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vander-lift ii™ models b450 & b600

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1. REF PART DESCRIPTION QTY 1 MFG 9 523190 CASTER 3 NON LOCK 2 2 MFG 9 238120 3 8 16 1 25 FH SH SS 2 3 MFG 9 263820 13 8 16 NYLON LOCKNUT 4 4 MFG 7 600002 SERIES 600 LEG RIGHT PURPLE 1 5 MFG 4 900617 600 LEG PROTECTOR CLEAR RIGHT 1 6 MFG 7 600001 SERIES 600 LEG LEFT PURPLE 1 7 MFG 4 900616 600 LEG PROTECTOR CLEAR LEFT 1 i MFG 9 270670 6 32 1 2 SCREW 4 8 MFG 6 000522 PLASTIC LIDS 2 9 MFG 7 600004 SERIES 600 BASE BOX PURPLE 1 MFG 9 271075 10 24 X 3 4 MS 1 9 MFG 9 620500 1 2 LOCKING HOLE PLUG 1 9 MFG 9 620875 7 8 LOCKING HOLE PLUG 1 10 MFG 9 225750 1 4 20 X 3 4 FH PH 4 11 MFG 9 250050 1 2 13 X 5 1 4 G5 LEG 2 12 MFG 9 295040 WASHER 040 55 2 13 MFG 9 295062 WASHER 062 SS 3 14 MFG 9 265008 1 2 13 NYLON INSERT JAM NUT 2 15 MFG 9 523120 CASTER 4 LOCKING 2 16 MFG 9 238153 3 8 16X 1 5 FH 5 55 2 17 MFG 6 583650 CUT TIE ROD ENDS 2 18 MFG 9 263824 3 8 24 NUT ZN 6 19 MFG 4 900605 600 TIE ROD CHROMED 2 20 MFG 9 583600 ROD END 2 21 MFG 9 238100 3 8 16 X 1 GR 5 BOLT 3 21 MFG 9 293807 3 8 SPLIT LOCK WASH 5 22 MFG 5 704000 1 GREEN SPRING DANLY 1 23 MFG 6 542211 078 THRUST BEARING 1 24 MFG 6 542212 060 RACE 2 25 MFG 6 000350 INDEX ARM 1 26 MFG 6 542575 INDEX GUIDE BOLT 1 27 MFG 6 573290 SHIFT BAR 2 29 1 28 MFG 9 323100 LINAK CONTROL BOX
2. 68 Figure 6 continued 13 Pin connection for Mini fit plug valid for 13 and 14 Mini Fit Connector Connector front view PCBA Header top view WITHOUT FEEDBACK LA27 Mini fit plug cable LA27 standard Valid for LA27 article numbers 27 CH1 4 MiniFit When a channel is operated UP 3 Brown Motor connections 6 Yellow 5 Orange UP End of stroke switches 4 Red DOWN 2 Black COMMON Not Used 1 No Connection end of stroke EOS LA31 LA34 BL1 BL4 Mini fit plug cable LA27 Mini fit plug cable Analog encoded without Hall without Feedback without Feedback Article numbers 2 7XXXXXXXXXXXxB Pin 1 Switch com GND Switch com GND Pin 2 Vbus Vbus Pin 3 M Motor Power M Motor Power Pin 4 EOS out EOS out Pin 5 EOD in Pin 6 M Motor Power EOD in M Motor Power WITH FEEDBACK LA31 LA3A LA44 BL1 Mini fit plug cable LA27 Mini fit plug cable with Feedback with Feedback Article numbers 2 7 Pin 1 Hall GND Hall com GND Pin 2 Vbus Vbus Pin 3 Motor Power Motor Power Pin 4 Hall A EOS analog Pin 5 Hall B Hall Pin 6 M Motor Power M Motor Power LA34 LA44 Mini fit plug cable potentiometer Mini fit plug cable Potentiometer Pin 1 Pot GND Reed com GND Pin 2 Vbus Vbus Pin 3 Motor Power Motor Power Pin 4 Pot Position NC Pin 5 Pot 4 3V3 Reed
3. a wes e VR RN 54 8 Information on specific accessories 57 9 Repair and lt 1 ee Ae 59 Mai gEoUps of tea ees gius d EEA 60 Practical information 62 DIawilds gt I A dua ci tesi E Lv E Etude iig 64 Addie5S6s 22122 OR SS 74 Preface Dear User We are delighted that you have chosen a product from LINAK LINAK systems are high tech products based on many years of experience in the manufacture and development of actuators electric control boxes controls and chargers This User Manual will tell you how to install use and maintain your LINAK electronics We are sure that your LINAK system will give you many years of problem free operation Before our products leave the factory they undergo full function and quality testing Should you nevertheless experience problems with your systems you are always welcome to contact your local dealer LINAK subsidiaries and some distributors situated all over the world have authorised service centres which are always ready to help you LINAK provides a warranty on all its products This warranty however is subject to correct use i
4. The ACO is compatible with control boxes that use OPENBUS interface i e CB6S CB16 and 20 7 FS MEDLINE CARELINE The Foot Switch is a modular system developed for use together WE YOUR LIFE with some of LINAK control boxes LINAK Foot Switch is designed for control of physiotherapeutic ur ocean eraman RE beds hospital beds dentist chairs gynaecologist chairs computer P 0 123456 0001 workstations and working desks etc It can also be used as stand alone item for industrial applications Footswitch Consist of FS a pedal unit and FSE electronics unit which can activate one or more actuators The module system can max consist of two pedal units a FSR right pedal a FSL left pedal and one electronics box 8 FS2 MEDLINE CARELINE The FS2 Foot Switch is developed for use together with some of LINAK control boxes and especially designed for mounting on a Ham F32060110 09100 support plate 2008 03 TR OD REE 4 The Foot Switch is available a single and double version P 0 121456 0001 double version can be used a bed where one Foot Switch will be mounted on each side of the bed frame thus enabling operation from both sides 9 HB20 MEDLINE CARELINE HOMELINE The HB20 series combines ergonomic design with a wide range of functionalities such as memo
5. Pin 6 M Motor Power M Motor Power 69 Figure 7 Figure 8 max x 1 5 max 1 5 Figure 9 Figure 10 HALL B HALL A R GR GUBR S BL 70 LINAK APPLICATION POLICY The purpose of the application policy is to define areas of responsibilities in relation to applying a LINAK product defined as hardware software technical advice etc related to an existing or new customer application LINAK products as defined above are applicable for a wide range of applications within the Care and Health Comfort furniture Desk and Industry areas Yet LINAK cannot know all the conditions under which LINAK products will be installed used and operated as each individual application is unique The suitability and functionality of the LINAK product and its performance under varying conditions application vibration load humidity temperature frequency etc can only be verified by testing and shall ultimately be the responsibility of the LINAK customer using any LINAK product It is also the responsibility of the LINAK costumer to make and supply a comprehensive User Manual of the application LINAK shall be responsible solely that the LINAK products comply with the specifications set out by LINAK and it shall be the responsibility of the LINAK customer to ensure that the specific LINAK product can be used for the application in question 71 FACTORIES CHINA LINAK Shenzhen Actuator Systems
6. The LINAK washing machine is built with a large washing chamber containing two shelves onto which the test products can be placed Each shelf is surrounded by a series of sprayjets they spray the test products from above and below so that all surfaces of the test products are sprayed upon For more details see the picture below Upper sprayjet sprays downwards Middle sprayjet sprays both up and downwards Lower sprayjet sprays upwards Data for the LINAK development department s test washing machine On both of the two bars over the test products the upper and middle spraybars 5 washjets and 5 sprayjets are mounted with approx 93 mm holes all of which spray both downwards and to the sides On both of the two bars under the test products middle and lower spraybars a total of 8 washjets and 8 sprayjets are mounted with approx 93 mm holes all of which spray both upwards onto the test products and to the sides The distance between the lowest jet on the middle and lowest spray bars and the test products are fixed to approx 70 mm if the test products rest directly on the shelf Between the uppermost jets on the upper and middle jet bars and the test products the distance can vary up to approx 250 mm depending on the size of the test products Water volume Each of the sprays supplies approx 6 litres of water pr minute the equivalent of the test products on each of the shelves being sprayed with a tota
7. Therefore please contact your nearest LINAK dealer for technical data Built in end stop circuit The end stop switch is part of the actuator construction Each time the actuator reaches end stop position the switch is activated and the current is cut off 2 LA22 MEDLINE CARELINE TECHLINE The LA22 is an in line actuator specially designed E LINAK with a small overall dimension for easy use in WE IMPROVE YOUR LIFE industrial agricultural and rehabilitation products lem No 22D000 06052410 Thanks to its small outer dimensions and linear Prod Date 2009 02 18 5 0 7654221 design the LA22 is well suited for applications E 0 where installation space is limited such as on gwer Rale X Duty Cycle Max 10 wheelchairs HOT BE OPENED BY UNAUTHORIZED personne i A ce 3456 0001 LINAK A amp DENMARK 26 3 LA27 MEDLINE CARELINE HOMELINE The LA27 actuator is a powerful actuator designed SUR LINAK for applications such as furniture and care beds WE IMPROVE YOUR LIFE Built in end stop circuit CS27 lem No 273100A01405040 In the LA27 CS27 the actuator is switched off at the Prod Date 2009 03 18 5 0 7654321 end position There is no overload protection mien ere E The LA27CS27 has no IP classification and is Duty Cycle Max 10 connected to a HB71 or HB72 The power supply OPENED BY UNAUTHORIZED PERSONNE is the TR6 or TR
8. URAH AUS DEHMARHK NOT TO BE OPENED B UNAUTHORIZED PERSONMEL Mounting of CBJ1 and CBJ2 gm e m JD 4 CBJH MEDLINE CARELINE TE Uin 24 war LINAK U Qut 24 250 epp amin I tmin D te 2002 03 18 50 754 animan III MAD UT LINAN AMS DUMANE NOT TO BE OPENED UNAUTHORIZED PERSOWMEL The control boxes CBJ1 and CBJ2 are part of the JUMBO system JUMBO is a modular system combining an actuator a control box CBJ1 CBJ2 a battery BAJ1 BAJ2 and a charger CHJ2 in a flexible solution specially developed for patient lifts The complete system is medically approved and contains a series of features which meet the patients need for a safe and comfortable lift e g CBJ1 and CBJ2 are equipped with a soft start stop function emergency lowering function etc The CBJ1 and CBJ2 with internal chargers are IPX4 when the shaver plug is connected The is a specially developed solution for patient lifts The complete system consists of a control box and a battery enclosed in a single elegant module The system will be medically approved and contains a series of features ensuring a safe comfortable lift e g the CBJ HOME is equipped with a soft start function emergency lowering emergency stop etc The CBJH batteries are ventilated through a
9. Usage type of applications LINAK actuators lifting columns and electronics have been developed for use in all places where a linear movement is required LINAK s products can for example be used for e Adjustment of beds Adjustment of furniture Adjustment of table heights and angles Patient hoists within the care and hospital sector Adjustment of industrial processing machines Adjustment of agricultural machines Adjustment of ventilation systems Adjustment of dentist chairs gynaecological chairs Etc The principles of a LINAK system are as follows LINAK handset LINAK actuators or lifting columns LINAK control box Attention should be paid to the following e Control boxes must only be connected to the mains voltage specified on the label All DIN jack or minifit plugs from the CB6S CB 12 14 16 20 IPX6 Washable should be locked by using a LINAK locking mechanism e control box must be connected in such a way that the cables are not trapped exposed to tension or sharp objects when the application is moved in different directions Prior to first use of LINAK batteries please make sure that they are being charged 24 hours in order to reach proper function and prolong the lifetime of the batteries If the customer uses a non LINAK battery it is important to check that the current is not reversed plus and minus swapped over This applies to both control boxes which always run off battery and contro
10. otherwise they will be damaged in due to self discharge It is recommended to test the battery function at least once every year Replacement of batteries The batteries must only be replaced by the same type of batteries or mechanical and electrical equivalent types The batteries must be new maintained by means of charging at least every 3 month The batteries which make a set must be supplied with identical production codes Mismatching of production codes may lead to a severely reduced life time expectancy Before mounting ensure that the battery set is correctly connected compare with the drawing in the battery room and check that no connectors are loose Warnings From the factory the battery room is hermatically separated from the electronics room When replacing the batteries this separation must not be damaged or modified as this may allow penetration of battery gas into the electronics room with risk of explosion When replacing batteries in waterproof products IPX5 and IPX6 precautions must be taken that the sealing material silicone ring or joint filler is not damaged and that it is correctly placed in the groove Hereafter the screws in the cover are to be fastened with appox 1 Nm If the seal is damaged it must be replaced by a new silicone string LINAK article no 0008004 for a roll of 100 metres Disposal The batteries which are lead acid batteries can be returned to LINAK or disposed in the same way as ca
11. CARELINE LINAK WE IMPROVE YOUR LIFE ASSEMBLED IH CHINA Hem CB65614 A2008 Date 2005 03 19 P 0 12345 amp 230V 50Hz lIln Z Uu Qut 24 V Int 10 max 2 min min at 3 8 amp WN P H 78100 Var 1 00 CONTACT LIMAK FOR APPLICATION BEFORE IHETALL ING CABLE LOCK ACRAS BE WIEN IN USE CAUTION OPENED UNALITHORIZED PERSCHMEL THER A riy nl OAS Two versions are offered CB6 OBL and CB6 OBF CB6S is part of the LINAK OPENBUS product range that provides more flexible solutions no matter which actuator concept is preferred LA27C LA31 LA34 BL1 BL4 with mini fit plug and std end stop switch signal switch are all supported Please be aware the actuators must be used within their current limits in order to maintain proper use and full compatibility within a system OBL OPENBUS Light which is RELAY based and OBF OPENBUS Full which is FET based Microprocessor control boxes with a microprocessor must be initialised before start up A description of the initialisation procedure can be obtained from your LINAK dealer If an actuator is replaced the micro processor always has to be initialised before use actuators with reed hall 43 3 CB7 CARELINE TECHLINE HOMELINE G WE IMPROVE YOUR LIFE Item CB70081011 0000 Date 20
12. in order to maintain good hygiene It is not allowed to use chemicals to clean the box Choose 200 2 if positioning memory is to be used Only use 20 together with CU20 e After activation of emergency stop it can take up to 10 seconds before the system can be used again 6 CH01 MEDLINE CARELINE For charging the batteries of CB08 XA and all JUMBO control boxes directly connected to the control box or via the handset For charging of the batteries in battery box BAJ2 JUMBO system and CBJH 7 CHO8 MEDLINE For charging of the batteries the control box 08 directly LI connected to the control box or via the handset item CH0800240 U Out MV 1 220A S 3VA For charging of the batteries in battery box BAJ2 JUMBO system 1010569 X and CBJH A LINAK s product range covers several chargers The CH08 can be used for the CBJH and CB8 A 8 CHJ2 MEDLINE CARELINE LINAK TS Uin 100 240 REGS The charger CHJ2 has been specially designed U 28 5 V 18 W 5 for use as a wall charger for the JUMBO Item CHJ204004300004 Int 10 Max 2 min 18 min system CHJ2 charger is Switch Mode 123455 0001 astinan CAUTION NOT TO BE OPENED BY UNAUTHORIZED PERSONNEL Power Supply SMPS version which makes ch
