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1. FREQUENCY FREE SERVICE PERIOD SERVICES 1st 2nd 3rd 4th 5th 6th m ITEM MONTIS E Pris ero gd KA KM 500 750 2500 3000 4500 5000 6500 7000 8500 9000 10500 11000 Fuel lines Throttle operation LA LA LA LA LA LA Carburettor DA DA DA DA DA DA Air cleaner R 29840 Spark plug ICA ICA ICA ICA ICA R 36837 Valve clearance LA LA LA LA LA LA Engine oil 0 0 0 34 amp 35 PEE Sister soroen c c fille C C C 3 Clutch LA LA LA LA LA LA Drive chain LC LA L C L A L C L A We Brake system CA CA CA CA CA CA Brake light switch LA LA LA LA LA LA Wok Brake shoe wear LA LA LA LA LA LA Battery l l The vehicle must be serviced at every 2000 2500 km or within 90 days which ever is earlier from the date of previous service MAINTENANCE SCHEDULE WHICH EVER FREQUENCY FREE SERVICE PERIOD SERVICES 1st 2 nd 3rd 4th 5th 6th Refer MONTHS 1st to 4th service coupons are valid for 5th to 6th service coupons are valid for ITEM 365 days from the date of purchase 540 days from the date of purchase age KM 500 750 2500 3000 4500 5000 6500 7000 8500 9000 10500 11000 Head light focus LA LA LA LA Main Side stand L L L L L L Wheel Tyres Front Susp
2. SERVICE RECORD SHEET To be Filled by Supervisor Servicing Dealer k m range Sign amp Stamp 500 750 ER 2500 3000 Lm mm PN 6500 7000 PAID 20500 21000 SERVICE RECORD SHEET To be Filled by Supervisor m en PAID 22500 23000 PAID 24500 25000 PAID 26500 27000 PAID PAID REMARKS IF ANY Note It is mandatory to avail all free and paid services as per the recommended schedule to be eligible for the warranty benefits Please ensure that each paid service is availed within 90 days from the date of previous service or as per the recommended schedule whichever is earlier DELIVERY CERTIFICATE Frame No Engine No Above vehicle was inspected test driven by me my representative at the time of delivery and found to be acceptable and free from any operational visual defects copy of owners manual containing 6 free service coupons warranty certificate and a tool kit was given to me along with the vehicle e understand that my warranty claims if any will be considered by the manufacturer in accordance with the specified scope and limit of the warranty Place Date Customer Signature Date of sale Dealer Name amp Address Customer name Address To be retained by selling dealer 1st SERVICE FREE 500 750 km DATE OF DELIVERY DATE OF SERVICE km REGN NO A S C s Sta
3. v p F3 r5 O OO OY Cae pa Wash the vehicle and blow dry it with compressed air Clean fuel strainer and check fuel lines for leakages and free fuel flow Clean oil filter screen and rotor oil filter Replace engine oil Clean air filter element Clean and adjust spark plug Drain the carburettor bowl and adjust if required Adjust idling speed Inspect throttle operation and free play Inspect clutch for free play and adjust if necessary Inspect fasteners and tighten them to the specified torque Inspect front amp rear suspension Inspect spoke and adjust if necessary Inspect valve clearance adjust if necessary Inspect clean and lubricate drive chain adjust if necessary Lubricate main stand and side stand Check battery electrolyte and top up if necessary with distilled water Check headlight focus and adjust if necessary Check brake light switch function adjust if necessary Inspect brake shoe wear adjust if necessary Inspect steering for smooth operation Check tyre pressure inflate if necessary Clean the vehicle and deliver 4th SERVICE FREE 6500 7000 km DATE OF DELIVERY DATE OF SERVICE km REGN NO A S C s Stamp amp Sign FREE SERVICE COUPON 6500 7000 km OR 365 DAYS FROM DATE OF PURCHASE WHICHEVER IS EARLIER This coupon entitles the holder to the service schedule overleaf Free of Charge Cost of oil and pe
4. Dear Customer Welcometo the Mahindra family of Thinking Machines Congratulations You are now a proud owner of Mahindra Centuro Centuro is an Intelligent Machine that will create a new milestone in the evolution of motorcycles The intelligence of Centuro is due to many extraordinary features found in various combinations across the three variants 01 02 amp The O8 variant has a premium attractively designed Flip key with Remote that makes you the envy of all other bike owners It is equipped with an Intelligent MCi 5 Micro Chip Ignited 5 Curve engine that responds to your need for power and mileage as per your command The Guide Lamps stay on even after you switch off the ignition keeping your path illuminated Locating the Bike s ignition lock in the dark becomes easy with the LED light in the key In addition to these features the O2 Variant comes with the Find Me lamps that help you easily locate your bike in crowded parking lots with just a click of a button It is loaded with an Anti Theft System that comes with an inbuilt Engine Immobilizer that soundsan alarm and locks the engine when someone tries to steal your bike The top end O1 variant has all these features and also includes a stylish Digital Dashboard which comes with a white back light and a Distance to Empty Indicator that allows you to know approx distance you can travel once your bike hits reserve The Service Reminder indicator tells you when your bikeis
5. Adjust idling speed Inspect throttle operation and free play Inspect clutch for free play and adjust if necessary Inspect fasteners and tighten them to the specified torque Inspect front amp rear suspension Clean brake drums and lubricate brake system brake cam and pedal Inspect spoke and adjust 1f necessary Inspect valve clearance adjust if necessary Inspect clean and lubricate drive chain adjust if necessary Lubricate main stand and side stand Check battery electrolyte and top up if necessary with distilled water Check headlight focus and adjust if necessary Check brake light switch function adjust if necessary Inspect brake shoe wear adjust if necessary Inspect steering head bearing and adjust if necessary Check tyre pressure inflate if necessary Clean the vehicle and deliver Mahindra Works MAHINDRA TWO WHEELERS LIMITED Plot No 2 Industrial Area No 1 Pune Office D 1 Block Plot No 18 2 Part M LD C Mhow Neemuch Road Pithampur Chinchwad Pune 411 019 India Dist Dhar 454 775 Phone 020 6733 6733 Tel 07292 427208 09 Fax 07292 253087 Fax 020 6733 6700 FORM 22 INITIAL CERTIFICATE OF COMPLIANCE WITH POLLUTION STANDARDS SAFETY STANDARDS OF COMPONENTS AND ROAD WORTHINESS Rules 47 g 115 124 2 126A and 127 1 127 2 Certified that the following vehicle complies with the provisions of the Motor Vehicle Act 1988 and the rule made thereunder includ
6. Inspect clean and lubricate drive chain adjust if necessary Lubricate main stand and side stand Check battery electrolyte and top up if necessary with distilled water Check headlight focus and adjust if necessary Check brake light switch function adjust if necessary Inspect brake shoe wear adjust if necessary Inspect steering for smooth operation Check tyre pressure inflate if necessary Clean the vehicle and deliver 6th SERVICE FREE 10500 11000 km DATE OF DELIVERY DATE OF SERVICE km REGN NO A S C s Stamp amp Sign e FREE SERVICE COUPON 10500 11000 km OR 540 DAYS FROM DATE OF PURCHASE WHICHEVER IS EARLIER This coupon entitles the holder to the service schedule overleaf Free of Charge Cost of oil and petrol extra COUPON NO CP CUSTOMER S NAME ENGINE NO FRAME NO DATE OF SALE LU REGN NO DATE OFSERVIGE Two WHEELERS LIMITED MANINDRAGA SELLING DEALER CODE SERVICING DEALER CODE pn pe Certified that the work narrated overleaf is carried out to my entire satisfaction Customer s Signature Service Centre s Stamp amp Signature 6th SERVICE FREE RE Oe DX NS Enc dS ho Wash the vehicle and blow dry it with compressed air Clean fuel strainer and check fuel lines for leakages and free fuel flow Inspect and top up engine oil Replace air filter element Replace spark plug Drain the carburettor bowl and adjust if required
