Alto User manuals Hardware installations
Contents
1. Voltage Vdc 24 20 Absorbed current max mA AES 100 mA 1mA per Pt100 channel 20 mA per analog current output Add the UCR consumption Inrush Current A 20 us 7 8A 50us 5A 100 us 2A 150 ys nominal Isolation voltage V rms 1000 between power supply and logic sine wave 50 Hz Isolation voltage V rms 1780 between the input and the chassis ground 50 Hz sine wave signal Power reserve ms 10 excluding output consumption Digital input Rated voltage Vdc 24 Type P the input switches to 24V Norme CEI1131 type 1 resistive Input impedance kQ 5 7 Rated current at rated mA 5 voltage High level V Voltage higher than 45 of V nominal Low level V Voltage lower than 35 of V nominal Input sensor common On the side of the power supply Protection Against over voltages up to 50V against polarity reversal against chock waves 2kV Safety Periodic test of the comparison circuit Signaling 1 green LED on the UCR Lit in the closed state 1 Unlit in the open state 0 Digital output Voltage Vdc Power supply voltage 0 2V Max rated current per mA 700 but the sum of the 4 channels must be lower than 2A channel Load common At OV of power supply Protection Against over voltage Against 2 kV impulse waves Safety Re reading of the output control currents Redundancy of control output transistor is controlled by the combination of 2 internal2. ALTO Specifications Rated voltage Vdc 24 Type P the input switches to 24V Standard IEC1131 type 1 resistive Input impedance kQ 5 7 Rated current at rated mA 5 voltage High level V Voltage higher than 45 of rated voltage Low level V Voltage lower than 35 of rated voltage Input sensor common On the side of the power supply Protection Against over voltages up to 50V against polarity reversal against chock waves 2kV Safety Periodic test of the comparison circuit Signalling 1 green LED on the UCR Lit in the closed state 1 Unlit in the open state 0 ALTO Hardware installation P ALT DOC 001E V30 18 32 Digital Output Wiring per channel Load Common ALTO Specifications Voltage Vdc Power supply voltage 0 2V Max rated current per mA 600 channel Load common At OV of power supply Protection Against over voltage Against 2 kV impulse waves Safety Re reading of the output control currents Redundancy of control output transistor is controlled by the combination of 2 internal bits Signalling 1 green LED on the UCR Lit in the closed state 1 Unlit in the open state 0 Analog Input Parameter settings The choice for each analog input channel between an voltage or an current input is done by switch ON Current OFF Voltage Connectors Side sight connectors at left Til DIP ON V
3. Sw1 Switch 1 2 3 4 5 6 7 8 9 10 Analog AI1 AI2 AI3 AI4 AIS AI6 AI7 AI8 AIS AI10 Input Example input 1 2 3 7 8 9 and 10 are set as current input input 4 5 and 6 are set as voltage input For voltage input range choice 10V 1V or100mV is done by soft For current input range choice 20mA or 4 20mA is done by soft For analog output the choice between Voltage or Current is done by soft See the User s software documentation for this soft settings ALTO Hardware installation P ALT DOC 001E V30 19 32 SW1 ON if current input Specifications Variable Gain Protection Multiplexage Common Specifications to both analog input Acquisition frequency ms 10 Breakage frequency Hz 83 Voltage analog input 3 ranges V 10 1 0 1 Resolution mV 1 0 1 0 01 Input impedance GQ gt 1 Isolation Don t exceed 50V between AI or Al and the OV of power supply Precision 0 15 at 25 C ambient 0 3 at 70 C ambient Signaling 1 green LED on the UCR Lit if input value is overtaking a soft threshold Current analog input Range mA 20 4 20 Resolution HA 1 Input impedance Q 180 Precision 0 25 at 25 C ambient 0 5 at 70 C ambient Signaling 1 green LED on the UCR Lit if input value is overtaking a soft threshold Analog output Wiring ALTO Load Numeric Analog Convertissor Voltage Current Conver
4. Specifications Range Voltage Vdc 19 2 to 36 Connector 4 screw wiring connections with a 5 08mm pitch External protection Temporised fuse 4A AES absorbed power W 3 6 excluding input output consumption add UCR consumption Isolation voltage Vrms 1780 between the input and the chassis ground 50 Hz sine wave signal Power reserve ms 10 excluding output consumption Consumption Alto complete consumption AES UCR output power supply is limited to 4 A AES consumption is 150 mA max Verify the UCR consumption on its own documentation Deduce the max consumption the product can accept on its outputs Example AES 150 mA UCR 160 mA gt Reste pour les sorties 3690 MA max To choose the right power supply add input consumption 4 2 mA per input ALTO Hardware installation P ALT DOC 001E V30 7 32 Digital Input Output Connectors Position and I O numeration 3 Power 2 1 CN3 9 1 CN4 9 000000000 000000000 4 lo 1 CN1 9 1 CN2 9 O O O Connectors used depending on module X connector present connector absent CN1 CN2 CN3 CN4 AES B101 X X X X AES B106 X X E X AES B107 X X Channel position DI Digital Input DO Digital Output Wiring 1 2 3 4 5 6 7 8 9 connector CNi OV DI 1 DI 2 DI 3 DI 4 DI5 DI 6 DI 7 DI 8 CN2 OV DI9 DI 10 DI 11 DI12 DI13 DI114 DI15 DI16 CN3 OV DI 17
