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BFT Icaro Manual - All Security Equipment
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1. Correct controller operation is only ensured when the data contained in the present manual are observed The company is not to be held responsible for any damage resulting from failure to observe the installation standards and the instructions contained in the present manual The descriptions and illustrations contained in the present manual are not binding The Company reserves the right to make any alterations deemed appropriate for the technical manufacturing and commercial improvement of the product while leaving the essential product features unchanged at any time and without undertaking to update the present publication V 6 6 o o 8 e oe o 8 S e e 6 oe o e e e 8 e s S S e e Ss S e 8 e oo 99099359 o S 6 6 o o 8 o o 6 O 99 o o e o o e o 6 6 0 o 8 oo 9 9 90909 o 0 0 0 0 O 0 o o 0 0 0 0 0 O O o 0 O 0 0 O o 0 0 0 0 0 O O o 0 0 0 0 0 0 O o 0 0 0 0 0 0 0 o 0 0 0 0 0 0 O O 0 0 O O o 0 0 0 0 0 0 0 o 0 0 0 0 0 o 0 0 0 0 0 O 0 0 O ICARO UL Ver 01 3 ENGLISH Thank you for buying this product our company is sure that you will be more than satisfied with the product s performance The product is supplied with a Warnings leaflet and an Instruction booklet These should both be read carefully as they provi
2. T j N ZB o I a I e SI oo A d szz ww Ly SG UN i 917 ww 771 9 UIN N A M Pra Zu a N E 3S 3 gt _ EH Y ES Y EE i 612 se H ss 90 EL ul 99 9 9 9 G9 vr 09 1669 N 0 Fig 3 8 ICARO UL Ver 01 0011416 01 um NAZ A Za un NUES m HEN 722 nn NZ NN d FA ES z Mi E E sz EJ jl ICARO UL Ver 01 9 0011416 01 Min 2 50mm Min 0 8 20mm Fig 14 16AWG 1 5mm 18AWG 1mm 3x16AWG 10 ICARO UL Ver 01 O 0 0 0 0 0 0 0 0 0 0 0 0 o 0 0 0 0 0 0 0 0 0 0 0 0 o o O O 0 0 0 0 o O 0 0 0 0 0 0 0 O DA V SPOT EN AR A 4 A U PE E W SY 2 7 ak LO 8 11180
3. must be carried out by qualified personnel For actuator wiring and accessory connection refer to the relevant instruction manuals The control panels and accessories must be suitable for use and conform to current standards WARNING If the opening direction is not correct invert the motor connections no 6 and 8 and connections no 25 and 26 of the opening and closing limit switches 13 MOTOR TORQUE SETTING The setting of the motor torque is electronically controlled by an encoder Refer to the LEO control board instructions for a correct setting of the electronic antisquash safety device WARNING The ICARO actuator does not offer the possibility of A adjusting the safety clutch It is therefore necessary to use a control board prearranged for the electronic control of the motor torgue 14 MANUAL RELEASE The manual or emergency release should only be activated when the gate has to be opened manually or whenever the automation is not correctly or totally functioning To carry out the emergency manoeuvre proceed as follows e Insertthe personalised key into the lock and turn it anticlockwise by 90 e Turn the release knob clockwise Fig 16 as far as it will go The pinion will therefore become idle and the gate can then be opened manually Push the leaf of the gate all the way down to the end of stroke Warning do not push the gate leaf roughly but move it gently all along its stroke The key can be removed from the
4. of approximately 2 50mm between the gate and the fixed swing leaf as prescribed by the current safety standards otherwise fit an electric edge at least 2 50 mm thick fig 12 10 GATE BACKSTOPS DANGER The gate must be provided with mechanical backstops both on opening and closing in order prevent it from coming out of the upper guide fig 13 the backstops must be tightly secured to the ground a few centimetres beyond the electrical stop point 11 ELECTRICAL INSTALLATION SETUP Lay out the electrical installation as indicated in Fig 14 making reference to the current national standards for electrical installations Warning For the connection to the power supply use a multipolar cable having minimum 3x1 5 sq mm cross section 16AWG and complying with the current standards UL1015 Connect the control and safety devices in compliance with the previously mentioned technical installation standards The cables mains and auxiliary must be distinctly separated in their cable clamp P1 P2 Fig 15 Fig 14 shows the number of connections and their cross sections for a length of approximately 328ft 100 metres for greater lengths calculate the cross section for the true automation load The main automation components are fig 14 Type approved adequately rated omnipolar circuit breaker with at least 3 mm contact opening provided with protection against overloads and short circuits suitable for cutting out automat