7. WARNING Before riding the motorcycle it is necessary to understand how to operate fuel cock to avoid sudden stoppage of the vehicle in traffic due to no fuel supply RES POSITION OFF POSITION ON POSITION ON ON FUEL TANK Capacity of fuel tank is 12 7 liters including reserve supply To open the fuel tank cap 3 1 Open the flap 1 2 Insert the ignition key 2 3 Turn the key clockwise and open the lid as shown in illustration To close and lock the fuel tank cap just press the cap and remove the key WARNING Refill petrol in well ventilated area and engine stop condition as petrolis highly inflammable After refilling close the tank cap properly To avoid evaporation of petrol and deterioration of paint gloss due to ultra violet rays and heat of sunlight always park your motorcycle in covered parking e For maximum road grip stability riding comfort performance and longitivity of the tyre Optimum air pressure in the tyre of your Centuro is important You should check tyre pressure regularly and adjust them immediately to the optimum if necessary The tyre pressure should be checked when the tyres are cold and before you drive for long distance Tyre sizes and recommended tyre pressure Rear 2 75 18 APR 42P 3 00 18 6PR 52P 2 2 Cold tyre pressure 1 75 kg cm 24 Psi
8. 225 kg cm 32 Psi 2 kg cm Psi 2 With pillion rider 1 75 kg cm 24 Psi 2 50 kg us 85 Psi WARNING Improper tyre air pressure may result in abnormal tyre wear poor road grip and adversely affect the wheel balance suspension performance and vehicle handling e BATTERY It is not necessary to check the battery electrolyte level or add distilled water as the battery is a Z maintenance free sealed type If your battery seems weak and or is leaking electrolyte causing hard starting or other electrical troubles visit your Authorised Mahindra Two Wheeler dealer NOTE Your battery is maintenance free type and can be permanently damaged if the cap strip isremoved This symbol on the battery means that this product must not be x treated ashousehold waste NOTE Battery contains lead which is a hazardous material and if improperly disposed can be harmful to the environment and human health Always return the used maintenance free battery to Authorised Mahindra Two Wheeler dealer Self Start 6Ah Kick Start 2 5Ah WARNING The battery givesoff explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery maintenance KEEP CHILDREN AWAY FROM THE BATTERY e INSPECTIO
9. CC MODEL WARRANTY REGISTRATION CARD CUSTOMERS NAME ADDRESS PIN PHONE NO MOBILE NO E mail FRAME NO ENGINE NO BATTERY BATTERY SR NO DATE OF SALE REGN NO DEALER CODE DEALER NAME amp CITY CUSTOMER S SIGNATURE DEALER S STAMP AND SIGNATURE 1 MAIL TO WARRANTY MANAGEMENT CELL MAHINDRA TWO WHEELERS LIMITED PLOT NO 2 INDUSTRIAL AREA NO 1 PITHAMPUR DIST DHAR 454775 PRE DELIVERY INSPECTION CHECK LIST TO BE PERFORMED BY DEALER CHECK ENGINE OIL LEVEL FUEL SYSTEM CHEC CHECK CLUTCH OPERATION AND FREE PLAY INSTALL FULLY CHARGED BATTERY CHECK ALL ELECTRICALS FOR ITS PROPER FUNCTIONING HEADLIGHT FOCUSING ADJUST IF NECESSARY BOTH WHEEL NUTS AND BOLTS FOR TIGHTNESS FRONT REAR CUSHION MOUNTING BOLTS FOR TIGHTNESS ENGINE FOUNDATION FOR TIGHTNESS BOTH BRAKES FORSMOOTH OPERATION AND RETURN SYSTEM FOR LEAKAGE BOTH WHEELS FREE ROTATION MOVEMENT OF STEERING OPERATION IN ALL POSITIONS THROTTLE OPERATION CHECK FOR FREE PLAY AND SMOOTH RETURN START THEENGINE IF REQUIRED ADJUST IDLERPM 1400 RPM 100 AFTERINITIAL WARM UP TESTRIDEFOR DRIVEABILITY CHECKSMOOTHGEAROPERATION NO ABNORMALNOISE WHILE TEST RIDE SPEEDOMETER AND ODOMETER FUNCTION SCRATCHES AND DAMAGES ee WARRANTY POLICY FREE SERVICE POLICY IMPORTANCE OF PERIODICAL MAINTENANCE
10. Nut Torque 5 5 kgf m REAR WHEEL REMOVAL To raise the rear wheel off the ground place a support under engine Remove the rear brake adjusting nut 1 and disconnect the brake rod 2 from the brake arm 3 by pushing down the brake pedal By removing the lock nut 6 disconnect the torque link 4 from brake plate 5 Remove the axle nut 7 Pull out the axle and remove the wheel REAR WHEEL FITMENT Reverse the removal procedure e Adjust the rear brake e Apply brake several times and check free wheel rotation when brake is released Axle Nut Torque 5 5 kgf m BRAKE WEAR INDICATORS On application of brake an arrow 1 fixed to brake arm 2 moves towards the reference mark 3 on the brake plate e If the arrow on the brake arm aligns with the reference mark on the brake plate on full application of brake then the brake shoes must be replaced JG BASIC TROUBLE SHOOTING CHECK OBSERVATION CAUSE REMEDY Engine Fails To Start Stops Suddenly Fuel system Check the fuel in fuel tank Empty Refill Check fuel cock positi Turn ON RES if OFF l Check whether petrol gt ae position Turn reaching to carburettor reaching Reaching carburettor PUES See a MIWL Try spark test B No spark at spark plug Check Igni
11. SCHEDULE OILFILLING PROCEDURE amp OIL LEVEL STARTINGPROCEDURE SELF amp KICK OPERATIONOF ALLSWITCHES GAUGES HROTTLE OPERATION EMPHASIS ON GRADUAL OPENING FORMATION TO CUSTOMER TO BE EXPLAINED BY DEALER SAFERIDING ADVICE BATTERY MAINTENANCE TYREPRESSURE EXPLAIN CHOKEOPERATION VEHICLE PARKING amp LOCKING RUNNING IN PERIOD AND PRECAUTIONS COLD START USE CHOKE AND SELF START amp AVOID SUDDEN THROTTLE OPENING 1su F r CUSTOMERS SIGNATURE DEALERS STAMP amp SIGNATURE Mahindra COUPON NO CC MAHINDRA TWO WHEELERS LIMITED MODEL UIR O WARRANTY REGISTRATION CARD CUSTOMERS NAME ADDRESS PN PHONE NO E mail FRAMENO ENGINENO BATTERY SR NO DATE OF SALE REGN NO DEALER CODE DEALER NAME amp CITY CUSTOMER S SIGNATURE DEALER S STAMP AND SIGNATURE 2 DEALER COPY Mahindra COUPON NO CC MAHINDRA TWO WHEELERS LIMITED MODEL UIR O WARRANTY REGISTRATION CARD CUSTOMERS NAME ADDRESS PN PHONE NO E mail FRAMENO ENGINENO BATTERY SR NO DATE OF SALE REGN NO DEALER CODE DEALER NAME amp CITY CUSTOMER S SIGNATURE DEALER S STAMP AND SIGNATURE 3 CUSTOMER COPY
12. centres It has been a constant endeavor from Mahindra Two Wheelers to provide the best care and service for your motorcycle Remember that your Mahindra Two Wheeler dealer is just a call away The Technicians at Mahindra Two Wheeler dealer are thoroughly trained and our workshops have State of Art equipments to takecare of your vehicle So make sure to take your Centuro to the nearest Mahindra Two Wheeler dealer for regular service and check ups Weunderstand your vehicle more than anybody else We strongly urge you to practice safe driving and please do remember to wear helmet whileriding Wishing you a happy and safe ride Thank you Warm Regards Customer Care Mahindra TwoWheelers Limited D 1 Block Plot No 18 2 Part M I D C Chinchwad Pune 411 019 E mail Id customercare mahindra2wheelers com Help Line No 1800 233 8883 Toll Free CONTENTS DESCRIPTION MOTORCYCLE IDENTIFICATION TECHNICAL SPECIFICATION SAFETY GUIDELINES SAFE LOADING AND ACCESSORIES DAILY SAFETY CHECKLIST RECOMMENDED USAGE GUIDELINES PART LOCATION PART FUNCTION IGNITION SWITCH DIGITAL INSTRUMENT PANEL ANALOG INSTRUMENT PANEL WOW FEATURES RIGHT HANDLE BAR CONTROL LEFT HANDLE BAR CONTROL FUEL COCK FUEL TANK TYRE BATTERY INSPECTION BEFORE RIDING THE VEHICLE STARTING THE ENGINE RIDING BRAKING PARKING MAINTENANCE GUIDELINES CONTENTS DESCRIPTION PAGE NO MAINTENANCE SCHEDULE ENGINE OIL MAINT
13. excess oil To install the air cleaner element reverse the removal procedure CAUTION Never use petrol or low flash point solvents for cleaning the air cleaner element A fire or explosion can result lt N I CARBURETTOR Idle speed Idle speed 1400 RPM 0 100 e Engine must be warm before setting idle speed To warm up the engine 10 minutes of stop and go riding is sufficient e After warming up put the motorcycle on main stand e Adjust the idle speed by throttle screw 1 To increase idle speed turn the screw clock wise and to decrease the idle speed turn the screw anti clockwise A To decrease idle speed B To increase idle speed CAUTION Idle speed may not be stable inspite of frequent idle setting due to faults in intake systems other than carburettor Visit your Authorised Mahindra Two Wheeler dealer for proper diagnosis and rectification CLUTCH Clutch adjustment may berequired if 1 Motorcycle stalls while shifting gear Or 2 Clutch slips Acceleration to lag behind the engine speed Adjust the free play 1 to 2 5 mm at clutch lever 2 as shown by loosening the lock nut 3 and turning the adjusting nut to obtain the specified play Tightenthelocknutand confirm the play Starttheengine pressin theclutch lever and shift the gear from neutral to first Make sure th
