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1. AutoSet Contactor SS S AutoSet Contactor to Mechanical Timer Wiring Example Notes ii 2 3 Mechanical timer is not provided with the heat pump Example only other timers will be similarly wired Be sure that the electrical power lines are not crossed when making connections ULTRATEMP Heat Pump Installation and User s Guide 22 Timers And Delays 1 Water Sensing Timer One minute timer to allow water from the pool to reach the UltraTemp Heat Pump before acquiring temperature This timer initiates when water first begins to run from stopped or low water flow conditions or when the heat pump is turned ON Countdown time is in Minutes and Seconds SENSING WATER TEMP REMAINING 1 00 Restart Delay Timer Five minute timer is a protection feature for the heat pump s compressor This extends the life of the compressor s by not allowing it to cycle on and off i e adjusting set point up and down around actual temperature Countdown time is in minutes and seconds RESTART DELAY REMAINING 5 00 Defrost Delay Timer Fifteen minute timer where the Heat pump is in Defrost operation Countdown time is in minutes and seconds Refer to page 18 for more details on the defrost cycle DEFROST DELAY REMAINING 15 00 Pump Start Delay One to Four Hour timer used in conjunction with the AutoSet feature
2. X bo x NN Lac E RK OKK 2 V VTA spa com Poot J3 r io 4 DN KK ES FSS ET BLUE 10K ohm LJ Thermistors F WHITE slog Water Pres Sw Hi Ref Pres Sw Lo Ref Pres Sw Capacitor COMPR FAN PURPLE Compressor Compressor Contactor WHITE WHITE RED PURPLE BLACK BLACK Optional Reversing Valve BLACK Transformer YELLOW COM WHITE AutoSet Contactor See Users Guide for instructions on connecting to filter pump Label P N 473073 Rev D ULTRATEMP Heat Pump Installation and User s Guide 10 Wiring Diagram Three Phase 60Hz J8 RS 485 meals Heat Pump Control Board INTELLITOUCH CONNECTION INPUT eee OUTPUTS amp WITCHE 2 J3 J9 sd REMOTE PWR 72 E TERM I 7 lt d E bavad eu RK PAVAC amp Lr ZEA sea poo YELLOW 10K ohm Thermistors TBL BLUE 1 WHITE WHITE 2 BLUE 3 WHITE YELLOW 4 5 PURPLE 6 BLACK 7 RED Optional 8 Reversing Valve m BLACK Water Pres Sw Hi Ref Pres Sw Lo Ref Pres Sw Transformer CO
3. Connecting to an Automation System Remote Operation Relay Remote Controls Connecting to IntelliTouch or EasyTouch via Heat Pump Spade Terminals Connecting to IntelliTouch or EasyTouch via RS 485 Connector Pin Configuration for Heat Pump Control Board to IntelliTouch Connecting IntelliTouch or EasyTouch to the Heat Pump NN Technical Support Sanford North Carolina 8 A M to 4 30 PM ET Phone 919 566 8000 Fax 919 566 8920 Moorpark California 8 A M to 4 30 P M PT Phone 805 553 5000 Ext 5591 Fax 805 553 5515 Operating the Heat Pump Swimming Pool Energy Saving Tips Heat Pump Control Panel Overview Operator Setup Menu Tree Guide Pump Start Time for AutoSet Intelli Address Set Water Temperature Offset Defrost Cycle Locking the Control Panel Control Panel Menu Tree Guide Stopping and Starting the Heat Pump Changing the Set Point Pool and Spa Heat Cool and Auto Modes Activate Heat Pump Timer Relay Remote Serial Remote AutoSet Operation Timers and Delays Control Panel Alarm Messages Maintenance Water Chemistry Winterizing Spring Start Up Inspection and Service Owner Inspection Professional Maintenance and Service Technical Information Electrical Supply Voltage Requirements Temperature Resis
4. 2 Press the MENU SELECT button repeatedly until the AutoSet screen is displayed Press the UP or DOWN arrows to toggle between the ON and OFF options Set the interval 1 4 hours from the control panel to control when the heat pump send a signal to check the water temperature For example if you program the heat pump control board with a pump start time interval of 4 hours have the AutoSet feature enabled and have a desired water temperature of 80 F 27 C this is the sequence of events that will happen 1 The heat pump displays a countdown window after the filter pump shuts off PUMP START DELAY REMAINING 4 00 After four 4 hours heat pump will switch on and start the filter pump depending on the temperature set point The heat pump will sense water temperature then determine if it needs to continue to circulate water If the pool temperature has fallen below your set point the heat pump will turn on and begin heating the pool If the pool temperature is above the set point the heat pump and filter pump will shut off At the time the water circulation pump shuts off the heat pump will reset and begin the countdown interval and display Pump Start Delay again The heat pump will continue this cycle every time the water circulation pump is shut off Once the time clock turns on in the morning the heat pump will stop the AutoSet feature and resume normal operation i i Intermatic T104
5. 5 Watertight conduit to run the electrical supply line Equipment Pad For proper drainage of condensation and rain water place the heat pump on a flat slightly pitched surface such as a concrete or fabricated slab pad If possible place the pad at the same level or slightly higher than the filter system equipment pad Note Be sure that the pad is pitched not more than 1 4 in per foot in any direction as needed for runoff Heat Pump Dimensions MODELS DIMENSION A 70 90 90 33 5 851 mm 1001 41 5 1054 110 120 120 140 120 H C 140 140 H C 45 5 1156 mm ULTRATEMP Heat Pump Installation and User s Guide Drainage and Condensation Condensation occurs from the evaporator coil while the unit is running and drains at a steady rate usually three to five gallons per hour depending upon ambient air temperature and humidity The more humid the ambient conditions the more condensation will be produced The bottom of the unit acts as a tray to catch rainwater and condensation Keep the drain holes located on the bottom pan of the base of the unit clear of debris Roof Run off Make sure the heat pump is not located where large amounts of water may run off from a roof into the unit Sharp sloping roofs without gutters will allow massive amounts of rain water mixed with debris from the roof to be forced through the unit A gutter or down spout may be needed to protect
6. Connecting the Heat Pump to the IntelliTouch or EasyTouch Control System Load Center via the Heat Pump Spade Terminals To connect the UltraTemp Heat Pump cable to the 6 Insert the UltraTemp cable plug onto the gas heater Personality Board in the IntelliTouch or EasyTouch Load terminal connector located on the left side of the Center Personality Board 1 Turn off the main system power before making any 7 lf the heat pump is used in conjunction with a gas connections heater use a 520403 Dual Heater Relay Kit Plug the heat pump connector onto the SOLAR Terminal 2 Unlatch the front door spring latches and open the onthe top center of the Personality Board Follow the front door of the IntelliTouch or EasyTouch Load Dual Heater Relay Kit instructions for further set up Center details Be sure to install solar temperature sensor 3 Loosen the two retaining screws from the top of the as per instructions control panel and lower the control panel down to Liftthe control panel up into position and secure with access the Personality Board the two screws 4 Run a UL approved conductor cable from th 9 Connectthe cable from the IntelliTouch or Easy Touch UltraTemp to the Load Center Load Centertothe heat pump remote control terminals 5 Routethe cable up through the low voltage raceway using in Spade connectors Refer to previous locatedonthe leftofthe Load Centertothe Personality Board see image below page for wiri
7. Position the anchor clamps so that the holes in the clamps are over the bolt anchors Be sure that the clamp hooks are over the lip of the heat pump base 8 Insert an anchor bolt through each clamp into the anchor and tighten to secure the clamp and heat pump to the equipment pad AIR COIL GUARD AIR gt COIL 1 3 8 HEX BOLT installer provided HEAT PUMP ANCHOR CLAMP HEAT PUMP BASE BOLT ANCHOR installer provided c CONCRETE e EQUIPMENT PAD 3 2 De Cc S Sese e 02 Anchor Clamp Installation Er PUMP CHEMICAL FEEDER OR CHLORINATOR Water Connections and Plumbing The image below shows the standard plumbing layout with a single UltraTemp Heat Pump unit Follow the image from right to left for the standard plumbing sequence Arrangement of pool system components other than the standard plumbing image below and the location of the heat pump above or below the pool water surface can affect the operation of the heat pump s water pressure Switch Location of the heat pump above or below the pool water surface can also affect operation of the switch The pressure switch can be adjusted to accommodate this effect if the heat pump water connections are no more than six 6 feet below the pool water surface See instructions for pressure switch adjustment on the next page If the heat pump is installed outside of this range an external pressur
8. amp clean pump impeller Adjust all plumbing valves Repair suction air leaks grease pump lid O ring Replace filter Wrong filter pump pipe size Automatic pool vacuum causing restriction Call your dealer or factory for advice if above does water flow Low water flow when switched to spa mode Unit is plumbed backwards Heat exchanger clogged with debris Internal bypass valve damaged or clogged with debris not solve the problem 8 Unit overcharged Reclaim charge Recharge with appropriate nameplate charge Find source of refrigerant leak and fix Pull vacuum and recharge Wait until temperatures warm up and see if unit operates Check resistance of switch with a full charge if open replace switch Check the capacitor and fan motor Replace either one if it is faulty Check the fan blade and make sure it is not slipping or broken If so replace the fan LOW REFRIG Alarm Refrigerant low pres mas 1 Low refrigerant in system sure switch is open 2 Air and water temperatures too cold to operate the heat pump 3 Bad refrigerant low pressure switch 4 Faulty fan 5 TXV Stuck Closed 1 Disconnect TXV bulb from suction line SL have it in your hand if pressures go back to normal then reinstall the bulb on suction line it may have some debris stuck in the port For adjustable TXVs open adjustable valve it may remove the debris and set it back to original position 2 If 1 does not work recover the
9. the remote POOL COMMON and SPA quick connect connectors on the back of the control board When conductivity is provided between the pool and common connections or the spa and common connections the heat pump will start as long as the water temperature is not over the local set point under for chiller operation The local set points are active in relay remote operation To activate the relay Remote Mode 1 Press MENU SELECT repeatedly until the Relay Remote screen is displayed Once displayed press the UP or DOWN arrows to toggle between ON and OFF The last option shown on the display becomes active RELAY REMOTE REMOTE ON OFF Note For serial remote mode to function relay remote must be turned off Serial Remote RS485 Cable See IntelliTouchS EasyTouch Control System user s manual for additional setup instructions In serial remote operation the heat pump is made to start and stop via a serial RS 485 communications link with a Pentair automation controller This means the remote automation controls override the heat pump s local set point However the high and low temperature faults are still active the UltraTemp Heat Pump will not heat above 104 F or cool below 45 F Tousethe Serial Remote mode the Intell Address screen from the Operator Setup Menu Tree must be assigned to the proper address One 1 is the most commonly used address The Address on the IntelliTouch Address screen must ma
