Banner A-GAGE EZ-ARRAY IO
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1. wor IO Link BANNER Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Contents Contents TFeatureS a 4 NOVETVIG WS EE E A 5 ZA SYSIOMICOMPONEMIS gt parien A AA a EE des A 6 ZA ECOS A Ad E AEA TA nates 6 2 3 Configuration via DIP Switch or lO Link Interface oes eeeeeeeseeseseeseeseeeeseeseesesneseesesneseeessneaeeessneneeessneseessneaeessneneesaneaeeatens 7 23 T Outputs Cia 7 Zo 2Display NVE a E E EE AEE 7 TA SOUS MOCI gt ia r EN E E ES ANE acne T 2 4 1 Zone Indicators Beams Blocked Segment a eeesseseeseeseseeseeseeeeseeseeeeseeseeesseseeeesseeaeeesseeseeesseeaeessneseessneneessneess 7 24 2 Three DigitDisplay soria 7 2 4 3 Blanking Indicator eenean aa A A A AO 8 2 4 4 Electronic Configuration Indicator rssunssienarors inh aS A cc 8 2 4 5 Receiver Interface Status Indicators ee eeeeeseseesteseeeeseeseeeeseeseeeeseeseeessesseeesseeeeesseeseeessnsaeeessneneeessneseeessneneeesaneess 8 2 9 Receiver Gray Remote Teach Wire omar dada 9 ZH SCANNINGIMEMHOG iaa A coded eee outa AE O aces teen oda ii 10 ZO straight scan taaan 11 26 2 Single Edge Scan atada 11 Z26 3 DoOuble EdgeScan dai ida 11 2 6 4 Maximum SCAN TIMES ganraeararehuneiroi ena ia aAa EA E E i A R a 12 2 1 Calm Configuration a aa a S E E AETA E AE A RAASTA 12 2 6 Electronic AlignmentiRoutine iia A A 13 ZOBIT re S E a NES NE S ONS 13 2 10 Measurement Mode Selection ssrriorarr2. 2 12 Discrete Output Configuration Discrete Output 1 Receiver Interface When the receiver interface is used for configuration the measurement mode assigned to discrete output 1 is the same as that assigned to analog output 1 Discrete Output 2 Receiver Interface Discrete output 2 only has two options alarm and complementary measurement operation Alarm Output 2 energizes when the receiver detects a sensor error such as a disconnected cable or whenever the excess gain of one or more beams becomes marginal Complementary Measurement Discrete output 2 operation is complementary to discrete output 1 when output 1 is ON output 2 is OFF and vice versa Discrete Output 1 and 2 Configuration 1O Link Interface When the IO Link interface is used for configuration the discrete outputs have more options either discrete output can be assigned to any of the measurement modes high and low set points can be added the outputs can be inverted and hyste resis values can be set as well as a scan number to smooth output performance Discrete output 2 can be assigned to alarm mode via the IO Link interface also Refer to Appendix Discrete Output 1 Configuration and Discrete Output 2 Config uration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 Components and Specifications 3 1 Sensor Models EA5E150Q Emitter EA5R150XKQ Receiver EA5E300Q Emitter EA5R300XKQ Receiver EA5E450Q Emitter
3. 10 Link connector see Cordsets and Connections Other Sensor connections 8 conductor quick dis connect cables one each for emitter and receiver or dered separately see Cordsets and Connections for available lengths may not exceed 75 meters long PVC jacketed cables measure 5 8 mm diameter have shield wire 22 gauge conductors Construction Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY O Link Instruction Manual OFF State Leakage Current NPN less than 200 uA 30V dc PNP less than 10 uA 30V de ON State Saturation Voltage NPN less than 1 6V 100 mA PNP less than 2 0V 100 mA Two Analog Outputs Voltage Sourcing 0 to 10V maximum current load of 5 mA 10 Link Interface Baud Rate 38 400 bps COM2 Process Data Width 16 bits Scan Time Scan times depend on scan mode and sensor length Straight scan times range from 2 8 to 26 5 ms See Figure 2 8 for all combinations 3 7 Emitter and Receiver Dimensions 36 0 mm pa mS 462m oan PT 1 42 78 04m E Laa Y 7 A Y L1 L2 Y 56 0 mm A 2 20 4 2mm Y 017 a T Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email Aluminum housing with clear anodized finish Acrylic lens cover Environmental Rating IEC IP65 Operating Conditi
4. The location of the beam midway between the first and last blocked beams N7 Last Beam Blocked LBB Emitter First Beam Blocked FBB Beam Total Modes In Last Beam Blocked mode last beam is 55 of 60 Total Beams Blocked TBB W 40 The total number of blocked beams 30 InFirst Beam Blocked mode 20 first beam is 20 of 60 Total Beams Made TBM Receiver 10 The number of beams made Contiguous Beams Blocked CBB The largest number of consecutively blocked beams Total Beams Made TBM Emitter Total Beams Blocked TBB gt on Contiguous Beams Made CBM In Total Beams Made mode 38 of 60 possible beams are The largest number of consecutively made beams made Outside Dimension OD i In Total Beams Blocked mode The inclusive distance measured in beams from the first l 22 of 60 possible beams are blocked beam to the last blocked beam blocked Inside Dimension ID Se The number of made beams between the first and last Figure 2 11 Measurement mode examples blocked beams Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual Transitions TRN The number of changes from blocked to clear status and from clear to blocked status If beams 6 34 are blocked then there is a clear to blocked transition from beam 5 to bream 6 and a blocked to clear transiti
5. 5 2 Blanking Configuration viana 34 6 9 5 General Contiguration ainia iii 35 6 5 4 Analog Output 1 Configuration i ccescessessssesseesesesneeeeseeneeseseeneeceseeneeessneneeeesieneeessneneeessneaeeessneaeeessneaeeessntaes 37 6 9 9 Analog Output 2 Configuration sn a ea a Guid E A 38 6 5 6 Discrete Output 1 Configuration ieccseecsesssseceessseeteseeseetesteneeseseeneeseseeneeeeseeneeeeseeneeeesueneesesneaeeeeaneaeeesaneaeesaneees 39 6 5 7 Discrete Output 2 Configuration iaa A n 40 6 6 System Status and Measurement Data on eeeseseeseeeseeseeseeeseeseeeseeseeessneseeessneseeessneneeessneseeessneneeassneseessneaeeessneaeeesstess 40 6 6 1 Active Measurements gt idiota illa 40 GG 2ALL Measlrements ii aaa 41 6 6 3 GhameliStates iaa idad s 42 0 0 System Mio and Status aaa Ac 43 6 6 5 Receiverand Emitter Version Info sicario 45 6 6 6 Communications Version Info osseessessssecsessssereesesseeessesneeteseeneeeeseeneeeeseeneesesneneesesneneeeesneneeeesneseeeesneneeesaneneesaneass 45 EET Alignment Blanking Routine carmona aa 45 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual 1 Features A cost effective two piece measuring light curtain designed for quick and simple installations with the sophistication to handle the toughest sensing applications Excels at high speed precise process monitoring and inspection profiling and web guiding applic
6. Built in diagnostic programming and easy to see indicators on the receiver simplify physical alignment and troubleshooting Figure 2 3 more advanced diagnostics are available via the 10 Link interface The receiver has a bright LED that indicates overall sensing status OK marginal alignment and hardware error Two oth er LEDs indicate serial communication status Seven Zone in dicators each communicate the blocked aligned status of one seventh of the total array A 3 digit diagnostic display provides further diagnostic information including number of beams blocked whether blanking is configured and troubleshooting codes A GAGE EZ ARRAY 0 Link Instruction Manual Emitter Receiver 8 Pin Euro Sensor Cordset 10 Link Cable Splitter Figure 2 2 A GAGE EZ ARRAY system components Emitter Receiver Connection to 5 pin Communication Cable Under Hinged Access Panel Zone Indicators 3 Digit Diagnostic Display Alignment Blanking Push Button Gain Sensitivity Adjust Push Button Display Status Communication Active and Communication Error LEDs 6 Position Configuration DIP Switch Screw on Security Plate limits access to DIP switch and push buttons Figure 2 3 A GAGE EZ ARRAY features The emitter has a red LED that signals proper operation ON when power is applied See Status Indicators for more information about indicators and Troubleshooting and Error Codes for display cod
7. GAGE EZ ARRAY 0 Link Instruction Manual Step 2 Step 3 Beam 15 Beam 23 clear blocked Receiver Step 4 Step 5 Step 6 SY f Beam 17 Beam 19 clear Beam 18 SW blocked blocked Figure 2 8 Finding an edge using a binary search single edge scan 2 6 4 Maximum Scan Times Array Length 150 mm 5 9 300 mm 1 450 mm 17 600 mm 23 6 750 mm 29 5 Straight Scan 18 7 11 4 900 mm 35 4 113 6 1050 mm 1200 mm 1500 mm 1800 mm 2100 mm 2400 mm 41 3 47 2 15 7 1479 59 1 22 2 70 9 26 5 82 7 30 8 s Double Edge Scan Step 2 Step 4 Step 8 Step 16 Step 32 Beams Beams Beams Beams Beams 108 es 52 48 48 19 9 261 148 90 64 E i E E E CS E EC Single Edge Scan times are also dependent on analog filter speed see Analog Output 1 Configuration and Analog Output 2 Configuration Figure 2 9 Maximum scan times for straight single edge and double edge scanning 2 7 Gain Configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual The EZ ARRAY provides two gain options for straight scan applications high excess gain and low contrast The gain method can be selected using the receiver push button the receiver remote teach wire or the IO Link interface High maximized excess gain is suited for detecting opaque objects and for reli