13. 1 29 MFG 9 271052 1 4 28 1 2 BH SH SS 3 30 MFG 9 633820 7 8 END CAP RUBBER 1 31 MFG 9 323200 LINAK BATTERY 1 32 MFG 9 671050 1 1 4 ROUND RIBBED PLUG 2 33 MFG 9 624110 BRONZE BUSHING 3 4 2 34 MFG 9 265005 JAM 1 2 20 2 35 7 242020 ARM V L2 PURPLE 1 36 MFG 4 510248 PLASTIC CAP GREY 1 37 MFG 7 910222 HANGER BAR 2 COMP GREY 1 38 MFG 4 910120 HANGER ROD COMPLETE 2 39 MFG 9 268152 3 8 16X1 5 BH SH SS 1 40 MFG 9 295012 WASHER 020 NYLON 4 41 MFG 9 677100 ACTUATOR SPACER 2 42 MFG 9 263820 13 8 16 NYLON LOCKNUT 2 43 MFG 9 238154 3 8 16X1 5 HH GR5 2 1 44 MFG 9 323301 LINAK SINGLE HANDSWITCH 1 45 MFG 4 611100 LINAK ACTUATOR 1 46 MFG 9 250250 1 2 20 2 1 2 HH GR 5 2 47 MFG 7 242060 MAST V L 2 PURPLE 1 MFG 5 738630 1 1 2 SPACER ACETAL MFG 9 250047 1 2 13 X 4 SH CS 55 MFG 9 265010 1 2 13 HEX NUT ZN MFG 9 321218 CABLE EXTENSION MFG 9 323500 CHARGING CABLE MFG 9 225020 3 4 WHITE PLASTIC NUT COVER N NOT PICTURED For your nearest Distributor Call 1 800 694 4525 VANDER LIFT 1 600 W BUILT IN SCALE July 2012 For your nearest Distributor Call 1 800 694 4525 9 July 2012 VANDER LIFT Il 5600 W SCALE PURPLE 4 L 2607 MFG 5 738630 1 1 2 SPACER ACETAL MFG 6 542575 INDEX GUI
14. 1 or 2 controls to be connected to a control box DB0004030 10620 The DIN Junction Box is constructed for connection of up T to4controls with 8 pin DIN plugs Furthermore the box is pce constructed so that all channels for connetion are placed on the same side of the box This gives the box a clean design and makes it easy to mount e g in a bed frame 4 MJB MEDLINE CARELINE The MJB Modular Junction Box is designed for use together LINAK with the CB20 and other OPENBUS control boxes WE IMPROVE YOUR LIFE wenn 47 The MJB makes it possible to connect handsets attendant urwsamsaewwsmwwR controls and accessories with the CB20 CB6S CB16 The CB20 has ADE Et LIV gceo P 0 423458 0001 2 modular jack interfaces but by using the MJB the connection possiblities are greatly increased One modular jack channel is used for connecting to the control box 5 515 MEDLINE CARELINE LINAK has designed a switch that be mounted in connection LINAK A with the 24V DC actuators LA12 LA22 LA28 LA28S LA31 LA32 WE IMPROVE YOUR LITT or LA34 and a control box on e g a bed frame Hem Me SL54z05 DOT 160 Prod Date 2008 E330 TO OPENED Br US ODIT HG Pow MATE The Safety Limit Switch SLS The SLS Switch is primarily used as a Limit Switch in sys
15. 10 841 8700 Fax 358 10 841 8729 E mail linak linak fi www linak fi FRANCE LINAK FRANCE S A R L Phone 33 0 2 4136 3434 Fax 33 0 2 4136 3500 E mail linak linak fr www linak fr GERMANY LINAK GmbH Phone 49 6043 9655 0 Fax 49 6043 9655 60 E mail info linak de www linak de INDIA LINAK A S India Liaison Office Phone 91 80 2299 6533 Fax 91 80 2224 3863 E mail infoGlinak in www linak in IRELAND LINAK UK Limited Phone 44 0 121 544 2211 Fax 44 0 121 544 2552 E mail stephen linak co uk www linak co uk ITALY LINAK ITALIA S r l Phone 39 02 48 46 33 66 Fax 39 02 48 46 82 52 E mail info linak it www linak it JAPAN LINAK K K Phone 81 45 533 0802 Fax 81 45 533 0803 E mail linak linak jp www linak jp MALAYSIA LINAK A S Asian Representative Office Phone 60 4 210 6500 Fax 60 4 226 8901 E mail info linak asia com www linak asia com NETHERLANDS LINAK Actuator Systems B V Phone 31 76 5 42 44 40 Fax 31 76 5 42 61 10 E mail infoGlinak nl www linak nl NEW ZEALAND LINAK New Zealand Ltd Phone 64 9580 2071 Fax 64 9580 2072 E mail nzsalesglinak com au www linak co nz NORWAY LINAK Norge AS Phone 47 32 829090 Fax 47 32 82 90 98 E mail info linak no www linak no POLAND LINAK Polska Phone 48 22 500 28 74 Fax 48 22 500 28 75 E mail dkreh linak com www linak pl SPAIN LINAK Actuadores S L Phone 34 9
16. 7 812 3271454 E mail purchase fam drive ru www fam drive ru SINGAPORE SERVO DYNAMICS PTE Ltd Phone 65 6844 0288 Fax 65 6844 0070 E mail servodynamics servo com sg www servo com sg SOUTH AFRICA Industrial Specialised Applications CC Phone 27 11 312 2292 or 27 11 2077600 Fax 27 11 315 6999 www www stabilus com SOUTH KOREA UNITEK ENG Phone 82 2 567 0888 Fax 82 2 3453 1177 E mail unitekeng unitekeng co kr www unitekeng co kr UNITED ARAB EMIRATES Mechatronics Phone 971 4 267 4311 Fax 971 4 267 4312 E mail mechtron emirates net ae www mechatronics ae For contact details on other countries please visit www linak com or contact LINAK INTERNATIONAL Fax 45 74 45 90 10 E mail info linak com www linak com The user is responsible for determining the suitability of LINAK products for a specific application LINAK A S takes great care in providing accurate and up to date information on its products However due to continuing developments in order to improve its products LINAK products are subject to frequent modifications and changes without prior notice Therefore LINAK cannot guarantee the correct and actual status of said information on its products While LINAK uses its best efforts to fulfil orders LINAK cannot for the same reasons as mentioned above guarantee the availability of any particular product Therefore LINAK reserves the right to discontinue the sale of any pro
17. 9 271052 1 4 28 X 1 1 4 5 30 MFG 9 633820 7 8 END 1 31 MFG 9 323200 LINAK BATTERY 1 32 MFG 9 671050 1 1 4 ROUND RIBBED PLUG 2 33 MFG 9 624110 BRONZE BUSHING 3 4 2 34 MFG 9 265005 JAM 1 2 20 2 35 MFG 7 242020 ARM V L 2 PURPLE 1 36 MFG 4 510248 PLASTIC CAP GREY 1 37 MFG 7 910222 HANGER BAR 2 COMP GREY 1 38 MFG 4 910120 HANGER ROD COMPLETE 2 39 MFG 9 268152 3 8 16X1 5 BH SH SS 1 40 MFG 9 677100 ACTUATOR SPACER 2 41 MFG 9 295012 WASHER 020 NYLON 4 42 MFG 9 263820 3 8 16 NYLON LOCKNUT 2 43 MFG 9 238154 3 8 16X1 5 HH GR5 2 1 44 MFG 7 242067 MAST V L 2 W SCALE PURPLE 1 45 MFG 9 323301 LINAK SINGLE HANDSWITCH 1 46 MFG 4 611100 LINAK ACTUATOR 1 47 MFG 9 250250 1 2 20X2 1 2 HH GR 5 2 48 MFG 7 242047 V L2 SCALE CELL HOUSING PURPLE 1 49 MFG 7 542870 2 V L 2 CELL MOUNT PURPLE 1 50 MFG 6 771017 MAST SCALE LOAD CELL 1 1 1 1 5 1 1 1 1 6 MFG 9 225020 3 4 WHITE PLASTIC NUT COVER NOT PICTURED For your nearest Distributor Call 1 800 694 4525 July 2012 For your nearest Distributor Call 1 800 694 4525 11 MONTHLY VANDER LIFT INSPECTION CHECKLIST INSTRUCTIONS Use one page for each VANDER LIFT Check each blank as that item is inspected Note date inspected initials of maintenance staff member who performed inspection and repairs or adjustments made in the COMMENTS column Serial Number of Lift Year Check nuts amp bolts for tightness Inspect
18. CB14 with microprocessor is developed for systems LINAK 11 with a need to run up to five actuators or two actuators KNEE lifting columns in parallel and or with memory function CBi4MU364AA140F 075044 Date 200903198 5 0 7654321 EDS The effective toroidal transformer and the many features lin Max 3 5 Amp such as battery backup earth outlet wet alarm makes the control box suitable for variety of applications S W P N 00175382 1 20 00 cce HAGE gv LIHAX ALS DEHMAREK Memory position on CB14 When storing the memory position on CB14 the actuators must be run to the wanted position and the store button S must be pushed Hereafter the selected memory button 1 2 or 3 must be activated within 2 seconds Microprocessor control boxes with a microprocessor must be initialized before start up A description of the initialisation procedure can be obtained from your LINAK dealer If an actuator is replaced the microprocessor always has to be initialised before use actuators with reed hall External battery charger If anything other than a LINAK charger is used it must conform to the following specifications Charging voltage 27 6 VDC x 296 Charging current 300 mA 46 9 CB16 MEDLINE U in 20 v 80 He 2 In d Max smi o 32 JD G ie 2000201
19. Hall signals can decide whether the actuator runs out or in Hall however can detect whether the actuator runs in or out The number of pulses is like Reed Hall and Reed are placed opposite the potentiometer on the actuator s worm wheel Therefore it is not suitable for use in quick release free wheelingactuators see figure 10 Potentiometer The potentiometer function is mechanically attached to the spindle and registers the number of spindle revolutions The signal from the potentiometer is measured in Ohm where the lowest value is measured when the actuator has been run into inward switch stop The potentiometer is a 10 turn and therefore it is dependent on the stroke length spindle pitch see figure 6 5 Mechanical spline The splines function so that the actuator can only push not pull During pull in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push See Figure 8 Functional test of mechanical splines When the piston rod is at the innermost position it must be possible to pull it out manually to its full travel length and to press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer 33 Electrical splines In the rear fixture on the actuator a microswitch is fitted which turns off the motor if the actuator is exposed to pull forces Functional test of electrical splines It is impo
20. Ltd Phone 86 755 8610 6656 Fax 86 755 8610 6990 E mail sales linak cn www linak cn DENMARK LINAK A S Group Headquarters Guderup Phone 45 73 15 15 15 Fax 45 74 45 80 48 Fax Sales 45 73 15 16 13 E mail info linak com www linak com SLOVAKIA LINAK Slovakia s r o Phone 421 517563 414 Fax 421 517563 410 E mail jo linak sk www linak com USA LINAK U S Inc North and South American Headquarters Phone 1 502 253 5595 Fax 1 502 253 5596 E mail info linak us com gt www linak us com SUBSIDIARIES AUSTRALIA LINAK Australia Pty Ltd Phone 61 3 8796 9777 Fax 61 3 8796 9778 E mail sales linak com au www linak com au AUSTRIA LINAK GmbH Phone 43 2746 21036 Fax 43 2746 21044 www linak at BELGIUM amp LUXEMBOURG LINAK Actuator Systems NV SA Phone 32 0 9 230 01 09 Fax 32 0 9 230 88 80 E mail info linak be www linak be BRAZIL LINAK do Brasil Com rcio de Atuadores Ltda Phone 55 11 2832 7070 Fax 55 11 2832 7060 E mail info linak com br www linak com br CANADA LINAK Canada Inc Phone 1 905 821 7727 Fax 1 905 821 4281 E mail infoGlinak ca www linak ca CZECH REPUBLIC LINAK C amp S S R O Phone 420581741814 Fax 420581702452 E mail ponizil linak cz www linak cz DENMARK LINAK DANMARK A S Phone 45 86 80 36 11 Fax 45 86 82 90 51 E mail linak linak silkeborg dk www linak dk FINLAND LINAK OY Phone 358
21. SPACER For your nearest Distributor Call 1 800 694 4525 alL ole Nl gt gt gt gt enea 5 N 5 5 N VANDER LIFT II WITH SCALE st Distributor Call 1 800 694 4525 your neare July 2012 VANDER LIFT II 450 W SCALE PURPLE 4 L 2457 REF PART DESCRIPTION QTY 1 9 523190 CASTER 3 NON LOCK 2 2 MFG 9 238120 3 8 16 1 25 FH SH SS 4 3 MFG 9 263820 13 8 16 NYLON LOCKNUT 4 4 MFG 4 900615 LEG PROTECTOR CLEAR 2 MFG 9 270670 6 32 1 2 SCREW 4 5 MFG 7 242051 LEG V L2 LEFT PURPLE 1 6 MFG 7 242052 LEG V L 2 RIGHT PURPLE 1 7 MFG 9 523120 CASTER 4 LOCKING 2 8 MFG 9 250047 1 2 13 X 4 SH CS SS 2 9 MFG 9 295040 WASHER 040 55 2 10 MFG 9 295062 WASHER 062 55 2 11 MFG 9 265008 1 2 13 NYLON INSERT JAM NUT 2 12 MFG 7 542670 BASE II SCALE PURPLE 1 13 MFG 9 238122 3 8 16 X 1 1 4 HH G5 3 14 MFG 9 293807 3 8 SPLIT LOCK WASH 7 15 MFG 9 583600 TIE ROD END 4 16 MFG 6 582600 TIE ROD 2 1 17 MFG 6 542575 INDEX GUIDE BOLT 1 18 MFG 6 542770 INDEX ARM 2 SCALE 1 19 MFG 6 542211 078 THRUST BEARING 1 20 MFG 6 542212 060 RACE 2 21 MFG 5 704000 1 GREEN SPRING DANLY 1 22 MFG 9 250045 1 2 13 X 4 1 2 1 23 MFG 6 582601 TIE ROD 2 LEFT BEND 1 24 MFG 9 263824 3 8 24 NUT
22. in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push See figure 8 Functional test of mechanical splines When the piston rod is at the innermost position it must be possible to pull it out manually to its full travel length and to press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer 8 LA32 MEDLINE TECHLINE The LA32 actuator is a powerful actuator that can LINAK be supplied with a ball screw spindle to give outstanding performance The ideal choice for a wide range of applications including adjustment of No 32K500 00150412 hospital beds Prod Date 2009 03 18 5 0 7654321 MaxLoad Push6000N IPXS The LA32 actuator has many special options Power Rate 24 V 5 3 Amp including a safety nut splines quick release F and Duty Cycle 10 Max 2 min 18 min BE OPENED BY UNAUTHORIZED PERSONNEL an optional protection up to IPX6 standard ce 3456 0001 LINAK A S DENMARK Reed switch The Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calculate the piston rod s position as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection see Figu
23. of 5 mm sec WE IMPROVE TOUR LIFE and with a power consumption of approx 7 Amp ltem 34420K 501502A0 Prod Date 0090348 507654221 Its compact design the outstanding performance at Push 6000 IPX4 and wide range of safety options makes LA34 the Duy c 105 2 min 1 vin right choice for a variety of medical and industrial E OPENED BY UNAUTHORIZED P applications Cox 3456 0001 BY LINAK A S DENMARK Reed switch The Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calculate the piston rod s position as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection see Figure 6 10 If the LA34 actuator is used in connection with a non LINAK power supply the system must be equipped with current trip cut off Adjustment of the installation dimension N As standard the installation dimension on the LA34 actuator can be manually adjusted 4 0 mm not possible for mechanical splines The adjustment of the installation dimension must only be made without use of tools only or hand It is not allowed to use tools to adjust the installation dimension of the LA34 actuator as there is a risk that the inner tube may be unscrewed Hall The Hall principle is very similar to the Reed principle It is a control box which based on
24. specifications Charging voltage 27 6 VDC x 296 Charging current 300 mA 45 7 CB12 MEDLINE The CB12 product range features three standard versions LINAK E which are ideal for a vast number of medical and industrial applications WE IMPROVE YOUR LIFE Itam CB1200003A01524 Date 2000 03 19 5 0 7654321 In general the CB12 is a transformer operated control U In 100 V s lin Max 68 Amp unit which can control up to 4 actuators The control box features a range of built in safety devices increased current max min 5 E uma 79 cut off EAS Electronic Arc Suppression and other options such as battery backup earth outlet wet alarm etc owes A BY Libido Z DE HM H CB12F with mains cut off In standby mode the CB12F with mains cut off will typically switch off the power supply to the transformer for 3 4 hours following which it will switch on the mains supply for approx 3 sec It will then be switched off again for 3 4 hours If the control box has an internal external battery the power supply to the transformer will not be switched off until the battery is fully charged External battery charger If anything other than a LINAK charger is used it must conform to the following specifications Charging voltage 27 6 VDC x 296 Charging current 300 mA 8 CB14 MEDLINE TECHLINE The