10. the water inlet and outlet connections Filtered cool water is plumbed to the inlet located on the right side of the UltraTemp Heat Pump Heated water flows through the outlet located on the left side of the heat pump Plastic piping PVC Schedule 40 should be connected to the heat pump The unions provided with the unit accept 2 in PVC pipe WATER INLET UNION WATER OUTLET UNION Heat Pump Water Connections ACAUTION Always be sure that flow requirements and pool water turnover rates can be maintained with the installation of additional heat pumps and plumbing restrictions Water Pressure Switch Adjustment The pressure switch is preset at the factory for activation at 1 5 psi 10 kPa This factory setting works for most basic installations Only adjust the water pressure switch if the heat pump does not operate when the proper flow is applied to unit or if the heat pump does not shut off when the filter pump is off Occasionally unusual plumbing configurations or necessary restrictions in the plumbing may cause pressure sensing problems In these rare situations the plumbing system configuration may require adjustment of the water pressure switch Adjustment of the pressure switch may be necessary if any part of the filter system piping is 3 feet 0 91 m or more above the top of the heat pump In general if the heat pump is installed more than 6 feet 1 83 m below the pool surface an ex
11. uum AUXILIARY SENSOR SWITCH INPUTS TEMP SENSORS HAVE NO POLARITY RED BLK WIRES ARE INTERCHANGEABLE IntelliTouch Screw Terminal COM PORT 07 48 COMMUNICATION PORT Pin Configuration for connecting IntelliFlo to IntelliTouch ev YEL Nia 3 Bly Strip back the cable conductors 1 4 Insert the two wires into either of the lt O x COM PORTS J7 and J8 screw terminals Secure the wires with the screws O 6j Note Multiple wires may be inserted into a single screw terminal 15 VDC communication expansion module with 3 extra COM ports and 4 IntelliFlo pump ports is available P N 520818 iS4 SPA SIDE REMOTE e IntelliFlo Connect pin 6 green to IntelliTouch screw terminal pin 2 green e IntelliFlo Connect pin 7 yellow to IntelliTouch screw terminal pin 3 yellow INDOOR CONTROL AND OR RF TRANSCEIVER AND OR 10 SPA SIDE REMOTE IntelliTouch EasyTouch Load Center Wiring Diagram ULTRATEMP Heat Pump Installation and User s Guide Connecting the Heat Pump to the IntelliTouch or EasyTouch Control System Load Center via the RS 485 Connector ACAUTION Switch the main power off to the IntelliTouch or EasyTouch load center before servicing The UltraTemp Heat Pump can be controlled by an IntelliTouch or EasyTouch system via the RS 485 communication cable In this configuration IntelliTouch or EasyTouch overrides pres
12. 1 52 m away adjacent to and within sight of the unit Consumer Information and Safety The UltraTemp series of heat pumps are designed and manufactured to provide safe and reliable service when installed operated and maintained according to the information in this manual and the installation codes referred to in later sections Throughout the manual safety warnings and cautions are identified by the A symbol Be sure to read and comply with all of the warnings and cautions WARNING The U S Consumer Product Safety Commis sion warns that elevated water temperature can be hazardous See below for water temperature guidelines before setting temperature A WARNING The following Safety Rules for Hot Tubs recom mended by the U S Consumer Product Safety Commission should be observed when using the spa 1 Spaorhottub water temperatures should never exceed 104 F 409 C Atemperature of 100 F 38 C is considered safe for a healthy adult Special caution is suggested for young children Prolonged immersion in hot water can induce hyperthermia Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning 3 Pregnant women beware Soaking in water above 100 F 38 C can cause fetal damage during the first three months of pregnancy which may result in the birth of a brain damaged or deformed child Pregnant wom
13. Connect pin 3 yellow to IntelliTouch screw terminal pin 3 yellow USE EITHER cal END 15 DTF DT eND OR BOTH Em 4321 4321 IntelliTouch Screw Terminal COM PORT 7 8 COMMUNICATION PORT Pin Configuration for connecting IntelliFlo to IntelliTouch IMPORTANT Do NOT use pin 1 black or pin 4 red on the AutoSet board or the IntelliTouch mother board ntelliTouch COM PORT J7 J8 screw terminal IntelliTouch screw terminal AutoSet Board connector 4 wire cable 2 GRN GREEN PIN 2 3 YEL YELLOW PIN 3 PIN CONFIGURATION GND Strip back the cable conductors 1 4 Insert the two wires into either of the 2 DATA COM PORTS J 7 and J 8 screw terminals Secure the wires with the screws DATA Note Multiple wires may be inserted into a single screw terminal 15 VDC Acommunication expansion module with 3 extra COM ports and 4 IntelliFlo Fe Heat Pump Control Board INTELLITOUCH pump ports is available P N 520818 CONNECTION IntelliFlo Connect pin 6 green to IntelliTouch screw terminal pin 2 green B0 To IntelliF lo Connect pin 7 yellow to IntelliTouch screw terminal pin 3 yellow PIN2 PIN 3 INDOOR CONTROL AND OR RF TRANSCEIVER Green Yellow AND OR i 10 SPA SIDE REMOTE EE LT WIR DEF TEMP TEMP REMOTE do TERM qi ri tt
14. Counts down the time until the control board will energize the internal contactor in the heat pump to turn on Countdown time is in hours and minutes See AutoSet section for more details PUMP START DELAY REMAINING 4 00 Heat Pump Runtime Timer This feature is an adjustable timer to allow the heat pump to run Green LED ON and then turn OFF Green LED OFF for a predetermined amount of time During the selected time frame the Green LED Indicator is ON and the heat pump will function in the normal mode of operation and or the operator can change set points functions etc The heat pump s Green LED Indicator will turn OFF and the heat pump will stay OFF when time expires HEAT PUMP RUNTIME REMAINING NONE ULTRATEMP Heat Pump Installation and User s Guide Control Panel Alarm Messages HIGH WATER TEMP Water temperature is above 108 un ME Water t erature is below 40 rtem TEMP LOW WATER The pressure switch sensing FLOW water flow is open REMOTE Pool and Spa relay remote inputs POOL SPA are simultaneously energized WATER THERM Water temperature thermistor SHORT circuit shorted WATERTHERM Water temperature thermistor OPEN circuit open TION TH ptum Defrost thermistor circuit shorted SHORT Defrost thermistor circuit open OPEN Qu BROWNOUT The 24 VAC supply voltage to the control board is low Refrigerant high pressure switch HIGHREFRIG 9 TE is open LOW REFRIG Mem
15. SUCTION TH OPEN Alarm Defrost refrigerant temperature sensor circuit is open BROWNOUT Alarm The 24 VAC supply voltage to the control board is low CAUTION High Voltage Checks Observe extreme caution or call dealer or factory for advice before attempting to Troubleshoot Electrical Box Bad Thermistor or bad control board Bad Thermistor or bad control board 1 Bad transformer 2 Insufficient supply voltage to the heat pump Referto 10K Ohm Temperature Resistance Chart on page 25 Use the 10k ohm resistance test to verify thermistor If shows shorted replace thermistor If good replace control board Use the 10k ohm resistance test to verify thermistor If shows an open replace thermistor If good replace control board Supply voltage to the transformer should be between 208 and 260 volts Transformer should output between 24 and 28 volts If below this range replace transformer Check supply voltage to the heat pump Supply voltage should be between 208 and 260 volts Check to see if a phase is out Should have 120 volts to ground and 240 volts across power legs A boost transformer may be needed closer to the heat pump to get voltages within proper range ULTRATEMP Heat Pump Installation and User s Guide 28 Problems or Symptoms Possible Cause Corrective Action HIGH REFRIG Alarm Refrigerant high pressure switch is open 1 Water circulation pump not on Verify water pump is on 5 insu
16. additional free copies of these instructions Codes and Standards UltraTemp heat pumps are listed by ETLas complying with the latest edition of the UL Standard for Safety for Heating and Cooling Equipment UL 1995 and CSA C22 2 No 236 All Pentair heat pumps must be installed in accordance with the local building and installation codes as per the utility or authority having jurisdiction All local codes take precedence over national codes In the absence of local codes refer to the latest edition of the National Electric Code NEC in the United States and the Canadian Electric Code CEC in Canada for installation A WARNING RISK OF ELECTRICAL SHOCK OR ELECTROCUTION The electrical supply to this product must be installed by a licensed certified electrician or qualified personnel in accordance with the National Electrical Code and all applicable local codes and ordinances Improper installation will create an electrical hazard which could result in death or serious injury to pool or spa users installers or others due to electrical shock and may also cause damage to property Read and follow the specific instructions inside this guide Do not permit children to use this product A WARNING For units intended for use in other than single family dwellings a clearly labeled emergency switch shall be provided as part of the installation The switch shall be readily accessible to the occupants and shall be installed at least 5 feet
17. automatically shut off but the filter pump will keep running Swimming Pool Energy Saving Tips It is important to note that a UltraTemp Heat Pump will not heat a pool as fast as a large gas or electric pool heater If the pool water is allowed to cool significantly it may take several days to return to the desired swimming temperature For weekend use it is more economical to maintain the water temperature at or near the desired temperature For extended non use turn the heat pump completely off or decrease the temperature setting of the control several degrees to minimize energy consumption Pentair offers the following recommendations to help conserve energy and minimize the cost of operating your heat pump without sacrificing comfort 1 The American Red Cross recommends a maximum water temperature of 78 F 25 C Use an accurate pool thermometer A difference of 4 F 22 C between 78 F and 82 F 26 C and 28 C will significantly increase energy consumption 2 Carefully monitor the water temperature of your pool inthe summertime You can reduce heat pump usage due to warmer air temperatures 3 Duringthe winter or when on vacation for longer than a week turn off the heat pump 4 Findthe proper setting onthe heat pump temperature control and use the Keypad Lock function to discourage further adjustments 5 Where possible shelter the pool from prevailing winds with well trimmed hedges or oth
18. charge remove bulb from SL unscrew TXV head shake it if rattles replace head PN KT 45 ZGA if not replace TXV and filter dryer and charge appropriately Remove surrounding debris or shrubs or heat pump maintenance by qualified personnel Press the ON OFF button to clear the alarm Check Heat Pump over the next few minutes hours to see if alarm appears again This alarm most likely caused the five alarms in one hour 6 Insufficient airflow through air coil FIVE ALARMS Indicates 5 faults have oc curred in 1 hour This fault will automatically reset in one hour or can be manually reset by pressing the ON OFF button 5 alarms of any kind within one hour ULTRATEMP Heat Pump Installation and User s Guide 29 Problem or Symptoms Possible Cause Corrective Action Unable to turn Heat Pump ON Display is Blank Unit will NOT start Unit power is ON green light ON and Set Temperature is above Actual Unit will NOT start to heat or cool No Alarms Unit power is ON green light ON and Set Temperature is above Actual Unit will NOT start to heat No Alarms Unit power is ON green light ON and Set Temperature is above Actual Unit cycles on and off i e Compressor cuts on briefly and then off after Five minute delay before set point is reached Unit is forming ICE or Frost on the outer air coil usually at the bottom Unit power is ON and Set Temperature is above Actual Fan is NOT Turning No Alarms F
19. fold down the outdoor control panel 4 Insert the four wire cable into plastic grommet on the bottom of the enclosure and route the wire up through the low voltage raceway to the Personality board 5 Strip back the cable conductors 1 4 in Insert the wires into either of the COM PORTS J7 and J8 screw terminals located on the left side of the Personality board Secure the wires with the screws For wiring details refer to the pin configuration as shown Note Multiple wires may be inserted into single Screw terminal 6 Close the IntelliTouch control panel and secure it with the two access screws 7 Installthe high voltage panel cover and secure it with the two retaining screws 8 Close the load center front door and secure with the two latches 9 Switch power on to the IntelliTouch load center Screw Cover Panel not shown 0000000000009 0000000 o 0 IntelliTouch Load Center ULTRATEMP Heat Pump Installation and User s Guide Pin Configuration for the Heat Pump Control Board to IntelliTouch Control System 1 Heat Pump Control Board Connect pin 2 green to IntelliTouch screw terminal pin 2 green Heat Pump Control Board
