QT User Guide Version 6 Firmware - HY-LINE
Contents
1. Record the data in Vec1 Vec2 and Vec3 Exit this menu option by hitting ESC and scroll to Matrix Parameters Inside Matrix Parameters select the station and c code of the model for which you are recording information Record the data in R1 DV1 DV2 and T1 No AWN Appendix A Matrix Making Worksheet Battery Model Resistance mO Capacity SoH Appendix B Battery QuickTest Data Battery Model Battery Ah rating Battery Voltage Analyzer Version GEE ea E E ee es eee MS2. make a matrix must be 80 or higher If unsure about the capacity of your batteries prime two or three overnight and select one whose capacity is greater than 80 Select the appropriate c code for the battery and set the program to Learn Place the battery in the adapter and run the program 5 At the completion of the program press the station key to view the C Code and check that the letter T has appeared in the top right corner of the adapter s c code This indicates a matrix has been formed 6 Change the program to QuickTest and run the newly learned battery to verify that the SoH result is comparable with the capacity 7 f satisfied with the comparison select another battery and learn it If unsatisfied with the result erase the matrix and select a different battery to form the matrix 8 Repeat step 6 Steps 7 8 can be repeated as many times as wanted as new batteries become available Note Version 6 Learn does NOT require that batteries be learned in order 3 3 Making a Matrix using BatteryShop These instructions assume that the user is familiar with operating BatteryShop software 1 Calibrate the adapter to be used Calibration instructions are provided in the User s Manual available on the Cadex web site or by clicking here 2 In BatteryShop select Database and then select Battery Model Confirm that the model exists in the database Create a new battery model if it does not exist Write down the b
3. the range of batteries used in making the currently stored matrix As the CG increases from C gt B gt A the ability of the matrix to test batteries improves 2 Equipment Requirements Firmware Version e 6 upgrade your analyzer if you have any firmware version below V6 Products e Cadex C7200 C7400 C7400ER Battery Analyzers e Batteryshop versions 6 only necessary if using BatteryShop e Cadex C4000 C7000 or C7000ER does not support QuickTest QuickLearn or Learn programs e Adapters need to have a 16K label marked on the back to use these features 3 Version 6 0 Procedure Selection 3 1 Decide Who Makes the Matrix 3 1 1 Are you making the matrix a If Yes go to step 3 1 2 b If No go to step 3 1 3 3 1 2 Is the matrix being made using BatteryShop a If Yes go to step 3 3 b If No go to step 3 2 3 1 3 Is Cadex making the matrix for you a If Yes go to step 3 1 4 b If No contact your Cadex representative to verify that whomever is making your matrix is qualified 3 1 4 Are you sending batteries to Cadex a If Yes go to step 4 1 b If No go to step 4 2 Note if Cadex designs a matrix there is an NRE charge of US 250 for each matrix 3 2 Making a Matrix without BatteryShop 1 Calibrate the adapter to be used Calibration instructions are provided in the User s Manual available on the Cadex web site 2 Select a known good battery as the first one for learning The first battery needed to
4. Cadex Electronics Inc CADE xX 22000 Fraserwood Way Richmond BC Canada V6W 1J6 5 j Tel 604 231 7777 Fax 604 231 7750 Battery Maintenance Solutions Toll Free 1 800 565 5228 USA amp Canada E mail service cadex com Web www cadex com The Customer s Quick Test User Guide For Firmware V6 and BatteryShop Version 6 This document will describe the steps a customer must take to create a matrix usable by the QuickTest program on a C7400 platform 1 1 Definitions QuickTest QuickTest is a program on the C7400 platform that estimates the state of health SoH of a battery in three minutes The percentage response is an approximation of the battery s capacity State of health SoH A measure of the battery s overall condition and includes capacity internal battery resistance self discharge charge acceptance discharge capabilities and mobility of electrolyte Matrix A set of numbers obtained with the Learn programs It is used by QuickTest to calculate the state of health of a battery C code The configuration code containing battery parameters such as chemistry voltage capacity mAh discharge and charge rate end of discharge voltages etc QuickLearn A program that creates a matrix within three minutes by scanning a known good battery Learn A program that first primes a battery then runs QuickTest so that the true capacity of the battery is used in creating modifying a matrix Confidence Grades Indicates
