Specification Sheet
Contents
1. Switch En Pressed In At Top ON closed 1 Last State EE Pressed In Outputs of this 1 0 chassis remain in their last state when At Bottom OFF open on a hardware failure occurs 1 off Outputs of this 1 0 chassis are turned off when a Tree hardware failure occurs 1 N lt Always Off Switches 0 a Addressing gt lt a lt off off 2 slot al off on 1 slot i lt j on off 1 2 slot oo on on Not allowed Switches r EEPROM Transfer alr off off EEPROM memory transfer to controller memory at power up 2 3 3 on eu EEPROM memory transfers to controller memory if controller memory mE not valid Bz on off EEPROM memory does not transfer to controller memory 4 SwA Processor Memory Protection off Controller memory protection disabled on Controller memory protection enabled 5 1 Regardless of this switch setting outputs are turned off when any of the following occurs controller detects a runtime error an I O chassis backplane fault occurs you select program or test mode you set a status file bit to reset a local rack lf an EEPROM module is not installed and controller memory is valid the controller s PROC LED indicator blinks and the processor sets S 11 9 bit 9 in the major fault status word To clear this fault change the controller from program mode to run mode and back to program mode2. Contents About This Publication Installation Instructions Ethernet PLC 5 Programmable Controllers Catalog Numbers 1785 L20E 1785 L40E 1785 L80E Series F For This Topic See Page About This Publication 1 Related User Manual 5 About the Controllers 6 Install the System Hardware 13 Troubleshoot the Controller 20 Controller Specifications 24 Rockwell Automation Support Back cover This document describes how to install and troubleshoot your Ethernet PLC 5 programmable controller For more information see the documents listed on the following page or contact your local Rockwell Automation representative These installation instructions e provide the basic information you need to get your system up and running e provide specific bit and switch settings for modules e include high level procedures with cross references to other manuals for more detail In this document we assume you are using a Series F Ethernet PLC 5 programmable controller Publication 1785 INO63B EN P January 2006 2 Ethernet PLC 5 Programmable Controllers Important User Information Publication 1785 INO63B EN P January 2006 Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety G uidelines for the A pplication Installation and Maintenance of Solid State Controls Publication SG I 1 1 available from your local Rockwell Automation sales office or online
3. B C D Hazardous Locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code When combining products within a system the most adverse temperature code lowest T number may be used to help determine the overall temperature code of the system Combinations of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation Informations sur l utilisation de cet quipement en environnements dangereux Les produits marqu s CLI DIV 2 GP A B C D ne conviennent qu une utilisation en environnements de Classe Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes inspection par les autorit s locales qualifi es au moment de l installation EXPLOSION HAZARD A e Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous e Do not disconnect connections to this equipment unless power has
4. Address Default Domain Name Hostname Primary Name Server 0 0 D 0 Secondary Name 0 0 D 0 When you create a hostname consider these naming conventions e The hostname can be a text string up to 24 characters e The hostname can contain alpha A to Z numeric 0 to 9 and may contain a period and minus sign e The first character must be an alpha character e The last character must not be a minus sign e You cannot use blank spaces or space characters e The hostname is not case sensitive Auto Negotiate Speed Selection In the Edit Channel 2 properties box you can either leave the Auto Negotiate box unchecked which forces the port setting to a particular speed and duplex port setting or you may check the Auto Negotiate box which lets the controller negotiate a speed and duplex port setting If you check Auto Negotiate the port setting lets you select the range of speed and duplex settings that the controller negotiates The default port setting with Auto Negotiate checked is 10 100 Mbps Full D uplex Half D uplex which lets the controller negotiate any of it s four available settings The following table lists the order of negotiation for each setting Full Duplex Half Duplex Full Duplex Half Duplex 0 100 Mbps Full Duplex Half Duplex Ist 2nd 3rd Ath 00 Mbps Full Duplex or 100 Mbps Half Duplex 1st 2nd 3rd 00 Mbps Full Duplex or 10 Mbps Full Duplex 1st 2nd 3rd 00 Mbp