5. D811418 ver 01 08 03 04 GB ACTUATOR FOR RACK SLIDING GATES ICARO UL A gs 9 000050 90 TES 0 9795 000057 0 ad LAM pS QT 5 005510 00 9 00099 o 0 9 INSTALLATION AND USER S MANUAL Via Lago di Vico 44 36015 Schio VI Tel naz 0445 696511 Tel int 39 0445 696533 Fax 0445 696522 Internet www bft it E mail sales Obft it COMPANY WITH GUALITY SYSTEM CERTIFIED BY DNV SO 9001 2000 2 ICARO UL Ver 01 D811418 01 1418 01 SO USER S MANUAL ENGLISH Thank you for buying this product our company is sure that you will be more than satisfied with the product s performance The product is supplied with a Warnings leaflet and an Instruction booklet These should both be read carefully as they provide important information about safety installation operation and maintenance This product complies with the recognised technical standards and safety regulations 1 GENERAL OUTLINE The ICARO actuator offers ample installation versatility thanks to the extremely low position of the pinion the compactness of the actuator and to the height and depth which can be very easily adjusted It is equipped with an antisquash electronic device which ensures utmost safety The emergency manual release can be activated very easily by means of a knob featuring a personalised key The gate stop is controlled by elec
6. ELIMINARY CHECKS Before proceeding to any installation work check that the gate structure conforms to whatever is prescribed by the current standards and in particular that The gate sliding track is linear and horizontal and the wheels are suitable for supporting the gate weight The gate manual operation can be carried out smoothly along its entire run and there is no excessive side slipping e A correct play is provided between the upper guide and the gate to ensure regular noiseless movement e The opening and closing gate stops are positioned The established position for gearmotor fixing allows the emergency manoeuvre to be carried out smoothly and safely In the case where the elements checked do not meet the above requirements proceed to carrying out the necessary corrective actions or replacements WARNING Remember that motor drive facilitates the use of the gate but does not solve the problems due to faults and defects in the installation or failure to maintain the gate itself Fix the Warning sign provided Fig 14 on both sides of the gate stick the adhesive labels provided on the three visible sides of the operator Fig 2 Take the product out of its packing and inspect it for damage Should it be damaged contact your dealer Remember to dispose of its components cardboard polystyrene nylon etc according to the current prescriptions 5 BASE PLATE ANCHORING 5 1 Standard position Dig a hol
7. ICARO UL Ver 01 11 BFT S p a ITALIA Via Lago di Vico 44 36015 Schio VI Tel naz 0445 696511 Tel int 39 0445 696533 Fax 39 0445 696522 Internet www bft it E mail sales bft it
8. a qualified technician installer Have qualified personnel check the automation system once a year and in particular control mechanism for force speed and sensitivity e THE ENTRANCE IS FOR VEICHLES ONLY PEDESTRIANS MUST USE SEPARATE ENTRANCE 3 MANUAL RELEASE The manual or emergency release should only be activated when the gate has to be opened manually or whenever the automation is not correctly or totally functioning To carry out the emergency manoeuvre proceed as follows e Insert the personalised key into the lock and turn it anticlockwise by 90 e Turnthe release knob clockwise fig 1 as far as it will go The pinion will therefore become idle and the gate can then be opened manually e Push the leaf of the gate all the way down to the end of stroke Warning do not push the gate leaf roughly but move it gently all along its stroke The key can be removed from the lock only after the knob has been moved back to its initial position motor driven operation Tore activate motor driven control turn the knob anticlockwise as far as it will go Move the key back to its closing position remove it and then store it in a safe place which is known to anyone who may need the knob 4 MAINTENANCE AND DEMOLITION The maintenance of the system should only be carried out by qualified personnel regularly The materials making up the set and its packing must be disposed of according to the regulations in force WARNINGS
