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Alcatel SD, C1, C2, Rotary Vane Pumps, Users Manual

1. AME PART NUMBER LOCATION Oil mist er OME 25 S 104200 Separates oil droplets and particles contained eliminator Exhaust E exhaust ted by th OME 25 S OME 25 CH OME 25 CH 066849 in exhaust gases emitted by the pump KE E Separates oil droplets and particles contained in High pressure oil mist exhaust gases emitted by the pump eliminator 104199 Exhaust For high pressure pumping and or frequent OME 25 HP cycles Can be fitted to the ODK 1 and ODK 2 kits i Oil draining kit Connected to the OME25HP it is used to recover ODK 1 104360 Gas ballast oil via the gas ballast Note the pump is not 8 sealed when switched off Oil draining kit 104361 230V G scht Connected to the OME25HP it is used to Een ODK2 A 104362 115V 60Hz Gas ballast oil via the gas ballast Equipped with an electro valve which seals the pump when switched off Condensate nase A e kah liquids and solids contained in the CT 25 104201 Inlet or exhaust pum ases from entering the pump or traps condensable vapors at the exhaust guis 104202 W Inlet ee larger than 6 microns Liquid nitrogen trap Aluminum 104197 Protects the pump against condensable vapours INT 25 Sor INT 25 C St steel 066889 Inlet i SA oil from backstreaming into pumped chamber Sorption trap Aluminum 104107 inlet Prevents oil ocean when pumping in a ST 25 S or ST 25 C St steel 066841 clean vacuum Loon die as ballast Remote control fo
2. These values are for pumps equipped with universal single phase motors Note The pressure measurements were made with a capacitive diaphragm pressure gauge measuring a total pressure in the absence of a cold trap Measurements using a Pirani type gauge can give different pressure values 60 For indusiry SD Series Single stage pumps Characteristics i 1005 SD 1010 SD 1015 SD 1021 SD Precautions Frequency Number of stages Rotation speed mm 1500 1800 1500 1800 1500 1800 Nominal flow rate m3 h A 15 18 cfm Flow rate Pneurop method gt m3 h 4 8 Kin 4 as gt cfm Ultimate pressure Torr mbar 3 75 102 5 102 with gas ballast closed Pa 5 Ultimate pressure p Torr mbar 3 4 an 5 25 7 With gas ballast open mE Pa 4 102 7 102 Oil capacity 1 1 1 0 1 0 1 0 Weight pump mofor kg lbs 21 46 22 48 24 5 54 25 55 Maximum water vapour pumping mbar 30 25 40 35 35 30 25 22 capacity Ballast flowrate 1 1 m3 h Pa 3 103 25 102 4 103 35 102 35 102 3 103 25 102 22 102 Water vapour pumping capacity gt g h 120 130 260 280 330 370 340 340 Inlet and exhaust end fittings ISO KF DN 25 ISO KF Corrosive applications C1 Series Single stage pumps Characteristics i 1005 C1 1010 C1 1015 C1 1021 C1 Frequency Number of Tages Rotation speed pr 1500 1800 1500 1800 1500 1800 1500 1800 Nominal flow rate 15 18 20 7
3. Storage Safety instructions concerning the installation and operation of pumping systems id all of the start up fety instructions When you receive the equipment unpack it carefully Do not discard the packaging until you have ensured that the pump has not been damaged during transport Otherwise take the necessary measures with the transporting company and if necessary notify ALCATEL For all handling only use the devices provided for this purpose lifting rings handle etc The pump is not supplied filled with oil The oil is contained in separate bottles Similarly it is recommended to drain the pump before redispatching the equipment e If the pump is to be stored we guarantee the reliability of our equipment without particular storage precautions for up to 3 months ambient temperature between 41 F and 149 F or 5 and 65 C For storage periods of over 3 months we recommend to fill the pump with oil during storage For this fill the pump and run it at ultimate vacuum inlet orifice blocked for approximately 1 hour in order to lubricate all the parts of the functional block see page 76 Then stop the pump and store it with the inlet and exhaust orifices sealed clamping ring centring ring plug etc The shaft should be rotated by hand or by starting the pump every six months following this storage procedure After 6 months storage without oil factors such as temperature degree of humidity sal
4. 163 Gesamtplan M Motor 164 Nomenklatur M Motor 165 Gesamtplan Bubbler system 166 Nomenklatur Bubbler system 166 En Oil casing and central housing assembly plan Olbeh lter und Pumpentr ger Gesamtplan Plan de montage cuve et b ti Cn oO Na Nomenclature cuve et b ti Oil and central housing part list lbeh lter und an Nomenklatur TYPES MODEL REF P N Bestell 103391 O 102848 102849 E Plaque de niveau Vis FHC M5 x 10 Cache de niveau Oil sight glass cover Olschauglassdeckel Cache de niveau Oil sight glass cover Olschauglassdeckel Voyant Oil level sighi glass Olschauglas 5s Joint torique c 3 53 d 63 1 GO P ND 103546 103548 103550 103390 103547 103549 103392 103545 NO Oo Oo Oo GO Joint torique c 2 7 x d 16 9 Bague IZ d 16 9 Ring RI3 Bouchon G 3 8 Plug G 3 8 Screw CHC M6 x 20 Bouchon G 1 8 Vis FHC M6 x 12 Schraube FHC M6 x 12 2 412 4 IGI Obturateur M 30x1 Obturateur M 30x1 Joint torique c 3 6d 29 3 Filtre d aspiration Filtre d aspiration Embout d aspiration Embout d aspiration Soupape de refoulement Entretoise poign e Idem 14 Embout refoulement DN 25 7 Embout refoulement Deckel M 30 x T Deckel M 30 x 1 Dichtung c 3 6
5. Bouchon de manoeuvre Bouchon de manoeuvre 6 Ho 350 Idem 52 Couvercle lest d air Couvercle les d air lider EN Sol Washer M4 Screw CHC M4 x 8 inr Jan DO PP PUDE A Unterlegscheibe M4 Schraube CHC M4 x 8 Sasb llastmuffe Gasballastfeder Gasballastknopf Gasballastknopf Ebenso 50 Gas ballast cover Gas ballast cover Jlldem 8 222 Ebenso 52 Gasballastdeckel Gasballastdeckel Ebenso 8 TYPES MODEL REF P N Bestell Nr 102845 102846 o 102850 102851 a Lot joints Minor kit Dichtungssatz O Lot visserie Screw kit Schraubensatz E Lot maintenance Major kit Wartungssatz N M Plan du bloc fonctionnel C Pumpenblock Gesamtplan C Moving part plan C Cn Oo DM 0 LE Mcr ZS1 TET Joint Siten c2 7 d12 1 Bague R9 Copot de soupape Capot de soupape 7 Capot de soupape 7 Capot de soupape Copot de soupape 7 Capot de soupape Flasque avant assembl 0 Joint l vre 15x 25 5 x 46 Joint torique c 2 d 90 Clavette Parallele Schraube CC MG 10 Ebenso 5 Schraube CHEME 25 Er 1 Veniilg h vsedeckel Ventilgeh usedeckel Ventilgeh usedeckel Ventilgeh usedeckel Ventilgeh usedeckel Ebenso 1 Einrichtet Vorderer d Flansche Einri
6. same oil during operation If changing the type of oil refer to the chapter concerned for the procedure and the type of lubricant required Our pumps are designed to prevent any thermal risk for user safety However specific operating conditions may generate temperatures which may justify particular attention on the part of the user outer surfaces gt 70 C EN 78 Assembly continued Vapor pumping procedure we do not recommend an oil mist In Exh eliminator when pumping condensable vapors if it is essential do not connect it directly to the pump exhaust but place it outside the condensation zone remove the stop valve from the pump exhaust if possible connect the exhaust to a mechanical device creating a negative pressure from 0 1 to 0 2 bar Condensate trap Valve off the pump from the system and increase the pump temperature 30 minutes with gas ballast see page 76 Start pumping and check the oil level the level drops oil is being lost ihe level rises condensates have been added to the oil After pumping regenerate the oil using gas ballast if it is cloudy or discoloured if the level is too high change the oil and regenerate Change the oil as soon as inlet pressure characteristics drop and are not improved by regeneration Regeneration of pump oil Pumping condensable vapours Choice of pump and system Choice of oil Assembly Operation of g
7. 120 s its nominal current see page 72 e Check that the electrical wiring and the voltage s lector position of the n motor correspond to the line voltage before starting up the pump Ensure that the electrical installation conforms with your local den requirements It must include the appropriate f se and reliable earthgr und Electrical motor is in accordance with major international standards UL CSA CE and offers two voltage ranges Law voltage 170 V to 254 V 50Hz 170 V to 300 V 60Hz High voltage 342 V to 460 V 50Hz 342 V to 520 V 60Hz All three phase motors protection level IP 43 TEFC type must be protected by a customer supplied starter consisting of a suitably rated contactor and thermal overload Furthermore they are equipped with a dry contact NC thermal protection which is available in the therminal box Wire the motor according to the line voltage The connections to be made are shown on a diagram inside the terminal box or on its lid Check the direction of rotation of the motor direction of arrow located on the motor cover For this Remove the protective caps on the inlet and exhaust orifices Vent the pump to atmospheric pressure Switch on the pump for 2 to 3 seconds with your hand on the inlet orifice if suction is felt the wiring is correct Otherwise invert 2 consecutive phases The earth terminal must be connected correctly Electrical motor is in accordanc
