User`s Manual
Contents
1. considered If these indications should not be sufficient contact with the manufacturer can be established anytime through the stated address Follow imperatively the rules A B and C listed below A Referring to the electric installation assembly change and verification e Please check the package and claim any eventual damages immediately to the forwarding agent e Repairs should be accomplished by an expert under deployment of the original spare parts Otherwise there could emerge further damage and control system breakdowns which the MecaTec Drive company can no longer warrant e The guarantee assessed check by a MecaTec Drive expert has to be done in due time An accurate check will point out any possible damage and or abrasion e To avoid any injuries the equipment should be properly installed on the wall e Do not expose any tools to water and others liquids e The control system should be fixed at a dry high situated minimum 1 5 meter above the floor or lockable location inaccessible for children e Take precautions to touch the control system only with dry hands and avoid any contact with the motherboard as long as this is under voltage e n case of modification of any control system parts or use of external spare parts without prior agreement with the MecaTec Drive company this one will assume no liability e For the control system operation a 12V or 24V safety extra low voltage line is necessary e As safety p2. shock protection the equipment has to be operating in closed condition e Ifthe equipment is brought immediately from a warm to a cold environment condensed moisture can appear Wait until a temperature adjustment has occurred Commissioning during humid condition signifies mortal danger e Do not forget that certain parts in electric and electronic equipments can run on electric voltage when being in use Unqualified handling and non observance of the warning notice can result in material and physical harm e Protect the line cord from heat water and sharp objects e Keep children and unauthorized persons away from the control system box e Make sure that the swimming pool as actual danger zone is not used during activation of the control system to close or to open the cover and that no person remains next to its edge Check imperatively that no object constricts the cover s running in and deployment e Before opening the equipment there can be bared energized parts Furthermore the junctions can under current Tasks on the opened equipment under voltage have only to be done by an expert to whom the existing dangers are familiar e Before commissioning please check if the equipment s operational voltage and the system voltage correspond e Fuse exchange and Reparation have to be done by authorized staff Please contact the below mentioned address e Before cleaning cut off the grid Use only simple cleanser with a humid cloth Never clea
3. ASIC represents an important innovation During developing of the new automatic control system MecaTecBASIC we gave our attention at first to the security and a simplified control to guarantee an immaculate operating The electronic technology allows an accurate observance of the functioning and different parameters In fact lot of saved data can be read by connecting a laptop to the USB connection on the board Furthermore the control system can be used for all motors of different label with built in encoder or without encoder 1 Warranty With the purchase of the control system MecaTecBASIC you have opted for a high quality electronic control system for Pool cover motors Quality and Security are the bases for a reliable product Therefore please read this notice carefully Electric and electronic equipments must be installed only by qualified staff The person has to have read and comprehended all of the security indications Inappropriate installation constructional changes or non observance of the security instructions can cause serious injuries such as contusions drowning or an electric shock as well as mortal accidents Please read all the security instructions and cautionary markings carefully MecaTec Drive will makes with pleasure repairs or exchanges under guaranty and is sorry for the inconveniences caused The control system MecaTecBASIC and the periphery remote control power supply display come with a 2 years
4. Mecalec DRIVE MADE IN GERMANY User s Manual Control system MecaTecBASIC Oktober 2011 Please read this manual carefully and keep it for future use Content Introduction Warranty Safety Instructions Installation und Connections Commissioning Operating Repairs and Maintenance Technical Specifications Interface USB co N onor On o 9 Resetting the errors 10 Drive Mode Adjustments Page 1 Mecalec 9 DRIVE MADE IN GERMANY 0 Introduction The control system MecaTecBASIC an electric and electronic equipment suitable for motor driven rolling in and out operations of pool covers Motor Power up to 250 Nm Components and their function picture 1 Box solid enclosure with bolted transparent covering In the lower enclosure part lays the fixed control system On the lower external enclosure wall the main power button of the control system and emergency switch No 1 and three cable inlets No 2 for connections key switch motor cable and power cable Transformer for 24 VDC No 1 Electronic motherboard No 2 USB interface No 3 The USB interface is not adapted to be connected with Mac or Linux computers Cut out of 15A No 4 Main switch No 5 Cable connection No 6 Numbered wire termination block No 7 Three programming buttons No 10 with corresponding LED control lamps Options Remote control Page 2 MecarTec DRIVE MADE IN GERMANY The control system MecaTecB
