Ingerev EV Charging Stations Installation Manual
Contents
1. Jumper to be removed 34 ABA2000IKI01 Installation and user manual Ingeteam 6 Operation The main function of the charging station is to supply and measure power for users previously authorized via an RFID card reader 6 1 Status indication The charging station shows its status on multi LED display The location of these LEDs will vary by model LI Y LED locations INGEREV GARAGE Waiting for vehicle Steady green The charging station is waiting for a vehicle to be plugged in for charging Charging Steady green A vehicle has been plugged into the charging station Only the green LED located at the top of the selected plug will light up Charging ended Flashing green After charging the user has held the card and the charging station is in standby for the vehicle to be unplugged Fault Steady red The charging station is not operating correctly ABA2000IKI01 35 Ingeteam Installation and user manual INGEREV CITY ES Lieh Description Waiting for vehicle Green The charging station is waiting for a vehicle to be plugged in for charging Waiting to charge Flashing yellow A user has held the card over the reader and the charging station is waiting for a vehicle to be plugged in Charging Steady blue A vehicle has been plugged into the charging station Low current Flashing blue Reduced cu2. When the charging station is powered up for two seconds it will light up in red blue and green After a brief status verification the light will turn green and the display will show an electric vehicle and the current time The station is ready and awaits user ID to begin charging If the station identifies an operation fault the light would turn red and the display would show the type of fault 6 Operation ABA2000IKI01 29 Ingeteam Installation and user manual 5 4 INGEREV CITY floor 5 4 1 Fixing the unit 1 Open the back enclosure by removing the 8 T30 type Torx tamper proof screws 2 Proceed to fastening the unit to the ground by using a clamping plate supplied by Ingeteam such as the plate shown in the figure below 30 ABA2000IKI01 Installation and user manual Ingeteam The connection hose or cable must be passed through the rectangular tube to later connect the station to the mains A trim unit is available provided by Ingeteam which must be placed between the bolts or studs and the M12 nuts anchoring the charging station to them 3 Check that the unit is properly secured 5 4 2 Electrical connection Once the unit has been mounted in its final position and has been solidly secured make the electrical connections to it Wiring must be carried out by qualified technical personnel Care must be taken to ensure the equipment is not live when access
3. Ingeteam INGEREV V E Charging Station Installation and user manual ALS A a Dr eo ABA2000IKI01_D Ingeteam Powe 11 2012 r Technology S A Energy Avda Ciudad de la Innovaci n 13 31621 SARRIGUREN Navarra Spain Tel 34 948 28 80 00 Fax 34 948 28 80 01 e mail solar energy ingeteam com Service Call Center 34 948 698 715 The copy distribution or use of this document or of its content requires written authorisation Any breach thereof will be reported for damages All rights reserved including those of patent rights or design registration The conformity of the document content with the hardware described has been checked However discrepancies may exist Liability will not be assumed for total concordance The information contained in this document is regularly reviewed and it is may be changes in subsequent editions Other functions may be available which are not covered by this document This document may be changed possible that there Installation and user manual Ingeteam Important safety precautions This manual contains important instructions concerning the installation handling and use of INGEREV model ABA7001 Electric Vehicle Charging Stations General warnings The entire manual must be read and understood in full prior to manipulating installing or operating the unit Keep this manual for later reference All applicable safety related legislation for electrical wo
4. Live N Neutral Terminal strip details The supply connection must meet certain requirements Supply connection specification Connection type Single phase Three phase Number of wires 2P T 3P N T Rated current 16 A Up to 32 A Maximum wire diameter 10 mm 2 x 6 mm ABA2000IKI01 27 Ingeteam Installation and user manual 2 Switch the differential and breaker protection ON up Optionally the station can be equipped with a self resetting differential protection block In this case the differential protection must be turned on turn the switch up to ON and then slide the tab to the left as shown in the figure 3 Close the metal plate where the electronic card is stored 28 ABA2000IKIO1 Installation and user manual Ingeteam Plate Once the connection has been made proceed to connect the ribbon cable from the display as shown in the image below e P j I a o O Lo 3 o 4 You may then proceed to close the charging station using the lock on the top right 5
5. of both power outlets Only the selected outlet remains active ABA2000IKI01 37 Ingeteam Installation and user manual 5 After connecting the vehicle to the station the following screen is shown to indicate that the charging process has started correctly CHARGING 1 ENERGY Wh 0 4 POWER W gt M End of charging process 6 To conclude the charge cycle hold the card over the reader again The station disconnects the power supply and unlocks plug mode 3 if that is the one being used 7 Pull the plug out The station will go back to awaiting vehicle status Deferred charge For linked points the option of a deferred charging process is available In order to be able select this type of charging the deferred charge option must be activated in the station The selected starting time of the charging process can be modified by the user later on The charging process is identical to the immediate charge scheme except in the following respects Start of charging process 1 Make sure the station is in waiting for vehicle status with the following two screens being displayed alternately HOLD CARD NEAR TO START SESSION KD PRESS OK TO SELECT LANGUAGE E a dl E 2 Press LOK to access the language selection menu for the charging session After the charging process the language will revert to the station default After accessing the language selection menu naviga