25. that it is restrained but free to move on its mountings See Figure 3 Fixed in brackets which can take up the torque reaction See Figure 3 Mounted at right angles so that the right angle requirement is observed See Figure 4 Mounted with correct bolt dimension Mounted with bolts and nuts made of steel Bolts and nuts must be protected from being able to fall out Control boxes The mounting screws on the control box must be tightened with a maximum torque of 1 Nm The mounting surface to which the control box is attached should have a surface evenness better than x 0 5 mm Systems must not be installed deinstalled while in operation Control boxes with a wet alarm must be mounted as shown on figure 5 Nuts and bolts must be made of steel Nuts and bolts must be tightened securely The correct bolt size for securing the CB8 CB12 CB14 16 and CB20 is 05 mm and the ACP box is M5 Connecting the system Do not connect the mains cable until all actuators and handsets have been connected to the control box Start by connecting the handset to the control box The connection in the control box is marked with HB Connect the different actuators to the different channels on the control box Each channel is marked with a number e g 1 2 3 Check that all plugs are well connected and firm pushed into the connection plug Due to the fact that LINAK control boxes are designed for a high IP degree a firm for
26. undamaged and intact The construction of the ventilation Ventilation stub stub permits battery gasses to get out but it does not permit penetration of water Figure 2 Figure 3 Figure 4 max x 1 5 max 1 5 64 Figure 6 1 LA22 With Potentiometer 10KQ 1KQ LA34 GR R GU S B Colour codes BR Black Brown Red Orange Yellow Grey Blue Purple Green White 65 Figure 6 continued 6 LA30 LA30S and LA32 with optical encoder GU 5 R GR BL Pulses Earth 5V DC OPTIC ENCODER 7A B LA28 28S 32 with 528 285 32 PC board version A and B Version A LINAK handset HB is connected with a telephone plug Version B LINAK handset HB is connected with a DIN plug 66 Figure 6 continued 7C LA28 285 32 with CS28 285 32 PC board version C Version C 528 CS32C 8 LA28 LA28S LA32 with reed switch and LA34 with pulse system 9 LSD 67 Figure 6 continued 10 LA31 LA34 with electronic pulse coder reed switch R S BL BR 11 LA31 TECHLINE Reed Switch Motor Black Red Blue 4 Brown Runs outwards Blue Brown Runs inwards 12 LA12 PLC OPEN COLLECTOR PNP OR SWITCH NORMALLY OPEN PLC OUTPUT PLC INPUT OUT END SW POTENTIOMETER PULSE YELLOW 10K 3K3
27. welds for cracks rusting amp damage Inspect hanger bar welds amp tolerance see diagram below Remove lids amp inspect wire connections Check casters for tightness lint Check battery voltage while lift is in operation Check battery charger output 27 6 volts or 5 volts Inspect Hanger Rods Per Diagram 13 2 volts if fully charged approx 12 0 volts if partially discharged or 5 volt If voltage decreases by 4 5 volts change the battery Hanger Bar Assembly Check Inspect Weld Inspect Weld Gap should be less than 1 8 inch diac SSS Inspect of 4 for w pu ut July 2012 For your nearest Distributor Call 1 800 694 4525 13 5 y ue ze y YONW 003 se papseosip pue 923IAJ8S 15 Puis p JOY e u q seu Huis y se3eo2ipur 513 YJOOLUS ou si sdeags 993 apisul au 2335 pue 2 66 y ue jeaM ue usaeu 10 u eo q se p pieosip pue 92IAJ9S UlOJJ 15 5 99 s uey 9 5 e YUM 10 Buraq si Buis siu sejpueu Puizi iqeys uo si 40 02 u1 JIx xx Uu1oouis 54 15 y SI x Se
28. 00A01009 MADEBYLINAKASDENMARK N 4 CE k Y Date 200804001 s 07654321 Wim 280 V 50 Hz 3 Amp lage ioe E tem Date 2009 04 04 IPX6 UQut 24 Vz Qut 10 Amp k ea Te 3 NOT TO BE OPENED UNALITHORIZED PERSONNEL MADE BY A S DENMARK TET once HACE iv DEM MES To ensure the battery pack BA20 has max efficiency the following must be complied with e The battery pack BA20 must be connected e Mains voltage must be connected min 12 hours before use Microprocessor All control boxes with a microprocessor must be initialized before start up A description of the initialization procedure can be obtained from your LINAK dealer If an actuator is replaced the microprocessor always has to be initialized before use actuators with reed hall External battery charger If anything other than a LINAK charger is used it must conform to the following specifications Charging voltage 27 6 VDC x 296 Charging current 300 mA 11 CBR1 MEDLINE CARELINE HOMELINE The has been developed for use together with the RA40 7208109000 Rotary actuator CBR1 be installed in the same profile as U Out 24 V max 100 the 40 Rotary actuator thus saving mounting and wiring Date 2005 03 19 IPXD 5S 0 7854321 Duty 104 Maz 2 min min H G
29. 09 03 19 5 0 7654321 Uin 24V 10 95 50 60 Hz lin Max 5 Amp Compared to other LINAK control boxes the CB7 is very small and compact in design The CB7 is designed to slide onto an LA31 actuator for easy fitting e g in a recliner application where mounting space is limited The control box function is divided in two parts U Out 24 V max 100 VA OKE The actual control box CB7 which slides onto the Op Int 10 Max 2 min 18 min CAUTION BE DPEHED BY UNAUTHORIZED FERSONHEL MADE BY LNAK AIS DENMARK LA31 actuator and a separate external power supply transformer box TR6 or TR7 which can be Kir wall mounted or placed on the floor moulding next to the mains The control box is only fitted with low voltage electronic components and the connection between the CB7 and transformer is via a 24 V power cable 4 CB8 A CARELINE TECHLINE LINAK G WE IMPROVE YOUR LIFE Item CBBOO2AA4 00 Date 2009 03 19 8 0 7654321 U Qul 24 Vom max 240 Int 25 Max 3 57 min A ce e mans AS DEHMARK 5 CB8 T TECHLINE LINAK G WE IMPROVE YOUR LIFE 8002722 0117 Date 20090318 5 0 7654321 Ulm 230 V 50Hz gt Max 0 53 Amp U Dut 24 max 120 VA IPX5 Int 5 max 1 min 18 min koug SD BE nans ay AK A S DEHMARK 44 Th
30. 3 588 27 77 Fax 34 93 588 27 85 E mail linakact linak es www linak es SWEDEN LINAK Scandinavia AB Phone 46 8 732 20 00 Fax 46 8 732 20 50 E mail info linak se www linak se SWITZERLAND LINAK AG Phone 41 43 388 31 88 Fax 41 43 388 31 87 E mail info linak ch www linak ch TAIWAN LINAK A S Taiwan Representative Office Phone 886 2 25080296 Fax 886 2 25080296 E mail info linak com tw www linak asia com TURKEY LINAK A S Turkey Representative Office Phone 90 312 4726338 59 Fax 90 312 4726635 E mail vozenGlinak com tr www linak com tr UNITED KINGDOM LINAK UK Limited Phone 44 0 121 544 2211 Fax 44 0 121 544 2552 E mail sales linak co uk www linak co uk DISTRIBUTORS ARGENTINA NOVOTEC ARGENTINA SRL Phone 54 11 4303 8900 89 Fax 54 11 4032 0184 E mail info novotecargentina com www novotecargentina com COLOMBIA MEM Ltda Phone 57 1 334 7666 Fax 57 1 282 1684 E mail servicioalcliente memltda com co www memltda com co INDONESIA PT HIMALAYA EVEREST JAYA Phone 6 221 544 8956 65 Fax 6 221 619 4658 1925 E mail hejplastic div centrin net id IRAN Bod Inc Phone 98 21 88527255 Fax 98 21 88514037 E mail mail bod ir www bod ir MEXICO ILSA S A de C V Phone 52 55 5388 3960 Fax 52 55 5388 3966 E mail linak ilsamexico com www ilsamexico com RUSSIAN FEDERATION 000 FAM Phone 7 812 3319333 Fax
31. 4 hours If the control box has an internal external battery the power supply to the transformer will not be switched off until the battery is fully charged CB9 with mains cut off After 4 5 days with the mains connected but without activating any functions it may be necessary to switch of the mains for a couple of minutes and then switch it on again Each time the mains is switched off on this period resets The unique feature of the mains cut off is that it can also be switched on in building installations where for example the meter cupboard contains an electronic circuit which switches off the mains The mains cut off in the meter cupboard monitors the power consumption and disconnects the power supply when consumption is below a certain minimum In such installations the CB9 s own mains cut off can typically be activated 4 5 days after the last activation If this period is exceeded the mains will have to be started by another load e g a lamp to charge the capacitor in the control box following which the control box can be activated Microprocessor control boxes with a microprocessor must be initialised before start up A description of the initialisation procedure can be obtained from your LINAK dealer If an actuator is replaced the micro processor always has to be initialised before use actuators with reed hall External battery charger If anything other than a LINAK charger is used it must conform to the following
32. 7 U ces 004 MADE LIN AR AlS It is important that the supply voltage 24 VDC is connected correctly see Figure 6 7 otherwise the CS circuit may be destroyed Mechanical spline The splines function so that the actuator can only push not pull During pull in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push Functional test of mechanical splines When the piston rod is at the innermost position it must be possible to pull it out manually to its full travel length and to press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer Quick Release The LA27 with QR is designed to be used as a part of the backrest function in a Care Hospital bed The QR function allows a patient to be lowered manually to a flat position very quickly CPR in case of an emergency Functional test of QR To test a LA27QR it is necesarry to have the actuator built into an application The release cable has to be provided and mounted by the customer The necesarry force on the cable requiered to operate the Quick Release is approx 20 kg The necesarry force on the actuator to operate the quick release is approx 50 kg Wenn operating the QR it is recommended that the QR is activated all the way down Warning If the actuator does not work as described above the risk of injury due to sque
33. AR e P 0 123458 0001 19 LSD TECHLINE LINAK T3 wr IMPROVE YOUR LIFE Type LSDSS 100 Itam Me XD3040 6 fey Prod Date 2000 00 19 5 00 7654321 MOT BE PERSONNEL MADE BY LIHAA ts DENMAFK ACEO P O 123456 DU01 The IRO Infrared Receiver OPENBUS has been developed as a part of the accessory portfolio to be available for the CB OPENBUS family The receiver is fitted to the bed so that the bed movement can be controlled with signals received from a remote control C type Transmitter There are two types of LINAK limit switches for actuators type LA22 LA30S LS and LSD The LS type gives a signal in two fixed end positions but requires a control unit to stop the actuator when the microswitches are activated The LSD type controls the stroke length of the actuator between two fixed end positions by cutting off the current to the motor 53 7 Information on specific JUMBO 1 MEDLINE CARELINE LINAK ES XCeg Cy 6 1 BA 00001161 Due 24 WS max PXS ea IUIIIII YI II II MAG AD TOBE OPENED BY UNAUTHORIZED PERSORNEL fT These battery packs have been specially developed for use with the JUMBO system The battery packs are easy to exchange through an integrated snap system The battery packs are easily mounted on the JUMBO mounting brackets A customi
34. B8 T CB9 CB16 CBJ1 CBJ2 CBJH CBR1 01 8 2 16 20 20 CU20 DJB FS FS2 62 Folie glued together with housing No housing Only folie with cable Cannot be opened since it is welded together When the cable has been cut off it is disposed of as combustible waste Cannot be opened since it is welded together When the cable has been cut off it is disposed of as combustible waste Screw together Folie glued together with housing Welded together Glued and screwed together Glued and screwed together Outer tube Alu can be dismounted screws Plastic housing and the BB3 inside can be dismounted screws Screw together Screw together Glued and welded together Cannot be opend Glued and screwed together Glued and screwed together Screw together Screw together Has to be unscrewed with a screw driver Glued and screwed together Glued and screwed together Glued and screwed together Glued and screwed together Welded together Welded together Glued and screwed together Screw together cut off can be adjusted Glued and screwed together Glued and screwed together Cannot be opened since it is welded together When the cable has been cut off it is disposed of as combustible waste HB20 40 50 60 70 HL70 HB80 HL80 IRO LA12 LA22 LA27 LA28 LA29 LA30 LA31 LA32 LA34 44 LC2 LP2 LP3 LS LSD MBJ1 2 3 MJB SLS Screw together Scr
35. C G C MADE BY A 5 DENMARK 0 123456 0001 48 6 Information on specific controls 1 ACC MEDLINE CARELINE OPENBUS WE IMPROVE TOUT LIFE ACCOU2 0D 175814 Date 300803 09 PEG 3075H MOT TOBE GFEMED 27 L HSCTHORZEC FERSOAMEL BY MA iE DEN WN AS P O 123456 0001 HETI The ACC Attendant Control Compact is fitted to advanced hospital and patient care beds for use where patient positioning must be carefully controlled by medical staff 2 ACK MEDLINE CARELINE WE IMPROVE YOUR LIFE 1001800 Dae 20003 19 50 741 BE CFEMETI 27 L HSCTHORZEC MADE BY MAM DENMARK TRE T 22 P O 123456 0001 CE HETI 3 ACL CARELINE WE IMPROVE TOUT LIFE Item LA Date 2083 19 3076H MOT TG BE CFEMED PERSOUMEL BY LAG LG SEA III 22 124456 0001 e HETI 4 ACM CARELINE WE IMPROVE YOUR LIFE ltem 2 ACMBDGODZ UDESU Dae 5 0 7554 321 WOT BE CFEHETI 25 UNA THORIZES PERSCUMEL BY LIHAN US DENMERE III 22 124456 0001 e HETI 5 ACP CARELINE LINAK 13 Sk T Aiia Prod FG PH ey EDT EE DPPHET BRUT P ENITEN E Ay e B i The OPENBUS system ma
36. CS28 B is standard IPX5 and is connected to a HB41 handset with a DIN plug CS32 B is also available in IPX6 e The CS28 C is standard IP51 and is connected to an external contact or control See figure 6 7 Mechanical spline The splines function so that the actuator can only push not pull During pull in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push Functional test of mechanical splines When the piston rod is at the innermost position it must be possible to pull it out manually to its full travel length and to press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer 28 5 LA29 HOMELINE The LA29 actuator is a HOMELINE actuator LINAK specially made for domestic applications like WE IMPROVE YOUR LIFE recliners The actuator has a very short installation Item No 290100 0115005 Prod Date 2009 03 18 50 765424 dimension as the distance between the two fixing Load Push 1000 points is small when the actuator is retracted Power Ralte 24 Vz 3 5 A I Duty C 10 Max 2 min 148 min and at the same time independent of the stroke E OPENED BY UNAUTHORIZED length ri 3456 0001 BY LINAK A amp DENMARK Reed switch The Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calcula
