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SCADAPack E 5607 I/O Hardware Manual

1. 0 1 1 7 7 61 Field Wiring 62 5607 Input Output Module Hardware Manual The circuit configurations for the external 253 ohm resistor or a signal isolator are shown in the figure below Circuit 1 24 Vdc 4 20 mA PID Controller SCADAPack 0 Vdc Circuit 2 24 Vdc s n Flowmeter Cr SCADAPack 253R PID Controller Vde x Circuit 3 24 Vdc 4 20 mA SCADAPack PID Controller av e Use a 253 ohm external resistor in consideration of the 20 kilohm internal resistance of the voltage input circuit as shown in Circuit 1 e Either make the device the last device in the current loop or use a signal isolator in the circuit without the 253 ohm resistor as shown in Circuit 3 e You can create other parallel resistor combinations to achieve a 253 ohm impedance e Circuit 2 indicates an incorrect configuration 8 14 3 5607 Input Output Module Hardware Manual 10 5 Analog Output Wiring This section describes the wiring for the analog outputs ie Analog Outputs 8 14 3 Field Wiring 63 Field Wiring 5607 Input Output Module Hardware Manual 10 5 1 Analog Output Wiring Example The figure below shows loads connected to the two analog outputs The analog outputs require their own power connection as shown in the diagram P3 Power and Analog Outputs 11 30 Vdc 0 1 com ad External 12 or
2. RR EE ER KN EE ER NN EER EE RR EER EE RR Gee EER 26 8 5 3 Recommended 5103 Power Supply ConfiguratiON esse ees RR RR RR RR ER EER RR EER RR RR ER EE RR RR EE EE RR 26 8 6 Connecting VO Expansion Modules EE NS eb RS tet ee RE ee n Ned GR ge DE Ee ee 26 8 61 Precautiors steeds rabo rad 26 10 11 12 13 14 15 8 6 2 Connection RUIGS RA EE OE EE EE EE OE EE HE OE ER 26 8 6 3 Attaching Intermodule Cables AA GANA 26 AAATESS ING ho EA ed ct et atta n 42 gil Addressind RUGS innt 42 9 2 Setting the VO Expansion Module Address eere 42 Field Wing os ste ee RE be ee ee ee Ee es sia 46 10 4 Wiring SCrew Termination GOHNEE OS sies NA nee 46 10 2 Digital Input Wing iss Ee EE ia 46 10 2 1 Digital Input Wing Example GA Re ee a Ee Gee EE De vee GE EE Gee ei 46 10 3 Di ital Qutput ins ee nta 46 10 3 1 Digital Output Wiring Ex aim ple sisien 46 10 4 Analog Input MVEA ze n 46 10 4 1 Analog Input Wiring Example 22 222 cec cric e orte ee cree nr teure rr penu ere tana me or kin nen pni 46 10 4 2 Configuring Analog Inputs as Current Inputs ee eene nnne nnn nn 46 10 4 3 Helping to Prevent Interruption of the Current Loop EER RR RR EE EE RR RR EE EE RR RR EE EE RR RR EE EE RR 46 10 5 Analog OIEA a 46 10 51 Analog Output Wing Example sisie 2226 2253 EER AE ARA 46 10 5 2 Analog Output Power Supply Configuration Options sesse se
3. Vdc on connector P3 to power the analog input and optional analog output circuitry The current requirement of the analog portion input and optional output circuitry on the VO board can vary from a minimum of 12 mA for basic operation of the analog circuitry plus an additional 40 mA for the optional analog outputs In addition the system controller or power supply provides 5 Vdc through the I O Bus cable Refer to the 74 section of the RTU manual for its power capabilities A sample power calculation for a SCADAPack RTU with an integrated VO board can be found in the manual of the corresponding RTU See the image below for the location of the input power connection Sander Input Power Power for the VO board can be provided in several ways e With a 24 Vdc source connected to the PWR IN terminals on the controller board and on the I O board in a parallel configuration See SA for an 33 Installation 5607 Input Output Module Hardware Manual example of this wiring configuration e With a 12 Vdc source connected to the PWR IN terminals on the controller board and on the VO board in a parallel configuration See Recommended Battery Configuration 331 for an example of this wiring configuration e With a 5103 Uninterruptible Power Supply UPS providing 5 Vdc to the controller board through the IMC cable and 24 Vdc to the VO board through the 24 Vdc output See Recommended 5103 Power Supply Configurationl 36 for an example of thi
4. input does not exceed the ratings for the digital input See the Specifications 77 section for details e Confirm that the polarity of the connection is correct with the two positive terminals wired together and the two negative terminals wired together Failure to follow these instructions can result in equipment damage The I O board accommodates DC inputs The voltage range is configured at the factory The following diagram shows typical wiring of DC signals to the digital input ports DIGITAL INPUTS 1 0 000000909009 ME AAA AAA P8 Digital Inputs Module factory configured for 12 24 Vdc 52 8 14 3 5607 Input Output Module Hardware Manual 10 3 Digital Output Wiring This section describes the wiring for the digital outputs Digital Outputs Schneider Electric 8 14 3 Field Wiring 53 Field Wiring 5607 Input Output Module Hardware Manual 10 3 1 Digital Output Wiring Example AWARNING HAZARD OF ELECTRIC SHOCK Remove power from all devices before connecting or disconnecting inputs or outputs to any terminal or installing or removing any hardware Failure to follow these instructions can result in death or serious injury NOTICE RELAY CONTACT DAMAGE Incandescent lamps and other loads may have inrush currents that exceed the rated maximum current of the relay contacts This inrush current may damage the relay contacts Use interposing relays in these situations When control
5. operational state of the equipment being monitored or controlled by the SCADAPack E RTU and the I O expansion module before removing power Failure to follow these instructions can result in death or serious injury AWARNING ELECTRICAL HAZARD Remove power from the I O expansion module before mounting it on a DIN rail Do not remove the I O expansion module cover when mounting the module The VO expansion module is designed so that it can be mounted on a DIN rail with the cover in place Failure to follow these instructions can result in death or serious injury NOTICE UNINTENDED EQUIPMENT OPERATION Installing the VO expansion module in an environment where the electromagnetic compatibility EMC rating exceeds the certified EMC rating for the VO expansion module can lead to unpredictable operation and unexpected results Failure to follow these instructions can result in equipment damage 29 Installation 5607 Input Output Module Hardware Manual To Mount the I O Expansion Module on a DIN Rail The illustrations in this procedure show the correct way to mount the device on a horizontally oriented DIN rail The steps to mount the device on a vertically oriented DIN rail are the same Your device may look different from the device shown in the illustrations 1 With the lower part of the device tilted away from the DIN rail position the mounting guide line on the side of the device so that it is just above the edge of the DIN ra
6. rPAC or RTU or to another VO expansion module The maximum total intermodule cable length in a single system is 1 2 m 48 in This length restriction does not include the short intermodule cable supplied with the I O expansion module Schneider Electric offers several cables lengths that can be combined to reach the 1 22 m 48 in limit A 30 cm 12 in or a 76 cm 80 in cable is typically used to connect modules on separate DIN rails To purchase additional intermodule cables contact your Schneider Electric representative Shielded Intermodule Cables Intermodule cables longer than 30 cm 12 in are shielded for physical protection and for protection from electrical noise Shielded intermodule cables have a foil and braid shielding The shielding is connected to a terminal lug at one end of the cable When using a shield for an intermodule cable fasten the shield only to the module that is closest to the rPAC or RTU Connect the shield to the enclosure using the self tapping screw provided 39 Installation 5607 Input Output Module Hardware Manual 8 6 3 40 Attaching Intermodule Cables This topic describes how to attach an intermodule cable between an rPAC or RTU and an I O expansion module Follow the same steps to connect two I O expansion modules AWARNING UNINTENDED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the rPAC or RTU and the I O expansion module befo
7. sd Connecting VO Modules 3 5607 Input Output Module Hardware Manual 181 0 mm 7 13 in d ELI 47 1 mm 1 85 i 8 14 3 5607 Input Output Module Hardware Manual Installation 8 1 8 14 3 For ATEX and IECEx Applications Only Provide overvoltage protection external to the equipment The rated supply cable temperature is 105 C Consider the instructions in the warning message below when installing the VO expansion module AWARNING EXPLOSION HAZARD e Only install this equipment under the following conditions Conditions of Safe Use Only use this equipment in an area not exceeding pollution degree 2 as defined in EN IEC 60664 1 Install this equipment in an enclosure certified for use that is tool accessible only and provides a degree of protection of IP54 or better in accordance with EN 60079 15 Provide transient protection at a level that does not exceed 140 of the peak rated voltage value at the supply terminals to the equipment The free internal volume of the enclosure must be dimensioned in order to keep the temperature rating For products using solid state relays 5606 and 5607 VO modules and RTUs using these modules a T4 rating is acceptable for maximum loads of 1 33 A When 2 A loads are connected to the solid state relays the maximum ambient rating is lowered to 50 C 122 F in order to maintain the T4 rating Failure to follow the
