP41645 188 SSCA 375 24 375 IP41636 Drive Adapter IP1646 SS Cap Screw 1 4 20 x 1 000 in 188 SCSA 250 20 1000 Manual Adapter IP41625 1 4 in Tube Vise VS4 3 8 in Tube Vise VS6 9 16 in Tube Vise VS9 17 18 Manual Coning and Threading Tool IPT Series User s Manual Threading Tool Manual Coning and Threading Tool IPT Serie
7. Manual Coning and Threading Tool IPT Series User s Manual OWAN 2 Manual Coning and Threading Tool IPT Series User s Manual Contents Safety ise atin ea aaa BAG aa GA 3 General Information Description srate ns chal oven ess AKA ede 4 Coning and Threading Kit Contents 4 Setup Tube Vis ws naag mGA bees et ergo hele es 5 Coning Tool pete kas ete sine A ena ey aks 5 Threading Tool eee eee 7 Operation Tube Preparation 0 0 ccc ee eee eee 8 Coning Tool Manual seei benin ed AA 9 POWER aa aa es ar Ea RA nace ae 11 Threading Tool cece ee eee 13 Maintenance a 15 Spare Part Ordering Information 15 Manual Coning and Threading Tool IPT Series User s Manual 3 Safety This manual contains important information for the operation of the Manual Coning and Threading Tool IPT Series Users should read and understand the contents before operating the coning and threading tools WARNING Statements that indicate a hazardous situation which if not avoided could result in death or serious injury CAUTION Statements that indicate a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Statements that indicate a hazardous situation which if not avoided could result in damage to the equipment or other property WARNING Danger of eyes being injured by sharp edged metal chips Eye protection must be worn while operating or
8. Medium Pressure High Pressure Set screw BL4H BL6H Fig 7 Tighten these 10 set screws then the second pair on opposite side BL9H of housing 3 Tighten the two 10 set screws opposite the coning face of the blade first to set the coning insert properly Fig 7 i Countersink Set screw Note These are the screws located under the chip slots in the blade holder 4 Tighten the other two 10 set screws 5 Align the blade holder chip slots with the 1 4 in set screws in the housing Fig 8 6 Slide the blade holder into the housing 7 Tighten the two 1 4 in set screws while making sure they engage with the countersinks in the blade holder Fig 8 Chip slot Fig 8 Aligning the chip slots with the 1 4 in set screws second set screw is on opposite side Coning Tool Bushing Replacement A coning tool bushing can be used for both medium and Set screw high pressure tubing The coning tool bushing must be changed when a different tube diameter is to be coned 1 Retract the drive nut onto the housing to expose the two additional 1 4 in set screws Fig 9 Note You must push the drive nut past the spring EG plungers Drive nut 2 Loosen the two 1 4 in set screws using the 1 8 in hex Fig 9 Retracting the drive nut key second screw is on other side of housing 3 Remove the coning tool bushing Fig 10 4 Install the appropriate size coning tool bushing into the housing with the marked side facin
9. ard the coning gauge using the coning tool to push the tube Continue until the face of the coning tool contacts the coning gauge to establish the gap This distance ensures the tube will extend far enough from the tube vise to be properly set for coning Fig 33 6 Verify that the tube is in contact with the coning blade Fig 34 7 Tighten the bench vise to secure the tube No tube movement is acceptable at this point 8 Verify the gap with the coning gauge Reset if required by loosening the bench vise slightly then following steps 5 through 8 9 Apply cutting fluid through the chip window to the coning blade to the end of the tube and to the front face of the manual adapter Fig 35 10 Back the coning tool away from the end of the tube approximately 1 8 in or 3 mm WARNING Danger of being injured by rotating parts when using coning tool with power drill Keep hands loose clothing jewelry and long hair away from rotating and moving parts 11 Cone the tube by running the drill at the established cutting speed in a clockwise direction Slowly advance the coning tool into the tube applying steady pressure until the coning tool contacts the manual adapter Fig 36 Note Stop frequently to apply additional cutting fluid to the coning blade and the end of the tube 12 While the drill is still running slowly retract and remove the coning tool from the tube Stop the drill when the coning tool is clear of the