5. e m shl a l Eo 7 core cable The blue wire 2 5 mm and the black wire 2 5 mm 24 VDC must be connected on the right motor terminal block The black wire on the left the blue wire on the right depending on shafts rotation of the drive Page 12 MecaTec 65 DRIVE MADE IN GERMANY 3 2 4 Power cable of the control system box right Board connecting terminal 24V DC Connecting terminal of control board Control board connecting terminal dias 3 core cable as power cable Black wire Blue wire Grounding wire Page 13 MecarTec 65 DRIVE MADE IN GERMANY 3 2 5 Potential free contact connection There are two possibilities 1 STABLE Pool is closed contact 13 amp 14 are on Pool is open contact 12 amp 13 are on 2 DRIVE Motor is not turning contact 13 amp 14 are on Motor is turning contact 12 amp 13 are on The relays switch only in end positions of the pools The control box is standard equipped in Version STABLE Per connecting a USB cable between the control box and the laptop DRIVE can be chosen The switching power of relay max 1A up to 24V DC and max 1A up to 120V AC 4 Commissioning 4 1 Switching on AN Inspect all the cables the security system inclusively the cable of the motor and the condition of the cover before you switch on the control box No person is allowed in the swimming pool during operating of the control system box Tes
6. e same functions AN Warning Except France Closing the cover can happen only under operating conditions Opening the cover needs to snap the key For security reasons when closing the cover you need to maintain the key snapped all the time until it reaches the end position The middle position of the key between switch off and switch on will stop the movement of the cover By operating you can read following other data on the display Below on the left number of motor revolution Below on the right current consumption of the motor Date and time take away the plastic clip from the battery and it will be active right from the display on the mother board so you can regulate the date and the time in development These indications can be very helpful for locating the disturbance source Red emergency button power button on the control system box The red power button on the lower external enclosure wall serves as main switch interruptor For programming the language of the display it has to be switched off and on As emergency button you switch it to stop directly the movement of the cover 6 Repairs and Maintenance Check regularly the condition of the control system box of the cables and of the motor If the system is breaking off and you notice abnormal noise or heat development please contact our service at the below mentioned address For cleaning use only a light humid cloth Page 19 7 Technical Information Meca
7. econds in any direction Switch of the red power button of the control box start point open position will be saved Switch on the red power button of the control box Press three seconds on the red programming button until the red LED control lamp by the programming button is flashing Now activate the external main interrupt ir buttons or key switch and bring the cover in the final position roll the pool closed closed position During this closing operation the red LED lamp the white close button 3 is flashing all the time If required you can adjust the position of the cover by rolling up and out before you save it and confirm the final position closed The motor must run for at least 4 seconds in any direction Press the red programming button for a second gt PROGRAM LED is flashing slowly Press the red programming button for a second gt PROGRAM LED is flashing faster Press the red programming button for a second gt The PROGRAM LED is near the programming button is going out and the closed position is saved The opened position will be automatically saved Page 16 Mecalec DRIVE MADE IN GERMANY Note to guarantee a good working of the installation it is very important to bring the cover first in the desired open position roll the pool open switch of the control box and roll the pool closed in programming mode Programming of the closed position with slow speed Switch on the red p
8. gramming button for a second gt The LED is flashing faster The motor is running faster 13 Roll the pool completely closed and stops it by pressing the close button for a second or by the key switch 14 Press the red programming button for a second gt The LED is near the programming button is going out and the closed position is saved The opened position will be automatically saved Note to guarantee a good working of the installation it is very important to bring the cover first in the desired open position roll the pool open switch of the control box and roll the pool closed in programming mode Page 18 Mecalec 5 DRIVE MADE IN GERMANY 5 Operating The external main interruptor that is not furnished with the control system box must be conformed to the requirements of the country and be equipped with either push buttons or switch key 5 1 Main external switch three buttons with inching function The cover can be activated using the push buttons with inching function Each one corresponds to a position open closed stop A short pressure on the scheduled button and the cover is moving in the programmed position AN In case of danger you can press the stop button and the cover is stopping immediately You must have the pool in sight for security reasons by switching off and out 5 2 Main external switch switch key function The switch key is connected parallel to the wires of the buttons and assumes th
