Sky Stage Ultra Boiler Platform(UM 36 100).
Contents
1. VIR 7 Ke Se Ws p rad ek wee Seger ion Distance nni orb deir ie 512 ls N Is Edd nd Ze 287 Bel nA a E265 hg bra bruchons for ain sfa ma hing bed Jid woeking boed Lg of haidi Com pare world ng laod limi e bold e Ti sois wor rg leod of degen The LOWEST m ng b tha 1 1 ACTUAL SAFE WORKING LOAD A CLIMBER EZE UK AC Ge ZER Safe Working Load 1 Determine working load limit WLL of hoist 2 Add WLL s of hoists used 3 Compare total WLL of hoists less the self weight of platform with load rating LR of platform 4 Use lowest value as the Safe Working Load SWL Do not concentrate all loads but equally distribute over total length of platform elt loads are concentrated on one half of a platform then the SWL equals the WLL of 1 hoist less half the self weight of the platform never exceed floor rating The load on the floor panels must not exceed the floor rating maximum 180kg per meter platform or 120lbs per foot platform SKY STAGE ULTRA BOILER 3 SAFE WORKING LOAD ONLY FOR CONFIGURATIONS WITH END STIRRUPS Bet San Wark ing Laal Ke Sats Red p rad mkh icici ud ed Suspen Ds hone Siess Cotquraio nipin Sek seele Suerion Distance lung orb deir net TFS lbs Filial Wii ees eg A By ES et gg Del ert n GE Del oe LI Sm im 7 Cone out el ibo ir wth i rect atb working eod al greng 19 6 hm E The LOWEST m ng is rhe ACTUAL SAFE WORKING LOAD Y CLIMBER bre hruc2. KY CLIMBER Access Innovations Since 1955 SKY STAGE ULTRA BOILER PLATFORM USER MANUAL www skyclimber com Sky Climber LLC N V Sky Climber Europe S A 1800 Pittsburgh Drive K M O Zone Itterbeek Delaware OH 43015 Nijverheids Straat 23 Tel 740 203 3900 Duffel B 2570 Belgium Fax 4740 203 3901 Tel 32 0 3 887 81 20 info skyclimber com Fax 32 0 3 887 09 94 info skyclimber be Sky Stage Ultra Boiler Platform UM 36 BOILER 00A 1 User Manual October 2007 FOREWORD GKY CLIMBER Welcome to Sky Climber Access Innovations Since 1955 Congratulations on your new Sky Climber product All Sky Climber products are designed and certified to the highest worldwide industry standards Our continuous quality control ensures this product is manufactured to the relevant codes Nonetheless all of this work and effort can be and is nullified by improper use It is vitally important that you and each and every person who is to utilize the Sky Climber product take the time to learn the proper and safe methods relating to utilization of the Sky Climber product Safety begins with a familiarization with the functions and limitations of the Sky Climber equipment It is your responsibility to READ AND UNDERSTAND the contents of this manual If you have any questions whatsoever contact your dealer or Sky Climber customer service It is our desire and intention to provide answers to your question regarding the proper use of Sky Climbe
3. all warning decals and rating labels are in place and legible e Verify if provisions are made to protect workers from falling objects above and below equipment e Verify if stirrups are in line with the roof supports 13 Logbook Instruction to the owner Owner must keep a logbook which contains the following Name of the competent person in charge Date and name of operator s Serial number of hoist s and secondary device s Number of hours equipment in service Specification of wire rope Number of hours wire rope in use Record of any incident and action taken Dates of periodic inspection and record of outcome Maintenance and repair records shall be kept in logbook 14
4. ftt EN 4 OPERATION SAE EE 5 SAFETY GUIDELINES SPECIAL CONDITIONS INSTRUCTIONS VANO PEED Ue 7 AGA Kier 7 VOR e EE 8 MARINE ENVIRONMENTS 0 c ccc eeee cece cere etree reese ease eee nnn nnnnn nnn nen nnne n ene s nnn nennen rrr rn rn 8 ASSEMBEY le LR ee LE 8 STANDARD PLATFORM COMPONENTS AND PART NUMBERS 8 STANDARD CONFIGURATIONS amp ASSEMBLY LOAD RATINGS 10 amp 11 INSPEG TION GRECI EIS T Sepcsseuntescs aoi o Ebr HIER UI prtHD tei NIE at MELU TOES NS 13 INSTRUCTION c 14 Sky CLIMBER Access Innevations Since 195 Safety Guidelines Operator Safety ell persons who service install dismantle or use suspended access equipment must fully comprehend and act in accordance with this manual and all appropriate regulations A competent person is a designated person suitably trained qualified by knowledge and practical experience to carry out the required task safely Training manuals and other documentation are available at Sky Climber amp Do not hesitate to contact us for more details Operators must be emotionally and physically able to withstand the stress of working at elevations Do not work at elevations if subject to seizures or loss of physical control Operators must be safety conscious responsible and not under the influence of alcohol drugs or other substances ell