10. e should slide freely If it does not loosen the bench vise slightly 3 Slide the drive nut over the spring plungers toward the handle to expose the end of the coning tool Fig 18 4 Slide the coning tool onto the tube 5 Place the tip of the appropriate coning gauge between the manual adapter and the end of the coning tool Slowly slide the coning tool toward the coning gauge using the coning tool to push the tube Continue until the face of the coning tool contacts the coning gauge to establish the gap This distance ensures the tube will extend far enough from the tube vise to be properly set for coning Fig 19 6 Verify that the tube is in contact with the cutting blade Fig 20 7 Tighten the bench vise to secure the tube No tube movement is acceptable at this point 8 Verify the gap with the coning gauge Reset if required by loosening the bench vise slightly and following steps 5 through 8 9 Apply cutting fluid to the retaining ring on the housing Fig 21 Manual Coning Gauge Gauge and Threading Tool IPT Series User s Manual Spring plunger Fig 20 Verifying the tube is in contact with coning blade Manual adapter Retaining ring Fig 21 Applying cutting fluid to retaining ring 10 Manual Coning and Threading Tool IPT Series User s Manual 10 Remove the coning tool from the tube 11 Reset the drive nut by pushing it past the spring plungers until the drive nut extends o
11. g out and the groove in the coning tool bushing aligned with the set screw Align the face of the coning tool bushing with the end of the housing Fig 10 and 11 5 Tighten the two 1 4 in set screws Fig 11 Coning tool 6 Reset the drive nut by pushing it past the spring plungers until the drive nut extends over the end of the housing Groove Fig 10 Removing Installing the coning tool bushing Drive nut o Housing Bushing face Set screw second set screw is on opposite side pp Fig 11 Installing the coning tool bushing Threading Tool The threading tool bushing and threading die for the tube diameter to be used must be installed into the threading tool Refer to Installing a New Threading Die and Installing a New Guide Bushing for the first use The threading tool bushing and threading die must be changed in order to thread other tube diameters The threading die should also be changed if thread quality becomes a concern The threading dies used are fixed to a particular thread size and pitch All are designed to cut left hand threads Removing the Threading Tool Bushing and Threading Die 1 Loosen the two 1 4 in threading tool bushing set screws using the 1 8 in hex key Fig 12 2 Remove the threading tool bushing from the housing Fig 13 3 Loosen the two 1 4 in threading die set screws using a 1 8 in hex key Fig 14 4 Remove the threading die from the housing Fig 15 Ins
12. ions m Loosen the vise m Move the tube until it extends out from the manual adapter approximately 3 8 in 1 7 8 in or 50 mm 9 16 in 2 1 16 in or 55 mm m Tighten the vise m Apply cutting fluid to the tube Notice If the tube is not repositioned prior to threading a 3 8 in or 9 16 in high pressure connection the threading tool may contact the manual adapter during the threading operation which will reduce the thread length Gently slide the threading tool onto the tube until the threading die makes contact with the end of the tube Fig 38 Turn the handles clockwise until they are parallel to the ground and the groove on the threading die is facing up This establishes the starting point to begin counting threads Apply cutting fluid through the chip window to the threading die and end of the tube Fig 39 Begin threading by applying pressure to the threading tool while rotating the handle counter clockwise until the threading die engages Advance the threading tool counter clockwise two full turns then reverse direction 1 4 to 1 2 turn to break the chips Use the groove on the threading die as a reference Fig 40 Advance the threading tool counter clockwise one more full turn stopping when the handle reaches the 12 o clock position Reverse direction 1 4 to 1 2 turn to break the chips then apply cutting fluid to the tube Threading die Fig 38 Sliding the threading to