9. he qualified staff the possibility to execute the same complete regulations on the control system box It would be better for the technician to attend a training course where he could get suitable software and a certificate Thus equipped he could use his computer for complete configuration and programming of the system Working with laptop and USB port cable requires being on site Page 21 9 Resetting the errors Mecalec 5 DRIVE MADE IN GERMANY In the event of an error occurring during operation the possible cause can be identified by reviewing the error LED indication Generally in case of any error occurrence the three LED near the three buttons flashes LED error code Visual indicator Causation Reset All 3 LED s are flashing 2 x flashing interruption Key from key switch is in position open or close Turn the key from the key switch into position 0 or zero All 3 LED s are flashing 3 x flashing interruption No function of the motor encoder By using the software you can tick Encoder Check Be careful The installation could run with uncontrolled speed Stop the motor with the key switch Check and inspect the motor cable and the control box All 3 LED s are flashing 4 x flashing interruption The maximum current has been exceeded The maximum current from the motor has been exceeded Somewhere in the swimming pool is a mechanical block so the motor ca
10. lec DRIVE MADE IN GERMANY Nominal voltage 110 230 V Nominal power Max 2 5A 230V AC Frequency domain 48 62Hz Mains fuse 800mA delay action 250V 5 x 20 mm IEC 60127 2 Common secondary fuse 15A delay action 32 V 5 x 20 mm IEC 60127 2 Environment temperature Minus 10 up to 60 C Temperature for storage 10 485 C Air 20 up to 90 No condensation allowed Protection category IP54 Protection class Dimensions B x H x T 240 x 465 x 100 mm Weight 1 2kg Motor voltage 24V max 14 A Max allowed output power 336VA A All the outputs must be separated from the mains supply circuit that is by contact very dangerous Page 20 MecarTec 65 DRIVE MADE IN GERMANY 8 Interface USB Top priority for your security and your relaxation We have developed the control system so that the client has the advantage to use it daily quite simply with one pressure on a button or key switch For more security and efficiency the authorized technician can obtain all the saved data of the memory with the modern IT accessories He can read them on the display directly at the client or on his own connected laptop Connection cable USB between your laptop and the control system box for on site support Insert your cable in the USB plug The flashing LED control lamp shows successful connection This way offers t
11. ments are located directly near the screw points of the cover and outside from the protected waterproofed zone Therefore the degree of protection against penetration of water won t be lowered Page 7 MSSSISS ES 3 2 Connections A Warning Shut off electricity at the source before performing electrical work The cable connection should be only accomplished by a qualified expert with the required knowledge w 2 9 ap du ir d emus dim Pk BT 5 OS pq baut pr x Dd bate t wk 4 din t audi ln ve i Sa Picture 3 Connection place Page 8 MecarTec 65 DRIVE MADE IN GERMANY 3 2 1 Main cables from outside The cables should be connected as follows Loosen the cable inlets at the lower side and introduce the three cables following the plan Standing in front of the box you put them in this order 1 On the left cable of the external operating switch push buttons or switch Key this box for external interruptor is not included by the control system MecaTecBASIC 2 In the middle cable of the motor 3 Onthe right power cable of the box for controlling system with 230 V AC For this you must push down with a flat screwdriver the rubber insulated wires The leads must be prepared as follows Make the wires free from rubber on 8 mm and connect the insulated ends to the scheduled clamp connections in the wire termination block following the connection diagram Look at the picture 3 2 2 8 mm 100 mm Co
12. n t roll the pool open any more Solve the mechanical block in the swimming pool NONE NONE The installation is running in only one direction Connect the key switch correct Connect cable 6 termination block at 11 or connect cable 7 termination block at 11 Page 22 MecarTec 65 DRIVE MADE IN GERMANY 10 Drive Mode Adjustments The user operates the control box wit the aim to open and close the swimming pool You can use the control box by The external key switch The buttons on the board The cover can operate in 5 different EU MODE EU 1 Standard Opening and Closing of the cover occurs automatically by pressing the open or close button in the control box for 1 second or by operating the key switch Pulse control Stopping the movement of the cover is achieved by operating the key switch in 0 or by pressing the open or close button in the control box for 1 second Mode EU 2 France Opening of the cover occurs automatically by pressing the open button in the control box for 1 second or by operating the key switch Pulse control Closing of the cover occurs as long as the close button in the control box is being pressed or the key switch is operated Holding control Stopping the movement of the cover in open direction is achieved by operating the open button in the control box for 1 second or by operating the key switch Pulse control Stopping the movement of the co