14. for cold start Total weight on the two wheeler makes a big difference to mileage avoid overloading While filling the tank to full fill in the morning as petrol expands during the day as atmospheric temp increase amp may spill Keep your two wheeler clean and dust free Do not fill fuel to the brim of the tank as there can be spillage and petrol can expand and overflow Fill petrol from busy and well known petrol stations where quality and quantity are assured Donotrev the engine unnecessarily Try and avoid congested roads as far as possible even if it means you have to take a slightly longer route Gogentleon the throttle PART LOCATION 1 Horn switch 6 Rear view mirror 11 Head light switch 2 Turn signal switch 7 Instrument panel 12 Self start switch 3 Head light dimmer switch 8 Ignition switch 13 Lid fuel tank 4 Pass light switch 9 Front brake lever 14 Choke Lever 5 Clutch lever 10 Throttle grip LEFT SIDE VIEW 1 Crash guard 4 Gear shift pedal 7 Side stand 10 Gabrail 2 Fuel cock 5 LH Side cover 8 Pillion foot rest 11 Seat Lock 3 Carburettor 6 Main stand 9 Saree guard e RIGHT SIDE VIEW 1 Pillion foot rest 4 Kick starter pedal 7 Spark plug 2 RH Side cover 5 Rear break pedal 3 Rider foot rest 6 Oil filler cap dipstick PART FUNCTION IGNITION SWITCH 1 Ignition switch 2 Ignition key 3 Steering
15. in it It should be at the upper level mark of dipstick SPARK PLUG Standard plug is MICO URAAC Spark plug gap specification 0 7 mm To remove spark plug e Disconnect the spark plug cap 1 e Remove the spark plug using a spark plug spanner 2 amp 3 Visually inspect the spark plug electrode 5 for wear The side electrode should not be eroded If electrode or insulator tip appear unusually fouled or burnt contact your Authorised Mahindra Two Wheelers service centre Discard the spark plug if there is apparent wear or if the insulator is cracked or chipped Clean deposits of carbon or fouled plug with a plug cleaner or with wire brush Using a feeler gauge 7 Make sure the spark plug gap 6 is 0 7 mm If adjustment is necessary bend theside electrode 5 carefully e With the plug washer attached first to prevent cross threading thread the spark plug in by hand till itis fully seated compress the washer using spark plug wrench tighten the spark plug 1 8 to 1 4 turn after the plug seat If itis a new spark plug it should be tightened 4 Spark plug 1 2 to 3 4turn Connect the plug cap amp reinstall the centre cover and luggage box 6 Spark plug gap 7 Feeler guage CAUTION The spark plug must be tightened securely An improperly tightened plug can become very hot and possibly damage theengine parts N
16. in speedometer This service indicator reminds the specified service schedule to the user Flip Key applicable for all variants This is a foldable key and operates with a pres of a mechanical knob in the key fob Key Torch applicable for all variants This is a feature given in a key fob for customer s conveniences in dark conditions By pressing torch button in key fob the torch inbuilt in the same will glow Note Excessive use of key torch may lead to reduce the life of key torch battery RIGHT HANDLE BAR CONTROL Right handle bar control switch consists of Starter button 1 and Head light ON OFF switch 2 Starter Button 1 Located below the headlight switch Before operating pressing this button make sure that the gear is in neutral position by using ignition key switch ON the ignition Then press the starter button When pressed the starter motor cranks the engine CAUTION Do not press the electric starter button for more than 3 seconds at a time Release the starter button for approximately 10 second before pressing it again To avoid damage to engine parts release this button immediately after engine has started and do not press the button again Head Light Switch 2 arte When the switch knob is turned to S wr position while engine is running head light tail light licence plate light and meter light will be When the switch knob is turned to positi
17. speed limit of 50 km h Avoid full throttle operation and rapid acceleration After you start the engine run it at idle for a minute to enable the oil to lubricate entirethe engine Cleaning Procedure Avoid spraying water under high pressure at the following areas Wheelhubs Silencer outlet Ignition switch handlebar switches and other electrical parts Underseatstorage After cleaning rinse the motorcycle thoroughly with plenty of clean water to avoid corrosion by residual detergent Dry the motorcycle start the engine and letitrun for several minutes Test the brakes before riding in traffic Applications of brakes several times may be necessary to restore normal braking performance CAUTION Immediately after washing the motorcycle Braking performance may be impaired General Tips For Maximizing Fuel Efficiency While your Centuro has been designed to give maximum fuel efficiency of its specifications it is important to understand that fuel efficiency is affected by several extraneous factors i e rider usage habits road conditions traffic wind flow etc Ensure tyre pressure is maintained as per manufacturer s recommended levels Differenttyre pressures arerecommended for single seat and double seat Observe them carefully Page No 24 Frontand Rear brakes should have therightamount of free play Engine oil should be changed religiously as recommended in the maintenance schedule Always use choke
18. ENANCE SPARK PLUG OIL FILTER SCREEN amp CENTRIFUGAL FILTER AIR CLEANER CARBURETTOR CLUTCH FRONT BRAKE ADJUSTMENT REAR BRAKE ADJUSTMENT DRIVE CHAIN FRONT WHEEL REMOVAL REAR WHEEL REMOVAL BRAKE WEAR INDICATOR BASIC TROUBLE SHOOTING WARRANTY WARRANTY REGISTRATION CARD SERVICE RECORD SHEETS DELIVERY CERTIFICATE FREE SERVICE COUPONS SERVICE ADVICE SHEETS CERTIFICATE OF FITNESS 33 35 37 37 39 40 42 43 44 45 46 48 49 50 51 MOTORCYCLE IDENTIFICATION Frame No Alpha Numeric 17 digit Frame No Location Stamped on the right side of the steering stem of the chassis VIN NUMBER 17 DIGIT 1121314 5 6 1718 9 10 1 12 13 14 15 16117 M C DIK GI 1 4 D 1 00001 Year Code Plant Code Month Code Production Serial No WMI Code Model Code Drive Engine Transmission VIN Vehicle Identification Number Engine No Alpha Numeric 11 digit ZA 9865 TE oct Engine No Location Stamped on the lower side of the LH crankcase Electric amp Kick start 1 2 3 4 5 6 7 8 9 10 11 V N E D A 0 0 0 0 0 1 ModelCode Engine Year Code Month Code Serial No Kick start 1 2 3 4 5 6 7 8 9 10 11 U B D A 0 0 0 0 0 1 Model Code Year Code Month Code Serial No TECHNICAL SPECIFICATIONS Dimensions Weight Capacities Eng
19. N POINTS BEFORE RIDING THE VEHICLE 1 Fuel level Ensure that sufficient quantity of fuel is present in the tank Check for leaks 2 Engine oil level Top up if required 3 Front and Rear brakes Check for operation Adjust if required Page No 43 amp 44 4 Throttle Check for free play and smooth operation in all steering positions 5 Tyres Check tyre air pressure correct if necessary and check for condition of the tyres Page No 24 6 Lights and Horn Check headlight Hi Low beam tail stop light turn signal lights WARNING Inspect your vehicle every day before you start it s engine This is important for your safety as serious damage or accident of your vehicle and also your time and expenses can be saved STARTING THE ENGINE KICK START Make sure to keep transmission in neutral Turn the fuel cock ON RES as per avaibility of fuel quantity Page No 22 e Switch ON the ignition Page No 14 Operate the choke lever 1 to makeit ON as illustration No 1 Page No 27 Choke operation is not required when engine is sufficiently hot With your foot push the kick lever down slowly until you feel resistance and then step down briskly Don tacceleratethe vehicle if the chokeis in ON condition Assoonas engine starts ensure choke lever is in its original position Ifthe engine fails to start after repeated attempts hold the throttle 1 8 1 4 position and push the kick l