5. None open style Power Consumption 3 6 A 5V de max Power Dissipation 18 9 W max Isolation continuous voltage rating 50V Basic Insulation between communication ports and between communication ports and backplane Tested to withstand 500V rms for 60 s Wire Size Ethernet 802 3 compliant shielded or unshielded twisted pair Remote 1 0 1770 CD cable Serial Ports Belden 8342 or equivalent Wiring Category 2 on communications ports Replacement Battery 1770 XYC North American Temp Code T4A Specifications continued on next page 1 Use this Conductor Category information for planning conductor routing Refer to Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Publication 1785 INO63B EN P January 2006 Ethernet PLC 5 Programmable Controllers 25 Controller Specifications continued Time of day Clock Calendar Maximum Variations at 60x C 5 min per month Typical Variations at 20x C 20 s per month Timing Accuracy 1 program scan Available Cartridges 1785 RC Relay Cartridge Memory Modules e 1785 ME16 e 1785 ME32 e 1785 ME64 e 1785 M100 1 0 Modules Bulletin 1771 1 0 1794 1 0 1746 1 0 and 1791 1 0 including 8 16 32 pt and intelligent modules Hardware Addressing 2 slot e Any mix of 8 pt modules e 16 pt modules must be 1 0 pairs e No 32 pt modules 1 slot e Any mix of 8 or 16 pt modules e 32 pt m
6. The LED lights PLC 5 20E 5 40E 60 C 84 days 150 days 5 days 3 80E 25 C 1 year 1 2 years 30 days The battery indicator BATT warns you when the battery is low These durations are based on the battery supplying the only power to the controller power to the chassis is off once the LED first lights Memory and Channel Specifications This table lists memory and channel specifications of each Ethernet PLC 5 programmable contoller Cat No Max User Total 1 0 Max Channels Max Number of 1 0 Chassis Power Backplane Memory Dissipation Current words Total Extended Remote ControlNet Max Load Local 1785 L20E 16k 512 any mix or Ethernet 13 0 12 0 gW 3 6 A 512 in 512 out DH complement 1 DH remote 1 0 1785 L40E 48 k 2048 any mix or Ethernet 61 0 60 0 gW 3 6 A 2048 in 2048 out 2 DH remote complement 1 0 1785 L80E 100 k 3072 any mix or Ethernet 65 0 64 0 gW 3 6 A 3072 in 3072 out 2 DH remote complement 1 0 Allen Bradley D ata Highway D ata Highway II DH PLC 5 and RSLogix 5 are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Publication 1785 INO63B EN P January 2006 Ethernet PLC 5 Programmable Controllers 27 Notes Publication 1785 INO63B EN P January 2006 Rockwell Automation Support Rockwell Automation provides technical information on the web to assist you in us
7. at http www ab com manuals gi describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual we use notes to make you aware of safety considerations WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT Identifies information that is c
8. been removed or the area is known to be nonhazardous Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Substitution of components may impair suitability for Class Division 2 e f this product contains batteries they must only be changed in an area known to be nonhazardous Publication 1785 INO63B EN P January 2006 RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit e La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles Related User Manual Ethernet PLC 5 Programmable Controllers 5 The related user manual contains detailed information about configuring programming and using an Ethernet PLC 5 controller To obtain a copy of the Enhanced and Ethernet PLC 5 Programmable Controllers User Manual publication 1785 UM012 you can e view or download an electronic version from the Interne