5. attery model in the Battery Model section of the worksheet 3 Choose a known good battery as the first one for learning The first battery needed to make a matrix must be 80 or higher If unsure about the capacity of your batteries prime two or three overnight and select one whose capacity is greater than 80 4 In BatteryShop go to Analyzers and Select Analyze Battery Select By Model select the battery model from the list and select the Learn program at the bottom of the screen 5 When the battery is inserted BatteryShop will indicate a confirmation screen on whether the battery is over 90 Click on UNSURE and insert the battery into the analyzer to start service Do not click on Battery is 90 100 as this will initiate the QuickLearn program that will give a matrix with lower reliability 6 When the Learn program has completed remove the battery Select the battery model change the program on the Analyze Battery Screen to QuickTest and run the same battery on QuickTest The QuickTest program takes 5 minutes or more 7 After the program completes check the result The SoH of the battery should be in range with its capacity If the capacity and SoH are not comparable remove the battery close the Analyze Battery Screen go to Database and select Battery Models Scroll to the Battery Model and delete the matrix and repeat step 5 7 8 If satisfied with the matrix s
6. d scroll using the up down arrows until the screen says QuickTest Parameters f Hit ENTER Select the station in which the battery resides Record the R2 V1 V2 V3 V4 and T1 values on to the Excel spreadsheet in the same row as the battery s capacity i Use the ESC button to exit out of the diagnostic menu 7 For each subsequent battery in the group repeat step 6 8 Repeat step 6 and 7 again so that each battery has been run through the QuickTest program twice 9 Save the Excel file and send to your friendly neighborhood Cadex Sales Representative 5 Problem Resolution 5 1 Version 6 with BatteryShop The battery vectors and matrix are stored in the c code of the battery model This allows for quick diagnosis of a matrix to catch any errors To acquire this data simply export the bsmodel file with the specified battery model selected and send this to service cadex com 5 2 Version 6 without BatteryShop The vectors used to make the matrix are stored in the c code of the adapter These vectors and the matrix are necessary for diagnosing any problems with the matrix Perform the following steps and send the selected data to service cadex com 1 Enter the configuration screen by going to Alt menu When prompted for a password select 2317 and hit enter twice Select the Configuration Menu and scroll to QuickTest Vectors Inside QuickTest Vectors select the station and c code of the model for which you are recording information
7. elect another battery and run steps 4 7 This can be done as many times as wanted If you are unsuccessful in creating the matrix please send service cadex com the bsmodels file of this battery type and we will contact you with some advice on what to do next Note Version 6 Learn does NOT require that batteries be learned in order 4 Details for Cadex Making the Matrix 4 1 Sending Test Batteries to Cadex 1 Select 3 or more batteries of varying capacity 70 100 2 Send them by courier to Cadex Electronics Atten ENTER SALES REPS NAME Cadex Electronics Inc 22000 Fraserwood Way Richmond BC V6W 1J6 4 2 Sending Battery Data to Cadex 1 Copy the worksheet available in Appendix B to a new Excel spreadsheet 2 Enter the Battery model type the voltage and the Ah rating of the battery in to the Excel spreadsheet 3 Label each battery with a distinct number 4 On the analyzer calibrate the adapter Calibration instructions are provided in the User s Manual available on the Cadex web site or by clicking here 5 Run each battery through the Prime program and record its capacity on the Excel spreadsheet 6 Place a battery in the adapter and do the following a Set the program to QuickTest b Putin a battery and run the program c Before taking out the battery hit Alt Menu and when prompted for a password type 2317 You have now entered the diagnostic menu d Hit ESC to get to the screen that says CONFIGURATION e Hit ENTER an
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