20. at engine does not stall or the vehicle does notcreep Releasetheclutch lever gradually and open the throttle The motorcycle should start moving smoothly and accelerate inaccordance with the engine speed A Decrease Free Play B Increase Free Play CAUTION Even after adjusting free play properly clutch slips or there is difficulty in shifting gear visit your Authorised Mahindra Two Wheeler dealer FRONT BRAKE ADJUSTMENT Front brake free play 1 at front brake lever end should be 5 10 mm Press the front brake lever in and measure the distance before the brake starts to take the load For reducing free play turn the adjusting nut 2 clockwise A For increasing free play turn the adjusting nut anticlockwise B e Apply brake and check for free wheel rotation when brake is released NOTE If proper adjustment is not obtained by above method visit Mahindra Two Wheelers Authorised dealer CAUTION Ensurethatcutoutof adjusting nutis seated in brake arm pin properly after adjustment of free play REAR BRAKE ADJUSTMENT Rear brake pedal free play 1 should be between 5 10 mm Place the motorcycle on main stand and measure free play of rear brake pedal before brake starts to take the load e Forreducing free play turn the adjusting nut 2 clockwise A For increasing free play turn the adjusting nut 2 anti cl
21. ate Country Mobile No No E mail FrameNo _ _ Colour Stamped on the right side of the steering stem of the chassis Engine No Stamped on the lower side of the LH crankcase Key Battery Make Battery Sr No Mfg Code Date of Regn Dealer Code STAMP OF AUTHORIZED DEALER MAINTAINING YOUR CENTURO Warranty Quality of Centuro vehicles is guaranteed through a comprehensive warranty policy thatcovers a period of 2 years or running of 30 000 km whichever is earlier from the date of sale Details of warranty terms and conditions and warranty registration card is included in this owner s guide Maintenance The ownership experience of any automotive product is strongly affected by usage and maintenance A vehicle is a machine and is subject to wear and tear during daily use as well as damage resulting from accidents adulterated fuel etc We strongly advise you to read this owner s guide carefully and follow the maintenance schedules to ensure optimum performance of the machine Mahindra Two Wheelers recommended servicing schedules We offer you 6 free services Later on periodic program of paid services is specially designed to keep your vehicle in perfect running condition during daily use This owner s guide includes instructions and coupons for availing the company recommended servicing schedule The coupons will be accepted at all Authorized Mahindra Two wheelers dealerships and service
22. due for service Weare with you to ensure that you enjoy many happy miles on the Mahindra Centuro Your motorcycle is a product of Mahindra Two Wheelers s advanced engineering and exhaustive testing to deliver Comfort Safety Reliability and Optimum performance This booklet will guide you to the basic operation routine maintenance and service policy of Mahindra Centuro Please spend time to read this booklet carefully which will let you know the proper care and maintenance of your Centuro This is essential for trouble freeoperationand optimum performance Authorized outlets of Mahindra Two Wheelers are well equipped to handle all your service requirements and will be glad to provide you further information and assistance forthesame NOTE Information contained in this owner s guide is based on the latest product information available at time of approval for printing Mahindra Two Wheeler Limited reserve the rights to make changes at any time without notice amp without incurring any obligation Accessories shown may not be part of standard equipment This Owner Guide can be referred to for Centuro and all its variants for functional operational and maintenance information No part of this publication may be reproduced without prior written consent of Mahindra Two Wheelers Limited copyrights reserved with the company MAHINDRA TWO WHEELERS LIMITED OWNER IDENTIFICATION Owner s Name Address City St
23. ear axle nut 1 and the sleeve nut 2 e To increase or decrease the chain slack turn adjusting nut 3 on both right and left chain adjusters Align chain adjuster index mark 4 with same scale gradation on both sides of swing arm Tighten sleeve nut and rear axle nut Recheck chain slack NOTE Because of repositioning of rear wheel while adjusting chain slack rear brake pedal free play gets affected Check rear brake pedal free play and adjust it if necessary Lubrication e Shift the gear to neutral Turn off the engine Place the motorcycle on it s main stand Rotate rear wheel slowly and apply liberal amount of SAE 90 oil or chain lubricant NOTE Proper lubrication and maintenance of drive chain as recommended in maintenance schedule would ensure high performance and longer service life e Ensure that chain lock plate open end is installed in the opposite direction of chain rotation FRONT WHEEL REMOVAL Lift the front wheel off the ground by placing a support block under the engine Remove the speedometer cable 1 by unscrewing lock screw 2 Disconnect the front brake cable by removing brake adjuster nut 3 from the brake arm Remove frontbrake anchor plate 4 from LH suspension Remove the axle nut 5 Pull out the axle and remove the wheel FRONT WHEEL FITMENT e Reverse the removal procedure e Rotate the wheel and check speedometer operation Axle
24. ed service outlet enabling them to verify and furnish proper details Mahindra Two Wheelers Ltd reserves the right to make any modification or improvement in design or to add any improvement on vehicle at any time without prior notice and without obligation to install the same on vehicle previously supplied or sold Replacement of the vehicle is not warranted Also condition of this warranty is subjected to alteration without any notice Battery Warranty Applicable as per the warranty terms of Battery Manufacturer which is mentioned in the Battery Warranty Card Customer can directly claim battery warranty from local battery dealer by presenting battery warranty card The warranty becomes void in the following cases 1 Free services are not availed as per specified schedule 2 Subsequent paid services are not followed as per the recommended schedule The warranty is not applicable to 1 Normal maintenance operations like brake and clutch adjustments cleaning of fuel systems engine tune up or such other adjustments Vehicle failure due to misuse improper lubrication over loading lack of maintenance and accidents Parts subjected to normal wear and tear like brake shoes spark plug Clutch plates drive chain and sprocket Replacement of electrical items like bulbs and rubber components o ring bellows filters gasketetc Incase of front and rear shock absorbers subjective feeling of hard soft operation o
25. ed water Check headlight focus and adjust if necessary Check brake light switch function adjust if necessary Inspect brake shoe wear adjust if necessary Inspect steering for smooth operation Check tyre pressure inflate if necessary Clean the vehicle and deliver 2nd SERVICE FREE 2500 3000 km DATE OF DELIVERY DATE OF SERVICE km REGN NO A S C s Stamp amp Sign FREE SERVICE COUPON 2500 3000 km OR 365 DAYS FROM DATE OF PURCHASE WHICHEVER IS EARLIER This coupon entitles the holder to the service schedule overleaf Free of Charge Cost of oil and petrol extra COUPON NO CP CUSTOMER S NAME ENGINE NO FRAME NO DATE OF SALE LU REGN NO DATE OFSERVIGE Two WHEELERS LIMITED MANINDRAGA SELLING DEALER CODE SERVICING DEALER CODE pn pe Certified that the work narrated overleaf is carried out to my entire satisfaction Customer s Signature Service Centre s Stamp amp Signature 2nd SERVICE FREE RO Oe DS NS En cde os Wash the vehicle and blow dry it with compressed air Clean fuel strainer and check fuel lines for leakages and free fuel flow Inspect and top up engine oil Clean air filter element Clean and adjust spark plug Drain the carburettor bowl and adjust if required Adjust idling speed Inspect throttle operation and free play Inspect clutch for free play and adjust if necessary Inspect fasteners and tighten them to
26. ehicle and deliver 5th SERVICE FREE 8500 9000 km DATE OF DELIVERY DATE OF SERVICE km REGN NO A S C s Stamp amp Sign gt FREE SERVICE COUPON 8500 9000 km OR 540 DAYS FROM DATE OF PURCHASE WHICHEVER 15 EARLIER This coupon entitles the holder to the service schedule overleaf Free of Charge Cost of oil and petrol extra COUPON NO CP CUSTOMER S NAME ENGINE NO FRAME NO DATE OF SALE LU REGN NO DATE OFSERVIGE Two WHEELERS LIMITED MANINDRAGA SELLING DEALER CODE SERVICING DEALER CODE pn pe Certified that the work narrated overleaf is carried out to my entire satisfaction Customer s Signature Service Centre s Stamp amp Signature Sth SERVICE FREE PGA Oa NNNN RPE 5 D O ON DY S P Wash the vehicle and blow dry it with compressed air Clean fuel strainer and check fuel lines for leakages and free fuel flow Clean oil filter screen and rotor oil filter Replace engine oil Clean air filter element Clean and adjust spark plug Drain the carburettor bowl and adjust if required Adjust idling speed Inspect throttle operation and free play Inspect clutch for free play and adjust if necessary Inspect fasteners and tighten them to the specified torque Inspect front amp rear suspension Inspect spoke and adjust if necessary Inspect valve clearance adjust if necessary