9. at a safe distance from the automation operation area 17 AUTOMATION CONTROL The use of this control device allows the gate to be opened and closed automatically There are different types of controls manual radio control magnetic card access etc depending on the installation requirements and characteristics For the various control systems see the relevant instruc tions The installer undertakes to instruct the user about correct automa tion operation also pointing out the actions to be taken in case of emergency 18 MAINTENANCE WARNING Before proceeding to any maintenance disconnect the mains power supply and if the battery is fitted one of its poles These are the check and maintenance operations to be carried out e Check the condition of lubrication of the metal racks once a year Keep the sliding track always clean and free from debris Occasionally clean the photocell optical elements Have a qualified technician installer check the correct torque limit setting e When any operational malfunction if found and not resolved disconnect the mains power supply and request the assistance of a qualified technician installer When the automation controller is out of service you can activate the manual release device see paragraph on Emergency manoeuvre in order to set the pinion idling and therefore allow the gate to be opened and closed by hand 19 NOISE The environmental noise produced by the gear mot
10. de important information about safety installation operation and maintenance This product complies with the recognised technical standards and safety regulations 1 GENERAL OUTLINE The ICARO actuator offers ample installation versatility thanks to the extremely low position of the pinion the compactness of the actuator and to the height and depth which can be very easily adjusted It is equipped with an antisquash electronic device which ensures utmost safety The emergency manual release can be activated very easily by means of a knob featuring a personalised key The gate stop is controlled by electromechanical end of stroke microswitches or for very cold areas by proximity sensors The control board can be built in or installed onto a separate cabinet The gearmotor fig 1 is made up of the following Motor Worm screw worm wheel reduction gear Electromechanical end of stroke unit or proximity sensor Pinion with release Control board with capacitor Obstacle detection device Encoder movw DZ 2 GENERAL SAFETY WARNING An incorrect installation or improper use of the product can cause damage to persons animals or things The Warnings leaflet and Instruction booklet supplied with this product should be read carefully as they provide important information about safety installation use and maintenance e Scrap packing materials plastic cardboard polystyrene etc according to the provisions set out by cur
11. e where the cement pad with the buried base plate log bolts is to be placed in order to fix the reduction gear unit fig 3 If the sliding track is already there digging must be partly carried out in the track foundation casting This way should the track foundation casting sag the gearmotor base would also lower thus maintaining the play between ENGLISH pinion and rack approximately 0 04 0 08 1 2 mm e Position the base plate according to the dimensions specified in 110 4 e The pinion symbol printed on the base plate must be visible and directed towards the gate This also ensures the correct positioning of the raceways for electrical connections Letthe flexible pipes containing electrical cables protrude from the base plate In order to keep the base plate in its correct position during installation it may be useful to weld two iron flat bars under the track and then weld the log bolts onto them fig 3 Make a concrete casting in such a way as to embody the base plate casting into that of the gate track Accurately check that The positioning dimensions are correct That the base plate is well levelled That the 4 stud threads are well clear of cement Letthe casting harden 5 2 Other positions The gearmotor can be positioned in different ways As an example fig 5 illustrates a particular type of installation In the case where the gearmotor is not fixed on the level of the sliding track Standard posit
12. gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment Swinging gates shall not open into public access areas The gate must be properly installed and work freely in both directions prior to the installation of the gate operator Do not over tighten the operator clutch or presure relief valve to compensate for a damaged gate FOR GATE OPERATORS WITH HOLD TO RUN CONTROL e The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving A sign with the message WARNING must be positioned near the controls The characters for the writing should be at least 6 4 mm high The following statement should also be indicated Moving Gate Has the Potential of Inflicting Injury or Death Do Not Start Gate Unless Path is Clear e An automatic closing device such as a timer loop sensor or similare device shall not be employed Noother activation device shall be connected Controls mustbe far enough from the gate sothatthe user is prevented from coming in contact with the gate while operating the controls controls intended to be used to reset an operator after 2 sequential activations of the entrapment protection device or devices must be located in the line of sight ofthe gate Outdoor or easly accesible controls shall have a security feature to prevent unauthorized use All