37. Channel 1 has always to be used for the High Low Lifting function The actuators can now be operated by pushing a button on the handset Use only one button at the time Example of JUMBO patient lift system 1 Handset 2 Battery 3 Charger man NES THE Q 1 3 6 CP 4 Control box J 5 Mains plug 2 ATO 6 7 Actuators J System components Actuators types LA28 LA32 LA34 LA44 Control Box type CBJ1 CBJ2 Batteries types BAJ1 BAJ2 Handsets types HB5 HB7 HB8 Battery Charger CH01 21 Configuration of the JUMBO System 1 1 Battery 2 1 Battery 3 1 Battery 2 Emergency stop 2 Charger 2 Charger Control box Light indication Control box 9 9 for mains connection 9 LCD display Output for handset for battery 4 Light indication condition for charging 5 6 Output for actuators JUMBO Home System CBJH 7 r j 4 LA31 EL gt LA31 special 1 22 2 Information on start up de installation and operation Before installation de installation or troubleshooting e Stop the actuator lifting column e Switch off the power supply or pull out the mains plug and pull out the plug to the the actuator lifting column Relieve the actuator lifting column of any loads which may be released during the work Prior to first use of LINAK batteries please make sure that they are being charged 24 h
38. DE BOLT MFG 6 771007 MAST SCALE METER SS MFG 9 293807 3 8 SPLIT LOCK WASH MFG 9 321218 CABLE EXTENSION MFG 9 323500 CHARGING CABLE MFG 9 620500 1 2 LOCKING HOLE PLUG MFG 9 620875 7 8 LOCKING HOLE PLUG REF PART DESCRIPTION QTY 1 MFG 9 523190 CASTER 3 NON LOCK 2 2 MFG 9 238120 3 8 16X1 25 FH SH SS 2 3 MFG 9 263820 3 8 16 NYLON LOCKNUT 4 4 MFG 7 600001 SERIES 1 600 LEG LEFT PURPLE 1 5 MFG 4 900616 600 LEG PROTECTOR CLEAR LEFT 1 6 MFG 7 600002 SERIES 1 600 LEG RIGHT PURPLE 1 7 4 900617 600 LEG PROTECTOR CLEAR RIGHT 1 MFG 9 270670 6 32 1 2 SCREW 4 8 MFG 6 000522 PLASTIC LIDS 2 9 MFG 7 600004 SERIES 600 BASE BOX PURPLE 1 10 MFG 9 225750 1 4 20 X 3 4 FH PH 4 11 MFG 9 250050 1 2 13 X 5 1 4 HH G5 LEG 2 12 MFG 9 295040 WASHER 040 55 2 13 MFG 9 295062 WASHER 062 55 3 14 MFG 9 265008 1 2 13 NYLON INSERST JAM NUT 2 15 MFG 9 523120 CASTER 4 LOCKING 2 16 MFG 9 238153 3 8 16 1 5 FH SH SS 2 17 MFG 6 583650 CUT TIE ROD ENDS 2 18 MFG 9 263824 3 8 24 NUT ZN 6 19 MFG 4 900605 600 TIE ROD CHROMED 2 20 MFG 9 583600 ROD END 2 21 MFG 9 238100 3 8 16 X 1 GR 5 BOLT 3 22 MFG 5 704000 1 GREEN SPRING DANLY 1 23 MFG 6 542211 078 THRUST BEARING 1 24 MFG 6 542212 060 RACE 2 25 MFG 6 542770 INDEX ARM 2 SCALE 1 26 MFG 9 250047 1 2 13 X4 SH CS SS 1 26 MFG 9 265010 1 2 13 HEX NUT ZN 2 27 MFG 6 573290 SHIFT BAR 2 29 1 28 MFG 9 323100 LINAK CONTROL BOX 1 29 MFG
39. E HB756E000 10600 Date 2009 03 19 IPX6 ELE ERA EL T 0 123456 0001 5 0 7654321 MADE BY LINAK A S DENMARK LINAK offers the HB70 with protection class IPX6 as standard and a range of options such as control of up to 5 actuators memory and simultaneous drive The HB70 is designed to operate with most LINAK control boxes 14 HB80 MEDLINE CARELINE The 80 is a new handset with an optimised ergonomic design LINAK and switch activation ueeammwes 2 80 handset is designed in 2 versions Prod Date 2009 23 19 500 7554321 OT TO OPENED By CHAUTHCRETRO Podzustoo 15 HL70 MEDLINE CARELINE HL72400024 20500 Date 2009 03 19 IPX4 IIIIIIIIIZIIIII 0 123456 0001 5 0 7654321 MADE BY LINAK A S DENMARK The HL70 is a handset with integrated locking function where a selective locking of the different functions is available by use of a special key The HL70 is an alternative to the HB70 combined with an attendant Control Panel ACM ACL etc 51 16 HL80 CARELINE The HL80 is new handset with optimised ergonomic design LINAK 7 and switch activations WE IMEROVE YOUR LIFE Mm 9 HL80 is a lockable handset which makes it possible to lock or Prod Date 2209 22 12 IP54 7654321 wes Unlock one or several functions HC G Warnings
40. ELINE products 18 months for MEDLINE and CARELINE products and 12 months for the TECHLINE products The warranty is limited to the value of the LINAK product LINAK s guarantee is only valid so far as the products have been used and maintained correctly and has not been tampered with Furthermore the products must not be exposed to violent treatment In the event of this the warranty will be ineffective invalid LINAK s warranty is only valid if the system is unopened and has been used correctly All LINAK products are designed to have an optimum service life as a matter of course but the expected service life in a specific application is very dependent on how the products are used IP Protection degree The products can be cleaned as follows according to their IP protection which is stated on the product label The IP code specifies the degrees of protection provided by the enclosures For most products only the protection against ingress of water second characteristic numeral is specified ingress of solid foreign objects or dust first characteristic numeral is not specified and therefore replaced by the letter X in the code For some special industrial products both the first and second characteristic numerals are specified This is an demand from the marked and will only be specified if tested and approved IPX4 Clean with a damp cloth IPX5 Wash with a brush and water but not water under pressure IPX6 X Wash with a brush
41. PEMED EY UMALHORSTED PEREOSREL k Pure bn 11 1 MEN p IMETALL a gr CRAT AX Sar DATE MORIRTE MAK LOAD 1500 H POWER 24 A C G How 2 pda 1 mun The LC2 column is an update of the LP2 programme It has an improved twisting stability and end stop switches as standard The column is designed to be used in a vertical position and only for lifting purposes It is not possible to use the column in any kind of pull application Depending on the application the LC2 can be operated either as a single column or several columns in a parallel system by choosing a control box with microprocessor It is designed to provide vertical lifting push only where simultaneous bending and torsion moments may occur 40 5 1 2 MEDLINE CARELINE TECHLINE x The LP2 range of vertical lifting columns is ideal LINAK where vertical positioning of substantial loads is WE IMPROVE YOUR LIFE required No LP22AR000300505 The design allows the LP2 range to be built in a Prod Date 2008 03 18 5 0 7854321 complete motion control system simply by adding et 24 Vi Max 4 5 Amp 2 a suitable LINAK control box and handset DN 0 Mar vil ex 3456 0001 BY LINAK A amp DENMARK Advanced d
42. R 4 LOCKING MFG 9 583600 TIE ROD END MFG 6 582600 TIE ROD 2 6 582601 TIE ROD 2 LEFT BEND MF G 9 293807 3 8 SPLIT LOCK WASH MF G 9 263824 3 8 24 N F NUT ZN MFG 6 542470 INDEX ARM 2 MFG 6 542575 INDEX GUIDE BOLT MFG 9 250045 1 2 13 X 4 1 2 HH MFG 6 542212 060 RACE MFG 6 542211 078 THRUST BEARING MFG 5 704000 1 GREEN SPRING DANLY 6 573290 SHIFT BAR 2 29 9 238154 3 8 16X1 5 HH GR5 Z MF G 9 295012 WASHER 020 NYLON MFG 9 677100 ACTUATOR SPACER MF G 9 263820 3 8 16 NYLON LOCKNUT MF G 4 61 1100 LINAK ACTUATOR MF G 9 323100 LINAK CONTROL BOX MFG 9 225850 1 4 28 1 2 BH SH SS 9 323200 LINAK BATTERY MFG 9 633820 7 8 END CAP RUBBER MFG 9 671050 1 1 4 ROUND RIBBED PLUG MFG 7 242060 MAST V L 2 PURPLE MFG 9 265005 JAM NUT 1 2 20 N F MFG 9 250250 1 2 20 2 1 2 GR 5 MFG 9 6241 10 BRONZE BUSHING 3 4 MFG 7 242020 ARM V L 2 PURPLE MFG 9 268152 3 8 16X1 5 BH SH SS MFG 9 323301 LINAK SINGLE HANDSWITCH MFG 4 510248 PLASTIC CAP GREY MFG 7 910222 HANGER BAR 2 COMP GREY MFG 4 910120 HANGER ROD COMPLETE MFG 9 323500 CHARGING CABLE MF G 9 225020 3 4 WHITE PLASTIC NUT COVER 9 225870 1 4 28 X 1 BH SH SS MF G 9 321204 CONTROL PAK
43. Reed switch The BB3 3 part telescopic actuator is the ideal choice for vertical lift of beds where design and easy integration in the customer s guidance ensures optimum freedom of design The BB3 is a 3 part telescopic actuator designed to meet EN 1970 for care beds which demands an adjustment range from 350 mm up to 750 mm The Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calculate the piston rod s position as well as to control several actuators running in parallel Your nearest LINAK dealer can inform you of the number of pulses per stroke length Regarding reed switch connection see Figure 6 10 The columns must be securely mounted before operation no rotation must be possible The motor housing must be mounted uppermost 2 BL1 MEDLINE CARELINE LINAK 53 WE IMPROVE YOUR LIFE BL1411A01400A Prod Date 2009 03 18 5 0 7654321 MaxLoad Push 2000 IPX Power Rate 24 V 4 3 Amp T Duty 10 2 min 18 min E OPENED BY UNAUTHORIZED PER eR 3456 0001 BY LINAK A amp DENMARK The BL1 is a 3 part lifting column specially designed for hospital and care beds the BL1 can of course be used for other applications where a compact lifting column with a long stroke length is needed The lifting column has an build in open spindle actuator with a chain drive which is practically noisele
44. VANDER LIFT II M MODELS B450 amp 600 MAINTENANCE MANUAL VANCARE Inc Phone 800 694 4525 1515 First Street FAX 402 694 3994 Aurora Nebraska 68818 Email info vancare com July 2012 For your nearest Distributor Call 1 800 694 4525 1 Table of Contents Parts Diagrams amp Lists Vander Lit TIT ode 3 Vander Lift II 85450 w built lt 5 Vander TI BOOD acri 7 Vander Lift BS600 w bulilt in lt 9 Monthly Vander Lift 11 Inspection Sheet 12 Monthly Vander Lift 11 Sling Inspection Sheet 14 Linear Actuators and Electronics 16 July 2012 For your nearest Distributor Call 1 800 694 4525 VANDER LIFT x 6 VANDER LIFT Il B450 PURPLE 4 L 2450 PART MF G 9 523190 DESCRIPTION CASTER 3 NON LOCK MF G 9 238120 3 8 16X1 25 FH SH SS MF G 9 263820 3 8 16 NYLON LOCKNUT MFG 4 900615 V L LEG PROTECTOR CLEAR MFG 9 270670 6 32 1 2 SCREW FHPH MFG 7 242051 LEG V L 2 LEFT PURPLE MFG 7 242052 LEG V L 2 RIGHT PURPLE MFG 9 265008 1 2 13 NYLON INSERT JAM NUT MFG 9 295062 WASHER 062 55 MFG 9 295040 WASHER 040 55 MF G 9 250047 1 2 13 X 4 SH CS 55 MF G 9 523120 CASTE
45. Verl Itam 16605 seston DA III MADE EREDAHEL HOT TO BE OPENED EY HMAUTHOREET CB16 is part of the LINAK OPENBUS product range that provides more flexible solutions no matter which actuator concept is preferred LA27C LA31 LA34 BL1 BL4 with mini fit plug and standard end stop switch signal switch are all supported Please be aware the actuators must be used within their current limits in order to maintain proper use and full compatibility within a system Two versions are offered CB16 OBL and CB16 OBF OBL OPENBUS Light which is RELAY based and OBF OPENBUS Full which is FET based Microprocessor control boxes with a microprocessor must be initialised before start up A description of the initialisation procedure can be obtained from your LINAK dealer If an actuator is replaced the micro processor always has to be initialised before use actuators with reed hall 47 10 CB20 MEDLINE The CB20 is the platform for the future with a unique safety concept logging of service data and it is possible to connect a variety of accessories to the control box The CB20 consists of 3 modules CP20 Control Power CU20 Control Unit and BA20 Battery 3 DE CU2001000811004 ONLYLINAK CP20 Date 20090401 IPX amp U Out 24 Vez 250 VA WE IMPROVE YOUR LIFE P 0 122455 0001 5 0 7654321 10 2min 18min tem CP20000
46. ZN 8 25 MFG 7 542870 V 2 V L 2 CELL MOUNT PURPLE 1 26 MFG 7 242047 V L2 SCALE CELL HOUSING PURPLE 1 26 MFG 6 573290 SHIFT BAR 2 29 1 27 MFG 6 771017 MAST SCALE LOAD CELL 1 28 MFG 9 238107 3 8 16 X 1 FH SH SS 2 29 MFG 9 633820 7 8 END CAP RUBBER 1 30 MFG 9 238154 3 8 16 1 5 HH GR5 Z 1 31 MFG 9 295012 WASHER 020 NYLON 4 32 MFG 9 677100 ACTUATOR SPACER 2 33 MFG 9 263820 3 8 16 NYLON LOCKNUT 2 34 MFG 9 323100 LINAK CONTROL BOX 1 35 MFG 9 271040 10 24 X 3 8 5 36 MFG 9 323200 LINAK BATTERY 1 37 MFG 9 671050 1 1 4 ROUND RIBBED PLUG 2 38 MFG 9 323301 LINAK SINGLE HANDSWITCH 1 39 MFG 6 771007 MAST SCALE METER SS 1 40 MFG 9 225880 1 4 28 1 1 4 BH SH SS 2 41 MFG 7 242067 MAST V L 2 W SCALE PURPLE 1 42 MFG9 265005 JAM NUT 1 2 20 2 43 MFG 9 250250 1 2 20 2 1 2 HH GR 5 2 44 MFG 9 624110 BRONZE BUSHING 3 4 2 45 MFG 9 268152 3 8 16 1 5 BH SH SS 1 46MFG 7 242020 ARM V L 2 PURPLE 1 51 MFG 4 510248 PLASTIC CAP GREY 1 52 MFG 7 910222 HANGER BAR 2 COMP GREY 1 53 MFG 4 910120 HANGER ROD COMPLETE 2 54 MFG 4 611100 LINAK ACTUATOR 1 55 MFG 9 321204 V L 2 5 CONTROL SHIM 1 56 MFG 9 321218 CABLE EXTENSION 1 57 MFG 9 323500 CHARGING CABLE 1 6 MFG 9 225020 3 4 WHITE PLASTIC NUT COVER NOT PICTURED July 2012 For your nearest Distributor Call 1 800 694 4525 VANDER LIFT 600 your nearest Distributor Call 1 800 694 4525 For July 2012 July 2012 VANDER LIFT Il B600 PURPLE 4 L 2600
47. age wear and breaks e The LINAK products are closed units and require no internal maintenance Only type IPX6 is waterproof and type IPX6 Washable tolerates being washed in tunnels e The LINAK products must be IPX6 Washable when cleaning in wash tunnels Make sure that the plugs are correctly fitted with O rings before washing O rings When individual parts are replaced in a LINAK IPX6 or IPX6 Washable system the O rings on all parts must be replaced at the same time On control boxes with a replaceable mains fuse the O ring in the fuse cover must be replaced every time the cover has been removed The O rings must be greased in water free vaseline when replacing them Make sure that the counterpart the socket is clean and undamaged Valid for all LINAK actuators and lifting columns Actuators lifting columns must be inspected at attachment points wires piston rod cabinet and plugs as well as checking that the actuator lifting columns function correctly To ensure that the pregreased inner tube remain lubricated the actuator must only be washed down when the piston rod is fully retracted Valid for all LINAK control boxes and handsets Electronics must be inspected at attachment points wires cabinet and plugs e Inspect the connections cables cabinet and plugs and check for correct functioning does not apply to battery versions e With the exception of the CS16 the control box is sealed and maintenance
48. and Recommendation for HL80 HB80 and HD80 Warnings e Clean the handset regularly to ensure good hygiene standards e When a defective Hx80 is replaced check that the new 80 has exactly the same specification and functionality e Violent use of the key on HL80 can cause either damage to the keyhole or the key itself When using the locking function on HL80 check that the handset switches are actually locked Locking function on HL80 only locks the actual handset e Do not submerge the handset under water except e Unless otherwise specified or agreed by LINAK the Handset is only intended to be used on LINAK systems e Do not sit or lie on the handset It can cause unintended movement of the bed e When changing handsets for OPENBUS the power must be switched off I Recommendation It is recommended to check the handset and cable for damage and holes made f by violent handling before washing the bed or at least once a year 52 17 IRO MEDLINE CARELINE LINAK F3 WE IMPEOVE TUUM LIFE Mo IRG404003086 Pred Date 2088 31 5 0 7 54171 MOT TG BE 2 7 URALUTHOSEED PERGOHNEL MADE Et RRAK DERM ARR P O 123455 0001 BSCS 18 LS TECHLINE LINAK Y WE IMPROVE YOUR LIFE 1588 1480 XD3038 15 Prod Date 2009 00 19 5 O 7654321 TO BE BY URAUTHORRED PERSONAL N MADE DENM