20. i i d bd i y X A GI iTHERMI ITHERMZ DAvad gt G TA GH i sea com pool MD VISKE Connecting the IntelliTouch or EasyTouch to Heat Pump 1 Turn offthe power to both the remote pool spa control system and the UltraTemp Heat Pump Remove the front left panel of the heat pump cabinet you do not need to remove the torque head screw at the top left corner Remove the electrical service panel to the heat pump Remove the 4 bezel retaining screws from above the electrical compartment and rotate the bezel downward This will allow you to access the Remote terminals on the back of the Heat Pump control board for the remote control installation Run the wires from the pool spa remote control system into the upper electrical compartment Connect the wiring from the IntelliTouch Personality Board COM PORT to the RS 485 IntelliTouch connection J8 on the Heat Pump control Board Connect the Green wire to J8 pin 2 and yellow wire to J8 pin 3 Do NOT use pin 1 red or pin 4 black wires The connections are shown inthe image above Rotate the bezel back upwards into position and reinstall the 4 retaining screws Replace the electrical service panel Replace the front left panel Restore power to the heat pump and the pool spa remote control system 10 Press the Menu Select button to scroll to the Relay Remote screen Toggle the selection by pressing one of the arrows until the screen di
21. power circuit ACAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify General Information Wiring connections must be made exactly as shown in the wiring diagram found on the inside of the heat pump access panel see the wiring diagrams on pages 9 11 The UltraTemp Heat Pump must include a definite means of grounding and bonding There is a ground lug inside the heat pump electrical compartment and a bonding lug on the left side of the heat pump Bonding The National Electrical Code and most other codes require that all metallic components of a pool structure including reinforcing steel metal fittings and above ground equipment be bonded together with a solid copper conductor not smaller than 8 AWG The heat pump along with pumps and other pool equipment must be connected to this bonding grid A bonding lug is provided on the left side of the heat pump to ensure this requirement is met ACAUTION This heater must be connected to a bonding grid with a solid copper wire not smaller in diameter than 8 ga ULTRATEMP Heat Pump Installation and User s Guide Main Power Electrical wiring to the heat pump must be in accordance with the latest edition of the National Electric Code NEC ANSI National Fire Protection Association NFPA 70 in the United States and in Canada the Canadian Electrical Code CEC C22 1 unless loca
22. restart pump start or sensing water temperature delays this screen shows how much delay time is left 7 Suction Temperature Screen Shows the suction line temperature of the refrigerant This screen appears if the defrost is enabled 8 Alarm Screen Shows if an alarm conditionis present If no alarms are present the screen will display ALARM STATUS NONE The control board has the ability to store a 30 Alarm history of previous alarms that have occurred At the alarm status screen press the DOWN arrow The first alarm will be the most recent alarm that has occurred Successive presses up to 30 of the DOWN arrow will display the alarm history in the order of occurrence The operator can scroll back up using the UP button There is an option to erase the history 9 Auto Mode Screen Displays whether the heat pump is in Heat only Cool only or Auto mode It also displays whether the Pool or Spa set point is active The active set point can be switched between Pool and Spa by using the UP and DOWN arrows ULTRATEMP Heat Pump Installation and User s Guide 20 Using the Control Panel Starting and Stopping the Heat Pump The UltraTemp Heat Pump is started and stopped with the ON OFF button 1 Starting With power supplied to the heat pump press the ON OFF button to start the heat pump The ON light should be lit 2 Stopping Press the ON OFF button to stop the heat pump the ON light will turn off The screen shown be
23. screens on the control panel OPERATOR SETUP MENU TREE LANGUAGE IDIOMA ENGLISH ESPANOL SOFTWARE VERSION REV PUMP START TIME TIME 1 4 HRS INTELL ADDRESS ADDRESS 1 16 TEMPERATURE SCALE FAHRENHEIT CELSIUS WATER TEMP OFFSET OFFSET 2 TO 2 DEFROST ENABLE DISABLE WP HP LP PL SP 11100 THE NUMBER ONE 1 IS DISPLAYED WHEN THE ASSOCIATED INPUT OUTPUT IS ON AND ZERO 0 IS DISPLAYED WHEN INPUT OUTPUT IS OFF FAN COMP PMP REV 1 1 1 0 PRESS POOL SPA TO EXIT SETUP INPUT STATUS WP WATER PUMP SWITCH COMP COMPRESSOR HP HIGH REFRIGERANT PRESSURE SWITCH FILTER PUMP LP LOW REFRIGERANT PRESSURE SWITCH REV REVERSING VALVE PL POOL REMOTE SP SPA REMOTE FAN FAN UltraTemp Heat Pump Installation and User s Guide MENU SELECT MENU TREE POOL IDLE HEAT COOL SET ACT _ SPA IDLE HEAT COOL SETS ACT _ HEAT COOL AUTO SET TO H C A HEAT PUMP RUNTIME REMAINING NONE RELAY REMOTE ON OFF AUTOSET OVERRIDE IS ON OFF KKK RESTART PUMP START SENSING WATER TEMP DELAYS RKKK SUCTION TEMP ACTUAL ALARM STATUS AUTO MODE POOL SPA Menu appears only if heat and cool mode is enabled at the factory Menu appears only if Autoset is enabled at the factory Menu appears only if a delay is active Menu appears only if defrost is enabled in the operator menu BEFORE INSTALLING THE HEAT PUMP Ul
24. service heater Consult your dealer for the appropriate Pentair products for these applications ULTRATEMP Heat Pump Installation and User s Guide INSTALLATION AND LOCATION a suitable drain pan to catch and divert any leakage ACAUTION When pool equipment is located below the pool surface a leak from any component can cause large scale water loss or flooding Pentair Water Pool and Spa Inc cannot be responsible for such water loss or flooding which may cause damage to the product Avoid placing the heat pump in locations where it can cause damage by water or condensate leakage If this is not possible provide Only a qualified service person should install the UltraTemp Heat Pump Before installing this product refer to the mportant Warning and Safety Instructions on page ii Materials Needed for Installation The following items are needed and are to be supplied by the installer for all heat pump installations 1 Plumbing connections 2 inch 2 Level surface for proper drainage 3 Suitable electrical supply line See rating plate on unit for electrical specifications A junction box is not needed at the heat pump connections are made inside of the heat pump electrical compartment Conduit may be attached directly to the heat pump jacket 4 Electric cutout switch that will interrupt all power to the unit This switch must be within line of sight of the heat pump Check local codes for requirements
25. the heat pump Lawn Sprinklers Avoid placing lawn sprinkler near the heater they can spray water into the heater and void the warranty Be sure to direct any spraying water away from the heater Note the wind direction to be sure water from sprinklers is not blown toward the heater Sprinkler heads can produce high water pressure and spray at an angle different from typical rain and humid weather Also sprinklers connected to a well water system can cause mineral build up on the evaporator coils and electronics Salt water can also be an issue if located near the coast 30 7 780 mm 38 7 983 mm 11 25 286 mm 9 25 235 mm 4 4 5 114 Location and Clearances All criteria given in the following sections reflect minimum clearances However each installation must also be evaluated taking into account the prevailing local conditions such as proximity and height of walls and proximity to public access areas The UltraTemp Heat Pump must be placed to provide clearances on all sides for maintenance and inspection If the heat pump is to be installed under a cover or under a vertical overhang the unit must have a minimum of five 5 feet 1 52 m clearance from the top of the heat pump Manufacturer s recommendation Install
26. this may damage the heat pump and void the warranty Take proper steps to ensure correct voltage at the heat pump during operation COP Coefficient of Performance Temperature Resistance Chart oHMS F 8 9076 96 6382 82 6 238 8651 98 6097 84 8447 99 5960 85 5 827 5 697 87 5 570 95 3 758 25 ULTRATEMP Heat Pump Installation and User s Guide 26 The table below should be used by trained air conditioning and refrigeration service people The table below should not be used for adjusting the charge in the system Use of interpolation or extrapolation of the table data may not be appropriate unless it is closely matched by the ambient and water flow conditions Air 80F 80 RH Water 80F 45 509pm Air 50F 63 RH Water 80F 45 50gpm Pressure psig psig Pressure psig psig F 1 HP700 1 320 8 1 4 HP900 1 35 85 4 Hp120 os oo 32 36 3 I 14 8 He200 32 86 3 Spo ou RR UltraTemp 70 329 215 19 Ultra Temp 70 9 7 UltraTemp 90 147 UltraTemp 90 3122 B 4 350 Ape O wW UltraTemp 110 1 UlraTemp1lO 34 92 J 4 UltraTemp 120 350 UlraTemp120 30 90 3 U LW UltraTemp 120 H C UlraTemp120H C 36 3 UlraTempi40 352 168 1 UltraTempl40 35 98 3 UltraTemp 140 H C UlraTemp140H C 327 100 3 w w 1 itaTempi20C 38 89 4 UlraTemp 140C 36 168 1 Ul
27. 2 Remove the front left panel of the heat pump cabinet you do not need to remove the torque head screw at the top left corner 3 Removethe electrical service panelto the heat pump Remove the 4 bezel retaining screws from above the electrical compartment and rotate the bezel downward This will allow you to access the Remote terminals on the back of the heat pump control board for the remote control installation J8 5 485 INTELLITOUCH i CONNECTION PIN 2 Green PIN 3 Yellow SWITCHES ULTRATEMP Heat Pump Installation and User s Guide 4 Runthe wires from the pool spa remote control system into the upper electrical compartment 5 Connect the wiring from the pool spa remote control system to the heat pump remote control terminals using 4 in Spade connectors as shown in the image below 6 Rotate the bezel back upwards into position and reinstall the 4 retaining screws 7 Replace the electrical service panel Replace the front left panel Restore power to the heat pump and the pool spa remote control system 10 Press the Menu Select button repeatedly to scroll to the Relay Remote screen Toggle the selection by pressing one of the arrows until the screen displays Relay Remote On 11 Set the temperature on the heat pump higher than the desired set temperature on the automation system 12 Turn on the heat pump Heat Pump Control Board REMOTE TERM in Spade connectors
28. Alarm Status on Control Board for LOW REFRIG Alarm Faulty Fan Relay Faulty Capacitor Faulty Fan Motor Control Board Failure Incorrect wiring Heat Pump is in the five minute safety delay and Compressor has not started Faulty Compres sor Faulty Capacitor Compressor contactor is stuck open Control Board failure Incorrect wiring Low or restricted water flow through heater Dirty or worn filters or clogged lint traps Clogged filter pump impeller Improper plumbing valve settings Suction leak allowing air into the water flow Low water flow when switched to spa mode or the control is not in spa mode Unit is plumbed backwards Heat exchanger clogged with debris Internal bypass valve damaged or clogged with debris Your spa thermometer is not reading the correct temperature Air blower is running Venturi air inlets are open It is very cold outside Spa pump is not running Low or restricted water flow through heater Dirty or worn filters or clogged lint traps Clogged filter pump impeller Improper plumbing valve settings Suction leak allowing air into the water flow It is cold outside Pool pump timer is not set for a long enough running period Pool is not covered High wind speed over pool Shaded pool area Reset breaker Replace fuse Call dealer or factory for advice before attempting to replace parts Replace Transformer Check wiring Check to see if the Remote feature on the Control Board is enable Dis