8. temperature range Isolation from logic supply and chassis 500 Vac 80 8 14 3 5607 Input Output Module Hardware Manual 15 6 8 14 3 Analog Outputs Quantity 2 with optional 5305 module Range 0 20 mA sourcing 4 20 mA sourcing Maximum Load Resistance 925 W with 24 Vdc input voltage or when internal 24 Vdc power supply is on 375 W with 12 Vdc input voltage 250 W with input voltage at power supply turnoff Accuracy Accuracy specified from 0 5 20 mA 0 15 of full scale at 25 C 77 F 0 25 of full scale over temperature range Noise and Ripple 0 04 maximum Logic End Of Scan to Signal Update With up to 10 5000 series I O expansion modules Latency Typical 18 27 ms Response time D A to signal Less than 10 us for 10 to 90 signal change Isolation from logic supply and chassis Specifications 81 Standards and Certifications 16 82 5607 Input Output Module Hardware Manual Standards and Certifications Hazardous Locations North America Hazardous Locations Europe Hazardous Locations IECEx Digital Emissions CE Mark Declaration GR Non Incendive Electrical Equipment for Use in Class Division 2 Groups A B C and D Hazardous Locations UL listed and CSA certified to the following standards CSA Std C22 2 No 213 M1987 Hazardous Locations ANSVISA 12 12 01 Hazardous Classified Locations ATEX II 3G Ex nA IIC T4 Gc per EN 60079 15 protection typ
9. 0 Vdc 8 14 3 77 Specifications 5607 Input Output Module Hardware Manual 15 4 Digital Outputs Type Form A Contacts normally open iN 5 contacts share one common Inductive Loads Place a diode across the coil to suppress the noise in DC circuits and extend the life of the relay contacts See Digital Output Wiring Examplel 52 for further information Isolation Isolation is in 2 groups of 5 Chassis to contact 1500 Vac 1 min Logic to contact 1500 Vac 1 min Output group to output group 1500 Vac 1 min Operate Time 25 ms maximum 20 ms typical Dry Contact Relay Version Contact rating 3 A 30 Vdc 12 A maximum per common Switching Capacity 5 A 30 Vdc 150 W Resistive Senice Life 2 x 107 mechanical 1 x 10 at contact rating Load Current 2 A continuous maximum at 50 C 122 F ambient MR 1 33 A continuous maximum at 70 C 158 F ambient 78 8 14 3 5607 Input Output Module Hardware Manual Specifications Bounce Time None 8 14 3 79 Specifications 5607 Input Output Module Hardware Manual 15 5 Analog Inputs Indicators Logic powered LEDs that can be disabled to conserve power Indicate voltage or current mode and out of range input signal Ranges Software configurable 0 20 mA 4 20 mA 0 10 Vdc 0 5 Vdc Resolution 15 bits over the 0 10 Vdc measurement range 14 bits over the 0 5 Vdc and 0 20 mA measurement range Accuracy 0 1 of full scale at 25 C 77 F me 40 2 over
10. 07 Input Output Module Hardware Manual 8 5 3 8 6 36 Recommended 5103 Power Supply Configuration When additional power is required by the system 5103 power supplies can be used in combination with the RTU The 5103 power supplies can be connected anywhere downstream to the right of the RTU They supply power to the modules that are downstream from them The 5103 power supply can also be connected upstream to the left of the RTU but only if the following conditions are met e No power is applied to the power inputs of the controller board e A jumper is installed at position J5 This configuration uses a 5103 Uninterruptible Power Supply UPS to power an RTU The 24 Vdc output from the 5103 powers the VO board The 5103 power supply provides a 5 Vdc output to power the VO board the RTU and any additional 5000 series modules through the intermodule cables No connection is made to the PWR IN terminals on the RTU The diagram below is representational meant to illustrate the power connections of the devices 5103 Power Supply rh ACIDC BATT VO Board or VO 120 Expansion Module Class 2 Transformer Optional 12 V Gel Cel Battery Connecting I O Expansion Modules The topics in this section describe how to attach VO expansion modules to an rPAC or RTU or to another VO expansion module VO expansion modules are mounted on a 7 5 x 35 mm 0 3 x 1 4 in DIN rail then connected to an rPAC or RTU using
11. 2 bit unipolar digital to analog D A converter One of the following output type ranges can be configured on SCADAPack E Configurator I O gt SCADAPack I O page for the O expansion module Both analog output channels use the same range e 0 20 mA e 4 20 mA The 0 20 mA output range resolution is 4 88 pA per D A count Configuration for points attached to the optional analog output channels uses the SCADAPack E Raw Min to Raw Max and Eng Min to Eng Max parameters for integer and engineering scaling respectively These scaling ranges automatically apply to the analog output signal range selected by SCADAPack E Configurator for the analog output type 0 20 mA or 4 20 mA 25 Installation 26 Installation The topics in this section describe how to mount the I O expansion module power it and connect it to the system VO bus The following diagram shows the dimensions of the VO expansion module s s s 5 5 59 CHE EEE 6666000606000 606606660699 E RHET BEL lalalala D TERTE C arar ATA EE LEE B6SSEeSSSSSSSABSSSBSSS H 142 0 mm 5 59 in For more information see For ATEX and IECEx Applications Only 2 Mounting the VO Modulel 2s Power Supply Requirements 32 Power Supply Wiring
12. 24 Vdc Power Supply 10 5 2 Analog Output Power Supply Configuration Options There are two configuration options for the external 24 Vdc power supply that is required when the optional analog output module is installed e The analog output module and the RTU can each have their own 24 Vdc power supply In this configuration the analog outputs are isolated from the system logic e The analog output module can share an external 24 Vdc power supply with the RTU In this configuration the analog outputs are not isolated from the system logic 64 8 14 3 5607 Input Output Module Hardware Manual Field Wiring NOTICE UNINTENDED EQUIPMENT OPERATION Install an external 1 6 A fast acting fuse on the input voltage side of the RTU power supply connection Install an external 0 063 A fast acting fuse on the input voltage side of the analog output power supply connection Failure to follow these instructions can result in equipment damage Wiring Examples The following figure illustrates the power supply configurations for isolated and non isolated analog outputs 24Vde Mains Power Supply 24 Vdc gt Mains Power Su pply ISOLATED AO PWR IN AO 11 30Vdc 0 1 COM l 7 0 Mains NON ISOLATED AO For details on wiring the power supply connectors see Wiring Screw Termination Connectors 49 8 14 3 65 Configurat
13. RTU or the I O expansion module before removing power Failure to follow these instructions can result in death or serious injury AWARNING ELECTRICAL HAZARD Remove power from the VO expansion module before removing the VO expansion module cover Failure to follow these instructions can result in death or serious injury NOTICE STATIC ELECTRICITY DAMAGE The electronics inside the VO expansion module can be damaged by static electricity If you need to remove the I O expansion module cover wear an anti static wrist strap that is connected to ground Failing to follow this simple step can cause intermittent or total loss of l O expansion module operation and will void the warranty Failure to follow these instructions can result in equipment damage See the following topics for more wiring information Wiring Screw Termination Connectors 49 Digital Input Wiring s Digital Output Wiringl 59 Analog Input Wiring s Analog Output Wiring 63 8 14 3 5607 Input Output Module Hardware Manual Field Wiring 10 1 8 14 3 Wiring Screw Termination Connectors Screw termination style connectors are provided to terminate wiring from e Power supplies e Input output VO devices These 5 mm 0 197 in piteh connectors support solid or stranded wires from 3 3 0 08 mm 12 28 AWG AWARNING UNINTENDED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the RTU o
14. SCADAPack E 5607 Input Output Module Hardware Manual Version 8 14 3 Date August 2017 Schneider Table of Contents N o Oo A WO N Legal InTOFmi liOni aaa ud 6 Technleal Suppor 2 fia 7 safety Informatio M IEA ee 8 Docimentatlon Cheek ete teste ctr ie cap BANA 11 About this CL ecu err eek AA ANA circa Ge RE 13 About the 5607 VO Expansion Module eene ee ee ee ee ee ee ee ee Ge ee Re ee ee ee 15 Hardware Overvle Wes Es A Gee 18 tab POWEr STUY EE ere S EE OE EE OE OE 18 1 2 Digital Inputs and Qu pus m 18 7 2 1 Digitall ed RE EE OE EE N OE EE N decada EE ON EE 18 7 2 2 DIO DU ad OE EA aan 18 Ton Analg puts uec 18 43 Gurrent of Voltage MOode 5 NAMANA Aa 18 9 2 Range and A OE 222212 OE EE EE ORE 18 TA gt Analog ee m 18 TAN G rent and Voltage OUtDUts 2 2 2 255 2 22 2 22 1 Dire ED cs a acdsee oie De ek ce Dini Ene ce eden ogie 18 7 4 2 Range and Resolution ke TANA eec race oe RE ee Lice n eere ERK Ee EER eboek und 18 instalation EE 26 8 1 For ATEX and lEGEX Applications Ons en een 26 ES AE Ge Re ne EO OR EE OE aaeei 26 Bs MOUNTING the VO Module qedar 26 84 Power Supply Requirements scc oca accep etre ae 26 8 5 Power Supp A ifiopee AE AE EE OR MA T aid 26 8 5 1 Recommended 24 Vdc Power Supply Configuration eee EE RR RR EE EE RR RR ER EE RR RR ER EE RR 26 8 5 2 Recommended Battery Configuration ER RR EE ER