8. a single object for example to determine box width measurements Double edge scan requires the selection of a step size 1 2 4 8 16 or 32 beams The sensor uses the steps to skip over beams as follows 1 The sensor activates beam 1 closest to the sensor display end 2 The sensor activates the next beam determined by the step size For example if the step size is 2 beam 3 is next if the step size is 8 beam 9 is next As long as the activated beam is made unblocked the sensor continues the stepping routine until a blocked beam is found When a blocked beam is found a binary search is conducted to find the object s bottom edge When the bottom edge is found the sensor continues to step through the array until it finds the next unblocked beam Another binary search is performed to find the second edge D OV Similar to single edge scan double edge scan has some restrictions the object should provide a solid obstruction the size of the object determines the maximum step size Figure 2 6 Double edge scan can be used to detect up to three objects Like single edge scan double edge scan works only when the high excess gain setting is selected When double edge scan is selected the sensor object de tection size varies depending on the step size but edge resolution is 2 5 mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Step 1 Beam 1 of 30 blocked Emitter iP A
9. sensor functions blanking and locked out user interface electronic configuration as shown in Figure 2 4 For directions for inverting the display see Receiver Gray Wire or see HW Interface Flags in General Configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual During blanking mode the display reads n followed by the number of blocked beams in the array During alignment mode it reads A followed by the number of blocked unblanked beams a period follows the A A if blanking is configured During gain adjust mode the display reads followed by 1 or 2 to indicate the gain level A 1 represents high excess gain and a 2 represents low contrast If a sensing error occurs the display reads c followed by a number that corresponds to the recommended corrective action see Trou bleshooting and Error Codes 2 4 3 Blanking Indicator The Blanking indicator will be visible ON when the blanking feature is enabled It appears as a period following the first digit of the display 2 4 4 Electronic Configuration Indicator The Electronic Configuration indicator is ON when the sensor configuration is defined by the IO Link interface and not the DIP switch When electronic configuration is enabled the DIP switch is ignored A in this Period ON Period ON indicates position indicates indicat
10. wire gray wire function Table A 1 Scan Configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual Table A 2 Scan Type Straight Straight Scanning Scanning for Edges of up to 3 objects fires channels 1 3 5 Scanning for Edges of up to 3 objects fires channels 1 5 9 ON SN ESTE 8 DoubleEdge Step32 Scanning for Edges of up to 3 objects fires channels 1 33 65 Table A 3 Remote Teach Gate NCH CIS CI Only Alignment Blanking and Sensitivity Adjustments can be performed Setting the gray wire in the high state enables scanning Setting the gray wire in the low state enables scanning A single scan will occur after the gray wire goes from a low to high state e eeaeee Aspe ean ooo ater te y we ges toma igual 6 5 2 Blanking Configuration The Blanking Configuration contains the blanking bit mask for the EZ ARRAY s channels Each sub index represents 16 channels Table A 4 Blanking Configuration O AA A Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual Table A 5 Blanking Bit Mask fo Non Blanked Blanked 6 5 3 General Configuration The General Configuration contains the general settings for the EZ ARRAY Table A 7 General Configuration Emitter Power Gain Method Low Contrast Sensitivity HW Interface Flag
11. 12 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 5 Receiver User Interface The receiver user interface comprises the six position DIP switch two push buttons 3 digit display and other indicators present on the receiver see Status Indicators for more complete status indicator information The receiver interface enables configuration of standar dized combinations of the EZ ARRAY sensing options output configuration scanning methods and modes for more advanced setup refer to to O Link Interface 5 1 Configuration DIP Switch The DIP switch can be used to configure the sensor Access the switch by removing the screw on security plate and lifting the clear hinged access cov er The access cover may be removed entirely pull straight out to remove press back in to replace for easier access during configuration ALIGNMENT BLANKING Some of the switches are assigned their own functions others work together in combination see table Switches S1 and S2 in combination select one of ha a four scanning modes Switches S3 and S4 in combination select one of four small flat blade measurement mode pairs one for each analog output Switch S5 defines the screwdriver press analog slope setting for both analog outputs and S6 defines whether discrete aP aee pE output 2 is complementary to discrete 1 or functions as an alarm when con figuration is accomplished via DIP switch discrete output 1 and analog output 1 follo
12. 2 OFF Single Edge Scan can be used when a single opaque object is presented to the light curtain at one time The object must block the bottom channel the channel closest to the receiver display Like the double edge scans the sensor edge reso lution is 2 5 mm The minimum object detection size is 10 mm See Figure 2 8 for sensor scan times Because single edge scan is capable only of measuring the height of an opaque object that blocks the bottom channel and all channels up to the height of the object the pertinent measurement modes are LBB last beam blocked or TBB total beams blocked When single edge scan is selected the selected measurement mode will be applied to both analog outputs Selection of OD ID with single edge scan will result in an error code 5 1 2 Measurement Modes S3 and S4 The measurement modes determined by switches S3 and S4 in combination define what information is calculated by the sensor and sent via the analog outputs See Measurement Mode Selection for measurement mode definitions Discrete output 1 and analog output 1 will follow the same measurement mode If single edge scan is selected select measurement mode LBB or TBB During normal operation the 3 digit diagnostic display reads out the numerical value of the specified measuring mode for analog output 1 5 1 3 Analog Slope S5 Switch S5 defines the analog output slope As the measurement mode values increase the analog output voltage can either in
13. EA5R450XKQ Receiver EA5E600Q Emitter EA5R600XKQ Receiver EA5E750Q Emitter EA5R750XKQ Receiver EA5E900Q Emitter EA5R900XKQ Receiver EA5E1050Q Emitter EA5R1050XKQ Receiver EA5E1200Q Emitter EA5R1200XKQ Receiver EA5E1500Q Emitter EA5R1500XKQ Receiver EA5E1800Q Emitter EA5R1800XKQ Receiver EA5E2100Q Emitter EA5R2100XKQ Receiver EA5E2400Q Emitter EA5R2400XKQ Receiver Discrete Output 1 is push pull IO Link Voltage 0 1 OV Voltage 0 1 OV Voltage 0 1 OV Voltage 0 1 OV Voltage 0 1 OV Voltage 0 1 OV Voltage 0 1 OV Voltage 0 1 OV Voltage 0 1 OV Voltage 0 1 OV Voltage 0 1 OV Voltage 0 10V A GAGE EZ ARRAY IO Link Instruction Manual 150mm 5 9 300mm 11 8 450mm 17 7 600mm 23 6 750mm 29 5 900mm 35 4 1050mm 41 3 1200mm 47 2 1500mm 59 1 1800mm 70 9 2100mm 82 7 2400mm 94 5 Models with array lengths 1050mm and longer ship with a center bracket as well as two end cap brackets Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual 3 2 Cordsets and Connections MAQDC 815 5 m 15 long Female Connector Shown meet Straight female con seeing mr 50 MAQDC 850 nector 8 pin Euro 15 m 50 long style M12 Euro QD fitting at each 8 conductor cable 22 AWG end one male one fema
14. Gate in the determines the functionality of the receiver gray wire see Remote TEACH Gate in Scan Configuration Disabled The remote wire has no function regardless of whether it is low or high When the gray wire is disabled the receiver is in continuous scan mode it begins a new scan immediately after updating the outputs from the previous scan Continuous scan is used in most analog output applications and whenever continuous updating of the outputs is acceptable The gray wire is always enabled when in DIP switch mode Remote Teach The gray wire provides the full Remote Teach functionality shown in Figure 2 5 Alignment Sensitivity This mode is an abbreviated version of Remote Teach It can perform the alignment and sensitivity adjust ment functions but not the display inversion or DIP switch enable disable functions Gate Mode options enable the gray wire to be wed as a gate input pulse typically from a dc device such as an NPN output photoelectric sensor or a PLC discrete output Gate Active High The receiver scans whenever the gate is pulled high Gate Active Low The receiver scans whenever the gate is pulled low Gate Rising Edge The receiver scans once for each low to high gate transition Multiple transitions cannot be faster than the sensor s response for them to be reliably detected Gate Falling Edge The receiver scans once for each high to low gate transition Multiple transitions cannot be