29. F 10 C The defrost cycle initiates when the evaporator sensor detects refrigerant temperature below the defrost set point At this time the heat pump compressor stops The heat pump evaporator fan will continue to run and will draw air over the evaporator fins for about 15 minutes If the temperature sensor detects a temperature above 44 F 7 C the compressor will restart after the 15 minutes If not the unit will shut down The efficiency of a heat pump decreases as air temperature decreases For maximum efficiency operate the heat pump during the warmest time of day Heat Pump Control Panel sa o o V Control Panel Menu Tree Guide Press MENU SELECT Button POOL IDLE HEAT COOL SEIS ACT __ SPA IDLE HEAT COOL SET HEAT COOL AUTO SET TO H C A HEAT PUMP RUNTIME REMAINING NONE RELAY REMOTE ON OFF AUTOSET OVERRIDE IS ON OFF KKK RESTART PUMP START SENSING WATER TEMP DELAYS SUCTION TEMP ACTUAL ALARM STATUS AUTO MODE POOL SPA Menu appears only if heat and cool mode is enabled at the factory Menu appears only if Autoset is enabled at the factory Menu appears only if a delay is active Menu appears only if defrost is enabled in the operator menu 19 Navigating the Menu Screens Pres
30. M ORANGE y YELLOW BLUE YELLOW BLUE P poe YELLOW GREEN BLUE 240 Y Out Y C Phase Protection Device BLACK L1 L2 L3 RED TAN WHITE ORANGE BLACK GRAY c Fan Compressor Relay NO NC T2 BED BLACK T1 BROWN Fan RED BLACK WHITE GREEN S BROWN L2 18 BLUE PURPLE Compressor Contactor BROWN Ti i 412 19 Capacitor ISS GRAY q TAN T ZI RED fe i H e ORANGE TT ef RED e PINK PINK BROWN e e 2 FE x DN lt Incoming 230 VAC 60 Hz GREEN 3 Phase Power Connection X Note If red LED is on swap any two phases Label P N 474022 Rev B ULTRATEMP Heat Pump Installation and User s Guide Wiring Diagram Three Phase 50Hz 11 JB RS 485 L7 727771 INTELLITOUCH CONNECTION Heat Pump Control Board INPUT SPA COM POOL L2 PURPLE Compressor Contactor m YELLOW C tok ohm BLUE Thermistors TBL TBR WHITE GREEN 1 BLUE WHITE PE YELLOW 2 WHITE PURPLE 2 WHITE 3 3 WHITE ry L 9 4 WHITE 4 BLACK 5 BLACK 5 PURPLE BLACK 6 BLACK BLACK BLACK 6 7 RED 7 Optional RED 8 RED Reversing Valve BLACK Water Pres Sw Ref Pres Sw Lo Ref Pres Sw e Transformer COM ORANGE YELLOW BLUE R lt 3 YELLOW BLUE GREE
31. N BLUE YELLOW e 415V Y Out X Phase Protection Device BLACK BLACK WHITE RED BLACK Ke Incoming 380 VAC 50 Hz 3 Phase Power Connection Adice ee X Note If red LED is on swap any two phases YELLOW YELLOW L1 L3 c WHITE Fan YELLOW Relay L2 GREEN L2 Ro NO BROWN TAN ORANGE WHITE Label P N 474017 Rev B ULTRATEMP Heat Pump Installation and User s Guide CONNECTING TO AN AUTOMATION SYSTEM Remote Operation The UltraTemp Heat Pump be connected to an automation system via the remote spade terminals on the back of the control board or via the RS 485 communication connector on the back of the control board Refer to the IntelliTouch or EasyTouch Control Systeminstallation and user s guide for more information NOTE Remote connection via the RS 485 connector is only available on IntelliTouch and EasyTouch software version 1 11 or higher All other automation packages must connect via the 4 in Spade terminals spade terminals not supplied Relay Remote Controls Electrical wiring must be in accordance with the latest edition of the NEC NFPA 70 in the United States and CEC CSA 22 1 in Canada unless local code requirements indicate otherwise To connect remote control equipment to the heat pump perform the following steps 1 Turnoffthe powerto both the remote pool spa control system and the heat pump
32. P PENTAIR ULTRATEMP HEAT PUMP INSTALLATION AND USER 5 GUIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS CUSTOMER SERVICE TECHNICAL SUPPORT If you have questions about ordering Pentair Aquatic Systems Pentair replacement parts and pool products please use the following contact information Customer Service 8 A M to 4 30 Eastern and Pacific Times Phone 800 831 7133 Fax 800 284 4151 Web site visit www pentairpool com or www staritepool com to find information about Pentair products TABLE OF CONTENTS Important Warning and Safety Instructions Operator Set Up and Control Panel Menus Before Installing the Heat Pump Heat Pump Overview and Features Heat Pump Installation Requirements General Installation Information Installation and Location Materials Needed for Installation Equipment Pad Drainage and Condensation Roof Run Off and Lawn Sprinklers Heat Pump Dimensions Location and Clearances Anchor Clamp Installation Water Connections and Plumbing Automatic Flow Control Valve Water Pressure Switch Adjustment Multiple Unit Installation Heat Pump Heater Solar Multiple Heat Pump Connections Electrical Connections and Wiring Wiring Diagram Single Phase 50 60 Hz Wiring Diagram Three Phase 60 Hz Wiring Diagram Three Phase 50 Hz
33. Pump ON Display is Faulty Phase Monitor Call dealer or factory for advice before attempting to replace Blank Unit will NOT start parts Replace Phase Monitor Check the Light on Phase Monitor inside the electrical box If the Light is Red fix the supply power loose end If the Light is Green fix the output loose wire Lower than Normal Head Pressure higher than normal suction pressure with cold suction line and compressor and no superheat may have no Alarm Loose wire on Phase Monitor either from the supply input power or the output side Compressor making a loud or unusual Compressor running Backwards This usually Switch any two of the three wires on the compressor side of noise or sounds during operation Fan is happens if the compressor wire harness is dis the Contactor turning no cool air discharge out of top of connected for possible repair or replacement heater Unit ON and Set Temperature is above Actual but Unit is not heating ULTRATEMP Heat Pump Installation and User s Guide 31 REPLACEMENT PARTS Illustrated Parts View SEE DETAIL B DETAIL B Three Phase ey ULTRATEMP Heat Pump Installation and User s Guide 32 Parts List ITEM PART NO DESCRIPTION 473665 Probe Thermister Defro
34. a minimum of five 5 feet 1 52 m from the inside wall of the pool or spa unless the heat pump is separated from the pool or spa by a five 5 foot high solid fence or other permanent barrier Canadian installations require a minimum of three 8 meters from pool water 1 Atleast24 in 610 mm access must be available in the front and 12 in 305 mm on all the other sides of the heat pump for service and proper air flow Manufacturer s recommendation 4 Install heat pump a minimum of 6 in 153 mm from the wall of the house OVER HANG AIR FLOW OUT eee 5 FT min 1520 mm dd 1 dAd A COILS SRS SERVICE min ACCESS 153 24 min AIR 610 mm a 1 ET er T 305 mm TT 305 mm 76 mm IT SLAB Heat Pump Location and Clearances Anchor Clamp Installation Installation of the anchor clamps is recommended in all installations Installation of the anchor clamps is required in F
35. able if needed See Section 3 for more information on disabling Remote function Call dealer or factory for advice before attempting to replace parts Replace Control Board Check to see if heat pump is in correct active pool spa mode by pressing the pool spa button If active mode is spa but trying to heat cool pool press pool spa button again to change the active mode to pool If active mode is Pool but want spa heat change active mode to spa Call dealer or factory for advice before attempting to replace parts Replace thermostat Replace Control Board Clean entire filtering system and or replace filter element Inspect amp clean pump impeller Adjust all plumbing valves Repair suction air leaks grease pump lid O ring Replace filter Wrong filter pump pipe size Automatic pool vacuum causing restriction Call your dealer or factory for advice if corrective action does not solve the problem Possible Compressor s internal relief valve or overload protection device is faulty Call dealer or factory for advice before attempting to replace parts Replace Compressor The outside air temperature too low and Defrost feature is NOT enable Malfunctioning Defrost Thermistor Make sure heater is installed with the required placement clearances for air flow and roof clearance Do NOT install indoors Make sure that your sprinklers do NOT spray on the heater in any way what so ever If ice forms on the outer coil shut the heater off and allow ic
36. an is turning no cool air discharge out of top of heater Unit ON and Set Tem perature is above Actual but Unit is not heating No Alarms Spa will not heat to maximum temperature of 104 F Thermostat is turned all the way up OR Spa is heating very slowly Pool is heating very slowly Pool is not getting up to temperature Control failure No power supply to heater Tripped breaker or blown fuse Faulty Transformer Incorrect Wiring Remote feature enabled but no controlling device hook up Control failure Heat pump not turned on Heat Pump pool spa selection mode incorrect The thermostat is malfunctioning Control Board Failure Faulty Compressor Or Compressor internal protection devices are shutting off because of excessive debris Faulty Compressor contactor Incorrect wiring Control Board Failure Internal bypass valve damaged or clogged with debris Heat exchanger clogged with debris Suction leak allowing air into the water flow Unit is plumbed backwards Discharge air flow is restricted Discharge air is accumulating and being drawn back through the outer air coil The fan is obstructed low air flow Sprinklers spraying on the outer air coil during cooler temperatures Outer air coil clogged with debris Plants too close to heater blocking dis charge air flow Low refrigerant pressure caused by a Refrigerant leak Possible malfunctioning of the internal low refrigerant pressure switch Check
37. ch or EasyTouch automation controller being communicated with Adjustable from 1 to 16 using the UP and DOWN arrows Temperature Scale Determines if the water temperature actual reading and set point is displayed in degrees Fahrenheit or Celsius Adjusted between Fahrenheit and Celsius using the UP and DOWN arrows Temp Offset Adjusts the measured water temperature up or down to allow the operator to match the heat pump measured temperature to a remote temperature monitoring device The offset can be varied from 2 to 2 using the UP and DOWN arrows Defrost Screen Allows to Enable Disable defrost cycle Input Screen The Input screen is a diagnostic display which shows the status of the input sensors The number 1 is displayed when the associated input is on and zero is displayed when the associated input is off Output Screen The Output screen is a diagnostic display which shows the status of the Output devices The number 1 is displayed when the associated output is on and zero is displayed when the associated output is off 10 Exit Set Up Pressing the POOL SPA button while this screen is displayed returns the display to the Pool or Spa Run Screen as appropriate 17 ULTRATEMP Heat Pump Installation and User s Guide Temperature Scale C or F The control board can display temperatures in either degrees Fahrenheit or Celsius The temperature scale in use can be changed from the Operator Setup Menu Tre
38. e 305 mm 153 mm Check Valves are yn optional on heater inlets but will help system balancing Extend 12 305 past heater inlet for hydraulic balancing Extend 12 305 mm past end heater inlet for hydraulic OPTIONAL 2 Check Valve Bypass Flow Meter Pool Pump Minimum 2 PVC Pipe c c c Two Heat Pump Plumbing Layout 24 610 mm min Bl Check Valves are d t 2 optional on heater inlets T but will help for system Mud balancing 3 PVC Pipe PVC Pipe Extend 12 305 mm N N past end heater inlet for hydraulic Extend 12 t balancing 305 mm past end heater 1 inlet for hydraulic balancing NS Flow Meter 3 Ball Valve Bypass pa Meter d 4 To Pool D Pool Pump Minimum d 3 PVC Pipe Four Heat Pump Plumbing Layout ULTRATEMP Heat Pump Installation and User s Guide Electrical Connections and Wiring o before connecting the heat pump proper operation after servicing WARNING RISK OF ELECTRICAL SHOCK OR ELECTROCUTION This heat pump contains wiring that carries high voltage Contact with these wires could result in death or serious injury to pool or spa users installers or others due to electrical shock and may also cause damage to property Always disconnect