13. ion you must ensure that the gearmotor is tightly secured also in relation to the gate position so as to maintain a correct play 0 04 0 08 1 2mm between rack and pinion The current safety standards with respect to persons animals and things must be strictly observed and in particular risks of accidents due to squashing in the area of pinion rack meshing as well as other mechanical risks must be carefully avoided All the critical spots must be protected by safety devices in compliance with the current prescriptions 6 GEARMOTOR FIXING When the casting has hardened observe fig 6 and proceed as follows e Position an M10 nut on each of the tie rods keeping a distance of at least 1 25mm from the base to allow the gearmotor to be lowered after the installation is completed or for subsequent adjustments of the play between pinion and rack e Position a plate P supplied as standard on each pair of tie rods and with the help of a level adjust the plane in both directions e Remove the cover and screw cover guard from the gearmotor and position the reduction gear unit on the four tie rods with the pinion facing the gate Position the two upper plates P Fig 6 and tighten the four locking nuts of the gearmotor Adjustthe depth of the gearmotor making it slide in the appropriate slots found in the base and fix it at a distance between pinion and gate which is adequate to the type of rackto be installed The rack teeth m
14. ion from the mains If not already installed place a type approved omnipolar circuit breaker with a 0 03A threshold just before the 6 ICARO UL Ver 01 INSTALLATION MANUAL automation system QR Control panel and incorporated receiver S Key selector AL Blinker with tuned antenna M Actuator P Wall mounted pushbutton panel Fte Fre Pair of external photocells T 1 2 4 channel transmitter 12 TERMINAL BOARD CONNECTIONS First pass the appropriate electric cables through the raceways and fix the various automation components to the chosen points then connect them following the directions and diagrams contained in the control unit instruction manual Carry out phase neutral and compulsory earth connections The protection wire earth with yellow green insulating sheath must be connected to the appropriate terminals marked by their symbol Operate the automation only after having connected and checked all the safety devices The mains power supply cables must be stripped as little as possible the power supply cable earth wire must be stripped for a greater length in order to reach the terminal purposely arranged in the box Fig 15 ref A The 1 cable clamp is reserved for the mains power supply cables the 2 cable clamp is reserved for the accessory cables and safety devices The cables must be tied by additional fastening next to the terminals by means of clips for example All the operator wiring operations
15. lock only after the knob has been moved back to its initial position motor driven operation e Tore activate motor driven control turn the knob anticlockwise as far as it will go Move the key back to its closing position remove it and then store it in a safe place which is known to anyone who may need the knob 15 INSTALLATION CHECK Before the automation device finally becomes operational scrupulously check the following conditions Check that all the safety devices limit microswitches photocells elec tric edges etc operate correctly Checkthattherack and pinion are correctly meshed minimum play 2mm Check that the pushing force of the gate is within the limits provided for by the current standards Check that the opening and closing end of stroke runners are correctly positioned and tightly secured Check the starting and stopping operations using the manual control e Checkthe starting and stopping operations using the remote radio control Check the normal or customised operation logic 0011416 01 1418 01 INSTALLATION MANUAL 5 16 AUTOMATION DEVICE USE A Since the automation device can be controlled both remotely and in sight by means of a radio control device or a button all the safety devices must be frequently checked in order to ensure their perfect efficiency WARNING In the event of any safety device malfunction request immediate assistance from qualified personnel Children must be kept