5. Connector 4 screw wiring connections with a 5 08mm pitch AES absorbed power W 3 6 excluding input output consumption add UCR consumption Isolation voltage Vrms 1780 between the input and the chassis ground 50 Hz sine wave signal Power supply 24V dc specifications model AES Bixx Range Voltage Vdc 19 2 to 36 External protection Temporised fuse 1A Power reserve ms 10 Power supply 12V dc specifications models AES B3xx Range Voltage Vdc 10 8 18 External protection Temporised fuse 2 A Power reserve ms Case of low voltage decrease Alto will save its internal data when voltage will be less than 10 8 V then will stop Alto in 12v don t have some power reserve if the power cut is quick any internal data are saved ALTO Hardware installation P ALT DOC 001E V30 21 32 Digital Input Connectors Position and I O numeration 1 Power 2 3 Channel position DI Digital Input O O O O 1 CNi 9 1 CN2 9 000000000 000000000 1 CN3 9 1 CN4 9 ooooo O00000000 0000 Wiring 1 2 3 4 5 6 7 8 9 connector CN1 OV DI 1 DI 2 DI 3 DI 4 DI5 DI 6 DI 7 DI 8 CN2 OV DI 9 DI10 DI 11 DI12 DI13 DI 14 DI15 DI16 CN3 OV DI17 DI18 DI 19 DI20 DI21 DI22 DI23 DI 24 CN4 OV DI 25 DI 26 DI27 DI 28 DI29 DI30 DI31 DI 32 Wiring per channel DI x Alto Sens
6. Not used 1 CN1 9 1 CN2 9 o00000000 000000000 000000000 000000000 CN3 is absent on module AES B x04 Wiring 1 2 3 4 5 6 7 8 9 connector CNi OV DI 1 DI 2 DI 3 DI 4 DI5 DI 6 DI 7 DI 8 CN2 NC ROiCI RO1W RO2C RO2W RO3C RRO3W RO4C RO4W CN3 OV DI 9 DI 10 DI 11 DI 12 DI 13 DI 14 DI 15 DI 16 CN4 NC RO5C RO5W RO6C RO6W RO7C RO7W RO8C RO8W Digital input Wiring per channel Reference Sensor Ov External power supply Specifications P ALT AES B1xx P ALT AES B3xx Rated voltage Vdc 24 12 Input impedance kQ 5 7 7 1 Rated current at rated voltage mA 4 2 1 7 Type P the input switches to the of the power supply Standard IEC1131 type 1 resistive High level V Voltage higher than 45 of rated voltage Low level V Voltage lower than 35 of rated voltage Protection Against over voltages up to 50V against polarity reversal against chock waves 2kV Safety Periodic test of the comparison circuit Signalling 1 green LED on the UCR Lit in the closed state 1 Unlit in the open state 0 ALTO Hardware installation P ALT DOC 001E V30 15 32 Digital Relay Output Wiring per channel Power supply Ac or dc RO Working Double control RO Common Load Reread of coil current Specifications Type of relay 1 working contact Rated current A 6 Max voltage switching V AC 400
7. DC 300 max breakage capacity AC 1500 VA DC on resistive load 300Vdc at 150mA 30Vdc at 4A Dielectric rigidity V rms coil contacts 4000 between open contacts 1000 Shock waves immunity V 6000 wave 1 2 50 us coil contacts Expected life gt 5 000 000 mechanical switches Safety Control Redundancy Re reading of the output control currents Signalling 1 green LED on the UCR Lit in the closed state 1 Unlit in the open state 0 ALTO Hardware installation P ALT DOC 001E V30 16 32 Bi08 B109 B110 B111 Analog modules Range The range is composed of 4 models P ALT AES B1xx depending on analog input output number Legend AI Analog input AO Analog output Every module has 4 digital input and 4 digital output P ALT AES Bxxx 10 AI 2AO 8 Al 4 Al 4 AI 2 AO 24V DC B108 B109 B110 B111 The package you received contains One of the above mentioned modules A removable modifiable label to insert under the screen printing of the Central Processing Unit and Networks module UCR The present manual ref ALT DOC 0 06 E In addition you will need from 2 to 4 depending on your module input output connectors with a 3 81 pitch sold separately ref P ALT ACC B004 Warning o Install the AES module on the UCR module before switching on the power o Do not touch an AES module that doesn t have the UCR module when the power is switched on Failure to observe these preca