6. station detects that the fault persists and will not proceed to resetting the protections until it is resolved The electrical installation must then be inspected by qualified personnel Supply failure No electrical grid No electrical supply The station re boots when it is restored The protection devices have been triggered The protection devices have been triggered but the root fault has disappeared The station will then reset the protections shortly thereafter Energised plug There is current in the plug when ther should not be Notify technical service about the issue Power meter communication fault Internal communication with the energy meter is faulty Notify technical service about the issue RFID communication fault Internal communication with the card reader is faulty Notify technical service about the issue Plug not energised There is no current in the plug when there should be Charging is not possible Notify technical service about the issue If you have any problems with the performance of the station please call the tech support hotline 6 5 Station shutdown INGEREV GARAGE The station will shut down when the power supply is disconnected INGEREV CITY If you wish to turn off or uninstall the charging station disconnecting it from the power supply directly is not sufficient due to the backup power supply In this case the station will display the following alarm message 42 ABA2000IKI01 Installatio
7. the appropriate container Cardboard the appropriate container 3 3 Storage If the unit is not installed immediately after receipt the following points should be taken into account in order to prevent damage Store the package upright INGEREV CITY or horizontal INGEREV GARAGE Keep the unit free of dirt dust shavings grease etc and away from rodents Keep away from water splashes welding sparks etc Cover the unit with a breathable protective material in order to prevent condensation due to ambient humidity Units in storage must not be subjected to climate conditions other than those indicated in Section 2 2 Environmental characteristics It is very important to protect the unit from chemical products which can cause corrosion as well as from salty atmospheres Do not store the unit outdoors INGEREV CITY models include a battery which due to its internal charge should not be without a power supply for more than 6 months Once this period of time has passed after its purchase Ingeteam accepts no liability for its state 3 4 Conservation In order to permit correct conservation of the units they must not be removed from their original packaging until it is time to install them In case of prolonged storage the use of dry places avoiding as far as possible sharp changes in temperature is recommended Deterioration of the packaging tears holes etc prevents the units from b
8. time The station is ready and awaits user ID to begin charging If the station identifies an operation fault the light would turn red and the display would show the type of fault see section 6 Operation 5 5 Data bus All INGEREV charging stations include a local RS485 data bus This data bus can be used both to extract local data with the INGECON SUN Manager software provided by and to for various charging stations to communicate between themselves In the latter case the bus configuration allows access both locally and remotely to the data of each and every one of the charging stations that are connected to each other In other words it allows communication between all charging stations that are part of the installation using a single communications channel or modem ABA2000IKI01 33 Installation and user manual Ingeteam A maximum of 10 units can be connected to each other any one of those which are located at the ends of the data bus may be the charging station fitted with a modem The RS 485 data bus is fitted with end of line jumpers in each of the control cards If you wish to have charging stations communicate with each other the jumper must be removed from all the intermediate stations so that it remains only at the end ones If one of the stations is fitted with a modem the end of line jumper must also be removed from this station
9. 621 Sarriguren Navarra solar energy ingeteam com Tel 948 288000 Fax 948 288001 Ingerev CITY Ingerev City WM3 116 3700 W 230 Vac 50 Hz 16A Phases Single phase Std S N 2011 CE il 100010060001 A Location of the name plate for each model 12 ABA2000IKI01 Installation and user manual Ingeteam Transport damage If the equipment has been damaged during transport proceed as follows 1 Do not proceed with the installation 2 Notify the distributor immediately within 5 days of receipt of the equipment If ultimately the unit has to be returned to the manufacturer you must use the same original packaging 3 2 Handling and unpacking Correct handling of the units is vitally important in order to Prevent damage to the packaging which enables them to be kept in optimum condition from shipping until they are unpacked Avoid knocks and or falls which may harm their mechanical characteristics e g cause incorrect closure of doors loss of IP rating etc Avoid as far as possible vibrations which may cause subsequent malfunction If you observe any anomaly please contact Ingeteam immediately Separating the packaging All the packaging can be delivered to a non hazardous waste management company In any event each part of the packaging may be recycled as follows Plastic polystyrene bag and bubble wrap
10. 870 Fax 1 408 824 1327 e mail solar us ingeteam com Ingeteam INC 3550 W Canal St Milwaukee WI 53208 USA Tel 1 414 934 4100 Fax 1 414 342 0736 e mail solar us ingeteam com Ingeteam a s Technologick 371 1 70800 OSTRAVA PUSTKOVEC Inge team Czech Republic Tel 420 59 732 6800 Fax 420 59 732 6899 e mail czech ingeteam com Ingeteam Shanghai Co Ltd Shanghai Trade Square 1105 188 Si Ping Road 200086 SHANGHAI P R China Tel 86 21 65 07 76 36 Fax 86 21 65 07 76 38 e mail shanghai ingeteam com Ingeteam Ltda Rua Luiz Carlos Brunello 286 Ch cara Sao Bento 13278 074 VALINHOS SP Brazil Tel 55 19 3037 3773 Fax 55 19 3037 3774 e mail brazil ingeteam com Ingeteam Power Technology S A www ingeteam com