15. Modes S3 and 54 iras 28 S13 Analog Slope SO redona ao 28 9 1 4 Gomplementary AlarM S6 arras an a T E E AR 28 5 2 Alignment Blanking Button Electronic Alignment ce cecessecsssesseesssesseeeeseeneeseseeneeseseeneeeesesneeeesteaeeeeseeneeesaneneeessneaeeetans 29 5 2 1 Electronic Alignment and Blanking Receiver Interface oe ssessessssestesesseeteseeneetesneneeeeseeneeeesneneeeesneneeeesneneessneees 29 5 2 2 Flashing 000 on the 3 Digit Display ese cecescecsesessestesesneeeeseeneeeesneneeeeseeneeeeseeseeeseeneesssneseeessneaeeessneneeeesneneeseans 29 9 3 Gain Sensitivity AdjUSHiBUlON ii den a a E E E E A NORAS 29 94 Inverting the 3 Digit Display iria E E O AET E ARE 29 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Contents 5 5 Troubleshooting and Error COdCS one eeeesesseseesesseseesussessesusseseesuceeeessnceeeeesueeeeesseseeessueeeeassneateassneaeeessneaseassneaeeessneneessneees 29 So Dirty Channel Indicators ina 30 IO Link interfaca aes cesice cscs cacti cae cases cada aeee cht chain cased acne added naaier edie eteacerenats 31 GOTOVO eta a llo ECO oli DA oi Io aaa 31 6 2 10 Link Profile and Modes ici didas 31 0 3 Hardware INTerTaC aa A aaa 32 63 1 Electrical Interface ainda a dina odia ia lo LE ora a 32 0 3 2 IO LIMKMaSte eonen a a e r adein denen 33 64 1ODD lO Link Device Description ratito Ia 33 6 9 Configuration Data iaa AA Aa 33 6 0 1 Scan Configuration atar raid 33 6
16. O Link Interface 6 1 Overview For the latest IO Link protocol and specifications please visit the web site at http Avww io link com 10 Link is a point to point communication link between master and slave It can be used to automatically parameterize sensors and trans mit process data 6 2 IO Link Profile and Models Figure 6 1 IO Link Profile COM Mode COM2 38 400 bps Figure 6 2 Device IDs and Minimum Cycle Times Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual 6 3 Hardware Interface 10 Link is designed around IEC 61131 9 Single drop digital communication interface for sensors and actuators SDCI Figure 6 3 shows the SDCI connection for 3 wire connection devices Power ground communication and or switching signal are required pin 2 is an optional I O The EZ ARRAY provides the SDCI connection with an IO Link cable splitter accessory The EZ Array is a Port Class A device Figure 6 3 SDCI Connection Not connected DI or DO IEC 61131 2 ov Switching signal DI DO IEC 61131 2 SIO Cc Coded switching IEC 61131 9 SDCI 4 8 38 4 230 4 kbit s i U UU IEC 60947 5 2 6 3 1 Electrical Interface Figures 6 4 and 6 6 show the pinout of the EZ ARRAY IO Link cable splitters Figure 6 4 EZ ARRAY IO Link Cable Splitter Pinouts D02 EAN CANINO ECONO CS CCSS COM CC ES ECC 4 3 Green Switching Signal 3 Green Swit
17. able sensing in dirtier environments where objects to be detected are 10 mm or larger The high excess gain method is always used in single and double edge scan The high excess gain option has a minimum blocked threshold level which provides reliable sensing at higher excess gain levels The low contrast setting is used for sensing semi transparent materials and for detecting objects as small as 5 mm straight scan only In low contrast operation only a portion of a beam must be blocked for detection to occur In low contrast operation the sensor sets an individual threshold for each optical channel during the alignment process this process equalizes the signal strength to allow semi trans parent object detection When using the IO Link interface low contrast sensing provides a fine tune sensitivity setting of 15 to 50 When using the receiver interface low contrast sensitivity is always 30 High Excess Gain Straight Scan 10 mm 5mm Single edge Scan 2 5mm Double edge Scan Depends on step size 2 5 mm edge 5 mm total both edges MODS Minimum Object Detection Size Figure 2 10 Effects of Gain selection on minimum object detection size and sensing resolution 2 8 Electronic Alignment Routine The objective of the optical alignment process is to adjust the emitter light level to maximize sensor performance Perform the alignment procedure at installation and again whenever the emitter and or receiver is moved During the alignm
18. ations e A comprehensive combination of scanning options e 14 measurement scan analysis modes 3 scanning methods e Selectable beam blanking Selectable continuous or gated scan initiation e Selectable threshold setting for semi transparent applications 2 analog outputs 2 discrete outputs e Communication interface via 1O Link e Outstanding 4 meter range with 5 mm beam spacing e Available in 12 lengths from 150 mm to 2400 mm Excellent 5 mm minimum object detection or 2 5 mm edge resolution de pending on scanning method e Receiver user interface for quick intuitive setup of many common applica tions 6 position DIP switch for setting scan mode measurement mode ana log slope discrete output 2 option complementary measurement or alarm operation e 2 push buttons for gain method selection and alignment blanking 7 Zone LEDs for instant alignment and beam blockage information e 3 digit display for sensing information and diagnostics e Advanced configuration via IO Link communication interface e Remote teach wire option for alignment gain settings inverted display and DIP switch disable A WARNING Not To Be Used for Personnel Protection Never use this product as a sensing device for personnel protection Doing so could lead to serious injury or death This product does NOT include the self checking redundant circuitry necessary to allow its use in personnel safety applications A sensor failure or malfunc
19. blanking pattern momentarily press the button again to exit the blanking routine The sensor blanks the blocked beams and the display changes to A the period following the lefthand digit signifies blanking is active Press the Alignment Blanking button for two seconds to exit alignment mode The EZ ARRAY stores each channel s signal strength in non volatile memory and reads on the 3 digit display to denote blanking is in use 5 2 2 Flashing 000 on the 3 Digit Display When returning to run mode the receiver determines whether any unblanked beam channels are obstructed If any channels are obstruc ted the new alignment settings are not saved the receiver flashes zeroes on the display three times and sensing will continue using the previously set alignment settings If this occurs either clear the blocked beams and repeat the alignment routine or repeat the alignment routine and blank the blocked beams 5 3 Gain Sensitivity Adjust Button To change the sensitivity Gain setting press and hold the button for two seconds The left hand digit of the 3 digit display will read the right hand digit will read 1 high excess gain or 2 low contrast The sensitivity level can then be toggled between the values 1 and 2 When the desired sensitivity level is displayed hold the Gain push button for 2 seconds and the sensor will return to run mode 5 4 Inverting the 3 Digit Display For instances where the sensors must be mounte
20. ching Signal DO1 SIO DO1 SIO IO Link SDCI IO Link SDCI Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual Figure 6 5 IO Link Splitter Figure 6 6 CSB M1240M1280 is shown for CSB M1250M1280 pin 1 is connec ted Es NOTE If an additional cable between the receiver and splitter is required its length must be less than a meter 6 3 2 IO Link Master A list of IO Link Master manufacturers can be found under the About Us at io link website 6 4 IODD IO Link Device Description An IODD file is a file that formally describes a device using XML notation The IODD provides all the necessary properties to establish communication and configuration The EZ ARRAY IO Link IODD package consists of an IODD file and three image files e Banner_Engineering lt Device Name gt lt Date gt 10DD1 0 1 xml e Banner_Engineering logo png e Banner_Engineering EA5RXK icon png e Banner_Engineering EA5RXK pic png This IO Link IODD package is contained on the supplied IO Link Device Description Resource CD P N 18491 For the latest IODD packages please refer to the Banner website 6 5 Configuration Data IO Link models of the EZ ARRAY use the Service Parameter Data Unit SPDU channel for providing read write access to configuration data 6 5 1 Scan Configuration The Scan Configuration contains the settings for the scan type and receiver s remote teach
21. contin ues to operate using the saved settings changes made to the DIP switch will have no effect Repeating the process enables the Receiver Inter face so that settings can be changed Sensor response time is a function of sensor length and scanning method Maximum scan times are shown in Figure 2 8 Figure 2 7 The effect of scan mode and step size on minimum object detection size and edge resolution Dri Og 5 mm 10 mm 10mm 0 2 0 4 Il gay ject Detection Size a 5mm 0 2 2 5mm 0 1 29m tion 0 1 MODS determined using a rod target object 20mm 30mm 50mm 2 90mm 170mm 0 8 1 2 3 6 6 6 8 2 5mm 2 5mm 2 5mm 2 5mm 2 5mm 0 1 0 1 0 1 0 1 0 1 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual 2 6 1 Straight Scan Straight Scan is the default mode in which all beams are scanned in sequence from the display end to the far end of the array This scanning method provides the smallest object detection size Straight scan is used when low contrast sensitivity is selected or when single edge and double edge scan cannot be used The edge resolution is 5 mm 0 2 When low contrast sensing is selected used when measuring semi transparent objects the minimum object detection size is 5 mm 0 2 diameter When high excess gain sensing is selected the minimum object detection size is 10 mm 0 4 See F
