Guage Isolator User Manual
Contents
1. contents of the instruction manual usages of separators other than those specified in the paragraph INTENDED USE uses that contravene current regulations on health and safety at work incorrect installation failure to carry out required maintenance modifications or maintenance activities not authorised by the Manufacturer the use of non original or inappropriate spare parts repairs not carried out by a specialised technician The manufacturer undertakes to guarantee the equipment described in this manual for a period of 12 months from the date of delivery The guarantee does not cover parts subject to wear and tear USAGE AND STORAGE OF THE INSTRUCTION MANUAL Reproduction of any part of this publication without the authorisation of the manufacturer Tecomec is forbidden The instruction manual forms an integral part of this article and must be kept in a safe place which enables it to be consulted promptly whenever needed This manual also becomes an integral part of the documentation of the equipment on which the separator is installed SYMBOLS TECHNICAL DATA AND DIMENSIONS Max operating pressure Materials Automatic transmission oil t i e power steering Ethylene glycol YES Light motor oil 5W 40 YES Oil for BRAKES NO Weight just separator casing Features and technical data are for guidance The manufacturer reserves the right to carry out any modifications to the electr2. GEO by Tecomec f ecomec Member of the Yama Grou TECOMEC S r l Via Secchi 2 42011 Bagnolo in Piano RE Italy Tel 39 0522 959001 Fax 39 0522 953033 www geoline it www tecomec com E mail salesdept tecomec com INSTRUCTION MANUAL Gauge separator Warning do not use this article before having read the instruction manual INTENDED USE The gauge separator is an accessory that enables you to use an analogue gauge directly in the cab without the risk of injury caused by contact with harmful fluids in the case of break ages in the system The manufacture cannot be held responsible for any damage resulting from improper usages For further information and requests for spare parts and accessories contact the Geoline Tecomec Customer Services A SAFETY REQUIREMENTS This article must be installed strictly following the instructions given hereafter Never exceed the maximum pressures written on the Technical Data plates Release the pressure left in the circuit when carrying out maintenance Do not use the separator if there is ice Always use original Geoline Tecomec spare parts and accessories GENERAL INFORMATION AND GUARANTEE Geoline is the spraying accessories division of Any time that either name is mentioned it relates nevertheless to Tecomec The Manufacturer will not honour the guarantee nor accept any liability for damage in the following instances failure to comply with the
3. ative use Teflon tape Connect the ends of the unions G D to the tube in Rilsan E INSTALLING THE GAUGE FITTING THE TUBE_FIG 3 Screw the union G with male thread into the separator putting the sealing gasket C in between in alternative use Teflon tape Connect the union G to the tube E Connect the union D with female thread to the end of the tube E Fit the gasket C inside the union D FILLING THE GAUGE Pump the fluid into the gauge using the small bottle L Fig 4 Eliminate the air bubbles using a rod i e toothpick Fig 5 When the fluid reaches the head the job is complete The fluid should not leak out even if the gauge is turned upside down FILLING THE TUBE Unscrew the grub screw on the separator using a 2 5 mm Allen key fig 6 Fill the tube using the small bottle L until the fluid comes out of the hole M Fig 7 Turn the grub screw I by a turn and continue pumping the fluid with the small bottle L Fig 8 Make sure a few drops of fluid come out of the grub screw I then screw the grub screw tight Make sure the level of fluid reaches the gasket C inside the union D Fig 9 FITTING THE GAUGE To fit the gauge at a distance Manually screw the gauge O onto the union D Fig 10 If the gauge indicates an excessive pressure loosen the grub screw until the indicator of the gauge moves back to a value near to 0 Once this is achieved tighten the gr
4. ovalve that it deems necessary Compatibility of insulating fluid STANDARD SUPPLY The separator is supplied ready for installation The standard supply differs based on the type chosen P N 8392067 SEPARATOR 1 8 1 8 NPT Make sure the separator is complete and intact P N 8392064 P N 8392065 No 1 Separator No 1 Owner s handbook No 2 Separator gaskets 1 Separator 1 Owner s handbook No 1 Rilsan tube 6x4 L 5m No 2 Separator gaskets No 2 Unions with male thread No 2 Unions with female thread No 1 Small fluid filling bottle INSTALLATION There are two ways of installing the gauge separator 1 INSTALL IT ON THE CONTROL UNIT 2 INSTALL IT AT A DISTANCE The gauge separator can be installed directly on the control unit or at a distance INSTALLATION ON THE CONTROL UNIT_FIG 1 Manually screw the separator A into the pre arranged hole F putting the sealing gasket C in between in alternative use Teflon tape INSTALLATION AT A DISTANCE_FIG 2 Pre arrange a 2 5 mm thick sheet plate with a hole 21 mm on the machine Secure the separator A to the sheet plate using the ring B supplied Screw the union D with female thread onto the male thread of the separator A putting the sealing gasket C in between in alternative use Teflon tape Screw the union G with male thread into the pre arranged hole F putting the sealing gasket C in between in altern
5. ub screw I To fit the gauge directly on the control unit Manually screw the gauge onto the separator casing OPERATING STOPPING AND LAYING UP Please refer to the instructions for the equipment on which the separator has been in Stalled DISMANTLING AND DISPOSAL Dismantling of the separator must be carried out only by qualified personnel and in compli ance with legislation in force in the country in which it has been installed PROBLEMS CAUSES AND REMEDIES In the event that it is not possible to restore the correct operation of the separator following the instructions contained in the table below consult a specialised technician Fill with fluid following the The gauge does not indicate Flu d leak ont SEES Gauge detective Replace the gauge Release the pressure by bid ees not move ieee left in connection unscrewing the dedicated grub screw Release the air by unscrew ing the dedicated grub screw and fill with fluid again following the procedure The pressure indicated is lower than the real pressure Air left in connection tube
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