11. EA E EEEE 12 3 1 Equipment eco a iio das 12 3 2 Handling and UNPACKING ssri dionn r a bda idilio 13 A TO 13 O A O desadoanbaeas vebweaaceaslaaaaaanenies 13 A aane a aiaa inia xenendtatelidbes 14 ASE IS TU CON Si aa 16 A SMS ci does 16 4 2 General safety precaria 16 SN A qucotatated E E A E E E E N AEE 17 4 3 1 General risks existing and Preventive MeasuresS cccoocccnoccncnonnnonononncnononnnnnonnnnnnnnnnnnonnnncnnnnnnnnnnnnn 17 4 3 2 Additional risks and measures in handling tasks cccooccccoonncoocnonocnononnnnncnnnnonnnnnononnnnnnnnnnonaninon 18 4 4 Type of tasks to becaried Oti ii da rai 18 A AS douends kesadsaamcuinsaan sataaguntiaaaane Aaen IEEE EN 18 AA 2 Control tas Kia A la 18 2 43 Handling tasks ii oa 18 4 4 4 Personal Protection Equipment PPE Laos cil ona e E RE AEEA 19 De installati nir iia tentes 20 5 1 General requirements tor installation diodo 20 5 2 INGEREV GARAGE sucio ida bed dad adas 20 Biz FIXNE tn Uli rai 20 52 2 BIOCTH Cal CONNECU ON sesruro ria E ade tcs 21 03 INGEREV CITY Wallis dada lid 25 Dl Finge the ia 25 A Call CONMECHOMN asrnane aa eaae EEE e AAEE EE tans O EEEREN 26 5A INGEREV CITY GOGH irrita dde a A Ea AE AEAEE dunes 30 5 2 1 FIXING the UMi isss a a a a a a a a a aa oe 30 5 42 Electrical CONOCIO ironia ds 31 9 57 Data DSi a A ARI acia 33 RS autpaaereiacc asennad a EAT E EE EE 35 6 1 Status INICIO ur adi did deis 35 6 2 Charging process oaiae aaa ne 36 6 2 1
12. INGEREV GARAGE cuionviaca aia dead E Ad id E a a dE cd a ii 36 Mmmediate charee a dada dale 36 BEE CHASE diria e T 38 Loss of power supply immediate charge and deferred Charge ccoooccccocnccccnccocnncnnnncnnononnnncnnnnnnnnnnnnns 39 6 2 2 INGEREV CITY wall nd TOO wiccvccicsadionsesosadsnanstocsvdeacintssaussteanacsstannueadunstesduasdenmucdteddunecen Deeds 40 6 3 LANUS A tanda 42 6 4 Incidence AlarMS seseina ae on aeaaeai iena aa Eee ae ian ERAN 42 6 5 StatlOneS MUTA OW Midas 42 Le Preve tive MAINTENANCE siii le dadas 44 ABA2000IKI01 5 Ingeteam Installation and user manual TI Differential current deViCES ii oi 44 E AN 44 TS Md 44 6 ABA2000IKI01 Installation and user manual Ingeteam 1 Overview The purpose of this manual is to describe the INGEREV Electric Vehicle Charging Stations and provide information concerning its correct reception installation commissioning maintenance and operation 1 1 Equipment description 1 1 1 Models The main models in the INGEREV range are Ii f Al aca ie ys eto k PN INGEREV GARAGE INGEREV CITY wall INGEREV CITY floor 1 2 Compliance with regulations 1 2 1 CE marking CE marking is mandatory for the sale of any product within the European Union without prejudice to standards or laws INGEREV units have CE marking by virtue of their compliance with the follow
13. at may affect the proper operation of the unit 2 1 2 IP rating INGEREV GARAGE INGEREV GARAGE units have an IP44 level of protection against external agents This unit is designed for indoor use INGEREV CITY INGEREV CITY units have a IP55 level of protection against external agents This unit is designed for indoor and outdoor use 2 1 3 Ambient temperature INGEREV GARAGE These units are designed to operate in a temperature range from 25 C to 40 C INGEREV CITY These units are designed to operate in a temperature range from 25 C to 40 C 2 1 4 Atmospheric conditions The ambient air must be clean and relative humidity must be between 5 and 95 It should be borne in mind that moderate condensation may occasionally occur as a consequence of temperature variations For this reason apart from the unit s own protection vigilance of these units is necessary once they have been started up on sites where the conditions described above are not expected to be present In the event of condensation never apply voltage to the unit 2 1 5 Contamination class INGEREV GARAGE The pollution class for which the units have been designed is grade PD2 8 ABA2000IKI01 Installation and user manual Ingeteam INGEREV CITY The pollution class for which the units have been designed is PD3 2 1 6 Support surface and fastening The surface on which the unit is mounted either on the floor or a wall should be firm enough to
14. bag and bubble wrap Appropriate container plastic and bottles Cardboard Appropriate container paper and cardboard ABA2000IKI01 15 Ingeteam Installation and user manual 4 Safety instructions This section contains safety instructions which must be followed when installing operating and accessing the unit Failure to comply with the Safety instructions may cause injury or even death or cause damage to the unit Read the Safety instructions carefully before working on the unit 4 1 Symbols The warnings advise of conditions which may cause serious injury or death and or damage to the equipment The means of avoiding the hazard to both people and the unit is indicated along with the warning The symbols and an explanation of their meaning can be seen below DANGER High voltage High voltage warning Warns of high voltage which can cause injury or even death and or damage to the equipment General warning Warns of conditions which can cause injury and or damage to the equipment gt gt Please read this information carefully as it is written for your personal safety and to ensure the longest possible service life for the unit 4 2 General safety precautions Installation start up inspection and maintenance operations may only be carried out by personnel appropriately qualified and trained in electrical subjects hereinafter qualified personnel You are reminded of the obligation to compl
15. can be equipped with a self resetting differential protection block In this case the differential protection must be turned on turn the switch up to ON and then slide the tab to the left as shown in the figure 4 Once the connections have been made close the unit with the tamper proof Torx screws mentioned above ABA2000IKI01 23 Ingeteam Installation and user manual 5 When the charging station is powered up for two seconds it will light up in red blue and green After a brief status verification the light will turn green and the display will show an electric vehicle and the current time The station is ready and awaits user ID to begin charging If the station identifies an operation fault the light would turn red and the display would show the type of fault see section 6 Operation 24 ABA2000IKI01 Installation and user manual 5 3 INGEREV CITY wall 5 3 1 Fixing the unit 1 Together with the unit you will find a full size paper drilling template to mark the holes on the wall needed for mounting the equipment After you have marked the points on the wall proceed to drill the holes Ingeteam 74 110 74 LO p EE ER A ly Woo e _ _ WE e H of i E MA y 5 S y a Ex GI 47 Ingeteam Ko Q m LO o 71 110 71 Template 2 To mount the INGEREV CITY uni