22. crease positive slope S5 ON or decrease negative slope S5 OFF Switch S5 applies the same slope to both analog outputs 5 1 4 Complementary Alarm S6 Switch S6 defines the operation of discrete output 2 When the receiver user interface is used discrete output 1 is active when an object is detected by the sensor normally open operation In complementary mode S6 ON output 2 will always be in the opposite state of output 1 In alarm mode S6 OFF discrete output 2 will be active when the sensor detects a system fault System faults include a failed emitter mis wiring of the emitter receiver communication wire the pink wire and low excess gain if the sensor is configured for high contrast sensitivity Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual 5 2 Alignment Blanking Button Electronic Alignment The Alignment Blanking push button is used both to maximize the alignment and to access the blanking feature The electronic alignment routine adjusts the emitted light level to maximize sensor performance Perform the procedure at installation and again when the emitter and or receiver is moved For IO Link interface alignment instructions see Alignment Blanking Routine Blanking is used to maintain sensing accuracy in applications where a fixed object for instance a permanently mounted bracket will block one or more beams The sensor will ignore th
23. d in an inverted position the 3 digit display can be can be inverted for readability See Receiver Gray Wire The 3 digit display can then be switched back to normal by repeating the procedure K NOTE The periods on the three seven segment indicators do not move when the display is inverted 5 5 Troubleshooting and Error Codes If the receiver Status LED is red and the 3 digit display reads c followed by a number from 1 to 10 a corrective action is needed see table below Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual 5 5 1 Dirty Channel Indicator If the Status LED is red but no c is visible on the 3 digit display the scan measurement mode result is displayed the sensor alignment is marginal Clean the sensor windows and perform the alignment procedure as necessary For all corrective actions first verify proper supply voltages and wiring connectivity Disconnect and re connect the sensor cable connec tors to verify proper connector installation Figure 5 3 Error Codes 1 Receiver EEPROM Hard Failure This problem is caused by a receiver failure that cannot be corrected by the user Replace the receiver Receiver Alignment Blanking Configu Remove and re apply sensor supply voltage If the error code 2 is removed electri ration Error cally re align the sensor Alignment Blanking Button If the error code persists con tact Banner
24. dels 1 480 Number of channels that need to be dirty before indicator is lit 2100 to 2400 mm Length Models Table A 14 Time of Service 2532 1 Number of hours EZ ARRAY has been in operation 6 5 4 Analog Output 1 Configuration The Analog Output 1 Configuration contains the settings for the first analog output Table A 21 Analog Output 1 Configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual Table A 22 Config Flags Analog Output 1 amp 2 AE ZERO Value 0 Hold 1 Minimum 2 Maximum es a rn reed Ar Ten IEC INICIO ANNO ERAN RE IS Table A 23 Filter Speed Analog Output 1 amp 2 Filter step response is 6 scans for 98 of signal Filter step response is 24 scans for 98 of signal Table A 24 NULL Output Analog Output 1 amp 2 0 4095 Minimum DAC value of Analog Output MUST be lt SPAN Output Table A 25 SPAN Output Analog Output 1 amp 2 0 4095 Maximum DAC value of Analog Output MUST be gt NULL Output 6 5 5 Analog Output 2 Configuration The Analog Output 2 Configuration contains the settings for the second analog output Table A 26 Analog Output 2 Configuration Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual 6 5 6 Discrete Output 1 Configuration The Discrete Output 1 Configuration contain
25. e blanked channels when calculating outputs from the selected measurement modes 5 2 1 Electronic Alignment and Blanking Receiver Interface To initiate the electronic alignment procedure use a small screwdriver to press the Alignment Blanking button for two or more seconds The left hand digit of the 3 digit display will read A representing alignment the right two digits will show the number of beams blocked The receiver is learning the clear condition Rotate the sensors as required but do not change the distance between them When the receiver s 3 digit display shows 0 beams blocked the sensors are adequately aligned Tighten the sensor mounts then press the Alignment Blanking button again for two seconds to exit alignment mode If all sensor light channels are clear the EZ ARRAY stores each channel s signal strength in non volatile memory and reads on the 3 digit display Re alignment is not required again unless the emitter or receiver is moved If any beams are blocked by objects other than the sensing target to be measured during run mode those beams can be blanked in alignment mode for more accurate measurement The blocked beams must be either blanked or cleared during alignment mode for align ment to proceed see below While the A is visible on the receiver display momentarily about 0 5 seconds max press the Alignment Blanking button again The A will change to n to indicate the sensor is ready to learn the
26. e stands MSA Series Stands Base Included pasar em omen paser omen orme CO Available without a base by adding suffix NB to the model number e g MSA S24 1NB 3 5 Replacement Parts Access cover with label receiver Access cover security plate includes 2 screws wrench Wrench security Standard bracket kit with hardware includes 2 end brackets and hardware to mount to MSA Series stands Stainless Steel Center bracket kit includes 1 bracket and hardware to mount to MSA Series stands Usable Pole Stand p 40 mm Height 1 58 Square A Ll 6 4 mm 0 25 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 3 6 Specifications Emitter Receiver Range 400 mm to 4 m 16 to 13 Field of View Nominally 3 Beam Spacing 5 mm 0 2 Light Source Infrared LED Minimum Object Detection Size Straight Scan Low Contrast 5 mm 0 2 Straight Scan High Excess Gain 10 mm 0 4 See Figure 2 5 for other scan mode values size is tes ted using a rod Sensor Positional Resolution Straight Scan 5 mm 0 2 Double Edge Scan 2 5 mm 0 1 Single Edge Scan 2 5 mm 0 1 Supply Voltage Limit Values Emitter 12 to 30V de Receiver Models 18 to 30V de Supply Power Requirements Emitter Receiver Pair Exclusive of Discrete Load Less than 9 watts Power up delay 2 seconds Teach Input Receiver Gray Wire Low 0 to 2 volts High 6
27. ent procedure the receiver polls each beam channel to measure excess gain and performs a gain adjustment for each beam When the system exits the alignment procedure each channel s signal strength is stored in non volatile memory The procedure can be performed using the receiver remote wire the receiver interface push button or the 10 Link interface see Receiver Gray Wire Alignment Blanking Button or refer to Alignment Blanking Routine The receiver s Alignment push button may be disabled by configuration thru the IO Link interface 2 9 Blanking Ifa machine fixture or other equipment blocks one or more sensing beams the affected beam channels may be blanked The blanking option causes the receiver to ignore the status of blanked beams for measurement mode calculations For example if a machine fixture blocks one or more beams during sensing the output data will be incorrect if the beams blocked by the fixture are blanked the output data will be correct Blanking may be configured using the receiver s Alignment push button the receiver remote wire or the 10 Link interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual 2 10 Measurement Mode Selection The outputs may be configured for any of fourteen measurement scan analysis modes which refer to specific beam locations quanti ties of beams or edge transitions Note that not all measurement mode