9. change to take affect Enable Disable Simple Network Management Protocol SNMP You can disable the controllers SNMP functionality from within the Channel 2 Configuration by unchecking the SNMP Server Enable check box as shown above The default checked box lets you connect to the controller using an SNMP client Although this parameter can be downloaded to the controller as part of a program download or changed and applied while online with the controller you must cycle power to the controller for the change to take affect Publication 1785 IN063B EN P January 2006 Ethernet PLC 5 Programmable Controllers 13 Install the System This illustration shows a basic Ethernet PLC 5 programmable controller tem Hardware Las PC with Programming Software Ethernet PLC 5 Internal Controller Power Supply 5 Y y i TEE Data Highway ol g o Plus or Serial Cable la El F l H E FS E 3 P iil E g 43910 For more information see the Enhanced and Ethernet PLC 5 Programmable Controllers User Manual publication 1785 UM012 EOE A EON A If you connect or disconnect any communications cable with power applied to this module or any device on the network an electrical arc c
10. 3 If the controller s keyswitch is set in REMote the controller enters remote RUN after it powers up and has its memory updated by the EEPROM module 4 A processor fault solid red PROC LED occurs if processor memory is not valid 5 You cannot clear processor memory when this switch is on Publication 1785 INO63B EN P January 2006 16 Ethernet PLC 5 Programmable Controllers 2 Set the power supply configuration jumper and set the keying bands as shown below Are you using a power supply module in the chassis 2 gt j 10 12 14 16 Keying a F Bands 2 30 32 34 36 a a A ATTE Between j i 40 amp 42 O g D 2 54 amp 56 g mes Poh oh oh ob ob 43912 Install the Power Supply Install a power supply according to one of the following corresponding installation instructions Install This Power Supply According to this Publication 1771 P4S Power Supply Modules Installation Instructions 1771 P6S publication 1771 2 135 1771 P4S1 1771 P6S1 1771 P7 Power Supply Module Installation Instructions publication 1771 IN056 Publication 1785 INO63B EN P January 2006 Ethernet PLC 5 Programmable Controllers 17 Install the PLC 5 Programmable Controller The controller is a modular component of the 1771 I O system requiring a properly in
11. P January 2006 12 Ethernet PLC 5 Programmable Controllers Enable Disable HTTP Web Server You can disable the HTTP web server functionality from within the Channel 2 Configuration by unchecking the HTTP Server Enable check box shown below x Channel 0 Channel 1A Channel 18 Channel 2 Channel 34 Diagnostic File 20 m Ethernet Configuration Advanced Functions SNMP Server Ethemet Address 00 00 00 00 00 00 Subnet Mask 0 0 0 0 Enabled SNMP Enabled M Gateway Address D 0 0 O Network Configuration Type ua N C Static Dynamic pape toes Use DHCP to obtain network configuration Prine Name Server FT C Use BOOTP to obtain network configuration Secondary Name hens wo IP Address 0 0 0 0 r User Provided Web Pages Message Connect Timeout msec fi 5000 Starting Data File Number 0 Message Reply Timeout msec 2000 Number of Data Files Pages fi Inactivity Timeout minutes 30 HTTP Enabled V HTTP Server Link ID jo E Mail Client Enabled J Auto Negotiate SMTP Server IP Address a aaa Port Setting fi 0 Mbps Half Duplex Forced v SMTP Authentication F Cancel Apply Help The default checked box lets you connect to the controller using a web browser Although this parameter can be downloaded to the controller as part of a program download or changed and applied while online with the controller you must cycle power to the controller for the
12. an occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding The local programming terminal port circular mini D IN style programming terminal connection is intended for temporary use only and must not be connected or disconnected unless the area is assured to be nonhazardous Publication 1785 IN063B EN P January 2006 14 Ethernet PLC 5 Programmable Controllers Publication 1785 INO63B EN P January 2006 Prepare to Install the Controller Installing the controller is one part of setting up the hardware in your system To properly install the controller you must follow these procedures in the order described in this section 1 Install an I O Chassis 2 Configure the I O Chassis 3 Install the Power Supply 4 Install the PLC 5 Programmable Controller Apply Power to the System G Connect the Personal Computer to the PLC 5 Programmable Controller Install an 1 0 Chassis Install an I O chassis according to the Universal I O Chassis Installation Instructions publication 1771 IN075 Ethernet PLC 5 Programmable Controllers 15 Configure the 1 0 Chassis Configure the I O chassis by following this procedure L Set the backplane switches