8. O gt 24V gt 1kV Frequency 1MHz 400cp s Emission improved for an appliance of class A group 1 NF EN 55011 150KHz a 500KHz lt 79dBuV 500KHz a 30MHz lt 73dBuV Immunity to shock waves for industrials environments NF EN 61000 6 2 criterion B differential mode on power supply gt 500V common mode on power supply gt 500V common mode on the I O gt 1000V Input and output immunity to shock waves for a class 3 installation NF EN 61000 4 5 differential mode Continuit de masse m canique NF F 67 001 5 Isolation resistivity EN 50155 500V dc ALTO Hardware installation P ALT DOC 001E V30 3 32 Voltage isolation during sinusoid wave 50Hz during imn NF EN 61 131 2 94 and amendements A11 96 et PrAi2 99 Between AES and ground U gt 1780V Between communication ports and ground U gt 1000V Between communication ports and AES U gt 1000V Between communication ports U gt 500V Climatic tests Climatic tests in working Wet heat 55 C 95 hygrometric Mechanical tests Mechanicals essays EN 50155 Embedded Railway standardization Vibrations ist essay 150 hz while 15 mn 20m s s in 3 orthogonal plans 2 essay 1h45 with sweep frequency from 5hz to 150Hz 1 octave minute 20 C to 70 C Shocks 29 20 m s half sinus 3 shocks in 3 orthogonal plans along the 2 directions Watertighty NF EN 60529 IP30 ALTO Hardware installation P ALT DOC 001E V30 4 32 Central units B52
9. input Nominal voltage Un Vdc 24 Input impedance kQ 5 7 Rated current at rated voltage mA 4 2 Type P the input switches to the of the power supply Standard IEC1131 type 1 resistive High level V V gt 0 45 Un Low level V V lt 0 35 Un Protection Against over voltages up to 50V against polarity reversal against chock waves 2kV Safety Periodic test of the comparison circuit Signalling 1 green LED on the UCR Lit in the closed state 1 Unlit in the open state 0 ALTO Hardware installation P ALT DOC 001E V30 31 32 Relay output Relay type 6 relays C Active and 2 relays C Inactive Active Max current per channel A 6 commutation voltage max V AC 400 DC 300 Breakage max capacity AC 1500 VA DC on resistive load 300Vdc at 150mA 30Vdc at 4A Dielectric Rigidity V rms coils contacts 4000 between opened contacts 1000 Chocks waves V 6000 wave 1 2 50 us between coil and contacts Expected life gt 5 000 000 mechanical switches Surety Redundant control Reread System of command coils currents Channel display 1 green led on UCR ON relay contact closed OFF relay contact opened ALTO Hardware installation P ALT DOC 001E V30 32 32
10. the 4 following states Short Circuit SC Normally Close NC Normally Open NO Circuit Open CO The line resistance L1 L2 L 1 L 2 can be at maximum 6002 Wiring 2 wiring resistor types are allowed wiring A or B underneath Soft settings you have to indicate the equivalent resistance of the resistor network when the sensor is Normally Open RNO and when the sensor is Normally Close RNF Warning RNO and RNF values must be the same for all Input channels Wiring A Wiring B Min value Max value RNO Rs Rp Rp 2000 Q 6600 Q RNF Rs Rs x Rp Rs Rp 1000 Q 6 7 x Rno 700 Q Wiring A Wiring B Rs L1 Ba S L2 Senso Rp Rp Sensor LT E Com E Rnf Q Rno Q 2000 a Authorized values of resistances Specifications Voltage Vdc 12 furnished by Alto Current in sensor mA Between 1 4 and 3 7 Protection Against Over voltage 50V max Against polarity inversions Against wave choc 2kV max Surety periodic test of comparison circuit Channel display 1 green led on UCR ON Contact normally closed OFF contact normally opened blinking with 250ms period Default short circuit or circuit open Soft display 1 state digit and 1 default digit per input default state 0 0 normally open 0 1 normally closed 1 0 Circuit open 1 1 Short circuit ALTO Hardware installation P ALT DOC 001E V30 27 32 Digital output Wiring connection External p
11. 0 B530 B540 B521 B531 B541 Range The range is composed of 1 6 central processing units models P ALT UCR B xxx see underneath depending on communication ports and extension possibilities 2 1 central processing unit for extension P ALT UCR B510 P ALT UCR B 5xx Compact Units Multi block Systems with Management of Extension Blocks by Infrared Beam Connector for additional compact flash memory 2 asynchronous ports B 521 B 520 1 Ethernet port 10 base T B 541 B 540 1 Ethernet port and 2 asynchronous ports B 531 B 530 Warning o Disconnect the AES power supply connector o Install the AES module on the UCR module before switching on the power o Do not touch an AES module that does not have the UCR module when the power is switched on Failure to comply with these precautions may lead to personal injury or cause the device to be damaged Power supply Power supply of the UCR module is provided by the AES module UCR module consumption Compact Units 3 8 W Multi block Systems 4 8 W Processor Supervisor Microprocessor must activate this component every 500ms otherwise reset of CPU View of state Bicolour led green red see the software manuals for meanings Program memory Flash 512 Ko Data memory Ram 512 Ko Backup memory Flash 1 Ko data saved during the 10ms power reserve after power cut Optional memory Compact Flash type I from 8Mo to