27. ension ol p etae Steering head bearing LA LA Fasteners Muffl tear IE IE Hee Idle speed 1 Service more frequently when riding in dusty area 2 For higher odometer reading repeat at the frequency 3 Motorcycle must be serviced every 2000 2500 km or within 90 days Which ever is earlier from the date of previous service Can be done by the customer himself We recommend that these items are to be attended by Authorized Mahindra Two Wheelers service centre These items must be attended only by Authorised Mahindra Two Wheelers service centre as they require special tools Expertise lubricants e ENGINE OIL Engine oil level check Check engine oil level everyday before operating the motorcycle The oil filler cap dip stick 1 is provided at the right crankcase cover as shown in the illustration Oil level must be maintained between upper and lower level mark Procedure for checking engine oil level Parkthemotorcycleonmainstand and on level ground Remove filler cap dip stick and wipe it clean Reinserting the dipstick without screwing dipstick in to crankcase and then check oil level Ifrequired top up the oil upto upper level mark of the dip stick with the specified oil Do not overfill During oil change quantity of oil to be filled is 900 ml After inspection
28. ever down slowly until you feel resistance and then step down briskly e STARTING THE ENGINE SELF START Make sure to keep the gear in neutral position Turnthe fuel cock ON RES as per fuel level inthe petrol tank Switch ON the ignition To operate choke push the choke lever to the other side as shown in illustration No 1 Choke operation is not required when engine atmospheric temp is worm Press the starter switch 2 to start the engine as showninillustration No 2 and release the starter switch immediately when engine starts Do not keep the electric starter pushed for more than 3 seconds at a time Release the starter button for approximately 10 seconds before pressing itagain Ifthe engine fails to start after repeated attempts hold the throttle 1 8 1 4 open and press then starter button CAUTION Neverrunthe engine ina closed area The exhaust contains poisonous carbon monoxide gas Tostartthe vehicle first time in the morning or having not used the vehicle for long duration for smooth amp quick start choke operation is advised RIDING Please go through motorcycle safety guidelines Page No 5 before you ride After the engine is sufficiently warm the motorcycle is ready for riding While the engine is in idling press the clutch lever fully and press the gearshift pedal slightly to shift the vehicle from neutral in
29. ever usea spark plug of animproper specification Ordinary plugspanner should not be used e Spark plug should be removed only when engine is cold OIL FILTER SCREEN amp CENTRIFUGAL FILTER Clean oil filter screen and centrifugal filter as specified in the maintenance schedule Drain the engine oil throughly Page No 35 mana Remove kick lever disconnect the clutch cable and remove the engine crankcase cover 1 Remove centrifugal filter cover 2 and with clean petrol clean centrifugal oil filter 3 Remove the oil filter screen 4 amp wash it inclean petroland then reinstall Reinstall centrifugal oil filter cover engine RH crank case cover muffler kickleverand connect the clutch cable Fill engine oil as described on Page No 35 AIR CLEANER The air cleaner must be serviced at regular intervals as advised in maintenance schedule When riding in dusty area more frequent servicing is recommended e Remove seat 1 e Remove the LH side cover 2 by removing screws 3 4 Remove air filter cover 5 by removing 5 screws 6 Take out the air cleaner assembly 7 Wash the element in non flammable or high flash point solvent like kerosene diesel amp squeeze out the excess Soak the air cleaner element in clean oil and squeeze out the
30. f shock absorbers is not covered under warranty Painted parts Only blistering chipping flaking of the color covered under warranty However the final authority for decision will be the company Chrome plated parts as they are likely to catch rust in coastal areas or acidic environment or due to neglect Only peel off of the chrome film will be accepted under warranty Oxidation of crankcase and cylinder head surface rusting of cylinder block etc Vehicles repairs by unauthorised workshop 10 11 12 13 14 15 Use of non genuine spare parts engine oil and fitment of accessories not recommended by company Vehicle used for any competition or race etc Damages occurred in riots strikes and natural calamities The proprietary items like tyres tubes battery spark plug since they are directly handled by respective manufacturers and are subjected to their warranty terms and conditions Inall such cases the decision of the respective manufacturer will bethefinal and binding onall concerned This warranty is given by Mahindra Two Wheelers Ltd for Centuro and no other person including the dealer or its his agent or employee is authorised to extend or enlarge scope Decisionregarding warranty settlement shall be taken by Mahindra Two Wheelers Ltd and shall be final and binding on all concerned subject to Punejurisdiction only Mahindra MAHINDRA TWO WHEELERS LIMITED COUPON NO
31. he front Donot modify the motorcycle It has been designed carefully by our experts and any modification may adversely impact on it s safety and performance Loading Guidelines Your motorcycle is primarily intended for transporting you and a passenger If you wish to carry cargo check with your Mahindra Two Wheelers dealer for advice Improper loading of your motorcycle can affect its stability and handling Even if your motorcycle is properly loaded you should ride at reduced speed whenever carrying cargo DAILY SAFETY CHECKLIST For assured safety and to save time amp money in future before riding be sure to check the following There is enough fuel in the tank to cover your planned journey and there is no fuel leakage Engine oillevel is adequate Throttle operation and it s return is smooth Steering lock is operating well Brakes are not dragging All electricals lights and horn are working Center stand and side stand are at fully up position e Tyres have correct air pressure adequate tread depth and no cracks cuts on tyre Rear view mirrors are positioned to give good rear visibility RECOMMENDED USAGE GUIDELINES Running in Procedure Itisimportant to drive your vehicle properly during initial 1000 km to ensure longitivity and hassle freerunning New engine components initially wear in quickly Please follow underneath instructions during Running In period Do notexceed a
32. ication of brakes For safety exercise extreme caution while braking and also at turning Do not accelerate while turning PARKING After stopping the motorcycle turn the ignition switch to OFF position e While parking your vehicle use of the main stand is preferred for firm support e Lock the steering and remove key CAUTION Park the motorcycle on firm level ground to prevent toppling of the vehicle While parking on side stand putthe vehiclein first gear MAINTENANCE GUIDELINES Basics of Two Wheeler maintenance Following are the basics for maintaining your two wheeler Please also refer to the detailed maintenance schedule given in this Owner s Guide Check fuel lines and connections to ensure that there are no leakages 6 Spark plug must be inspected periodically and cleaned thoroughly Check engine oil level and if necessary top up replace with recommended grade and quantity Always use genuine oil as recommended by manufacturer 6 Always maintain recommended tyre pressure Check and clean air filter element periodically Ensure brakes are working well i e not dragging or binding If your vehicle is going to remain unused for a long time some steps for maintenance need to be taken Before storing your vehicle following the instructions will prevent it from rusting and other possible damage hazards Clean the vehicle thoroughly Empty all fuel from