8. 24 8 Flow rat Pieurop method e pressure 3 75 10 2 5 10 2 with gas ballast closed 5 Ultimate pressure Nr 3 4 0 5 25 7 With gas ballast open E bes 4 102 E 7 102 i i 1 1 1 0 1 0 1 0 Wenn 17 2145 22148 v 245154 2555 Maximum water vapour pumping 30 25 40 35 35 30 25 22 capacity Ballast flowrate 1 1 ER 3 103 25 102 4 103 35 102 35 102 3 103 25 102 22 102 po rpumping capacity g h 120 130 260 280 330 370 340 340 Inlet and exhaust end fittings DN 25 Pressure measured according to Pneurop 6602 specifications with Alcatel 120 oil charge It may vary if other oils are used See page 67 CU These values are for pumps equipped with universal single phase motors Note The pressure measurements were made with a capacitive diaphragm pressure gauge measuring a total pressure in the absence of a cold trap Measurements using a Pirani type gauge can give different pressure values 61 Pump dimensions Filling Inlet Exhaust 3 8G Bubbler C2 Series DN25 ISO KF DN25 ISO KF RE e 240 221 165 JE ZE LC CO 4 5 141 164 Drain 3 8 G 4 x 8 mm diam holes 9 8 249 10 6 270 11 5 291 8 204 8 9 225 9 7 246 4 55 115 5 5 4 136 5 4 55 115 5 16 2 157 5 5 4 136 5 7 03 178 5 6 2 157 5 7 03 178 5 62 Accessories
9. in over voltage or Check the voltage replace the Motor in short circuit motor _ ER e Oil contaminated Drain flush and refill with clean oil Pump not prepared for the oil Check pump configuration or type used or oil unsuitable of oil 85 Incidents Considerable oil losses Oil level too high Drain and fill with new oil Operation at high pressure Use an HP type oil mist eliminator MOTEURS R MATE rac a S Gas ballast open 1 accidentally 1 Close 2 pumping of condensable 2 Use a condensate collector Pe vapours ee EE leak at oil case seal or at front Check the assembly and replace 4 seal the seals if necessary Poor pump tightness when switched e Gas ballast open Close off Safety valve damaged Replace Incorrect anti suckback assembly Repeat the assembly i ed Replace MEA Seds damaged Replace 0 Oil contaminated Drain flush and refill with clean oil SENSE SEEN Mur EN EIER EIER PROGENIE Oil in base Oil case and frame cleaned Remove the base and clean poorly during reassembly j Oil case seal pinched Disassemble the oil case clean the PACE ane faut One BE Front seal damaged or felt Replace saturated CES M ME Sure ERU 86 NS Maintenance frequency Draining Maintenance An inco
10. on the frame and install the 4 mounting bolts clamping torque 1 mdaN 7 14 ft Ibs 97 Composants de maintenance Maintenance components Unterhaltung Teile Plan de montage cuve et b ti Nomenclature cuve et b ti Plan du bloc fonctionnel C Nomenclature du bloc fonctionnel Plan du syst me de lubrification pompe huile A Nomenclature du syst me de lubrification pompe huile A Plan du syst me de lubrification levier moulinet B Nomenclature du syst me de lubrification levier moulinet B Plan ensemble motorisation M Nomenclature ensemble motorisation M Plan du syst me bulleur Nomenclature du syst me bulleur Oil casing and central housing assembly plan Oil casing and central housing part list Moving part plan C Moving part parts list Oil pump system plan A Oil pump system part list A Oil system plan B Oil system part list B Motor assembly plan M Motor assembly part list M Bubbler system plan Bubbler system part list Gesamtplan lbeh lter und Pumpentr ger 150 152 154 Nomenklatur 1 lbeh lter und Pumpentr ger 151 153 155 Gesamtplan C Pumpenblock 156 158 Nomenklatur Pumpenblock 157 159 Gesamtplan A Olpumpsystem 160 Nomenklatur A Olpumpsystem 161 Gesamtplan B Olpumpsystem 162 Nomenklatur B lpumpsystem
11. principal visserie D SIGNATION SPECIFICATION P N Bestell Nr Mote e KS 3 lidse rer m 3 Moteur triphas bride CEI phase motor with CEI flan Drehstrommotor mit CH Klammer Vis CHC M8 x 20 Schraube CHC MB x 20 Des moteurs sp ciaux sont disponibles sur demande anti deflagrant Specific motors are available on request Explosion proof Spezialmotore z B explosionsgesch tzt sind auf Anfrage erh ltlich o Ci Plan du syst me bulleur Bubbler system plan Bubbler system Gesamtplan n kt I XM BR 2 RAD 1 GA or GP 5 xd i u 1 P PL N zn 1 N i 1 ES I 71 1 1 LON P 1 NG NA I i i x AMO d 1 i sl 1 D t M I 1 KE 1 1 1 M 1 l N Ki 2 1 b 1 1 DA N N N N Nomenclature du syst me bulleur Bubbler system part list Bubbler system Nomenklatur TYPES MODEL REF P N Bestell Nr 7 082926 065866 3 Ruban teflon eine ys om ponere ste Ses 1 n n gt ane AE D Te am nd N lle 060975 Bille inox 18 8 d 5 8 087593 Ressort awan s 1065149 D SIGNATION SPECIFICATION Raccord G 1 8 1 8 NPT Verbindungselement 065867 Joint totique 61 9 d 7 2 77 SL Orin eT9 d72 1 ja eu E Dichtung c 1 9 d 7 2 e Bulleur 065836 Baleiro DO DOO ES DC LV BC 7 ne Buble ue 065835 Attache tube d i 065865 Lot joints Minor kit Dichtungssatz E Lot maintenanc
12. used The cleaning operation should be followed by vacuum drying When cleaning this plastic sight glass avoid contact with alcohol or alcohol based washing solutions Clean the component with a solvent but do not steep it and rinse it immediately The sight glass of these pumps is made of glass H DUPONT DE NEMOURS registered trademark 2 CASTROL registered trademark 3 DOW registered trademark 14 Nippon Chemical registered trademark 5 MONTEDISON registered trademark Specific tools Recommended tools Extracting a shaft seal from its housing Assembling the shaft seal Direction of assembly of shaft seals Replacement of shaft seals Specific assembly mandrel A support plate or washer A flat screwdriver Es With the flange flat the seal is extracted using a screwdriver resting on the plate lor washer so as not to damage the seal housing The seal housing and the seal lip are lubricated with the lubricant used in the pump The flange is resting on a flat surface According to the direction of assembly specific to each pump the seal is fitted on the assembly mandrel Using a press or a hammer the seal is inserted in its housing They are fitted using the assembly mandrel according to the direction of assembly below rear flange median flange seal holder 95 96 Component preparation Reassembling the median flange Reassembl
13. 5 to 21 m3 h PASCAL Series SD C1 C2 Series www idealvac com Ideal vacuum products _ 505 872 0037 ROTARY VANE PUMPS User s manual High Vacuum Technology v ALCATEL E Since it was founded in 1962 Alcatel High Vacuum Technology has been devoted to supplying industries using vacuum technologies with high quality equipment E lts vane rotary pumps designed to offer maximum reliability are the basis of its success and world wide reputation In order to provide constant improvements of its products and satisfy very diverse customer requirements Alcatel has invested in an ultra modern flexible manufacturing facility This set of adapted and automated machining equipment has placed Alcatel among the world wide leaders in the manufacture of rotary vane pumps In a world where adapting to customer requirements quality quick response and service are operational standards Alcatel has equipped itself with exceptional resources in R amp D manufacturing and quality in order to be able to reach its goal total quality Alcatel High Vacuum Technology has been ISO 9001 certified since 1993 Alcatel s commitment to supplying high quality products has contributed to improving the performance and reliability of the equipment in which they are used With our experienced personal our knowledge of vacuum technologies and our range of high performance products we invite you to consider u
14. Niederdruckstator Niederdruckstator 1 Niederdruckstator Niederdruckstator Niederdruckstator 1 Hochdruckrotor Hochdruckrotor Hochdruckretor Ebenso 24 Hochdruckscheiber Hochdruckstator Federr ckschlagventil R ckschlagventil Lot joints Minor kit Dichtungssatz TYPES MODEL PECIFICATION P N Bestell W Lot maintenance Major kit Wartungssatz REF 7 100631 103569 105568 065801 065802 065803 065601 103397 IECH 103400 7103407 m E 103507 103512 103510 103393 103409 103881 103882 7103883 e e 103408 103410 e 065852 103417 102854 m n 103409 065798 e O Lot visserie Screw kit Schraubensatz A v upjdjumsan weysAsdundio v uojd uiejsAs duind ji v spy p adwod uoip yuqn ep euigisAs np up 160 Nomenclature du syst me de lubrification pompe huile Oil pump system part list lpumpsystem Nomenklatur TYPES MODEL REF P N Bestell Nr Tube entr e d air Ste Palette pompe huile In Flasque arri re j 7 103398 103524 Ecrou HM6 Screw nut HM6 Lot joints Minor kit Dichtungssatz W Lot maintenance Major kit Wartungssatz O Lot visserie Screw kit Schraubensatz Sous ensemble A Subassembly A Gesamtplan A LOL g uojdjwnsag wajsAsdwndig g uojd weysAs JIO g jeujnour 18148 uoyp
15. Pressure IW 100V 50 60Hz 115V 60Hz 200V 50 60Hz 220V 60Hz 230V 50Hz Temperature 12 C ij aM Motor associated type fuse 1 Three phase motor 200V 50 60Hz 220V 50 60Hz 240V 50Hz 280V 60Hz High voltage 380V 50Hz 415V 50Hz A80V 60Hz Temperature 12 C 73 74 Incidents The pump is not running The pump does not start The vacuum pump does not produce a vacuum 84 Troubleshooting and corrective actions Causes Incorrect motor power supply Corrective actions Check the power supply BEER Temperature too low Reheat the pump and its oil e Gumming of seals after prolonged storage 1 Disassemble the motor and iry to turn the fan manually 2 Disassemble clean the pump replace seals reassemble Oil contaminated after pumping Motor coupling damaged Drain flush and refill with clean oil Pump seized due to a stopping after pumping in difficult conditions no draining or flushing Oil cold Oil contaminated UNDC Et ze abs nn end er Oil pump inlet partially blocked onde E EE Vane or spinner cam SD models damaged Incorrect anti suckback system assembly Ultimate pressure obtained a few Direction of motor rotation incorrect three phase Insufficient motor power mbar Torr Disassemble cl
