PowerFlex 750-Series Prorduct Profile
Contents
1. 5 5 5 5 11 lo 75 15 4 7 5 5 5 14 10 7 5 22 11 7 5 22 15 10 30 15 11 27 20 15 3 37 18 5 15 34 25 20 43 22 18 5 40 30 25 4 60 30 22 52 40 30 72 37 30 65 50 40 5 85 45 37 77 60 50 104 55 45 96 75 60 140 75 55 125 100 75 6 170 90 75 156 125 100 205 110 90 186 150 125 260 132 110 248 200 150 302 160 132 302 250 200 I 367 200 160 361 300 250 456 250 200 415 350 300 Frame ratings based on Open Type Cabinet mount enclosures See User Manual for more specifics on Flange Mount and NEMA 12 ratings www literature rockwellautomation com idc groups literature documents um 750 um001_ en p pdf Contact your local sales representative for availability of the PowerFlex 755 in these power ranges Standards CE Input Specifications EMC EN61800 3 e 3 Phase Voltage Low Voltage EN61800 5 1 Frequency UL e Logic Control Ride Through e cUL Output Specifications CTick a TUVES e lt SEMI F47 i a m PS lt ROHS e Instantaneous Over Current Trip e GOST R Dimensions Approximate Dimensions Millimeters Inches Frame Height Width Depth 2 424 20 16 7 134 50 5 30 212 00 8 35 3 454 00 17 87 190 00 7 48 212 00 8 35 4 474 00 18 66 222 00 8 74 212 00 8 35 5 550 00 21 65 270 00 10 63 212 00 8 35 6 665 50 26 20 308 00 12 13 346 40 13 64 7 881 50 34 70 430 00 16 93 350 00 13 78 www rockwellautomation com Power Control and Information2. Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 750 PP001A EN P October 2009 380 480V 10 47 63 Hz 0 5 seconds Adjustable from OV to rated motor 0 650 Hz 220 300 based on drive rating Enclosure amp Ambient Operating Temperatures Enclosure Rating Temperature Range Open Type Cabinet Mount IP00 IP20 amp NEMA UL Open Type 0 50 C 32 122 F Extra Protection Flange Mount Front IPOO IP20 amp NEMA UL Open Type 0 50 C 32 122 F Back IP66 amp NEMA UL Type 4X 0 40 C 32 104 F Extra Protection Wall Mount IP54 amp NEMA UL Type 12 0 40 C 32 104 F NEMA 1 Kit converts Open Type to NEMA UL Type 0 40 C 32 104 F Drive All Frames All Ratings All Frames All Ratings All Frames All Ratings Frames 2 5 All Frames All Ratings Copyright 2009 Rockwell Automation Inc All Rights Reserved Printed in USA
3. option or paired with an increase in productivity while protecting 2 Safe Soeed Monitor option your personnel and equipment Safe Torque Off is ideal for safety related applications The Safe Speed Monitor option provides the following requiring removal of rotational power to the motor without functionality shutting down the drive Safe Torque Off functionality Safe Torque Off offers the benefit of quick start up after a demand on the safety system and helps reduce wear from repetitive start up and provides safety ratings up to and including PLe SIL3 and CAT 3 e Safe Limited Speed e Safe Maximum Speed e Stop Categories 0 1 and 2 e Safe Stop In applications where the speed needs to be controlled and monitored the Safe Speed Monitor option for the e Safe Maximum Acceleration PowerFlex 750 Series combines Safe Torque Off capability e Safe Direction with integrated safety relay functionality and the Safe Speed Zero Speed Monitoring Control technology in one hardware option to provide safety ratings up to and including PLe SIL3 and Cat 4 With the Safe Speed Monitor option you can safely monitor e Enabling switch input and control the speed of your application which allows operators to perform process or maintenance work without stopping the machine Door Control and Monitoring SAFE LIMITED SPEED WITH DOOR MONITORING If Safe Speed Monitoring detects speed above set safe speed limit drive will fault vo and conduct a sa
4. 24V DC and 115V AC e Additional cards combining analog and discrete I O available e I O features include analog loss detection timed outputs and PTC input Real Time Clock e Can be set locally or by a remote controller e Programmable month day year and local time zone in HH MM SS Programming and Commissioning e LCD Human Interface Module HIM features an assisted start up utility to reduce start up time and allows easy configuring and tuning of the drive e Software tools to assist with programming configuration monitoring and troubleshooting RSLogix 5000 DriveTools and DriveExplorer e Flash upgradeable Standards e To meet the needs of customers worldwide the PowerFlex 750 Series meets material restrictions specified in the ROHS directive PowerFlex 750 Series AC Drive Above picture represents a PowerFlex 755 with an optional plate High definition LCD display allows for six lines of text for more meaningful explanations of parameters and events O Standard I O on the PowerFlex 753 provides a cost effective solution Real time clock provides time stamped events vs run time data Additional DPI for expanded programming capability O Increase safety performance levels with the Safe Speed Monitor option card which includes an embedded safety relay Packaging options to meet application requirements DeviceLogix embedded control technology provides function block programming for s