16. e card reader located below the display If the card is read correctly the charging station goes into awaiting charge status The display will show a flashing plug icon 3 Lift the cover manually and plug the cord into the appropriate electrical outlet 40 ABA2000IKIO1 Installation and user manual Ingeteam If the power plug selected is the mode 3 plug the station automatically detects the connection and continues the charging sequence stipulated by the EC61851standard If the power plug selected is the mode 1 plug Schuko position the cable so that it comes out of the hole in the bottom centre of the socket allowing the cover to close shut The station automatically detects the connection and continues to charge once the cover is tightly shut The station does not allow and is not designed for simultaneous use of both power outlets Only the selected outlet remains active When the cover is closed shut the station will be blocked and power supply will be switched on changing the status to charge End of charging process 4 To conclude the charge cycle hold the card over the reader again The station disconnects the power supply and unlocks the socket cover or the plug 5 Open the cover remove the plug and close the cover The station will lock the cover and revert to awaiting vehicle status Loss of power supply The station has an auxiliary p
17. each country RD 614 2001 in Spain CEI 11 27 in Italy DIN VDE 0105 100 and DIN VDE 1000 10 in Germany UTE C15 400 in France Dbbbbba ABA2000IKI01 3 Ingeteam Installation and user manual Carry out all control and handling without voltage As a minimum security measure in this operation the so called five golden rules should always be followed Disconnect Prevent any possible resupply Check there is no voltage Ground and short circuit 5 Protect from live elements if any and put up safety signs around the work zone Until these five steps are completed the work area cannot be considered voltage free and any work performed will be considered to be work on live equipment Potential hazards for people Bear in mind the following warnings concerning personal safety DANGER Crushing and joint injuries Always follow the indications in the manual on moving and placing the unit gt The weight of this unit can cause injury if not handled correctly Potential hazards for the equipment Bear in mind the following warnings for the protection of your equipment CAUTION Ventilation The unit requires quality air flow while it is operating Keeping the unit in the upright position and the inlets free of obstacles is essential for this air flow to reach the inside CAUTION Electrical damage Do not touch boards or electronic components The most sensitive components can be damaged or destroy
18. ecured 5 2 2 Electrical connection Once the unit has been mounted in its final position and has been solidly secured make the electrical connections to it Wiring must be carried out by qualified technical personnel Care must be taken to ensure the equipment is not live when accessing its interior When checking that there is no voltage wearing dielectric gloves and safety goggles approved for electrical hazards is required ABA2000IKI01 21 Ingeteam Installation and user manual 1 To proceed with connection you must open the unit by removing the 4 screws shown in the figure below 2 Once the unit is open proceed with the electrical connection Connect the feed cables to the terminals as shown in the figure below T Ground L Live N Neutral The supply connection must meet certain requirements Supply connection specification Connection type Single phase Number of wires 2P T Rated current 16 A Maximum wire diameter 10 mm 2 x 6 mm 22 ABA2000IKI01 Installation and user manual Ingeteam 3 Once the above steps have been completed proceed to feed the charging station for which the differential and breaker protection must be switched ON up Thermomagnetic circuit breaker Thermomagnetic circuit breaker Differential circuit breaker for Mode 1 Schucko for Mode 3 with activation coil Optionally the station
19. ed by static electricity CAUTION Operation Do not disconnect or connect any terminal while the unit is operating Disconnect and check for absence of voltage first gt gt b gt Personal protection equipment PPE Use all items comprising the personal protection equipment Section 4 Safety instructions contains references to the use of this equipment depending on the situation The standard personal protective equipment is Safety goggles for mechanical hazards gt Safety goggles for electrical hazards Safety footwear Helmet S ABA2000IKI01 Installation and user manual Ingeteam Table of contents LOIS 7 FEL Equipment description aca Dias 7 TET A 7 1 2 Compliance with reg lati hS cinsine nnne dra da a dc aio lea ana 7 1 21 CEMaKINE ains a Gaa aa aa a a aaa a ON 7 2 Eg ip ment CESCIIDTION S sceendsnndetaceevesedacuduaxecttadzosassdsan decades iia 8 2 die TN 8 PAE EAVINOMME NM A E E E EE E A E 8 212 A a a A e aa a a Ta a a E E ah 8 2 13 Ambient temperature asain sinna na ae aE EEE A EE EE EEan EEE EA E EEREN 8 2 1 4 Atmospheric con di E a E O Ra EE E EAA 8 241 5 COMEAMINATON CIASS ricino narenn dale ide tdi e a Ae i onasi 8 2 1 6 Support s rface and fastening acicate a ana eaaa a a 9 2 2 Environmental characteristics a o Ea N a air Ei eE AAEE 9 23 Main Te atuendo E E EA EAER ead a a ESEN 10 3 Operating storage and transport conditions esseere aaa Eaa Ee ETTE aE a
20. eing kept in optimum conditions before installation Ingeteam accepts no liability for inconvenience or damage arising in the case of failing to observe this condition ABA2000IKI01 13 Ingeteam Installation and user manual 3 5 Waste handling During the various processes for installation start up and maintenance waste is generated which must be handled appropriately according to the regulations in the corresponding country At the end of the unit s life the waste must be processed by an authorised waste management company Ingeteam in accordance with its policy of respect for the environment will inform the authorised manager via this Section of the location of components to be decontaminated The elements within the unit that must be handled individually are 1 Liquid crystal displays 2 Batteries or accumulators 3 Printed circuit cards Their location is shown in the following images LW 3 Waste that can be handled by conventional waste collection means Most of this waste is from the unit s packaging which must be properly separated and processed 14 ABA2000IKIO1 Installation and user manual Ingeteam All the packaging can be delivered to a non hazardous waste management company In any event each part of the packaging may be recycled as follows Plastic polystyrene