13. ation 1785 INO63B EN P January 2006 Ethernet PLC 5 Programmable Controllers 11 4 To send email enter the appropriate information into the D ata fields and Username and Password if Authentication is enabled Examine the Error Code denoted in Hex and Error Description areas within the G eneral tab to see if the message was successfully delivered Error Code hex Description 0x000 Delivery successful to the mail relay server 0x002 Resource unavailable The email object was unable to obtain memory resources to initiate the SMTP session 0x101 SMTP mail server IP address not configured 0x102 To destination address not configured or invalid 0x103 From reply address not configured or invalid 0x104 Unable to connect to SMTP mail server 0x105 Communication error with SMTP server 0x106 Authentication required 0x017 Authentication failed Channel 2 Status To check the status of channel 2 L In your RSLogix 5 software project click on Channel Status You see the Channel Status menu 2 Click on the Channel 2 tab 3 Click on the Port tab You see the status for each port configuration inix Channel D Channel 14 Channel 18 Channel 2 Channel 34 Ethemet Status IP Address 0 0 0 0 Ethernet Address 00 00 00 00 00 00 General Commands Auto Negotiate Status Disabled Link Status Port Speed SNMP Server Disabled Port Duplex HTTP Server Disabled Publication 1785 INO63B EN
14. ble Disable HTTP Web Server oO e Enable Disable SNMP functionality OO To see or activate the new configuration and status features 1 Open or create a project in RSLogix 5 software version 7 1 or later 2 Click on the Channel Configuration menu You see the Edit Channel Properties menu 3 Click on the Channel 2 tab BOOTP DHCP or Static Entry of IP Address As shown in the following screen capture you can select between a static or dynamic network configuration r Ethernet Configuration Ethernet Address 00 00 00 00 00 00 SNMP Enabled M Network Configuration Type C Static Dynamic Use DHCP to obtain network configuration Use BOOTP to obtain network configuration IP Address D 0 0 D e The default is Dynamic Network Configuration Type and Use BOOTP to obtain network configuration e If you choose a dynamic network configuration you can change the default BOOTP to DHCP e If you choose a static network configuration type you must enter the IP address Publication 1785 INO63B EN P January 2006 7 8 Ethernet PLC 5 Programmable Controllers Similarly if you have a dynamic network configuration DHCP or BOOTP assigns the controller s hostname With a static configuration you assign the hostname Advanced Functions Subnet Mask 0 0 D 0 Gateway
15. d steady Amber SFC and or I O forces blinking present but not enabled Off SFC and or I O forces not present COMM Off No transmission on Normal operation if No action required channel 0 channel is not being used Green Transmission on Normal operation if blinking channel 0 channel is being used Publication 1785 INO63B EN P January 2006 22 Ethernet PLC 5 Programmable Controllers Troubleshoot the Controller Communication Channels Indicator Color Channel Mode Description Probable Recommended Cause Action AorB Green Remote 0 Active Remote 1 0 link all Normal No action required steady Scanner adapter modules are operation present and not faulted Remote 0 Communicating with Adapter scanner DH Controller is transmitting or receiving on DH link Green Remote 0 At least one adapter is Power off at Restore power to the blinking Scanner faulted or has failed remote rack rack rapidly or slowly Cable broken Repair cable DH No other nodes on network Red Remote 0 Hardware fault Hardware error Turn power off then steady Scanner on Remote 0 Adapter Check that the DH software configurations match the hardware set up Replace the controller Red Remote 0 Faulted adapters detected Cable not Repair cable blinking Scanner connected or is rapidly or broken slowly Power off at Restore power to racks remote racks DH Bad communication on Duplicat
16. e SMTP server check the SMTP authentication box If you select authentication you must also use a username and password for each email Publication 1785 INO63B EN P January 2006 10 Ethernet PLC 5 Programmable Controllers To create an email 1 Create a message instruction similar to the one below D mr Message Control MG10 0 Setup Screen The destination to the reply from and the body text are stored as strings in elements of separate ASCII string files If you want to send an email to a specific recipient when a controller application generates an alarm or reaches a certain condition program the controller to send the message instruction to the destination of the email 2 Verify the rung 3 Click on Setup Screen A dialog appears like the one below D x General This PLC 5 m Control Bits Communication Command Ignore if timed out TO fl To be retried NR 0 Awaiting Execution EW o Port Number Continuous Run CO 0 RE Error ER 0 EEE Mes ne DN E Mail To File Address Pek paca Data Do o o o o Message Enabled EN 0 E Mail From File Address aaa E Mail Text File Address 5T11 2 p Error Das P id O m Authentication Password 2 gt Error Description Delivery sucessful to the mail server The three D ata fields display the string values of the ST file element addresses Public