49. and water The water can be under pressure but the system must not be hosed down directly with highpressure cleaner Max 20 IPX6 Washable Clean by the use of wash tunnels Cleaning with a steam cleaner is not permitted IPX6 Washable products can be washed in wash tunnels according to the following guidelines e The distance between the nozzle and the electrical parts must be at least 300 mm e The handset and motor plug must be pushed right in e The water temperature must not exceed 65 C in max 3 minutes see temperature curve on page 14 Cooling with cold water is not permitted To avoid degreasing of the piston rod the actuator should be retracted to minimum stroke before washing Warning The systems must not be sprayed directly with a highpressure cleaner Warning AN Interconnecting cables must remain plugged in during cleaning to prevent the ingress of water 12 LINAK washing procedure for IPX6 Washable products Reference Chemicals Design Sprayjets Distance The LINAK washing procedure is defined to duplicate the washing process of a hospital using a wash tunnel This washing process has been chosen as it sets a high standard regarding the sealing effectiveness of the products Use the Henkel product Sekumatic FDR or a similar product with corresponding properties as detergent Use the Henkel product Sekumatic FKN or a similar product with corresponding properties as softener
50. arging of the batteries more efficient The charging time for a BAJ1 or a BAJ2 battery pack is approx 4 hours Mains voltage from 100 V AC 240 V AC 50 60 Hz is possible on same charger 9 MBJ1 2 3 MEDLINE CARELINE Depending on of what your JUMBO system consists you need to use one of the following three mounting brackets IP protection is only valid when the JUMBO system is mounted vertically 56 8 Information on specific accessories If the actuator is to be equipped with accessories these must be specified when ordering the actuator from LINAK There are the following possibilities 1 TR6 TR7 External transformer If the TR6 or TR7 fixed cable connection becomes damaged the transformer must be replaced 1 BA18 MEDLINE CARELINE Compatible with CB9 CB18 AT version CB12 BT version and LINAK ES CB14 BT version r5 MH vm MA IE The BA18 is exchangeable without opening the CB BA18 is a ITI ILL 85 separate bo Ventilation of external batteries BA18 see Figure 1 Check at regular intervals that the ventilation stub is undamaged and intact The construction of the ventilation stub permits battery gasses to get out but it does not permit penetration of water 2 CS16 TECHLINE The CS16 electronic limit switch is connected between the LINAK 13 LINAK actuator and a non LINAK power supply where it cuts suska EN out the curre
51. ator can only push not pull During pull in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push See Figure 8 Functional test of mechanical splines When the piston rod is at the innermost position it must be possible to pull it out manually to its full travel length and to press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer 7 LA31 MEDLINE CARELINE TECHLINE HOMELINE DESKLINE The LA31 actuator is a very quiet and powerful LINAK actuator designed for a variety of applications such WE IMPROVE YOUR LIFE as furniture care or hospital beds The standard LA31 actuator is available for both No 311100 15 the HOMELINE CARELINE TECHLINE Prod Date 2009 03 18 0 7654321 Load Push6000N IPX4 DESKLINE product ranges Power Rate 24 V 4 3 Amp s ud 10 Max 2 min 18 ne E OPENED BY LINAUTHORIZ DU CGR 3456 0001 BY LINAK 5 DENMARK el Reed switch The Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calculate the piston rod s position as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection see Figure 6 10 Hall The Hall principle is ve
52. ble with a safety nut in pull as an option Actuators with safety nut in push can only function when used in push applications The safety nut comes into operation should the main nut fail Afterwards it is only possible to drive the actuator into the innermost position Safety nut in pull is for pull applications and works the opposite way as described above Thereafter the actuator will not function any more and must be sent for service Built in end stop circuit In the actuators mentioned the end stop switch is part of the actuator construction Each time the actuator reaches end stop position the switch is activated and the current is cut off 34 10 LA44 MEDLINE CARELINE LINAK 2 WE IMPROVE YOUR LIFE The LA44 is a technological state of the art actuator with a refreshing new design that due to its innovative contraction can push up to 12000N at a speed of 5 mm sec 24V DC Its compact 442104 5L3001A0 design and outstanding performance makes the T EE LA44 the right choice for patient lifts and a future Power Rate 24 V Max 9 5 Amp T variety of medical and industrial applications The e s EIL E LA44 complies with the increased requirements T TQ BE OPENED BY UNAUTHORIZED PERSONNEL 0 123456 0001 MADE A S DENMARK e g load and no of cycles of the latest revision of EN ISO 10535 2006 Built in end stop switches The
53. c conditions According to the above rules it must be informed and if nescessary considered in the risk analysis of the final application More details to residual risk can be provided by LINAK if nescessary Warning AN Note that during construction of applications in which the actuator is to be fitted there must be no possibility of personal injury for example the squeezing of fingers or arms Warning The plastic parts in the system cannot tolerate cutting oil Warnings AN LINAK s actuators and electronics are not constructed for use within the following fields e Planes and other aircrafts e Explosive environments e Nuclear power generation Warning AN LINAK recommends that the actuators should be used in push applications rather than pull applications If the actuator is used for push in an application where personal injury can occur e g patient hoists a special safety nut must be used Except for the LA34 which can be used for both push or pull applications if mounted with safety nuts in both directions Warnings e f faults are observed the products must be replaced e Never spray directly on the products with a highpressure cleaner For actuators without plugs which are not connected to a LINAK control box the mains supply or the actuator must always be equipped with an arrangement that switches off the actuator at the end stop for example LS or LSD limit switch If there is a risk of overloading the actua
54. ce Charging is only allowed in dry environment and appliance inlet must be thoroughly dried before connecting to mains All types of actuators may only be connected according to the label where the voltages 12 24 or 36 VDC are indicated a Actuators with jack plugs may only be connected to LINAK control boxes b Actuators without plugs are connected as shown in Figures 6 1 6 12 20 For actuators operating without a control box the mains supply of the actuator must be equipped with an arrangement which switches off the actuator at end stop e g LS or LSD limit switch If there is a risk of overloading the actuator the mains supply must be equipped with a safety device against overloading e g 516 If this requirement is not observed the actuator may be damaged JUMBO system special information The LINAK JUMBO system is specially developed for patient lifts offering various combinations of actuators and control boxes Connecting the system Mount the mounting bracket MBJ to the application Mount control box and battery and charger CHJ2 if equipped If it is a JUMBO Home system mount the control box on the application no mounting bracket is needed Only vertical mounting allowed connectors facing downwards Connect the handset to the control box The connection in the control box is marked with HB Connect the actuators to the control box Each channel is marked with a number e g 1 2
55. ce can be required Connect the mains cable The actuators can now be operated by pushing a button on the handset Use only one button at the time If the control box is equipped with a special software an initializing process might be necessary This process is described in the software specification LINAK handset LINAK actuator or lifting column LINAK control box Attention should be paid to the following e Control boxes must only be connected to the mains voltage specified on the label All DIN jack or minifit plugs from the CB6S CB 12 14 16 20 IPX6 Washable should be locked by using a LINAK locking mechanism e control box must be connected in such a way that the cables not trapped ex posed to tension or sharp objects when the application is moved in different directions Prior to first use of LINAK batteries please make sure that they are being charged 24 hours in order to reach proper function and prolong the lifetime of the batteries If the customer uses a non LINAK battery it is important to check that the current is not reversed plus and minus swapped over This applies to both control boxes which always run off battery and control boxes with battery backup Contact your nearest LINAK dealer for specification of type size etc The control current in the handset cable must not exceed 100 mA Any non detachable power supply cord with mains plug is considered as the disconnecting devi
56. ce with the EMC Directive 2004 108 EC the systems are designed to meet all requirements of the standard IEC 60601 1 2 and have been tested to such requirements It is unlikely that the user will encounter problems with the Actuator System because of inadequate electromagnetic compatibility However electromagnetic immunity is always relative and standards anticipate environments of usage If the user notes unusual behavior of the Actuator System particular if such behavior is intermittent and associated with the standing right next to mobile phones microwaves and radio broadcast masts this could be an indication of electromagnetic interference If such behavior occurs try to move the Actuator System further away from the interfering equipment Warning AN If the actuator or lifting column is used for pull in an application where personal injury can occur the following is valid It is the application manufacturer s responsibility to incorporate a suitable safety arrangement which will prevent personal injury from occurring if the actuator should fail Residual risk AN Some of the products contains software based components LINAK has done various possible efforts to assure that the software is free of errors and that the software has been developed according to the rules of IEC 60601 1 4 software in Medical products That involves risk analysis which shows a small residual risk for unwanted unintended movement of actuators under specifi
57. duct displayed on its website or listed in its catalogues or other written material drawn up by LINAK All sales are subject to the Standard Terms of Sale and Delivery for LINAK A S For a copy hereof please contact LINAK LINAK WE IMPROVE YOUR LIFE Copyright LINAK 2009 05 MA M9 02 196 H LINAK A S reserve the right to make technical alterations
58. e CB8 A is a battery powered control box operating up to 3 actuators individually One of these channels can be used either as an emergency stop or for battery charging Simple design and high quality construction make the CB8 A an ideal control box choice for mains free operation of beds chairs tables and many other mobile applications The CB8 T is developed for use with LINAK A S actuators and handsets The control box can operate up to 2 actuators individually The simple compact design combined with high quality makes the control box ideal for use with beds chairs tables and many other applications 6 CB9 MEDLINE CARELINE HOMELINE The CB9 has been developed for use in the Care amp Rehab LINAK industry The CB9 and the LA31 can be fully integrated BUT which saves mounting and wiring or be installed separately The CARELINE 9 series is available as either analogue Date 2009 03419 07654321 U ln 23 V Ax p processor based Px types 1 5 Amp Qut 24 Vm Int 1655 max 2 min 18 min Ls 9850 AN 0 DN lll e x cce 123455 DDU Geek CB9PF with mains cut off In standby mode the CB9PF with mains cut off will typically switch off the power supply to the transformer for 3 4 hours following which it will switch on the mains supply for approx 3 sec It will then be switched off again for 3
59. end stop switch is part of the actuator construction Each time the actuator reaches end stop position the switch is activated and the current is cut off Mechanical Spline The Spline functions so that the actuator can only push not pull Precautions Power supply without current cut off can cause serious damage to the actuator if a mechanical stop is encountered or the actuator movement is blocked in another way e f there is a risk of pull forces in the application the actuator must be equipped with mechanical or El spline to avoid damage in pull Manual lowering Fig 1 Manual Lowering In case of a power failure it is possible to mechanically lower a patient placed in a patient lift When turning the manual lowering handle clockwise the actuator can be moved fully inwards 35 Fitting the plug smart cable lock Fig 2 Step 1 Step 2 The three flanges in this position Position and press the cable plug into the indicate that the smart cable locking socket device is in the unlocked position Fig 3 Turn 90 Step 3 Hold around the lock flanges and turn the lock part clockwise The cable is fully locked when turned 90 Unlocking the plug smart cable lock Flanges in locked position Press here with tool Fig 1 Turn to open gt No tap on this side Unlocking the cable lock Using a tool release the lock must be from the side shown by pushing the tap through the small slot
60. esign and high quality construction allows the column to be operated either as single or parallel with up to a maximum of four units and or with a memory function The LP2 lifting column is the ideal choice for duties such as height adjustment on computer workstations work benches or a wide selection of other duties e There are mounting holes in the end plates e The largest profile must be mounted uppermost 6 LP3 MEDLINE CARELINE TECHLINE LP3 is developed for vertical lifts and can LINAK resist a bending moment by virtue of the effective WE IMPROVE YOUR LIFE telescopic system No LP36AROMOG00550 The lifting column is designed for applications Prod Date 2002 03 18 5 0 7654321 where a small installation dimension is requested Max Load Push 2400 M Y Power Rate 24 V 8 Amp 2 without compromising the lifting capacity Duty Cycle 10 Max 2 min 18 ni BE OPENED BY UNAUTHORIZED ex 3456 0001 wane LINAK A S DENMARK The LP3 is characterised by having a lower installation dimension proportional to the stroke length compared to the LP2 The LP3 can also attain a higher speed than the LP2 The telescopic column is compatible with LINAK s control boxes and can run individually as 2 x LP3 parallel and or with memory The LP3 is the perfect choice for height adjustment on dental gynaecologist and wheelchairs as well as for operating office and working be