21. eir work in the case of storms rain or strong winds snow or any other unfavourable environmental condition which makes visibility or handling tools difficult Work on installations directly connected to overhead electricity lines must be disconnected in the case of storms Ingeteam accepts no liability for any damages caused by improper use of the equipment Any work carried out on any equipment which implies a modification of the original electrical arrangements must be proposed in advance to Ingeteam These must be studied and approved by Ingeteam The necessary means must be arranged to prevent people from outside the installation approaching or handling the equipment These instructions must be easily accessible close to the unit and located within reach of all users Before installation and start up please read these safety instructions and warnings carefully as well as all the notices located on the unit Ensure that all the notices are perfectly legible and that those which are damaged or have disappeared are restored gt gt gt 4 3 General This section defines the preventive measures to take to carry out all types of tasks on the unit working safely and controlling risks which cannot be avoided Protection against direct contact is by means of the housing which has IP20 protection class The unit has been tested according to the applicable regulations to comply with the safety requirements the values for in
22. g them press OK again The following informative screen will be displayed p CHARGING 7 Charging will begin at the selected starting time PRESENT Gg ise ily START 21 34 00 _REMAINING 05 20 43 6 At the time set for beginning charging the following screen is shown to indicate that the charging process has started correctly m CHARGING ENERGY Wh 0 4 POWER W 0 E a End of charging process 7 To conclude the charge cycle hold the card over the reader again The station disconnects the power supply and unlocks plug mode 3 if that is the one being used 8 Pull the plug out The station will go back to awaiting vehicle status Loss of power supply immediate charge and deferred charge If the charging station loses power during the charging process it automatically unlocks the mode 3 plug if this has been the mode selected and it remains inactive until the supply is restored Once power is restored the station automatically restarts and reverts to the status before the loss of power ABA2000IKI01 39 Ingeteam Installation and user manual 6 2 2 INGEREV CITY wall and floor The power plug should not be removed from the vehicle while it is being charged Start of charging process 1 Make sure the station is in waiting for vehicle status with the electric vehicle icon shown on the display 2 Hold the card close to th
23. guage selection menu for the charging session After the charging process the language will revert to the station default 36 ABA2000IKIO1 Installation and user manual Ingeteam p LANGUAGE After accessing the language selection menu navigate OEEC between the various options by pressing ZN and DA CASTELLANO ENGLISH Highlight the desired language and press LOK FRANCAIS ITALIANO 3 Hold the card over the reader under the display When the station recognizes the card correctly a menu for selecting the charge or for cancellation is displayed Press ZN and D to navigate between the various options i SELECT OPTION IMMEDIATE CHARGE DEFERRED CHARGE When the option immediate charge is highlighted press CANCEL SESSION OK E i The option deferred charge will only appear if it is activated at the station m 4 A screen with a flashing plug is displayed Connect the cable into the appropriate outlet a If the power plug selected is the mode 3 plug the station automatically detects the connection and continues the charging sequence stipulated by the EC61851 standard If the power plug selected is the mode 1 plug Schuko the station automatically detects the connection after a prede fined delay and continues the charging sequence stipulated by the EC61851 standard The station does not allow and is not designed for simultaneous use
24. ing directives Low Voltage Directive 2006 95 EC Electromagnetic Compatibility Directive 2004 108 EC To comply with each directive compliance with the parts applicable to our units of the appropriate harmonised stand ards is sufficient Low Voltage Directive INGEREV units comply with this directive by means of compliance with the applicable parts of harmonised standard EN 61851 Electric Vehicle Conductive Charging System Electromagnetic Compatibility Directive INGEREV units comply with this directive by means of compliance with the applicable parts of harmonised standards EN 61000 6 2 Electromagnetic Compatibility Part 6 1 Generic standards Immunity for residential commercial and light industrial environments EN 61000 6 3 Electromagnetic Compatibility Part 6 3 Generic standards Emission for residential commercial and light industrial environments ABA2000IKI01 7 Ingeteam Installation and user manual Compliance with these standards calls for compliance with limits and procedures in other standards of the same series 2 Equipment description 2 1 Location The INGEREV units must be installed in environments with specific characteristics Guidelines are provided in this section for choosing a suitable environment and adapting the unit to it properly 2 1 1 Environment CAUTION Install the units in a location accessible for installation and maintenance CAUTION Avoid corrosive environments th
25. ing its interior When checking that there is no voltage wearing dielectric gloves and safety goggles approved for electrical hazards is required 1 With the back enclosure open as stated in the previous section proceed to connect the feed cables to the terminal strip as shown in the figure below T Ground L Live N Neutral ABA2000IKI01 31 Ingeteam Installation and user manual The supply connection must meet certain requirements Supply connection specification Connection type Single phase Number of wires 2P T Rated current 16 A Maximum wire diameter 10 mm 2 x 6 mm 2 Switch the differential and breaker protection ON up ololO O ON Optionally the station can be equipped with a self resetting differential protection block In this case the differential protection must be turned on turn the switch up to ON and then slide the tab to the left as shown in the figure 32 ABA2000IKI01 Installation and user manual Ingeteam 3 Close the back enclosure by screwing in the 8 T30 type Torx tamper proof screws 4 When the charging station is powered up for two seconds it will light up in red blue and green After a brief status verification the light will turn green and the display will show an electric vehicle and the current
