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M6e Hardware Guide
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1. Header Data Length Command Data CRC 16 Checksum Hdr Len Cmd CRC HI CRC LO 1 byte 1 byte 1 byte 0 to 250 bytes 2 bytes 42 Communication Protocol A DIVISION OF TRIMBLE amp ThingMagic Serial Communication Protocol S Reader to Host Communication The following diagram defines the format of the generic Response Packet sent from the reader to the host The Response Packet is different in format from the Request Packet Header Data Length Command Status Word Data CRC 16 Checksum Hdr Len Cmd Status Word CRC HI CRC LO 1 byte 1 byte 1 byte 2 bytes O to 248 bytes 2 bytes CCITT CRC 16 Calculation The same CRC calculation is performed on all serial communications between the host and the reader The CRC is calculated on the Data Length Command Status Word and Data bytes The header is not included in the CRC Communication Protocol 43 A DIVISION OF TRIMBLE 5 ThingMagic User Programming Interface SI User Programming Interface The M6e does not support programming to the serial protocol directly All user interaction with the M6e must be performed using the MercuryAPI The MercuryAPI supports Java NET and C programming environments The MercuryAPI Software Development Kit SDK contains sample applications and source code to help developers get started demoing and developing functionality For more information on the MercuryAPI see the Merc
2. 2 85 Setting up the DevKit ned tere pr quem dt p oraret eredi asse et de RR a sac ie 85 Connecting the Antenna 86 8 Mercury6e Hardware Guide A DIVISION OF TRIMBLE I ThingMagic Powering up and Connecting to a PC 86 Devkit USB Interfaces 87 USB RS232 87 Native USB 87 RE r 88 Devkit Schematics i5 cc evt LAENG RUE E a E pee ee Yide dg 89 Demo Application 442sssssssensauauaedauussaseamseasagenssante inner 90 Notice on Restricted Use of the DevKit 91 Appendix C Environmental Considerations 93 ElectroStatic Discharge ESD Considerations 93 ESD Damage Overview ex cet eer rx ee da lk e due WES Geb due nee quer hee ds due 93 Identifying ESD as the Cause of Damaged Readers 94 Common Installation Best Practices 95 Raising the ESD Threshold sera sa katan NEE EN CR dh Rehd m E Rohde Re dme chien 96 Further ESD Protection for Reduced RF Power Applications 96 Variables Affecting Performance 97 Environmental 2i21 i08 sloieasaveiaawiew EA Pe Peae bree NEE ER Faas 97 Tag Considerations 2 0 0 eee 97 Multiple Readers ssh cee ines eoe saben Hades Dee e RR d t C e tede edo sre Nena 98 Mercury6e Hardware Guide S ThingMagic A DIVISION
3. Date Version Description 4 2010 01 RevA First Draft for Beta release 8 2010 01 RevB Updated GPIO content Added FCC regulation info section 12 2010 02 Revi Updated for GA release new devkit content added approved antennas list updated power consumption data updated Gen2 settings 2 2011 02 Rev2 Updated Regulatory info 5 2011 03 RevA Added M6e A info updated ESD info Sy ThingMagic A DIVISION OF TRIMBLE I ThingMagic Contents Communication Regulation Information 11 dE 12 Federal Communication Commission Interference Gtatement eee 12 Industry Canada EE 14 Industrie Canada 15 Authorized Antennas 0 0c ccc eee hn ha n nn 16 MOSS EIU ae NN AAP AA ee ate ach dan eee en can cts sen NA ee etes 17 Federal Communication Commission Interference Statement 17 Industry Canada i ss se sense NAK GA ak Dee Pe ud NG taka AS See unique Sr Eed 19 Industrie Canada 20 Mercuryos IMOMM NON sssicssssdomvocoscdaceseresesrssenvcedsssisiesidisss 21 Hardware Overview 2226526256 cd RU NP MORD MEDRSEEESEEEEDI LR E RS EE E EE EE RE MENS 23 Hardware Interfaces cocoa oi REN A ie sms casques uu uM EE Eu 24 Antenna Connections 44 44 44444essssseesseueeseesseueeueesse 24 Antenna Requirements 24 Digital Power Connector ee hh hh hrs 24 Control Signal Specification 25 General Purpose Input Output GPIO 27 Reset Line 28 Power Requirements sehn hh hn 29
4. FULL error response and send a testcase reproducing the behavior to support thingmagic com FAULT FLASH WRITE TO ILLEGAL SECTOR 305h Cause The module received a write flash command to write across a sector boundary that is prohibited Appendix A Error Messages 69 S Flash Faults amp ThingMagic SW DIVISION OF TRIMBLE Solution When this occurs make note of the operations you were executing save FULL error response and send a testcase reproducing the behavior to support thingmagic com FAULT FLASH VERIFY FAILED 306h Cause The module received a write flash command that was unsuccessful because data being written to flash contained an uneven number of bytes Solution When this occurs make note of the operations you were executing save FULL error response and send a testcase reproducing the behavior to support thingmagic com 70 Appendix A Error Messages Y amp ThingMagic l a DIVISION OF TRIMBLE Protocol Faults The following table lists the common faults discussed in this section Protocol Faults Fault Message Code FAULT NO TAGS FOUND 400h 400h FAULT NO PROTOCOL DEFINED 401h 401h FAULT INVALID PROTOCOL SPECIFIED 402h 402h FAULT WRITE PASSED LOCK FAILED 408h 403h FAULT PROTOCOL NO DATA READ 404h 404h FAULT AFE NOT ON 405h 405h FAULT PROTOCOL WRITE FAILED 406h 406h FAULT NOT IMPLEMENTED FOR TH
5. Interface Functionality of the Mercury6e Regulatory Support Supported Regions Frequency Setting Frequency Units 48 Frequency Hop Table Protocol Support ISO 18000 6C Gen2 Protocol Configuration Options 50 Protocol Specific Functionality 51 Protocol Configuration Options 51 ISO 18000 6B corr RE RO ERROR RS Protocol Configuration Options 51 Antenna Ports Using a Multiplexer Port Power and Settling Time Tag Handling 1 2 EEN EENS de Tag Butter 4 7 eiim RR RR RR mad b n dE Mercury6e Hardware Guide A DIVISION OF TRIMBLE I ThingMagic Tag Streaming 57 Tag Read Meta Data 22 22 4 4 n ed EELER EENS ma aed ek d RARE ASANG 58 Power Management 59 Power Modes ce e ERE EE e FEX RIEN Dae INNEN Ree ek BLG REN A ES 59 Transmit Meessel ee iwi eta e St erae Aer dees Sedan 59 DRM Compliant Mode 60 Power Save Mode non DRM Compliant 60 Performance Characteristics cece een hh 61 Event Response Tee 61 Save and Restore Configuration 44 62 Appendix A Error Messages iiioosa deas i sas srusessscaseuezseeeeceveconvevree 63 C
6. MTI MT 262031 T L R H A is such an antenna The Laird IF900 SFOO and CAF95956 are not such antennas The grounding of the antenna elements dissipates static charge leakage and provides a high pass characteristic that attenuates discharge events This also makes the antenna compatible with the M6e antenna detect methods Install a Minicircuits SHP600 high pass filter in the cable run at the M6e or Vega or other finished reader end This additional component will reduce transmit power by 0 4 dB which may affect read range in some critical applications However the filter will significantly attenuate discharges and improve the M6e ESD survival level Note The SHP600 is not rated for the full 31 5 dBm output of the M6e reader at 85 degree C Operation at reduced temperature has been anecdotally observed to be OK but has not been fully qualified by ThingMagic Install a Diode Camp circuit immediately outboard from the SHP600 filter This will reduce transmit power by an additional 0 4 dB but in combination with the SHP600 will further improve the M6e ESD survival level Not yet productized Needs DC power contact support thingmagic com for details Further ESD Protection for Reduced RF Power Applications 96 In addition to the protective measures recommended above for applications where reduced M6e RF power is acceptable and ESD is suspected the following protective measures can also be applied Install a one watt
7. Options Return Link Return Forward Link Forward Notes Freq kHz Encoding Freq kHz Encoding 40 FMO 10 Manchester 160 FMO 40 Manchester Functionality of the Mercury6e A DIVISION OF TRIMBLE I yThingMagic Antenna Ports Antenna Ports The M6e has four monostatic antenna ports Each port is capable of both transmitting and receiving The modules also support Using a Multiplexer allowing up to 16 total logical antenna ports controlled using two GPIO lines and the internal physical port J1 J2 J3 J4 switching Note The M6e does not support bistatic operation Using a Multiplexer Multiplexer switching is controlled through the use of the internal module physical port J1 J2 J3 J4 switch along with the use of one or more of the General Purpose Input Output GPIO lines In order to enable automatic multiplexer port switching the module must be configured to use Use GPIO as Antenna Switch in reader antenna portSwitchGpos Once the GPIO line s usage has been enabled the following control line states are applied when the different Logical Antenna settings are used The tables below show the mapping that results using GPIO 1 and 2 for multiplexer control as is used by the ThingMagic 1 to 4 multiplexer allowing for 16 logical antenna ports Note The Logical Antenna values are static labels indicating the available control line states The specific physical antenna port they map to depends o
8. idle to RF on when initiating an RF operation It performs more aggressive power savings such as automatically shutting down the analog section between commands and then restarting it whenever a tag command is issued PowerMode SLEEP This mode essentially shuts down the digital and analog boards except to power the bare minimum logic required to wake the processor This mode may add up to 100 ms of delay from idle to RF on when initiating an RF operation PowerMode SLEEP is not supported when using the USB interface Using the setting PowerMode MEDSAVE is the same as SLEEP Note See additional latency specifications under Event Response Times Transmit Modes The Transmit Mode setting set in reader radio enablePowerSave allows the user to trade off RF spectral compliance with the Gen2 DRM Mask for increased power Functionality of the Mercury6e 59 A DIVISION OF TRIMBLE I yThingMagic Power Management savings while transmitting The details of the amount of power consumed in each mode is shown in the table under Power Consumption The behavior of each mode is as follows DRM Compliant Mode This mode maximizes performance in dense reader environments minimizing interference when used with other M6e or similar DRM compliant readers and is fully compliant with the Gen2 DRM spectral mask Power Save Mode non DRM Compliant This mode reduces the power consumption during RF operations but is not 10096 compliant with
9. is an error returned by Gen2 tags The tag does not support error specific codes Solution Check the data that is being written and where its being written to in the command resulting in this error Try with a different tag FAULT GEN2 PROTOCOL UNKNOWN ERROR 430h Cause This is an error returned by M6e when no more error information is available about why the operation failed Solution Check the data that is being written and where its being written to in the command resulting in this error Try with a different tag Appendix A Error Messages amp ThingMagic Analog Hardware Abstraction Layer Faults Ei DIVISION OF TRIMBLE Analog Hardware Abstraction Layer Faults FAULT AHAL INVALID FREQ 500h Cause A command was received to set a frequency outside the specified range Solution Check the values you are trying to set and be sure that they fall within the range of the set region of operation FAULT AHAL CHANNEL OCCUPIED 501h Cause With LBT enabled an attempt was made to set the frequency to an occupied channel Solution Try a different channel If supported by the region of operation turn LBT off FAULT AHAL TRANSMITTER ON 502h Cause Checking antenna status while CW is on is not allowed Solution Do not perform antenna checking when CW is turned on FAULT ANTENNA NOT CONNECTED 503h Cause An attempt was made to transmit on an antenna which did not pass the antenna detection when an
10. non contr l e les antennes utilis s doivent tre install s une distance d au moins 25 cm de toute personne et ne doivent pas tre install en proximit ou utilis en conjonction avec un autre antenne ou transmetteur Marquage sur l tiquette du produit complet dans un enaroit visible Contient ThingMagic transmetteur FCC ID QVSMERCURY6E IC 5407A MERCURY6E 15 amp ThingMagic PS amp l a DIVISION OF TRIMBLE Authorized Antennas This device has been designed to operate with the antennas listed in Authorized Antennas Antennas not included in this list are strictly prohibited for use with this device 16 A DIVISION OF TRIMBLE Sh7hingMagic M6e A M6e A EMC FCC 47 CFR Part 15 Industrie Canada RSS 210 Federal Communication Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the e