15. ample 1 Channel 0 has a loop powered current transmitter connected to the external power supply Example 2 Channel 1 has a self powered voltage transmitter connected to the external power supply Channels 2 through 6 are unused Example 3 Channel 7 has a self powered current transmitter connected to the external power supply P4 Analog Inputs External 12 or 24 Vdc Power 8 14 3 59 Field Wiring 5607 Input Output Module Hardware Manual 10 4 2 Configuring Analog Inputs as Current Inputs The analog inputs are configured in current input mode and have these possible operating conditions e The module is not the only transducer in a particular current loop e The module is powered down or reset If you power down or reset the module in a multiple device loop the analog inputs emulate voltage inputs that present a high impedance to the current loop and effectively break the current loop of the system 60 8 14 3 5607 Input Output Module Hardware Manual Field Wiring 10 4 3 8 14 3 Helping to Prevent Interruption of the Current Loop This wiring method is preferred if you need to swap the device as it allows you to remove the device without interrupting the current loop Configure the analog inputs 0 1 and 7 as voltage inputs and add an external 253 ohm resistor to the current loop at the terminal strip as shown in the figure below 0000000090 ANALOG INPUTS 11 30vae 1 com sa Terminal Strip ma 0
16. and to ground through a 250 ohm resistor built into the 20 mA input circuit Loop current will only flow in analog inputs that have been configured for 20 mA and when power is applied to P3 Self powered transmitters can have a current or voltage output Self powered transmitters have three terminals Power In Signal Out and Common Power In connects to a power supply Signal Out connects to the analog input channel and Common connects to COM Schneider Electric Analog Inputs 56 8 14 3 5607 Input Output Module Hardware Manual Analog Input Wiring Examplel 58 Configuring Analog Inputs as Current Inputs sd Helping to Prevent Interruption of the Current Loop 67 8 14 3 Field Wiring 57 Field Wiring 5607 Input Output Module Hardware Manual 10 4 1 58 Analog Input Wiring Example AWARNING HAZARD OF ELECTRIC SHOCK Remove power from all devices before connecting or disconnecting inputs or outputs to any terminal or installing or removing any hardware Failure to follow these instructions can result in death or serious injury NOTICE LIGHTNING SURGE THROUGH ANALOG INPUTS If a transducer or transmitter connected to an analog channel is placed outside of the building or structure where the RTU or I O expansion module that provides the analog inputs is installed there is an increased possibility of extremely severe power surges caused by lightning In these cases additional surge protection must be supplied
17. ations contact Technical Supportl 71 General 78 Power Supply 761 Digital Inputs 7A Digital Outputs 78 Analog Inputs sd Analog Outputs an 74 8 14 3 5607 Input Output Module Hardware Manual 15 1 8 14 3 General VO Terminations Dimensions Enclosure Environment Specifications 3 3 0 08 mm 12 28 AWG 15 A contacts Screw termination 0 51 Nm 4 5 Ib in torque 142 mm 5 59 in wide 181 mm 7 13 in high 47 1 mm 1 85 in deep Corrosion resistant zinc plated steel with black enamel paint 5 95 RH non condensing 40 70 C 40 158 F operation 40 85 C 40 185 F storage 75 Specifications 5607 Input Output Module Hardware Manual 15 2 Power Supply 5 Vdc power requirements Dry Contact Relay Version 5 Vdc power requirements Solid State Relay Version 11 30 Vdc power requirements 12 mA at 11 30 Vdc plus analog output requirements UL508 rated 13 75 28 Vdc 11 30 Vdc Connector Removable 5 pin 11 30 Vdc Isolation Isolation from logic supply and chassis 76 8 14 3 5607 Input Output Module Hardware Manual Specifications 15 3 Digital Inputs Input Voltage Off To On On To Off 6 5 Vdc 0 5 Vdc 6 5 Vdc 0 5 Vde Response Time Off To On On To Off 50 Hz 15 19 ms 25 29 ms 60 Hz 13 5 18 ms 23 28 ms Isolation Isolation is in 2 groups of 8 Isolation from logic supply and chassis 250 Vac 100
18. by the user Failure to follow these instructions can result in equipment damage NOTICE SIGNAL INTERFERENCE DUE TO NOISE Analog input signals must be shielded using Belden 9322 or equivalent when the unit is operating in an electrically noisy environment or to meet the requirements of EN61000 6 2 Failure to follow these instructions can result in equipment damage NOTICE UNINTENDED EQUIPMENT OPERATION Do not exceed the maximum voltage specified for each analog input See the Specifications 74 for the maximum voltages Failure to follow these instructions can result in equipment damage 8 14 3 5607 Input Output Module Hardware Manual Field Wiring NOTICE UNINTENDED EQUIPMENT OPERATION This module must be the only loop current measurement device in the loop when using the analog inputs in the 20 mA measurement mode If power to the module is removed the module reverts to voltage mode and results in an open current loop Applications that cannot tolerate this possibility require external current sense resistors with the module input range set to voltage Failure to follow these instructions can result in equipment damage Wiring Example The diagram below shows several examples for wiring of loop powered and self powered transmitters with the corresponding analog inputs set to voltage mode with a 0 5 Vdc measurement range The analog inputs require their own power connection as shown in the diagram Ex
19. e Manuals ISaGRAF 3 Technical Manuals or the SCADAPack E Configurator User Manual for information about how to assign RTU points 8 14 3 5607 Input Output Module Hardware Manual Diagnostics 12 12 1 8 14 3 Diagnostics The I O expansion module provides LEDs that indicate the status of inputs and outputs There are also a number of actions you can take to determine the cause of unexpected activities For more information see LEDs ed Digital Inputs 7A Digital Outputs 74 Analog Outputs 7N LEDs The table below describes the LEDs on the VO board LEDs can be disabled by the controller board to conserve power Refer to the manual of your controller board for details on disabling the LEDs fe ramon ooo Digital output On when the corresponding digital output is on DO Digital input On when the corresponding digital input is on DI Analog input On when analog input is configured for current Al dd Off when analog input is configured for voltage Long flashes when the applied current is out of range Short flashes when the applied voltage is out of range 69 Diagnostics 5607 Input Output Module Hardware Manual 12 2 Digital Inputs Condition Input LED does not come on when input Check that the input signal at the termination block is at signal is applied least 50 of the digital input range If this is a DC input check the polarity of the signal Input is on when no signal is applied Check
20. e n Zone 2 IECEx Ex nA IIC T4 Gc CoC IECEx UL 16 0070 X per IEC 60079 15 protection type n Zone 2 CSA cCSAus certified to the requirements of CSA C22 2 No 142 M1987 and UL508 Process Control Equipment Industrial Control Equipment UL cULus certified to the requirements of UL508 and CSA C22 2 No 142 M1987 Industrial Control Equipment Process Control Equipment FCC Part 15 Subpart B Class A Verification EN 61000 6 4 Electromagnetic Compatibility EMC Generic Emission Standard for Industrial Environments RCM Compliance EN 61000 6 2 Electromagnetic Compatibility EMC Generic Standards Immunity for Industrial Environments This product conforms to the above Emissions and Immunity Standards and therefore conforms with the requirements of Council Directive 2014 30 EU as amended relating to electromagnetic compatibility and is eligible to bear the CE mark The Low Voltage Directive 2014 35 EU is not applicable to this product when installed according to our specifications 8 14 3 Schneider Electric 415 Legget Drive Suite 101 Kanata Ontario K2K 3R1 Canada Direct Worldw ide 1 613 591 1943 Fax 1 613 591 1022 Toll Free within North America 1 888 267 2232 www schneider electric com Copyright 2014 2017 Schneider Electric Canada Inc All Rights Reserved