17. e node Correct station address DH detected Off Remote 0 Channel offline Channel is not Place channel online if Scanner being used needed Remote 1 0 Adapter DH Publication 1785 INO63B EN P January 2006 Ethernet PLC 5 Programmable Controllers 23 Troubleshoot the Ethernet Status Indicators ENET Status gt ENET Transmit gt indicator Color Description Probable Cause Recommended Action STAT Solid red Critical hardware fault Controller requires Contact your local _ internal repair Allen Bradley distributor 7 Bar a Blinking red Hardware or software fault Fault code Contact Technical z detected and reported via dependent Support at Om re a code 440 646 3223 to fal diagnose the problem off Module is functioning Normal operation Attach the controller properly but it is not and interface module attached to an active to an active Ethernet Ethernet network network Solid Green Ethernet channel 2 is Normal operation No action required functioning properly and has detected that it is connected to an active Ethernet network 100 M or Green Lights green briefly when 10 M the Ethernet port is transmitting a packet It does not indicate whether or not the Ethernet port is receiving a packet Publication 1785 IN063B EN P January 2006 24 Ethernet PLC 5 Programmable Controllers Controller Specifications O
18. ing our products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running United States 1 440 646 3223 Monday Friday 8am 5pm EST Outside United States Please contact your local Rockwell Automation representative for any technical support issues New Product Satisfaction Return Rockwell tests all of our products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned United States Contact your distributor You must provide a Customer Support case number see phone number above to obtain one to your distributor in order to complete the return process Out
19. lers The following illustrations indicate the controller s front panel components PLC 5 20E 5 40E and 5 80E Controller Front Panel Keyswitch Selects Controller Mode Battery Indicator red when the battery is low Controller RUN FAULT Indicator green when running red when faulted __ Force Indicator amber when 1 0 forces are enabled BATT PROG Channel 0 Communication Status Indicator PROG green when the channel is communicatin 3 C G lt g 9 FORC Channel 2 Ethernet Status Indicator green when RUN functioning normally red when not functioning STAT Channel 2 Ethernet Transmit Indicators gt 100M green when the channel is communicating at either 100M or 10M communication rate Ethernet Channel 2 Communication gt 4 Port RJ45 Connector Channel 1A Status Indicator lights green and red 8 pin Mini DIN DH Programming Terminal Connection Parallel to Channel 1A Channel 1A Communication Port Default Configuration Is DH Communication Channel 1B Communication Port Default Configuration Is Remote 1 0 Scanner Install Battery Here gt gt Om ETHERNET OR Channel 0 25 pin D shell serial port Supports standard CEIA RS 232C and RS 423 and is RS 422A compatible Use this port with ASCII or DF1 full duplex half duplex master and half duplex
20. odules must be 1 0 pairs 1 2 slot Any mix of 8 16 or 32 pt modules Location 1771 A1B A2B A3B A3B1 A4B chassis leftmost slot Weight 3 Ib 1 oz 1 39 kg Certifications when product is marked UL UL Listed Industrial Control Equipment See UL File E65584 CSA CSA Certified Process Control Equipment See CSA File LR54689C CSA CSA Certified Process Control Equipment for Class Division 2 Group A B C D Hazardous Locations See CSA File LR69960C CE European Union 2004 108 EC EMC Directive compliant with EN 50082 2 Industrial Immunity EN 61326 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions EtherNet IP ODVA conformance tested to EtherNet IP specifications he clock calendar will upda 2 See the Product Certification e appropriately each year link at www ab com for Declarations of Conformity Certificates and other certification details Publication 1785 INO63B EN P January 2006 26 Ethernet PLC 5 Programmable Controllers Battery Type Ethernet PLC 5 programmable controllers use 1770 X YC batteries that contain 0 65 grams of lithium Average Battery Lifetime Specifications Worst case Battery Life Estimates In This Controller At This Power Off PowerOff Battery Duration Temperature 100 50 After