16. o insert a section of rack the other way round in the joint between the various pieces so as to maintain the correct tooth pitch This type of rack is quieter and allows height adjustments to be made even after having been fixed using the slots provided 7 3 Mod CVZ Fig 7 Galvanised iron rack 1 18 x 0 47 30x12mm section supplied in 6 5ft 1 metre lengths threaded spacers to be welded max capacity 4409 Ib ICARO UL Ver 01 5 ENGLISH 2000kg 20000N Having fixed the spacers in the middle of each of the slots in the various rack pieces weld the spacers to the gate Also in this case arrange a section of rack the other way round in the joining points of the various rack pieces to ensure a correct tooth pitch The screws which fix the rack to the spacers allow the rack to be adjusted in height 7 4 Rack fitting To fit the rack proceed as follows e Activate the emergency release by rotating the appropriate release knob See paragraph Emergency manoeuvre e Restthe rack end on the control pinion and secure it by welding or using screws in correspondence with the pinion while sliding the gate along by hand fig 9 In the case of incorrect gate alignment excessive side curving which cannot be corrected place a few shims between the rack and gate in order to ensure continuous centring of the rack with respect to the pinion fig 10 DANGER The welding operation is to be carried out by a competen
17. o protect the area from any danger caused by squashing conveying and shearing Position at least one luminous signal indication device blinker where it can be easily seen and fix a Warning sign to the structure The Company declines all responsibility with respect to the automation safety and correct operation when other manufacturers components are used Only use original parts for any maintenance or repair operation e Do not modify the automation components unless explicitly authorised by the company e Instruct the product user about the control systems provided and the manual opening operation in case of emergency Donotallow persons or children to remain in the automation operation area Keep radio control or other control devices out of children s reach in order to avoid unintentional automation activation The user must avoid any attempt to carry out work or repair on the automation system and always request the assistance of qualified 4 ICARO UL Ver 01 INSTALLATION MANUAL personnel e Anything which is not expressly provided for in the present instructions is not allowed JAN STA THE GATE OPERATOR ONLY WHEN The operator is appropriate for the construction of the gate and the usage Class of the gate All exposed pinch points are eliminated or guarded e The operator is intended for installation only on gates used for vehicles Pedestrians must supplied with a separate access opening The
18. ol away from children Always keep people and objects away from the gate NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE Testthe gate operator montly The gate MUST reverse on contact with a rigid object activates the non contact sensor After adjusting the force or the limit of travel reset the gate operator Failure to adjust and retest the gate operator properly can increase the risk of injury or death Use the emergency realease only when the gate is not moving D811418 01 0011416 01 INSTALLATION MANUAL All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet 1 22 m above the ground to prevent a 2 1 4 inch 57 2 mm diameter sphere from passing through the openings anywhere in the gate and in that portion of the adjacent fence that the gate covers in the open position All exposed pinch points are eliminated or guarded and guarding is supplied for sliding gates exposed rollers Controls must be far enough from the gate so that the user is prevented from coming in contact with the gate while operating the controls Controls intended to be used to reset an operator after 2 sequential activations of the entrapment protection device or devices must be located in the line of sight of the gate Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use KEEP GATES PROPERLY MAINTAINED Read the owners manual Have a qualified se
19. or in normal operation conditions is constant and does not exceed 70 dB A 20 SCRAPPING Materials must be disposed of in conformity with the current regula tions In case of scrapping the automation devices do not entail any particular risks or danger In case of materials to be recycled these should be sorted out by type electrical components batteries copper aluminium plastic etc 21 DISMANTLING When the automation system is disassembled to be reassembled on another site proceed as follows Disconnect the power supply and the entire electrical installation e Remove the gearmotor from its fixing base Disassemble the control panel if separate and all installation components e In the case where some of the components cannot be removed or are damaged they must be replaced 22 MALFUNCTIONS AND REMEDIES 22 1 Faulty actuator operation Use an appropriate instrument to check that the actuator ends are supplied with voltage after the opening or closing command Ifthe leaf movement is opposite to that required reverse the motor drive connections in the control unit 22 2 Faulty operation of electrical accessories In case of fault all the control and safety devices can cause the automation controller to malfunction or lock If the control unit is provided with self diagnosing facility identify the fault If a fault is found it is advisable to disconnect and if necessary bridge all the automation cont