21. e the functionality provided by the l O expansion module However you can also write applications that replace the configuration functionality provided through the SCADAPack E Configurator software or the SCADA Expert ClearSCADA software Before you begin configuring the inputs and outputs on the VO expansion module determine whether the ClearSCADA software will be used for any configuration tasks This documentation assumes you are using the SCADAPack E Configurator software to configure the VO expansion module For information about using the ClearSCADA software see the ClearSCADA documentation Hardware Overview 5607 Input Output Module Hardware Manual 7 Hardware Overview The figure below shows the locations of the inputs and outputs on the device Digital Outputs Digital Inputs Schneider Input Power Analog Outputs Analog Inputs Digital Inputs The following table describes input and output characteristics The inputs and outputs use 5 mm 0 197 in pitch connectors See the Specifications 77 section for the recommended wire sizes 18 8 14 3 5607 Input Output Module Hardware Manual Hardware Overview 8 14 3 Input Output Type Digital inputs ZA Digital outputs 2A Analog inputs 211 Analog outputs 23 Input power 20 16 digital inputs Optically isolated from logic power Wired to connectors P5 and P8 10 dry contact digital mechanical relay or solid state relay SSR outputs Wired to conn
22. ector P7 8 analog inputs Wired to connector P4 2 analog outputs optional Wired to connector P3 12 bit unipolar digital to analog D A converter 11 30 Vdc input power Wired to connector P3 Hardware Overview 5607 Input Output Module Hardware Manual 7 1 7 2 20 Power Supply The I O expansion module is powered primarily by the 11 30 Vdc power supply of the RTU The analog inputs and optional analog outputs where available require an external 12 Vdc or 24 Vdc power supply connected to the input power supply of the VO expansion module For further information see the Power Supply Wiringl 33 section Digital Inputs and Outputs The 5607 l O module expands the function of the RTU with 16 digital inputs and 10 dry contact mechanical relay or solid state relay SSR outputs Digital inputs and outputs can be used to monitor or control panel lamps relays motor starters solenoid valves and other devices Digital inputs are available for nominal 12 24 Vdc operation A current limiting resistor on each input determines the voltage range The relay outputs are suited to applications that cannot tolerate any off state leakage current that require high load currents or that involve non standard voltages or current ranges Configuration Using the SCADAPack E Configurator software you can configure each input or output to define its Characteristics including e DNP3 attributes e Point state e Remo
23. ed can result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury 8 8 14 3 5607 Input Output Module Hardware Manual Safety Information 8 14 3 Please Note Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction installation and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved Before You Begin Do not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine A WARNING EQUIPMENT OPERATION HAZARD Verify that all installation and set up procedures have been completed Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices Remove tools meters and debris from equipment Failure to follow these instructions can result in death or serious injury Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future reference Test all software in both simulated and real environments Verify tha
24. f its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components Trademarks Schneider Electric ClearSCADA SCADAPack Trio Modbus and StruxureWare are trademarks and the property of Schneider Electric SE its subsidiaries and affiliated companies All other trademarks are the property of their respective owners Address Schneider Electric 415 Legget Drive Suite 101 Kanata Ontario K2K 3R1 Canada Direct Worldwide 1 613 591 1943 Fax 1 613 591 1022 Toll Free within North America 1 888 267 2232 www schneider electric com 2014 2017 Schneider Electric Canada Inc All rights reserved 6 8 14 3 5607 Input Output Module Hardware Manual 8 14 3 Technical Support Technical Support Questions and requests related to any part of this documentation can be directed to one of the following support centers Technical Suppo
25. igurator software you can configure each analog input to define its characteristics including e DNP3 attributes e Current values e Scaling 21 Hardware Overview 5607 Input Output Module Hardware Manual 7 3 1 7 3 2 22 e Alarm and trend attributes e Value deviation e Properties For more information about configuring analog inputs see the SCADAP ack E Configurator User Manual and the Configuration Technical Reference Manual Specifications For analog input specifications see Specifications 74 Current or Voltage Model 22 Range and Resolution 22 Wiring Analog inputs support solid or stranded wires from 3 3 0 08 mm 12 28 AWG For more information see Wiring Screw Termination Connectors 49 Current or Voltage Mode The analog inputs can be configured for either voltage or current mode va SCADAPack E Configurator e In current mode a 250 ohm current sense resistor appears across each analog input channel Measurement range in current mode is 0 20 mA or 4 20 mA selectable via software The 250 ohm resistor produces a voltage drop input reading of 5 Vdc for 20 mA of current flow e In voltage mode analog inputs are single ended with a measurement range of 0 5 Vdc or 0 10 Vdc NOTICE UNINTENDED EQUIPMENT OPERATION This module must be the only loop current measurement device in the loop when using the analog inputs in the 20 mA measurement mode If power to the module is removed the m
26. il The springs on the back of the device should rest on the DIN rail and the edge of the DIN rail should be under the support claws that are adjacent to the springs as shown below Spring Spring 2 Push firmly on the device while tilting it toward the DIN rail until the DIN rail is positioned under both the upper and lower claws on the back of the device 3 Release the pressure on the springs so that the DIN rail is held firmly in place between the upper and lower claws The mounting guide line should be aligned with the edge of the DIN rail The figure below shows a device with the DIN rail correctly positioned in the upper and lower claws on the back of the device 30 8 14 3 5607 Input Output Module Hardware Manual Installation The figure below shows the front view of a device that is mounted on a horizontally oriented DIN rail Schneider Electric 8 14 3 31 Installation 5607 Input Output Module Hardware Manual 8 4 Power Supply Requirements Analog outputs are not included in this calculation Add 20 mA for each analog output used The power requirement of the VO module is summarized in the table below Digital Output LEDs Digital Inputs 24 Vdc 5 Vdc Current Required Relays from the RTU 32 8 14 3 5607 Input Output Module Hardware Manual Installation 8 5 8 14 3 Power Supply Wiring The I O board requires a nominally 12 Vdc or 24 Vdc power supply applied to the terminals labeled 11 30
27. intermodule cables The intermodule cable is a ribbon cable that distributes power and communications signals from the rPAC or RTU to the I O expansion modules These power and communication signals are referred to as the VO bus 8 14 3 5607 Input Output Module Hardware Manual Installation The figure below shows a SCADAPack E rPAC or RTU with an VO expansion module connected to it You can connect multiple l O expansion modules to a single rPAC or RTU up to the maximum number of modules supported by the device See the rPAC or RTU hardware manual for details rPAC or RTU Intermodule cable VO expansion module Connection point for another intermodule cable Before attaching intermodule cables 40 read the Precautions 381 and the General Connection Rules 39 If you are connecting a 5000 series VO expansion module to a SCADAPack 530E or SCADAPack 535E read the SCADAPack 530E and SCADAPack 535E Connection Rules 8 14 3 37 Installation 5607 Input Output Module Hardware Manual 8 6 1 38 Precautions Before connecting l O expansion modules e Confirm that the power supply is rated for the total number of modules in the system Some VO expansion modules such as those with analog outputs require an additional DC power supply to operate See the I O expansion module hardware manual for details e Confirm that the intermodule cables you are using do not exceed the maximum total cable length See Maximum Intermodule Cable Le
28. ion 5607 Input Output Module Hardware Manual 11 66 Configuration The inputs and outputs on the I O expansion module can be configured e Locally or remotely using SCADAPack E Configurator a software application that runs on a desktop or laptop computer e Remotely as part of an end to end SCADA system using the StruxureWare SCADA Expert ClearSCADA software e Locally using applications created in SCADAPack Workbench or ISaGRAF 3 Workbench Before you begin configuration determine whether the SCADA Expert ClearSCADA software will be used for any configuration tasks This documentation assumes you are using the SCADAPack E Configurator software for configuration For information about using the ClearSCADA software see the ClearSCADA documentation SCADAPack E Configuratorl 66 Reading and Writing Data with Logic Programs ed SCADAPack E Configurator The SCADAPack E Configurator software provides a graphical user interface that allows you to configure the inputs and outputs and to load those settings onto the RTU It also integrates with SCADAPack Workbench and ISaGRAF 3 Workbench so you can build and diagnose IEC61131 3 sequences that extend the RTU capabilities The following table summarizes where in the SCADAPack E Configurator software you will find the configurable attributes for the VO board inputs and outputs The configuration dialog is displayed when you double click on the input or output in the table in the property