21. on installations Be sure that power is removed or the area is nonhazardous before proceeding For safety information on the handling of lithium batteries including handling and disposal of leaking batteries see G uidelines for Handling Lithium Batteries publication AG 5 4 4 Install the controller For more information see the Enhanced and Ethernet PLC 5 Programmable Controllers User Manual publication 1785 UM012 Apply Power to the System When you apply power to a new controller it is normal for the programming software to indicate a RAM fault Publication 1785 INO63B EN P January 2006 Ethernet PLC 5 Programmable Controllers 19 See the following table to proceed If the PROC LED is not off turn to the next page for troubleshooting information If Your Keyswitch is Do This in This Position PROGRAM Clear memory The PROC LED should turn off The software is in Program mode REMOTE Clear memory The PROC LED should turn off The software is in Remote Program mode RUN You see the message No access or privilege violation because you cannot clear memory in Run mode Change the keyswitch position to Program or Remote and press Enter to clear memory To monitor your system as you configure and run it check the controller s indicators This Indicator Lights When COMM You establish serial communication CH 0 BATT No battery is installed or the battery voltage is low FORCE Forces are pre
22. perating Temperature EC 60068 2 1 Test Ad Operating Cold EC 60068 2 2 Test Bd Operating Dry Heat EC 60068 2 14 Test Nb Operating Thermal Shock 0 60 C 32 140 F Nonoperating Temperature EC 60068 2 1 Test Ab Un packaged Nonoperating Cold EC 60068 2 2 Test Bc Un packaged Nonoperating Dry Heat EC 60068 2 14 Test Na Un packaged Nonoperating Thermal Shock 40 85 C 40 185 F Relative Humidity EC 60068 2 30 Test Db Un packaged Nonoperating Damp Heat 5 95 Noncondensing Vibration EC 60068 2 6 Test Fc Operating 2 g 10 500Hz Operating Shock EC 60068 2 27 1987 Test Ea Unpackaged shock 30g Nonoperating Shock EC 60068 2 27 1987 Test Ea Unpackaged shock 50 g Emissions CISPR 11 Group 1 Class A with appropriate enclosure ESD Immunity IEC 61000 4 2 6 kV indirect contact discharges Radiated RF Immunity IEC 61000 4 3 10 V m with 1 kHz sine wave 80 AM from 30 2000 MHz 10 V m with 200 Hz Pulse 50 AM from 100 AM at 900 MHz 10 V m with 200 Hz Pulse 50 AM from 100 AM at 1890 MHz 1V m with 1 kHz sine wave 80 AM from 2000 2700 MHz EFT B Immunity IEC 61000 4 4 2 kV at 5 kHz on communications ports Surge Transient Immunity IEC 61000 4 5 2 kV line earth CM on communications ports Conducted RF Immunity IEC 61000 4 6 10V rms with 1 kHz sine wave 80 AM from 150 kHz 80 MHz Enclosure Type Rating
23. ritical for successful application and understanding of the product ATTENTION Identifies information about practices or circumstances that can ATTENTION lead to personal injury or death property damage or economic loss Attentions help you e identify a hazard e avoid a hazard e recognize the consequence Labels may be located on or inside the equipment to alert people that dangerous voltage may be present Labels may be located on or inside the equipment to alert people that surfaces may be dangerous temperatures Ethernet PLC 5 Programmable Controllers 3 Environment and Enclosure ATTENTION A This equipment is intended for use in a Pollution D egree 2 industrial environment in overvoltage Category I applications as defined in IEC publication 60664 1 at altitudes up to 2000 meters without derating This equipment is considered G roup 1 Class A industrial equipment according to IE C CISPR Publication 11 Without appropriate precautions there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts T he interior of the enclosure m