5. persons using suspended access systems must at all times wear safety harnesses attached by lanyards and rope grabs to independent lifelines Use short lanyards and attach the rope grabs as high on the lifeline as practically possible Lifelines shall be fastened to a fixed anchorage other than the rigging systems Do not disconnect or remove harnesses or lanyards until safely on the ground or until completely disembarked from suspension system to a safe location Safety helmets should be worn at all times when servicing disassembling or using the equipment Provide protection for operators from collision with overhead obstacles and falling objects Provide adequate protection below the suspended system to prevent injury to persons from falling objects Keep all persons from beneath suspended platforms Maintain contact with your supervisor at all times Make a copy of this manual available to every person using erecting and assembling this equipment Safety Guidelines continued SKY CLIMBER Access Innovations Since 1955 Operation Safety All suspended access equipment must be handled with care during handling of equipment installation and use place loads gently on platform Inspect and test the equipment before use rigging re rigging after de rigging and at regular intervals to make sure that it is maintained in a safe workable condition The supervisor should assign a competent person for inspection purposes I
6. atmospheres Do not use suspended access equipment when handling loads could lead to dangerous situations molten metal acids bases radioactive materials brittle loads Wind Speeds Use adequate restraints when lifting height exceeds 40m 131 with wind speeds above 50km h 14m s 31mph Do not use suspended access equipment when hazards could arise from wind pressure acting on loads having a surface area in excess of 2m 21 5 SQFT With the occurrence of high winds the platform should either be lowered to the ground or raised to the roof top and secured Do not use suspended access equipment when wind speed exceeds 50km hour High Voltage Power lines Refer to regulations federal state and local codes when working in the vicinity of electrical overhead power lines Consult the local power company for safe operating procedures The minimum separation between live power lines and platform is 3m 10 Touching live power lines may result in death or serious injury 7 Sky CLIMBER Access Innovations Since 1955 Welding During welding the electrocution hazard and the risk of the welding current passing through the steel wire ropes shall be eliminated by taking the following precautions Use insulated thimbles at each suspension point Insulate surplus steel wire rope stored on roof to prevent grounding or terminate steel wire rope at insulated thimble Cover steel wire rope above hoist and Sky L
7. hions far oneal sofa warking ker EST SU WEN 12 Check Lists Inspect prior to installation e Operating instructions are kept with stage at all times e Reject amp replace parts when the following failures are noticed e Cracked or torn welds e Cracked or torn material Deformations that could endanger the structural strength e Deformations that would not allow normal installation e Deformed or cracked connecting holes e Damaged missing or illegible decals indicating load ratings configurations etc Check components prior to shipment Use table Standard configurations amp Assembly Parts in this user manual to verify the correct amount of parts prior to shipment Ensure all decals and or nameplates are in place and legible Inspection after installation e Inspect the platform assembly after installation and prior to each work shift e Verify load rating per this manual or decals and verify this load will not be exceeded e Verify if all connections have a Connecting Pin assembly Side Panel 4 Connecting Pin assy s Top Rail 2 Connecting Pin assy s Telescopic Post 1 Connecting Pin assy s Verify if each Connecting Pin is secured with a Locking Clip Side Panel 4 Connecting Pin assy s Top Rail 2 Connecting Pin assy s Telescopic Post 1 Connecting Pin assy s Verify if each End Stirrup has 2 secured Locking Clips or connecting Rod e Verify if Wall Roller assemblies are tightened Verify if