16. Pump dimensions os awe ae S Re Vn 62 Accessories ee sa E TRE ERE 63 Installation and connections Safety instructions anise aes eee dre wane CR A AER 65 Table of recommended oils 67 Filling with oil 243 er een 68 Mechanical connections 69 Electrical connections 71 Motor protection aem ee de arg m ae a 72 Operation Precautions an nr ee Big 75 Operating temperature 75 Before starting up the pump 75 Star bU era 8o e ee Ne ras ar e s 76 Operation of gas ballast x sos aa e yer mares 77 Particular uses vereedegt 79 Oxygen pumping 2 54 un nee 8 High pressure pumping and cycling 82 Maintenance Precautions MCN DM pP 83 Troubleshooting and corrective actions 84 Maintenance frequency 4 mede Ee 87 Draining the oil ete vt eis a areas EE 87 Flushing the pump u a e wane RR RC Late 88 Change of type of oil 2 4 der UR ER ET eS 88 Replacement of front shaft seal 89 Tools and consumable products 90 Disassembling the pump xx o we gehn 91 Cleaning components 94 Replacement of all shaft seals 95 Reassembling the pump 96 Spare parts lists amp 3 ces ia de RR Xe 149 53 A wide range Specific solutions adapted to various 54 applications SD series series Cl series C2 series Hl series Presentation
17. SD 2015 SD 2021 SD Frequency Hz 50 60 Number of stages 2 Rotation speed rpm 1500 1800 Nominal flow rate m3 h 5 4 6 5 i cfm 3 8 Flow rate Pneurop method m3 h 4 8 5 7 1500 9 7 1800 1500 15 1800 18 cfm 3 4 Partial ultimate pressure Torr mbar 7 5 105 1 104 with Alcatel 120 oil Pa 1 102 Ultimate pressure Torr mbar 1 5 10 3 2 103 with gas ballast closed Pa 2 101 Ultimate pressure Torr mbar 7 5 103 1 102 with gas ballast open Pa 1 Oil capacity l 0 83 0 950 0 950 0 98 Weight pump motor kg Ibs 25 55 26 57 27 59 5 28 62 Maximum water vapour pumping mbar 35 25 20 15 12 102 7 capacity Ballast flowrate 1 1 m3 h Pa 135 102 25 102 2 103 15 102 12 102 1 103 7 102 7 102 Water vapour pumping capacity g h 120 110 125 100 110 100 90 90 Inlet and exhaust end fittings ISO KF DN 25 ic Partial ultimate pressure measured according to Pneurop 6602 specifications It may vary if other oils are used See page 67 zx These values are for pumps equipped with universal single phase motors Note The pressure measurements were made with a capacitive diaphragm pressure gauge measuring a total pressure in the absence of a cold trap Measuremenis using a Pirani type gauge can give different pressure values 59 KAEN BER SD mn rm MESURE Sommer ETE Corrosive applications C1 Series Two stage pumps Characteristics Frequenc
18. as ballast In a pump stored with the same oil for a long time condensed vapours may contaminate the oil bath and affect performance This is also the case after pumping vapours and when the oil appears cloudy or discolored through the sight glass Run the pump shutting it off from the system at the inlet by a valve or a plug Open the gas ballast and allow the pump to operate for 1 2 hour to 1 hour or longer if the oil remains cloudy This operation accelerates the temperature rise of the pump while eliminating residual vapours present in the oil bath To pump with condensable products it is necessary to operate with a hot pump For this isolate the pump from the system and allow it to operate for 1 2 hour with the gas ballast open or 1 hour if possible with the gas ballast closed When the oil bath is hot the condensation of vapours in the pump is reduced or prevented The pump s capacity to eliminate condensable vapours is related to their type the pump temperature and the quantity of air introduced by the gas ballast Thus for high vapour levels in a system the single stage pump is more suitable However when not pumping vapours its ultimate pressure is higher Care should be taken to limit the inlet pressure of the pump to its maximum admissible water vapor pressure with the pumped product This is obtained by reading the pump characteristic table for water vapour The use of cold traps or condensers are recommende
19. ation fault contaminated oil presence of particles increased resistance will draw excessive motor current Differential thermal circuit breakers should be used in which the mechanism contains an instantaneous disconnection controlled by a bi metal blade Never protect a three phase motor with fuses not equipped with a differential system if three phase motors are powered on 2 phases without a differential system the motor could burn gt single phase motor The table on the following page gives the characteristics at start up for temperatures gt 12 C and in permanent operation In this table you will find for each pump a standard fuse or motor associated value three phase motor The table on the following page gives for each pump the electrical characteristics in permanent operation and the proposed circuit breaker Single phase motors have a thermal circuit switch with automatic starting device CSA standard when the internal motor temperature reaches a value over the preset limit value the motor stops However when the motor is cooled it will startup again automatically The voltage range can be read beside the motor switch the dual frequency single phase motor can be configured for low voltage LV or high voltage HV To change this type of connection proceed as follows make sure that the motor is not switched on and the power cord is removed unfasten the 4 attachment screws on the motor upper cover an
20. ayuan ep aweysAs np Up 162 Nomenclature du syst me de lubrification levier moulinet Oilsystem part list lpumpsystem Nomenklatur TWPEs moDE REF af DESIGNATION SPECIFICATION BENENNUNG NN P N f Bestell Vis CHC M6 x 16 Screw CHC M6 x 16 21 Schraube CHC M6 x 16 Rondelle Unterlegscheibe Levier oscillant set Equipped lever ud Hebel IKT 1 t wees Flasque arri re Hintererflansche 103485 Joint l vre D 15 x 25 5 x 4 6 4 seal 1 5 5 x 4 6 8 Lippendichtung 15 x 25 5 x 4 6 E x 052721 071161 052758 102910 757 Came moulinet Bague d arr t freinox Rondelle Gicleur Joint torique c 1 9 d 5 7 SN R5 e Siege de clop t 5 SHIO V X DS Seal 2 j WENN LD ENER e a ps LE 052718 2 Bride 052569 Vis CHC M x 10 Screw CHC M6 x 10 Genjor M6129 Si Pi M6 129 19 ce o 40 D P GA Stift M6 187 12 Sif M672 7 19 5 157 e 065 Stih M6 84 12 103522 Ge HM6 Lot joints Minor kit Dichtungssatz W Lot maintenance Major kit Wartungssatz O Lot visserie Screw kit Schraubensatz Sous ensemble B Subassembly B Gesamtplan B 91 Nomenclature ensemble motorisation M Motor assembly part list M Motor Gesamtheit Nomenklatur M REF P N Bestell Nr le Ge 103748 SW FREE Moteur avec variateur 103751 Abdeckung mit elektrische Einrichtung Eintluf Motorfahrgestell Carter
21. chtet vorderer Flansche Lippendichtung s 255 x 46 Dichtung c 2 d 90 Nutenstein A4 x 4x 12 Niederdruckrotor P Niederdruckrotor e Niederdruckrotor Niederdruckrotor TYPES MODEL Nomenclature du bloc fonctionnel Moving parts part list Pumpenblock Nomenklatur INiederdruckrotor HI Lot joints Minor kit Dichtungssatz PECIFICATION P N Bestell Nr Centering pin D6 1G8 Zent W Lot maintenance Major kit Wartungssatz REF 103521 103525 103394 lt 103521 5104309 77 1 104310 2302311 u 503401 103396 1 2 1 2 065745 065749 065750 065751 103880 O Lot visserie Screw kit Schraubensatz Plan du bloc fonctionnel C Moving part plan C On CO Pumpenblock Gesamtplan C 651 fefe Flasque m dian Basque m dian Idem 21 Rotor HP Rotor HP Rotor HP Idem 24 Palette HP Stotor HP Ressort clapet anti retour Clapet anti retour Idem 21 Nomenclature du bloc fonctionnel pen Moving parts part list Pumpenblock Nomenklatur Antisuck back device Idem 21 Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Niederdruckrotor Schieberfeder Niederdruckscheiber Niederdruckstator Niederdruckstator Niederdruckstator
22. d 29 3 Ansaugfilter D 2 2 4 2 2 4 065821 065816 e 065787 103395 065819 065814 e 102930 O 065820 lt 065815 Lot joints Minor kit Dichtungssatz W Lot maintenance Major kit Wartungssatz O lot visserie Screw kit Schraubensatz Oil casing and central housing assembly plan Olbeh lter und Pumpentr ger Gesamtplan Plan de montage cuve et b ti On N esl Nomenclature cuve et bati Oil casing and central housing part list lbeh lter und Pumpentrager Nomenklatur TYPES MODEL REF P N Bestell Nr E CHC M6 Was er 33 63 M3 AG Gas ballast tube M torique c 1 9 O ring c 1 9 d 5 7 Ring R5 Travers e de cuve Oil case feedthrough vj Jd T alt 4 3 7 db 102852 Travers e de cuve i G 100952 Lot joints Minor kit Dichtungssatz W Lot maintenance Major kit Wartungssatz O Lot visserie Screw kit Schraubensatz ch x E Geh NG Oil casing and central housing assembly plan Olbeh lter und Pumpentr ger Gesamiplan Plan de montage cuve et b ti Cn gt Nomenclature cuve et b ti Oil casing and central housing part list lbeh lter und Pumpentr ger Nomenklatur e Manchon Jest d air Ressort lest d air
23. d remove it remove the voltage selector cover marked with the voltage press on the voltage selector position Il invert the position of the voltage selector cover in order to show the other voltage at the outside of the motor cover HV for high voltages or LV for low voltages Check to be sure that the voltage selector has fully latched the rocket switch when the voltage selector cover is replaced install the upper cover and refasten the 4 screws secure the upper cover as follows Center it on the front motor flange Install the connector between the relay and condensor Close the upper cover Install and tighten the 4 screws starting installing the screws on the pump handle side first Nau Three phase motors Electrical connections The pumps are equipped with 9 wire terminal box motors the wiring diagram of the terminals is given as a rough guide only In the event of doubt only the plate in the terminal box should be used as a reference LOW VOLTAGE CONNECTION HIGH VOLTAGE CONNECTION Terminal box 9 wires 220 240 V 50 Hz 220 280 V 60 Hz 380 415 V 50 Hz 380 480 V 60 Hz Parallel coupling Serial coupling 6 9 5 4 e 147 6m A H HE Pe gt 4 3 1 ER H HP 9 2 3 Summary tables of various The characteristics and ratings of fuses and circuit breaker associated with types of motors standard ALCATEL pump motors 5 to 21 m3 h single phase or three phase rn motor Current at en