12. 196Mo Clock Calendar resolution 10 ms backup By capacity 0 22F minimum charge duration 8mn 30s autonom 100 hours at 40 C Ethernet communication 10 base T Shielded RJ45 FTP twisted shielded pair 100 9 100 m maximum between hub and Alto Star network by point to point connection Ethernet port RJ45 Emit Emit Receive Receive 1 green led Tx lit while sending frames 1 green led Lnk lit if the port is correctly wired 1 red led Col lit on collision detection by Alto ALTO Hardware installation P ALT DOC 001E V30 5 32 Serial link UCR B 521 531 520 530 Connector label J2 J3 Channel RS232 and RS485 RS485 Soft name channel Channel 0 Channel 1 Label of the associated led Comi Com2 Soft parameters Speed 300 to 115200 bits s Data 7 or 8 Bits Parity even odd no parity Flux control No Wiring A bridge between terminal 1 and terminal 6 makes it possible to fit a 470 Q polarisation resistor on the line A bridge between terminal 4 and terminal 9 makes it possible to fit a 470 Q polarisation resistor on the line Inputs Outputs RxTx Polarisation Polarisation RxTxX OV RS232 J2 Visualisation by 32 green led led meanings depends on the type of AES connected underneath and of the embedded soft See Soft User s Manual of your application Generally under reserves Digital
13. 220 VaC cece cece cece eee eens 23 B113 B213 B313 modules with secure INPUES ssaa uaaa aa ana AEN Ai EEE EERE EE EEE EE EEE EE 25 B203 B204 modules with digital inputs and relay Outputs ceeeee eee eect eee eee eee seen anata ea ea eae nana 29 ALTO Hardware installation P ALT DOC 001E V30 2 32 Environment Tests EMC EMISSION NF EN 50081 2 Industrial Environnement Disruptions limits radiation at a test distance of 3m access wrapping for the industrials appliances scientific and medicals ISM 30 a 230 MHz Emission lt 50dBuV 230 a 1000 MHz Emission lt 57dBuV IMMUNITY NF EN 61 131 2 94 and amendements A11 96 and PrA12 99 The norm specify that the appliance working must be nominal except for the analog I O and for the digital I O with fast reply with perturbations they can be wrong Electrostatic discharge NF EN 61000 4 2 At contact Immunity to electromagnetic field at radio electric frequency with amplitude modulation access wrapping NF EN 61000 4 3 26 1000 MHz 10 V m 80 MA OK Fast transients bursts NF EN 61000 4 4 Direct application on all power suppl gt 2kV 5kHz Capacitive application on the I O gt 24V gt 1kV 5kHz Capacitive application on the analog I O and communication signals gt 250V 5kHz Damped oscillatories waves NF EN 61000 4 12 Direct injection differential mode on all power suppl Direct injection differential mode on the I
14. A leroy 5 AUTOMATION Software implementation manuals are available on our Web site www leroy automation com LEROY Automation regularly develops and improves their products The information contained in this documentation is liable to be modified without prior warning and under no circumstances it does represent a warranty on behalf of the Alto User manuals Hardware installations company This manual may not be duplicated in any manner without prior agreement from LEROY Automation Leroy Automation Bd du Libre Echange F 31450 Saint Orens Standard Phone Fax Technical support Phone Email ALTO Hardware installation 33 0 5 62 24 05 50 33 0 5 62 24 05 55 33 0 5 62 24 05 46 support leroy autom com P ALT DOC 001E V30 1 32 Table of contents EAVIFOMMENtSLESUS sacs dvivecnsteiau a Great take A co 3 Central units B520 B530 B540 B521 B531 B541l 0000cccccncnnnnononnnnrnrnnnnnnn nn rn rr nr nn nn eee eee ee ee enana rara rr rrnnnns 5 B101 B106 B107 1 0 MOdUl S lt A A dd E 7 B102 Universal analog mod le is spna svexe dae a aaa aaa Ge aaa E OTE E nai ai OPED ERANT onia 10 B103 B104 B303 B304 I O Modul S ceiciniacon ica ad 14 B108 B109 B110 B111 Analog Modules ccccocccnoncononconancnnonaonancnno nao EEE REED EEDA EE EE EEE EEE REESE EEE REEDS EE EEE EE 17 B112 B312 modules with 32 digital inputs 12V 24V i eeeeeee eee eee eee eens 21 B212 module with 32 digital inputs