39. e as described below 1 Press the UP and DOWN arrows simultaneously The Language Selection screen should be dis played 2 Then press the MENU SELECT button repeatedly until the Temperature Scale screen is displayed 3 Press the UP or DOWN arrows to toggle between the Fahrenheit and Celsius options The last option shown on the display will become active Water Temperature Offset The control board provides the ability to increase or decrease the measured water temperature by 2 degrees To change the temperature offset 1 Press the UP and DOWN arrows simultaneously 2 Press the MENU SELECT button repeatedly until the Temperature Offset screen is displayed 3 Press the UP or DOWN arrows to select the desired offset The last number shown on the display will become active TEMP OFFSET OFFSET 2 TO 2 Locking the Control Panel 1 Heat pump control panel lock out To prevent unwanted adjusting or manipulating of the heat pump settings the control panel can be locked Once locked if any button is pressed the display will read HEAT PUMP CONTROLS LOCKED e To activate the control panel lockout press the MENU SELECT and POOL SPA buttons simultaneously e To unlock the control panel press the MENU SELECT and POOL SPA buttons simultaneously ULTRATEMP Heat Pump Installation and User s Guide Defrost Cycle The UltraTemp Heat Pump may enter a defrost cycle if air temperatures are around 50
40. e switch may need to be installed in the plumbing upstream of the heat pump Note Be advised that when pool equipment is located below the pool surface a leak can result in large scale water loss or flooding Pentair is not responsible for such water loss or flooding or damage Automatic Flow Control Valve The inlet outlet header of the heat pump comes equipped with an internal automatic flow control valve The automatic flow control valve maintains the proper flow through the heat pump at rates up to 120 gpm 456 Ipm If the filter system flow rate is higher than 120 gpm 456 Ipm install a manual bypass valve see image below Note Be advised that if your circulation pump is over 2 HP or if the total flow exceeds 120 gpm 456 Ipm you will have to add an external bypass valve Excess water flow will damage the heat exchanger ok fa FILTER TET POOL PUMP y e P Qa TEST 4 gt 3 aa E 1 i JH TO POOL OR SPA MANUAL BYPASS VALVE Optional gt amp gt amp amp b p FROM POOL OR SPA Standard Plumbing Layout ULTRATEMP Heat Pump Installation and User s Guide Water Connections to the Heat Pump Two inch Quick Connect fittings have been installed on
41. e to thaw You may use water at low pressure to thaw ice build up on the outer coil shut the heater off when doing so Call your dealer or factory for advice corrective action does not solve the problem Call dealer for advice before attempting to replace parts Replace Fan relay Replace Capacitor Replace Fan motor Replace Control Board Call dealer or factory for advice before attempting to replace parts Replace Capacitor Replace Control board Replace Contactor Replace Compressor Clean entire filtering system and or replace filter element Inspect amp clean pump impeller Adjust all plumbing valves Repair suction air leaks grease pump lid O ring Shut off air blower and or Venturi inlets that allow air turbulence in the spa Use a cover while heating the spa Outside air temp too cold Set spa pump timer for longer time Call your dealer for advice Call the factory for advice Clean entire filtering system and or replace filter element Inspect amp clean pump impeller Adjust all plumbing valves Repair suction air leaks grease pump lid O ring Use a pool cover Place a wind break around pool Set pool pump timer longer Call your dealer for advice Call the factory for advice ULTRATEMP Heat Pump Installation and User s Guide Problem or Symptoms Possible Cause Corrective Action Higher than Normal Head Pressure lower TXV stuck closed 1 Disconnect TXV bulb from suction line SL have it in your than normal suctio
42. eat pump will still operate when the temperature drops at night but the output will be decreased It is acceptable to shut the heat pump off and not use it for extended periods of time When you have a need to heat your pool please plan accordingly since it may take the heat pump days to heat your pool back to your desired temperature depending on your pool temperature and environmental conditions Heat Pump Installation Requirements Correct installation is required to assure safe operation The requirements for Pentair heat pumps include the following e Dimensions for critical connections Field assembly if required Appropriate site location and clearances pages 2 3 Proper electrical wiring pages 8 11 Adequate water flow page 6 This manual provides the information needed to meet these requirements Review all application and installation procedures completely before continuing the installation General Features e Dual digital thermostats offer precise temperature control to maintain the desired separate water temperatures in pool spa combinations without overheating or wasting energy Long life corrosion resistant composite plastic cabinet stands up to severe climates and pool chemicals 100 pure titanium heat exchanger assures corrosion free performance for extra long life Self diagnostic control panel monitors and troubleshoots heat pump operations to ensure safe dependable operation Au
43. ee Guide Press UP and DOWN Arrows Simultaneously LANGUAGE IDIOMA ENGLISH ESPANOL SOFTWARE VERSION REV PUMP START TIME TIME 1 4 HRS INTELL ADDRESS ADDRESS 1 16 TEMPERATURE SCALE FAHRENHEIT CELSIUS WATER TEMP OFFSET OFFSET 2 TO 2 DEFROST ENABLE DISABLE kk WP HP LP PL SP 11100 KKK FAN COMP PMP REV 1 1 1 0 PRESS POOL SPA TO EXIT SETUP INPUT STATUS WP WATER PUMP SWITCH HP HIGH REFRIGERANT PRESSURE SWITCH LP LOW REFRIGERANT PRESSURE SWITCH PL POOL REMOTE SP SPA REMOTE OUTPUT STATUS FAN FAN COMP COMPRESSOR PMP FILTER PUMP REV REVERSING VALVE The number one 1 is displayed when the associated input output is ON and zero 0 is displayed when input output is OFF Navigating the Operator Set Up Screens Press the Up and Down arrows simultaneously If no activity is detected after 15 seconds the display will return to the main screen 1 Language Selection Displaysthe language selected Select either English or Spanish using the UP and DOWN arrows Software Revision Displays the software revision level loaded on the control board Pump Start Time This displays the period at which the heat pump will close the AutoSet contactor to start the filter pump Adjustable from 1 to 4 hours using the UP and DOWN arrows Intell Address IntelliTouch RS 485 Communications Address which must match the address used in the IntelliTou
44. en should stick to the 100 F 38 C maximum rule 4 Before entering the spa or hot tub the user should check the water temperature with an accurate thermometer Spa or hottub thermostats may err in regulating water temperatures 5 Persons with a medical history of heart disease circulatory problems diabetes or blood pressure problems should obtain their physician s advice before using spas or hot tubs 6 Persons taking medication which induce drowsiness such as tranquilizers antihistamines or anticoagulants should not use spas or hot tubs Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above normal body temperature of 98 6 F 37 C The symptoms of hyperthermia include drowsiness lethargy dizziness fainting and an increase in the internal temperature of the body The effects of hyperthermia include 1 Unawareness of impending danger Failure to perceive heat Failure to recognize the need to leave the spa Physical inability to exit the spa Fetal damage in pregnant women 6 Unconsciousness resulting in danger of drowning gt Warranty Information Heat pumps are sold with a limited factory warranty Details are specified on the warranty card Make all warranty claims to an authorized Pentair dealer or directly to the factory Claims must include the heat pump serial number and model this information can be found on the rating plate installation date a
45. er landscaping cabanas or fencing 6 Pentair recommends the use of a pool cover Besides providing a valuable safety feature a pool cover will reduce heat loss conserve chemicals and reduce the load on filter systems ULTRATEMP Heat Pump Installation and User s Guide Heat Pump Control Panel Overview 1 ON OFF button Turns the heat pump On Off 2 MENU SELECT button Displays Menu Select Screens also used to scroll through the Operator Setup Menus 3 POOL SPA button If pressed once the current heat cool or auto mode will be displayed along with the active set point pool or spa Pressing again will toggle between the pool or spa set points screens The operator can also toggle between the pool and spa set point by using the UP and DOWN arrows 4 UP and DOWN Arrow buttons The UP and DOWN arrows will raise or lower the temperature set point if pressed while the run screen is displayed They are also used to scroll through the various parameter values on the Menu Select and Operator Setup screens 5 LCD SCREEN Displays water temperature set point temperature and heat pump parameters 6 ONLight Shows the heat pump is on 7 SERVICE Light Lit if alarm condition exists POOL IDLE F SET 78 ACT 78 I SERVICE ON OFF PRESS ON OFF TO START MENU SELECT POOL SPA SELECT POOL or SP SET WATER TEMPERATURE ALLOW 5 min FOR START UP Operator Set Up Menu Tr
46. essed air can also damage the heat pump coil DO NOT USE A PRESSURE CLEANER ON THE UNIT The heat pump should be maintained at least once a year by qualified personnelto maintain maximum performance and efficiency The unit should be powered off during maintenance FAN INLET Cold EVAPORATOR COIL Typical Heating Cycle ULTRATEMP Heat Pump Installation and User s Guide TECHNICAL INFORMATION Electrical Supply Voltage Requirements UltraTempe no wowc fame x wc MaCmutAmpdyAm 3 0 9 9 9 9 9 3 L o 3 Recommended o o o 3 3 so so L L 1 WaxFuseBreakerSze o nm mm o mm 7m oo o 0 o Motor system 25 2 27 31 2 33 32 2 34 32 2 34 32 2 34 32 3 35 3213 35 26 2 28 26 3 29 32 2 34 12 1 13 Compressor Fan Motor S ystem D 134 438 178 4182 148 8 152 1854189 185 489 185 11 196 18511196 1904194 10011201 1304434 87 390 Modelos MCC p urent Amp ORE OE OS SS ES Coren Amp Gono w a 3 80A 80RH 80W 80 F Air Temp 80 RH 80 F Water Inlet Temp 80A 62RH 80W 80 F Air Temp 62 RH 80 F Water Inlet Temp 50A 63RH 80W 50 F Air Temp 63 RH 80 F Water Inlet Temp Add 50 Ibs for Pallet and Packaging If voltage drops below 208V
47. et Temperature Set points on the heat pump and will start or stop the heat pump The transfer of this data takes several seconds and causes a delay from when the command is given from the IntelliTouch or EasyTouch indoor control panel until the heat pump physically responds This happens automatically but may take 1 2 minutes to complete Note Heat pump control board set points will be shown but functionality disabled For more information refer to the IntelliTouch User s Guide P N 520102 or the EasyTouch User s Guide P N 520584 or the EasyTouch Wireless System User s Guide P N 520688 Connection from heat pump board to the IntelliTouch or EasyTouch system is via the optional four wire cable P N 520199 Personality Board Low Voltage Raceway 600000000009 0000000 2 E Li Plastic ooVoo VJ Grommet To connect the heat pump board cable to the IntelliTouch or EasyTouch load center 1 Unlatch the IntelliTouch or EasyTouch load center front door spring latches and open the front door 2 Remove the cover panel screws securing the high voltage cover panel and remove itfrom the enclosure 3 Loosenthe two control panel access screws and
48. fficient water flow Verify filter and skimmers are clean backwash if necessary Minimum flow 30 GPM 3 External bypass open Verify external water bypass around heat pump is closed Also make sure all other valves are open or in the proper positions to allow proper water flow through heat pump 4 Bad refrigerant high pressure switch Check resistance of switch if open replace switch 5 TXV Stuck Closed 6 Other Possibilities 7 Other Possibilities Low or restricted water flow through heater Dirty or worn filters or clogged lint traps Clogged filter pump impeller Improper plumbing valve settings Suction leak allowing air into the 1 Disconnect TXV bulb from suction line SL have it in your hand if pressures go back to normal then reinstall the bulb on suction line it may have some debris stuck in the port For adjustable TXVs open adjustable valve it may remove the debris and set it back to original position 2 If 1 does not work recover the charge remove bulb from SL unscrew TXV head shake it if rattles replace head PN KT 45 ZGA if not replace TXV and filter dryer and charge appropriately Check Water level in pool This condition may appear if the heat pump has NOT been operated for an extended period To Clear this condition cycle the heat pump on and off up to 3 times If this does not correct problem call for service Clean entire filtering system and or replace filter element Inspect