11. the 15 pin Digital Power Connector The TTL logic level UART supports complete functionality The USB port supports complete functionality except the lowest power operational mode Hardware Overview 25 S 26 ThingMagic Hardware Interfaces A DIVISION OF TRIMBLE Note Power Consumption specifications apply to control via the TTL UART TTL Level TX V Low Max 0 4 VDC V High 2 1 to 3 3 VDC 8 mA max TTL Level RX V Low 0 3 to 0 6 VDC V High 2 2 to 5 VDC Tied to ground through a 10kOhm pull down resistor A level converter could be necessary to interface to other devices that use standard 12V RS232 Only three pins are required for serial communication TX RX and GND Hardware handshaking is not supported The M6e serial port has an interrupt driven FIFO that empties into a circular buffer The connected host processor s receiver must have the capability to receive up to 256 bytes of data at a time without overflowing Baud rates supported 9600 19200 38400 115200 230400 460800 921600 Note The baudrate in the Boot Loader mode depends on whether the module entered the bootloader mode after a power up or through an assert or boot bootloader user command Upon power up if the Reset Line is LOW then the default baud rate of 9600 will be used If the module returns to the bootloader from Application Firmware mode then the current state and baudrate will be retained Hardware Overview A DIVISI
12. the DRM spectral mask This can result increased interference with other readers and reduce overall systems performance 60 Functionality of the Mercury6e A DIVISION OF TRIMBLE amp ThingMagic Performance Characteristics S Performance Characteristics Event Response Times The following table provides some metrics on how long common M6e operations take An event response time is defined as the maximum time from the end of a command end of the last bit in the serial stream or event e g power up to the response event the command or event causes Event Response Times Start Command Time Event msecs Power Up Application Active with This longer power up period should only CRC check occur for the first boot with new firm ware Power Up Application Active Once the firmware CRC has been veri fied subsequent power ups do not require the CRC check be performed saving time 20 When in Power Mode FULL Functionality of the Mercury6e 61 A DIVISION OF TRIMBLE amp ThingMagic Save and Restore Configuration W Save and Restore Configuration The M6e supports saving module and protocol configuration parameters to the module flash to provide configuration persistence across boots Currently M6e FW v 1 B the region baud rate and default protocol can be saved across reboots Future firmware upgrades will support saving other configuration values See the MercuryAPI Programmers Guide and sample applicatio
13. the M6e Applications to control the M6e module and derivative products are written using the high level MercuryAPI The MercuryAPI supports Java NET and C programming environments The MercuryAPI Software Development Kit SDK contains sample applications and source code to help developers get started demoing and developing functionality For more information on the MercuryAPI see the MercuryAPI Programmers Guide and the MercuryAP SDK available on the ThingMagic website Upgrading the M6e New features developed for the M6e are made available to existing modules through an Application Firmware upgrade along with corresponding updates to the MercuryAPI to make use of the new features Firmware upgrades can be applied using the MercuryAPI to build the functionality into custom applications or using the MercuryAPI SDK demo utilities Verifying Application Firmware Image The application firmware has an image level Cyclic Redundancy Check CRC embedded in it to protect against corrupted firmware during an upgrade process If the upgrade is unsuccessful the CRC will not match the contents in flash When the boot loader starts the application FW it first verifies that the image CRC is correct If this check fails then the boot loader does not start the application firmware and an error is returned Firmware Overview 39 A DIVISION OF TRIMBLE amp ThingMagic Custom On Reader Applications S Custom On Reader Applications The M6e do
14. to RTNC Cable CBL P20 2 4 dB 20 RTNC to RTNC Plenum CBL P20 PL 2 4 dB Cable 25 RTNC to RTNC Cable CBL P25 3 0 dB Hardware Overview I ThingMagic A DIVISION OF TRIMBLE Firmware Overview The following section provides detailed description of the M6e firmware components Boot Loader Application Firmware Custom On Reader Applications Firmware Overview 37 I yThingMagic Boot Loader A DIVISION OF TRIMBLE Boot Loader The boot loader provides low level functionality This program provides the low level hardware support for configuring communication settings loading Application Firmware and storing and retrieving data to from flash When a module is powered up or reset the boot loader code is automatically loaded and executed Note Unlike previous ThingMagic modules M4e and M5e the M6e bootloader should effectively be invisible to the user The M6e is by default configured to auto boot into application firmware and for any operations that require the module be in bootloader mode the MercuryAPI will handle the switching automatically 38 Firmware Overview A DIVISION OF TRIMBLE e Application Firmware S yThingMagic Application Firmware The application firmware contains the tag protocol code along with all the command interfaces to set and get system parameters and perform tag operations The application firmware is by default started automatically upon power up Programming
15. values Appendix A Error Messages 73 amp 74 fl FAULT_PROTOCOL_WRITE_FAILED 406h S s Prot Fault ThingMagic ELS l a DIVISION OF TRIMBLE Cause An attempt to modify the contents of a tag failed There are many reasons for failure Solution Check that the tag is good and try another operation on a few more tags FAULT NOT IMPLEMENTED FOR THIS PROTOCOL 407h Cause A command was received which is not supported by a protocol Solution Check the documentation for the supported commands and protocols FAULT PROTOCOL INVALID WRITE DATA 408h Cause An ID write was attempted with an unsupported incorrect ID length Solution Verify the Tag ID length being written FAULT PROTOCOL INVALID ADDRESS 409h Cause A command was received attempting to access an invalid address in the tag data address space Solution Make sure that the address specified is within the scope of the tag data address space and available for the specific operation The protocol specifications contain information about the supported addresses Appendix A Error Messages amp ThingMagic Protocol Faults Ei DIVISION OF TRIMBLE FAULT GENERAL TAG ERROR 40Ah Cause This error is used by the GEN2 module This fault can occur if the read write lock or kill command fails This error can be internal or functional Solution Make a note of the operations you were performing and contact ThingMagic at http su
16. 50 Protocol Support The M6e has the ability to support many different tag protocols Using the MercuryAPI ReadPlan classes the M6e can be configured to single or multi protocol Read operations The current protocols supported are some may require a license to enable ISO 18000 6C Gen2 e PX ISO 18000 6B ISO 18000 6C Gen2 Protocol Configuration Options The M6e supports multiple ISO 18000 6C profiles including the ability to specify the Link Frequency encoding schemes Tari value and modulation scheme The protocol options are set in the MercuryAPI Reader Configuration Parameters reader gen2 The following table shows the supported combinations ISO 18000 6C Protocol Options macnscaller l Tari Modulation Link Frequency Encoding usec Scheme Notes kHz 250 Miller M 8 12 5 PR ASK 250 Miller M24 12 5 PR ASK 250 Miller M22 12 5 PR ASK 250 FMO 12 5 PR ASK 250 Miller M 8 25 PR ASK 250 Miller M 4 25 PR ASK 250 Miller M 2 25 PR ASK 250 FMO 25 PR ASK 250 Miller M 8 25 PR ASK 640 FMO 6 25 PR ASK Not supported in PRC Region Note It is important that the reader baudRate is greater than reader gen2 BLF in equivalent frequency units If its not then the reader could be Functionality of the Mercury6e A DIVISION OF TRIMBLE Si hingMagic Priced Ston reading data faster than the transport can handle and send and the reader s buffer m
17. 875 0053 03 HevA M6e Hardware Guide Mercury6e For M6e Firmware Ver 1 10 1 and later Government Limited Rights Notice All documentation and manuals were developed at private expense and no part of it was developed using Government funds The U S Government s rights to use modify reproduce release perform display or disclose the technical data contained herein are restricted by paragraph b 3 of the Rights in Technical Data Noncommercial Items clause DFARS 252 227 7013 b 3 as amended from time to time Any reproduction of technical data or portions thereof marked with this legend must also reproduce the markings Any person other than the U S Government who has been provided access to such data must promptly notify ThingMagic ThingMagic Mercury Reads Any Tag and the ThingMagic logo are trademarks or registered trademarks of ThingMagic A Division of Trimble Other product names mentioned herein may be trademarks or registered trademarks of Trimble or other companies 2011 ThingMagic a division of Trimble Navigation Limited ThingMagic and The Engine in RFID are registered trademarks of Trimble Navigation Limited Other marks may be protected by their respective owners All Rights Reserved d ThingMagic A Division of Trimble One Cambridge Center 11th floor Cambridge MA 02142 866 833 4069 03 Revision A May 2011 A DIVISION OF TRIMBLE I ThingMagic Revision Table
18. DATA TOO LARGE 40Bh 75 FAULT PROTOCOL INVALID KILL PASSWORD 40Ch 75 FAULT PROTOCOL KILL FAILED 40Eh 75 FAULT PROTOCOL BIT DECODING FAILED 40Fh 76 FAULT PROTOCOL INVALID EPC 410h 76 FAULT PROTOCOL INVALID NUM DATA 411h 76 FAULT GEN2 PROTOCOL OTHER ERROR 420h 76 FAULT GEN2 PROTOCOL MEMORY OVERRUN BAD PC 423h 77 FAULT GEN2 PROTOCOL MEMORY LOCKED 424h 77 FAULT_GEN2 PROTOCOL INSUFFICIENT POWER 42Bh 77 FAULT GEN2 PROTOCOL NON SPECIFIC ERROR 42Fh 78 FAULT GEN2 PROTOCOL UNKNOWN ERROR 430h 78 Analog Hardware Abstraction Layer Faute 79 FAULT AHAL INVALID FREO 500h 79 FAULT AHAL CHANNEL OCCUPIED 501h 79 FAULT AHAL TRANSMITTER ON 502h 79 FAULT ANTENNA NOT CONNECTED 503h 79 FAULT TEMPERATURE EXCEED LIMITS 504h 80 FAULT POOR RETURN LOSS 505h 80 FAULT AHAL INVALID ANTENA CONFIG 507h 80 Tag ID Butter Faults sssrinin ANTENA UNTI Jot E abr a DEREK KARA d c E 82 FAULT TAG ID BUFFER NOT ENOUGH TAGS AVAILABLE 600h 82 FAULT TAG ID BUFFER FULL 601h 82 FAULT TAG ID BUFFER REPEATED TAG ID 602h 83 FAULT TAG ID BUFFER NUM TAG TOO LARGE 603h 83 SystemiEITOIS na a KA NAKONG oad edhe dee ee eee eae IT DEAR BANAL ANTE LIA E E BEES ak Ee Rx 84 FAULT SYSTEM UNKNOWN ERROR 7F00h 84 FAULT TM ASSERT FAILED 7F01h 84 Appendix B Getting Started Devktt eere 85 Devkit Hardware 2 222222uuauakasau ua auo E DAN Ae ATTERT EES RET E EEN 85 Included Components
19. DI USB to serial converter The drivers for it are available at http www ftdichip com Drivers VCP htm Please follow the instructions in the installation guide appropriate for your operating system Native USB To use the M6e native USB interface connector labeled USB if on Windows a few installation steps are required for Windows to recognize the M6e and properly configure the communications protocol In order to use the USB interface with Windows you must have the m6eultra inf file included in the M6e alpha package sent The installation steps are 1 Plug in the USB cable to the M6e devkit and PC 2 Windows should report is has Found New Hardware Mercury6eUltra and open the Hardware Installation Wizard 3 Select the Install from a list or specific location Advanced option click Next 4 Select Don t search click Next then Next again 5 Click Have Disk and navigate to where the mGultra inf file is stored and select it click Open then OK 6 Mercury6eUltra should now be shown under the Model list Select it and click Next then Finished Note The M6e driver file has not been Microsoft certified so compatibility warnings will be displayed These can be ignored and clicked through 7 ACOM port should now be assigned to the M6e If you aren t sure what COM port is assigned you can find it using the Windows Device Manager a Open the Device Manager located in Control Panel System b Sele
20. IS PROTOCOL 407h 407h FAULT PROTOCOL INVALID WRITE DATA 408h 408h FAULT PROTOCOL INVALID ADDRESS 409h 409h FAULT GENERAL TAG ERROR 40Ah 40Ah FAULT DATA TOO LARGE 40Bh 40Bh FAULT PROTOCOL INVALID KILL PASSWORD 40Ch 40Ch FAULT PROTOCOL KILL FAILED 40Eh 40Eh FAULT PROTOCOL BIT DECODING FAILED 40Fh 40Fh FAULT PROTOCOL INVALID EPC 410h 410h FAULT PROTOCOL INVALID NUM DATA 411h 411h FAULT GEN2 PROTOCOL OTHER ERROR 420h 420h FAULT GEN2 PROTOCOL MEMORY OVERRUN BAD PC 423h 423h FAULT GEN2 PROTOCOL MEMORY LOCKED 424h 424h FAULT GEN2 PROTOCOL INSUFFICIENT POWER 42Bh 42Bh FAULT GEN2 PROTOCOL NON SPECIFIC ERROR 42Fh 42Fh FAULT GEN2 PROTOCOL UNKNOWN ERROR 430h 430h Appendix A Error Messages 71 amp ThingMagic Protocol Faults N l a DIVISION OF TRIMBLE FAULT NO TAGS FOUND 400h Cause A command was received such as like read write or lock but the operation failed There are many reasons that can cause this error to occur Here is a list of possible reasons that could be causing this error No tag in the RF field Read write power too low Antenna not connected Tag is weak or dead Solution Make sure there is a good tag in the field and all parameters are set up correctly The best way to check this is to try few tags of the same type to rule out a weak tag If none passed then it could be SW configuration such as protocol value antenna and so forth or a placement configuration