5. PowerFlex 750 Series AC Drives Allen Bradley Cost effective solution designed for ease of use integration amp application flexibility The Allen Bradley PowerFlex 750 Series of AC Drives is aimed at maximizing your investment and improving productivity Whether your need is for a general purpose or multi drive system applications the PowerFlex 750 Series offers more selection for control communications safety and supporting hardware options than any other drives in their class Leading the Class The PowerFlex 750 Series is made up of the PowerFlex 753 operating at 0 75 250 kW 1 350 Hp and the PowerFlex 755 operating from 2 cost aie CVE Clune A ane 7 5 250 kW 10 350 Hp at 400 480V AC and 540 650V DC features including DeviceLogix control predictive diagnostics embedded Ethernet port embedded 1 0 and Safety options DeviceLogix Embedded control technology that supports the manipulation of discrete outputs and drive control functions while using discrete inputs and drive status information onboard the drive The PowerFlex 750 Series provides a common set of features and options to help you maximize your investment and improve your productivity e Reduce unnecessary add ons with the slot based architecture that allows PowerFlex 750 Series drives to be Predictive Diagnostics Allows the PowerFlex 750 Series to keep track built to suit application requirements of information that affects the life of i
6. fe stop a SAFE LIMITED SPEED y Speed Monitored DOOR Drive Normal Operation FAULT ZONE N i E 25 ea ieee aa ae oe ee ee a ae ea ae al ei iii ed e m e e e e e e e eS e es eS e a Z n If door is opened during coe Monitor Delay q normal operation drive will SAFE SPEED Set by operator determi fault and conducta safe stop LIMIT E El DOOR SSN m Safe Direction Monitored MONITORING M MONITORING Co MENINAS Operator Initiated ACTUAL SPEED Operator Initiated a T Ne Limited Released Safety Reset Door Locked Speed Request and Operation Reinitiated Door Safe Limited Speed Request Removed DeviceLogix Control Technology E Function Block Editor PowerFlex 755 Node 10 91 97 62 dno lt Port 14 DeviceLogix gt File Edit View Communications Tools Help A S a Bera ale mila j ia ADD SUB MUL DIV MOD SQR NEG Timerfounter h Compare p Compete Mathikere ongea A im Inputs and Outputs Local and Networked tfiee4 BAAD Bl Boolean And G Enableln EnableQut he Digital Inputs Enableln EnableQut he _ Source C So urceB DLA In O2 DeviceLogix control technology provides you with the flexibility to customize a drive to more closely match your application needs DeviceLogix controls outputs and manages status information locally within the drive allowing you to operate the drive independe
7. ions Multiple preset speeds with programmable control through digital inputs communications or DeviceLogix Position Control e Integrated position loop for homing indexing electronic gearing position and velocity profiling and PCAMing Feedback Universal feedback Encoder and Dual Encoder feedback options Universal Feedback option includes multiple feedback interfaces to support a wide range of applications Interfaces supported are Incremental EnDat and Hiperface for Stegmann and Heidenhain high resolution feedback SSI and BiSS for rotary and linear applications Automatic feedback loss switchover to encoder and encoderless in soeed mode Communications e Built in Ethernet port on the PowerFlex 755 e With the PowerFlex 750 communication adapter you can use existing PowerFlex communication modules e Network protocols include EtherNet IP ControlNet DeviceNet Remote I O RS485 DF 1 PROFIBUS DP Interbus Modbus TCP Bluetooth CANopen RS485 HVAC Hardware Slot based structure for control and selectable I O feedback communication and safety options Auxiliary control power available Pull apart terminal blocks for easy wiring Zero Stacking or side by side mounting of drives in panels Noise and voltage suppression characteristics reduces installation concerns for noise sensitive environments Standard conformal coating hardware I O e Built in I O on the PowerFlex 753 and option cards available for