24. d when large quantities of vapours are to be extracted Excessively intense or prolonged pumping may cause the products condensed in the trap to be evaporated a second time Choose an oil which facilitates the separation of pumped products which may be condensed in the oil bath anti emulsion oil for water based compounds etc see page 67 The condensation of vapours at the pump exhaust is reduced if the pump and oil temperature are high the pressure at the exhaust is as low as possible removal of the oil mist eliminator the condensates are collected separately from the oil bath and do not block the exhaust duct For this avoid using any vertical ducting which promotes the condensation of products and the return of these products to the pump use a condensate collector d 77 76 Start up e When using a three phase motor check the direction of rotation of the motor see electrical connections start up chap page 71 Check the oil level See page 68 Start up the pump Allow the pump to run for one hour with the inlet blocked at ultimate vacuum During this operation make sure that the oil circuit is operating Remove one of the oil fill plugs to listen to the pump At startup the oil enters the lubrication circuit of the vacuum pump As a result noises will be heard first irregularly then regularly which will reduce as the oil heats up These noises will no longer be hear
25. d when the fill plug has been replaced Under normal temperature conditions the oil circuit should start less than 1 minute after start up this time may vary with the type of oil and its degree of contamination Using the gas ballast to decontaminate the pump s oil to accelerate heating It is normal for the oil level to change as can be seen through the oil sight glass when the pump is hot due to expansion of the oil starting of the oil circuit and the operating conditions of the pump inlet pres sure If necessary stop the pump and adjust the oil level between the max and min levels on the sight glass In the event of a malfunction refer to the Troubleshooting and corrective actions table page 84 Preliminary precautions Operating temperature Before starting up the pump Operation The performance and operating safety of this product can only be guaranteed if it is operated according to normal conditions of use The vacuum pump is also a compr ssor incorrect operation may be dangerous Study the user manual before starting up the pump The pumps are designed to prevent any thermal risk for user safety However specific operating conditions may generate temperatures which may justify particular attention on the part of the user z 70 C e Product tightness is guar product leaves the factory It is the user s responsibility to maintain the level of tightness particularl
26. during the transfer of equipment In this case the pump should be clamped onto its support The pump and the motor are each equipped with a ventilation system During pump installation the pump should be placed in ventilated place Provide a minimum gap of 25 mm around the pump The vents on the pump and the motor should be checked regularly to ensure that they are not blocked Pascal Series ALCATEL pumps are designed for operation at an ambient temperature between 53 F and 113 F 12 and 45 C The pump inlet and exhaust orifices are equipped with DN 25 ISO KF end fittings which can be used to fit various line components made of stainless steel plastic etc see Alcatel catalog Inlet Exhaust A Make sure that all the components AN I is recommended to connect the or chamber connected to the pump exhaust to a smoke pump inlet withstand a negative pressure evacuation duct of 1 bar relative to atmospheric pressure If the pump exhaust orifice is connected to an extraction duct or an oil mist eliminator the exhaust stop valve fitted in the pump exhaust orifice must be removed At the pump exhaust the evacuation circuit must be such that the resulting excess pressure in the oil case is as low as possible for correct pump operation the max exhaust pressure recommended should be 1 125 Torr 1 5 bar absolute pressure AN Also make sure that the maximum excess pressure does not exceed 1 bar relative to atmospheric p
27. e Major kit Wartungssatz O Lot visserie Screw kit Schraubensatz Table of recommended oils Recommended oils In the vane pumps we recommend to use only the ALCATEL oils in the table below OIL Anti emulsion mineral oil ALCATEL Drying 102 Pumping water vapour Freeze drying 40 C 98 100 C 11 1 Hydro carbon based synthetic oil with good heat ALCATEL resistance 111 Pumping at high pressures Operating at high ambient temperatures lt 1 102 40 C 100 100 C 7 8 Highly stable s hane oil ALCATEL Perfluoropolyethe 113 Highly inert to chemicals Pumping oxygen Plasma etching ALCATEL Mineral oil distilled under vacuum 119 Pumping non corrosive products Low viscosity 40 C 54 100 C 8 1 ALCATEL Ceneral purpose paraffin based refined mineral oil 120 Good ultimate pressure Low backstreaming an Special hydrocarbon based mineral oil ALCATEL Mineral oil distilled under vacuum 200 Pumping corrosive products Low backstreaming 40 C 120 100 C 12 5 GE Hydrocarbon based mineral oil distilled under ALCATEL OT 300 Pumping corrosive products Plasma etching Operating at high temperatures Ultimate pressure measured according to Pneurop 6602 specifications on 2015 ALCATEL pump These values are given as a rough guide only They may vary according to the type of pump and the pumping conditions di Requires special p
28. e draining plug Replace the plug and fill with fresh oil see page 68 ALCATEL 5 to 21 m h series pumps are tested in the factory with ALCATEL 120 oil or Alcatel 119 for USA ALCATEL 113 for C2 series pumps unless specified otherwise in the order When the pump is delivered a certain quantity of oil remains in the functional block Thus if you wish to use another type of oil proceed as follows Mineral oil can be replaced by another type of mineral oil Simply flush the pump see above using the new oil and fill the pump see page 68 Mineral oils are also compatible with mineral based synthetic oils see page 67 This is the case when for example a mineral oil is replaced by a synthetic oil e g ALCATEL 120 by ALCATEL 113 Synthetic oils are considered to be incompatible with each other for practical reasons they are expensive A mixture may cause slight cloudiness of the resulting mixture which could be interpreted mistakenly as a sign of contamination or deterioration For the same reasons clear synthetic and mineral oils ALCATEL 300 which are also expensive are treated as synthetic oils These remarks apply to ester or fluorocarbon type synthetic oils and the oils Alcatel 111 113 and 300 see page 67 Proceed as follows Disassemble the pump completely and clean it see page 91 Reassemble it Connect an oil mist eliminator to the pump exhaust Fill the pump with the new oil see page 68 NOTE
29. e with major international standards UL CSA CE and offers two voltage ranges Low voltage 90 V to 132 V 50 60Hz High voltage 180 V to 254 V 50 60Hz Note single phase motors protection level IP 43 TEFC type have a thermal circuit interruptor with an automatic starting device when the internal motor temperature reaches a value over the preset limit value the motor stops However when the motor is cooled it will start up again automatically Before connecting to the mains check the position of the voltage selector High Voltage HV or Low Voltage LV see table page 73 The plug is equipped with a ground pin which must be connected The motor rotation direction is set at the factory 71 2 EE EEG P A rre cdd AE Tar PAM d b Motor characteristics connection protection Single phase motors Specific internal protection Voltage range change External motor protection electrical protection The information below is given as a recommendation The user must comply with the electrical standards or recommendations IEC VDE UL CSA etc applicable in the country in which the pump is used The use of electrical protection for the pump motor makes it possible to protect The motor in the event of excess voltage or rotor blocking the resulting excess current may destroy the coil and possibly the startup system for a single phase motor The pump in the event of a lubric
30. ean hone the scratched metal parts replace them if necessary and reassemble Warm pump Fill up to the level Drain flush and refill with clean oil VW REM Drain and clean the oil pump inlet D TTC ES Disassemble and clean Replace them Repeat the assembly and the setting Rewire Check the power supply Inlet filter blocked 2 e Insufficient oil in the oil case _ Clean it K Add oil Oil cold oil pump inlet blocked Oil contaminated Oil pump inlet partially blocked One of the LP safety valves is damaged Part forgotten in reassembly Warm disassemble clean Drain flush and start again with clean oil Drain and clean the oil pump inlet duct Replace Repeat the reassembly Maintenance General precautions For normal operation the maintenance of ALCATEL 5 to 21 m3 h series P pumps only require regular oil changes 83 For intermittent pumping For cyclical pumping Recovery of oil high pressure and cycling When the pump operates at high pressure the oil heats up becomes more fluid and is flushed out of the functional block by the gas stream Oil losses at the exhaust are increased IF the pump only operates for a very short time at high pressure the lubricating oil is replaced when the pump returns to low pressure The use of a oil m