29. ital outputs NOTICE UNINTENDED EQUIPMENT OPERATION Incandescent lamps and other loads may have inrush currents that will exceed the rated maximum current of the relay contacts This inrush current may damage the relay contacts Interposing relays need to be used in these situations Failure to follow these instructions can result in equipment damage The 10 digital outputs are either dry contact mechanical relay or solid state relay SSR outputs Outputs are Form A normally open NO Loads can be connected to either output terminal and to either the high or the low side of the power source Light Emitting Diodes LEDs on the digital outputs show the status of each of the outputs The digital output LEDs can be disabled to conserve power Analog Inputs The I O module enhances the capacity of an RTU by providing 8 additional single ended analog inputs on connector P4 that can be configured for current or voltage mode The analog inputs are used to monitor devices such as pressure level flow and temperature transmitters instrumentation such as pH and conductivity sensors and other high level analog signal sources Analog inputs can be individually configured for input mode current or voltage and range Refer to Current or Voltage Model 221 for information on how to choose input modes The analog inputs use a 16 bit successive approximation digital to analog D A converter Configuration Using the SCADAPack E Conf
30. k E Reference Manual set for a complete listing of manuals For Information About Using the VO expansion module with your VO Expansion Technical Reference Manual Remote Terminal Unit RTU The Hardware Manual for the RTU to which this VO expansion module is connected About this Manual 5607 Input Output Module Hardware Manual Configuring VO expansion module inputs and SCADAPack E Configurator User Manual outputs Configuration Technical Reference Manual 14 8 14 3 5607 Input Output Module Hardware Manual About the 5607 I O Expansion Module 8 14 3 About the 5607 I O Expansion Module The 5607 I O expansion module provides e 16 digital inputs e 10 relay digital outputs e 8 analog inputs e 2 analog outputs this option is selected when the module is ordered The 5607 I O module is available as a standalone unit that can be added to the I O expansion bus for the following RTUs e SCADAPack 312E e SCADAPack 313E e SCADAPack 314E e SCADAPack 330E e SCADAPack 333E e SCADAPack 334E e SCADAPack 337E e SCADAPack 350E e SCADAPack 357E A maximum of eight 8 individually addressed 5607 modules can be added to the I O expansion bus It is important to consider the power requirements of the 5607 You may need to add a 5103 power supply module Refer to the RTU manual for details This manual covers the powering wiring and configuration of a 5607 I O module only It is meant to be used with the hardware manual of the re
31. le Hardware Manual 000090909998 Schneider Electric SCADAPack 5607 I O Expansion Module Previous Version 12 8 14 3 5607 Input Output Module Hardware Manual About this Manual 8 14 3 About this Manual Audience This manual is written for people who need to install troubleshoot or maintain the Remote Terminal Unit RTU hardware These individuals are typically e Systems Engineers e Commissioning Engineers e Maintenance Technicians Scope This manual describes e The physical design of the VO expansion module including detailed hardware specifications e Installation wiring and addressing for the VO expansion module e Diagnostics capabilities available on the VO expansion module e Maintenance recommendations for the VO expansion module Product Related Information AWARNING UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems Only persons with such expertise should be allowed to program install alter and apply this product Follow all local and national safety codes and standards Failure to follow these instructions can result in death or serious injury Related Documents Use this manual with other manuals included in your SCADAPack E documentation set The table below lists the main manuals for the tasks described However it is not a complete list of the manuals available to you Please see the SCADAPac
32. lected input signal range and corresponds to 0 counts The following table shows the analog input values and status for several input signals Over and under range status detection occurs when the measured input is outside of the measurement range by greater than 0 2 0 10 Vdc 4 20mA 0 20mA Point database Over or under Range Range Range mA value range status mA 4 RAW_MIN ENG_MIN FE RAW_MAX ENG_MAX 5 0024 10 0048 20 032 20 01 Under range and over range point status may also be asserted by SCADAPack E Analog Input Point configuration parameters For more information see the SCADAPack E I O Expansion Technical Reference Manual and the SCADAPack E Data Processing Technical Reference Manual Analog Outputs Analog outputs are used to control remote devices that require varying input information rather than simple on or off operations 23 Hardware Overview 5607 Input Output Module Hardware Manual 7 4 1 24 The optional analog outputs are ordered at the time of purchase The analog output channels are powered with an external 12 Vdc or 24 Vdc power supply They can be configured for 0 20 mA or 4 20 mA current Configuration Using the SCADAPack E Configurator software you can configure each analog output to define its characteristics including e DNP3 attributes e Current values e Scaling e Trend inhibit state e Value deviation e Properties For more information about configuring anal
33. ling inductive loads the relay contacts on digital outputs must be protected The energy stored in inductive loads generates electrical noise when the relay contacts are opened To suppress the noise in DC circuits place a diode across the coil Failure to follow these instructions can result in equipment damage NOTICE UNINTENDED EQUIPMENT OPERATION External lightning protection is required if the device being controlled is outside the physical area cubicle or building in which the module is located Failure to follow these instructions can result in equipment damage 54 8 14 3 5607 Input Output Module Hardware Manual Field Wiring Wiring Example In the example below relays 2 and 4 are used to switch the DC power to two loads In this example the positive side of the loads are switched through the common of relays 0 4 to the positive side of the DC power supply DC Power Supply 5 9 com 9 817 le 5 on le 12 110 DIGITAL OUTPUTS P7 pour d Wd NJ AN LUN NJ DOU AM AN da N AE P7 Digital Outputs 8 14 3 55 Field Wiring 5607 Input Output Module Hardware Manual 10 4 Analog Input Wiring This section describes the wiring for the analog inputs The analog inputs support loop powered and self powered transmitters Loop powered transmitters are two terminal devices that are connected between a power supply and the analog input The loop current flows from the power supply through the transmitter
34. ng 2 Remove the cover from the device if required to access the intermodule cable 3 Press one end of the intermodule cable firmly into the VO bus connector on the rPAC or RTU If you are connecting a 5000 series VO expansion module to a SCADAPack 530E a SCADAPack 535E or a 6000 series VO expansion module connect the 20 pin end of the adaptor provided part number TBUM297138 to the rPAC or 6000 series module and the 16 pin end of the adaptor to the 16 pin intermodule cable provided with the 5000 series I O expansion module The connectors on intermodule cables are keyed so they can only be inserted in one direction If the connector does not push easily into the I O bus connector reverse it and try again 4 Press the other end of the intermodule cable firmly into the VO bus connector on the I O expansion module The illustration below shows a connected intermodule cable While the size and shape of your devices may differ the location of the intermodule cable is the same on each device type SCADAPack 334E 5 Replace the cover on the I O expansion module and the rPAC or RTU if it was removed 6 Apply power to the rPAC or RTU You are now ready to configure the l O module 8 14 3 41 Addressing 5607 Input Output Module Hardware Manual 9 9 1 42 Addressing AWARNING UNINTENDED EQUIPMENT OPERATION Review the power requirements for the VO expansion modules before combining modules Failure to follow these ins