61. ew together Screw together Cannot be opened since it is welded together When the cable has been cut off it is disposed of as combustible waste Cannot be opened since it is welded together When the cable has been cut off it is disposed of as combustible waste Glued together Glued together Welded together Cannot be opened since it is glued together When the cable has been cut off it is disposed of as steel scrap Cannot be opened since it is welded together The outer tube is glued in the motor base but it can be unscrewed with a pipe wrench in a vice The outer tube is glued in the motor base but it may be unscrewed with a pipe wrench in a vice LC2 2 uses an LA28 actuator and the LC2 5 uses an LA30 actuator LC2 uses its own limit switch end stop technology not the actuator current cut off end stop technology LC2 assemblies should not be repeatedly disassembled because the screws are self tapping and may compromise the fastener integrity Lifting columns with gas spring may only be opened when they have run out to full stroke They be recognised by the 9 figure which is a and by a warning label on the end plate Cannot be opened since it is welded together Cannot be opened since it is welded together When the cable has been cut off it is disposed of as combustible waste 63 Figure 1 Ventilation of external batteries BA18 Check at regular intervals that the ventilation stub is
62. ezing can arise The actuator must therefore immediately be sent for service at the nearest authorised LINAK workshop Warning The actuator must not be used in pull applications when the quick release is activated as the risk of personal injury can arise 27 4 LA28 MEDLINE CARELINE TECHLINE The LA28 is primarily a system actuator The LINAK actuator is very quiet and powerful designed for use in the furniture rehabilitation and hospital bed line of businesses 281100400100000 Prod Date 2009 03 19 5 0 7654321 The actuator is also ideal for use in agricultural 9 machinery for a wide range of industrial 10 Max 2 18 min applications E OPENED B Y UNAUTHORIZED PER cen MADE LUMAK 5 DENMARK Reed switch Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calculate the piston rod s position as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection Figure 6 8 LA28R Built in end stop circuit CS28 CS28S In the LA28 actuator with built in CS28 A B or C PCB the actuator is switched off at the end position or when overloaded LA28 actuator with e The CS28 A is standard IPX1 and is connected to a HB41 handset with a telephone plug e The
63. free e Inspect at regular intervals that the ventilation aperture on the external battery is positioned correctly and is intact throughout its length approx 20 mm see figure 1 Environmental conditions Temperature 5 C to 40 Relative humidity 20 to 90 30 C not condensing Atmospheric pressure 700 to 1060 hPa Temperature 10 C to 50 C Relative humidity 20 to 90 30 C not condensing Atmospheric pressure 700 to 1060 hPa Valid where nothing otherwise is stated under the specific products in a later section Insulation class LINAK control boxes are available in insulation class 1 and insulation class 2 Class 1 means with earth connection Class 2 means without earth connection When measuring the resistance in the earth connection in LINAK Control Boxes class 1 it is recommended to use equipment delivering a test current of no less than 5A The resulting voltage will correspond to the resistance in the earth connection Test currents below 5A would yield no exact measurements Key to symbols The following symbols are used on the label on the LINAK products Type equipment as per EN 60601 1 Lock function Protection against contact foreign Release function IPXX matter first character and water second character as per EN60529 Charge indicator Class 2 equipment 4 For indoor use Double insulated transformer Protective earth Safety sw
64. in the side of the lock At the same time turn the lock counter clockwise to release the plug connection 36 Back fixture adjustment The following pictures illustrate how the back fixture be turned 90 Fig 1 Fig 2 Step 2 Back fixture and LA44 housing viewed from inside showing the 4 taps Fig 4 Turned 90 compared to fig 1 Step 3 Step 4 Fixture for back fixture the 4 taps of Now turn the back fixture to the required the back fixture must fit into the 4 slots position and fit the taps into the slots re shown in the plastic fixture assemble the housing using all the screws Tightening with a torque of 2 0 25 Nm The opening and turning of the back fixture assembly can affect the IP degree The turning of the back fixture can affect the IP degree 9 The customer takes full responsibility for the IP degree when opening the actuator and turning the back fixture Warnings e The actuator must not be subject to a sideways load as this can cause bending It is also for this reason that the actuator should not be used as a handle e The actuator must not be subject to moment loading as this can damage the actuator e The actuator must not be subject to impact or blows or any other form of stress to the casing e The actuator must not be subject to overload as this can reduce the lifetime of the actuator and in the worst case cause damage to the actuator e The LA44 must not be used in
65. itch enable button 3 P o Alternating Current Direct current Attention consult accompanying documents 17 APPROVAL V94265 APPROVAL NO 97122 595145 8 18 Demko approval Fimko approval Australian approval mark Australian approval mark Recognised Component Mark Canadian Recognised Component Mark Recognised Component Mark for Canada and the United States T Mark RW T v approval T v Produkt Service T VRheinland ETL C ETL r GA UL Listing Mark C UL Listing Mark C UL US Listing Mark UL Listing Mark File E97199 File E175209 File ET91104 AS 515 en ed x A i UL file number UL file number UL file number CSA PSE Mark Product with a thermofuse For indoor use House Safety isolating transformer Electronics scrap Equipment 2 Double square Patient part of type B Mand Patient part of type BF Earth protection Equipment class1 Earth CE Mark C TICK Mounting Actuator Do not use any other screws for the mounting brackets than those recommended by LINAK If longer screws are used they will come into contact with the inner parts of the actuator This will result in an irregular operation or even damage the actuator During mounting the actuator must always be Fixed to protect it against torque and bending See Figure 2 Fixed so
66. ive Send handset for repair one direction on one channel Control box defective Send control box for repair 25 3 Information on specific actuators 1 LA12 TECHLINE Thanks to the small size and outstanding LINAK performance the LA12 actuator provides a practical and cost effective alternative to traditional pneumatic systems and gear motors img The LA12 is ideal for automating industrial and MaxLoad Push750N PullT50N IP51 agricultural machines feeding ventilation systems Power Rate 24 V 2 2 Amp A troughs and many other applications requiring Max 10 OPENED BY UNAUTHORIZED PER A short linear movement ML LLL CEGA installation instructions 3456 0001 BY A S DENMARK The actuators model LA12 must be installed in a fixed position Reed switch Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calculate the piston rod s position as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection see Figure 6 4 LA12R If the LA12 actuator is mounted in an application where a mechanical stop prevents the installed end stop switches in LA12 from being activated the LA12 actuator must be equipped either with an electrical safety device a timer or an electronic limit switch
67. kes it possible to use keypads as Attendant Controls or Handsets integrated in the bed side rails The keypads are named ACK Attendant Control Keypads The protection class is dependent on customer design and testing The ACL Attendant Control Lock box is a one turn button box fitted to hospital and care beds for use where the patient positioning must be carefully controlled by the medical staff The ACL disconnects all functions on some handsets The ACM Mini Attendant Control box is fitted to hospital and care beds for use where patient positioning must be carefully controlled by the medical staff The compact design and simple operation makes it easy for the nursing staff to retain direct control over critical positioning functions whilst giving the patient a limited degree of adjustment The ACP Attendant Control Panel controller is fitted to advanced hospital and patient care beds for use where patient positioning must be carefully controlled by medical staff The ACP allows nursing staff to retain direct control over critical positioning functions while giving the patient a limited degree of adjustment 49 6 ACO MEDLINE CARELINE OPENBUS The ACO Attendant Control OPENBUS is a cost optimised and LINAK TA compact unit with up to 15 buttons that can be used as Handset Ana LONAM keys or lock outs lock out function can be made visable by using yellow LED 5
68. l boxes with battery backup Contact your nearest LINAK dealer for specification of type size etc The control current in the handset cable must not exceed 100 mA The control box is the heart of the system and connects the various outlying units actuators lifting columns handsets and attendent controls Control boxes differ widely in complexity The simplest are only able to convert control signals from the handset into operating voltage for the actuator The most advanced are microprocessor controlled and have advanced functions such as parallel running of several actuators and other complex correlations Most LINAK control boxes provide an Electronic Overload Protection EOP designed to protect the actuator excl LA12 LA29 LA31 LA34 against overload by disconnecting the current when the actuator is fully extended or retracted If an LA12 LA29 LA31 LA34 actuator is used the built in limit switches stop the actuator when fully extended or retracted and the control box only disconnects when the maximum current is exceeded When using a CB6S CB9 control box it is important to note that not all types of CB6S CB9 have electronic overload protection The actuator is the unit which converts the operating voltage from the control box into a linear movement The principle of the LINAK actuator s mode of operation is that a low voltage DC motor 5 via a gear system 12 rotates a threaded spindle onto which a nut is fitted As this n
69. lt of approx 75 l min Both during the washing process and during the rinsing process Spray pressure Both during the washing process and the rinsing process the washing machine operates with a spray pressure of 0 4 bar overpressure Temperature water temperature in both washing and rinsing is constant at 65 C During the first 2 minutes the products are washed with 65 warm water and are here warmed up After a few seconds the products are rinsed with 65 warm water for one minute and then cooled down in the ambient air temperature for about 15 minutes A total cycle lasts for about 20 minutes The diagram below is a graphic illustration of the process Comparison between temperature profile for LINAK and reference washing process from a hospital with a washing tunnel j e 60 50 FA 54 Linak i 30 Reference 2 ho ae Time Min If LINAK products with the IP protection class IP 66 Washable go through a washing process which differs considerably from the above there will be no guarantee for either the function or the life of the product e Actuators are tested in the closed run inwards position CB s are tested with plugs fitted e The washing cycle is repeated 200 times during each test 14 Maintenance Valid for all LINAK products e The LINAK products must be cleaned at regular intervals to remove dust and dirt and inspected for mechanical dam
70. n accordance with the specifications maintenance being done correctly and any repairs being carried out at a service centre which is authorised to repair LINAK products Changes in installation and use of LINAK systems can affect their operation and durability The products are not to be opened by unauthorised personnel The User Manual has been written on the basis of our present technical knowledge We are constantly working on updating the information and we therefore reserve the right to carry out technical modifications LINAK A S Valid for This User Manual is valid for the following products See the first 3 5 characters on the label Actuators Columns Control boxes Controls JUMBO systems Accessories LA12 LA22 LA27 LA28 LA29 LA30 LA31 LA32 LA34 LA44 BB3 BL1 LC2 LP2 LP3 CB6 65 7 CB8 A 8 CB9 CB12 CB14 CB16 CB20 CBR1 ACK ACL ACM ACO FS FS2 HB20 40 HB50 60 70 80 HL70 HL80 IRO LS LSD BAJ1 2 CBJ1 2 CBJH 01 08 CHJ2 MBJ1 2 3 BA18 C516 DJB MJB SLS COBO20 Important information Description of the various signs used in this manual Warning AN Failure to comply with these instructions may result in accidents involving serious personal injury Failing to follow these instructions can result in the product being damaged or destroyed Safety instructions N Please read the following safety i
71. nches etc The column can only be loaded with the maximum bending moment over the first 80 of the stroke The maximum bending moment will be reduced to 50 ud The column must be mounted with the largest profile uppermost There are mounting holes in the end plates The largest profile must be mounted uppermost 41 5 Information on specific control boxes Please be aware if the control box is not visible after mounting all information regarding limitation of use shall be marked on the end product Output voltage On control boxes connected to the mains the voltage of the actuator output is dependent on load and the no load voltage can reach 50 V Control boxes connected to a battery can reach a voltage of 30 V during charging and no load For all control boxes with battery Prior to first use of LINAK batteries please make sure that they are being charged 24 hours in order to reach proper function and prolong the lifetime of the batteries Warning Please observe the following maintenance replacement and disposal requirements to ensure a safe and reliable operation Maintenance of batteries The batteries are to be replaced after 4 years at the latest Perhaps earlier dependent on the pattern of use Frequent and high powered discharges reduce the battery life For an optimum lifetime the product must be connected to the mains voltage as often as possible The batteries must be charged at least every 3 month
72. nformation carefully It is important for everyone who is to connect install or use the systems to have the necessary information and access to this User Manual Please be advised that LINAK has taken precautions to ensure the safety of the actuator system It is the responsibility of the manufacturer OEM to get the overall approval for the complete application LINAK recommends that the actuators should be used in push applications rather than pull applications If the actuator is used for push in an application where personal injury can occur e g patient hoists a special safety nut must be used Except for LA34 which can be used for both push or pull applications if mounted with safety nuts in both directions Persons who do not have the necessary experience or knowledge of the product products must not use the product products Besides persons with reduced physical or mental abilities must not use the product products unless they are under surveillance or they have been thoroughly instructed in the use of the apparatus by a person who is responsible for the safety of these persons Moreover children must be under surveillance to ensure that they do not play with the product Classification The equipment is not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide Electromagnetic compatibility LINAK Actuator Systems bears the CE marking as an attestation of complian