33. ine Overall Length Overall Width Overall Height Wheelbase Minimum Ground Clearance Kerb Weight With 90 Fuel Tools etc Engine Oil First Fill Engine Oil Service Fill Fuel Tank Max Power Bore And Stroke Compression Ratio Displacement Spark Plug Standard Spark Plug Gap Valve Clearance Cold Idle Speed 1000 ml 900 ml 127 Liters 8 5 N mQ 5500 rpm gt 52 4 x 49 5 mm 96 1 106 7 cm MICO UR4AC 2030 mm 740 mm 1111 mm 1265 mm 173 mm 120 kg Castrol Activ 4T SAE 20W40 SL JASO MA 07 mm Intake 0 05 0 03 mm Exhaust 0 05 0 03 mm 1400 100 rpm Chassis And Suspension Chassis Type Front Suspension Rear Suspension Power Transmission Tubuler Telescopic and coil spring Swing arm and shock absorber with coil spring Primary Reduction 3 722 1 Final Reduction 3 154 1 Gear Ratio 1 3 182 1 2 1 706 1 37 1238 1 4 0 958 1 Electrical Alternator Output 90W Kick start 110W Electric start Lights Head Lamp 12V 35 35W HS1 Tail Brake light LED Turn Signal Indicator 12V 10W Number Plate Bulb 12V 5W Fuse Capacity 10A 15A ITEM SPECIFICATION Starting System Electric And Kick Start Kick start Speedometer Digital Analogue Wheels Alloy Wheel Spoke wheel Battery 12V 2 5Ah Kick start 12V 6Ah Electric start Tyre Size Front 2 75 184 PR 42P Rear 3 00 18 6 PR 52P SAFETY GUIDELINES Importance
34. ing the following mass emission norms Brand Name of the Vehicle CENTURO Chassis No Engine No Sub rule No of rule 115 1 2 1 12 13 amp 14 F G Emission Norms Bharat Stage III For MAHINDRA TWO WHEELERS LIMITED Date en Quality Assurance Division Mahindra Works MAHINDRA TWO WHEELERS LIMITED Plot No 2 Industrial Area No 1 Pune Office D 1 Block Plot No 18 2 Part M LD C Mhow Neemuch Road Pithampur Chinchwad Pune 411 019 India Dist Dhar 454 775 Phone 020 6733 6733 Tel 07292 427208 09 Fax 07292 253087 Fax 020 6733 6700 FORM 22 INITIAL CERTIFICATE OF COMPLIANCE WITH POLLUTION STANDARDS SAFETY STANDARDS OF COMPONENTS AND ROAD WORTHINESS Rules 47 g 115 124 2 126A and 127 1 127 2 Certified that the following vehicle complies with the provisions of the Motor Vehicle Act 1988 and the rule made thereunder including the following mass emission norms Brand Name of the Vehicle CENTURO Chassis No Engine No Sub rule No of rule 115 1 2 1 12 13 amp 14 F G Emission Norms Bharat Stage III For MAHINDRA TWO WHEELERS LIMITED Date en Quality Assurance Division
35. isters cuts amp burns A motorcycle riding suit or jacket for comfort as well as protection If it is must to ride during heavy or light rain to avoid skidding exercise greater caution To avoid injury to the brain caused by head injury in accidents always wear helmet conforming to appropriate specified standards and other protective apparel suchas gloves footwear etc When faced with speed breakers wet roads and potholes slow down your vehicle to avoid loss of control and mechanical damage to your motorcycle During braking use both front and rear brakes simultaneously rear little harder to retain control Alwaysfollow the traffic rules Alwayscarry documents of vehicle registration insurance PUC certificate and a valid driving license with you WARNING Not wearing a helmet increases the possibility of serious injury or death in a crash Be sure you and your pillion rider also always wears a helmet and preferable eye protection and other protective apparel while riding SAFE LOADING AND ACCESSORIES General guidelines to help you to decide how to equip your motorcycle and how to load it safely e Check that both tyres are properly inflated with recommended air tyre pressure e Ensure all luggage and accessories are secure for stable handling Do not carry items that protrude through the vehicle and affect vehicle performance and operation e Donotcarry children or pets on t
36. k if the fuel is above reserve capacity Lead Me To Vehicle Applet only for O1 and O2 4 This feature is to help the user of the vehicle to locate his her vehicle at a crowded parking area The Key Fob which is attached with the ignition key has3 buttons viz Lead me to vehicle Mute and LED These features works around 35m from vehicle vicinity andinline of sight of the vehicle Note Features below works when ignition key is in OFF condition 1 PressLead meto vehiclebutton Side indicators of our vehicle blink twicealong with an audiable alarm 2 PressMutebutton Sideindicators only blink twice Noaudiablealarm 3 PressLED button Light glows in the key fob whenever this button is pressed Follow Me Lamp Applicable forallvariants This feature illuminates the surrounding area of the vehicle for a short duration of 10 seconds after ignition key is turned OFF The pilot lamp LEDs and tail lamp is operated for 10 seconds in this condition Note This feature will not work in H L switch off condition Engine Immobilizer Applicablefor O1and O2 variant This feature is for preventing unauthorized starting of engine with a user who is not having a valid ignition key When an invalid key is used an audible alarm is activated and engine cannot be started Only an user who is having a valid key can start the engine Service Indicator applicable only for O1 variant This feature is indicated in LCD Liquid Crystal Display
37. lf starter switch gt Faulty stop light switch gt Faulty starter relay Self starter not working Fall starter motor Contact Authorised MTWL service center Loose connections gt Battery discharged Fuse blown gt Replace amp get electrical system checked by Authorised MTWL service center r gt Excessive use of self Avoid excessive usage Battery discharged starter horn lights Faulty charging circuit Battery life is over gt Contact Authorised MTWL service center One or more bulbs fused gt Replace Loose connections Ly Faulty switch Faulty relay Turn signals not working Contact Authorised MTWL service center WARRANTY Scope This warranty is given only to the Centuro motorcycles manufactured by Mahindra Two Wheeler Ltd and sold by their Authorised dealers after pre delivery inspection to be free fromany defectin manufacturing or fitment of part parts Terms And Conditions 1 Mahindra Two Wheelers Ltd undertakes either to repair or replace whichever is necessary only such parts not the entire assembly if it is revealed upon their inspection that they have failed due to manufacturing defect s through their Authorised outlets Free of charge during a period of 2 years or running of 30 000 km whichever is earlier from the date of sale Customer must produce the motorcycle along with this manual to any of the Authoris
38. lock position Key Position ON Function Key Removal The engine can be started Turn signal lights Key can not be removed Horn Stop light and fuel indicator can be operated OFF Engine can not be started Lights and Key can be removed indicators can not be operated LOCK Steering is locked Key can be removed DIGITAL INSTRUMENT PANEL OPERATING CONTROLS Digital Speedo Meter displays the various aspects as described below Itis necessary to switch ON theignition to view the various functions 1 2 3 4 5 6 7 Odometer Digital Speedometer Fuel meter R P M High beamindicator Turn signal indicator Neutral Indicator Indicates accumulated distance covered in km Indicates driving speed in km h Centuro fuel tank capacity is approx 12 7 litres for fuel indication there are nine bars available in speedometer Fuel indication displayed in the speedometer is an indicative reading Refill indication when 1 bar display starts blinking it is the indication to the rider to refill the tank as soon as possible Once the vehicle is started in idle or in running condiiton the needle in the speedometer indicates the engine RPM Indicates that headlight is on high beam When engine is running Flashes when turn signal button is operated Glows when gear is in neutral Digital Instrument panel has two main buttons namely Mode a