31. een disabled However it is possible to disassemble it and connect it directly to a neutral gas line BSPP 1 8 Gas connection The nitrogen flow rate should be from 900 to 1000 h with a pressure of 1 to 1 2 PSIG 0 05 to 0 1 relativ bar The bubble device is composed of an air tube with several holes located at the bottom of the oil case which releases bubbles of neutral gas in the oil In this way the oil is saturated with neutral gas which reduces its capacity to dissolve pumped gases The bubbles of neutral gas released make it possible to eliminate the volatile vapours or acids condensed in the oil The bubbler flow also lowers the pumps temperature which slows corrosion The gas flow rate is adapted according to the application and the installation taking the following criteria into account flow 60 to 500 SCCM When pumping high quantities of gas a highly corrosive gas or an easily condansable gas it is recommended to use a high nitrogen flow rate Caution It is assumed that a sufficient quantity of nitrogen is available The pump exhaust circuit must be such that for discharged flow rates pressure drops do not cause an abnormal excess pressure in the oil case e The nitrogen flow rate must be such that oil losses have no effect on the operation of the pump throughout the pumping cycle the oil level must be above the lower limit of the sight glass at the end of pumping 79
32. erations on the pump for a two year period under normal operating conditions Pump models 7 2010 C2 2015 C2 2021 C2 1005 C1 1010 C1 1021 Cl 1005 SD 1010 SD 104623 1015 SD 104643 1021 SD 104644 2021 C1 104979 Pump models I C1 C2 This kit contains all the parts which must be replaced in the event of a leak on the shaft on the motor side 065875 065612 This kit contains all screws and Screw kit Part No washers for all pump models Al pumps 104919 Lip seal assembly mandrel Pump models Part No All models 052993 Two 5 5 x 100 flat screwdrivers So Thin spanner 10 mm on face ER Allen wrenches 2 5 3 4 5 mm 53 3 5 12 mm box wrench Soe ee Disassembling the motor block Disassembling the fan Replacing the front seal Disassembling the gas ballast 1 Disassembling the oil si gl dan Removing the oil case 3 Disassembling the bubbler C2 pump Disassembling the pump A 3 Remove the motor cover Remove the motor attachment screws 4 Remove the fan fastening screw and the support washer Remove the key See page 89 E3 Remove the gas ballast cover 2 screws the adjustment button the spring and the sleeve Remove the tank feed through 2 screws and its seal 3 Remove the sight glass cover Remove the plate the sight glass and the O ring 5 Remove the oil case and its O ring after re
33. he pump with nitrogen to eliminate the traces of pumped gases All pumps models Purges Oil case purges Use of purge with gas ballast C2 models Purge with gas ballast Use of the bubbler Setting Purges for pumping condensable corrosive and hazardous gases The use of vane pumps may result in pumping gases or vapours which are flammable or that could contaminate the oil In this case these products must be diluted using purges supplied with dry gases such as nitrogen to avoid undesirable reactions For this purpose a filtered dry nitrogen supply or other inert gas with the same characteristics is required condensation point 22 C dust lt 1pm minimum absolute pressure 2 bor The purge dilutes pumped gases with a neutral gas it makes it possible to limit corrosion in the oil case condensation and accumulation of gases in dead spaces of the pump Connect the nitrogen supply to one of the unused filling plugs on the oil case BSPP 1 8 Gas connection Set the nitrogen pressure to approximately 1 2 PSIG 0 1 relativ bar flow 50 to 300 SCCM and the flow rate so as to satisfy the dilution conditions Caution do not generate an excess pressure gt 14 PSIG 1 relativ bar A neutral gas supply can also be connected via the gas ballast BSPP 1 8 Gas connection Due to the danger represented by the accidental opening of the gas ballast on a C2 series pump manual operation of the gas ballast has b
34. imate pressure of the pump as well as the temperature The gas ballast control located at the front of the oil case cannot be used to set the gas injection flow rate When the gas ballast control is open the pump is not tight when stopped To guarantee this tightness install an automatic gas ballast x Technical characteristics For analycal instrumentation Series Two stage pumps Characteristics Unit Frequency Hz 60 50 60 Number of stages 2 Rotation speed rpm 1500 1800 1500 1800 1500 1800 1500 1800 Nominal flow rate m3 h 5 4 6 5 9 7 11 6 15 18 cfm 3 8 6 8 10 6 Flow rate Pneurop method m3 h 4 8 5 7 8 5 10 2 12 5 15 cfm 3 4 6 8 8 Partial ultimate pressure Torr mbar 7 5 10 5 1 104 with Alcatel 120 oil Pa 1 102 Ultimate pressure Torr mbar 1 5 1033 2 103 with gas ballast closed Pa 2 107 Ultimate pressure Torr mbar 7 5 10 3 1 102 with gas ballast open Pa P Oil capacity 0 83 0 950 0 950 F 0 98 oe Maximum water vapour pumping mbar 35 25 20 15 12 10 7 7 capacity Ballast flowrate 1 1 m3 h Pa 35 102 25 102 2 103 115 102 12 102 1 103 7 102 7 102 Water vapour pumping capacity g h 120 110 125 100 110 100 90 90 Weight pump motor kg Ibs 25 55 26 57 27 59 5 28 62 ISO KF Inlet and exhaust end fittings DN 25 For industry SD Series Two stage pumps Characteristics 2005 SD 2010
35. ing the exhaust valve cover Reassembling the bubble device C2 series pump Setting the oil system Reassembling the pump Rest the frame on a flat surface in order to raise the pump All surfaces in contact are coated with oil Observe a nominal clamping torque of 0 8 mdaN 5 8 ftibs for the reassembly of the functional block The functional block is reassembled in the reverse order of disassembly On the median flange check that the lubrication hole is not blocked New vanes are assembled on the rotors with the rounded edges facing outwards Pour a small quantity of oil beforehand around the exhaust valve holes Position the exhaust valves the springs and the exhaust valve covers This is performed after the reassembly of the functional block before fastening the nuts Fit a new seal on the tube and connect the assembly to the frame Position the tube attachment on the pin and tighten the nut on the rear flange maximum clamping torque 0 8 mdaN 5 8 ft Ibs In the sleeve fit the ball and the spring and fasten the connector Then fasten the assembly on the side of the frame SD series pump except 1015 SD 1021 SD Offset the spinner cam 1 by pressing on the blades Turn the shaft up to the maximum displacement of the lever 2 The distance between the seat 3 and the stop valve 4 must be 0 9 to 1 2mm 0 035 to 0 047 inch it is set by adjusting the orientation of the lever am
36. ion To change the type of oil refer to the Maintenance Chapter replacement of type of oil section In all cases follow the recommendations of the pump specifier for the choice of oil to be used IF necessary carry out the special preparation procedure for the pump then remove the filling cap and Fill with oil until the oil reaches the highest mark on the sight glass This operation must be performed with the pump switched off The second filling orifice is used if an external oil filtration device is connected see accessories p 63 To use the pump in optimum conditions the oil level must be observed and checked regularly This level is checked with the pump switched off hot and on a horizontal plane Oil level sight glass for Cil level sight glass for l C1 C2 series and SD series pumps except 1015 SD 1015 SD 1021 SD pumps 1021 SD Maximum level Minimum level Maximum level Minimum level Note Optimum pump performance and service life are obtained when the oil level is between the maximum level and the minimum level Neu DH usa Mounting on a frame Ventilation Inlet and exhaust fitting Mechanical connections m characteristics The pump can be mounted on a frame using the 4 attachment holes on the base and the shock mounts supplied Note Special shock mounts effective against the pump s own vibrations can also be used but they do not ensure correct attachment
37. ist eliminator prevents losses due to intermittent high pressure operation IF the pump operates at high pressure in a cyclical fashion oil consumption may reach sufficiently high levels according to the pumped volume and pumping cycle rates causing the level to drop in the oil case There is then a risk of seizure due to a lack of oil In addition the high flow of gas passing through the eliminator prevents oil from returning to the oil case In order to pump in these conditions the pump must be equipped with an OME 25 HP type oil mist eliminator and an ODK oil draining kit which enables oil recovery via the gas ballast Cyclical pumping ODK type oil recovery device OME 25 HP ODK TI Device is not tight X when switched off For continuous pumping Qf In this case or when very large volumes requiring several hours of pumping 82 high pressure are being pumped it is recommended to recover the oil via the pump inlet In this case please consult Alcatel directly Oxygen pumping In certain applications mixtures containing oxygen at different concentrations or even pure oxygen are used se peel tS a Le EE Oils of mineral origin are combustible Exposure to pure oxygen at high temperatures may cause them to selfignite In addition they are highly oxidized during pumping and quickly lose their lubricating properties Mineral oils must not be used for oxygen levels of over 21 in pumped gases In this ca