73. nt to the actuator in end position of if an obstacle is encountered The PCB contains a variable current limit setting Prod Date 2023 03 30 8 cg and is available in different versions depending on the actuator with which it is to be used The CS16 should be connected between the linear actuator and the power supply where it will switch off the power when the actuator reaches end position or if the actuator is overloaded As the CS16 are open PCB s they have to be installed in an encapsulation to prevent damage LINAK offers one type of encapsulation for CS16 Adjustment of CS16 The CS16 has a rotary potentiometer for adjusting the value of the cut off current To obtain the correct cut off current connect the CS16 and turn the potentiometer as far as it will go anticlock wise to set the maximum cut off current Then subject the actuator to the maximum load it will be exposed to in the application At the same time turn the potentiometer clockwise reducing the cut off current until the actuator stops not in end position Then turn the potentiometer approx quarter of a turn anti clockwise and the system is ready for use As the CS16 is a open PCB s it have to be installed in an encapsulation to prevent damage LINAK offers one type of encapsulation 57 3 DJB MEDLINE CARELINE LINAK TA The DIN Junction Box is designed for use where there is a need WE IMPROVE YOUR LIFE for more than
74. nto groups e g metal can be divided into steel and aluminum or plastic can be divided into ABS and PP As an example of sorting we show you below which recycling groups the different components in LINAK s products should be placed into Actuator Spindle and motor Metal scrap Plastic housing Plastic recycling or combustion Cable Cable scrap or combustion Control box PC board Electronics scrap Plastic housing Plastic recycling or combustion Cable Cable scrap or combustion Transformer Metal scrap Batteries Recoverable resources Control Plastic housing Plastic recycling or combustion Cable Cable scrap or combustion PC board Electronics scrap By now nearly all our moulded plastic units are provided with an internal code for plastic types and fibre content if any 59 Main groups of disposal Product Metal scrap Cable scrap Electronic Plastic recycling Remark main ar scrap or combustion Metalscrap because of FSR FSR main type scrap or combustion FS2 HB20 HB40 HB50 HB60 0 HL7O HB80 HL80 LA12 LA22 LA27 LA28 LA29 LA30 LA31 LA32 LA34 LA44 LC2 aluminum power cable glide pads retainer extrusions spindle signal cable dips top frame motor end plates PCB housing fasteners LP2 LP3 gt lt gt lt 61 Practical information ACC ACK ACL ACM ACP ACO BA18 BA20 BAJ1 BAJ2 BB3 BL1 BL4 CB12 CB14 CB20 CB6 CB6S CB7 CB8 A C
75. number of grill units on the backside of the housing Replacement of battery Only an authorised LINAK service centre should change a battery in a CBJH If a CBJH is opened and a battery changed by an unauthorised personel there is a risk that it may H malfunction at a later date Mounting of CBJH only vertically 5 COBO20 MEDLINE 0 MOV 5080 He E VA I Pas DEMAM iu 6 aeni NOT TO BE OPENED BY UNAUTHORIZED PERSONNEL The COBO20 makes increased battery power available compared to BA20 It is designed to be used with CU20 together with BAJ1 or BAJ2 12V 2 9 AH It is also possible to use other battery types 20 with internal charger has a green and a yellow light Green is ON when the 20 is connected to mains and the yellow is ON when charging The yellow light shines constantly until the batteries are fully charged The COBO20 has an EMC approval 55 Mounting of COBO20 20 as to be mounted vertically to insure the IP protection e The cable from COBO20 has to be mounted into the power input at CU20 Recommendations e f own battery package is used a10A fuse must be added e t is recommended that the 20 is serviced according to the relevant national norms for the applications in which it is used however all electrical parts must be checked at least once a year The COBO20 should be cleaned regularly
76. o press it in again without much resistance and without using the motor If this is not possible contact your nearest LINAK dealer Electrical splines In the rear fixture on the actuator a microswitch is fitted which turns off the motor if the actuator is exposed to pull forces Functional test of electrical splines When the actuator is correctly fixed mounted the inward movement of the piston must stop when the actuator is pulled or the movement is blocked so that the back fixture is not put under undue stress tension For mounting see Figure 7 Quick release When the quick release arm see Figure 9 is turned counter clockwise approx 75 and fixed here the piston rod is released and can now be pressed in to its innermost position or pulled out to its outermost position When the quick release arm is released the arm turns back and the actuator functions normally again The cable must not be tight Warning If the actuator does not work as described above the risk of injury due to squeezing can arise Therefore the actuator must immediately be sent for service at the nearest authorised LINAK workshop Warning The actuator must not be used in pull applications when the quick release is activated as the risk of personal injury can arise 32 9 LA34 MEDLINE TECHLINE V The LA34 actuator is a technological state of the LINAK F3 art actuator that due to its innovative construction can push up to 10 000 N at a speed
77. ours in order to reach proper function and prolong the lifetime of the batteries Before start up Make sure that the system has been installed as instructed in the User Manual e The individual parts actuator lifting column handsets etc must be connected before the control box is connected to the mains Make sure that the voltage of the mains to be connected to the product or the system is the one stated on the label Make sure that the actuator lifting column is connected to a mains electricity supply transformer with the correct voltage and which is dimensioned and adapted for the actuator in question The equipment be freely moved over the actuator lifting column s whole working area Check correct function after mounting e The actuator lifting column must not be loaded in excess of the values indicated in the specifications on the product label The duty cycle noted on the product label must always be noted Otherwise there is a risk of damaging the products Exceeding the duty cycle will result in a dramatic reduction of the life time of the system Unless specified otherwise on the product label the duty cycle is max 1096 Max 2 minutes in use followed by 18 minutes not in use e The actuator lifting column system may only be used in an environment corresponding to the system s IP rating LINAK products are marked with the actual IP rating on the label During operation e Listen for unusual sound
78. pueu 121 10815 uo 40 02 SI 3ussoud 9 9AISS92X9 51 1lu s id sued 95 Uu93seJ 21356 40 OJ9 9A s3 oq 5 56915 uo 6uiu 3ns 40 pue 9500 SI 5 5 Jo Jequunu 8101 NOILIV 3AllO3HHOD 23d AON LOO 1n f AVN NOILOV y ui Aue Ji uonoe pue y oym 35 queunadedop 559 esanu 993 ayy pe3 edsui 3u3 1ON pa32edsul s w se yuejq uoee 2940 5 5 pue sdIAJaS zey 5 gt aq AsNW 231122 eua u 56915 SNOLLONULSNI 15 NOILO3dSNI 15 ATHLNOW 14 For your nearest Distributor Call 1 800 694 4525 July 2012 July 2012 For your nearest Distributor Call 1 800 694 4525 15 TOOLS NEEDED FOR QUARTERLY MAINTENANCE CHECK 34 Wrenches 2 9 16 Wrench 1 Wrench AC DC Volt Meter Phillips Head Screw Driver Apply 1 2 drops of Loctite to all nuts and bolts QUARTERLY MAINTENANCE 1 Check all nuts and bolts for tightness If loose apply 1 or 2 drops of Loctite 271 2 Vis
79. pull applications as this can cause collapse e Do not hold the inner or outer tubes when the actuator is running due to danger of squeezing 37 d 38 Recommendations It is recommended that the actuator is serviced according to the relevant national norms for the applications in which the actuator is used Connection bolts must be dimensioned so that they have the necessary strength in order to obtain the minimum safety factor according to the requirements of the authorities Connection bolts and brackets are to be inspected in connection with service and must be replaced if there are signs of wear and tear The safety function Electrical Spline should be checked in connection with service The function is checked by applying a straight pull of max 100 N to the back fixture The actuator must not be able to run in an inward direction Hereafter press the back fixture against the housing and the actuator can run in an inward direction The actuator should be cleaned regularly in order to maintain a good hygiene 4 Information on specific columns 1 BB3 MEDLINE CARELINE LINAK 53 WE IMPROVE YOUR LIFE ltem BB3610A03400345 Prod Date 2009 03 18 5 0 7654321 Load Push 1600 00 Power Rate 24 V 3 5 Duty Cycle 10 Max 2 min 18 min BE OPENED BY UNAUTHORIZED 1 3456 0001 BY LINAK AS DENMARK
80. r batteries Warnings The battery room is supplied with ventilation that ensures correct and necessary airing of the battery room This airing must not be blocked or covered as a positive pressure may occur with risk of explosion If the product has been exposed to mechanical overload lost on the floor collision squeezing in the application or a powerful stroke the product must be sent to an authorised workshop for control of the hermetic separation between the battery and electronics rooms 42 1 CB6 HOMELINE LINAK 7 WE IMPROVE YOUR LIFE ltem CB6404 60645 Date 2009 03 19 5 0 7654321 Win 230 V Max 1 Uu ue 44 pin Y 12XX45B DO mane CB6 control box has been specially developed for use together with LA27 actuator in the care and rehab industry The control box is designed to be mounted on the actuator LA27 as with the CB9 and LA31 system The CB6 control box has a LED power ON indicator detachable mains cable and strain relief for all cables The control box CB6 communicates with the LA27 actuator by means of the built in end stop signal switches in the actuator Due to the signal switches the power to the motor will be cut off in the control box and not in the actuator This ensures that it is only possible to run in the opposite direction once the actuator has reached the end position 2 CB6S
81. re 6 10 Freewheeling of piston rod LA32 actuators with freewheeling as well as with quick release have the designation W on the label The function causes the following e The piston rod can be pulled out with a thrust of approx 300 and it remains in the new position without declutching e The actuator cannot pull but only push ji Functional test It must be possible to pull the piston rod out with a thrust of approx 300 N and it must remain in the new position without releasing If this is not possible contact your nearest LINAK dealer Built in end stop circuit CS32 In the LA32 actuators with built in CS32 A B or C PCB the actuator is switched off at the end position or when overloaded LA32 actuator with The CS32 A is standard IPX1 and is connected to a 41 handset with a telephone plug The CS32 B is standard 5 and is connected to a HB41 handset with a DIN plug CS32 B is also available in IPX6 e The CS32 C is standard IPX1 and is connected to an external contact or control See Figure 6 7 Mechanical spline The splines function so that the actuator can only push not pull During pull in the actuator the inner tube is lifted off the thread bush and the actuator can therefore never pull a load only push See figure 8 Functional test of mechanical splines When the piston rod is at the innermost position it must be possible to pull it out manually to its full travel length and t
82. rtant that the actuator is correctly fixed with regard to the section on page 11 For mounting see Figure 7 When the actuator is correctly fixed mounted the inward movement of the piston must stop when the actuator is pulled or the movement is blocked so that the back fixture is not put under undue stress tension Quick release LA34 34xxxF H is equipped with a function which permits operation of the actuator should the power source fail Condition for functioning the actuator must be loaded in push direction LA34xxxF or pull direction LA34xxxsH Warning If the actuator does not work as described above the risk of injury due to squeezing can arise Therefore the actuator must be sent immediately for service at the nearest authorised LINAK workshop Warning The actuator must not be used in pull applications when the quick release is activated as the risk of personal injury can arise Activation of quick release Pull the release handle in the direction of the piston rod eye outwards the harder you pull the button the quicker the actuator runs down When releasing the button the emergency lowering stops immediately The emergency lowering is activated as long as the load on the actuator is above 100 150 kg The actuator is ready for normal use when the emergency lowering is finished Safety device regarding functional failure of the nut Safety nut The LA34 has a built in safety nut in push as standard and is availa
83. ry and infrared communication 0077008 Ver 1 52 The handset series is compatible via the with the OPENBUS 220 1 00000 product assortment 123456 10 HB40 MEDLINE CARELINE TECHLINE HOMELINE HB41000 108142 Date 2009 03 20 IPX4 EET EE E P 0 123456 0001 5 0 7654321 MADE BY LINAK A S DENMARK The 40 series handsets are designed for use with most of LINAK control boxes These sturdy compact units are ergonomically designed and ideal for a vast range of applications from patient care beds and office furniture to industrial and agricultural duties 50 11 HB50 MEDLINE CARELINE TECHLINE ltem HB52B00 00111 Date 2009 03 19 5 III IIIIIIIIIIIIIIIIIIIII OR 0 123456 0001 5 0 7654321 MADE BY LINAK A S DENMARK The HB50 is primarily designed for the LINAK JUMBO system and most of LINAK control boxes with memory functions The HB50 gives the user access to a range of memory functions allowing present positions to be stored For use in a wide variety of hospital patient care and industrial applications 12 HB60 MEDLINE CARELINE HOMELINE 61 00 00009 Date 2009 03 19 II IIIIIIIIIIIIIIIIIIII 0 123456 0001 5 0 7654321 MADE BY LINAK A S DENMARK The HB60 series is exclusively designed to be used together with the LINAK HOMELINE system LA31 LA29 LA28C CB7 or CB9 with or without memory 13 HB70 MEDLINE CARELINE TECHLIN