8. n case of equipment failures or difficulties noticed during testing and inspection prior to use contact your nearest Sky Climber representative and do not use the equipment until it is repaired or replaced Only use Sky Climber spare parts Do not alter any equipment Maintenance may only be carried out by Sky Climber representatives Verify if all decals and nameplates are properly affixed and legible If they are obscured or missing replacements are available from Sky Climber Always verify if a platform is properly counterweighted check the rigging systems prior to each shift Never load the platform above the indicated safe working load n case of an emergency during operation press the red emergency stop button on the hoist or control unit The platform will halt immediately power is cut off brakes are activated oolve the problem first prior to further use Do not use hoists in conjunction with cableless control systems Never use suspended access systems for transportation of passengers from one level to another Keep the vertical travel zone of the platform free of obstructions When running into an obstruction immediately stop the platform Inspect the platform and the obstruction for possible damage and or hang up Proceed in a safe direction Take care not to overload the system or get in slack rope situations when running into an obstacle Beware of obstacles when there is too small of a clearance bet
9. nfigurations s KY CLIMBER amp Assembly er Load Ratings Access Innovations Since 1955 End Gate TOP Pall Floor Connecting Frame h en Stirrup 361019 3m side panel boiler 361010 3m top rail boiler 361023 2m side panel boiler 361022 2m top rail boiler 361027 1m side panel boiler 361026 1m top rail boiler 361021 3m folding floor boiler 361014 telescoping post 361025 2m folding floor boiler not pictured 361026 1m folding floor boiler 361015 connecting frame 361911 end stirrup assembly boiler 361051 end gate boiler 361030 low profile moveable stirrup 361054 low profile moveable stirrup 2nd leg required on all SSU work cages 10 part of end stirrup part of end stirrup End Stirrup Connecting Frame Telescopic Post Side Panel Floor Panel Wall Roller Assembly Caster Assembly n5 560 kg 1250 Ibs 2 560 kg 1250 Ibs BS Load Rating 2 560 kg 1250 Ibs 2 560 kg 1250 Ibs 2 560 kg 1250 Ibs n5 560 kg 1250 Ibs 2 450 kg 1000 Ibs 450 kg 1000 Ibs 0 2 450 kg 1000 Ibs CO no E no nO 3 o al ai sl sl al ai slz no no A nO N 3 SKY STAGE ULTRA BOILER SAFE WORKING LOAD ONLY FOR CONFIGURATIONS WITH END STIRRUPS War Sah Mark ing Load arde carin Exi d ed Suspension D loaeg 39 fh 6 9 2x TEE 136 dal 18 8 Sul LINES Sieg Configuration 175 hs BO ai 240 hs mM byl 205 tha ra bgl 253 its
10. ock for a distance of 1 2m 4 with insulating material rubber hose taped in place Insulate tail line below hoist extend downward sufficiently to prevent contact with platform The portion of tail line hanging free below platform must be guided and or retained so that it does not become grounded Cover each hoist Sky Lock and wire winder with protective covers made out of insulating material Connect a ground conductor from platform to work piece The size of this conductor shall be equal to or greater than the size of the stinger lead It must be a secondary conductor and shall not be in series with the primary conductor between welder and work piece Marine Environment e Salty environments may deteriorate aluminum amp steel components Frequently inspect equipment e Excess material accumulation Make sure that excess material does not clutter up the hoist Sky Lock or platform Assembly Instructions Sky Stage Ultra Boiler Platform Sky Stage Ultra Boiler Platform is a modular work platform All components are welded out of high quality aluminum The platform length can vary between 1 and 9 meters configurations A section consists of 2 side panels a floor panel and 2 top rails A rigid structure is formed by attaching sections to connecting frames with connecting pins Top rails are telescopic on both sides of the stage Wall rollers and casters are optional Sky CLIMBER Assembly Instructions continued Acce