49. geren low pressure switch is open Indicates that 5 faults have occurred in one hour This fault FIVE ALARMS will automatically reset in one hour or can be manually reset by pressing the ON OFF button MAINTENANCE Water Chemistry Proper chemical balances are necessary for sanitary bathing conditions as well as ensuring your heat pump s long life Be sure to keep your chemical and mineral concentration levels within the values indicated in the table below Failure to maintain proper water chemistry may cause damage to the UltraTemp Heat Pump and may void the warranty Optimal Water Chemistry Ranges pH 7 4 to 7 6 Total Alkalinity TA Calcium Lithium and Sodium Hydrochlorite Total Alkalinity TA Sodium Dichlor Trichlor Chlorine Gas and Bromine Compounds Calcium Hardness CH Cyanuric Acid Total Dissolved Solids TDS 80 to 100 ppm 100 120 ppm 200 to 400 ppm 30 to 50 ppm Less than 2000 ppm Copper 0 ppm Concentration levels taken from Basic Pool and Spa Technology published by NSPI National Spa and Pool Institute Winterizing AcAUTION Failure to winterize could cause damage to the heat pump and will void the warranty In areas where freezing temperatures occur you should protect your pump filter and heat pump from the elements Perform the following steps to completely drain the heat pump 1 Turn off the electrical power to the heat pump at the main breaker pane
50. gh the heat pump is not restricted The cooler discharge air from the top should not accumulate and be drawn into the side air intake coils 3 Be sure the condensate run off is properly directed away from the equipment pad to keep it from undermining the pad 4 Besurethecondensate water does not puddle inside the heat pump To be sure it is condensate water check for the absence of chlorine During normal operation the heat pump produces three to five gallons of condensate per hour If condensate drainage is above this range during operation or if water continues to drain from the base when the heat pump is not in operation for more than an hour a leak in the internal plumbing may have occurred Call a qualified heat pump technician to investigate the problem COLD AIR OUT OUTLET Warm Professional Maintenance and Service The maximum heat output and efficiency of a heat pump is dependent upon the quality and performance of the major components used Equally important are the environmental conditions for example air temperature humidity water temperature and wind To maintain maximum performance and efficiency keep the air coil clean from dirt and debris It is recommended to clean your air coil once a year by flushing the coil with compressed air or hosing off the coil with a garden hose Care should be taken to not bend the coil fins as this will restrictthe airflow and lower your heat pump performance Compr
51. l 2 Shut off the water supply to the heat pump 3 Disconnect the water inlet and outlet unions located on the lower front panel of the heat pump 4 Blow out the water lines 5 Cover only the top of the heat pump to prevent debris from falling into the unit Do not wrap the sides of the heat pump with any plastic or other material that will retain heat or moisture inside the unit Spring Start Up If your heat pump has been winterized perform the following steps when starting the system in the Spring 1 Uncover the heat pump and inspectthe top and sides for any debris or structural problems Connect the water inlet and outlet unions on the sides of the heat pump 3 Turn on the filter pump to supply water to the heat pump Open the filter air bleeder and circulate water through the system long enough to bleed all the air out of the pool system Check for leaks in and around the heat pump 4 Turnon the electrical power to the heat pump at the main breaker panel Inspection and Service Pentair Heat Pumps are designed and constructed to provide long performance life when installed and operated properly under normal conditions Periodic inspections are important to keep your heat pump running safely and efficiently through the years Failure to properly maintain your unit can void the warranty Owner Inspection Pentair recommends that you inspect your heat pump on a continual basis and especially after abno
52. l code requirements indicate otherwise All wiring must be done by a certified or qualified electrician The following is the procedure to wire the heat pump to the electrical source Be sure the power to the circuit for the heat pump is turned off 1 Remove the front left panel of the heat pump cabinet you do not need to remove the torque head screw at the top left corner 2 Remove the service panel to the heat pump electrical compartment Front left corner of unit 3 Electrical supply lines must be run through watertight conduit Run the wires and conduit from the power source and connect them to the conduit connection on the left side of the heat pump 4 Connect the power leads to the bottom terminals on the main compressor contactor as shown in the wiring diagram 5 Verify that all other contactor wires are secure they may have loosened during shipment 6 Connect the ground wire to the ground lug provided on the bottom of the electrical compartment 7 Replace the service panel and reinstall screws to hold it in place 8 Replace the front left panel 9 Connect a copper bonding wire 8 AWG to the bonding lug on the left side of the heat pump Wiring Diagram Single Phase 50Hz 60Hz J8 RS 485 Heat Pump Control Board INTELLITOUCH I CONNECTION INPUT bd 7 PM i SWITCHES 4 DU 19 js REMOTE PWR e av E a TERM
53. left front panel and remove remaining right front panel The water pressure switch is located in the water plumbing in the lower right corner of the heat pump 5 Slowly rotate the adjustment wheel on the water pressure switch in a counterclockwise direction until the LOW WATER FLOW Alarm and Red Service LED vanish time delay countdown will 1 Heat Pump Heater and or Solar Combination In certain regions of the country it may be more economical to run a heat pump during the warmer months and a gas heater during the cooler months In some situations it may be desirable to run the heat pump in the Chiller mode if so equipped during the hottest portion of the year and a heater during the cooler months The Pentair heat pump may be used in conjunction with a gas or electric heater or any combination of heat sources including solar All heat sources must be plumbed in start series to work correctly and efficiently 6 Once the heat pump is running turn off the filter pump The heat pump should turn off immediately A recommended plumbing layout for a heat pump heater solar combination heating system for a pool filter pump is off turn the adjustment wheel on the Spa DOIDA Your system may not e contain all of these components but the basic plumbing Water pressure Switch in NS director will apply by eliminating the component in the illustration the LOW WATER FLOW Alarm shows on the that is n
54. lorida see Florida Building Code 301 13 Anchor clamps hold the heat pump to the equipment pad in order to withstand high winds caused during extreme weather i e hurricanes To install the anchor clamps 1 sure the heat pump is its permanent location VI o on the equipment pad Heat Pump Heat Pump 2 Place the clamps at the base of the heat pump in Clamps 4 Clamps the four 4 locations shown in the image to the EM se right E NO Sud d Note Bolts and bolt anchors are not included with the heat pump The installer must provide 1 4 x 1 3 8 stainless steel anchor bolts and the appro priate size concrete anchor to mount the clamp to f Anchor Clamp Installation the equipment pad Be sure to check local codes 3 Fit the hook of each clamp over the lip on the base panel of the heat pump The hook should fit between the lip of the base panel and the evapo rator coil guard ULTRATEMP Heat Pump Installation and User s Guide Anchor Clamp Installation Continued 4 Mark the position of the hole in each clamp on the equipment pad 5 Use masonry drill bit and drill a hole in the cement with a diameter as determined by the con crete anchor at each of the marks on the equip ment pad The hole should be approximately 11 in deep 6 Insert a bolt anchor into each of the holes Be sure the anchors are set completely into the holes 7
55. low will be displayed temporarily PENTAIR WATER HEAT PUMP OFF Note When connected to the RS485 communication cable the heat pump will not respond to commands from the control panel display buttons except On Off Changing the Set Point Temperature The control board has 2 independently adjustable temperature set points One is for the pool temperature control and the other is for the spa temperature control The active mode of operation pool or spa is defined as the active set point 1 Pressthe MENU SELECT button repeatedly until the associated run screen is displayed Press the UP or DOWN arrows to adjust the pool or spa temperature set point SET Setpoint ACT J Actual measured water temperature 2 The screen automatically returns to the active run screen after 15 seconds of keypad inactivity POOL IDLE HEAT COOL SET ACT gt Heat Cool and Auto Modes Certain models have the ability to both heat and cool These heat pumps can be setup to operate in any one of three modes e Heat only mode e Cool only mode e Automatic Heat and Cool The heat pump automatically switches between heat and cool based on whether the water temper ature is below or above the active set point 1 If the cooling option is available press the MENU SELECT button repeatedly until the Heat or Cool screen displays 2 Press the UP or DOWN arrows to scroll through the heat cool and auto options The las
56. ls 70 901 90 474265 Panel Front Right Models 70 Black 90 Black 472734 ULTRATEMP Heat Pump Installation and User s Guide pescmenon 470159 Screw 10 x 75 Pan Head Philips Almond a Screw 10 x 1 Button Head Torx ren Head 474197 Screw 10 x 1 Button Head Torx Black Head 473755 Panel Front Left w Decal 36 Almond 474196 Panel Front Left w Decal 36 Black 474202 Panel Front Left w Decal Model 1001 only 474203 Panel Front Left w Decal Models 70 901 90 474267 Panel Front Left w Decal 24 Black 474193 HP Top Black 473785 Fan Motor w Acorn Nut Kit 474030Z Fan Motor w Acorn Nut Kit Model 901 only 4743232 Fan Motor w Acorn Nut Kit Mdls 140 140C 140 H C 473783 Fan Blade 60Hz 474230 Blade 50Hz 474322 Fan Blade Models 140 and 140 H C only 473992 Titanium Heat Exchanger 472736 Titanium Heat Exchanger Models 1001 90 472737 Titanium Heat Exchanger Models 70 901 psmemz Heat Pump Coi Repair K Not Show 473787 Thermostatic Expansion Valve Models 120 120C 901 473999 Thermostatic Expansion Valve Models 120HC 110 474248 Thermostatic Expansion Valve Model 1001 474242 Thermostatic Expansion Valve Models 70 90 474327 Thermostatic Expansion Valve 140 140C 140 H C 473657 Titanium Water Coil Tie Down Strap 2 on Model 70 901 1 on Model 90 1001 473772 Titanium Water Coil Tie Down Strap 1 on Models except 901 Tita
57. n pressure with high hand if pressures go back to normal then reinstall the bulb superheat and very cold or frosty distribu on suction line it may have some debris stuck in the port tor tubes may have no Alarm For adjustable TXVs open adjustable valve it may remove the debris and set it back to original position 2 If 1 does not work recover the charge remove bulb from SL unscrew TXV head shake it if rattles replace head PN KT 45 ZGA if not replace TXV and filter dryer and charge appropriately TXV stuck open 1 Check to see if TXV bulb is firmly attached to suction line if loose attach firmly by tighten ing the clamp over the bulb and suction line 2 If 1 above does not work reclaim charge and replace TXV and filter dryer with nameplate charge Limes ha Rd stuck closed partially closed insufficient See Possible Cause column for stuck closed Insuf ying water flow system overcharged ficient water flow and Unit overcharged Low current with high superheat Unit undercharged a Or remgerant leak anid ixe Pull vacuum and Unit runs but breaker trips continuously Electrical issue Contact certified electrician Problems and Corrective Action 3 Phase Units Only Problem or Symptoms Possible Cause Corrective Action Check the Light on Phase Monitor inside the electrical box Incorrect Wiring If red switch two of the Input wires Any two of the three can be switched Unable to turn Heat