35. ngth 39 e Review the recommendations below to help avoid static electricity damage NOTICE STATIC ELECTRICITY DAMAGE Static electricity damage can cause intermittent or total loss of equipment operation To help avoid static electricity damage e Wear an anti static wrist strap that is connected to ground if you need to remove the device cover Use the shortest length intermodule cable that is practical This helps to minimize voltage drops and interference from electrical noise Keep the intermodule cable away from electrical noise sources such as inductive load switching and variable frequency drives If you are using a shielded cable connect the shielding wire on the intermodule cable to a convenient chassis ground point There is a small hole in the VO expansion module for grounding the shielding wire Do not install intermodule cables in the same cable tray or in parallel with field wiring Intermodule cables can cross field wiring at 90 if necessary Failure to follow these instructions can result in equipment damage 8 14 3 5607 Input Output Module Hardware Manual Installation 8 6 2 8 14 3 Connection Rules This topic summarizes the rules for maximum intermodule cable length and shielded intermodule cables These rules apply to every SCADAPack E rPAC and RTU Maximum Intermodule Cable Length VO expansion modules ship with a short intermodule cable that is used to connect to VO expansion modules to an
36. o two analog output modules can have the same address No two 5606 5607 5608 5610 or 6601 modules can have the same address The 5606 5607 5608 and 5610 I O expansion modules can be configured for addresses 0 to 7 As a result a total of 8 of these modules in any combination is supported on the I O bus at one time 8 14 3 5607 Input Output Module Hardware Manual Addressing 8 14 3 e The 5606 and 5607 I O expansion modules share the same address numbering if both these modules are installed on the same VO bus they need to have unique address numbers The table below summarizes the number of VO expansion module hardware addresses available on each rPAC or RTU type The number of modules that can be connected to each rPAC or RTU depends on the device type For details see the hardware manual Device Type Number of I O Expansion Addresses Available SCADAPack 312E 14 SCADAPack 313E 14 SCADAPack 314E 14 SCADAPack 330E 15 SCADAPack 333E 14 SCADAPack 334E 14 SCADAPack 337E 14 SCADAPack 350E 15 SCADAPack 357E 14 SCADAPack ES 16 SCADAPack 530E SCADAPack 535E 43 Addressing 5607 Input Output Module Hardware Manual 9 2 44 Setting the VO Expansion Module Address Three address switches on the I O module labeled 4 2 and 1 set the address An I O module that is installed ina SCADAPack is generally set to address 0 Address 0 can be used if there is no other module of the same type installed in a SCADAPack A sec
37. odule reverts to voltage mode and results in an open current loop Applications that cannot tolerate this possibility require external current sense resistors with the module input range set to voltage Failure to follow these instructions can result in equipment damage Range and Resolution The analog inputs have a 16 bit unipolar analog to digital A D converter that measures input voltages from 0 5 Vdc or 0 10 Vdc The analog inputs are factory calibrated to scale the data and represent it with a 16 bit signed number 8 14 3 5607 Input Output Module Hardware Manual Hardware Overview 7 4 8 14 3 When assigning RTU database points to the module channels using SCADAPack E Configurator the user configures the input type signal range for each analog input channel The following input type ranges can be configured for each analog input channel e 0 5 Vdc e 0 10 Vdc e 0 20 MA e 4 20 MA The input type range selected is scaled to the Raw Min to Raw Max range configured for the individual analog input point when point integer values are used The Eng Min to Eng Max range for the point is used to scale the analog input Engineering Floating Point database value For example if an analog input point s attributes are RAW_MIN 0 RAW_MAX 10000 and the input channel is selected for 4 20 mA a 20 mA input is 100 of the selected input signal range and corresponds to 10000 counts A 4 mA input is 0 of the se
38. og outputs see the SCADAPack E Configurator User Manual and the Configuration Technical Reference Manual Specifications For analog output specifications see Specifications 74 Current and Voltage Outputs 24 Range and Resolution 23 Wiring Analog outputs support solid or stranded wires from 3 3 0 08 mm 12 28 AWG For more information see Wiring Screw Termination Connectors 49 Current and Voltage Outputs Current Outputs The I O expansion module can be equipped with an optional 5305 analog output module that provides two 20 mA analog outputs Analog output resolution is 12 bits The outputs provide a level of transient and over voltage protection The outputs share a common return with each other and with the analog inputs See Analog Output Wiringl 641 for an illustration on how to connect current outputs Voltage Outputs To obtain voltage outputs connect a load resistor as shown in Analog Output Wiringl s and connect the voltage device across the load resistor The table below lists resistance values and output range settings for common voltage ranges The resistance value listed is the parallel resistance of the device and the load resistor 8 14 3 5607 Input Output Module Hardware Manual Hardware Overview 7 4 2 8 14 3 Output Range Voltage Range 250 ohms 0 5 Vdc 500 ohms 0 20 mA 0 10 Vdc Range and Resolution The optional analog output module installed on the VO expansion module has a 1
39. ond module of the same type is generally set to address 1 To Set the Address 1 Open the four switches by sliding the actuators to the OFF position 2 Close the switches that total to the desired address by sliding the actuators to ON Switch settings for each of the 8 module addresses are shown in the figure below OO 1 Ec m ED f4 MI Module Module Module Address Address Address Address 0 1 On 1 co 7 On ja DO Module Module Module Module Address Address Address Address 4 5 6 T How to Set Address Switches Determine the module address Slide actuators side shown in grey Slide to this side CE Slide to this side to ignore switch to add switch value value 8 14 3 5607 Input Output Module Hardware Manual 8 14 3 Addressing 45 Field Wiring 5607 Input Output Module Hardware Manual 10 Field Wiring Each input and output on the l O expansion module can be connected to a device that you want to monitor or control In general inputs are used to monitor devices while outputs are used to control devices The I O expansion modules use screw termination style connectors for termination of field wiring These connectors accommodate solid or stranded wires from 3 3 0 08 mm 12 28 AWG The connectors are removable allowing replacement of the module without disturbing the field wiring Leave enough slack in the field wiring for the connector to be removed The I O module has termination connector
40. page Hardware SCADAPack E SCADAPack E Configurator Label Configurator Folder Property Pages Points Binary Points Counter Points NM LEE s MM Bo The figure below shows an example SCADAPack I O property page in SCADAPack E Configurator and 8 14 3 5607 Input Output Module Hardware Manual Configuration the location of the other property pages listed in the table The VO components on the SCADAPack VO depend on the RTU type and the attached I O modules For details about using SCADAPack E Configurator refer to the SCADAPack E Configurator User Manual m a A 773 334E rtu SCADAPack E Configurate File Edit View Transfer IEC61131 3 Commands Communication Security Help DEU DORRE Mel use r Target DNPS Address ht amp e 5 a B SCADAPack 334E SCADAPack 1 0 Configuration E H Ports E H Points DNP3 TCP IP H General a vo di SCADAPack VO 5607 Composite VO NONE 6 Hz 160 Hz ii 10 20 mA A Master Zh 5608 Composite VO NONE 160 Hz 3 Slave ih 5610 Composite VO NONE 160 Hz A Logic Ready p Current User Serial Number A654279 esa 8 14 3 67 Configuration 5607 Input Output Module Hardware Manual 11 2 68 Reading and Writing Data with Logic Programs IEC 61131 3 applications use VO connections to the SCADAPack E RTU points database to access physical VO points and derived data Use SCADAPack E Configurator to assign RTU databa
41. r the VO expansion module before removing power Failure to follow these instructions can result in death or serious injury NOTICE UNINTENDED EQUIPMENT OPERATION Remove power from the device before servicing Failure to follow these instructions can result in equipment damage To wire a connector 1 Use a slotted screwdriver to loosen the termination screw y 49 Field Wiring 5607 Input Output Module Hardware Manual 2 Insert the stripped wire into the connector so that the bared wire is located under the screw As illustrated below place the bared wire fully within the connector a ACCEPTABLE dd NOT ACCEPTABLE 3 Apply 0 5 Nem 4 5 Ib in torque to tighten the screw so the wire is held firmly in place 50 8 14 3 5607 Input Output Module Hardware Manual 10 2 Digital Input Wiring This section describes the wiring for the digital inputs Digital Inputs Schneider Electric Digital Inputs 8 14 3 Field Wiring 51 Field Wiring 5607 Input Output Module Hardware Manual 10 2 1 Digital Input Wiring Example AWARNING HAZARD OF ELECTRIC SHOCK Remove power from all devices before connecting or disconnecting inputs or outputs to any terminal or installing or removing any hardware Failure to follow these instructions can result in death or serious injury NOTICE UNINTENDED EQUIPMENT OPERATION When wiring digital inputs e Confirm that the connection to the digital