24. s Half Duplex or 10 Mbps Full Duplex Ist 2nd 3rd 00 Mbps Full Duplex 1st 2nd 00 Mbps Half Duplex Ist 2nd 0 Mbps Full Duplex 1st 2nd 0 Mbps Half Duplex Only Ist Publication 1785 INO63B EN P January 2006 Ethernet PLC 5 Programmable Controllers 9 The unchecked Auto Negotiate box and corresponding port settings are shown below D Auto Negotiate Port Setting AIT Re EAN 100 Mbps Full Duplex Forced 100 Mbps Half Duplex Forced 10 Mbps Full Duplex Forced 10 Mbps Half Duplex Forced The checked Auto Negotiate box and corresponding port settings are shown below JV Auto Negotiate Port Setting ALT ART EME TROT ES 10 100 Mbps Full Duplex Half Duplex 100 Mbps Full Duplex or 100 Mbps Half Duplex 100 Mbps Full Duplex or 10 Mbps Full Duplex 100 Mbps Half Duplex or 10 Mbps Full Duplex 100 Mbps Full Duplex 100 Mbps Half Duplex 10 Mbps Full Duplex 10 Mbps Half Duplex Onl Email Client Functionality The controller is an email client that sends an email triggered by a message instruction via a mail relay server The controller uses standard SMTP protocol to forward the email to the relay server The controller does not receive email You must enter the SMTP Server s IP address into the text box as shown in the following dialog m E Mail Client SMTP Server IP Address ie E SMTP Authentication The controller supports login authentication If you want the controller to authenticate to th
25. s normal operation wait for progress download to complete Run time error If not during RSLogix 5 download a Check major fault bit in status file S 11 for error definition Clear fault correct problem and return to Run mode Alternating Processor in Normal operation if No action required allow flash Red and FLASH memory processor s FLASH update to complete Green Programming mode memory is being reprogrammed Continued on next page Publication 1785 INO63B EN P January 2006 Ethernet PLC 5 Programmable Controllers 21 Indicator Color Description Probable Cause Recommended Action PROC Red Fault with memory New controller Use programming software to HAT loss clear and initialize memory steady PROC Processor has failed Install battery to preserve failure internal diagnostics diagnostics then power down FORCE reseat controller and cycle power then reload your program If you COMM are unable to reload your program replace the controller 43919 If you are able to reload your program and fault persists contact Technical Support at 440 646 3223 to diagnose the problem Power cycle with Properly replace or install battery battery problem Off Processor is in Power supply or Check power supply and program load or Test connections connections mode or is not receiving power FORCE Amber SFC and or 1 0 forces Normal operation No action required enable
26. sent in your ladder program If your controller is operating correctly the e Ethernet STAT indicator remains solid green e Ethernet Transmit indicators 100 M and 10 M briefly light green when transmitting packets If the indicators do not indicate the above normal operation refer to the following table to troubleshoot the Ethernet indicators Publication 1785 INO63B EN P January 2006 20 Ethernet PLC 5 Programmable Controllers Connect the Personal Computer to the PLC 5 Programmable Controller For more information see e Enhanced and Ethernet PLC 5 Programmable Controllers User Manual publication 1785 UM012 e the documentation provided with your communication card e Data Highway D ata Highway Plus D ata Highway II D ata Highway 485 Cable Installation Manual publication 1770 6 2 2 Troubleshoot the Controller Use the controller s status indicators with the following tables for diagnostics and troubleshooting Indicator Color Description Probable Cause Recommended Action BATT Red Battery low Battery low Replace battery within 10 days Off Battery is good Normal operation No action required PROC Green Processor is in Run Normal operation No action required steady mode and fully operational Green Processor memory is Normal operation No action required blinking being transferred to BAN EEPROM Red Major fault RSLogix 5 During RSLogix 5 download this blinking download in i
27. side United States Please contact your local Rockwell Automation representative for return procedure www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1785 INO63B EN P January 2006 PN 957988 67 Supersedes Publication 1785 INO63A EN P May 2005 Copyright 2006 Rockwell Automation Inc All rights reserved Printed in the U S A