26. lative humidity lt 95 Overcurrents Thermomagnetic circuit breaker with automatic reset Overvoltages Class II optional RFID reader ISO 14443 A Mifare 13 56 MHz Environmental protection class IP55 Low voltage 2006 95 CE EMC 2004 108 CE Dimensions H x W x D 1250 x 255 x 250 mm 75 X255 250mm Available ONot available Notes Ask about the availability of each model Directives ABA2000IKI01 11 Ingeteam Installation and user manual 3 Operating storage and transport conditions CAUTION Failure to follow the instructions provided in this section may lead to damage to the equipment Ingeteam accepts no liability for damage resulting from the failure to follow these instructions 3 1 Equipment reception Reception Upon receipt of the shipment check the terms specified in the Delivery Note sign the Signature Receiver Goods field and return the copy to the return address Keep the unit in its packaging until immediately before installation Maintain the unit upright INGEREV CITY or horizontal INGEREV GARAGE at all times The unit is delivered with the following features INGEREV GARAGE 600 x 400 x 235 INGEREV CITY floor Cardboard box 32 1285 x 265 x 265 INGEREV CITY wall 19 785 x 265 x 265 Identifying the unit The serial number of the equipment is its unique identifier This number must be quoted in any communication with Ingeteam Ingeteam Avda Ciudad de la Innovaci n 13 31
27. mply with current regulations 5 1 General requirements for installation Ventilation and the space for work which must be suitable for maintenance tasks according to current regulations The external connection devices which must be suitable and sufficiently close as set forth in current regulations The connecting cables must be of the appropriate section for the maximum current Special care must be taken to ensure that there are no external elements near the air inlets and outlets to obstruct proper ventilation of the unit 5 2 INGEREV GARAGE 5 2 1 Fixing the unit 1 Together with the unit you will find a full size paper drilling template to mark the holes on the wall needed 20 8 133 133 for mounting the equipment After you have marked the 8 pelea ee pee ee j points on the wall proceed to drill the holes a ane E A de een lio at a ES 86 SS oe N M IN 1 k A UY Template 20 ABA2000IKI01 Installation and user manual Ingeteam 2 To mount the INGEREV GARAGE unit a bracket must be fastened to the wall with three screws Then hang the unit on the support fixture a A ll Tr 3 Once the wall bracket in in p bottom of the station 4 Check that the unit is properly s
28. n and user manual Ingeteam AC FAILURE To completely turn off the station a Master type card should be held over the reader You may then proceed to fully disconnect the charging station It is strongly recommended to perform a complete shutdown of the charging station to prolong the life of the auxiliary power supply ABA2000IKI01 43 Ingeteam Installation and user manual 7 Preventive maintenance 7 1 Differential current devices An annual inspection is recommended for checking the residual current device located inside the station Press the reset button on the device and wait for the reset When opening the back cover for the sole purpose of testing both differential current devices avoid contact with any other device or cable at all times The worker who accesses the bottom of the access door to the protection devices must be properly trained and authorised by the employer the charging station operator to perform these tasks gt gt 7 2 Grounding An annual inspection is recommended for checking the proper connection of the metal housing and other metal components located outside the charging station to the unit s ground installation The back cover is opened for the sole reason of performing a continuity test between the arrival of the ground conductor from the installation and the metal housing and other metal components located outside of the charging station The worker who accesses the bot
29. on tasks Definition Involves opening the enclosure for visual inspection tasks 4 4 2 Control tasks Definition Tasks relating to software voltage checks at safe measuring points etc Preventive maintenance tasks of the unit carried out from the man machine interface Control tasks related to testing and changing circuit breaker settings under no circumstances will the any part thereof terminals cables protections be accessed or subject to control tasks during this operation except to the specific control to verify and or modify the settings 4 4 3 Handling tasks Definition Tasks relating to component installation and or replacement Any task that does not fall under Inspection or Control is considered Handling It is always necessary to first disconnect and check for absence of voltage The 5 Golden Rules must be adhered to 18 ABA2000IKIO1 Installation and user manual Ingeteam 5 GOLDEN RULES 1 Disconnect Switching on the possible voltage sources Bear in mind that any capacitors or other elements powered from uninterruptible power supplies are still live 2 Prevent any possible feedback The switching devices used to switch off the equipment must be protected against any possible disconnection 3 Check there is no voltage Check that there is no voltage in all the active elements of the electrical system or as close as possible to the work area 4 Ground and short circuit In the low vol