8. ng e PCaming e Electronic Gearing e Position Speed Profiling LFA Incremental e Incremental e EnDat Hiperface SSI and BiSS EOU Add On Profiles e Add On Profiles PowerFlex 755 AC Drive PowerFlex 755 is ideal for drive system applications applications requiring advanced positioning and higher performance The PowerFlex 755 is easily integrated with the embedded Ethernet port and has five options slots to support additional options for feedback 1 0 safety communications and Conformal Coating v v LEO Oil Well Lifting e Pump Jack amp Pump Off e Torqprove Fibers PJump amp Traversing auxiliary 24V DC control power ROHS Compliant Materials J J Maximize Your Investment and Help Improve Productivity Control Drive control modes include adjustable voltage speed torque and position in one product to support multiple application types Selectable high performance motor control algorithms with Force Technology includes Flux vector Permanent magnet motor sensorless and V hz to support multiple motor types MOTOR TYPES INCLUDE Induction and Permanent magnet motor Allen Bradley MPL and some third party PM motors DeviceLogix embedded control technology Application Sets Pump Jack and Pump Off for oil well applications Plumping and traversing for Fiber applications and TorgProve for lifting applications AC or DC common bus configurations for stand alone or multiple drive solut
9. ng while still allowing stand alone drive software tool use on the factory floor DriveTools SP Software Suite A powerful PC based software suite for programming configuring and troubleshooting e DriveExecutive for online offline configuration and management of drives and drive peripherals e DriveObserver for real time trending of drive information DriveExplorer Software Allen Bradley DriveExplorer software is an easy to use cost effective online programming tool designed for Microsoft Windows 2000 XP VISTA operating systems It provides the user with the means to monitor and configure PowerFlex drive and communication adapter parameters PowerFlex Accelerator Toolkit The PowerFlex Accelerator Toolkit contains a variety of tools to help you easily design install operate and maintain a drive system Download the tool at www ab com go iatools Motion Analyzer For applications requiring more than a constant load and steady speed Motion Analyzer software can help by handling the necessary complex calculations Motion Analyzer features an easy to use format which can reduce design risk for speed and positioning applications that include PowerFlex Drives or Kinetix servo drives Download the tool at www rockwellautomation com go imcmotion Safety The PowerFlex 750 Series is available with two Safety options These safety options can help provide reduced downtime 1 Safe Torque Off
10. ntly or complimentary to supervisory control helping to improve system performance and productivity You can use the PowerFlex 750 Series DeviceLogix to e Speed reaction time by processing in the drive which reduces dependency on network throughput e Provide scaling selector switches or other data manipulations not already built into the drive Sensor Upstream Converyor RSLogix Function Block Look and Feel Function Block Library TOMR el Timer On Delay with Reset DT frefie mOlUigelels En ableln En ableQut f Datalink Output DLS Outoz I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I r I I I I I I I I I I I I I I I I I I I I I I I I I I I I eee ee ee i a e Read inputs write outputs and exclusively control the drive e Provide an option for decision making if communication is lost with main controller e Control other PowerFlex drives via a Peer to Peer EtherNet IP network DeviceLogix is easily programmed via RSLogix 5000 DriveExplorer v 6 01 and DriveTools SP v 5 01 PowerFlex 753 and PowerFlex 755 AC Drive Specifications Frame Rating Cross Reference Frame 400V AC 540V DC Input 480V AC 650V DC Input Amps Normal Duty kW Heavy Duty kW Amps Normal Duty HP Heavy Duty HP 2 1 0 75 0 75 2 1 T 1 3 5 Le 1 5 3 4 2 2 5 I 2 2 5 i 3 2 8 7 4 4 8 5 5 11 5