28. es Electronic Configuration Alignment mode Blanking Enabled Configured Figure 2 4 Indications provided by the receiver s 3 digit display 2 4 5 Receiver Interface Status Indicators The receiver has three status indicators green red STATUS yellow COMM and red ERROR The following table lists the indicator States Figure 2 5 Receiver Interface Status Indicators STATUS System is OK Red Marginal Alignment or Hardware Error check 3 digit display COMM 10 Link Mode Indicator is flashing ERROR Error Check cabling or master controller Display shows c See Troubleshooting and Error Codes Display shows only numbers Low Gain Marginal Alignment condition See Troubleshooting and Error Codes Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual 2 5 Receiver Gray Remote Teach Wire The receiver gray remote teach wire is used to electronically emulate the receiver push button functions see Troubleshooting and Error Codes via a process controller to disable the DIP switches for security or to provide a gate input to initiate sensor scanning Connect a normally open switch between the receiver s gray wire and dc common or connect the gray wire to a digital input PLC and pulse the wire as indicated in Figure 2 5 Es NOTE A low level is 0 to 2 volts and a high level is 10 to 30 volts or circuit open Input impedance is 22k Remote TEACH
29. es and troubleshooting The Alignment routine Alignment Blanking Button or Alignment Blanking Routine automatically equalizes the excess gain of each beam for reliable object detection throughout the array This routine need not be performed again unless the sensing application changes or if the emitter and or receiver is moved Configurable beam blanking accommodates machine components and fixtures that must remain in or move through the light screen Blanking may be set using the receiver interface the teach wire or the IO Link interface Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual The EZ ARRAY light screen provides a wide selection of sensing and output options including measurement scan analysis modes and scanning methods that can determine a target object s location overall size total height or total width or the number of objects Scanning may be continuous or controlled by a gate sensor 2 3 Configuration via DIP Switch or IO Link Interface Commonly used configuration options can be set up easily via a six position DIP switch located behind a hinged clear access panel on the front of the receiver Access to the DIP switch can be prevented by using the screw on security plate to hold the clear access panel closed or by disabling them via the IO Link interface 2 3 1 Outputs All models have two analog outputs and two discrete out
30. faster than the sensor s response for them to be reliably detected Figure 2 6 Remote Wire TEACH Procedures Alignment Access Alignment A appears on 3 digit display Blanking Mode Access Blanking 5 n appears on 3 digit display along with number Mode of blocked beams Exit Blanking Mode A appears on 3 digit display sensor returns to alignment mode with blanking enabled Exit Alignment Mode Sensor returns to run mode Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com Gain Method Access Gain Mode Toggle Between Gain Settings Save Gain Level and Exit Invert Display Invert Display Receiver In terface Ena ble Disable Receiver Interface Enable Disable 2 6 Scanning Method One of three scanning methods may be configured Straight Scan Single edge Scan e Double edge Scan 1 2 4 8 16 or 32 steps From Run Mode A GAGE EZ ARRAY 0 Link Instruction Manual L appears on 3 digit display along with number 1 or 2 to designate gain level Number changes from number 1 to 2 back to 4 etc Gain level is configured 1 High excess gain setting 2 Low contrast setting Sensor returns to run mode Display inverts from previous state sensor contin ues in run mode The factory default is Receiver Interface enabled Four pulsing the remote line saves the current set tings and disables the interface the sensor
31. for further problem solving techniques Reserved for Factory Replace the receiver Emitter or Wiring Problem Verify that emitter and receiver wiring is correct see Figures 4 4 and 4 5 Check the status of the emitter Status LED Emitter LED OFF Check the volt age across the emitter brown and blue wires If the voltage across the emitter brown and blue wire is OK then replace the emitter Emitter Status LED flashing approx every 2 seconds Verify that the emitter receiver synch pink wires are correctly installed Verify that the Synch wires are correctly installed Check the synch wire dc volt age If the voltage is below 1 volt or above 3 volts then again check the synch wire for possible mis wiring Unplug first the receiver and then the emitter to determine the problem source channel Section Alignment Blanking Button to ignore the problem Permanent fix Replace the emitter e peon powe e enoro poe EMM CCE CN Incompatible Scan and Measurement Some measurement modes are incompatible with some scanning modes Single Emitter Channel Error The emitter has identified a nonfunctional optical channel Temporary fix Blank the Mode Edge Scan do not use the following measurement modes OD ID FBM LBM TBM CBM Nap Detection Double Edge Scan do not use the following measure ment modes FBM LBM TBM CBM Nap Detection Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 6 I
32. igure 2 6 2 6 2 Single Edge Scan Single Edge Scan is used to measure the height of a single object This scanning method is commonly used for box height measure ment For single edge scan the receiver always activates the first beam channel or bottom beam nearest the display When the first beam is blocked the sensor performs a binary search to hunt for the last beam blocked as follows 1 The receiver scans only the first beam until it is blocked see Figure 2 7 2 When the first beam is blocked the sensor looks to see whether the middle beam is blocked or made unblocked 3 If the middle beam is made unblocked the sensor checks the bottom quarter beam if the middle beam is blocked the sensor checks the top quarter beam 4 The routine continues to divide the number of beams in half until the edge is found Single edge scan can be used only for single solid objects that block the first beam closest to the display Because the receiver checks only the first beam until it is blocked single edge scan will not function when the item to be measured does not block the first beam Single edge scan is also ineffective if the object does not present a continuous blocked pattern Single edge scan works only when the high excess gain setting is enabled When single edge scan is selected the sensor object detec tion size is 10 mm and edge resolution is 2 5 mm 2 6 3 Double Edge Scan Double Edge Scan is used to detect two edges of
33. ineniisirieninier eera ni A EES EENAA N Era EA NEAS EEA EEEE KAAKE KERA EAA RAET Saa 14 2 11 Analog Output Configuration aae ar E ia 15 2 12 Discrete Output Configuration serenana a A aA EE AA A A ORE NEE 15 3 Components and Specifications sasccsssssccveseccsantacseessesesnersvtronsnscsnavcvensucsearassisruencerdusenseneevensnesexexeddvents 16 alonso Modeli caca a a aa teeatineh oean 16 3 2 Cordsets and Connections reena a a a O a a a a R E AR ORA 17 SA AIIGNMOENT AICS a ol NA SR 18 3 4 Accessory Mounting Brackets and Stands o eseeesessecsesnesessesneseeeesnseesnesneeesessnseesassnseesarsncetsassnseeeatsneetsessnseteatsneeteerenees 18 3 5 Replac ment Parts ui a a alte apenas aerators the 19 9 6 SPECIICALIONS NE A EEEE A A eins A AEA aoe Soa aa 20 3 17 Emitter and Receiver DIMENSIONS sia rl 21 3 8 Standard Bracket DIMENSIONS airson ara anA E EE AA O E AE A O EAE ANEA A 22 4 installati n and Alignment caian 23 4 1 Mounting the Emitter and Recelver nismo aaah 23 4 2 Mechanical AlignMent scssseecscsisseesessesesseciestesensesesicedssesensesdcscedseeesnaesevisndseeesensesdvasedseuebanaesuvisedersebensesesstederesttnassesisedse 24 ANS HOOKUPS A A de e Geek hie alan cid 25 4 4 Oplical Algete 26 5 Receiver UA A ea estecetiagtindeaceevetatiueehae 27 5 1 Contiguration DIP Switch nesnenin nani e Sak canna neon ab tenwanan tones te aaa ira 27 5 1 1 Scanning Modes S1 amd S2 faaea ena a a a a A a R R 28 SkA Measurement
34. ion Info section contains the part numbers and versions of the receiver and emitter firmware Table B 17 Receiver and Emitter Version Info COM CONS COS CEET Emitter Part Number eB 10 Emitter Version 6 6 6 Communications Version Info The Communications Version Info section contains the part number and version of the communications firmware Table B 18 Communications Version Info 2H a 6 6 7 Alignment Blanking Routine The Alignment Blanking Routine section provides a state machine for executing the Alignment and or Blanking routines Table B 19 Alignment Blanking Routine Table B 20 Alignment Blanking Mode Access Alignment Mode Alignment State Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual Figure B 1 Alignment Blanking Mode State Machine 4 Access Blanking Mode 1 Access Alignment Mode 2 Status Alignment Mode 5 Status Blanking Mode 6 Exit Blanking Mode 3 Exit Alignment Mode See Overview Electronic Alignment Routine and Overview Blanking for details on Alignment and Blanking routines The Alignment Sta tus can be read in the System Info and Status section to check if the Alignment routine was successful Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com