42. re removing power Failure to follow these instructions can result in death or serious injury AWARNING HAZARD OF ELECTRIC SHOCK The VO bus does not support live swapping Remove power from the rPAC or RTU and the VO expansion module before removing the cover Failure to follow these instructions can result in death or serious injury NOTICE STATIC ELECTRICITY DAMAGE Static electricity damage can cause intermittent or total loss of equipment operation Always wear an anti static wrist strap that is connected to ground when you remove the device cover Failure to follow these instructions can result in equipment damage Cabling guidance Use the shortest length intermodule cable that is practical This helps to minimize voltage drops and interference from electrical noise Keep the intermodule cable away from electrical noise sources such as inductive load switching and variable frequency drives If you are using a shielded cable connect the shielding wire on the intermodule cable to a convenient chassis ground point There is a small hole in the O expansion module for grounding the shielding wire Do not install intermodule cables in the same cable tray or in parallel with field wiring Intermodule cables can cross field wiring at 90 if necessary To Attach Intermodule Cables 8 14 3 5607 Input Output Module Hardware Manual Installation 1 Power down each rPAC RTU and I O expansion module that you are connecti
43. rt Americas Europe Middle East Asia Available Monday to Friday 8 00am 6 30pm Eastern Time Toll free within North America 1 888 226 6876 Direct Worldwide 1 613 591 1943 Email supportTRSS schneider electric com Technical Support Australia Inside Australia 1300 369 233 Email au help schneider electric com Safety Information 5607 Input Output Module Hardware Manual 3 Safety Information Important Information Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate service or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure that an electrical hazard exists which will result in personal injury if the h The addition of this symbol to a Danger or Warning safety label indicates instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoid
44. s for the connection of field wiring Refer to the board image below for wiring connector locations e The digital inputs are wired to connectors P5 and P8 e The digital outputs are wired to connector P7 e The analog inputs are wired to connector P4 e Primary power input connections and optional analog output connections are wired to connector Pa The loop current will only flow in analog inputs that have been configured for 20 mA and when power is applied to P3 46 8 14 3 5607 Input Output Module Hardware Manual Field Wiring Digital Outputs 0 9 Digital Inputs 8 15 Connector P7 Connector P8 TE TER TT MEN TE TE HT ZH Uie tees dar TT TT 1111111111 LL o cs i wa b 8 1 L i rhein aie PR Lo a a PA A NG NAG MG ido daro Se ap See ae Sap p SS SS Se Power Analog Out Analog Inputs 0 7 Digital Inputs O 7 Connector P3 Connector P4 Connector P5 8 14 3 47 48 Field Wiring 5607 Input Output Module Hardware Manual Generally power supply ports and input output VO ports provide a level of protection against over voltages and other conditions For ease of wiring and maintenance external connections are terminated on removable connectors If you need to remove the I O expansion module cover for any reason first carefully consider the following information AWARNING UNINTENDED EQUIPMENT OPERATION Evaluate the operational state of the equipment being monitored or controlled by the
45. s wiring configuration For information about grounding the system see System Grounding 281 8 5 1 Recommended 24 Vdc Power Supply Configuration This configuration uses a 24 Vdc power supply to power the RTU and the VO board or I O expansion module This 24 Vdc is also used to power the analog circuitry on the I O board or the I O expansion module e This configuration is recommended when a large amount of current is required at 24 Vdc Refer to the Specifications 74 section e Connect the controller board PWR IN terminal to the same power supply as the VO board or VO expansion module PWR IN terminal VO Board or VO Expansion Module 34 8 14 3 5607 Input Output Module Hardware Manual Installation 8 5 2 Recommended Battery Configuration This configuration uses a 12 V battery to power the RTU and the VO board or VO expansion module This 12 V battery is also used to power the analog circuitry for the analog inputs and optional analog outputs where available on the VO board or VO expansion module e This configuration is recommended when a large amount of current is required at 12 Vdc Refer to the Specifications 74 section for power requirements from a 12 V battery e Connect the RTU PWR IN terminal to the same power supply as the I O board or I O expansion module PWR IN terminal PWR IN 12 Vdc Battery 11 30 Vdc oj VO Board or VO Expansion Module PWR IN 11 30 Vdc 8 14 3 35 Installation 56
46. se instructions can result in death or serious injury The following product label appears on your 5607 I O expansion module MODEL 5607 AIN Se TBUXYYYYYYX S N B123456 Power Supply 11 30 Vdc 1 6 W max KON CE Ex 136 Input Ratings Analog 20mA 10V Digital 24Vdc Output Rating 30Vdc 2A at 50 C 1 33A at 70 C Ex nA IIC T4 Gc 40 C s Ta s 70 C DOM YYWW CI Zone 2 AEx nA IIC T4 Gc X h Ex nA IIC T4 Gc Warning Do Not Open When Energized DEMKO 16 ATEX 1696X IECEx UL 16 0070 X Refer to user manual 415 Legget Dr Ontario Sc h neide r K2K 3R1 Canada 1050 0509 Rev 1 PID 270715 Es Electric 27 Installation 5607 Input Output Module Hardware Manual 8 2 System Grounding Ground the system by connecting the system power supply common to the chassis or panel ground The negative side of the DC power input terminal as well as VO point terminals labeled COM are connected to chassis ground RTUs and l O expansion modules are mounted on a DIN rail which is connected to the panel as shown in the illustration below Connect the panel to ground according to the local electrical code Boso Ground Bus on Panel oo oo Ground Potential 28 8 14 3 5607 Input Output Module Hardware Manual Installation 8 3 8 14 3 Mounting the I O Module The I O expansion module mounts on a 7 5 x 35 mm 0 3 x 1 4 in DIN rail AWARNING UNINTENDED EQUIPMENT OPERATION Evaluate the
47. se points to the VO card channels The following table provides a guide to reading and writing data in either SCADAPack Workbench or ISaGRAF 3 Workbench Data Type SCADAPack Workbench ISaGRAF 3 Workbench Digital VO Data Use RTU BIN READ VO devices to e Use rtuxxdi rtuxxdo or rtuxxdos read data O boards to read or write to digital input tputs Use RTU BIN READ OUTPUT yo PS Or outputs devices to read digital output point states Use RTU_BIN_WRITE VO devices to write digital input or output points Analog Input Data Configuration for points attached to the e Use rtuxxai VO boards to read analog input channels uses the analog input points SCADAPack E RAW_MIN RAW_MAX and ENG_MIN ENG_MAX parameters for integer and engineering scaling respectively These scaling ranges apply to the analog input signal range selected in SCADAPack E Configurator for each analog input channel e Use RTU_RAW_READ or RTU_ENG_READ VO devices to read analog input points Use RTU_RAW_WRITE or RTU_ENG_WRITE VO devices to write data to analog input points Analog Output Use RTU_RAW_READ_OUTPUT and e Use rtuxxaos VO boards to read Data RTU_ENG_READ_OUTPUT VO analog output points devices to read analog output points e Use rtuxxao l O boards to write data Use RTU_RAW_WRITE or to analog output points RTU_ENG_WRITE VO devices to write data to analog output points More Information Refer to the SCADAPack E Target 5 Technical Referenc
48. spective RTU to which it is connected The 5607 I O expansion module is shown in the image below About the 5607 I O Expansion Module 5607 Input Output Module Hardware Manual Electric Schneider Connections The VO expansion module includes a short intermodule cable for connecting to an RTU or to another VO expansion module For information about the maximum number of expansion modules supported see the Specifications For details on connecting VO expansion modules see Connecting VO Expansion Modules 36 Screw termination connectors are provided for connecting the inputs and outputs to the devices you want to monitor or control For details on wiring input and output connectors see Wiring Screw Termination Connectors 491 Configuration You can configure the l O expansion module inputs and outputs using one of three methods e Locally or remotely using SCADAPack E Configurator a software application that runs on a desktop or laptop computer connected to the RTU through the USB device port or through any of the available serial ports or Ethernet port e Remotely as part of an end to end SCADA system using the StruxureWare SCADA Expert 8 14 3 5607 Input Output Module Hardware Manual About the 5607 I O Expansion Module 8 14 3 ClearSCADA software e Locally using applications created in the SCADAPack Workbench or ISaGRAF 3 Workbench user programming tools Typically applications created in these tools extend and enhanc