38. ium alloy stainless steel fluorocarbons FPM nitril NBR and chemically resistant polymers 99 H D H H H H H i Single stage rotary vane pump The pumping cycle is given below Inlet Transfer Compression Exhaust Application 56 Operating principle of the rotary vane pump This is a volumetric pump with a functional part composed of A hollow cylindrical stator with inlet and exhaust valves A rotor mounted eccentrically inside the stator for pumping Two vanes sliding in the rotor forced against the stator by centrifugal ER and springs As the vane passes in front of the inlet orifice an increasing space is formed into which the gas from the chamber to be evacuated expands When the second vane passes the space is closed The gas trapped in the space between the two vanes is transferred to the exhaust orifice as the rotor rotates The space communicates with the exhaust which is fitted with a valve the gas is compressed until the safety valve is opened The gas is expelled into the oil casing when the pressure is sufficient to open the valve wy Single stage rotary vane pumps are the best choice for continuous pressures above 1 0 Torr 1 3 mbar as well as applications where large amounts of condensable gases are present Two stage To improve the backing pressure and flowrate at low pressure two stages are rotary vane pump connec
39. move the 4 nuts and washers Release the flange in the axis Remove the stator by sliding it along the rotor Release the rotor and the vanes Insert two screwdrivers in the notches and release the flange in the axis Remove the LP stator Remove the rotor and the vanes equipped with the springs 93 Cleaning metal components Cleaning the oil level sight 94 glass L SD C2 series pumps C1 series pumps Cleaning components Solvents are required to clean components Standard precautions should be taken in compliance with the manufacturer s instructions After use in mineral or synthetic oil clean the metal components with a mineral products based solvent such as AXAREL CARECLEANUI PREMACLEANI3 NAPHTEOLII Proceed as follows Clean when cold or hot max 45 C by dipping or using a cloth Vacuum dry in a ventilated oven The component must be cleaned a second time with alcohol After use in perfluorinate synthetic oil clean the metal components in a solvent such as GALDEN S 90TMIS and proceed as follows Clean when cold by dipping or using a cloth Dry the components in the air or with compressed air After use in non perfluorinate synthetic or mineral oil clean the metal components with a solvent such as alcohol and proceed as follows Clean when cold by dipping or using a cloth Dry the components in the air Industrial washing solutions can also be
40. moving the 4 fastening screws GN Disconnect the nitrogen inlet Remove the nitrogen inlet and disconnect the connector 4 Disconnect the nut which secures the tube on the functional block and pull the tube 5 to release it from the frame IAS TEE EEE GE br Disassembling the 5 Remove the cover s the exhaust valve cover 6 exhaust valves and their springs A un a m rn Disassembling the SD pump The oil system is set in the factory it oil system must be reset in the event of except 1015 SD 1021 SD disassembly see reassembly However the rear flange 7 can be disassembled without modifying the setting Remove the spinner cam 8 by removing the circlip Do not disassemble the nozzle to clean it During the reassembly check that it is not blocked by sending a jet of compressed air through it Disassembling the I C1 C2 5 Remove the cover from the oil pump oil system Pump 9 Release the cylinder 15 equipped with the washer piston and also 1015 SD 1021 SD bus Release the stop valve 10 from its housing E Unscrew the seat of the stop valve 11 and remove the O ring Then remove the vane 12 the oil pump rotor 13 and the Oldham coupling 14 L 92 Disassembling the rear flange Disassembling the HP stator and the rotor two stage pumps Disassembling the intermediate flange two stage pumps Disassembling the LP stator and the rotor us pi Re
41. nt button Close ER o nu x neuf a a ya a e e O ring pinched Replace e One of the seals is Replace N e One of the HP safety valves is Replace i damaged EIER ped EN i e lubrication holes blocked wie Disassemble and clean 8 _ Incorrect anti suckback assembly Repeat the assembly and setting _ 5 Part forgotten in reassembly Repeat the reassembly Accessories At the pump exhaust the Check the installation installation produces an exhaust pressure of 1 125 Torr 1 5 bar e Oil mist eliminator cartridge Repace clogged i Re E IT nt pme E A EN Noisy pump e Oil level too high Drain and fill with a new oil Oil contaminated presence of Drain flush and refill with clean particles oil Pump not prepared for the oil Check the pump configuration or used _ the type of al Incorrect motor power supply Check the power supply d Motor coupling incorrectly set or Check the setting 1 damaged Incorrect fan assembly Check the assembly Incorrect anti suckback device Repeat the assembly assembly pai tr Vanes damaged or stuck Replace Pump too hot Ambient temperature too high T S o Pump placed in a poorly Check the installation ventilated place or vents e ebe at high pressure Check for system leaks P gt 22 Torr 30 mbar 4 ud Excess pressure at exhaust __ Check the exhaust line e Motor
42. of the product range Alcatel oil seal rotary vane pumps are used in all vacuum technology applications They can be used on their own to achieve a maximum vacuum of 103 Torr 103 mbar or in pumping assemblies e g at the exhaust of a diffusion pump or turbomolecular pump Standard pumps for several purposes non corrosive applications Manufacture of light bulbs production of TV tubes manvfacture of electronic tubes metallurgy centrifuges etc Pumps designed to meet the requirements of analytical instrumentation and R amp D Mass spectrometer electronic microscopes GC MS LC MS gas analyzers leak detectors sterilizers etc Pumps suited to the pumping of corrosive gases R amp D laboratories freeze drying pumping of solvents etc Pumps with increased resistance to meet the requirements of the more aggressive processes of the semiconductor industry lon implantation sputtering eic Sealed pumps offering maximum tighiness Pumping of pure or precious gases Rome wA s 31 35 HT series 2seges 20m 20587 Precautions Four 5 to 21 m3 h pump models with the following main characteristics A direct drive motor making them very compact An electrically insulated fold away handle is used for easy carrying An anti suckback system ensures the tightness of the pump during accidental or voluntary shutdowns gas ballast enables the pumping of condensable vapours except f
43. or C2 series The universal three phase or single phase motor can be disassembled independently of the rest of the pump without the need to drain the oil case On the oil case a vertical sight glass can be used to inspect the oil level easily when filling the tank and during the operation of the pump A neutral gas purge is used to degas oil and dilute pumped gases on C2 series models 5 to 21 m3 h rotary vane pumps L SD C1 C2 Pascal series 1 Oil case 7 Frame 2 Gas ballast control 8 Inlet end fitting 3 Base 9 Exhaust end fitting 4 Oil level sight glass 10 Fold away handle 5 Filling plugs 11 Electric motor 6 Draining plug 12 IEC electric socket The inlet and exhaust end fittings are PNEUROP ISO KF standardized They are fitted vertically on the pump at delivery but can be positioned on the horizontal openings if required by operating conditions They can also be used to connect many of our accessories see page 63 The main remplacement parts are interchangeable This enables easier disassembly assembly operations and replacement without changing the pump s performance Various accessories can be used to adapt the pump to meet the requirements of your application The moulded aluminium pump frame supports the pumping module and the motor All the parts of the pumping module in contact with gases are free of zinc copper and cadmium The other construction materials include cast iron alumin
44. osphere Take all Let staps ei du ensure personal safety 25 The pump must be drained when hot and after the oil case has been vented to atmospheric pressure For this switch off the pump isolate the pump or disconnect from the installation tilt the pump unscrew the draining plug on the side of cl the oil case and the filling plug on the top of the oil case When all the oil has drained replace the two plugs temporarily and run the pump for about 10 seconds leaving the intake open Take care with the oil mist which may appear at the exhaust This operation removes the oil from the functional block drain this oil by removing the draining plug replace the draining plug and fill with fresh oil to the emen d maximum leve of the oil case oil sight glass through the filling orifice see page 69 87 D A 88 Flushing Change of type of oil Compatible oils Incompatible oils The draining operation can be followed by a flushing operation if the oil is particularly dirty This operation requires a volume of oil equal to the capacity of the pump After draining the oil case see page 87 replace the draining plug Remove the intake filter clean it and replace it Run the pump at atmospheric pressure pour the flushing oil very slowly through the inlet orifice Take care with oil mist which may develop at the exhaust Stop the pump and drain the flushing oil via th