35. l and monitoring See O Link Interface Installation is easy too The emitter and receiver housings can be side mounted or end cap mounted using the included end cap brack ets longer models also include a center bracket see Mounting the Emitter and Receiver Beam synchronization is achieved via the 8 conductor sensor cables Individual LEDs and a 3 digit diagnostic display on the receiver provide ongoing visual sensing status and diagnostic information Comprehensive data is available to a process controller via a combina tion of four outputs two analog and two discrete discrete output 1 is an IO Link output The IO Link output provides a discrete output SIO mode or a communication interface IO Link mode Figure 2 1 Typical A GAGE EZ ARRAY application Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 1 System Components A typical A GAGE EZ ARRAY has four components an emitter and a re ceiver each with an integral quick disconnect QD fitting plus an 8 pin QD cordset for the emitter and for the receiver see Figure 2 2 For applications that use the IO Link interface an additional cable splitter is used to convert the receiver 8 pin connector to a compatible M12 con nector 2 2 Features Built in features in the EZ ARRAY contribute to its ease of use Many features are available using either the user friendly re ceiver interface or the more advanced O Link interface
36. le Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual CSB M1250M1280 p l a r ton 8 pin female to split 5 pin M male and 8 pin female Euro style straight with shield IO Link pin 2 is Voltage Out put 1 MI2XI CSB M1240M1280 8 pin female to split 5 pin male and 8 pin female Euro style straight with shield IO Link pin 2 is Discrete Output 2 Shipped with all EZ ARRAY IO Link receivers 3 3 Alignment Aids LAT 1 SS Self contained visible beam laser tool for aligning any EZ ARRAY emitter receiver pair Includes ret roreflective target material and mounting clip EZA LAT SS Replacement adaptor clip hardware for EZ ARRAY models EZA LAT 2 Clip on retroreflective LAT target BRT THG 2 100 2 retroreflective tape 100 3 4 Accessory Mounting Brackets and Stands See Replacement Parts for standard brackets Order one EZA MBK 20 bracket per sensor two per pair Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual Universal adaptor bracket pair for mounting to engineered slotted aluminum framing e g 80 20 Unistrut EZA MBK 20 K NOTE Standard brackets shipped with sensors connect directly to MSA series stand using hardware in cluded with th
37. mmunication interface Refer to Specifications for fur ther electrical requirements Sync Pink Wire The emitter and receiver are electrically synchronized via the pink wire The emitter and receiver pink wires must only be electrically connected together Receiver Emitter Power Supply V Power Supply V 10 Link el Power Supply V Cable Splitter Syne Out 2 can be either Sync OWA 7 Ow ae Discrete Output 2 or Se Py Voltage Output 1 depending on splitter 10 Link model Master Figure 4 5 Hookup with IO Link Master Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual 4 4 Optical Alignment After the electrical connections are made power up the emitter and receiver Verify that input power is present to both emitter and receiver the emitter Sta a tus indicator and the receiver Status LED should be ON green If the receiver te a Status LED is on red and a c appears on the 3 digit display refer to Trouble PPa gt aa shooting and Error Codes Straightedge __ 0 beams blocked all Zone indicators ON Green Es NOTE At power up all Zone indicators are tested flash red then the number of blocked beams is displayed Observe the receiver indicators see table below Optimize Alignment and Maximize Excess Gain Verify that the emitter and recei
38. ng status OK marginal alignment and hardware error Two other LEDs indicate whether communication is active or if there is an error Seven Zone indicators each communicate the blocked aligned status of one seventh of the total array A 3 digit diagnostic display provides further diagnostic information number of beams blocked whether blanking is configured and troubleshooting codes See Troubleshooting and Error Codes for display codes and troubleshooting 2 4 1 Zone Indicators Beams Blocked Segment Seven LEDs represent emitter receiver alignment status They provide a visual aid for sensor alignment and monitoring objects within the sensor s field of view The sensor array is partitioned into seven equal segments each of which is represented by one of the seven LEDs The LED closest to DIP switch S6 see Figure 5 1 represents the group of optical channels closest to the receiver display the bottom group The LED closest to DIP switch 1 represents the far segment of channels These LEDs illuminate either green or red When an LED is green no unblanked beams are obstructed in that segment When the LED is red one or more beams in that segment is obstructed 2 4 2 Three Digit Display The 3 digit display has slightly different functions during normal operation alignment and gain adjust modes In normal operation the display indicates the current numerical value of measurement mode 1 The display also identifies the following activated
39. nstruction Manual 6 6 4 System Info and Status The System Info and Status section contains the current status of the EZ ARRAY Table B 7 System Info and Status C ESTIMA COMIC TOO COMINO CANINA CONAN C C ns COMINO ECTS COM CCT COMINO COIN COMA LTC EMANAN COMINO COCINAN CCT Table B 9 Number of Emitter Channels 30 480 Number of channels the emitter has multiples of 30 Table B 10 Emitter First Bad Channel 0 480 First channel that emitter is unable to fire 0 no bad channels Table B 11 Number of Receiver Channels 30 480 Number of channels the Receiver has multiples of 30 Table B 12 DIP Switch COM COM CC rare CONOS COM CTO EEN Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual Table B 13 ERROR Code 1 Receiver EEPROM Hard Failure Receiver Alignment Blanking Configuration Error Reserved for Factory 3 i Emitter or Wiring Problem Oe CCT INCH CIC a CIN Table B 14 Alignment Status A Table B 15 Discrete Outputs E fo Discrete Output 1 0 OFF 1 ON Discrete Output 2 0 OFF 1 ON Table B 16 Analog Output 1 DAC amp Analog Output 2 DAC 0 4095 Current DAC value of analog output Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual 6 6 5 Receiver and Emitter Version Info The Receiver and Emitter Vers
40. on from beam 34 to beam 35 Transition mode can be used to count objects within the array Contiguous First Beam Blocked CFBB The location of the first blocked beam in the largest group of adjacent blocked beams Contiguous Last Beam Blocked CLBB The location of the last blocked beam in the largest group of adjacent blocked beams Carpet Nap and Carpet Edge These measurement modes are used to measure the location of carpet backing and tuft and are selectable only via the 10 Link interface and only when the Scan Type Carpet Nap is selected The modes can be measured from either end of the sensor but at least 10 beams 2 must be blocked from one edge 2 11 Analog Output Configuration Analog output configuration assigns analog outputs 1 and 2 to one of the measurement modes described in Measurement Mode Selec tion When the selected measurement mode involves first or last beam blocked or made unblocked the assigned output will vary in proportion to the beam number identified during a scan When the measurement mode involves total beams blocked or made that as signed output will vary in proportion to the total beams counted during a scan Analog outputs may have Null and Span values set in the IO Link interface in addition to a filter setting to smooth the output and Zero Value to specify the output value when the measurement mode value is zero Refer to Appendix Analog Output 1 Configuration and Analog Output 2 Configuration
41. onal measurements if pos sible Diagonal A Diagonal B Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 3 Hookups Refer to Figures 4 4 and 4 5 for the appropriate hookup information 18 30V de Power Inputs Receiver Emitter Power Supply V bn Receiver gray wire The receiver has an input that can be used as a gate input sowerswpyv ou or for remote teach To initiate remote teach alignment and gating functions tie me the wire through a switch to sensor common See Receiver Gray Remote Teach Wire for more information n Power Supply V u Power Supply v Sync Outputs Refer to Figures 4 4 and 4 5 for standard hookup information and Specifications for further electrical requirements Analog white and yellow wires The receiver has two analog outputs Both outputs are voltage analog outputs The white wire is referenced as analog out put 1 the yellow wire is referenced as analog output 2 The voltage analog out Figure 4 4 Hookup for outputs configured as puts will source current through an external load to sensor common PNP without IO Link Master Discrete Outputs The receiver has two discrete outputs the green wire is ref erenced as discrete output 1 and the red wire is referenced as discrete output 2 Discrete output 1 is a push pull output Discrete output 2 is PNP unless the po larity is altered via the co