39. mp amp Sign FREE SERVICE COUPON 500 750 km OR 365 DAYS FROM DATE OF PURCHASE WHICHEVER IS EARLIER This coupon entitles the holder to the service schedule overleaf Free of Charge Cost of oil and petrol extra COUPON NO CP CUSTOMER S NAME ENGINE NO FRAME NO DATE OF SALE REGN NO DATE OF SERVICE 7 km SELLING DEALER CODE SERVICING DEALER CODE pn pe Certified that the work narrated overleaf is carried out to my entire satisfaction Customer s Signature Service Centre s Stamp amp Signature 1st SERVICE FREE VO ON DA RRP v p F3 r5 O OO OY Cae pa Wash the vehicle and blow dry it with compressed air Clean fuel strainer and check fuel lines for leakages and free fuel flow Clean oil filter screen and rotor oil filter Replace engine oil Clean air filter element Clean and adjust spark plug Drain the carburettor bowl and adjust if required Adjust idling speed Inspect throttle operation and free play Inspect clutch for free play and adjust if necessary Inspect fasteners and tighten them to the specified torque Inspect front amp rear suspension Inspect spokes and adjust if necessary Inspect valve clearance adjust if necessary Inspect clean and lubricate drive chain adjust if necessary Lubricate main stand and side stand Check battery electrolyte and top up if necessary with distill
40. nd Set 8 Resetbutton By pressing the switch for 1 2 sec the mode can be selected i e Odo 9 trip Clock Display shows Trip icon The Trip Meter shows the distance traveled since it was last reset to zero For resetting After entering into trip mode trip meter will be reset to 0 0 km after pressing the switch for 2 3 sec 10 Service indicator This service indicator reminds the specified service schedule to the user 11 Economy Warning This is an indication to the user to drive the bike in economy 12 DTE 13 Clock range 30 50 km hr This feature indicates an approximate range which the user can drive the vehicle before the fuel exhausts to an unusable level The DTE indication starts just before to manual reserve in fuel tank The LCD screen for DTE indication will be blank if the fuel is above reserve capacity In clock mode press the button in speedometer for gt 2 sec to entering into clock set mode Press the button gt 2 sec to shift to hour minute second mode Change hours minute and seconds by in that mode digital blinks and press button lt 1sec to increment Leaving the button without pressing gt 5 sec saves the reading and come to normal E m ANALOG INSTRUMENT PANEL OPERATING CONTROLS Analog Speedo Meter displays the various aspects as described below Itis necessary to switch ON the ignition to view the various functions 1 Speedomete
41. ockwise B Apply brake and check for free wheel rotation when brake is released NOTE If proper adjustment is not obtained by above method visit Mahindra Two Wheelers Authorised dealer CAUTION Ensure that cutout of adjusting nut is seated in brake arm pin properly after adjustment of free play DRIVE CHAIN The service life of drive chain is dependant on proper lubrication and adjustment Poor maintenance can cause premature wear or damage to the drive chain and sprocket Drive chain should be checked and lubricated as a part of pre ride inspection Refer maintenance schedule Page No 33 Inspection Shiftthe transmission in neutral Turn the engine off place the motorcycle on its main stand Remove the rubber grommet 1 from drive chain cover 9 Check the drive chain slack 2 by hand the vertical movement It should be approximately 20 30 mm Rotate the rear wheel and observe the slack at various positions Chain may be found tight in particular section due to some links kinked or binding Binding can frequently be eliminated by Lubrication Replace excessively worn out or damaged sprockets and chain NOTE Under severe usage or if vehicle is being used in unusually dusty areas more frequent maintenance is required Never use new drive chain with worn or damaged sprockets as this results in rapid chain wear Drive Chain Adjustment e Loosen the r
42. of Safety Your motorcycle can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges that you can meet on the road There is much that you can do when you ride to protect yourself You will find many helpful recommendations throughout this booklet Few mostimportant are a Always wearaHelmet b Makeyourself easy to see c Ridewithin yourlimits Mahindra Two Wheelers urges you to practise safe riding Here are few tips Familiarize yourself thoroughly with your motorcycle by reading this Owner s Guide and follow operating instructions especially about starting acceleration and braking your vehicle Initially before riding in regular traffic practise riding in an uncongested area Stay within speed limits dictated by road weather and traffic conditions Riding at a proper speed and avoiding unnecessary acceleration is important for your safety better fuel consumption smooth operation and longitivity of your vehicle Helmets amp Eye Protection Wearing helmet is most important because it offers if it occurs the best protection against head injuries A helmet should fit your head comfortably and securely Always wear a face shield or goggles to protect your eyes and help your vision Additional Riding Safety Sturdy footwear with non slip soles to help protect your feet and ankles Leather gloves to keep your hands warm and help to prevent bl
43. on while engine is running meter light position light licence light and taillight will be ON Head light will be OFF When the knob is turned to position Head light Tail light amp Speedometer light remain OFF LEFT HANDLE BAR CONTROL Left handle bar control switch consists of Pass light switch 1 Head light dimmer Switch 2 Turn signal switch 3 and Horn button 4 Pass light Switch 1 When pressed gives an indication for passing ahead Functions when 1 Head light is OFF 2 Head light is and in low beam Headlight Dimmer Switch 2 Select D for high beam ZY for low beam Turn Signal Switch 3 Move the turn signal switch towards m to signal right turn and towards e to signal a left turn To turn off turn signal bring the switch to center Horn Button 4 Press the horn button to sound the horn FUEL COCK Fuel cock 1 is located on the left side of the motorcycle at the lower side of the fuel tank OFF When the fuel cock is in OFF position fuel does not flow from fuel tank to carburettor Whenever the motorcycle is not in use ensure to keep cock always in OFF position ON position fuel will flow from the fuel tank to the carburettor RESERVE At RES fuel will flow from the reserve fuel supply to the carburettor Itis advised to use the reserve fuel only when the main supply has gone off
44. r Indicates driving speed in km h 2 Odometer Indicates accumulated distance covered in km 3 Fuel meter Centuro fuel tank capacity is approx 12 7 litres for fuel indication there is F mark for full indication E mark for empty indication Fuel indication displayed in the speedometer is only an indicative reading Refill indication when needle enter red band It is the indication to the rider to refill the tank as soon as possible 4 Neutral Indicator Glows when gear is only in neutral 5 Turn signal indicator Flashes when turn signal button is operated 6 High beam indicator Indicates that headlight is on high beam WOW FEATURES There are three version in model Details are given below Sr Features O1 version O2 version O3 version 1 Immobilizer S i 2 Lead Me wu i 3 Follow Me v v v 4 Folder Key yx A v 5 LED Torch yx 6 7 Service Indicator Therearetotal seven WOW features as given below DTE Distance To Empty applicable only for O1 variant This DTE is displayed in left most corner of the LCD Liquid Crystal Display in the speedometer This feature indicates an approximate range which the user can drive the vehicle before the fuel exhausts to an unusable level The DTE indication starts only when vehicle comes to reserve quantity of fuel The LCD screen for DTE indication will be blan
45. r filter J Clogged Clean Clean Check poen s Leaking Correct Replace defective part No leakage Dirty F T 9 Check spark plug Faulty Worn out n Replace Ok Not as per specifications Weak compression gt Valve leakage Contact Authorised gt Carburettor needs adjustment MTWL service center Cause could be 4 Faulty transmission CHECK OBSERVATION CAUSE REMEDY Electrical Faults Fused bulb Replace Loose wiring connections gt Check visually if unable to locate Headlight does not glow Hay switch Faulty generator Contact Authorised MTWL service center Fuse blown 9 Replace amp get electrical circuit checked by Authorised MTWL service center _ Faulty switch Faulty horn gt Battery discharged Horn does not sound Contact Authorised MTWL service center Loose connections r gt Fused bulb 9 Replace Brake light does not glow Faulty wrongly adjusted stoplight switch gt Contact Authorised MTWL service center Loose connections Instrument panel Taillight P Faulty switch Contact Authorised MTWL service center does not glow Loose connections Bulb fused Replace CHECK OBSERVATION CAUSE REMEDY Faulty se