45. p 0 9 to 1 2mm The stop valve face must be perpendicular to the axis of the oil inlet hole when free the stop valve should rest on its seat check the parallelism of the lever in relation to the bearing face of the stop valve seat Orient the seat to obtain the correct setting i C1 C2 series pump also 1015 SD 1021 SD Position the rotor of the oil pump so that the slot is horizontal or parallel with the pump base To turn it use the fan Do not forget the Oldham coupling uad Reassembling the oil case Fit the oil case on the frame Fasten the attachments after making sure that the seal is positioned in its seal groove clamping torque 0 8 mdaN 5 8 ft ball Reassembling the gas ballast Position the oil case feed through equipped with the seal in its housing by centering it on the gas ballast tube Assemble using the screws Equip the adjustment knob with the sleeve and the spring Position the assembly in the cover and secure on the oil case feed through Reassembling the oil Replace the O ring included in the seal kit level sight glass Fit the sight glass and assemble with screws clamping torque 0 3 mdaN 2 14 ft lbs N C1 series 1 two attachm under stress Reassembling the See page 89 seal holder Fit he fan 1 2 sleeve Reassembling the motor Fit the drive key on the motor shaft side components Install the motor coupling sleeve down to the stop on the motor shaft Fit the molor
46. r gas ballast AGRA er nts Gas ballast Allows the gas ballast to be closed when the 8 2 pump is off ensuring that the pump is tight Isolating safety valve 066832 d n the u 2 sped failure it e nle vacuum chamber from the pumping unit an YE 220V 50Hz ensures chamber venting L Filters and or neutralizes oil when pumping Oil filter DE er ns Bebes External device gases which are corrosive and could rapidly z degrade oil quality Shock mount 082691 Besen base and e Helps isolate pump vibration LAX 100 model D machine frame e Allows pump to be mounted on a frame Precaufions a Other voltages and frequencies available in the Alcatel catalog AN In general use accessories in which the tightness and materials are cempala with the pumped g gases and ege safety conditions at both the inlet and the exhaust ee ee i At the pump exhaust the discharge circuit must be such that the resulting excess pressure in the oil case is as low as possible The maximum excess pressure recommended for correct pump operation is 0 5 bar 6 PSI A slight negative pressure in the oil case 0 1 to 0 2 bar 1 5 PSI at the exhaust will prevent gases from accumulating and reduce a corrosion end pollution A IF the exhaust orifice i is connected to an extraction duct or an oil mist eliminator you must remove the exhaust safety valve gt mounted in the pump s exhaust orifice 63 d Ee eek ce E Ft 64 Unpacking
47. reparation of pump see page 88 However the following replacement fluids can be used Mineral oil Ester type synthetic oils ELF MOVIXA PV 100 TURBELF SA 100 ANDEROL 555 HULS registered trademark BP CS 100 BP registered trademark ANDEROL RCF 96 N HULS registered trademark SHELL VITREA 100 SHELL registered trademark TOTAL CORTIS PV 100 TOTAL registered trademark INLAND 19 INLAND 20 INLAND registered trademark MR 200 MATSUMURA registered trademark Mineral based synthetic oils Fluorocarbon synthetic oils ELF BARELF F 100 ELF BARELF C 68 ELF registered trademark FOMBLIN YL VAC 25 6 MONTEDISON registered TO INVOIL 20 INLAND registered trademark KRYTOX 15 25 DU PONT DE NEMOURS registered trademark 8 INLAND TW INLAND registered trademark HALOVAC 100 HALOCARBON registered trademark ELITE Z CAMBRIGE MILL PRODUCTS INC reg trademark AFLUNOX 15 25 SCM registered trademark Note In this case pump performances may be slightly different from those given in pages 59 60 61 67 68 Filling with oil Checking the oil level Alcatel 5 to 21 m3 h SD C1 series pumps are tested in the factory with ALCATEL 120 oil or Alcatel 119 for USA Alcatel 5 to 21 m3 h C2 series pumps are tested in the factory with Alcatel 113 oil At delivery there is some oil remaining in the functional block Our pumps are tested in the factory with Alcatel oil it is recommended to use the same oil during operat
48. ressure for security 69 70 Changing position of inlet and exhaust fittings Disassembling the fittings Horizontal reassembly Depending on the types of accessories used and the pumping conditions these orifices can be fitted vertically on the pump or horizontally as shown on the diagram below Note The pump is supplied in configuration A In Exh EN Unfasten the attachment screw from sd the end fitting to be removed ee 20011 x SN Unfasten the end fitting and remove it from its housing along with the O ring In the case of the inlet end fitting also remove the inlet filter pm 4 Remove the attachment screw from the lateral cap and M using a wide screwdriver remove the I AMA Za cap i C4 Position the end fitting in the corresponding lateral orifice taking care to fit the O ring Attach the end fitting with the screw E a In the case of the inlet end fitting fit the filter at the bottom of the orifice Close unused orifices with plugs and fasten the screws uu Three phase version Single phase version Electrical connections Before any maintenance is ported on oder b d Wainl nande ee who has not been trained on safety regulations EMC electrical safety chemical pollution etc isolate the product from its various energy sources electricity compressed air eic As a general rule it is recommended to protect the motor for
49. rrect ultimate vacuum or a reduction in pumping speed are signs that the oil has deteriorated The periodic inspection of the state of the oil is performed by comparison with a sample of new oil in order to check the level of contamination or deterioration of the lubricant The frequency at which oil is renewed is adapted to the type of operation if the oil is cloudy this indicates that condensables have been absorbed during pumping The oil can be regenerated using the gas ballast see page 77 a thickening of the oil together with a blackish color and a burnt smell indicate that the oil has deteriorated Drain the pump and flush it Normally for a pump operating continuously at a pressure lower than 0 75 Torr 1 mbar with a clean gas dry air the oil should be changed every 6 months This value is given as a guide only It may be extended to 1 year if the ultimate vacuum required is sufficient for primary vacuum pumps Similarly if the pump is stopped frequently for long periods the oil should be changed at intervals of 6 months to a maximum of 1 year oil may become sticky Note Every pumping operation is different This oil must therefore be changed at intervals adapted to each specific application The use of certain accessories see page 63 can reduce the frequency of these maintenance operations N The draining operation places the contaminated pumping circuit in communication with the outside alm
50. rrosion of pumped gases Accessories used Desired maintenance intervals and total operating cost ALCATEL has selected various types of oil for its pumps see page 67 The pump is equipped with a lubrication system which regulates the oil flow rate required in the vacuum pump In addition this system also ensures the gassing of the lubrication oil and therefore the low noise level of the pump When condensable vapours are being pumped gas is compressed beyond its saturated vapour pressure in the compression phase and can condense impairing pump performance m ergett The gas ballast can be used to inject a certain quantity of air neutral or dry gas into the last stage of the pump during the compression phase so that the partial pressure of the pumped gas is less than its saturated vapour pressure at the temperature of the pump Condensation is therefore impossible if this limit is not reached The maximum admissible vapour pressure is obtained at pump inlet for this value COMPRESSION At the end of compression the pressure in the exhaust chamber is greater than atmospheric pressure An anti suckback device valve spring prevents the gases and oil from being drawn back into the inlet The saturated vapour pressure of a body is higher when the system is hot than when it is cold therefore the pump must reach operating temperature before pumping condensable vapours Using the gas ballast increases the ult
51. s as an integral part of your development team to help define improved answers to your needs Our international Sales and Support network is ready to assist you in this way Rotary vane pumps APPLICATIONS e RESEARCH AND DEVELOPMENT Physics and chemistry laboratories etc INDUSTRY Foodstuffs freeze drying Pharmaceuticals Electronic tube manvfacture Metallurgy Drying systems Refrigeration systems Chemical industry etc e INSTRUMENTATION Mass spectrometetry Centrifuges Electronic microscopes Leak detection systems etc e VARIOUS SEMICONDUCTOR PROCESSES Welcome Dear customer You have just bought an Alcatel rotary vane pump We would like to thank you and are proud to count you among our customers This product is a result of experience acquired over many years by Alcatel in the design of rotary vane pumps We suggest that you read this manual particularly the chapter on installation and operation before you start to use this pump so that you can obtain optimum levels of performance and complete satisfaction from this equipment Contents 5 pe n i na TOYANE E E EE MR EN CENENE TETE 2 SAE TTY Contents The PASCAL series 5 to 21 m3 h Presentation of the product range 54 Operating principle of a rotary vane pump su an ee drama A 56 Technical characteristics 59