42. ons Temperature 40 to 70 C 40 to 158 F Maximum relative humidity 95 at 50 C non con densing Certifications CE IO Link e MI2X1 8 ea lg o 09 Es ii el o o re T E a 10 Link 65 mm i NS Splitter es O Romos j MR WA minimum bend S With Cab le Splitter Connection With Cable Connection info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual ease amen omon omn EEN COCO ame mmes 978 mm 38 5 950 mm 37 4 900 mm 35 4 EA5 1200 1278 mm 50 3 1311 mm 51 6 1250 mm 49 2 1200 mm 47 2 EA5 1500 1578 mm 62 1 1611 mm 63 4 1550 mm 61 0 1500 mm 59 1 1878 mm 73 9 1911 mm 75 2 1850 mm 72 8 1800 mm 70 9 3 8 Standard Bracket Dimensions End Cap Brackets model EZA MBK 11 Center Bracket model EZA MBK 12 4x5 8mm 0 23 4xR19 4mm wide slots 0 76 E eel o TT o 6G ee 4 y T t 5mm aaa HA o 17 5 mm 50 mm m 197 55 6 mm my 42 2 19 0 mm boa 1 B 0mm 28011 l 20 mm 0 79 Dimensions are identical for model EZA MBK 11N stainless steel brackets Supplied with emitters and receivers ove
43. options are available when the receiver interface is used for configuration Selected modes are individually assigned to each output see Configuration DIP Switch or refer to Measurement 1 and Measurement 2 table in General Configuration When using the IO Link interface for configuration discrete output 2 can have NPN or PNP polarity regardless of model be normally open or normally closed and be assigned to any of the measurement modes Discrete output 1 has the same configuration options as discrete output 2 except for NPN or PNP polarity Discrete output 1 is the 1O Link output and is a dedicated push pull output When using the receiver interface limited output configuration combinations may be selected see Configuration DIP Switch Es NOTE Array beams are numbered in sequence beam 1 located nearest the sensor display see Figure 2 3 The first beam referenced in the following descriptions is the beam nearest the sensor display Beam Location Modes Receiver First Beam Blocked FBB The location of the first blocked beam Last Beam Made LBM First Beam Made FBM Emitter er Made FBM The location of the first made unblocked beam in Last Beam Made mode last beam is 50 of 60 Last Beam Blocked LBB f The location of the last blocked beam In First Beam Made mode Last Beam Made LBM first beam is 40 of 60 The location of the last made beam Receiver Middle Beam Blocked MBB
44. puts discrete output 1 is an IO Link output The analog outputs are 0 10V voltage They may be configured via DIP switch or IO Link interface for either a positive or negative slope Discrete output 1 is always used for measurement discrete output 2 may be used either for alarm or measurement operation selectable via DIP switch or IO Link interface When the receiver interface is used discrete output 1 and analog output 1 follow the same measure ment mode When the IO Link interface is used for configuration discrete output 2 has full configurability including measurement mode NPN or PNP polarity and normally open or normally closed operation Discrete output 1 has the same configurability as discrete output 2 except for NPN or PNP polarity Discrete output 1 is a dedicated push pull output 2 3 2 Display Invert For applications where the sensors must be mounted with the display end at the top so that the display is not right reading the receiv er s diagnostic display can be inverted for easy reading either by use of the receiver s remote wire Receiver Gray Remote Teach Wire or the IO Link interface HW Interface Flags in Appendix General Configuration 2 4 Status Indicators Both the emitter and receiver provide ongoing visual indication of operating and configuration status The emitter has a red LED that signals proper operation ON when power is applied The receiver has a bright Status LED that indicates overall sensi
45. r 1050 mm Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 Installation and Alignment 4 1 Mounting the Emitter and Receiver Compact EZ ARRAY emitters and receivers are easy to handle during mounting When mounted to the sensor end caps the supplied mounting brackets allow 30 rotation An emitter may be separated from 400 mm to 4 m 16 to 13 from its receiver From a common point of reference make measurements to locate the emitter and receiver in the same plane with their midpoints and display ends directly opposite each other If sensors are mounted with their display ends at the top see Receiver Gray Wire or refer to HW Interface table in General Configuration for directions on inverting the 3 digit display Mount the brackets to the emitter and receiver housings using the supplied M6 bolts and Keps nuts or user supplied hardware see Figure 4 1 Center mounting brackets must be used with longer sensors if they are subject to shock or vibration In such situations the sensors are designed to be mounted with up to 900 mm unsupported distance between brackets Sensors 1050 mm and longer are supplied with a center bracket to be used as needed with the standard end cap brackets 1 Attach the center bracket to the mounting surface when mounting the end cap brackets 2 Attach the clamp to both slots of the housing using the included M5 screws and T nuts 3 After the sensor is mounted to
46. s C CC CT O C Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual Table B 4 Measurements ALL 0 1920 Measurements are represented in 4x channel resolution AO1 PEAK and AO2 PEAK Measurements The AO1 PEAK and AO2 PEAK measurements store the minimum maximum values of Analog Output 1 and Analog Output 2 respective ly When the EZ ARRAY s Analog Outputs are configured to have Peak Detect Enabled and Peak Detect Reset External Communi cations then reading these measurements will reset the Analog Output Peak Detect value To enable this mode of operation the Analog Output s Configuration Flags must be configured as shown in Example 1 see Table A 22 Example 1 Analog Output Configuration Flags for Peak Detection with External Comm Reset DOI CI IS II IO CA S Se a j oe oenn oee S L O raaa ovon ewn O S a L X denotes a don t care value 6 6 3 Channel States The Channel States section contains the state of all the channels in the EZ ARRAY Each sub index represents 16 channels Table B 5 Channel States e ho o b ee HH Table B 6 Channel States Bit Mask Blocked The channel is blocked For example if the first and third beams of the EZ ARRAY are blocked Sub Index 1 would contain the value 0x0005 Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link I
47. s Measurement 1 Input Process Data Measurement 2 Number of Dirty Channels Time of Service Table A 8 Emitter Power fo fiews i setng COM e CT CO e ECT Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual Table A 9 Gain Method 1 High Excess Gain Fixed thresholds for maximum excess gain 2 Low Contrast Adjustable percentage based thresholds only in Straight Scan Table A 10 Low Contrast Sensitivity Blocked threshold is set 10 below aligned signal 1 Blocked threshold is set 15 below aligned signal Blocked threshold is set 20 below aligned signal Blocked threshold is set 25 below aligned signal Blocked threshold is set 30 below aligned signal Blocked threshold is set 35 below aligned signal Blocked threshold is set 40 below aligned signal 7 Blocked threshold is set 45 below aligned signal Blocked threshold is set 50 below aligned signal Table A 11 HW Interface Flags CC CC C CO CC Table A 12 Measurement 1 and Measurement 2 EAN CC EAN CON CTC IN is se rn Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual o a 01 FBB Object 1 First Beam Blocked fs CNN COMMON CIC CTC OMAN CEI CEEI Table A 13 Number of Dirty Channels 1 360 Number of channels that need to be dirty before indicator is lit 150 to 1800 mm Length Mo
48. s the settings for the first discrete output Table A 27 Discrete Output 1 Configuration See Table A 28 Config Flags Hysteresis LOW Hysteresis HIGH Threshold LOW Threshold HIGH 0 Disabled 1 Enabled 2 1 Type 0 Measurement 1 Alarm Health Discrete Output 1 can ONLY be of type Measurement Polarity 0 PNP 1 NPN 0 Normally Closed Health 1 Normally Open Alarm 110 Link Model Discrete Output 2 ONLY Discrete Output 1 is PUSH PULL For Type Alarm Health Mode setting corresponds to 0 Health 1 Alarm Table A 29 Scan Response Discrete Output 1 amp 2 1 250 Number of consecutive measurements before changing state Table A 30 Hysteresis LOW Discrete Output 1 amp 2 0 359 Lower hysteresis threshold for discrete output MUST be lt Threshold LOW 150 to 1800 mm Length Models 0 479 Lower hysteresis threshold for discrete output MUST be lt Threshold LOW 2100 to 2400 mm Length Models Table A 31 Hysteresis HIGH Discrete Output 1 amp 2 2 361 Upper hysteresis threshold for discrete output MUST be gt Threshold HIGH 150 to 1800 mm Length Models 2 481 Upper hysteresis threshold for discrete output MUST be gt Threshold HIGH 2100 to 2400 mm Length Models Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual Table A 32 Threshold LOW Discrete Output 1 amp 2 1 360 Lower threshold for discre