49. sse ke ee RR Ee RR RR RR RR RE RR RR Ba RR ARE RR Ee RR ee 46 SONEQUIAUGN atada a lalo RE 66 ita SGADAPACK dale ol el EE EE HE N RE EE 66 11 2 Reading and Writing Data with Logic Programs esse esse EE RE EE KEER EE RE ER KERE ER ER Ee GR Ke ER EE Ee ee 66 PIE Te le RENT 69 12 1 EEDS 2 een 69 122 Digital Inpuls 2 5 ee EBENE 69 1232 Digital Qulpuls IE 69 12 4 Analog AS ie RE N Ge SA ANGARA De SE GE N EE Ee SE ei d 69 12 5 Analog OUP es ee aes ER ql ente die SEE A Ge ke ge 69 Calla iaa 72 Maintenance oss ese ee AA AAP 73 A aman N Ge ee a 74 IECIT 74 16 15 2 Power SUDDIV d au OE dba 74 15 3 Digital DUNS ar ee Ad 74 19 4 Ee E EO Ups is 74 15 5 Analog NPU A Tanta 74 15 6 As Oe mM 74 standards and Ceruiicatlons aaa aka ii 82 5607 Input Output Module Hardware Manual 8 14 3 Legal Information 5607 Input Output Module Hardware Manual 1 Legal Information The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any o
50. t functional after In Current Loop mode make the module the last device in installation of the module the loop or use a signal isolator as discussed in the section Configuring Analog Inputs as Current Inputs sd 12 5 Analog Outputs Condition Outputs are O mA Check if there is an analog output module installed Check the 24 Vdc power The full scale output is less than 20 mA Check the 24 Vdc power Check that the load resistance is within specification Output is constant instead of changing Check that the analog outputs are not forced 8 14 3 71 Calibration 5607 Input Output Module Hardware Manual 13 Calibration The I O expansion module is calibrated at the factory It does not require periodic calibration Calibration may be necessary if the module has been repaired as a result of damage Calibration is done electronically at the factory There are no user calibration procedures 72 8 14 3 5607 Input Output Module Hardware Manual Maintenance 14 Maintenance This module requires no routine maintenance If the module is not functioning correctly contact Schneider Electric Technical Support 7 for more information and instructions for returning the module for repair 8 14 3 73 Specifications 5607 Input Output Module Hardware Manual 15 Specifications Disclaimer Schneider Electric reserves the right to change product specifications without notice If you have questions about any of the specific
51. t the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentation to help prevent accidental equipment damage Operation and Adjustments The following precautions are from the NEMA Standards Publication ICS 7 1 1995 English version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and ratings of components there are hazards that can be encountered if such equipment is improperly operated It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to help prevent unauthorized changes in operating characteristics Safety Information 5607 Input Output Module Hardware Manual Acceptable Use SCADAPack E remote Programmable Automation Controllers rPACs Remote Terminal Units RTUs and input output VO modules are in
52. te control interlock attributes e Event attributes e Alarm and trend attributes e Properties e Debounce time inputs e Output pulse time outputs For more information about configuring digital inputs and outputs see the SCADAPack E Configurator User Manual and the Configuration Technical Reference Manual Specifications For digital input and output specifications see Specifications 74 Digital Inputs 2 Digital Outputs 2 Wiring Digital inputs and outputs support solid or stranded wires from 3 3 0 08 mm 12 28 AWG For more information see Wiring Screw Termination Connectors 49 8 14 3 5607 Input Output Module Hardware Manual Hardware Overview 7 2 1 7 2 2 7 3 8 14 3 Digital Inputs The I O module expands the function of the RTU with 16 digital inputs The digital inputs are optically isolated from the logic power and are available in 12 or 24 Vdc voltage ranges A current limiting resistor on each input determines the voltage range Light Emitting Diodes LED on the digital inputs show the status of each of the input The digital input LEDs can be disabled to conserve power To simplify field wiring the 16 inputs are organized into two groups of eight inputs Each group shares a common return These groups of eight inputs are isolated from each other Inputs O to 7 are in one group Inputs 8 to 15 are in another group Digital Outputs The 5607 I O module expands the function of the RTU with 10 dig
53. tended for use in monitoring and controlling non critical equipment only They are not intended for safety critical applications A WARNING UNACCEPTABLE USE Do not use SCADAPack E rPACs RTUs or VO modules as an integral part of a safety system These devices are not safety products Failure to follow this instruction can result in death or serious injury 44 CAUTION EQUIPMENT OPERATION HAZARD When devices are used for applications with technical safety requirements the relevant instructions must be followed Use only Schneider Electric software or approved software with Schneider Electric hardware products Failure to follow these instructions can result in minor or moderate injury 10 8 14 3 5607 Input Output Module Hardware Manual Documentation Check 4 8 14 3 Documentation Check Before you begin installation verify that you are viewing the correct documentation If your I O expansion module looks like this with green connectors and a black circuit board continue with this manual SCADAPack 5607 I O Expansion Module If your VO expansion module looks like this with grey connectors and a green circuit board you will need to get the legacy hardware manual To access the legacy hardware manual select the Start or Windows icon then navigate to the Schneider Electric folder and select SCADAPack E gt User and Reference Manuals gt Legacy Hardware Manuals Documentation Check 5607 Input Output Modu
54. that the digital inputs are not forced on The LED is off Input is off when a signal is applied The Check that the digital inputs are not forced off LED is on 123 Digital Outputs Condition Output LED does not come on when Check the LED POWER from the SCADAPack E RTU output is turned on Output LED comes on but the output Check if the relay is stuck If so return the board for repair does not close Output LED comes on and output is Check the field wiring closed but the field device is not activated Check the external device Output LED and relay are on when they Check that the output is not forced on are expected to be off Output LED and relay are off when they Check that the output is not forced off are expected to be on 70 8 14 3 5607 Input Output Module Hardware Manual Diagnostics 12 4 Analog Inputs Condition ton 20 mA inputs read 0 Check transmitter power Reading is at or near 0 for every input Check whether the input transient suppressors are damaged signals 20 mA readings are not accurate Check for a damaged 250 ohm current sense resistor Reading is constant Check that the analog input is not forced Reading seems out of calibration for Check the input range setting small inputs but improves as input increases In Current Loop Mode there can be an Refer to the section Configuring Analog Inputs as Current open circuit in the Current Loop Inputs 69 Other devices are no
55. tructions can result in death or serious injury VO expansion modules can be combined up to the maximum number supported by the RTU See the Specifications section to determine the power requirements for your I O module s Each I O expansion module address is set to O at the factory The address may need to be changed when you add an l O expansion module to your system For more information see the following topics Addressing Rules 42 Setting the VO Expansion Module Address 44 Addressing Rules VO expansion modules are shipped from the factory at address 0 If the modules on the VO bus are different types for example a digital input module and an analog input module then no address changes are necessary NOTICE UNDETECTED ADDRESS CONFLICT SCADAPack 530E and SCADAPack 535E rPACs do not detect address conflicts on 5000 series VO expansion modules As a result addressing conflicts on these modules do not generate a system error code in SCADAPack E Configurator Verify that each 5000 series VO expansion module is addressed according to the rules below Failure to follow these instructions can result in equipment damage If you do need to set the hardware address on your I O expansion module keep the following in mind e No two digital input modules can have the same address e No two digital output modules can have the same address e No two analog input modules can have the same address including the 5505 RTD e N

SCADAPack E 5607 I/O Hardware Manual

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