21. LE I yThingMagic Tag Read Meta Data Tag Read Meta Data In addition to the tag EPC ID resulting from M6e inventory operation each TagReadData see MercuryAPI for code details contains meta data about how where and when the tag was read The specific meta data available for each tag read is as follows Tag Read Meta Data Meta Data Field Description Antenna ID The antenna on with the tag was read If the same tag is read on more than one antenna there will be a tag buffer entry for each antenna on which the tag was read When Using a Multi plexer if appropriately configured the Antenna ID entry will contain the logical antenna port of the tag read Read Count The number of times the tag was read on Antenna ID Timestamp The time the tag was read relative to the time the command to read was issued in milliseconds If the Tag Read Meta Data is not retrieved from the Tag Buffer between read commands there will be no way to distinguish order of tags read with dif ferent read command invocations Tag Data When reading an embedded Tagop is specified for a Read Plan the TagReadData will contain the first 32 bytes of data returned for each tag Note Tags with the same TagID but different Tag Data can be considered unique and each get a Tag Buffer entry if set in the reader configuration parameter reader tagReadData uniqueByData By default it is not Frequency The frequency on which the tag was r
22. OF TRIMBLE Mercury6e Hardware Guide A DIVISION OF TRIMBLE amp ThingMagic Communication Regulation Information En Communication Regulation Information The M6e module is available in two variants The corresponding regulatory information follows M6e This module is covered under an FCC Modular Approval license and is limited to 30dBm RF Output power when used in the FCC NA Region M6e A This module is covered under an FCC Limited Modular Approval license and can be operated at the full 31 5dBm RF Output Power with certain restrictions 11 amp ThingMagic PS N bh DIVISION OF TRIMBLE M6e EMC FCC 47 CFR Part 15 Industrie Canada RSS 210 M6e Regulatory Information Federal Communication Commission Interference Statement This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encour
23. ON OF TRIMBLE es Thin Ma ic Hardware Interfaces S gMag USB Interface Supports USB 2 0 full speed device port 12 Megabits per second using the two USB pins USB DM and USB DP General Purpose Input Output GPIO The four GPIO connections provided through the M6e Digital Connector Signal Definition may be configured as inputs or outputs using the MercuryAPI The GPIO pins connect through 100 ohm resistors to the high current PAO to PAS pins of the AT91SAM7X processor The processor data sheet can be consulted for additional details Pins configured as inputs must not have input voltages that exceed voltage range of 0 3 volts to 5 5 volts In addition during reset the input voltages should not exceed 3 3V Outputs may source and sink 16 mA Voltage drop in the series 100 ohm resistor will reduce the delivered voltage swing for output loads that draw significant current Input Mode TTL compatible inputs Logic low 0 8 V Logic high 5 2 0V DV tolerant Output Mode 3 3 Volt CMOS Logic Output with 100 ohms in series Greater than 1 9 Volts when sourcing 8 mA Greater than 2 9 Volts when sourcing 0 3 mA Less than 1 2 Volts when sinking 8 mA Less than 0 2 Volts when sinking 0 3 mA Module power consumption can be adversely affected by incorrect GPIO configuration Similarly the power consumption of external equipment connected to the GPIOs can also be adversely affected The f
24. RF Power Output sasse bupti paier EAEE AAE ANTAA DI PAWA Fai FP rentes D s 29 Special RF Power Output Requirements for the M6e A 29 Power Settings for Authorized Antennas and Cables 29 Power Supply Ripple 30 Power Cong mplO iceri reari kenra eee diee E EE e Rod TEE E Ree gb anb Rs aT RU e eee RR n 31 Environmental Specifications enhn hann 32 Operating Temperature 32 Electro Static Discharge ESD Specification 32 Assembly Information 33 Cables and Connectors 33 Digital Interface 33 Antennas 33 Mercury6e Hardware Guide A DIVISION OF TRIMBLE I ThingMagic M6e Mechanical Drawing Authorized Antennas cece nnn nnn M6e A Authorized Cables Firmware Overvleuw een nnn Boot Loader Application Firmware Programming the M6e Upgrading the M6e Verifying Application Firmware Image Custom On Reader Applications Communication Protocol Serial Communication Protocol ses Host to Reader Communication Reader to Host Communication CCITT CRC 16 Calculation 43 User Programming
25. TRIMBLE es Thin Ma ic Hardware Interfaces S gMag Hardware Interfaces Antenna Connections The M6e supports four monostatic bidirectional RF antennas through four MMCX connectors labeled J1 through J4 on the module See Cables and Connectors for more information on antenna connector parts The maximum RF power that can be delivered to a 50 ohm load from each port is 1 4 Watts or 31 5 dBm regulatory requirements permitting Note The RF ports can only be energized one at a time Note FCC NA Region max DE power is 30 dBm For 31 5 dBm operation in the FCC NA Region the M6e A module must be purchased Antenna Requirements The performance of the M6e is affected by antenna quality Antennas that provide good 50 ohm match at the operating frequency band perform best Specified sensitivity performance is achieved with antennas providing 17 dB return loss or better across the operating band Damage to the module will not occur for any return loss of 1 dB or greater Damage may occur if antennas are disconnected during operation or if the module sees an open or short circuit at its antenna port Antenna Detection To minimize the chance of damage due to antenna disconnection the M6e supports antenna detection Detection can be done automatically or manually the choice of which is configured through API calls Regardless of how it s used it is generally recommend that antenna detection be enabled as it helps protect the module fro
26. a characteristics See ElectroStatic Discharge ESD Considerations for methods to increase ESD tolerances 32 Hardware Overview A DIVISION OF TRIMBLE es Thin Ma Ic Assembly Information amp gMag Assembly Information Cables and Connectors The following are the cables and connectors used in the M6e Developer s Kit interface board Digital Interface The cable assembly used consists of the following parts 2 Connector Shells Molex 51021 1500 with 15 Crimp Contacts each Molex 50079 8100 1 Wire 28 AWG 7x36 Black Teflon for Pin 1 connection Alpha 284 7 2 14 Wires 228 AWG 7x36 White Teflon for other connections Alpha 284 7 1 Note Pin numbers and assignments are shown in the M6e Digital Connector Signal Definition table Antennas The cable assembly used to connect the external RP TNC connectors on the M6e Devkit to the M6e MMCX connectors consists of the following parts 1 Reverse TNC Bulkhead Jack Connector 1LMR 100A Coaxial Cable 1MMCX Right Angle Plug Connector Hardware Overview 33 Assembly Information I ThingMagic A DIVISION OF TRIMBLE M6e Mechanical Drawing Nu o tot e E KE MMCX Antenna Connectors 0 40 L 030typ Fa 1 70 4 x 105 Y THRU 2 70 2 470 1 0 28 012 L 0 17 La rz 0 30 Power I O Connector Molex 53261 1571 a Mating Connector Molex 51021 1500 DRAWN DATE T All Dimensions are in Inc
27. aged to try to correct the interference by one of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation FCC Caution Any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate this equipment y WARNING VN Operation of the M6e module requires professional installation to correctly set the TX power for the RF cable and antenna selected This transmitter module is authorized to be used in other devices only by OEM integrators under the following conditions 12 A DIVISION OF TRIMBLE I y ThingMagic M6e 1 The antenna s must be installed such that a minimum separation distance of 25cm is maintained between the radiator antenna amp user s nearby people s body at all times 2 The transmitter module must not be co located with any other antenna or transmitter As long as the two conditions above are met further transmitter testi
28. appareil avec des antennes ou c bles qui ne sont pas inclus dans ces listes Au but de conformer aux limites d exposition RF pour la population g n rale exposition non contr l e les antennes utilis s doivent tre install s une distance d au moins 25 cm de toute personne et ne doivent pas tre install en proximit ou utilis en conjonction avec un autre antenne ou transmetteur Marquage sur l tiquette du produit complet dans un endroit visible Contient ThingMagic transmetteur FCC ID QVSMERCURY6E A IC 5407A MERCURY6EA Si ThingMagic A DIVISION OF TRIMBLE Mercury6e Introduction The ThingMagic Mercury6e M6e embedded module is an RFID engines that you can integrate with other systems to create RFID enabled products Applications to control the M6e modules and derivative products can be written using the high level MercuryAPI The MercuryAPI supports Java NET and C programming environments The MercuryAPI Software Development Kit SDK contains sample applications and source code to help developers get started demoing and developing functionality For more information on the MercuryAPI see the MercuryAPI Programmers Guide and the MercuryAP SDK available on the ThingMagic website This document is for hardware designers and software developers It describes the hardware specifications and firmware functionality and provides guidance on how to incorporate the M6e module within a third party host system The r
29. attenuator with a decibel value of 30 dBm minus the dBm value needed for tag power up Then run the reader at 30 dBm instead of reduced transmit power This will attenuate inbound ESD pulses by the installed decibel value while keeping the tag operation generally unchanged Attenuators of 6 dB have been shown to not adversely effect read sensitivity Position the attenuator as close to the M6e as feasible As described above add the SHP600 filter immediately adjacent to the attenuator on the antenna side Add Diode Clamp if required adjacent to the SHP600 on the antenna side Appendix C Environmental Considerations amp ThingMagic Variables Affecting Performance N l a DIVISION OF TRIMBLE Variables Affecting Performance Reader performance may be affected by the following variables depending on the site where your Reader is being deployed Environmental Tag Considerations Multiple Readers Environmental Reader performance may be affected by the following environmental conditions Metal surfaces such as desks filing cabinets bookshelves and wastebaskets may enhance or degrade Reader performance Antennas should be mounted far away from metal surfaces that may adversely affect the system performance Devices that operate at 900 MHz such as cordless phones and wireless LANs can degrade Reader performance The Reader may also adversely affect the performance of these 900 MHz devices Moving machiner
30. cluding interference that may cause undesired operation of the device To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power e i r p is not more than that permitted for successful communication This device has been designed to operate with the antennas and cables listed in Authorized Antennas and M6e A Authorized Cables tables Antennas or cables not included in these lists are strictly prohibited for use with this device To comply with IC RF exposure limits for general population uncontrolled exposure the antenna s used for this transmitter must be installed to provide a separation distance of at least 25 cm from all persons and must not be collocated or operating in conjunction with any other antenna or transmitter End Product Labeling The final end product must be labeled in a visible area with the following Contains ThingMagic Inc Mercury6e or appropriate model number you re filing with IC transmitting module FCC ID QVbMERCURYGE A IC 5407A MERCURYGEA 19 Z 20 a hingMagic M6e A J A DIVISION OF TRIMBLE Industrie Canada Conform ment la r glementation d Industrie Canada le pr sent metteur radio peut fonctionner avec une antenne d un type et d un gain maximal ou inf rieur approuv pour l metteur par Industrie Canada Dans le but de r duire les risques de brouillage radio lectrique l intentio