13. n dripping wet C General Safety Notice for swimming pool use e The pool cover should be completely extended or removed from the water surface e In absence of an adult the swimming pool should be covered even if it is only about a short period e Children are to be advised of the dangers concerning the control system the pool and its cover Do never play next to the covered pool nor enter the pool cover Page 6 Mecalec 9 DRIVE MADE IN GERMANY 3 Installation und Connections 3 1 Installation AN All the installation of the box and the commissioning are to be executed by qualified staff For the connection work the qualified staff must be well grounded in electronic system and electricity e Location Choose a closable roofed room with available electric equipment and without humidity It has to be maximum 40 meters away from the swimming pool and should have direct sight of the pool e Between the control box and the external operating switch push buttons or key operated switch use a cable that should not be longer than 15 meters e Install the control box on the wall and not less than one meter above the floor e Turn the three cable inlets of the connection entrances to the floor Installation on the wall Fix it with the 4 screws on the wall The dimensions are 219 x 140 mm Use the template for the drilling of the holes drill bit dowel Nr 5 Picture 2 Attachments AN The holes for the box attach
14. nnect the grounding wire Grounding is necessary to assure the strength class To keep a safe separation you must put the main power cable 230 V AC into the scheduled screw The separation distance has to be about 10 mm Page 9 Mecalec 5 DRIVE MADE IN GERMAN 3 2 2 Connection diagramm External interruptor with buttons left Connecting terminal 24V DC 14 13 12 1 S Relay E SIT General view of electronic board Page 10 Mecalec 5 DRIVE MADE IN GERMAN Terminal connections Number of connector block Cable Polarity Numbering Color coddling 1 Brake 0 5mm PLUS 1 BH blue 2 Brake 0 5mm MINUS 2 Bl black 3 Encoder 0 5mm MINUS 3 white 4 Encoder 0 5mm PLUS 4 BN c 5 Encoder 0 5mm Signal 5 IB green 6 Rollo OPEN MINUS Customer specific 7 Rollo CLOSE PLUS Customer specific 8 Rollo STOP 0 Customer specific 9 Reserve HHH Customer specific 10 Reserve HHH Customer specific 11 Common for connector block 6 7 und 8 Customer specific 12 Reserve changeover switch Relais HHH Customer specific 13 Reserve changeover switch Relais HHH Customer specific 14 Reserve changeover switch Relais THE Customer specific After effecting all the connections the screws have to be tightened Page 11 MecarTec 65 DRIVE MADE IN GERMANY 3 2 4 Cable of the motor in the middle n ps
15. ntial risks and dangers or particular information that describe and simplify a proceeding Explanations to the used symbols The indication DANGER refers to a potential dangerous situation that can cause massive A DANGER injuries or even death if not avoided The indication WARNING refers to a potential danger that can cause material damage or WARNING injuries if not avoided Page 4 Mecalec 5 DRIVE MADE IN GERMANY Safety Regulations The Control System MecaTecBASIC is an accredited product It was developed under the terms of the following norms e according DIN EN 60335 1 02 2007 Safety of electric equipment for domestic use and similar purposes Part 1 General claims e according DIN EN 55014 1 and DIN EN 55014 2 e CE certificated and certified e Has to quit the factory in safety related unobjectionable condition To guarantee this condition handling of the equipment transport bearing installation initiation operating system maintenance shutdown has to be done in respect of the safety regulation s content and the equipment s indicated model plates captions and safety indications Otherwise it could cause personal or product related damages These Safety instructions are valid only in the Federal Republic of Germany Deployment in other countries has to follow the relevant national laws Besides the advices in these directions of use the general safety and accident prescriptions have to be
16. ower button of the control box and wit until ready appears on the display Press three seconds on the red programming button until the information Programm appears on the display The red LED control lamp by the programming button is flashing Now activate the external main interrupt ir buttons or key switch and bring the cover in the begin position roll the pool open open position During this opening operation the red LED lamp near the white open button is flashing all the time If required you can adjust the position of the cover by rolling up and out The motor must run for at least 4 seconds in any direction Switch of the red power button of the control box start point open position will be saved Switch on the red power button of the control box Press three seconds on the red programming button until the red LED control lamp by the programming button is flashing Now activate the external main interrupt ir buttons or key switch and roll the pool closed closed position During this closing operation the red LED near the white close button 3 is flashing all the time Roll the pool closed until the position where the slower speed is required 10 Press the red programming button for a second gt The LED is flashing slowly The motor is running slowly Roll the pool closed until the position where the normal speed is required Page 17 Mecalec DRIVE MADE IN GERMANY 12 Press the red pro