11. s and supporting debris hoods and conduit plate kits Standard Power Structure The PowerFlex 750 Series share a common power structure to provide the same physical footprint and power range no matter what PowerFlex 750 Series drive is used LISTEN N Rockwell i Allen Bradley Rockwell Software Automation PowerFlex 753 PowerFlex 755 PUES 0 75 250 kW 1 350 Hp 7 5 250kW 10 350 Hp DeviceLogix Control 7 Technology Predictive Diagnostics J J Safety Options Safe Torque Off Safe J J Speed Monitor Assisted Start Up HIMs Drive Software DriveTools J J DriveExplorer RSLogix5000 PowerFlex 753 AC Drive d 5 The PowerFlex 753 is ideal for general purpose applications Embedded 1 0 along with three CEO Option modules available for Embedded Ethernet port standard option slots for safety feedback communications e EtherNet IP Option modules available for and additional 1 0 makes drive a flexible e ControlNet e ControlNet cost effective solution e DeviceNet e DeviceNet e Anda variety of industrial e Additional modules to support networks variety of industrial networks JOE Embedded 1 0 standard 1 Digital Input standard e 3 Digital Inputs 1 Relay e Option cards for Output 1 Transistor Output additional 1 0 1 Analog Input 1 Analog Output 1 PTC Input e Option cards for additional 1 0 UOOA Induction e Induction e Permanent Magnet Motors mum Indexing e Indexi
12. tand alone control of basic applications Easily configure control and collect drive data with standard embedded Ethernet port on the PowerFlex 755 Slot based mechanical architecture to support additional options for I O feedback safety communications and auxiliary power supply Easily assessable heat sink and internal fans PowerFlex Enhanced Human Interface Module HIM The enhanced HIM module for the PowerFlex family of drives offers added functionality and improved ease of use making drive programming easier than before Take advantage of the simplified operation and reduced keystrokes from the redesigned keypad more structured navigation and assisted start up utility The high definition LCD display allows for six lines of text providing you with more meaningful explanations of parameters and events The backlight on this display also flashes to help signal an event that requires attention The HIM is currently available in nine languages and language is defined within the HIM firmware so symbols and abbreviations appear in the selected language This new HIM is compatible with the entire PowerFlex family of drives and is available in NEMA 1 and NEMA 4 versions e Tools RSLogix 5000 For simplified AC drive start up and reduced development time we ve integrated Allen Bradley PowerFlex drive configuration with RSLogix5000 software This single software approach simplifies parameter and tag programmi
13. ts cooling fans and relay outputs The drive can also be programmed to monitor the run time hours for e Improve drive control and efficiency l machine or motor bearings with DeviceLogix control Option Cards Each drive has a slot based architecture allowing you to build the drive to suit your application Supported hardware control options are common for both products to help reduce your inventory and spare parts requirements e Prevent unplanned downtime with predictive diagnostics that track information relating to the life of the drive and motor Safe Torque Off and Safe Speed Monitor These safety options provide e Help protect personnel and a PP P a choice for safety levels depending on your application requirements equipment with safety solutions up to and including PLe SIL3 Communications The PowerFlex 750 Series supports a variety of network Cat 3 and Cat 4 protocols The PowerFlex 755 comes with a built in Ethernet port Ethernet can easily be added to the PowerFlex 753 with a communication module I O The PowerFlex 750 Series offers option cards for additional analog and discrete I O The PowerFlex 753 comes with built in I O that can also be easily expanded with option cards Packaging Factory and field installable enclosure options are available to meet most environmental requirements Open Type and Flange Mount options to support Cabinet Mount requirements Extra Protection Wall Mount for harsh environment
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