31. complies with Part 15 AND Any changes or modifications to the transmitting module not expressly approved by ThingMagic Inc could void the user s authority to operate this equipment End Product Labeling The final end product must be labeled in a visible area with the following Contains Transmitter Module FCC ID QVS5MERCURY6E A 18 A DIVISION OF TRIMBLE amp hingMagic M6e A Or Contains FCC ID QVbMERCURHRYGE A Industry Canada Under Industry Canada regulations this radio transmitter may only operate using an antenna of a type and maximum or lesser gain approved for the transmitter by Industry Canada To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power e i r p is not more than that necessary for successful communication This radio transmitter identify the device by certification number or model number if Category Il has been approved by Industry Canada to operate with the antenna types listed below with the maximum permissible gain and required antenna impedance for each antenna type indicated Antenna types not included in this list having a gain greater than the maximum gain indicated for that type are strictly prohibited for use with this device Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference in
32. ct the Hardware tab and click Device Manager Appendix B Getting Started Devkit 87 amp 88 fl Devkit Hard Thing Magic EVKI araware l a DIVISION OF TRIMBLE c Select View Devices by Type Ports COM amp LPT The device appears as Mercury6eUltra COM Devkit Jumpers J8 Jumpers to connect M6e UO lines to devkit J9 Header for alternate power supply Make sure DC plug J1 is not connected if using J9 J10 J11 J13 J15 Jump pins OUT to GPIO to connect M6e GPIO lines to output LEDs Jumpe pins IN to GPIO to connect M6e GPIO to corresponding input switches Sw 3 6 GPIO Make sure GPIO lines are correspondingly configured as input or outputs see Configuring GPIO Settings J14 Can be used to connect GPIO lines to external circuits If used jumpers should be removed from J10 J11 J13 J15 J16 Jump pins 1 and 2 or 2 and 3 to reset devkit power supply Same as using switch SW1 except allows for control by external circuit J17 Jump pins 1 and 2 to use the 5V INPUT and GND inputs to provide power Jump pins 2 and 3 to use the DevKit s DC power jack and power brick power J19 Jump SHUTDOWN to GND to enable module While grounded SHUTDOWN pushbutton SW2 will break circuit and shutdown the M6e see M6e Digital Connector Signal Definition AUTO BOOT controls Reset Line Appendix B Getting Started Devkit amp ThingMagic Devkit Hardware N l a DIVISION OF TRIMBLE Devkit Sche
33. e using only GPIO 1 logical setting 4 and 8 both result in GPIO1 Low and M6e port J4 active ONLY GPIO 2 Used for Antenna Switching mid a oun 2 Beete we g State ysical Port 1 Low J1 2 Low J2 3 Low J3 4 Low J4 5 High J1 6 High J2 7 High J3 8 High J4 Port Power and Settling Time The M6e allows the power and settling time for each logical antenna to be set using the reader configuration parameters reader radio portReadPowerList and Functionality of the Mercury6e 55 A DIVISION OF TRIMBLE Gi hingMagic Antenna Ports reader antenna settlingTimeList respectively The order the antennas settings are defined does not affect search order Note Settling time is the time between the control lines switching to the next antenna setting and RF turning on for operations on that port This allows time for external multiplexer s to fully switch to the new port before a signal is sent if necessary Default value is O 56 Functionality of the Mercury6e A DIVISION OF TRIMBLE Si hingMagic Tag Handling Tag Handling When the M6e performs inventory operations MercuryAPI Read commands data is stored in a Tag Buffer until retrieved by the client application or streamed directly to the client if operating in Tag Streaming mode Tag Buffer The M6e uses a dynamic buffer that depends on EPC length and quantity of data read As a rule of thumb it can store a maximum of 1024 96 b
34. e stored in flash and returns this error if the calculated CRC is different than the one stored in flash Solution The exact reason for the corruption could be that the image loaded in flash was corrupted during the transfer or corrupted for some other reason To fix this problem reload the application code in flash FAULT BL INVALID APP END ADDR 201h Cause When the application firmware is loaded the reader checks the image stored in flash and returns this error if the last word stored in flash does not have the correct address value Solution The exact reason for the corruption could be that the image loaded in flash got corrupted during the transfer or corrupted for some other reason To fix this problem reload the application code in flash Appendix A Error Messages 67 amp Flash Faults ThingMagic l a DIVISION OF TRIMBLE Flash Faults 68 The following table lists the common faults discussed in this section Fault Message Code FAULT FLASH BAD ERASE PASSWORD 300h 300h FAULT FLASH BAD WRITE PASSWORD 301h 301h FAULT FLASH UNDEFINED ERROR 302h 302h FAULT FLASH ILLEGAL SECTOR 303h 303h FAULT FLASH WRITE TO NON ERASED AREA 304h 304h FAULT FLASH WRITE TO ILLEGAL SECTOR 305h 305h FAULT FLASH VERIFY FAILED 306h 306h FAULT FLASH BAD ERASE PASSWORD 300h Cause A command was received to erase some part of the flash but the password supplied with the com
35. ead Tag Phase Average phase of tag response in degrees 0 180 LQI RSSI The receive signal strength of the tag response in dBm GPIO Status The signal status High or Low of all GPIO pins when tag was read 58 Functionality of the Mercury6e I yThingMagic Power Management A DIVISION OF TRIMBLE Power Management The M6e is designed for power efficiency and offers several different power management modes The following power management modes affect the power consumption during different periods of M6e usage and impact performance in different ways The available power management modes are Power Modes set in reader powerMode Controls the power savings when the M6e is idle Transmit Modes set in reader radio enablePowerSave controls power savings while transmitting Power Modes The Power Mode setting set in reader powerMode allows the user to trade off increased RF operation startup time for additional power savings The details of the amount of power consumed in each mode is shown in the table under Power Consumption The behavior of each mode and impact on RF command latency is as follows PowerMode FULL In this mode the unit operates at full power to attain the best performance possible This mode is only intended for use in cases where power consumption is not an issue This is the default Power Mode at startup PowerMode MINSAVE This mode may add up to 50 ms of delay from
36. eration of the device To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power e i r p is not more than that permitted for successful communication This device has been designed to operate with the antennas listed in Authorized Antennas table Antennas not included in these lists are strictly prohibited for use with this device To comply with IC RF exposure limits for general population uncontrolled exposure the antenna s used for this transmitter must be installed to provide a separation distance of at least 25 cm from all persons and must not be collocated or operating in conjunction with any other antenna or transmitter A DIVISION OF TRIMBLE I ThingMagic M6e End Product Labeling The final end product must be labeled in a visible area with the following Contains ThingMagic Inc Mercury6e or appropriate model number you re filing with IC transmitting module FCC ID QVbMERCURYGE A IC 5407A MERCURYGEA Industrie Canada Conform ment la r glementation d Industrie Canada le pr sent metteur radio peut fonctionner avec une antenne d un type et d un gain maximal ou inf rieur approuv pour l metteur par Industrie Canada Dans le but de r duire les risques de brouillage radio lectrique l intention des autres utilisateurs il faut choisir le type d antenne et son gain de sorte que la puissance isotrope rayonn e qu
37. es The tendency of these currents to flow is related to the area of the conceptual surface marked out by the antenna cable and the nearest continuous ground surface When this conceptual surface has minimum area these ground loop current are minimized Routing antenna cables against grounded metallic chassis parts helps minimize ground loop currents Keep the antenna radome in place It provides significant ESD protection for the metallic parts of the antenna and protects the antenna from performance changes due to environmental accumulation Keep careful track of serial numbers operating life times numbers of units operating You need this information to know that your mean operating life time is Only with this number will you be able to know if you have a failure problem in the first place ESD or otherwise And then after any given change whether things have improvement or not Or if the failures are confined to one instantiation or distributed across your population Appendix C Environmental Considerations 95 S ElectroStatic Discharge ESD Considerations ThingMagic l a DIVISION OF TRIMBLE Raising the ESD Threshold For applications where full M6e power is needed for maximum tag read range and ESD is suspected the following components are recommended additions to the installation to raise the level of ESD the reader can tolerate Select or change to an antenna with all radiating elements grounded for DC The
38. es not support installing customer applications on the module All reader configuration and control is performed using the documented MercuryAPI methods in applications running on a host processor 40 Firmware Overview I ThingMagic A DIVISION OF TRIMBLE Communication Protocol The following section provides an overview of the low level serial communications protocol used by the M6e Communication Protocol 41 amp ThingMagic Serial Communication Protocol Ei A DIVISION OF TRIMBLE Serial Communication Protocol The serial communication between a computer host and the M6e is based on a synchronized command response master slave mechanism Whenever the host sends a message to the reader it cannot send another message until after it receives a response The reader never initiates a communication session only the host initiates a communication session This protocol allows for each command to have its own timeout because some commands require more time to execute than others The host must manage retries if necessary The host must keep track of the state of the intended reader if it reissues a command Host to Reader Communication Host to reader communication is packetized according to the following diagram The reader can only accept one command at a time and commands are executed serially so the host waits for a reader to host response before issuing another host to reader command packet
39. est of the document is broken down into the following sections Hardware Overview This section provides detailed specifications of the M6e hardware This section should be read in its entirety before designing hardware or attempting to operate the M6e module in hardware other than the ThingMagic Devkit Firmware Overview This section describes provides a detailed description of the M6e firmware components including the bootloader and application firmware Communication Protocol This section provides an overview of the low level serial communications protocol used by the M6e Functionality of the Mercury6e This section provides detailed descriptions of the M6e features and functionality that are supported through the use of the MercuryAPI Appendix A Error Messages This appendix lists and provides causes and suggested solutions for M6e Error Codes Appendix B Getting Started Devkit QuickStart guide to getting connected to the M6e Developer s Kit and using the Demo Applications included with the MercuryAPI SDK Mercury6e Introduction 21 I jThingMagic 22 A DIVISION OF TRIMBLE Mercury6e Introduction A DIVISION OF TRIMBLE I ThingMagic Hardware Overview The following section provides detailed specifications of the M6e hardware including Hardware Interfaces Power Requirements Environmental Specifications Assembly Information Hardware Overview 23 A DIVISION OF
40. evKit in the development of future devices is deemed within the discretion of the user and the user shall have all responsibility for any compliance with any regional regulatory authority governing radio emission of such development or use including without limitation reducing electrical interference to legally acceptable levels All products developed by user must be approved by the appropriate regional regulatory authority governing radio emission prior to marketing or sale of such products and user bears all responsibility for obtaining the prior appropriate regulatory approval or approval as needed from any other authority governing radio emission Appendix B Getting Started Devkit 91 S 92 ThingMagic l a DIVISION OF TRIMBLE Notice on Restricted Use of the DevKit Appendix B Getting Started Devkit amp T hingMagic Appendix C Environmental Considerations This Appendix details environmental factors that should be considered relating to reader performance and survivability ElectroStatic Discharge ESD Considerations PIN WARNING VN The M6e antenna ports may be susceptible to damage from Electrostatic Discharge ESD Equipment failure can result if the antenna or communication ports are subjected to ESD Standard ESD precautions should be taken during installation to avoid static discharge when handling or making connections to the M6 reader antenna or communication ports Environmental analysis should also be per