84. ry similar to the Reed principle A Hall sensor is based on a magnet that rotates Two hall sensors are placed close to the magnet field The control box CB20 CB6S OBF CB16 OBF can detect whenever the magnetic field changes direction The two Hall sensors are placed close to each other but with a small displacement This distance leads to a timing difference between the two pulses Whichever one of them comes first indicates the direction of movement Therefore there will be no error summary as with the reed switch Hall is therefore a very precise system Hall is not suitable for use in quick release freewhelling actuators see figure 10 Built in end stop circuit In the actuators mentioned the end stop switch is part of the actuator construction Each time the actuator reaches end stop position the switch is activated and the current is cut off Quick Release The quick release function is placed in the piston rod end in which a wrappedspring clutch can be loosened by means of turning the spring housing either by the handle or a cable Hereafter the inner tube can turn freely and due to the pressure on the piston rod end from the application the inner tube will rotate and thus screw itself downwards Warning If the actuator does not work as described above the risk of injury due to squeezing can arise Therefore the actuator must immediately be sent for service at the nearest authorised LINAK workshop Warning The actuator mus
85. s and watch out for uneven running Stop the actuator lifting column immediately if anything unusual is observed e f the control box makes unusual noises or smells switch off the mains voltage immediately and the external battery if any e Take care that the cables are not damaged Unplug the mains cable on mobile equipment before it is moved 23 Troubleshooting Actuators lifting columns Symptom No motor sound or movement of piston rod Possible cause The actuator is not connnected to the control box Blown fuse in the control box Action Connect the actuator to the control box Fuse must be changed Cable damaged Send actuator for repair Excessive electricity Consumption Send actuator for repair Motor runs but spindle does not move Gear wheel or spindle damaged Send actuator for repair Clutch is worn Motor is damaged Actuator cannot lift full load Send actuator for repair Motor sound but no movement of piston rod Send actuator for repair No signal from Reed or Hall switch Send actuator for repair Motor runs and quick release does not function or is noisy Declutching arm turns less than approx 759 Adjust cable Piston rod will only move inwards and not outwards Safety nut has operated Send actuator for repair Motor runs too slowly or does not give full force Insufficient power supply Voltage drop in cable Increase power
86. sed front cover is possible The BAJ1 has to be charged with a JUMBO charger CHJ2 or a JUMBO control box CBJ1 or CBJ2 with integrated charger The BAJ1 is ventilated through a breather hole on the backside of the housing 2 BAJ2 MEDLINE CARELINE LINAK E U Gut 24 V EA rame lli OS OPENED UNAUTHORIZED PERSONNEL These battery packs have been specially developed for use with the JUMBO system The battery packs are easy to exchange through an integrated snap system The battery packs are easily mounted on the JUMBO mounting brackets A customised front cover is possible The BAJ2 can be charged as the but can also be charged through an integrated DC plug for use with charger 8 The BAJ2 is ventilated through a breather hole on the backside of the housing 54 3 CBJ1 CBJ2 MEDLINE CARELINE Uh 100 Move 50 6092 Vm Max 400 m vesc IH max 280 VA IPX4 Type CBJ1002NA11 000 aer v mm odio Hc Item CB 1008 00 i T3525 an pad DEHMAHK ION BE OPENED BY UNAUTHORIZED PERSONNEL IPS LINAK Uin 100 50 50Hz 24 Vm TEG 400 m Type CBJ2005HD112XX4 artt ey cus rr deu recens Oors CBJ2048 02 ca aW BADE
87. ss The specifications comply with the demands to the lifting functions in beds as to load speed and stroke length 39 3 BL4 MEDLINE CARELINE The BL4 is a 4 part lifting column specially LINAK designed for hospital and care beds the BL4 can WE IMPROVE YOUR LIFE of course be used for other applications where a compact lifting column with a long stroke length Prod Date 2009 03 18 5 0 7654321 EN EE The lifting column is based on the BB3 actuator Duty Cyck 10 Max 2 min 18 min which is practically noiseless The specifications T BE OPENED BY UNAUTHORIZED PERSONNEL ly with the d ds to the lifting functi COR comply wl e demands to the lifting functions in beds as to load speed and stroke length 004 MADE BY LUNAR 5 Reed switch Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calculate the piston rod s position as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection see Figure 6 10 e There are mounting holes in the endplates and motor housing The columns must be securely mounted before operation no rotation must be possible e The motor housing must be mounted uppermost e The mounting bracket tension must be adjusted correctly 4 LC2 MEDLINE CARELINE TECHLINE 58 CAKE HOT TO BE G
88. supply Thicker cable 24 Electronics Symptom Possible cause Action Power indicator does not Not connected to mains Connect to mains light up The fuse has blown Replace fuse if the system is prepared for external fuse replacement or send the system for repair Defective power cable On control boxes with exchangeable power cable change the cable On control boxes with fixed cable send it for repair Control box defective Send control box for repair Power indicator lights up Actuator plug not pushed Push actuator plug into control but actuator does not run into control box properly box properly Relays in control box are Actuator defective Replace actuator heard clicking Control box defective Replace the control box Power indicator lights up but Control box defective Send control box for repair actuator does not run No relay noise is heard from Handset defective Send handset for repair control box Not valid for CB20 CB6S OBF CB16 OBF Control box completely dead Battery completely flat Charge battery on battery and no relay clicking is heard Battery defective Replace battery Actuator does not run on Actuator plug not properly Push actuator plug properly Ay but relay clicking pushed into control box into control box is hear Actuator defective Replace actuator Control box defective Replace control box Control box okay apart from Handset defect
89. t not be used in pull applications when the quick release is activated as the risk of personal injury can arise Internal Quick Release The LA31 with QR is designed to be used as a part of the backrest function in a Care Hospital bed The QR function allowes a patient to be lowered manually to a flat position very quickly CPR in case of an emergency 30 New version of quick release The new version of the Quick Release is integrated in the clutch of the LA31 It operates by way of a release cable that is pulled Hereafter the clutch is declutched and the spindle can turn freely Due to the pressure on the piston rod end from the application the spindle will rotate thus moving the actuator inwards Due to this new version the LA31 actuator can keep its standard installation dimension and has a protection class up to IPX6 washable The quick release is e g used for emergency lowering of the headrest part of a bed Functional test of QR To test a LA31QR it is necesarry to have the actuator built into an application The release cable has to be provided and mounted by the customer The necesarry force on the cable requiered to operate the Quick release is approx 5 kg The necesarry force on the actuator to operate the quick release is approx 50 kg Wenn operating the QR it is recommended that the QR is activated all the way down Mechanical spline The splines functions so that the actuator can only push not pull During pull
90. te the piston rod s position as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection see Figure 6 10 Built in end stop circuit The end stop switch is part of the actuator construction Each time the actuator reaches end stop position the switch is activated and the current is cut off 6 LA30 MEDLINE CARELINE TECHLINE The LA30 is a powerful actuator yet small enough LINAK to fit most applications WE IMPROVE YOUR LIFE The actuator can be supplied with options such as built in potentiometer for servo operation or em 3012L0 00150520 an extra powerful motor for increased speed and Prod Date 2009 03 18 5 0 7654321 MaxLoad Push3000N IP66 strength S motor M i fe Duy 106 18 min A In addition to industrial and agricultural NAUTHORIZED PER applications the actuator is also ideal for MM CEGE positioning satelite dishes 3456 0001 BY LINAK A amp DENMARK Reed switch The Reed switch gives a number of pulses for each rotation of the motor These pulses are used to calculate the piston rod s position as well as to control several actuators running in parallel Your nearest LINAK dealer can inform the number of pulses per stroke length Regarding Reed switch connection see Figure 6 10 Mechanical spline The splines function so that the actu
91. tems consisting of a control box LA28 28S and or LA32 As an example the SLS can be installed on the actuator cable where it disconnects the actuator in either inward or outward direction when activated The SLS can also be used as a signal control directly connected to a control box 58 9 Repair and disposal Repair Only an authorised LINAK service centre should repair the LINAK actuator systems Systems to be repaired under warranty must be sent to an authorised LINAK service centre In order to avoid the risk of malfunction all actuator repairs must only be carried out by an authorised LINAK Service shop or repairers as special tools and parts must be used If a system is opened by unauthorised personel there is a risk that it may malfunction at a later date Spare parts LINAK can supply spindle parts and motor parts as spare parts Please indicate the designation from the label when ordering spare parts from your nearest authorised LINAK dealer Disposal of LINAK s products LINAK s products may be disposed of possibly by dividing them into different waste groups for recycling or combustion We recommend that our product is disassembled as much as possible at the disposal and that you try to recycle it As an example of main groups within sorting of waste we can mention the following Metal plastic cable scrap combustible material and collection for recoverable resources Some of these main groups can be sub divided i
92. tor the mains supply must be equipped with a safety device against overloading for example a CS16 PCB If these precautions are not observed the actuator can be damaged LINAK products cannot tolerate the influence of strong solvents basic 8 alkaline liquids I Non LINAK handsets if LINAK handsets are designed specially for LINAK control boxes and they c7 designed to be highly reliable and flexible If the customer still wishes to use his own handset it is important to contact a LINAK sales person to find out the requirements with regard to the switches in the handset Poor switches can destroy the control box The duty cycle printed on the label of the control box must always be noted If this is exceeded there is a risk of the control box being overheated and 2 damaged Unless otherwise specified on the label the duty cycle is max 10 max 2 min in use followed by 18 min not in use Exceeding the duty cycle will result in a dramatic reduction of the product Manufacturer s declaration Implementation with regard to the Community legislation on machinery Directive 98 37 EC attachment II B LINAK A S subsidiaries or representatives see back cover prohibit that actuators are put into service until the machinery into which the actuator is to be incorporated has been declared in conformity with the provisions of all relevant Directives Bent Jensen LINAK A S 1 System description
93. truction 10 Warranty and Service 25225 UAR SS meee Su _ _ 11 IP Protection degree 425255 d bee REM EIU pi ahaa ae 12 LINAK washing procedure for products 1 13 EN Ew SENE MU ed wis d 15 Environmental condit ce qud Rates am ae 16 Insulation class 17 Key to symbols veg ES Ea esae dui 17 seene 19 C nnecting sSystei Jo 20 2 Start p oDSraHol er tete a ea esed s 23 Troubleshooting Actuators Lifting columns 24 Troubleshooting Electronics xus wee ie PE Ege d ede 25 3 Information on specific actuators 1 26 4 Information on specific columns i cuve eee eee weno RR A RUN 39 5 Information on specific controls boxes 42 6 Information on specific 5 49 7 Information on specific JUMBO
94. ually inspect welds fro cracks and or rusting 3 Check hanger assembly per diagram VANDER LIFT ONLY 4 Check hanger rods per diagram Gromets installed amp hanger rod clips installed 5 Remove lids and visually inspect wire connections 6 Check batteries for voltage minimum 25 volt Check each battery for voltage should be equal If more then 3 volts difference replace low battery This should be done under load 7 Check battery charger for output 26 volts maximum output 28 volts ANNUAL MAINTENANCE All of the above quarterly maintenance in addition to the items listed below Apply 1 2596 of weight capacity to lift and inspect for cracked or weak welds and any irregular deformation of lift and lift attachments July 2012 For your nearest Distributor call 1 800 694 4525 27 LINEAR ACTUATORS AND ELECTRONICS To learn more about LINAK please visit 6 WE IMPROVE YOUR LIFE Contents Preface doas DNA eS Deae Qu eM tas ebur cio aba tea 4 Valid TO gar Paupy wis Ea estes RE a tU EI SE Sanu 5 Important information 226 5 UV ga EY Ped dios a 6 Safety Instr ctlohs catre ERA EE ERU eee 6 Manufacturer s declaration 1 8 1 System description cos vob aay IEEE EISE ERAN u DU ei 9 Fundamental actuator cons
95. ut cannot rotate since the piston rod 2 is restrained the piston rod will move forwards or backwards when the threaded spindle rotates On the basis of motor type gearing and the threaded spindle s pitch the actuator s thrust and speed are determined The handset is the unit to be used when you want the LINAK system to perform a movement It determines whether the control box will make the actuator move in or out There are many variants of LINAK handsets The Attendant Control ACC ACK ACL ACM ACP ACO is an accessory used when nursing staff want to restrict the patients adjustment options of a bed It is often used in conjunction with a handset and disables selected functions on the handset It can also have control functions with the same function as those on the handset Fundamental actuator construction G GOOD 4 G 7 a f 1 Piston rod eye 8 Motor with reed switch 2 Piston rod 9 Back fixture 3 Location of mechanical splines 10 Back fixture with electrical splines 4 Location of brake 11 Quick release mechanism 5 Motor 12 Transmission between motor and spindle 6 Motor with optical switch 13 Cable for connection to 12 24 36V DC by means of plug 7 Motor with potentiometer via control box Warranty and service life The LINAK warranty covers manufacturing defects in the products starting from the date of manufacture There is 36 months warranty on the HOM

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