15. DI18 DI 19 DI20 DI21 DI22 DI23 DI 24 CN4 OV DO 1 DO 2 DO 3 DO 4 DO 5 DO 6 DO 7 DO 8 Digital input Wiring per channel Wiring connector DI ALTO Sensor Ov f External power supply Specifications Rated voltage Vdc 24 Type P the input switches to 24V Standard IEC1131 type 1 resistive Input impedance kQ 5 7 Rated current at rated mA 4 2 voltage High level V Voltage higher than 45 of rated voltage Low level V Voltage lower than 35 of rated voltage ALTO Hardware installation P ALT DOC 001E V30 8 32 Input sensor common On the side of the power supply Protection Against over voltages up to 50V against polarity reversal against chock waves 2kV Safety Periodic test of the comparison circuit Signalling 1 green LED on the UCR Lit in the closed state 1 Unlit in the open state 0 Digital Output Wiring Load Specifications Voltage Vdc Power supply voltage minus 0 2V Max rated current per mA 600 but the sum of the 8 channels must be lower than 3 5A channel Load common At OV of power supply Protection Against over voltage Against 2 kV impulse waves Safety Re reading of the output control currents Redundancy of control output transistor is controlled by the combination of 2 internal bits Signalling 1 green LED on the UCR Lit in the closed state 1 Unlit in the open state 0 ALTO Hardware installation P ALT DOC 001
16. E V30 9 32 B102 Universal analog module Range P ALT AES B 102 8 universal analog input 2 analog output 4 digital input 4 digital output The package you received contains the above mentioned module A removable modifiable label to insert under the screen printing of the Central Processing Unit and Networks module UCR The present manual ref ALT DOC 0 05 E In addition you will need 4 input output connectors with a 3 81 pitch sold separately ref P ALT ACC B004 Warning o Install the AES module on the UCR module before switching on the power Do not touch an AES module that doesn t have the UCR module when the power is switched on o Failure to observe these precautions may lead to personal injury or cause the device to be damaged Power supply wiring and connector position Inputs Outputs Position DI Digital Input AI Analog Input DO Digital Output AO Analog Output 000000000 ooooooooo 1 CN1 9 4 CN2 9 000000000 oo0o0o000000 1 CN3 o 1 CN4 9 ALTO Hardware installation Borne 1 2 3 4 5 6 7 8 9 CN1 OV DI 1 DI 2 DI 3 DI 4 DO 1 DO 2 DO 3 DO 4 CN2 AI 1 _ AI 1 AI 1 OV AI 2 AI 2 AI 2 OV AI 3 Al3 AI 3 OV CN3 OV AO 1 AO2 AI 4 Al 4 AI 4 OV AI 5 Al5 AI 5 OV CN4 AI 6 AI 6 AI 6 OV AI 7 JAIZ AI 7 OV AI 8 AI 8 AI 8 OV P ALT DOC 001E V30 10 32 Wiring Digital input Digi
17. Input Led lit if input at 1 Digital Output Led lit if output at 1 Analog Input and Output Led lit if the value exceeds a maximal value defined by soft by the operator Safety Input Led lit or flickering if one of those 4 cases short circuit sensor normally closed sensor normally open circuit open ALTO Hardware installation P ALT DOC 001E V30 6 32 B101 B106 B107 I O modules Range The range is composed of 3 models P ALT AES B10x depending on digital input number P ALT AES B10x 24V DC 24 logic inputs 8 logic outputs B101 16 logic inputs 8 logic outputs B106 8 logic inputs 8 logic outputs B107 The package you received contains One of the above mentioned modules A removable modifiable label to insert under the screen printing of the Central Processing Unit and Networks module UCR The present manual ref ALT DOC 0 02 E In addition you will need from 2 to 4 depending on your module input output connectors with a 3 81 pitch sold separately ref P ALT ACC B004 Warning Install the AES module on the UCR module before switching on the power Do not touch an AES module that doesn t have the UCR module when the power is switched on Failure to observe these precautions may lead to personal injury or cause the device to be damaged Power Supply Wiring 24V DC B10x Power supply is available on wiring connections 3 and 4
18. S Bx13 depending on the power supply type P ALT AES Bx13 24 Safety digital inputs 4 Relay digital outputs 24V DC B113 110 220V AC B213 12V DC B313 The package you received contains One of the above mentioned modules A removable modifiable label to insert under the screen printing of the Central Processing Unit and Networks module UCR In addition you will need 4 input output connectors with a 3 81 pitch sold separately ref P ALT ACC B004 Warning o Install the AES module on the UCR module before switching on the power o Do not touch an AES module that does not have the UCR module when the power is switched on Failure to observe these precautions may lead to personal injury or cause the device to be damaged Power Supply 24V DC Bixx and 12V DC B3xx 110 220V AC B2xx Voltage power supply is Ground wiring connections 3 and 4 Available on wiring connections 3 and 4 Common Specifications to the 3 power supplies Connector 4 screw wiring connections with a 5 08mm pitch Absorbed current W 3 6 Add UCR unit consumption Isolation voltage Vrms 1780 between the input and the chassis ground 50 Hz sine wave signal Specifications 24V power supply AES B113 Voltage Vdc 19 2 to 36 External protection Temporised Fuse 1A Power reserve ms 10 excluding output consumption Specifications 12V power supply AES B313 Volt