11. r products Sky Climber cannot and will not under any circumstances be responsible in any way for injuries or damage sustained as a result of misuse or misapplication of the product Please consult your sales materials to determine other applicable limitations of liability Sky Climber user manual will guide you through installation and operation procedures Sky Climber reserves the right to continually improve its products Every effort has been made to make this manual as accurate as possible at the time of publication however there may be product changes which are not detailed in the manual Please contact your dealer or Sky Climber customer service on a regular basis to obtain follow up information and materials We remind you to always wear personal fall protection equipment and to make sure that all persons utilizing the product are fully familiar with its features including safety features and limitations such as weight limitations Sky Climber 2006 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of the publisher Sky CLIMBER Access Innovations Since 1955 CONTENTS SKY STAGE ULTRA BOILER PLATFORM m9 i216 0 eege EE 2 CONTENT DO cm 3 vd becip Bi 4 OPERATOR SAFETY
12. ss Innovations Since 1955 step 1 Assemble platform by placing 2 side panels vertically facing each other secure in a connecting frame post with locking pin to each side panel Repeat this step for one to three sections placing connecting frames pins and posts in between each section Step 2 Place the standard end stirrup at opposite ends of the platform Use the connecting frame to attached the stirrup to the platform with pins Step 3 Place the folding floor between the two side panels step 4 Place the wall roller on the side panel one each toward opposite ends Step 5 Place the top rails in the posts with pins Step 6 Reverse the assembly instructions for disassemble of the platform See specific Hoist Operator s Manual for instructions on mounting hoist and sky lock to the platform stirrups Repositioning platform 1 Remove all load from the platform 2 De reeve hoists 3 Reposition platform underneath new position of rigging 361023 2m side panel boiler 361022 2m top rail boiler 361027 1m side panel boiler 361026 1m top rail boiler 361021 3m folding floor boiler Ii TT 361025 2m folding floor boiler 360111 wall roller assembly 361026 1m folding floor boiler 360019 safety pin assembly aot 361014 telescoping post boiler 361030 low profile walk by stirrup A CS 361054 low profile 2nd leg 361015 connecting frame boiler o required for work cage Standard Low Profile Moveable Stirrup GKY CLIMBER Co
13. ween platform and facade Use long handled tools when working at large distances between platform and facade Sky CLIMBER Access Innovations Since 1955 Safety Guidelines Operation Safety continued Do not handle suspended loads in conjunction with suspended platforms When leaving a suspended platform in mid air first secure the platform to the face of the structure in order to keep it from moving away Do not forget to disconnect the platform from the structure before lifting or raising otherwise serious injuries and or damage can occur Hazardous situations occur when it is not possible to lower platform to a safe position over water and public roads Never alter equipment once the platform is suspended Keep all equipment out of reach of unauthorized persons Sky CLIMBER Heeoeess Innovations Since fg55 1 Normal gt 0C 32F Inspections light Prior to each work shift maintenance window washing 2 A Contaminated gt 0C 32F Abrasive materials sand grit Prior to each work shift dust welding B Contaminated gt 0C 32F Caustic materials corrosive Service Every 3 months chemicals C Contaminated gt 0C 32F Adhesive materials Pements Service Every 3 months plaster paint caulking compound 3 Freezing 0C 32F All Prior to each work shift Every hour Do not use suspended access equipment in severe conditions extreme environmental conditions corrosive environment strong magnetic fields explosive
Download Pdf Manuals
Related Search