30. ower supply INGEREV CITY models that allows it to continue basic operation in spite of power losses In this situation the unit shows the anomaly on its display In the event that the station is in standby in awaiting vehicle status and loses power the message displayed is AC FAILURE If the power supply is lost while a vehicle is being charged the message would be AC FAILURE Identify again to unlock the door In this situation users would have to hold their ID badge over the reader to unlock the cover and unplug their vehicle After this the station would shut down ABA2000IKI01 41 Ingeteam Installation and user manual A Master User will be able to unlock the cover to remove the plug and may after further identification turn off the station with guard locking active When power is restored after an earlier power loss the charging station will return to its pre disconnection status 6 3 Languages The information for each user session is displayed in the language set on each card regardless of the station s default language The station user may change the default language with a Master card Users without a pre cofnigured language preference will see the information displayed in the station s default language 6 4 Incidence Alarms In case of fault the station switches to fault status indicating the reason on the display Installation defect The station s protection devices have been triggered The
31. rk must be complied with Danger of electric shock The operations described in the manual may be performed only by qualified personnel The status of qualified personnel referred to in this manual will be as a minimum that which meets all the standards regulations and laws regarding safety applicable to the tasks of installing and oper ating this unit The responsibility for designating qualified personnel will always fall to the company to which the personnel belong It is necessary to decide which workers are suitable or not for carrying out specific work to preserve their safety at the same time as complying with occupational safety legislation These companies are responsible for providing appropriate training in electrical equipment to their personnel and for familiarising them with the contents of this manual Opening the housing does not necessarily mean there is no voltage inside Only qualified personnel may open it following the instructions in this manual Compliance with the safety instructions set out in this manual or in the suggested legislation does not imply exemption from other specific standards for the installation place country or other circum stances that affect the unit Category II measuring instruments must be used for checking for the absence of voltage Ingeteam accepts no liability for any damages caused by improper use of the equipment Following is a list of the basic obligatory safety standards for
32. rrent Charging ended Flashing yellow After charging the user has held the card and the charging station is in standby for the vehicle to be unplugged Error Steady red The charging process is not occurring properly due to some problem Fault Steady red The charging station is not operating correctly Stand by None The charging station has been disconnected remotely 6 2 Charging process 6 2 1 INGEREV GARAGE The power plug should not be removed from the vehicle while it is being charged The station includes a display keyboard unit preset for accessing the Ingeteam different menus comprising its firmware The following points describe the proceedings for starting and finishing the charging process There are two charging options Immediate charge Deferred charge this option has to be activated in the station for it to be available The charging process is slightly different depending on the option selected Read this information carefully and in case of doubt consult Ingeteam Customer Service Immediate charge When this option for charging the vehicle is selected the station starts charging the vehicle immediately after it is connected to it Start of charging process 1 Make sure the station is in waiting for vehicle status with the following two screens being displayed alternately HOLD CARD NEAR TO START SESSION O PRESS OK TO SELECT LANGUAGE 2 Press LOK to access the lan
33. sulation distances and leakage paths for the voltages used The tools and or equipment used in handling tasks must as a minimum have double reinforced insulation Class II 4 3 1 General risks existing and preventive measures Impact against immovable objects Inform workers of the risk Adequate lighting e Work with care Knocks punctures and cuts from objects and or tools Keep the cover closed if not working on the equipment Adequate lighting Order and cleanliness Mandatory use of hard hat safety footwear and gloves when necessary ABA2000IKI01 17 Ingeteam Installation and user manual Electrical risk Follow the instructions in the section on PPE and 4 2 General safety precautions Inform the worker of the risk Comply with R D 614 2001 and REBT 4 3 2 Additional risks and measures in handling tasks Thermal contact Inform workers of the risk Recommended use of gloves Disconnect the power and wait 10 minutes for the hot parts inside the unit to cool down 4 4 Type of tasks to be carried out The preventive maintenance tasks for the electrical panels involve Inspection Control and Handling actions depending on the case Accessing the housing through any other cubicle other than that described in this manual is strictly prohibited To open any of the covers of the enclosure side rear top or door the main power supply outside of the box must be switched off 4 4 1 Inspecti
34. support its weight Note the weight of the equipment specified in paragraph 2 3 Main features to assess the suitability of the anchoring surface 2 2 Environmental characteristics The environmental conditions for operation are Minimum temperature 25 C 25 C Minimum surrounding air temperature 25 C 25 C Minimum surrounding air temperature A0RG 40 C Maximum relative humidity without condensation 95 95 For further information see Chapter 3 Operating storage and transport conditions ABA2000IKI01 9 Ingeteam Installation and user manual 2 3 Main features INGEREV GARAGE Model WM3 Modes 1 and 2 Oo Variant Maximum Current A 16 Plug mode 1 Schuko CEE 7 4 Type F O 60309 2 3P N T 32 A O Max output power kW ST Operating temperature 25 C to 40 C Protections Differential current 30 mA Class A with automatic reset Energy measurement Class A active Class B reactive Communications RS 485 Ethernet CAN GPRS Anti tamper protection class IKO8 Dimensions H x W x D 480 x 370 x 160 mm O Available O Not available Note Ask about the availability of each model 10 ABA2000IKI01 Installation and user manual Ingeteam INGEREV CITY ETT INGEREV CITY floor INGEREV CITY wall Model GM1 GM3 WMI WM3 Modes 1 and 2 Variant Single phase 230 V 50 Hz 2P T Current outlets 60309 2 2P T 16 A IEC 62196 2 Type 2 IEC 61851 connection type Connection case B Re