58. nd name of the installer Shipping costs are not included in the warranty coverage This warranty does not cover damage caused by improper assembly installation operation improper water chemistry balancing or other chemical abuse or improper sanitation application winterizing field modification or failure to earth bond and properly ground the unit Any changes to the heat pump evaporator heat exchanger wiring or improper installation may void the warranty General Specifications Installation Location Certified for use OUTDOOR USE ONLY Failure to provide the proper clearances outlined on page 3 will lower the performance of the heat pump and void the warranty Water Pipe Heater Connection Plastic 2 PVC Unions included Flow Rate Maximum 120 gpm 456 Ipm If system flow rate exceeds 120 gpm a bypass valve is required Minimum 30 gpm 110 Ipm Maximum Working Water Pressure 50 psi For Electrical Supply and Voltage Requirements refer to the table on page 31 UltraTemp Heat Pump Installation and User s Guide ULTRATEMP MENU TREE QUICK START GUIDE 1 Push the on off button to turn the unit on the green on light should be lit 2 Select either Pool or Spa mode The default is pool mode 3 Adjust the temperature to the desired setting by pushing either the red up arrow or blue down arrow 4 Allow 5 minutes for compressor restart delay See pages 17 22 for details on the menu and operator set up
59. ng instructions Note Solar temperature sensor could be left loose in load center The automation system does not use the temperature reading but just looks for resistance STANDARD INTAKE VALVE ACTUATOR CIRCUIT BOARDS SPECIAL PURPOSE RELAY OUTPUTS ELECTRIC HEATER SOLAR BOOSTER PUMP 2 SPEED FILTER PUMP ACTIVATES WITH SPA MODE A disconnecting means must be located within sight from the equipment and TO GAS HEATER TERMINALS FOR REMOTE CONTROL OPERATION OR TO FIREMAN S SWITCH CONNECTION CAUTION DO NOT BYPASS INTERNAL HEATER THERMOSTAT HIGH LIMIT SWITCH OR OTHER SAFETY DEVICES FACTORY WIRING OUTPUT 12VAC 18VAC 24VAC ez henne VOLTAGE ET D b TO TRANSFORMER 10K OHM THERMISTOR SENSORS WATER SENSOR SOLAR SENSOR AIRSENSOR mtorr RETURN VALVE ACTUATOR OPTIONAL AUX VALVE or SOLAR ACTUATOR FILTER PUMP AND AUXILIARY RELAYS RELAY 1 FILTER PUMP 15 3 SYSTEM AUX 1 4 CLNR AUX 3 i7 3 SYSTEM AUX 1 6 CLNR AUX 4 19 3 SYSTEM AUX 1 8 CLNR AUX 5 at least 5 feet 1 52 m from the inside walls of the pool spa VALVE EXPANSION OPTIONAL MODULE i943 TELSPA PHONE MODULE COM PORTS 520262 i7 i9 ONLY USE EITHER 1 17 wo i9 ONLY 3 P Gru oo OR BOTH efe 1R 2v seT48 euone 1a evT eTde 1 2 3 4 5 I 6 J warer sovar arr
60. nium Water Coil Tie Down Strap 1 on Models except 70 473789 loo 901 100 474089 Monitor 473135 Reversing Valve Model 120HC Not shown 473432 Reversing Solenoid Model 120HC Not shown for Heat Cool Only 472734 Auto Set Board Bezel LBL Kit Not Shown 474287 oipRetensonCompPw NorShow 474270Z Leak Repair Kit Not Shown 474821 SIN Receiver Not Shown 4730542 CoGuad NotShow i O SAVE THESE INSTRUCTIONS gt PENTAIR a Em Listed 1620 HAWKINS AVE SANFORD NC 27330 919 566 8000 EEE 10951 WEST LOS ANGELES AVE MOORPARK CA 93021 e 805 553 5000 Intertek WWW PENTAIRPOOL COM All Pentair trademarks and logos are owned by Pentair or one of its global affiliates Pentair Aquatic Systems IntelliFlo UltraTemp EasyTouch IntelliTouch SunTouch and Eco Select are trademarks and or registered trademarks of Pentair Water Pool and Spa Inc and or its affiliated companies in the United States and or other countries Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those third parties Because we are continuously improving our products and services Pentair reserves the right to change specifications without p
61. o property Do NOT attempt any internal adjustments inside the heater 1 Keep your hands and hair clear of the fan blades to avoid injury 2 If you are not familiar with your pool filtering system and heater 8 Do NOT attempt to adjust or service without consulting your dealer professional pool or air conditioning contractor b Read the entire Installation amp User s Guide before attempting to use service or adjust the heater or pool filtering system The water pressure switch should be adjusted to turn the heater off when the pump is off Setting the switch to close at too low of a flow can damage the appliance Adjust the switch to turn the heater off not on Always turn power to the unit OFF before servicing or repair Note Any service must be done by an authorized service agency person Possible Cause Corrective Action Problem or Symptoms HIGH WATER TEMP Alarm Water temperature above 108 F LOW WATER TEMP Alarm Water temperature below 40 F LOW WATER FLOW Alarm The pressure Switch sensing water flow is open REMOTE POOL SPA Alarm Pool and Spa remote inputs are simultaneously energized Bad Thermistor or bad control board Bad Thermistor or bad control board Debris is shorting the connections Test water temp to see if it is correct if not use the 10k ohm resistance test to verify thermistor If bad replace thermistor If good replace control board Test water temp to see if it is correct if no
62. ot a part of your system LCD the Red Service LED turns ON and the heat pump stops 2 Multiple Heat Pump Connections 8 Check the setting of the water pressure switch by starting and stopping the filter pump and checking the control panel and operation of the heater between each flow change 9 Ifthe water pressure switch cannot be adjusted to accommodate the conditions listed above 7 Ifthe heat pump continues to operate when the All plumbing on multiple heat pump installations must be done in parallel see image below An equal flow of water to each heat pump is important for optimum operation Note It may be necessary to adjust the water pressure switch if a unit is installed below the water level Refer dn external dow swith must be added tothe back to page 5 for details on when and how to adjust the pressure switch plumbing system to ensure that the heat pump will not operate without the proper flow through the Each heat pump allows a maximum fl ow rate of heat exchanger 100 gpm 380 Ipm and requires a minimum of 30 gpm 110 Ipm 12 min HEATER POOL i HEAT PUMP i CHECK VALVE KD FROM SOLAR POOL INTAKE TO SOLAR SPA FILTER RETURN x gt gt PUMP Multiple Unit Installation B Heater and or Solar Combination SPA INTAKE ULTRATEMP Heat Pump Installation and User s Guide Multiple Unit Installation T
63. ressure switch needs to be adjusted 5 Remove the heat pumpss left front panel and remove remaining rightfront panel The water pressure switch is located in the water plumbing in the lower right corner of the heat pump 6 Slowly rotate the adjustment wheel on the water pressure switch in a clockwise direction until the LOW WATER FLOW Alarm shows on the LCD the Red Service LED turns ON and the heat pump stops 7 Check the setting of the water pressure switch by starting and stopping the filter pump and checking the control panel and operation ofthe heater between each flow change 8 If the water pressure switch cannot be adjusted to accommodate the conditions listed above an external flow switch must be added to the plumbing system to ensure that the heat pump will not operate without the proper flow through the heat exchanger The following adjustment is for installations where the heat pump is above pool water level 1 Be sure that all valves in the system are set to allow water flow through the heat pump Start the filter pump 2 Setthe heat pump temperature above the actual temperature to call for heat Turn the heat Pump ON 3 Ifthe LCD shows a LOW WATER FLOW Alarm and Red Service LED is present then the water pressure switch needs to be adjusted ULTRATEMP Heat Pump Installation and User s Guide Water Pressure Switch Adjustment Multiple Unit Installation Continued 4 Remove the UltraTemp Heat Pumpss
64. rior notice Pentair is an equal opportunity employer O 2014 Pentair Water Pool and Spa Inc All rights reserved This document is subject to change without notice P N 474099 REV H 1 23 14
65. rmal weather conditions The following basic guidelines are suggested for your inspection 1 Make sure the front of the unit is accessible for future service 2 Keepthe top and surrounding areas of the heat pump clear of all debris 3 Keep all plants and shrubs trimmed and away from the heat pump 4 Keep lawn sprinkler heads from spraying on the heat pump to prevent corrosion and damage 5 If the unit is installed under a roof edge install a gutter or diverter to prevent excessive water and debris from pouring down into the unit 6 Do not use this heat pump if any part has been under water Immediately call a qualified professional technician to inspect the heat pump and replace any part of the control system which has been submerged Continue onto the next page for Owner Inspection 23 ULTRATEMP Heat Pump Installation and User s Guide 24 Owner Inspection Continued The UltraTemp Heat Pump will produce condensation water while in operation The heat pump base is designed to allow the condensation to exit through the bottom drain port when the unit is running The condensation will increase as the outdoor air humidity level increases Check the following at regular intervals to ensure proper condensate drainage 1 Visually inspect and clear the bottom drain ports of any debris that could clog the ports 2 Keep the top air flow discharge and air flow intake area clear of debris so the air flow thou
66. s the MENU SELECT button to view each screen While in the menu screens if no activity is detected after 15 seconds the main screen is displayed 1 Pool and Spa Run Screens Displays whetherthe heat pumpis idle heating or cooling ifthe Pool or Spa set point is active Displays the water temperature set point and the actual measured water temperature 2 Heat or Cool Mode Selection Screen This screen is only shown on Auto Heat and Cool heat pumps This screen allows the operator to switch the heat pump between heat only cool only and auto heat cool modes 3 Heat Pump Timer Screen This feature is an adjustable timer to allow the heat pump to run green LED ON and then turn OFF green LED OFF for a predetermined amount of time 4 Relay Remote On Off Screen Allows the operator to turn the Relay Remote mode On and Off In Relay Remote mode the heat pump is controlled by an automation controller The local Pool and Spa set points are still active in this Relay Remote mode Note When using RS485 communication cable the relay remote must be turned off 5 AutoSet On Off Screen This screen is only shown if the AutoSet mode is enabled during factory setup it allows the operator to turn the AutoSet mode On and Off AutoSet mode periodically energizes a filter pump contactor to start a remote filter pump which allows the heat pump to heat or cool the water as necessary 6 Time Delay Screen If the heat pump is waiting on any
67. splays Relay Remote OFF 15 ULTRATEMP Heat Pump Installation and User s Guide OPERATING THE HEAT PUMP Do not use this heat pump if any part has been under water Immediately call a qualified service technician to inspect the heater ACAUTION and replace any part of the control system which has been under water Keep all objects off the top of the heat pump Blocking air flow could damage the unit and may void the warranty ATTENTION INITIAL START UP PRECAUTIONS After the water pressure switch is activated there is a one minute temperature sensing delay then if there is a call for heat or cool the fan will turn on and there will be an additional 5 minute delay for the compressor to start Be sure that there is water in the pool and that the surface level is above the skimmer or other inlets of the pool s filter system The pool pump must be on and water flowing through the heat pump for it to operate With any new pool or spa installation operate the filter pump with the heat pump off long enough to completely clean the water This will remove any installation residue from the water Clean the filter at the end of this operation before starting the heat pump When raising the temperature of a cold pool program the time clock to run the pump continuously This lets the filter system and heat pump operate continuously until the water reaches the temperature setting on the temperature control When that happens the heat pump will