41. ference from other antennas may be eliminated or reduced by using either one or both of the following strategies w Affected antennas may be synchronized by a separate user application using a time multiplexing strategy w Antenna power can be reduced by reconfiguring the RF Transmit Power setting for the Reader Note Performance tests conducted under typical operating conditions at your site are recommended to help you optimize system performance 98 Appendix C Environmental Considerations
42. formed to ensure static is not building up on and around the antennas possibly causing discharges during operation ESD Damage Overview In M6e based reader installations where readers have failed without known cause based on anecdotal information ESD has been found to be the most common cause Failures due to ESD tend to be in the M6e power amplifier section PA PA failures typically manifest themselves at the software interface in the following ways RF operations read write etc respond with Assert 7F01 indicating a a fatal error This is typically due the the module not being able to reach the target power level due to PA damage RF operations read write etc respond with No Antenna Connected Detected even when a known good antenna is attached Unexpected Invalid Command errors indicating command not supported when that command had worked just fine shortly before The reason a command becomes suddenly not supported is that the reader in the course of its self protection routines Appendix C Environmental Considerations 93 S R r ElectroStatic Discharge ESD Considerations ThingMagic SE KA DIVISION OF TRIMBLE Si has returned to the bootloader to prevent any further damage This jump to boot loader caused by power amp damage occurs at the start of any read tag commands Ultimately determining that ESD is the root cause of failures is difficult because it relies on negative result experiments i e it i
43. hes ou 1 8 10 ThingMagic Inc CHECKED One Cambridge Center 11th Floor Cambridge MA 02142 Tolerances f XXX 0 01 Xx 0 02 M6e Outline Drawing SIZE FSCMNO DWG NO REV B M6e Outline 1 APPROVED L 1 1 T SCALE 24 SHEET 1 of 1 34 Hardware Overview A DIVISION OF TRIMBLE I ThingMagic Authorized Antennas This device has been designed to operate with the antennas listed below and having a maxi mum gain of 6 dBiL Antennas not included in this list or having a gain greater than 6 dBiL are strictly prohibited for use with this device The required antenna impedance is 50 ohms Authorized Antennas E Vendor Model Linear Gain dBi ThingMagic ANT NA A5 6 0 ThingMagic ANT WB 6 2025 5 1 ThingMagic ANT NA 9025 3 4 ThingMagic ANT NB 7 2031 6 0 MTI Wireless MT 242043 TRH A K 6 0 Note 1 These are all circularly polarized antennas but since most tag antennas are linearly polarized the equivalent linear gain of the antenna should be used for all calculations Hardware Overview 35 ThingMagic Kass amp Ei A DIVISION OF TRIMBLE M6e A Authorized Cables 36 M6e A Authorized Cables The following table contains the cable loss values for authorized shielded coaxial cables provided by ThingMagic Cable Description ThingMagie Part Insertion Loss Number 6 RTNC to RTNC Cable CBL P6 0 8 dB 12 RTNC to RTNC Cable CBL P12 1 5 dB 20 RTNC
44. ight fill up Protocol Specific Functionality See the MercuryAPI Programmers Guide and language specific reference guides for details on supported Gen2 command functionality I PX Protocol Configuration Options The M6e supports multiple I PX profiles including the ability to specify the Return Link Frequency encoding and modulation scheme The two profiles are treated as distinct protocols the individual parameters are not configurable as with the other protocols The following table shows the supported combinations ISO 18000 6B Protocol Options Return Link Modulation Notes Freq kHz Scheme 64 PWM Protocol ID TagProtocol IPX64 256 PWM Protocol ID TagProtocol IPX256 Note The two link rates are effectively two different protocols and treated as such I PX tags are fixed to one of the two frequencies and cannot communicate on the other unlike ISO 18000 6B C tags which can operate under multiple profiles ISO 18000 6B Protocol Configuration Options The M6e supports multiple ISO 18000 6B profiles including the ability to specify the Return Link Frequency encoding Forward Link Rate and modulation scheme The Functionality of the Mercury6e 51 S 52 ThingMagic A DIVISION OF TRIMBLE Protocol Support protocol options are set in the MercuryAPI Reader Configuration Parameters reader iso18000 6b The following table shows the supported combinations ISO 18000 6B Protocol
45. it EPC tags in the TagBuffer at a time Since the M6e supports streaming of read results the buffer limit is typically not an issue Each tag entry consists of a variable number of bytes and consists of the following fields Tag Buffer Entry Total ERI Field Size Description Size 68 bytes EPC 2 bytes Indicates the actual EPC length of the tag Max EPC Length read Length 496bits PC Word 2bytes Contains the Protocol Control bits for the tag EPC 62 bytes Contains the tag s EPC value Tag CRC 2 bytes The tag s CRC Tag Read Meta Data The Tag buffer acts as a First In First Out FIFO the first Tag found by the reader is the first one to be read out Tag Streaming When reading tags during inventory operations MercuryAPI Reader Read and Reader StartReading by default the M6e streams the tag results back to the host processor This means that tags are pushed out of the buffer as soon as they are processed by the M6e and put into the buffer The buffer is put into a circular mode that keeps the buffer from filling This allows for the M6e to perform continuous search operations without the need to periodically stop reading and fetch the contents of the buffer Aside from not seeing down time when performing a read operation this behavior is essentially invisible to the user as all tag handling is done by the MercuryAPI Functionality of the Mercury6e 57 A DIVISION OF TRIMB
46. ivalente p i r e ne d passe pas l intensit n cessaire l tablissement d une communication satisfaisante Le pr sent metteur radio identifier le dispositif par son num ro de certification ou son num ro de mod le s il fait partie du mat riel de cat gorie a t approuv par Industrie Canada pour fonctionner avec les types d antenne num r s ci dessous et ayant un gain admissible maximal et l imp dance requise pour chaque type d antenne Les types d antenne non inclus dans cette liste ou dont le gain est sup rieur au gain maximal indiqu sont strictement interdits pour l exploitation de l metteur Le fonctionnement de appareil est soumis aux deux conditions suivantes 1 Cetappareil ne doit pas perturber les communications radio et 2 cetappareil doit supporter toute perturbation y compris les perturbations qui pourraient provoquer son dysfonctionnement Pour r duire le risque d interf rence aux autres utilisateurs le type d antenne et son gain doivent tre choisis de facon que la puissance isotrope rayonn e quivalente PIRE ne d passe pas celle n cessaire pour une communication r ussie L appareil a t concu pour fonctionner avec les antennes num r s dans les tables Antennes Autoris es Il est strictement interdit de utiliser appareil avec des antennes qui ne sont pas inclus dans ces listes Au but de conformer aux limites d exposition RF pour la population g n rale exposition
47. l a DIVISION OF TRIMBLE System Errors FAULT SYSTEM UNKNOWN ERROR 7F00h Cause The error is internal Solution Send a testcase reproducing the behavior to support thingmagic com FAULT TM ASSERT FAILED 7F01h Cause An unexpected Internal Error has occurred Solution The error will cause the module to switch back to Bootloader mode When this occurs make note of the operations you were executing save FULL error response and send a testcase reproducing the behavior to support thingmagic com 84 Appendix A Error Messages l a DIVISION OF TRIMBLE I jThingMagic Appendix B Getting Started Devkit Devkit Hardware Included Components With the devkit you will receive the following components The M6e module and power interface developers board One six foot 9 pin D Sub serial cable One USB cable One antenna One coax cable One 9V power supply International power adapter kit e Sample tags e Two paper inserts Support Resources Guide Details on available support resources and how to register for and contact support QuickStart Guide Details on which documents and software to download to get up and running quickly Setting up the DevKit When setting up the DevKit use the following procedures Connecting the Antenna Powering up and Connecting to a PC Appendix B Getting Started Devkit 85 amp ThingMagic Devkit Hardware N HA DIVISION OF TRIMBLE Co
48. like a tag location FAULT NO PROTOCOL DEFINED 401h Cause A command was received to perform a protocol command but no protocol was initially set The reader powers up with no protocols set Solution A protocol must be set before the reader can begin RF operations FAULT INVALID PROTOCOL SPECIFIED 402h Cause The protocol value was set to a protocol that is not supported with the current version of SW 72 Appendix A Error Messages amp ThingMagic Protocol Faults amp l a DIVISION OF TRIMBLE Solution This value is invalid or this version of SW does not support the protocol value Check the documentation for the correct values for the protocols in use and that you are licensed for it FAULT WRITE PASSED LOCK FAILED 403h Cause During a Write Tag Data for ISO18000 6B or UCODE if the lock fails this error is returned The write command passed but the lock did not This could be a bad tag Solution Try to write a few other tags and make sure that they are placed in the RF field FAULT PROTOCOL NO DATA READ 404h Cause A command was sent but did not succeed Solution The tag used has failed or does not have the correct CRC Try to read a few other tags to check the HW SW configuration FAULT AFE NOT ON 405h Cause A command was received for an operation like read or write but the AFE was in the off state Solution Make sure the region and tag protocol have been set to supported
49. m possible damage due to return losses less than 1 dB Digital Power Connector The digital connector provides power serial communications signals shutdown and reset signals to the M6e module and access to the GPIO inputs and outputs These signals are provided through connector part number Molex 53261 1571 1 25mm pin centers 1 24 Hardware Overview lt ThingMagic Hardware Interfaces S A DIVISION OF TRIMBLE amp per pin rating which mates with Molex housing p n 51021 1500 with crimps p n 63811 0300 See Cables and Connectors for more information on typical cable parts M6e Digital Connector Signal Definition Molex Signal 53261 1571 Direction Pin Number In Out of M6e ELLE Return Must connect both GND pins to ground eer os connect both 5V supplies Input 5VDC tolerant 16mA Source Sink In Pull down with 10k Ohm to Ground 10 UART TX TTL Out 12 Bi directional USB Data D signal 13 USB 5VSENSE BVSENSE in Input 5V to tell module to talk on USB 5V to tell module to talk on USB o ELM E LLLI MM to enable module Set HIGH to dis able all DV Inputs and shutdown module RESET Bi directional HIGH output indicates Boot Loader is running LOW output indicates Application Firmware is running Note Not 5V tolerant Control Signal Specification TTL Level UART Interface The module communicates to a host processor via a TTL logic level UART serial port or via a USB port Both ports are accessed on
50. mand was incorrect Solution When this occurs make note of the operations you were executing save FULL error response and send a testcase reproducing the behavior to support thingmagic com FAULT FLASH BAD WHITE PASSWORD 301h Cause A command was received to write some part of the flash but the password supplied with the command was not correct Solution When this occurs make note of the operations you were executing save FULL error response and send a testcase reproducing the behavior to support thingmagic com Appendix A Error Messages amp ThingMagic Flash Faults N l a DIVISION OF TRIMBLE FAULT FLASH UNDEFINED ERROR 302h Cause This is an internal error and it is caused by a software problem in module Solution When this occurs make note of the operations you were executing save FULL error response and send a testcase reproducing the behavior to support thingmagic com FAULT FLASH ILLEGAL SECTOR 303h Cause An erase or write flash command was received with the sector value and password not matching Solution When this occurs make note of the operations you were executing save FULL error response and send a testcase reproducing the behavior to support thingmagic com FAULT FLASH WRITE TO NON ERASED AREA 304h Cause The module received a write flash command to an area of flash that was not previously erased Solution When this occurs make note of the operations you were executing save