17. recaution a connection has to be built between the earth conductor and an adequate protective earth before any other connection e For both conductive material choice and installation of the energy supply junctions the terms of high voltage system construct with nominal voltage up to 1000V IEC 60364 rather DIN VDE 0100 are to be followed e The equipment has to be disengageable through an attributed separator installed externally This separator has to be located near the equipment It has to be consistent with IEC 60947 1 and IEC 60947 3 It has to disconnect all conductors It has not to be installed inside a feeder It has to be accessible to the user Page 5 Mecalec 5 DRIVE MADE IN GERMANY e lf ariskless operating is expected not to be guaranteed anymore the equipment has to be set off and secured against unintended operating e Ariskless operating is not guaranteed anymore if The equipment shows visible damage The equipment doesn t work After storage under damaging conditions After difficult transport When linked there has to be paid attention to a spatial separation of circuits that bear danger of contact and low voltage circuits without any danger of contact A distance of 8 mm is recommended e Reassure before commissioning that the equipment shows no signs of damage In case of doubt consult a certified electrician or contact the below mentioned address B Referring to the control system usage e To assure electric
18. t the Fl Error button After you switch on the red power button on the lower extern enclosure wall at first the red LED control lamp right and above the USB interface signalize that the mother board is under tension and then the three red control lamps on the left by the programming buttons are flashing for a short time in succession upward About five seconds later is the control system box ready for the commissioning Page 14 Mecalec gs DRIVE MADE IN GERMAN 4 2 Regulation of the initial and end positions AN No person allowed in the swimming pool during operating of the control system box by cover s running in and deployment At the beginning open the cover and bring it in the initial position Initial position open cover roll the pool open OPEN BUTTON M LOSE ub Page 15 Mecalec 5 DRIVE MADE IN GERMANY Programming of the closed position 10 11 12 Switch on the red power button of the control box and wait 10 s Press three seconds on the red programming button until the red LED control lamp by the programming button is flashing Now activate the external main interrupt ir buttons or key switch and bring the cover in the begin position roll the pool open open position During this opening operation the red LED lamp near the white open button is flashing all the time If required you can adjust the position of the cover by rolling up and out The motor must run for at least 4 s
19. ver in close direction is achieved by releasing the close button in the control box or by releasing the key switch Holding control MODE EU 3 Holding control in both directions Opening and Closing of the cover occurs as long as the open or close button in the control box are pressed or the key switch is operated Holding control Stopping the movement of the cover in open and close direction is achieved by releasing the open or close button in the control box or by releasing the key switch Holding control MODE EU 4 Pulse control Opening and Closing of the cover occurs automatically by pressing the open or close button in the control box for 1 second or by operating the key switch without O position Pulse control Stopping the movement of the cover is achieved by operating the key switch or by pressing the open or close button in the control box for 1 second Page 23 MecarTec 65 DRIVE MADE IN GERMANY MODE EU 5 Is being used for pulse switch with remote Press once Roll the pool open Press once Stop Press once Roll the pool closed Press once Stop Press once Roll the pool open Page 24
20. warranty starting with the delivery date The electronic mother board comes with a 5 years warranty Please consider that the warranty only becomes effective if all of the given instructions were followed respectively The 5 years warranty will only be effective when an inspection for the device and his components has been conducted after 36 months by a specialist of the MecaTec Drive Company Page 3 Mecalec 5 DRIVE MADE IN GERMANY Exclusion of liability The MecaTec Drive company is not reliable for any claims caused by use of the control system or caused by any installation maintain and first commissioning by an incompetent person or if the control system was misused for inappropriate purposes Moreover there is no possible commitment if a however qualified person installs the control system improperly Because of modifications by components of the control system box or because of the use of original spare parts without every previous consultation with the society MecaTec Drive this one won t assume any liability 2 Safety Instructions and Explanations MecarTec S5 DRIVE MADE IN GERMANY Important Safety Instructions Use these instructions carefully and have a detailed look at the equipment before any installation operation or maintenance Symbols Please respect the explanations to the following listed warnings They are present in the whole document as well as on the equipment itself and point out pote
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