20. rent standards Keep nylon or polystyrene bags out of children s reach Keep the instructions together with the technical brochure for future reference This product was exclusively designed and manufactured for the use specified in the present documentation Any other use not specified in this documentation could damage the product and be dangerous e The Company declines all responsibility for any consequences resulting from improper use of the product or use which is different from that expected and specified in the present documentation Donotinstall the product in explosive atmosphere e The Company declines all responsibility for any consequences resulting from failure to observe Good Technical Practice when constructing closing structures door gates etc as well as from any deformation which might occur during use Disconnect the electrical power supply before carrying out any work on the installation Also disconnect any buffer batteries if fitted e Fit an omnipolar or magnetothermal switch on the mains power supply having a contact opening distance equal to or greater than 3mm Checkthatadifferential switch with a 0 03A threshold is fitted just before the power supply mains e Check that earthing is carried out correctly connect all metal parts for closure doors gates etc and all system components provided with an earth terminal Fit all the safety devices photocells electric edges etc which are needed t
21. rol devices one by one until the one causing the fault is identified Replace or repair it then reset all the devices which were previously disconnected or bridged For all the devices installed make reference to the respective instruction manual WARNING Correct controller operation is only ensured when the data contained in the present manual are observed The company is not to be held responsible for any damage resulting from failure to observe the standards relating to safety installation and good technical practice as well as the instructions contained in the present manual ENGLISH The descriptions and illustrations contained in the present manual are not binding The Company reserves the right to make any altera tions deemed appropriate for the technical manufacturing and com mercial improvement of the product while leaving the essential product features unchanged at any time and without undertaking to update the present publication ICARO UL Ver 01 7 LO LPL Lea c Z LLI Wa o O LLI gt 016 eu LLI O 29 Ow o o m ZN OE Gel A O 1 1 OD ii Z O a lt A iL 3 M RT ES JN x E l A 2 LS 7 LLLLLLLLL I LLLLLLLLLLLLLLL A gt H D M 77 7 IK T J z 7 lt CA x 4 J 4 v y il mn U m II ill E E il 5 E
22. rvice person make repairs to gate hardware e THE ENTRANCE IS FOR VEICHLES ONLY PEDESTRIANS MUST USE SEPARATE ENTRANCE Save these instructions 3 TECHNICAL SPECIFICATIONS Power supply 120V v 10 single phase 60Hz MOIGFTeVOIUHOFS oed ede ap dee O suere eacus 1400 min Absorbed doe qu b ado dads 750 W CAD ACOs CNRC er TN P ai 100 uF Thermal protectio ascella 140 C Jee ClaSS u ks CLA F Reduction gear TAO uk 1 38 sitair eee enne 37 min BINION PON ao acs BER Se eee 0 15 4 mm 18 or 25 teeth Leaf speed 18 teeth 29 5ft min 9m min 25 teeth 39 3ft min 12m min Max capacity with pinion Z18 4 496lbf 20 000 N 2000 kg with pinion Z25 2 248lbf 10 000 N 1000 kg Max torque SS a 29 5 Ibf ft 40 Nm Impact reaction Obstacle detection device Encoder Eubriealion aa ie ERGOIL Manual manoeuvre nanne eenn eneen Mechanical knob release No manoeuvres in 24 ho0Uurs continuous service Control CIE ein LEO MA UL Weather conditions from 5 F to 140 F from 15 C to 60 C 01061010000 c AC O IP 24 DIMENSIONS erica See 10 2 25 kg Special voltages on request 4 PR
23. t person who must be provided with all the personal protection equipment required by the current safety standards 8 PINION ADJUSTMENT Having finished fixing the rack the rack pinion play needs to be adjusted to approximately 0 08 2mm 110 6 this is obtained by slackening the four 1 10 nuts under the gearmotor base by approximately 0 08 2mm and then securing the four upper nuts Make sure that the rack and pinion are aligned and centred 110 10 WARNING Remember that the rack and pinion life strictly depends on their correct meshing 9 ELECTROMECHANICAL LIMITING DEVICES The operation must be carried out with the emergency release activated and the mains power supply disconnected The runners which control the limiting devices are to be positioned at both ends of the rack Push the gate fully open by hand Position the opening end of stroke runner fig 1 1 so that it intercepts the microswitch control lever and makes it trigger Having identified the correct position tighten the runner screws Push the gate fully closed by hand Position the closing end of stroke runner 110 11 so that it intercepts the microswitch control lever and makes it trigger Having identified the correct position tighten the runner screws The runners must lock the gate before this intercepts the mechanical backstops placed on the track The closing end of stroke runner adjustment must be made in such a way as to leave a clearance