51. matics Available upon request from support thingmagic com Appendix B Getting Started Devkit 89 amp ThingMagic Demo Application N l a DIVISION OF TRIMBLE Demo Application A demo application which supports multi protocol reading and writing is provided in the MercuryAPI SDK package The source code for this example is included in the MercuryAPI SDK package under cs samples exe Universal Reader Assistant exe See the Readme txt in cs samples Universal Reader Assistant Universal Reader Assistant for usage details See the MercuryAPI Programming Guide for details on using the MercuryAPI 90 Appendix B Getting Started Devkit l a DIVISION OF TRIMBLE amp ThingMagic Notice on Restricted Use of the DevKit En Notice on Restricted Use of the DevKit The Mercury6e Developers Kit DevKit is intended for use solely by professional engineers for the purpose of evaluating the feasibility of applications The user s evaluation must be limited to use within a laboratory setting This DevKit has not been certified for use by the FCC in accordance with Part 15 of the FCC regulations ETSI KCC or any other regulatory bodies and may not be sold or given for public use Distribution and sale of the DevKit is intended solely for use in future development of devices which may be subject to regional regulatory authorities governing radio emission This DevKit may not be resold by users for any purpose Accordingly operation of the D
52. more of the changes listed below to quantitatively determine if the change has resulted in an improvement Be sure to restart your statistics after the change Common Installation Best Practices The following are common installation best practices which will ensure the readers isn t being unnecessarily exposed to ESD in even low risk environments These should be applied to all installations full power or partial power ESD or not Insure that M6e M6e enclosing housing e g Vega reader housing and antenna ground connection are all grounded to a common low impedance ground Verify R TNC knurled threaded nuts are tight and stay tight Don t use a thread locking compound that would compromise the grounding connection of the thread to thread mate If there is any indication that field vibration might cause the R TNC to loosen apply RTV or other adhesive externally Use antenna cables with double shield outer conductors or even full metallic shield semirigid cables ThingMagic specified cables are double shielded and adequate for most applications ESD discharge currents flowing ostensibly on the outer surface of a single shield coaxial cable have been seen to couple to the inside of coaxial cables causing ESD failure Avoid RG 58 Prefer RG 223 Minimize ground loops in coaxial cable runs to antennas Having the M6e and antenna both tied to ground per item 1 leads to the possibility of ground currents flowing along antenna cabl
53. n des autres utilisateurs il faut choisir le type d antenne et son gain de sorte que la puissance isotrope rayonn e quivalente p i r e ne d passe pas l intensit n cessaire l tablissement d une communication satisfaisante Le pr sent metteur radio identifier le dispositif par son num ro de certification ou son num ro de mod le s il fait partie du mat riel de cat gorie a t approuv par Industrie Canada pour fonctionner avec les types d antenne num r s ci dessous et ayant un gain admissible maximal et l imp dance requise pour chaque type d antenne Les types d antenne non inclus dans cette liste ou dont le gain est sup rieur au gain maximal indiqu sont strictement interdits pour l exploitation de l metteur Le fonctionnement de appareil est soumis aux deux conditions suivantes 1 Cetappareil ne doit pas perturber les communications radio et 2 cetappareil doit supporter toute perturbation y compris les perturbations qui pourraient provoquer son dysfonctionnement Pour r duire le risque d interf rence aux autres utilisateurs le type d antenne et son gain doivent tre choisis de facon que la puissance isotrope rayonn e quivalente PIRE ne d passe pas celle n cessaire pour une communication r ussie L appareil a t concu pour fonctionner avec les antennes et les c bles num r s dans les tables Antennes Autoris es et C bles Autoris s ll est strictement interdit de I utiliser l
54. n the control line to antenna port map of the multiplexer in use The translation from Logical Antenna label to physical port must be maintained by the control software Functionality of the Mercury6e 53 ThingMagic cg amp En A DIVISION OF TRIMBLE 54 Antenna Ports GPIO 1 amp 2 Used for Antenna Switching ee Pte 1 ou 2 E cis es g State State yaical Por 1 Low Low J1 2 Low Low J2 3 Low Low J3 4 Low Low J4 5 Low High J1 6 Low High J2 7 Low High J3 8 Low High J4 9 High Low J1 10 High Low J2 11 High Low J3 12 High Low J4 13 High High J1 14 High High J2 15 High High J3 16 High High J4 If only one GPIO Output line is used for antenna control the combinations of the available output control line states the GPIO line in use and the module port result in a subset of logical antenna settings which can be used ONLY GPIO 1 Used for Antenna Switching Logical Antenna GPIO Active M6e Setting SE Physical Port State 1 Low J1 2 Low J2 Functionality of the Mercury6e A DIVISION OF TRIMBLE I ThingMagic Note E cab eee State 3 Low J3 4 Low J4 9 High J1 10 High J2 11 High J3 12 High J4 Antenna Ports The missing logical antenna settings are still usable when only one GPIO line is used for antenna control and simply results in redundant logical antenna settings For exampl
55. n this section Fault Message Code FAULT TAG ID BUFFER NOT ENOUGH TAGS AVAILABLE 600h 600h FAULT TAG ID BUFFER FULL 601h 601h FAULT TAG ID BUFFER REPEATED TAG ID 602h 602h FAULT TAG ID BUFFER NUM TAG TOO LARGE 603h 603h FAULT TAG ID BUFFER NOT ENOUGH TAGS AVAILABLE 600h Cause A command was received to get a certain number of tag ids from the tag id buffer The reader contains less tag ids stored in its tag id buffer than the number the host is sending Solution Send a testcase reproducing the behavior to support thingmagic com FAULT TAG ID BUFFER FULL 601h Cause The tag id buffer is full Solution Make sure the baud rate is set to a higher frequency that the reader gen2 BLF frequency Send a testcase reproducing the behavior to support thingmagic com 82 Appendix A Error Messages ThingMagic Tag ID Buffer Faults el ung OF agic FAULT TAG ID BUFFER REPEATED TAG ID 602h Cause The module has an internal error One of the protocols is trying to add an existing TaglD to the buffer Solution Send a testcase reproducing the behavior to support thingmagic com FAULT TAG ID BUFFER NUM TAG TOO LARGE 603h Cause The module received a request to retrieve more tags than is supported by the current version of the software Solution Send a testcase reproducing the behavior to support thingmagic com Appendix A Error Messages 83 amp ThingMagic System Errors N
56. ng will not be required However the OEM integrator is still responsible for testing their end product for any additional compliance requirements required with this module installed for example digital device emissions PC peripheral requirements etc Note In the event that these conditions can not be met for certain configurations or co location with another transmitter then the FCC authorization is no longer considered valid and the FCC ID can not be used on the final product In these circumstances the OEM integrator will be responsible for re evaluating the end product including the transmitter and obtaining a separate FCC authorization The OEM integrator has to be aware not to provide information to the end user regarding how to install or remove this RF module in the user manual of the end product User Manual Requirement The user manual for the end product must include the following information in a prominent location To comply with FCC s RF radiation exposure requirements the antenna s used for this transmitter must be installed such that a minimum separation distance of 25cm is maintained between the radiator antenna amp user s nearby people s body at all times and must not be co located or operating in conjunction with any other antenna or transmitter AND The transmitting portion of this device carries with it the following two warnings This device complies with Part 15 AND Any changes or m
57. nment to eliminate ESD failures The steps vary depending on the required M6e output power in any given application Identifying ESD as the Cause of Damaged Readers The following are some suggested methods to determine if ESD is a cause of reader failures i e ESD diagnostics Please remember some of these suggestions have the negative result experiment problem Return failed units for analysis Analysis should be able to say if it is the power amplifier that has in fact failed but won t be able to definitively identify that the cause is ESD However ESD is one of the more common causes of PA failure Measure ambient static levels with static meter AlphaLabs SVM2 is such a meter but there are others You may be surprised at the static potentials floating detected However high static doesn t necessarily mean discharges but should be considered cause for further investigation High levels that keep changing are highly indicative of discharges Touch some things around the antenna and operating area If you feel static discharges that qualitatively says quite a bit about what is in front of the antenna 94 Appendix C Environmental Considerations amp ThingMagic ElectroStatic Discharge ESD Considerations Ei DIVISION OF TRIMBLE What actually gets to the M6e is also strongly influenced by the antenna installation cabling and grounding discussed above Use the mean operating time statistic before and after one or
58. nnecting the Antenna ThingMagic supplies one antenna that can read tags from 20 away with most of the provided tags The antenna is monstatic Use the following procedure to connect the antenna to the DevKit 1 Connect one end of the coax cable to the antenna 2 Connect the other end of the cable to Ant 1 connector on the DevKit Powering up and Connecting to a PC After connecting the antenna you can power up the DevKit and establish a host connection 1 Connect the USB cable use only the black connector from a PC to the developer s kit There are two Devkit USB Interfaces options 2 Plug the power supply into the DevKit s DC power input connector 3 The LED next to the DC input jack labeled DS1 should light up If it doesn t light up check jumper J17 to make sure the jumper is connecting pins 2 and 3 4 Follow the steps based on the Devkit USB Interfaces used and make note of the COM port or dev device file as appropriate for your operating system the USB interface is assigned 5 To start reading tags start the Demo Application PIN WARNING VN While the module is powered up do not touch components Doing so may be damaged the devkit and M6e module 86 Appendix B Getting Started Devkit amp ThingMagic Devkit Hardware N l a DIVISION OF TRIMBLE Devkit USB Interfaces USB RS232 The USB interface connector labeled USB RS232 closest to the power plug is to the RS232 interface of the M6e through an FT
59. ns for details on saving and restoring reader configuration 62 Functionality of the Mercury6e amp ThingMagic Common Error Messages N l a DIVISION OF TRIMBLE Appendix A Error Messages Common Error Messages The following table lists the common faults discussed in this section Fault Message Code FAULT MSG WRONG NUMBER OF DATA 100h 100h FAULT INVALID OPCODE 101h 101h FAULT UNIMPLEMENTED OPCODE 102h 102h FAULT MSG POWER TOO HIGH 103h 103h FAULT MSG INVALID FREO RECEIVED 104h 104h FAULT MSG INVALID PARAMETER VALUE 105h 105h FAULT MSG POWER TOO LOW 106h 106h FAULT UNIMPLEMENTED FEATURE 109h 109h FAULT INVALID BAUD RATE 10Ah 10Ah FAULT MSG WRONG NUMBER OF DATA 100h Cause If the data length in any of the Host to M5e M5e Compact messages is less than or more than the number of arguments in the message the reader returns this message Solution Make sure the number of arguments matches the data length FAULT INVALID OPCODE 101h Cause The opCode received is invalid or not supported in the currently running program bootloader or main application or is not supported in the current version of code Appendix A Error Messages 63 amp ThingMagic Common Error Messages amp l a DIVISION OF TRIMBLE Solution Check the following Make sure the command is supported in the currently running program Check the documentation for the
60. nsumption Configuring GPIO Settings The GPIO lines are configured as inputs or outputs through the MercuryAPI by setting the reader configuration parameters reader gpio inputList and reader gpio outputList Once configured as inputs or outputs the state of the lines can be Get or Set using the gpiGet and gpoSet methods respectively See the language specific reference guide for more details Reset Line Upon power up the RESET pin 15 line is configured as an input The input value will determine whether the Boot Loader pulled LOW will wait for user commands or immediately load the Application Firmware left open image and enter application mode After that action is completed this line is configured as an output line While the unit continues to be in bootloader the line is driven high Once in application mode the RESET line is driven low if the module returns to the bootloader mode either due to an assert or boot bootloader the RESET line will again be driven high To minimize power consumption in the application the RESET line should be either left open or pulled weakly low 10k to ground See Note about baud rate applicable when using TTL Level UART Interface 28 Hardware Overview A DIVISION OF TRIMBLE es Thin Ma ic Power Requirements amp gMag q Power Requirements RF Power Output The M6e supports separate read and write power level which are command adjustable via the MercuryAPI Power levels mus