19. age Vdc 10 8 to 18 External protection Temporised Fuse 2A Power reserve No ALTO Hardware installation P ALT DOC 001E V30 25 32 Specifications 110 220V power supply AES B 213 Voltage Vrms 85 to 265 External protection Temporised Fuse 0 5A galvanic isolation VAC 3000 during 1mn between primary and secondary Power reserve ms 10 Wiring of Inputs and Outputs Position of connectors CN 10090000000 1000000000 REE 1000000000 Channel position on modules Com E Input Common NC Not Connected SdI Safety digital Input RdO Relay digital output Borne 1 2 3 4 5 6 7 8 9 CN1 ComE Sdl 1 Sdl 2 Sdl 3 Sdl 4 Sdl 5 Sdl 6 Sdl 7 Sdl 8 CN2 NC RdO 1a RdO 1b RdO 2a RdO 2b RdO 3a RdO 3b RdO 4a RdO 4b CN3 ComE SdI9 SdI 10 SdI 11 SdI12 SdI13 Sdl14 SdI 15 SdI16 CN4 ComE SdI 17 SdI 18 SdI 19 SdI20 SdI21 SdI 22 Sdl 23 SdI 24 ALTO Hardware installation P ALT DOC 001E V30 26 32 Safety digital input wiring control Function 2 resistors serial resistor Rs and parallel resistor Rp wired close to sensor allow the safety digital input to discriminate difference between the sensor normal opening the sensor normal closing a short circuit or a circuit link breakage between points L1 and L2 L1 and L2 see following schema That discrimination is allowed by the successive inspection of 3 threshold between
20. bits Signaling 1 green LED on the UCR Lit in the closed state 1 Unlit in the open state 0 Analog input common specifications Rated voltage Vdc 24 Conversion Sigma delta with auto calibration of each measure Filtration of power supply dB 110 soft choice 50hz or 60hz perturbations Acquisition frequency ms 1440 if 50Hz filtration 1200 if 60Hz filtration Breakage frequency Hz 36 attenuation at 1hz 0 04 Voltage Analog Input 3 ranges V 10 1 0 1 Input impedance kQ 127 10000 10000 Resolution mV 1 0 1 0 01 Drift Ppm C 70 35 90 Precision 0 4 at 25 C ambient 0 8 at 70 C ambient 2 Signaling 1 green LED on the UCR Lit if input value is overtaking a soft threshold ALTO Hardware installation P ALT DOC 001E V30 12 32 Current Analog Input Ranges mA 20 4 20 Input impedance Q 180 Resolution HA 1 Precision 0 3 at 25 C ambient 0 6 at 70 C ambient Drift Ppm C 95 Signaling 1 green LED on the UCR Lit if input value is overtaking a soft threshold RTD Analog Input Ranges Pt100 Q 18 49 200 C to 390 26 850 C Pt1000 Q 199 49 200 C to 2427 78 400 C Injected current mA 1 Resolution C 0 2 C between 200 and 850 C Precision C 1 C at 25 C ambient 3 C at 70 C ambient Drift Ppm C 70 Signaling 1 green LED on the UCR Lit if input value is overtak
21. ew wiring connections with a 5 08mm pitch External protection Temporised Fuse 0 5 A Absorbed power W 5 Add UCR unit consumption galvanic isolation V AC 3000 during 1mn between primary and secondary Power reserve ms 10 ALTO Hardware installation P ALT DOC 001E V30 29 32 Wiring of Inputs and Outputs Position of connectors 1 CN1 9 1 CN2 9 000000000 000000000 1 CN3 9 CN4 9 000000000 000000000 Channel position on modules DI Digital Input RO i R Inactive Output see diagram below ROi C Common Output ROiT Active Output see diagram below Borne 1 2 3 4 5 6 7 8 9 CNi Com 24V DI 1 DI 2 DI 3 DI 4 DI5 DI 6 DI 7 DI 8 CN2 ROIR ROiC RO1T RO2C RO2T RO3C RO3T RO4C RO 4 T CN3 Com 24V DI 9 DI 10 DI 11 DI 12 DI 13 DI 14 DI 15 DI 16 CN4 ROSR RO5C RO5T RO6C RO6T RO7C RO7T RO8C RO8T CN3 connector is absent on AES B x04 module Relays 1 and 5 have 3 outputs Common Inactive R Active T Relays 2 3 4 6 7 8 have 2 outputs Common Active T Wiring Digital input Com 24V Sensor ALTO Hardware installation P ALT DOC 001E V30 30 32 Active relay output External supply Redundant control Coil current checking Inactive Active relay output QD Relay output Inactive CG Relay output Common A D Relay output Active Redundant control E Coil current checking Specifications Digital
22. hat doesn t have the UCR module when the power is switched on Failure to observe these precautions may lead to personal injury or cause the device to be damaged Power Supply Wiring 24V dc B1xx et 12v dc B3xx Power supply is available on wiring connections 3 and 4 12 ou 24V dc 12 ou 24 V de Specifications common to both power supplies Connector 4 screw wiring connections with a 5 08mm pitch AES absorbed power W 3 6 excluding input output consumption add UCR consumption Isolation voltage Vrms 1780 between the input and the chassis ground 50 Hz sine wave signal Power supply 24V dc specifications model AES Bixx Range Voltage Vdc 19 2 to 36 External protection Temporised fuse 1A Power reserve ms 10 Power supply 12V dc specifications models AES B3xx Range Voltage Vdc 10 8 18 External protection Temporised fuse 1 5 A Power reserve ms Case of low voltage decrease Alto will save its internal data when voltage will be less than 10 8 V then will stop Alto in 12v don t have some power reserve if the power cut is quick any internal data are saved ALTO Hardware installation P ALT DOC 001E V30 14 32 Input output Connectors Position and I O numeration 1 Power 2 3 4 Channel position O O O O DI Digital Input ROiC Relay Output number i wiring connection Common ROiW Relay Output number i wiring connection Working NC