13. ol onto the tube Fig 39 Applying cutting fluid through the chip window w Threading die groove Fig 40 Advancing the threading tool turning counter clockwise 14 Manual Coning and Threading Tool IPT Series User s Manual 8 Repeat steps 6 and 7 until the proper thread length is reached see table below Connection Size Thread Size Thread Length Approximate and Type in mm Number of 1 4 in 1 4 28 UNF LH 0 32 8 1 medium pressure 3 8 in 3 8 24 UNF LH 0 42 10 7 medium pressure 9 16 in 9 16 18 UNF LH 0 48 12 2 medium pressure 1 4 in 1 4 28 UNF LH 0 54 13 7 high pressure 3 8 in 3 8 24 UNF LH 0 73 18 5 high pressure 9 16 in 9 16 18 UNF LH 0 92 23 4 high pressure 9 Remove chips from between the threading die and bushing using a chip brush 10 Remove the threading tool by rotating it clockwise until the threading die unthreads itself from the tube Continue to remove chips from the threading die and threads as the threading tool is removed Fig 41 Notice Chips must be removed prior to removing the tube Chips caught between the threads and bushing can damage the threads and make removal of the threading tool difficult 11 Loosen the bench vise and carefully remove the tube from the tube vise Fig 42 Note A small notch may be formed on the last thread Align this with the slot in the tube vise if there is difficulty removing the tube The notch does not affect the function of
14. s User s Manual 19 Reference Minimum Order No Description Ordering Number Quantity 1 4 in Threading Tool Bushing BT4 3 8 in Threading Tool Bushing 9 16 in Threading Tool Bushing BT9 1 4 in Threading Die MS DT4 3 8 in Threading Die MS DT6 9 16 in Threading Die MS DT9 SS Set Screw 1 4 20 x 5 16 in 188 SSCA 250 20 313 Threading Tool Housing IP41640 Threading Tool Handle IP41643 Handle Grip MS HNDL GRIP 500 Warranty Information Swagelok products are backed by The Swagelok Limited Lifetime Warranty For a copy visit swagelok com or contact your authorized Swagelok representative Caution Do not mix or interchange parts with those of other manufacturers Swagelok TM Swagelok Company 2014 Swagelok Company Printed in U S A April 2014 RO MS 13 224
15. talling a New Threading Die 1 Position the appropriate threading die at the opening on the housing with the marked side facing out Align the threading die countersinks with the 1 4 in threading die set screws and then slide the die into the housing until it bottoms Fig 15 2 Tighten the two threading die set screws using the 1 8 in hex key making sure they engage the countersinks Installing a New Threading Tool Bushing 1 Position the appropriate guide bushing at the opening on the housing with the marked side facing out and then slide it in until the face of the bushing is even with the face of the housing Fig 16 2 Tighten the two 1 4 in guide bushing set screws using the 1 8 in hex key Fig 16 Manual Coning and Threading Tool IPT Series User s Manual 7 Threading tool bushing set screw Fig 12 Loosening threading tool bushing set screws the second screw is on opposite side of housing Threading tool bushing Housing Fig 13 Removing the threading tool bushing Threading die Threading die set screw second is on opposite side Pi Fig 14 Loosening the threading die set screws and removing the threading die Threading die set screw second is on opposite side Countersink Fig 15 Aligning threading die countersinks Threading tool bushing set screw second is on opposite side Threading tool bushing face Fig 16 Threading tool bushing face and set scre
16. the threads Fig 43 12 Clean the ID and OD of the completed nipple with shop air 13 Visually inspect the threads to verify they are smooth and burr free Note Optional thread gauges are available Refer to Spare Part Ordering Information 14 Thoroughly clean the coning tool and threading tool removing all burrs and chips prior to any additional coning and threading operation Fig 41 Removing the threading tool and chips Fig 43 Notch on N K last thread not affecting function Manual Coning and Threading Tool IPT Series User s Manual 15 Maintenance Refer to Setup to replace the coning tool coning blade coning tool bushing the threading tool threading die the threading tool guide bushing and the tube vise Spare Part Ordering Information Available Tooling Kits Each kit includes 1 coning blade and 1 threading die Ordering Number Tubing Size in Medium Pressure Kit High Pressure Kit 1 4 MS TK 4M MS TK 4H 3 8 MS TK 6M MS TK 6H 9 16 MS TK 9M MS TK 9H General Kit Contents Optional Thread Gauges Each kit contains 1 truncated thread master 1 Go thread ring gauge 1 No go thread ring gauge and gauge certifications in 9 16 MS CT GKIT 9LH To replace other parts refer to Part Drawings Contact your authorized Swagelok sales and service representative for additional assistance 16 Manual Coning and Threading Tool IPT Series User s