61. o conditions above are met further transmitter testing will not be required However the OEM integrator is still responsible for testing their end product for any additional compliance requirements required with this module installed for example digital device emissions PC peripheral requirements etc Note In the event that these conditions can not be met for certain configurations or co location with another transmitter then the FCC authorization is no longer considered valid and the FCC ID can not be used on the final product In these circumstances the OEM integrator will be responsible for re evaluating the end product including the transmitter and obtaining a separate FCC authorization The OEM integrator has to be aware not to provide information to the end user regarding how to install or remove this RF module in the user manual of the end product User Manual Requirement The user manual for the end product must include the following information in a prominent location To comply with FCC s RF radiation exposure requirements the antenna s used for this transmitter must be installed such that a minimum separation distance of 25cm is maintained between the radiator antenna amp user s nearby people s body at all times and must not be co located or operating in conjunction with any other antenna or transmitter AND The transmitting portion of this device carries with it the following two warnings This device
62. odifications to the transmitting module not expressly approved by ThingMagic Inc could void the user s authority to operate this equipment 13 amp 14 M e e M6e ThingMagic l a DIVISION OF TRIMBLE End Product Labeling The final end product must be labeled in a visible area with the following Contains Transmitter Module FCC ID QV56MERCURYGE or Contains FCC ID QVbMERCURYGE Industry Canada Under Industry Canada regulations this radio transmitter may only operate using an antenna of a type and maximum or lesser gain approved for the transmitter by Industry Canada To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power e i r p is not more than that necessary for successful communication This radio transmitter identify the device by certification number or model number if Category Il has been approved by Industry Canada to operate with the antenna types listed below with the maximum permissible gain and required antenna impedance for each antenna type indicated Antenna types not included in this list having a gain greater than the maximum gain indicated for that type are strictly prohibited for use with this device Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired op
63. odule receives a message with an antenna value other than 1 to 4 it returns this error Solution Make sure the host sets all the values in a command according to the values published in this document FAULT MSG POWER TOO LOW 106h Cause A message was received to set the read or write power to a level that is lower than the current HW supports Solution Check the HW specifications for the supported powers and insure that level is not exceeded The M6e supports powers between 5 and 31 5 dBm FAULT UNIMPLEMENTED FEATURE 109h Cause Attempting to invoke a command not supported on this firmware or hardware Appendix A Error Messages 65 Y 66 amp ThingMagic Common Error Messages l a DIVISION OF TRIMBLE Solution Check the command being invoked against the documentation FAULT INVALID BAUD RATE 10Ah Cause When the baud rate is set to a rate that is not specified in the Baud Rate table this error message is returned Solution Check the table of specific baud rates and select a baud rate Appendix A Error Messages amp ThingMagic Bootloader Faults N l a DIVISION OF TRIMBLE Bootloader Faults The following table lists the common faults discussed in this section Fault Message Code FAULT BL INVALID IMAGE CRC 200h FAULT BL INVALID APP END ADDR 201h FAULT BL INVALID IMAGE CRC 200h Cause When the application firmware is loaded the reader checks the imag
64. ollowing instructions will yield specification compliant operation On power up the M6E module configures its GPIOs as inputs to avoid contention from user equipment that may be driving those lines The input configuration is as a 3 3 volt logic CMOS input and will have a leakage current not in excess of 400 nA The input is in an undetermined logic level unless pulled externally to a logic high or low Module power consumption for floating inputs is unspecified With the GPIOs configured as inputs Hardware Overview 27 A DIVISION OF TRIMBLE es Thin Ma ic Hardware Interfaces S gMag and individually pulled externally to either high or low logic level module power consumption is as listed in the M6e Power Consumption table GPIOs may be reconfigured individually after power up to become outputs This configuration takes effect either at API execution or a few tens of milliseconds after power up if the configuration is stored in nonvolatile memory The configuration to outputs is defeated if the module is held in the boot loader by Reset Line being held low Lines configured as outputs consume no excess power if the output is left open Specified module power consumption is achieved for one or more GPIO lines set as output and left open Users who are not able to provide external pull ups or pull downs on any given input and who do not need that GPIO line may configure it as an output and leave it open to achieve specified module power co
65. ommon Error Messages 63 FAULT MSG WRONG NUMBER OF DATA 100h 63 FAULT INVALID OPCODE 101h 63 FAULT UNIMPLEMENTED OPCODE 102h 64 FAULT MSG POWER TOO HIGH 103h 64 FAULT MSG INVALID FREQ RECEIVED 104h 65 FAULT MSG INVALID PARAMETER VALUE 105h 65 FAULT MSG POWER TOO LOW 106h 65 FAULT UNIMPLEMENTED FEATURE 109h 65 FAULT INVALID BAUD RATE 10Ah 66 Bootloader Faults 2 22228 uua cu eu uade uua rite hier eh dinars GER GG em 67 FAULT BL INVALID IMAGE CRC 200h 67 FAULT BL INVALID APP END ADDR 201h 67 FlasmiPaults x 5 uua uds atender EE RE BOE NIAI EE Eus ed 68 FAULT FLASH BAD ERASE PASSWORD 300h 68 FAULT FLASH BAD WRITE PASSWORD 301h 68 FAULT FLASH UNDEFINED ERROR 302h 69 FAULT FLASH ILLEGAL SECTOR 303h 69 FAULT FLASH WRITE TO NON ERASED AREA 304h 69 FAULT FLASH WRITE TO ILLEGAL SECTOR 305h 69 FAULT FLASH VERIFY FAILED 306h 70 Protocali m0 e E maa AG GG GA NN DEDI 71 FAULT NO TAGS FOUND 400h 72 FAULT NO PROTOCOL DEFINED 401h 72 FAULT INVALID PROTOCOL SPECIFIED 402h 72 FAULT WRITE PASSED LOCK FAILED 403h 73 FAULT PROTOCOL NO DATA READ 404h 73 Mercury6e Hardware Guide I ThingMagic A DIVISION OF TRIMBLE FAULT AFE NOT ON 405h 73 FAULT PROTOCOL WRITE FAILED 406h 74 FAULT NOT IMPLEMENTED FOR THIS PROTOCOL 407h 74 FAULT PROTOCOL INVALID WRITE DATA 408h 74 FAULT PROTOCOL INVALID ADDRESS 409h 74 FAULT GENERAL TAG ERROR 40Ah 75 FAULT
66. on is 30 8 dBm see Warning above Power Supply Ripple The following are the minimum requirements to avoid module damage and to insure performance and regulatory specifications are met Certain local regulatory specifications may require tighter specifications 5 Volt 5 Less than 25 mV pk pk ripple all frequencies Less than 11 mV pk pk ripple for frequencies less than 100 kHz No spectral spike greater than 5 mV pk pk in any 1 kHz band Operation in the EU Region under ETSI regulatory specs may need tighter ripple specifications to meet ETSI mask requirements 30 Hardware Overview ThingMagic Power Requirements 5 S A DIVISION OF TRIMBLE Power Consumption The following table defines the power transmit mode settings and power consumption specifications for the M6e Additional details about Power Transmit Modes can be found in the Power Management section M6e Power Consumption RF Transmit Operation Power Max Power Voltage Current Power Transmit Mode Setting Watts Volts mA dBm Transmit CW 31 5 5 0 5 1400 Transmit Mode DRM Tag Reading 31 5 5 0 5 1400 Transmit Mode DRM Tag Reading 5 0 5 1060 Transmit Mode Power Save Tag Reading 30 5 0 5 1200 Transmit Mode DRM PreDistortion Tag Reading 17 and below 4 5 0 5 Transmit Mode DRM No Tag Reading M6e idle 5 0 5 Power Mode FULL No Tag Reading M6e idle N A 0 12 5 0 5 Po
67. opCode the host sent and make sure it is correct and supported Check the previous module responses for an assert Ox7FOX which will reset the module into the bootloader FAULT UNIMPLEMENTED OPCODE 102h Cause Some of the reserved commands might return this error code This does not mean that they always will do this since ThingMagic reserves the right to modify those commands at anytime Solution Check the documentation for the opCode the host sent to the reader and make sure it is supported FAULT MSG POWER TOO HIGH 103h Cause A message was sent to set the read or write power to a level that is higher than the current HW supports Solution Check the HW specifications for the supported powers and insure that the level is not exceeded The M5e 1 Watt units support power from 5 dBm to 30 dBm The M5e Compact units support power from 10 dBm to 23 dBm 64 Appendix A Error Messages amp ThingMagic Common Error Messages N l a DIVISION OF TRIMBLE FAULT_MSG_INVALID_FREQ_RECEIVED 104h Cause A message was received by the reader to set the frequency outside the supported range Solution Make sure the host does not set the frequency outside this range or any other locally supported ranges FAULT MSG INVALID PARAMETER VALUE 105h Cause The reader received a valid command with an unsupported or invalid value within this command For example currently the module supports four antennas If the m
68. pport thingmagic com FAULT DATA TOO LARGE 40Bh Cause A command was received to Read Tag Data with a data value larger than expected or it is not the correct size Solution Check the size of the data value in the message sent to the reader FAULT PROTOCOL INVALID KILL PASSWORD 40Ch Cause An incorrect kill password was received as part of the Kill command Solution Check the password FAULT PROTOCOL KILL FAILED 40Eh Cause Attempt to kill a tag failed for an unknown reason Solution Check tag is in RF field and the kill password Appendix A Error Messages 75 amp ThingMagic Protocol Faults N l a DIVISION OF TRIMBLE FAULT PROTOCOL BIT DECODING FAILED 40Fh Cause Attempt to operate on a tag with an EPC length greater than the Maximum EPC length setting Solution Check the EPC length being written FAULT PROTOCOL INVALID EPC 410h Cause This error is used by the GEN2 module indicating an invalid EPC value has been specified for an operation This fault can occur if the read write lock or kill command fails Solution Check the EPC value that is being passed in the command resulting in this error FAULT PROTOCOL INVALID NUM DATA 411h Cause This error is used by the GEN2 module indicating invalid data has been specified for an operation This fault can occur if the read write lock or kill command fails Solution Check the data that is being passed in the command
69. quipment off and on the user is encouraged to try to correct the interference by one of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation FCC Caution Any changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate this equipment IN WARNING VN Operation of the M6e a module requires professional installation to correctly set the TX power for the RF cable and antenna selected This transmitter module is authorized to be used in other devices only by OEM integrators under the following conditions 3 The antenna s must be installed such that a minimum separation distance of 25cm is maintained between the radiator antenna amp user s nearby people s body at all times 17 M6e A amp ThingMagic N l a DIVISION OF TRIMBLE 4 The transmitter module must not be co located with any other antenna or transmitter As long as the tw
70. resulting in this error FAULT GEN2 PROTOCOL OTHER ERROR 420h Cause This is an error returned by Gen tags Its a catch all for error not covered by other codes 76 Appendix A Error Messages amp ThingMagic Protocol Faults amp l a DIVISION OF TRIMBLE Solution Check the data that is being passed in the command resulting in this error Try with a different tag FAULT GEN2 PROTOCOL MEMORY OVERRUN BAD PC 423h Cause This is an error returned by Gen2 tags The specified memory location does not exist or the PC value is not supported by the Tag Solution Check the data that is being written and where its being written to in the command resulting in this error FAULT GEN2 PROTOCOL MEMORY LOCKED 424h Cause This is an error returned by Gen2 tags The specified memory location is locked and or permalocked and is either not writable or not readable Solution Check the data that is being written and where its being written to in the command resulting in this error Check the access password being sent FAULT_GEN2 PROTOCOL INSUFFICIENT POWER 42Bh Cause This is an error returned by Gen2 tags The tag has insufficient power to perform the memory write operation Solution Try moving the tag closer to the antenna Try with a different tag Appendix A Error Messages 77 amp 78 7 hingMagic Protocol Faults l a DIVISION OF TRIMBLE FAULT GEN2 PROTOCOL NON SPECIFIC ERROR 42Fh Cause This