49. t alignment Make any necessary final mechanical adjustments and hand tighten the bracket hardware See Optical Alignment and Align ment Blanking Button for further alignment information Figure 4 3 Sensor mounting mechanical alignment Verify that The emitter and receiver are directly opposite each other and nothing is interrupting the beams The sensing area is the same distance from a common refer ence plane for each sensor The emitter and receiver are in the same plane and are level plumb and square to each other vertical horizontal or in Clined at the same angle and not tilted front to back or side to side Emitter Receiver Level Surface Angled or Horizontal Installations verify that Distance X at the emitter and receiver are equal Distance Y at the emitter and receiver are equal Distance Z at the emitter and reciever are equal from parallel surfaces Vertical face i e the lens is level plumb Sensing area is square Check diagonal measurements if pos sible see Vertical Installations at right A GAGE EZ ARRAY 0 Link Instruction Manual Figure 4 2 Optical alignment using the LAT 1 SS Level Surface Vertical Installations verify that e Distance X at emitter and receiver are equal Both sensors are level plumb check both the side and face Sensing area is square Verify diag
50. te output MUST be lt Threshold HIGH 150 to 1800 mm Length Models 1 480 Lower threshold for discrete output MUST be lt Threshold HIGH 2100 to 2400 mm Length Models Table A 33 Threshold HIGH Discrete Output 1 amp 2 1 360 Upper threshold for discrete output MUST be gt Threshold LOW 150 to 1800 mm Length Models 1 480 Upper threshold for discrete output MUST be gt Threshold LOW 2100 to 2400 mm Length Models 6 5 7 Discrete Output 2 Configuration The Discrete Output 2 Configuration contains the settings for the second discrete output Table A 34 Discrete Output 2 Configuration o femma CI CI EOI COIN CON CTC EOI COMINO CN CTO EOI CONS CC CTC 6 6 System Status and Measurement Data 10 Link models of the EZ ARRAY use the SPDU channel to provide access to system status measurement data and the Alignment Blanking routine 6 6 1 Active Measurements The Active Measurements section contains the current values of the two measurements that were configured in the General Configura tion Table B 1 Active Measurements Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY IO Link Instruction Manual Table B 2 Measurement 1 and Measurement 2 0 1920 Measurements are represented in 4x channel resolution 6 6 2 ALL Measurements The ALL Measurements section contains the current values of all the available measurements Table B 3 ALL Measurement
51. the end cap brackets attach the clamp to the center bracket using the supplied M5 screw EZ ARRAY End Cap Brackets supplied with each emitter and receiver Swivel Center Bracket supplied with emitters and receivers 1050 mm and longer End Mounted Side Mounted Sensors are designed to be mounted with up to 900 mm unsupported distance between brack two sensor brackets may be substituted ais Pr Se Figure 4 1 A GAGE EZ ARRAY emitter and receiver mounting hardware Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 4 2 Mechanical Alignment Mount the emitter and receiver in their brackets and position the windows of the two units directly facing each other Measure from one or more reference planes e g the building floor to the same point s on the emitter and receiver to verify their mechanical alignment Use a carpenter s level a plumb bob or the optional LAT 1 SS Laser Align ment Tool or check the diagonal distances between the sensors to achieve mechani cal alignment When alignment is difficult a LAT 1 SS tool is useful to assist or confirm alignment by providing a visible red dot along the sensor s optical axis see Figure 4 2 Snap the LAT 1 clip onto the sensor housing turn on its laser emitter and use a strip of retrore flective tape at the opposite sensor to see the dot Also check by eye for line of sigh
52. tion can cause either an energized or de ener gized sensor output condition Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com 2 Overview The A GAGE EZ ARRAY measuring light screen is ideal for such applications as on the fly product sizing and profiling edge guid ing and center guiding loop tensioning control hole detection parts counting and similar uses see Figure 2 1 Emitters and receivers are available with arrays from 150 to 2400mm 5 9 to 94 5 long The emitter has a column of infrared light emitting diodes LEDs spaced 5mm apart their light is collimated and directed toward the receiver positioned opposite the emitter which has photodiodes on the same 5mm pitch The light from each emitter LED is detected by the corresponding receiver photodiode This sophisticated light curtain is capable of detecting opaque cylindrical objects as small as 5mm in diameter or measuring part edges within 2 5 mm depending on the scanning method selected see Scanning Method The sensing range is 400 mm to 4 m 16 to 13 The EZ ARRAY s two piece design makes it economical and easy to use Controller functionality is built into the receiver housing It can be configured for many straightforward applications simply by configuring the six position DIP switch on the front of the receiver the receiver user interface The IO Link communication interface provides the capability for more advanced contro
53. to 30 volts or open input impedance 22 K ohms Two Discrete Outputs Protected against false pulse on power up and continu ous overload or short circuit Discrete Output 1 SIO Mode Type Solid State Push Pull Rating 100 mA maximum sourcing or sinking ON State Saturation Voltage less than 3V 100 mA sourcing or sinking Discrete Output 2 Type Solid State NPN or PNP current sinking or sourcing Rating 100 mA maximum A GAGE EZ ARRAY 0 Link Instruction Manual System Configuration Receiver Interface 6 position DIP switch Used to set scanning type measurement modes analog slope and discrete out put 2 function see Configuration DIP Switch Push Buttons Two momentary push buttons for align ment and gain level selection System Configuration IO Link Interface Supplied IODD files provide all configuration options of receiver interface plus additional functionality see Overview and IO Link Device Description Status Indicators or see Status Indicators 7 Zone Indicators Red Blocked channels within zone Green All channels clear within zone 3 digit 7 segment measurement mode diag Receiver nostic indicator STATUS Bi Color Indicator LED Red Hardware Error or Marginal Alignment COMM Yellow flashing indicates 1O Link mode ERROR ON Red indicates Error Connections 10 Link Interface The receiver uses a cable splitter that converts the 8 pin connector to a compatible M12
54. ver are pointed squarely at each other A straightedge e g a level can help determine the direction the sensor is facing see Figure 4 7 Slightly loosen the sensor mounting screws and rotate one sensor to the left and right noting the positions where the receiver Zone indicators turn from green to red repeat with the other sensor Center each sensor between the no ted positions and tighten the end cap mounting screws making sure to main tain the positioning The sensor windows should directly face each other Once optimum optical alignment is verified proceed to configuration via the re 0 beams blocked all Zone indicators ON Green mote teach wire the receiver interface or the 10 Link interface Receiver Gray Wire Alignment Blanking Button or refer to the Appendix IO Link Alignment Figure 4 7 Optimizing optical alignment 300 mm Blanking Routine and complete the electronic alignment This further alignment model shown step adjusts the emitted light level of each beam for the application to maxi mize sensing performance Figure 4 8 Receiver Interface Indicators during Alignment Zone Indicators All ON Green Some ON Red zones with blocked All ON Red Some beams blocked beams Some ON Green zones with in each zone all clear beams Receiver Status In ON Green ON Green ON Green dicator 3 Digit Display 0 Number of blocked beams Number of blocked beams Total number of beams in the array Phone 800 894 04
55. w the same measurement mode Figure 5 1 Receiver user interface NOTE All DIP switch positions are shown in the ON condition Figure 5 2 EZ ARRAY Receiver User Interface DIP Switch Settings ICI A CI CS CA CTI ACI IA TE Positive Analog Slope S5 OFF Negative Analog Slope S6 ON Discrete 2 Complementary S6 OFF Discrete 2 Alarm Underlined setting are factory defaults Phone 800 894 0412 Fax 888 723 4773 Web www clrwtr com Email info clrwtr com A GAGE EZ ARRAY 0 Link Instruction Manual 5 1 1 Scanning Modes S1 and S2 Straight Scan S1 ON S2 ON Straight Scan is the most versatile scanning mode and can be used without the exceptions noted in the other scanning modes Use this scanning mode when using the low contrast sensitivity setting to measure semi transparent materials Double Edge Step 1 S1 ON 2 OFF Double Edge Step 1 can be used when three or fewer opaque objects are presented to the light curtain at one time The advantage of this mode is improved sensor edge resolution 2 5 mm The minimum object detection size is 10 mm Double Edge Step 4 S1 OFF S2 ON Double Edge Step 4 can be used when three or fewer opaque objects are presented to the light curtain and the minimum size object to be detected is 30 mm This scanning mode ignores objects smaller than 30 mm Like Double Edge Step 1 the sensor edge resolution is 2 5 mm See Figure 2 8 for sensor scan times Single Edge Scan S1 OFF S
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