17. tion pin on the adapter engages a retention hole on the driver blade holder Fig 30 Insert the power adapter into a 1 2 in variable speed power drill chuck Fig 31 Tighten the chuck Establish a cutting speed of approximately 250 rpm with the drill running in a clockwise direction Fig 27 Loosening the 3 8 in set screw Fig 28 Removing the handle assembly Fig 29 Removing the drive nut Retention pin Fig 30 Installing the power adapter a gt E BAN Way Kg KAL UA na AU Fig 31 Inserting the power adapter into drill chuck 12 Manual Coning and Threading Tool IPT Series User s Manual Power Coning Operation The tube vise comes assembled for 3 8 in tube Refer to Setup for installing the manual adapter onto a tube vise for a different diameter tube The correct coning blade and bushing must be installed for the tube size and pressure to be coned Refer to Setup for the proper procedure 1 Place the tube vise in a bench vise and tighten slightly Fig 32 3 Insert the tube into the tube vise with one end of the tube extending out from the manual adapter approximately 2 in or 50 mm The tube should slide freely If it does not loosen the bench vise slightly 4 Apply cutting fluid to the tube and slide the coning tool onto the tube 5 Place the tip of the appropriate size coning gauge between the manual adapter and end of the coning tool Slide the coning tool tow
18. ver the end of the housing Fig 22 12 Apply cutting fluid to the tube 13 Slide the coning tool onto the tube 14 Apply cutting fluid to the front face and threads of the manual adapter 15 Slide the coning tool onto the tube and engage the drive nut onto the manual adapter Advance the drive nut until the coning blade makes contact with the tube Loosen the drive nut 1 8 turn 16 Apply cutting fluid through the chip window to the coning blade and end of the tube Fig 23 Note Continue to apply cutting fluid frequently during the coning process 17 Turn the coning tool handle clockwise at a constant speed _ CAUTION Fingers can be injured Do not place fingers or hands near the coning blade while operating the coning tool 18 Cone the end of the tube by continuing to turn the handle and slowly advance the drive nut clockwise until the coning tool bottoms out by contacting the manual adapter Fig 24 Note Provide gentle resistance to the drive nut to prevent the coning blade from biting into the tube 19 Hold the drive nut in place while continuing to turn the handle for several revolutions Notice This step is critical to achieving the proper surface finish on the cone 20 While continuing to turn the handle clockwise slowly loosen the drive nut by turning it counter clockwise Stop turning the handle once the coning tool is clear of the cone Fig 25 Note Loosening the drive nut may be
19. ws 8 Manual Coning and Threading Tool IPT Series User s Manual Operation Tube Preparation Tube Cutting The coning blade will cone and face the end of the tube A CAUTION during coning Add the distance given in the table below to IPT series medium or high pressure tube must be the desired final length of tube to ensure the finished nipple used with the IPT series coning and threading tool is the needed length to ensure proper performance Cut the tube using a Swagelok tube saw guide Approximate Total Face Distance per Tube Nipple Connection Size Connection Type in 1 4 Medium Pressure 3 8 9 16 1 4 High Pressure 3 8 9 16 Example The cut length for a 3 8 in high pressure tube nipple with a final length of 6 1 2 inch 165 mm 6 1 2 inch 1 16 inch 6 9 16 inch 167 mm Deburring Deburr the OD of the tube to ensure it will easily pass through the tube vise and bushings Manual Coning Tool The tube vise comes assembled for 3 8 in tube Refer to Setup for installing the manual adapter onto a tube vise for a different diameter tube The correct coning blade and bushing must be installed for the tube size and pressure to be coned Refer to Setup for the proper procedure 1 Place the tube vise in a bench vise and tighten slightly Fig 17 2 Insert the tube into the tube vise with one end of the tube extending out from the manual adapter approximately 2 in or 50 mm The tub
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