23. ing a soft threshold Thermocouple Analog Input Types BCEJKMNPRST cold welding compensation by the temperature measurement of wiring connection on input All If inputs are used in thermocouple input AI1 must be set as thermocouple Resolution 1 C Precision oC 5 C at 25 C ambient 8 C at 70 C ambient Drift Ppm C 90 Signaling 1 green LED on the UCR Lit if input value is overtaking a soft threshold Analog output Types 0 10V 0 20mA 4 20mA by soft Resolution 1 mV 1 yA Factory settings Current output output at OmA Precision 0 2 at 25 C ambient 0 5 at 70 C ambient Signaling 1 green LED on the UCR Depends on UCR soft ALTO Hardware installation P ALT DOC 001E V30 13 32 B103 B104 B303 B304 I O modules Range 24V DC 12 V DC 16 input 8 relay output P ALT AES B103 P ALT AES B303 8 input 8 relay output P ALT AES B104 P ALT AES B304 The package you received contains One of the above mentioned modules A removable modifiable label to insert under the screen printing of the Central Processing Unit and Networks module UCR The present manual In addition you will need from 3 to 4 depending on your module input output connectors with a 3 81 pitch sold separately ref P ALT ACC B004 Warning o Install the AES module on the UCR module before switching on the power o Do not touch an AES module t
24. or Ov of D External power supply Specifications Rated voltage Vdc AES B112 24 AES B312 12 Input impedance kQ 5 7 7 1 Rated current at rated voltage mA 4 2 1 7 Type P the input switches to the of the power supply Standard IEC1131 type 1 resistive High level V Voltage higher than 45 of rated voltage Low level V Voltage lower than 35 of rated voltage Protection Against over voltages up to 50V against polarity reversal against chock waves 2kV Safety Periodic test of the comparison circuit Signalling 1 green LED on the UCR Lit in the closed state 1 Unlit in the open state 0 ALTO Hardware installation P ALT DOC 001E V30 22 32 B212 module with 32 digital inputs 220 Vac The package you received contains One of the above mentioned modules A removable modifiable label to insert under the screen printing of the Central Processing Unit and Networks module UCR The present manual In addition you will need 4 input connectors with a 3 81 pitch sold separately ref P ALT ACC B004 Warning o Install the AES module on the UCR module before switching on the power o Do not touch an AES module that doesn t have the UCR module when the power is switched on Failure to observe these precautions may lead to personal injury or cause the device to be damaged Power Supply Wiring 115 230V AC B2xx Ground wiring connections 3 and 4 Neutral Specifications Voltage V
25. ower supply AC or DC Specifications Relay type contact 1 T potential free Max current per channel A 6 commutation voltage max V AC 400 DC 300 Breakage max capacity AC 1500 VA DC on resistive load 300Vdc at 150mA 30Vdc at 4A Dielectric Rigidity V rms coils contacts 4000 between opened contacts 1000 Chocks waves V 6000 wave 1 2 50 us between coil and contacts Expected life gt 5 000 000 mechanical switches Surety Reread System of command coils currents Channel display 1 green led on UCR ON relay contact closed OFF relay contact opened ALTO Hardware installation P ALT DOC 001E V30 28 32 B203 B204 modules with digital inputs and relay outputs Range P ALT AES B203 P ALT AES B204 Digital inputs 16 8 Relay outputs 2 screw 6 6 Relay outputs 3 screws 2 2 In addition you will need 4 input output connectors with a 3 81 pitch sold separately ref P ALT ACC B004 Warning o Install the AES module on the UCR module before switching on the power o Do not touch an AES module that does not have the UCR module when the power is switched on Failure to observe these precautions may lead to personal injury or cause the device to be damaged Power Supply Wiring 115 230V AC B2xx Ground wiring connections 3 and 4 Neutral Specifications Voltage Vrms 85 to 265 Frequency Hz 47 to 63 Connector 4 scr