71. s have a PLL synthesizer that sets the modulation frequency to the desired value Whenever the frequency is changed the module must first power off the modulation change the frequency and then turn on the modulation again Since this can take several milliseconds it is possible that tags are powered off during a frequency hop In addition to setting the default regional settings the M6e has commands that allow the transmit frequency to be set manually Use these commands with extreme caution It is possible to change the module s com pliance with the regional regulations Functionality of the Mercury6e 47 Regulatory Support A DIVISION OF TRIMBLE I jThingMagic Frequency Units All frequencies in the M6e are expressed in kHz using unsigned 32 bit integers For instance a carrier frequency of 915 MHz is expressed as 915000 kHz The PLL is set automatically to the closest frequency based on the minimum frequency quantization for the current region that matches the specified value The M6e has an absolute minimum quantization of 25 kHz Each region also has a minimum quantization based on regulatory specifications which may be greater The following table details the frequency quantization in kHz for each region setting Regional Frequency Quantization When manually setting frequencies the module will round down for any value that is not an even multiple of the supported frequenc
72. s the lack of failure after a configuration change rather than a positive flag wave that says I m ESD Such flag waves are sometimes but only sometimes available at the unpackaged transistor level under high power microscopy The remoteness of microscopic examination from the installed field failures is indicative of the high cost of using such analysis methods for chasing down ESD issues Therefore most ESD issue resolutions will be using the negative result experiments to determine success ESD discharges come with a range of values and like many things in life there is the matter of degree For many installations the M6e has been successfully deployed and operates happily For these there is no failure issue ESD or otherwise For a different installation that with bare M6e has a failure problem from ESD there will be some distribution of ESD intensities occurring Without knowledge of a limit in the statistics of those intensities there may always be the bigger zap waiting in the wings For the bare M6e equipped with the mitigation methods described below there will always be the rouge ESD discharge that exceeds any given mitigation and results in failure Fortunately many installations will have some upper bound on the value of ESD events given the geometry of that installation Several sequential steps are recommended for a determining the ESD is the likely cause of a given group of failures and b enhancing the M6e s enviro
73. t be between Minimum RF Power 5 dBm Maximum RF Power 31 5 dBm 0 5 dB accuracy above 15 dBm Note Maximum power may have to be reduced to meet regulatory limits which specify the combined effect of the module antenna cable and enclosure shielding of the integrated product Note FCC regulations limit the maximum RF Power to 30 dBm in NA Region For 31 5 dBm operation in the NA Region the M6e A must be purchased Special RF Power Output Requirements for the M6e A FIN WARNING PIN Operation requires professional installation to correctly set the TX power for the RF cable and antenna selected Power Settings for Authorized Antennas and Cables The M6e A has been designed to operate with the antennas listed in Authorized Antennas list using the cables in the M6e A Authorized Cables list For any combination of antenna and cable the maximum RF power is determined from antenna gain Max Linear Gain value from antenna list and antenna cable loss Insertion Loss value from cable list using the formula Pmax 36 dBm Antenna Gain Cable Loss For example for the Laird S8658WPL and the ThingMagic CBL P6 6ft cable the following calculation can be performed Max linear antenna gain 6 dBiL Hardware Overview 29 Si ThingMagic Power Requirements A DIVISION OF TRIMBLE Minimum cable insertion loss 0 8 dB Pmax 36 6 0 8 30 8 dBm The maximum RF power that may be set using this configurati
74. tenna detection was turned on Appendix A Error Messages 79 amp Thing Magic Analog Hardware Abstraction Layer Faults Wi DIVISION OF TRIMBLE Solution Connect a detectable antenna antenna must have some DC resistance FAULT TEMPERATURE EXCEED LIMITS 504h Cause The module has exceeded the maximum or minimum operating temperature and will not allow an RF operation until it is back in range Solution Take steps to resolve thermal issues with module Reduce duty cycle Add heat sink Use Power Save Mode non DRM Compliant FAULT POOR RETURN LOSS 505h Cause The module has detected a poor return loss and has ended RF operation to avoid module damage Solution Take steps to resolve high return loss on receiver Make sure antenna VSWR is within module specifications Make sure antennas are correctly attached before transmitting Check environment to ensure no occurrences of high signal reflection back at antennas FAULT AHAL INVALID ANTENA CONFIG 507h Cause An attempt to set an antenna configuration that is not valid 80 Appendix A Error Messages Analog Hardware Abstraction Layer Faults amp ThingMagic Ei DIVISION OF TRIMBLE Solution Use the correct antenna setting or change the reader configuration Appendix A Error Messages 81 amp ThingMagic Tag ID Buffer Faults N l a DIVISION OF TRIMBLE Tag ID Buffer Faults The following table lists the common faults discussed i
75. uryAPI Programmers Guide and the MercuryAPI SDK available on the ThingMagic website 44 Communication Protocol I ThingMagic A DIVISION OF TRIMBLE Functionality of the Mercury6e The following section provides detailed descriptions of the M6e features and functionality that are supported through the use of the MercuryAPI Functionality of the Mercury6e 45 A DIVISION OF TRIMBLE I ThingMagic Regulatory Support Supported Regions Regulatory Support The M6e has differing levels of support for operation and use under the laws and guidelines of several regions The regional support is shown in the following table Supported Regions Region North America NA Regulatory Support FCC 47 CFG Ch 1 Part 15 Industrie Canada RSS 210 Notes European Union EU3 Revised ETSI EN 302 208 By default EU3 will use four channels EU3 region can also be used in a single channel mode These two modes of operation are defined as Single Channel Mode Set by manually setting the frequency hop table to a single frequency In this mode the module will occupy the set channel for up to four seconds after which it will be quiet for 100ms before transmitting on the same channel again Multi Channel Mode Set by leaving the default or manually setting more than one frequency in the hop table In this mode the module will occupy one of the configured channels for up to four seconds after which it may s
76. wer Mode MINSAVE No Tag Reading M6e idle N A 0 005 5 0 5 Power Mode SLEEP Shut Down Down lt lt 0 001 001 5 0 4 5 0 a 5 lt 2000A In Rush ECL MEME and Power M6e E ee 5 5 0 ELM 596 1500 Eed Power up and or any state change Note 1 Power consumption is defined for TTL RS232 operation Power consumption may vary if the USB interface is connected Note 2 Power consumption is defined for operation into a 17dB return loss load or better Power consumption may increase up to 8 2W during operation into return losses worse than 17dB and high ambient temperatures Hardware Overview 31 ThingMagic Environmental Specifications S A DIVISION OF TRIMBLE Environmental Specifications Operating Temperature The M6e module may be considered as a single electronic component It is designed so that all the internal components have safe margins to their thermal limits when the heat spreading plate bottom non labeled side does not exceed 70 C The heat spreading plate temperature must not exceed 70 degrees C Heat sinking will be required for high duty cycle applications When heat spreading plate reaches 70 C the RF Shield top antenna connector side may exceed 70 C this is acceptable Electro Static Discharge ESD Specification IEC 61000 4 2 discharge direct to operational antenna port tolerates max 1200 Volt Pulse Note Survival level varies with antenna return loss and antenn
77. witch to another channel and immediately occupy that channel for up to four seconds This mode allows for continuous operation 46 Functionality of the Mercury6e A DIVISION OF TRIMBLE I ThingMagic Regulatory Support Supported Regions Korea KR2 KCC 2009 People s Republic of SRRC MII China PRC The PRC specifications limits channels 920 to 920 5MHz and 924 5 to 925 0MHz to transmit ting at 100mW or below The default hop table uses only the center channels which allow 2W ERP 1W conducted power output If the hop table is modified to use the outer lower power channels the RF level will be limited to the outer channels limit 100mW or 20dBm Open Region No regulatory compliance enforced Allows the module to be manually configured within the full capabilities supported by the hard ware see Regional Frequency Quantization table No regulatory limits including frequency range channel spacing and transmit power lim its are enforced The Open Region should be used with caution The regional functionality is set using the MercuryAPI Setting the region of operation configures the regional default settings including Loads the Frequency Hop Table with the appropriate table for the selected region Sets the PLL Frequency Setting to the first entry in the hop table even if the RF is off Selects the transmit filter if applicable Frequency Setting The module
78. y can interfere the Reader performance Test Reader performance with moving machinery turned off Fluorescent lighting fixtures are a source of strong electromagnetic interference and if possible should be replaced If fluorescent lights cannot be replaced then keep the Reader cables and antennas away from them Coaxial cables leading from the Reader to antennas can be a strong source of electromagnetic radiation These cables should be laid flat and not coiled up Tag Considerations There are several variables associated with tags that can affect Reader performance Application Surface Some materials including metal and moisture interfere with tag performance Tags applied to items made from or containing these materials may not perform as expected Appendix C Environmental Considerations 97 Variables Affecting Performance amp ThingMagic N l a DIVISION OF TRIMBLE Tag Orientation Reader performance is affected by the orientation of the tag in the antenna field The ThingMagic antenna is circularly polarized so it reads face to but not edge to Tag Model Many tag models are available Each model has its own performance characteristics Multiple Readers The Reader adversely affect performance of 900 MHz devices These devices also may degrade performance of the Reader Antennas on other Readers operating in close proximity may interfere with one another thus degrading performance of the Readers Inter
79. y quantization For example In the NA region setting a frequency of 902 999 kHz results in a setting of 902 750 kHz When setting the frequency of the module any frequencies outside of the valid range for the specified region are rejected Frequency Hop Table The frequency hop table determines the frequencies used by the M6e when transmitting The hop table characteristics are Contains up to 62 slots Valid frequencies for the region currently selected 48 e Frequency Minimum Maximum Region mi Quantization Frequency Frequency NA 250 kHz 902 000 kHz 928 000 kHz EUS 100 kHz 865 600 kHz 867 600 kHz KR 25 kHz 910 000 kHz 914 000 kHz KR2 25kHz 917 000 kHz 923 500 kHz PRC 250 kHz 920 125 kHz 924 875 kHz Open 25 kHz 865 000 kHz 869 000 kHz 902 000 kHz 928 000 kHz Functionality of the Mercury6e A DIVISION OF TRIMBLE Si hingMagic beats Supper Changes not stored in flash thus changes made are not retained after a power cycle or a restart of the boot loader Inability to change individual entries after uploading without reloading the entire table Frequencies used in the order of entries in the table If necessary for a region the hop table can be randomized to create a pseudo random sequence of frequencies to use This is done automatically using the default hop tables provided for each region Functionality of the Mercury6e 49 S ThingMagic A DIVISION OF TRIMBLE Protocol Support
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