24. tromechanical end of stroke microswitches or for very cold areas by proximity sensors The control board can be built in or installed onto a separate cabinet 2 SAFETY If correctly installed and used this automation device satisfies the required safety level standards However it is advisable to observe some practical rules in order to avoid accidental problems Before using the automation device carefully read the operation instructions and keep them for future reference e Keep children persons and things outside the automation working area particularly during operation Keep radio control or other control devices out of children s reach in order to avoid any unintentional automation activation e Do not intentionally oppose the leaf movement Do not attempt to open the gate by hand if the actuator has not been released by means of the appropriate release knob Do not modify the automation components n case of malfunction disconnect the power supply activate the emergency release to gain access to the actuator and request the assistance of a qualified technician installer Before proceeding to any external cleaning operation disconnect the mains powers supply Keep the photocell optical components and luminous signal indication devices clean Check that the safety devices photocells are not obscured by branches or shrubs For any direct assistance to the automation system request the assistance of
25. ust mesh into the pinion along their entire width In the paragraph headed Rack fitting we specify the measurements and installation methods of the most widely used types of rack 7 RACK FITTING A rack having a 4 tooth pitch must be fitted to the gate As far as the length is concerned this must include the passage space as well as the space for securing the brackets activating the limit microswitches and for the pinion meshing section There are different types of rack each one differing in terms of capacity and gate fixing method The Company markets three types of racks which are 7 1 Mod CFZ Fig 7 Galvanised iron rack 0 8 x0 8 22x22mm section supplied in 6 5ft 2 metre lengths capacity over 4409 Ib 2000kg 20000N First weld these pieces onto an adequate iron angle bar and then weld the lot to the gate Besides maintaining the distance between the rack and the side of the gate the angle bar makes it easy to fix the rack to the gate even when the latter is subject to slight side slipping When join welding the various rack pieces you are advised to arrange a section of rack as in fig 8 to ensure a correct pitch along the entire length of the rack 7 2 Mod CPZ Fig 7 Plastic rack 0 8 x0 8 22x22mm supplied in 6 5ft 1 metre lengths max capacity 1102 Ib 500kg 5000N This model is to be fixed to the gate by means of normal or self threaeSng screws Also in this case you are advised t
26. warnings signs and placards must be installed where visible in the area of the gate FOR GATE OPERATORS PROVIDED WITH SENSOR FOR CONTACT FREE DETECTION e See instructions on the placement of non contact sensor for each type of application e Care shall be exercised to reduce the risk of nuisance tripping such as when a vheicle trips the sensor while the gate is still moving and One or more non contact sensor shall be located where the risk of entrapment or obstruction exist such as the perimeter reachable by a moving gate FOR GATE OPERATORS PROVIDED WITH CONTACT DETECTION SAFETY EDGE OR SIMILAR On or more contact sensor shall be located at the pinch point of a vehicular vertical pivot gate e A hardwired contact sensor shall be located and its wiring arranged so thatthe communication between the sensor and the gate operator is not subjected to mechanical damage Awireless contact sensor such as one that transimts radio frequency RF signals the gate operator for entrapment protection functions shall be located where the transimission of the signals are not obscrtucted or impeded y building structure natural landscaping or similar obstruction A wireless contact sensor shall function under the intended end use conditions VAN IMPORTANT SAFETY INSTRUCTIONS WARNINGS to reduce the risk of injury or death Readand follow all instructions Never let children operate or play with gate control Keep the remote contr
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