52. s from the seal kit or set of seals Reassemble the lip seal in its housing as described on page 95 Reinsert the new O ring on the seal holder Insert the shaft sleeve inside the seal holder Engage the reassembled seal holder on its axis and screw onto the frame Insert the O ring in the shaft sleeve Position the support washer Then install the key reassemble the fan and the motor in the reverse order of disassembly Immediately order a replacement maintenance set or kit see page 90 89 Special precautions Spare parts Minor kit Major kit Front seal replacement kit parts for shaft passage tightness on 90 motor side Screw kit Specific tools Recommended tools Tools and consumable products Read the warning at the beginning of the maintenance chapter Before disassembling the pump drain it see page 87 All the seals and faulty parts should be replaced provide for a seal kit or a maintenance kit This contains all the seals on the Pump models Part No pump which must be replaced at SD 103911 each complete disassembly IC Ze 103912 Keep this kit in a dry place away from heat and light sunlight and ultraviolet light in order to prevent any hardening of the elastomers see AFNOR standards storage conditions for vulcanized elastomer based products FD T 46 022 In addition to the seal kit this kit contains a set of spare parts to perform maintenance op
53. se perfluorinated synthetic oils must be used see list on page 67 The pump must be completely disassembled and all traces oil mineral oil The use of these oils requires a special pump preparation see page 88 1 removed Flushing the oil case is not adequate Any accumulation of oxygen in the installation should be avoided and the oxygen or combustible mixture should be diluted with a neutral gas at the exhaust the gas flow rate should be 4 times the oxygen flow rate Certain combustible or explosive gases require a higher degree of dilution Our International Support Services and Customer Services can advise you to help solve problems of this kind 81 80 Settings continued Start up Stop Run the pump at ultimate vacuum for one hour and set the nitrogen flow rate as follows at atmospheric pressure and at 20 C Nitrogen flow rate in I h Corresponding C2 Series Pumps Min Average Maxi absolute pressures bar 60 200 500 1 05 to 1 10 Note these characteristics apply for pumps operating at a constant inlet pressure 1 to 5 mbar they are adapted for each case of pumping Starkup the pump at ultimate vacuum When it is hot run the nitrogen purge Use it from the beginning and throughout pumping When pumping stops allow the purge to operate for approximately 1 hour depending on the quantity of pumped gas at ultimate vacuum with the purge in order to degas the oil effectively and clean t
54. t air etc may cause the deterioration of the pump components particularly the hardening of O rings and the sticking of lip seals on shafts and the gumming of oil In this state a pump may have operational problems particularly oil leaks Before any start up new pump as well as used the pump must be disassembled see page 91 and all the seals changed Note 1 The seal kits must be stored with caution Keep them away from heat and light sunlight and ultraviolet light in order to prevent the elostomers from hardening AFNOR standard FD T 46 022 65 66 Installation and start up The machines must be connected to an electrical installation in compliance with decree 88 1056 dated 14th November 1988 as well as any local electrical codes that apply t is important to isolate the machine from the power source before any intervention on the equipment for maintenance purposes When switching off the power of equipment containing capacitors loaded with over 60 VDC or 25 VAC take precautions when accessing the connector pins single phase motors equipment with mains filter frequency converter monitor etc Vane roughing pumps use lubricants it is recommended to request information from the manufacturer on the safety data sheets concerning the product used Our pumps are tested in the factory with ALCATEL 120 oil or Alcatel 119 for the USA Alcatel 113 oil for the C2 series It is recommended to use the
55. ted in series The second is similar to the first both structurally and operationally The gases pulled in by the first low pressure stage are transferred to the second high pressure stage and discharged through the high pressure HP valve In PAS Low pressure stage High pressure stage Application Two stage rotary vane pumps are the best choice for application requiring an ultimate vacuum as low as 103 Torr 1 33 x 103 mbar Note when operating a two stage vane pump continously greater than half an hour above 1 0 Torr the unit should be equipped with an oil mist eliminator and oil return system see oil draining kit page 63 or a single stage pump should be used i i i D 1 H i 57 58 Its function Choosing the right oil Lubrication and anti noise device Gas ballast Oil Oil has several important functions in the pump It lubricates mechanical components bearings seals rotor vanes etc It makes moving parts relatively tight by limiting internal leakage It carries away the heat produced by the compressed gases Not all oils produce the same ultimate pressure in a given pump Ultimate pressure depends on the saturated vapour pressure of the oil its viscosity and its ability to dissolve gases Good pumping conditions are related to the type of oil used The choice depends on Expected pump performance Chemical aggression and co
56. to replace a synthetic oil by a mineral oil proceed as for compatible oils i Nat Replacement of front seal In the event of an external oil leak on the pump it is necessary to change the shaft seal on the motor side You will need a front seal replacement kit see page 90 a screwdriver a 3 A and 5 mm Allen wrench Stop the pump and disconnect the power cord motor Disconnect the pump from the installation to which it is connected e If possible position the pump vertically with the motor at the top resting on the front side of the oil case in this position it is not necessary to drain the oil case Otherwise disassemble the pump in the horizontal position resting it on its base after it has been drained Disconnect the motor by unscrewing the 4 fastening screws simultaneously and alternately Remove the motor vertically Unscrew the fan fastening screw Remove the fan the key and the support washer With a screwdriver remove the shaft sleeve and its O ring Unscrew the two seal holder fastening screws and remove the seal holder Remove the seal from the seal holder as described on page 95 and discard it Clean the metal parts Inspect the wearing side of the shaft sleeve after cleaning the sleeve may show a perfectly normal trace of rubbing caused by polishing Should the sleeve show any signs of indentation or grooves it must be replaced Preferably use new part
57. y Number of stages Rotation speed Nominal flow rate Flow rate Pneurop method Partial ultimate pressure with Alcaiel 120 oil Ultimate pressure with gas ballast closed Ultimate pressure with gas ballast open Oil capacity Weight pump motor Maximum water vapour pumping capacity Ballast flowrate 1 1 m3 h Water vapour pumping capacity Inlet and exhaust end fittings Corrosive applications C2 Series Two stage pumps Characteristics Frequency Number of stages Rotation speed Nominal flow rate Flow rate Pneurop method Partial ultimate pressure with Alcatel 113 oil Ultimate pressure Oil capacity Weight pump motor Inlet and exhaust end fittings 2005 Cl 2010 C1 2015 C1 2021 Cl 50 60 50 60 2 2 1500 1800 1500 1800 1500 1800 1500 1800 9 7 15 18 20 7 24 8 7 5 105 1 104 1 102 1 5 10 3 2 103 2 101 7 5 103 1 102 0 83 0 950 0 950 0 98 25 55 26 57 27 59 5 28 62 35 25 20 15 12 10 7 7 35 102 25 102 2 103 15 102 12 102 1 103 7 102 7 102 120 110 125 100 110 100 90 90 DN 25 2010 C2 2015 C2 2021 C2 50 60 50 60 50 60 2 2 2 1500 1800 1500 1800 1500 1800 97 15 18 207 3 75 104 5 102 1 5 103 2 103 2101 P 0 950 0 950 0 98 26 57 27 59 5 DN 25 28 62 Partial ultimate pressure measured according to Pneurop 6602 specifications It may vary if other oils are used See page 67
58. y when pumping dangerous product len Cs series pumps Be sure to fill the pump with oil see page 68 At start up before switching on the motor check that the oil bath temperature is greater than 53 F 12 C The ambient operating temperature for the pump must be between 53 F 12 C and 113 F 45 C Under these conditions the stabilized pump temperature at the front of the oi case will be between 140 F and 158 F 60 and 70 C depending on operating conditions Special case Synthetic oils Synthetic oils are much more viscous when cold than mineral oils Do not start up the pump at ambient temperatures below 59 F 15 C For the same reason and to facilitate lubrication of the pump pour a few drops of oil to 2 cm3 through the inlet orifice before starting A Check that the exhaust orifice is not blocked E In certain cases when the pump is started up in cold ambient conditions or with slightly contaminated oil the current after start up may remain high until the oil in the pump is heated up These conditions are sufficient for the internal thermal protection to be activated making start up impossible see pages 72 amp 73 75 Incidents Causes Corrective actions The vacuum pump does not Ultimate pressure obtained a few 10 Torr 10 mbar produce a vacuum continued Gas ballast adjustme

Alcatel SD, C1, C2, Rotary Vane Pumps, Users Manual

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