26. rms 100 to 265 Frequency Hz 50 to 60 Connector 4 screw wiring connections with a 5 08mm pitch External protection Temporised Fuse 0 5 A Absorbed power W 5 Add UCR unit consumption galvanic isolation V AC 3000 during 1mn between primary and secondary Power reserve ms 10 ALTO Hardware installation P ALT DOC 001E V30 23 32 Digital Input Connectors Position and I O numeration 1 9 1 9 000000000 O00000000 1 CNB 9 1 4 9 000000000 000000000 1 Power 2 O O O O 4 Wiring 1 2 3 4 5 6 7 8 9 connector CN1 Com DI 1 DI 2 DI 3 DI 4 DI 5 DI 6 DI 7 DI 8 CN2 Com DI9 DI 10 DI11 DI12 DI13 DI14 DI15 DI16 CN3 Com DI17 DI18 DI19 DI20 DI21 DI22 DI23 DI 24 CN4 Com DI 25 DI 26 DI27 DI28 DI29 DI30 DI31 DI 32 Wiring per channel DI x D Sensor Com D Specifications Rated voltage Vdc Voltage furnished by the module Type P the input switches to the 24V Standard IEC1131 type 1 resistive Input impedance kQ 5 7 Protection Against over voltages up to 50V against polarity reversal against chock waves 2kV Safety Periodic test of the comparison circuit Signalling 1 green LED on the UCR Lit in the closed state 1 Unlit in the open state 0 ALTO Hardware installation P ALT DOC 001E V30 24 32 B113 B213 B313 modules with secure inputs Range The range is composed of 3 models P ALT AE
27. sion Specifications Types 10V 0 20mA 4 20mA by soft Resolution 1 mV 1 yA Load impedance Q gt 1000 lt 520 Factory settings Current output output at OmA Precision 0 2 at 25 C ambient 0 5 at 70 C ambient Signaling 1 green LED on the UCR Lit blinking if input value is Voltage range current is over 11 9mA Current range 4 20mA current is less than 3mA ALTO Hardware installation P ALT DOC 001E V30 20 32 B112 B312 modules with 32 digital inputs 12V 24V Range P ALT AES Bx12 24V DC 12V DC 32 inputs B112 B312 The package you received contains One of the above mentioned modules A removable modifiable label to insert under the screen printing of the Central Processing Unit and Networks module UCR The present manual In addition you will need 4 input connectors with a 3 81 pitch sold separately ref P ALT ACC B004 Warning o Install the AES module on the UCR module before switching on the power o Do not touch an AES module that doesn t have the UCR module when the power is switched on Failure to observe these precautions may lead to personal injury or cause the device to be damaged Power Supply Wiring 24V dc Bixx 12V dc B3xx Power supply is Power supply is available on wiring connections 3 and 4 available on wiring connections 3 and 4 Specifications common to both power supplies
28. tal output Sensor Load External power ov _ supply 24v DC ov RTD analog input Analog output Alto A 7 Alto AO RTD AI AL OV ov Load For thermocouple measurements compensation is done by the temperature measurement of wiring connection on input AI1 If inputs are used in thermocouple input AI1 must be set as thermocouple Parameter settings Type of analog input voltage thermocouple RTD or current input is done via 2 switches Connectors Analog voltage current or thermocouple input the cold welding Alto Al Al AI OV Off ON Sensor Bridge ee cine 1234567 8 DIP Vv SW1 SW2 Switch 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 For input AI1 AI2 AI3 AI4 AI5 AI6 AI7 AI8 AI1 AI2 AI3 AI4 AI5 AI6 AI7 AIS Type input To set input noi Switch i of SW1 Switch i of SW2 Voltage or thermocouple OFF OFF Current OFF ON RTD ON OFF Not used ON ON For voltage type Input the range choice 10V 1V or 100mV is done by soft For Thermocouple and RTD type input the sensor choice is done by soft For analog output type the voltage or current range choice is done by soft See the User s software documentation for this soft settings ALTO Hardware installation P ALT DOC 001E V30 11 32 Specifications Power supply
29. utions may lead to personal injury or cause the device to be damaged Power supply Wiring Power supply is available on wiring connections 3 and 4 Specifications Range Voltage Vdc 19 2 to 36 Connector 4 screw wiring connections with a 5 08mm pitch External protection Temporised fuse 1A AES absorbed power W 3 6 excluding input output consumption add UCR consumption Isolation voltage Vrms 1780 between the input and the chassis ground 50 Hz sine wave signal Power reserve ms 10 excluding output consumption ALTO Hardware installation P ALT DOC 001E V30 17 32 Input Output Connectors position and I O numeration 1 CN1 9 1 CN2 9 000000000 oo0o0000000 1 CNS 9 4 cm 9 o00000000 oooooo0000 X connector present connector absent CN1 CN2 CN3 CN4 AES B108 X X X X AES B109 X X X AES B110 X X AES B111 X X X NOTA analog input no 9 and 10 are absent for AES B111 DI Digital Input DO Digital Output AI Analog Input AO Analog Output Com Input Output Common Wiring 1 2 3 4 5 6 7 8 9 connector CNi Com DI1 DI 2 DI 3 DI 4 DO 1 DO 2 DO 3 DO 4 CN2 NC Al1 AIi JAI2 AI 2 AI3 AI 3 AI4 AI 4 CN3 NC AI5 AI5 AI6 Al 6 AI 7 AI 7 AI 8 AI 8 CN4 NC AI9 AI9 AI1O AI10 AO1 AO1 AO2 AO2 Digital input Wiring per channel
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