68. st Sensor 470284 Nut J Clip 473285 Nut 1 4 20 S S Acorn 4 470281 Nut U Clip 4 473732 Wire Harness Compressor 1PH 60Hz 474009 Wire Harness Compressor 1PH 50Hz 474010 Wire Harness Compressor 3PH Models 4737347 Compressor Scroll ZP83 Models 120 120 140 140 H C 4737352 Compressor Scroll ZP70 Model 110 4740112 Compressor Kit Scroll HLJ83 3PH Model 120C only 4737802 Compressor Scroll HLJ072 Model 901 474081Z Compressor Scroll HLJ083 Model 1001 47424127 Compressor Scroll ZP61 Model 90 474291Z Compressor Scroll ZP49 Model 70 473295 Fender Washer Dm 473736 Compression Isolation Kit Grommet and Spacer 1 Set 9 473745 Botsjt i8X175 SI S 473139 Drier Models 120 H C 140 H C Bezel Control Board w Label Auto Heat Control Board High TS Pump Contactor AutoHeat Models 70 90 110 120 120 H C 140 140H C 474016 Fan Relay 3PH 50Hz only 473790 Transformer 3PH 50Hz only 473731 Capacitor All Models except 120C 1001 473154 Capacitor 3 Phase Models 120C 140C 470146 Capacitor Model Y 473778 Contador Heat Pump a Phase Models 473423 Wire Harness Main All Single Phase Models 474021 Wire Harness Main 3 Phase Models 120C 140C 474031 Wire Harness Main 3 Phase Model 901 only 473742 Panel Front Right 36 Almond 474194 Panel Front Right 36 Black 473431 Panel Front Right Model 1001 only 473412 Panel Front Right Mode
69. t use the 10k ohm resistance test to verify thermistor If bad replace thermistor If good replace control board Remove debris or replace PCB 1 Water circulation pump not on Verify water circulation pump is on 2 Insufficient water flow Dirty or worn filters or clogged lint traps Verify filter is clean backwash if necessary to clean entire filter system or replace filter element if needed Inspect amp clean pump impeller Adjust Plumbing valves Repair suction air leaks 3 External bypass open Make sure external water bypass around heat pump is closed 4 Bad water pressure switch With water flowing check resistance of water pressure switch if open replace switch Remote pool spa and common spade terminals on the back of the control board are all energized Modify automation control output so that only either the pool and common or spa and common terminals are energized WATER THERM SHORT Alarm Bad Thermistor or bad control board Use the 10k ohm resistance test to verify thermistor If shows Water temperature sensor circuit is shorted shorted replace thermistor If good replace control board WATER THERM OPEN Alarm Bad Thermistor or bad control board Use the 10k ohm resistance test to verify thermistor If shows Water temperature sensor circuit is open open replace thermistor If good replace control board SUCTION TH SHORT Alarm Defrost refrigerant temperature sensor circuit is shorted
70. t option shown on the display becomes active ULTRATEMP Heat Pump Installation and User s Guide Heat Pump Timer This feature is an adjustable timer to allow the heat pump to run Green LED ON and then turn OFF Green LED OFF for a predetermined amount of time During the selected time frame the green LED indicator is on and the heat pump functions in the normal mode of operation When the green led indicator turns off the heat pump turns off when time expires Countdown time is in hours and minutes To activate the heat pump timer 1 Press MENU SELECT repeatedly untilthe heatpump timer screen is displayed 2 Press UP or DOWN arrows to set the amount of time range of 10 minutes to 99 hours Timer adjusts in increments of 10 minutes If the heat pump is not already on setting the timer will activate and start the heat pump user can also change the time while it is active using the arrow buttons only if Relay or Serial Remote modes are OFF Turning Relay ON disables the heat pump timer at the control panel 4 Any RS 485 communication received will reset the timer to zero The RS 485 overrides the heat pump timer operation 5 The timer can be disabled by pressing the DOWN arrow and POOL SPA buttons at the same time or by pressing the ON OFF button HEAT PUMP RUNTIME REMAINING NONE Relay Remote In relay remote operation the heat pump is started and stopped by remote relays which are connected to
71. tance Chart Ambient Water Flow Table for Professional Maintenance and Service Heat Pump Pressure Drop Troubleshooting Replacement Parts Illustrated Parts View Parts List 31 32 For pool energy saving tips refer to page 16 under Operating the Heat Pump For technical data voltage requirements or ambient water flow information refer to page 25 at the back of the manual UltraTemp Heat Pump Installation and User s Guide P N 474099 Rev H 1 23 14 IMPORTANT WARNING AND SAFETY INSTRUCTIONS I 1 Important Notice This guide provides installation and operation instructions for the UltraTemp Heat Pump Consult Pentair with any questions regarding this equipment Attention Installer This guide contains important information about the installation operation and safe use of this product This information should be given to the owner and or operator of this equipment after installation or left on or near the heat pump Attention User This manual contains important information that will help you in operating and maintaining this heat pump Please retain it for future reference MA WARNING Before installing this product read and follow all warning notices and instructions which are included Failure to follow safety warnings and instructions can result in severe injury death or property damage Call 800 831 7133 for
72. tch the address being used on the heat pump The heat pump address can be changed from the Operator Setup Menu as described below 1 Press the UP and DOWN arrows simultaneously The Language Selection screen should be displayed LANGUAGE IDIOMA SELECTED ENGLISH 2 Then press the MENU SELECT button repeatedly until the Intell Address screen is displayed Once displayed press the UP or DOWN arrows to select the address being used in the automation control ler The last address shown on the display will be come active INTELL ADDRESS ADDRESS 1 16 AutoSet Enable this feature any time the filter pump is off The AutoSet feature periodically energizes a contactor which can be connected to the pump to move water though the heat pump This allows the heat pump to sense the water temperature If the temperature is not at the desired level the heat pump starts along with the filter pump until the water reaches the desired temperature The filter pump and the heat pump will stop when the water reaches the desired temperature AutoSet allows you to set intervals 1 4 hours to control when the heat pump senses the water temperature Use AutoSet to maintain the desired pool water temperature To use this feature Be sure the water circulation pump is wired in parallel with a mechanical time clock using the auxiliary relay supplied in the high voltage power panel of the heat pump 21 To enable the AutoSet feature 1
73. ternal water flow switch must be added to the plumbing system On some installations the piping from the heat pump ACAUTION The water pressure switch should be adjusted to turn the heater off when the pump is off Setting the switch to close at too low of a flow can damage the appliance Adjust the switch to turn the heater off not on to the pool is very short The back pressure could be too low to trigger the pressure switch If this happens install a directional fitting or elbow where the return line enters the pool This will increase back pressure for the heat pump to operate properly Be sure to check that the system flow is above the minimum requirement of 30 gpm 110 Ipm after the directional fitting installation Be sure the pool filter is clean before making any pressure switch adjustment A dirty filter will restrict the water flow and the pressure switch cannot be adjusted properly To adjust the pressure switch The following adjustment is for installations where the heat pump is below pool water level 1 Besure that all valves in the system are set to allow water flow through the heat pump Start the filter pump 2 Set the heat pump temperature above the actual temperature to call for heat Turn the heat Pump ON 3 Once the heat pump is running turn off the filter pump The heat pump should turn off immediately 4 Ifthe heat pump continues to operate when the filter pump is off then the water p
74. toset time clock over ride feature monitors water temperature and turns the water circulation pump on and off as needed to maintain desired pool temperatures Automatic defrost feature senses refrigerant temperature and prevents the heat pump from freezing allowing the heat pump to operate at even lower temperatures Compatible with all automated control packages RS485 communication compatible with IntelliTouch and EasyTouch Control Systems Thermostatic expansion valve TXV controls refrigerant flow for optimum efficiency and BTU output over a wider operating range Elevated base pan for positive drainage of condensation 2 inch plumbing connections for easy installation Separate isolated electrical compartment prevents internal corrosion extends heater life Highest efficiency available meets or exceeds existing codes and standards Adjustable timer allows to set the heat pump to run for a predetermined time Incremental by 10 minutes to a maximum of 99 hours General Installation Information 1 Installation and service must be performed by a qualified installer or service agency and must conform to all national state and local codes Heat pumps get electrical power from an external source and provide a dual electronic thermostat control system for pool spa combinations or preheat convenience This heat pump is specifically designed for heating fresh water swimming pools and spas Do not use it as a general
75. traTemp Heat Pump Overview Your Pentair heat pump will provide you with years of heated pool enjoyment Heat pumps operate by taking heat from the surrounding air and transferring it into the water The warmer the air and the more humidity in the air the more latent heat is available for heating your pool With a properly sized heat pump for your pool the heat pump should raise your pool on average 1 F per hour depending on air temperature humidity and water temperature The ideal or rated condition for the heat pump is 80 F air temperature 80 relative humidity and 80 F water temperature As conditions decrease from 80 80 80 the heat pump performance will decrease slightly Heat Pumps are best utilized to maintain a set water temperature they are not intended to provide instant or fast heating It is not reasonable to expect a heat pump to perform like a gas heater which has a much higher BTU output and faster response Additionally gas heaters are not dependent on environmental conditions Swimming pool heat pumps are very similar to home heating and air conditioning heat pumps and therefore should be treated similarly Proper operation and use of the heat pump is to set it at your desired temperature and leave it Your heat pump will turn on and off automatically to maintain your desired temperature much like your home HVAC unit To take advantage of the sun s energy operate your heat pump during the heat of the day Your h
76. traTemp 140C 9 4 raTemp100 340 154 10 Utrafempio 39 86 4 37 4 Air 80F 63 RH Water 80F 45 50gpm Air 80F 63 RH Water 104F 45 50gpm Modei presse p ETC Pressure psig psig Pressure psig psig F 15 O HP500 HP700 HP900 HP 1200 1 58 ALB A A H H 123 H 132 H 13 13 HP 1200R 149 UltraTemp 70 138 UltraTemp 90 UiraTemp110 37 153 UltraTemp 110 lUtraTemp120 34 146 UltraTemp 120 lUtraTemp120H C 146 UltraTemp 120 H C UiraTemp140 158 UltraTemp 140 140 369 158 UltraTemp 140 H C lUtraTemp120C 346 146 UltraTemp 120C UltraTemp140C UraTemp100 3355 14 8 JUltaremp 1001 Uitratempoo 35 152 8 Ultra Temp 901 125 123 132 131 131 149 138 153 146 146 158 158 146 UltraTemp 110 120 140 120C 120 H C 140H C 140C UltraTemp 90 1001 UltraTemp 70 901 Pressure Drop psi 50 60 70 80 90 Water Flow gpm ULTRATEMP Heat Pump Installation and User s Guide 27 TROUBLESHOOTING RISK OF ELECTRICAL SHOCK OR ELECTROCUTION Improper installation will create an electrical hazard which could result in death or serious injury to pool users installers or others due to electrical shock and may also cause damage t

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