46. screw the filler cap dip stick to RH crankcase Upper level mark Lower level mark Recommended Engine oil Castrol Activ 4T SAE 20W40 SL JASO MA WARNING Do not run the vehicle with insufficient without any oil as it can cause serious damageto the engine Excessive oil filling can cause malfunctioning of spark plug Engine oil quality and quantity is a major factor affecting the performance and life of the engine Always use MTWL recommended engine oil ENGINE OIL CHANGE Engine oil quality and quantity are the major factors affecting performance of vehicle and engine service life Hence it is important to change engine oil as per maintenance schedule Before carrying out engine oil change operation previous oil must be drained completely To ensure rapid amp complete draining first make engine warm by idling it for few minutes amp then stop the engine amp put the vehicle on main stand Removethedipstick 1 and drain Plug 2 Afteroilhasdrained completely reinstall the drain plug Check condition of sealing washer 3 and replace if necessary Fill 900 ml recommended engine oil through dipstick opening Reinstall the dip stick Start the engine and allow it to idle for few minutes Stop the engine Check for any oil leakage from the engine After few minutes check oil level by dip stick reinsert dipstick in crankcase without screwing
47. the fuel tank pipes and carburettor bowl Remove the spark plug and put several drops of 4T oil into the cylinder Crank the engine slowly several times to coat the cylinder wall with oil and reinstall the spark plug Putthe vehicle on a box main stand such that both wheels are raised off the ground Spray oil on all unpainted metal surfaces to prevent rusting Avoid getting oil on rubber parts brake liners Lubricate control cables Cover the entire vehicle neatly Please ensure that the area where vehicle is stored is well ventilated and free from any source of flame or spark Remove battery from vehicle amp ensure that electrolyte level is in between upper amp lower level Ensure the battery is fully charged before reuse Keep the battery away from rain moisture and direct sunlight Store it in cool dry and safe place E Preparation For Bringing It Back Into Regular Use Clean the vehicle Check electrolyte level in the battery charge if necessary and install it in the vehicle Make sure the spark plugs are tightly fitted Fill the tank with fuel Change the engine oil Go through the daily safety checklist Page No 08 Check and if required inflate tyres to recommended air pressure MAINTENANCE SCHEDULE I Inspect Clean Replace Adjust L Lubricate Oil change Top up E Emission check D Drain
48. the specified torque Inspect front amp rear suspension Clean brake drums and lubricate brake system brake cam and pedal Inspect spoke and adjust 1f necessary Inspect valve clearance adjust if necessary Inspect clean and lubricate drive chain adjust if necessary Lubricate main stand and side stand Check battery electrolyte and top up if necessary with distilled water Check headlight focus and adjust if necessary Check brake light switch function adjust if necessary Inspect brake shoe wear adjust if necessary Inspect steering head bearing and adjust if necessary Check tyre pressure inflate if necessary Clean the vehicle and deliver 3rd SERVICE FREE 4500 5000 KMS DATE OF DELIVERY DATE OF SERVICE km REGN NO A S C s Stamp amp Sign 9 FREE SERVICE COUPON 4500 5000 km OR 365 DAYS FROM DATE OF PURCHASE WHICHEVER I5 EARLIER This coupon entitles the holder to the service schedule overleaf Free of Charge Cost of oil and petrol extra COUPON NO CP CUSTOMER S NAME ENGINE NO FRAME NO DATE OF SALE LU REGN NO DATE OFSERVIGE Two WHEELERS LIMITED MANINDRAGA SELLING DEALER CODE SERVICING DEALER CODE pn pe Certified that the work narrated overleaf is carried out to my entire satisfaction Customer s Signature Service Centre s Stamp amp Signature 3rd SERVICE FREE VO IN DA T RRP
49. tion switch Position Turn switch ON Ignition ON Covered with carbon oil Clean and take advice of r MTWL service centre Check spark at Spark plug MOE Damaged Worn out plug gt Replace ar Good spark r Loose wiring connection Secure firmly Consult authorised MTWL Dealer service center MTWL Mahindra Two Wheelers Ltd CHECK OBSERVATION CAUSE REMEDY Poor Pick up Check tyre pressure E Low Puncture Leaking valve Inflate get tyre tube checked 4 Ok Check wheels for free rotation Binding Binding brakes Adjust Free Check spark plug for fitment earl ore y light Loose v Tighten Check Air filter for clogging Clogged 7 Clean Clean Valve leakage Contact Authorised MTWL L 4 1 I Cause could be Engine compression weak cervice center Worn out clutch plates Poor Braking Check free play of the levers t yIncorrect Adjust Water moisture inside Apply brake several times Ok brake drums Cause could be i i gt Brake drum requires cleaning Contact Authorised MTWL Brake shoe worn out service center e CHECK OBSERVATION CAUSE REMEDY Excessive Petrol Consumption Check tyre pressure Low gt Puncture Leaking valve Inflate get tyre tube Ok checked Check ai
50. to 1st gear low gear e Release the clutch lever slowly and simultaneously amp gradually open the throttle to increase engine speed For smoother positive acceleration proper co ordinated operation of throttle and clutch lever is neccesary e As motorcycle attains a moderate speed close the throttle fully amp fully press the shift to 2nd gear by pressing the gear shift pedal little further Release the clutch lever slowly and simultaneously amp gradually open the throttle Repeat the sequence for shifting to 3rd and 4th gear SHIFT DOWN Recommended gear shifting speed 1st gear 0 10 km h 2nd gear 10 20 km h 3rdgear 20 30 km h 4th gear 30km h and above 4 3 2 1 Pon CAUTION Before shifting gears always press the clutch lever fully and completely close the throttle otherwise the related engine parts or gears may get damaged BRAKING To control speed of your vehicle amp while shifting gears close the throttle completely and gradually apply both rear and front brakes simultaneously CAUTION Independent use of rear or front brake reduces the overall braking efficiency In extreme conditions braking with only rear or front brakes may lock the wheel which would result in skidding or toppling of vehicle Braking performanceis affected adversely with wet surfaces loose surfaces and over heating of brake drum due to unnessary continuous appl
51. trol extra COUPON NO CP CUSTOMER S NAME ENGINE NO FRAME NO DATE OF SALE LU REGN NO DATE OF SERVICE WHEELERS LIMITED MANINDRAGA SELLING DEALER CODE SERVICING DEALER CODE pn pe Certified that the work narrated overleaf is carried out to my entire satisfaction Customer s Signature Service Centre s Stamp amp Signature 4th SERVICE FREE DAAE ho Wash the vehicle and blow dry it with compressed air Clean fuel strainer and check fuel lines for leakages and free fuel flow Inspect and top up engine oil Clean air filter element Clean and adjust spark plug Drain the carburettor bowl and adjust if required Adjust idling speed Inspect throttle operation and free play Inspect clutch for free play and adjust if necessary Inspect fasteners and tighten them to the specified torque Inspect front amp rear suspension Clean brake drums and lubricate brake system brake cam and pedal Inspect spoke and adjust 1f necessary Inspect valve clearance adjust if necessary Inspect clean and lubricate drive chain adjust if necessary Lubricate main stand and side stand Check battery electrolyte and top up if necessary with distilled water Check headlight focus and adjust if necessary Check brake light switch function adjust if necessary Inspect brake shoe wear adjust if necessary Inspect steering head bearing and adjust if necessary Check tyre pressure inflate if necessary Clean the v

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