28. slave protocols The port s default configuration supports controller programming DF1 point to point One stop bit aa 2400 bps BCC error check No parity e No handshaking a sO NA Channel 1B Status Indicator lights green and red poe an KO o BIO NOIRE CHi BATTERY INSTALLED PLC 5 40E Programmable Controller B Install Memory Module Here Use these labels to write information about the channel such as communication mode and station addresses PLC 5 Family Member Designation 43909 Additional System Components Along with your controller you need the following components to complete a basic system Product Cat No Lithium battery 1770 XYC 1 0 chassis 1771 A1B AZB A3B A3B1 A4B Power supply 1771 PAS P6S P4S1 P6S1 Personal computer Publication 1785 INO63B EN P January 2006 Ethernet PLC 5 Programmable Controllers New Features The controllers contain an RJ 45 connector for the Channel 2 communication L_ port The controllers provide additional Channel 2 port configuration and status oe FO e BOOTP DHCP or Static entry of IP address ENET Status gt star Om e Auto Negotiate speed selection ENET Transmit gt Om e Full Half Duplex port setting ae a e 10 100 speed selection Connector e Email client functionality e Ena
29. stalled system chassis Refer to publication 1771 IN 075 for detailed information on acceptable chassis along with proper installation and grounding requirements Limit the maximum adjacent slot power dissipation to 10 W 1 Define the DH Station Address of Channel 1A by setting switch assembly SW 1 on the back of the controller See the side of the controller for a listing of D H switch settings Side View of Controller Switch Assembly SW1 Bee cr er 1234567 Side View of Switch 7 Use Switch 7 to Set the Communication Rate m Down __ 57 6 Kbps U i i 230 Kbps 2 Specify the Channel 0 port configuration See the side of the controller for a listing of Channel 0 switch settings Bottom View of Controller Side View Switch Assembly SW2 PESOS EE Front of YOQOOS ooa Controller ao X OFF u 12345678910 43914 Publication 1785 INO63B EN P January 2006 18 Ethernet PLC 5 Programmable Controllers 3 To install the battery attach the battery side connector into the controller side connector inside the battery compartment of the controller FA lt lt Ejector Tab Battery Connector is Mounted Inside the Battery Compartment Card Guides 43916 WARNING When you connect or disconnect the battery an electrical arc can occur This could cause an explosion in hazardous locati
30. t at wwwrockwellautomation com literature e contact your local distributor or Rockwell Automation representative to place an order Additional Related Documentation The following documents contain additional information related to the products described in this document For More Information About See This Publication Number Ethernet PLC 5 programmable controllers Enhanced and Ethernet PLC 5 Programmable Controllers User 1785 UM012 Manual Universal 1771 1 0 chassis Universal 1 0 Chassis Installation Instructions 1771 2 210 Power supply Power Supply Modules 1771 P4S P6S P4S1 P6S1 1771 2 135 Installation Instructions DH network extended local 1 0 Enhanced and Ethernet PLC 5 Programmable Controllers User 1785 UM012 Manual Data Highway Data Highway Plus Data Highway II Data 1770 6 2 2 Highway 485 Cable Installation Instructions Communication cards 1784 KTx Communication Interface Card User Manual 1784 6 5 22 Cables Enhanced and Ethernet PLC 5 Programmable Controllers User 1785 UM012 Manual Batteries Allen Bradley Guidelines for Lithium Battery Handling and AG 5 4 Disposal Grounding and wiring Allen Bradley Allen Bradley Programmable Controller Wiring and Grounding 1770 4 1 programmable controllers Guidelines Terms and definitions Allen Bradley Industrial Automation Glossary AG 7 1 Publication 1785 INO63B EN P January 2006 6 Ethernet PLC 5 Programmable Controllers About the Control
31. ust be accessible only by the use of a tool Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications Besides this publication see Industrial Automation Wiring and G rounding G uidelines Allen Bradley publication 1770 4 1 for additional installation requirements NEMA Standards publication 250 and IEC publication 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure Prevent Electrostatic Discharge ATTENTION A This equipment is sensitive to electrostatic discharge that can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wrist strap e Do not touch connectors or pins on component boards e Do not touch circuit components inside the equipment e Use a static safe workstation if available e Store the equipment in appropriate static safe packaging when not in use Publication 1785 INO63B EN P January 2006 4 Ethernet PLC 5 Programmable Controllers North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations Products marked CL I DIV 2 GP A B C D are suitable for use in Class Division 2 Groups A
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