35. t wall mounted you must first fasten a bracket to the wall with three screws as seen in the figure below 3 Once hung on the wall bracket you must open the front enclosure supplied ABA2000IKI01 The side lock will open with the key 25 Ingeteam Installation and user manual 4 Upon opening the enclosure you will find that the ribbon cable is loose as a security measure to avoid pulling on the internal components 5 Finish installing the station by inserting the two screws from the inside into the wall You will see two plastic caps on the holes for that purpose Remove them and proceed to insert the screws covers screws 6 Check that the unit is properly secured 5 3 2 Electrical connection Once the unit has been mounted in its final position and has been solidly secured make the electrical connections to it Wiring must be carried out by qualified technical personnel Care must be taken to ensure the equipment is not live when accessing its interior 26 ABA2000IKIO1 Installation and user manual Ingeteam When checking that there is no voltage wearing dielectric gloves and safety goggles approved for electrical hazards is required 1 With the front door still open open the metal plate which houses the electronic card to access the feed terminal block Plate T Ground L
36. tage installations that by induction or for other reasons may be accidentally live 5 Rope off and mark the work area 4 4 4 Personal Protection Equipment PPE Inspection The use of safety footwear to standard EN 345 1 1992 is mandatory and work clothing should be cotton and be free of conductor metallic elements Control The use of helmets compliant with standard EN 397 1995 and safety footwear compliant with standard EN 345 1 1992 is mandatory The use of standard safety gloves is also mandatory for voltage free tasks It is also mandatory to use dielectric gloves meeting standard EN 60903 1992 and protective face mask against electric shock for voltage testing tasks and opening or closing automatic switches under load Handling The use of helmets compliant with standard EN 397 1995 and safety footwear compliant with standard EN 345 1 1992 is mandatory It is also mandatory to use dielectric gloves meeting standard EN 60903 1992 and protective face mask against electric shock for voltage testing tasks and opening or closing automatic switches under load ABA2000IKI01 19 Ingeteam Installation and user manual 5 Installation Before installing the unit the packaging must be removed taking special care not to damage the housing Check that there is no moisture inside the packaging If there are signs of moisture the unit must not be installed until you are sure it is completely dry All installation operations must co
37. te LANGUAGE LANGUAGE I F between the various options by pressing and CASTELLANO ca ENGLISH Highlight the desired language and press LOK ITALIANO EUSKARA d 3 Hold the card over the reader under the display When the station recognizes the card correctly a menu for selecting the charge or for cancellation is displayed 38 ABA2000IKI01 Installation and user manual Ingeteam i SELECT OPTION Press A and LX to navigate between the various tions IMMEDIATE CHARGE a DEFERRED CHARGE When the option Deferred Charge is highlighted press CANCEL SESSION OKA b 4 A screen with a flashing plug is displayed Connect the cable into the appropriate outlet E a 5 Once the vehicle is connected to the station the time selection screen for deferred charging is displayed The time displayed is saved on the card as predefined but it is possible to modify it to any desired time F SELECT STARTING TIME i 34 00 The screen for the time selection of the deferred charge shows the starting time highlighted over black background Press the ESC button to return to the option selection menu To modify the time press the buttons ZS and XZ until you have reached the desired time Press OK to change to minutes and select them proceeding the same way as in the case of hours and when finished press OK to change to seconds After selectin
38. tom of the access door to the protection devices must be properly trained and authorised by the employer the charging station operator to perform these tasks gt gt 7 3 Air filters We recommend an annual inspection of the air filters located in the the charging station s vents 44 ABA2000IKI01 Notes Notes Notes Ingeteam Power Technology S A Energy Avda Ciudad de la Innovaci n 13 31621 SARRIGUREN Navarre Spain Tel 34 948 28 80 00 Fax 34 948 28 80 01 e mail solar energy ingeteam com ABA2000IKIO1_D Ingeteam S r l 11 2012 Via Emilia Ponente 232 48014 CASTEL BOLOGNESE RA Italy Tel 39 0546 651 490 Fax 39 054 665 5391 e mail italia energy ingeteam com Ingeteam GmbH DE 153762639 Herzog Heinrich Str 10 80336 M NCHEN Germany Tel 49 89 99 65 38 0 Fax 49 89 99 65 38 99 e mail solar de ingeteam com Ingeteam SAS Parc Innopole BP 87635 3 rue Carmin Le Naurouze B5 F 31676 Toulouse Lab ge cedex France Tel 33 0 5 61 25 00 00 Fax 33 0 5 61 25 00 11 e mail solar energie ingeteam com Ingeteam INC 5201 Great American Parkway Suite 320 SANTA CLARA CA 95054 USA Tel 1 415 450 1869 1 415 450 1
39. y with safety regulations applicable to electrical work Opening the housings in no way implies the absence of voltage and only qualified personnel following the safety guidelines described in this document may access the compartments The set of conditions listed below should be considered as minimum requirements It is always prefer able to shut off the main power supply Installation defects may result in unwanted feedback Danger of electric shock In addition to the safety measures indicated in this manual the general measures that apply in this area specific to the installation country etc must be taken into account The electrical installation must not involve a risk of fire or explosion Workers must be duly protected against accident risks from direct or indirect contact The electrical installation and protection devices must take the voltage the external determining factors and the competence of the people who have access to parts of the installation into account In compliance with basic safety legislation all equipment must be appropriate to protect exposed workers against the risk of direct or indirect contacts In any case the electrical parts of the work equipment must comply with that laid down in the corresponding specific regulations gt gt ooo 16 ABA2000IKI01 Installation and user manual Ingeteam In compliance with Electric Risk basic legislation all workers who carry out work outdoors will suspend th
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