User`s Manual
Contents
1. o Y El 3 Y Q x fy 65 ia 19 h l 8 Y 2 gt gt R i m i al N 1 m I o mn I m o gt H y 8 E q y n 411 319205 179 e oo o A gt P La or P Njo ojt oa El tos se so Els gt 110 5285 1 Ri fogs a 19593 180185 iS i o m e e 1 H 4 jo H 8 k MR 70 aju im amp El Isiah ni la gt 8 sels imis a 8 TAR P i el 6 5 SY a a els u Ju a o d oH 215 occ gt o a i 3 H y a 1 1 i hg o i SIN halo 11 ir i y 920 278105 El b i H kip co tot 02170 ES ERA nal 14140 5 i Lo Els 1 a 32150 5 i Efa 1 34 1 ela cio 103 02 IIR alisi es A 7 10 i T 5 1771 Ta 1 10 e 1 P mi 305 5 284 5 590 A 532. 48 9 6 Air System Ciruit Diagrams 9 6 1 SPS E 1306 1507 HS 20 Feed Frame Cyl d R S3R Feed Frame 1 4 1 sili S34F 4 h ZA cn li 250 po Ap ei ee 49 9 6 2 SPS E 1306 1507 HS 21 Feed Frame Cyl d R Feed Frame Cyl d L 2 Step Stroke Device Cyl d 227 dl a g S34F E 5565 ae ee E pe s AS EES oxa n ES 7 2 i 1 1 1 I AIR IN 45 as ap ES a A dl 9 6 3 SPS E 1306 1507 HS 22 Feed Frame Cyl d R Feed Frame Cyl S4L S34R S34L ne OE b LAA A mee me a a mee e a aee aea e a e e me m e a a m a ae e eee e a m a e ame aal 52 9 6 4 SPS E 1306 1507 HS 22 1 Feed Frame Cyl d R Feed Frame Cyl d L 2 Step Stroke Device Cyl d EA Ga 534 2 S34L 2 5565 1 NE ois SunStar 10 DRAWING OF TABLE 10 1 SPS E 1306 1507 Series
3. 9 5 2 5 5 1306 1507 1 1 21 1 Check the parameter related to general sewing function No 60 is set to I If not please set the parameter to 1 Change of parameter related to general sewing 2 The padal switch has two pedals the right one moves the upper feed plate the left one 2 makes the sewing machine start 3 Application The right pedal D has two step switch if you step on the first step the upper feed plate descends to the intermediate position When the right pedal Q is fully stepped the upper feed plate fully descends to the sewing material If you fully step on the right pedal D again the upper feed plate ascends to the initial position G If you step on the left pedal the machine starts sewing If you step off the right pedal Q the upper feed plate ascends to the initial position 47 9 5 3 5 5 1306 1507 1 1 22 1 Check the parameter related to general sewing function No 60 is set to 2 If not please set the parameter to 2 Change of parameter related to general sewing 2 The pedal switch has three pedals the right one moves the right upper feed plate the intermediate one 2 moves the left upper feed plate and the left one 3 makes the sewing machine start 3 Application D If you step on the inermediate pedal the right upper feed plate descends to hold the sewing materials 2 When you step on t
4. 1 li AdiustingiShaft Tightening Scre ittle large Tightening Screw Shuttle large for Shuttle Driver r 25 6 3 Adjustment of Lower Shaft Gear and Oscillating Shaft Loosen tightening screws Rotate the upper shaft and move the oscillating gear in the arrow direction to find the position where the gear can smoothly operate without any load Attach the oscillating shaft collar right to the bed face and fasten the collar screw Turn the oscillating shaft collar right in the arrow direction while it is closely attached to the bed face A to find the place where the roll driver can smoothly rotate with the backlash of 0 1mm or below Backlash 0 1mm or below e O Oscillating Shaft Collar right 1 If the oscillating gear is not properly positioned the machine may not operate 2 If the backlash is excessive the machine might cause increasing noises during operation If the Caution backlash is too small the machine might not operate 6 4 Adjustment of Shuttle Upside Spring Position Disassemble the lower feed plate and the needle plate in order to enable the adjustment of the shuttle upside spring Loosen the tightening screw for the front spring Vertically move the needle to make its rear end contact the area Adjust the shuttle front spring to mak
5. SunStar User s Manual SPS 1306 Series SPS 1507 Series Electronically Controlled Pattern Sewing Machine Mechanical Part 1 FOR AT MOST USE WITH EASINESS PLEASE CERTAINLY READ THIS MANUAL BEFORE STARTING USE 2 KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN MME 061207 1 Thank you for purchasing our product Based on the rich expertise and experience accumulated in industrial sewing machine production SUNSTAR will manufacture industrial sewing machines which deliver more diverse functions high performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance The specifications of the machine are subject to change aimed to enhance product performance without prior notice This product is designed manufactured and sold as an industrial sewing machine It should not be used for other than industrial purpose SUNSTAR MACHINERY CO LTD Contents MACHINE TYPE AND SPECIFICATIONS SE 2000001001 6 1 1 Machine type 0000120007 00 E sens 6 1 2 Specifications of the machine sin Seiad vais MEA sls vie daly AAA A s 7 h SAFETY RULES amaya aaa adaya aba daaa d UA 8 2 1 Safety Stickers LL M seueoseme 8 2
6. Belt Tension Gauge Adjusting Bolt Y Timing Belt 6 11 How to Set the Original Point of X Y 6 11 1 How to set the original point of the X axis 1 Remove the lower feed plate X fixed cover and transport cover 2 Place the upper feed plate center in the middle of the X axis direction 3 Unfasten the two screws of the X axis original point detecting sensor supporting plate and have the X axis original point detecting plate on the X Y transfer system placed in the center of the sensor as shown in the picture Then tighten the screw with the driver SunStar Tightening Screw Sensor Support Plate ff Sensor Sy Origin Detecting Plate 6 11 2 How to Set the Y axis Original Point 1 Remove the Y stepping motor cover 2 Move the upper feed plate to the middle of the Y axis direction 3 Unfasten the screw and place the Y axis original point detecting plate in the center of the original point detecting sensor as shown in the figure Then tighten the screw with the L wrench Origin Detecting Plate Sensor 1 1 Tightening Screvv du Sensor Support Plate 33 6 12 Adjusting the Trimming Parts 34 6 12 1 Setting the position of the trimming Cam Set the upper shaft collar and the trimming cam 2 5mm apart from each other and place the trimming cam where the trimming ca
7. Link Stopper Screw Thread Trimmer Connecting Rod SunStar 6 12 3 Setting the trimming shaft in place 1 Unfasten the trimming drive link screw and the trimming shaft collar screw 2 Make the trimming shaft tip accord with part A of the arm 3 Tighten the screws A If the position setting is inappropriate bad trimming or stuck parts might take place Caution Thread Trimmer Cam Thread Trimming 3 Driving Link Thread Trimmer Shaft a Tightening Screw 6 12 4 Setting the Link Stopper in Place 1 Unfasten the trimming drive link stopper screw 5 za Tightening vvhile trimming is not operated and have the Screvv trimming drive link and the trimming drive link 0 3m stopper notch 0 3mm apart from each other Thread Trimmer Driving Link 0 3mm Thread Trimmer Driving Link Stopper A If the position setting is inappropriate bad trimming or stuck parts might take place Caution 35 6 12 5 Setting the Thread Trimming Solenoid in Place 1 After unfastening the thread trimming solenoid bracket screw have the trimming shaft and the thread trimming solenoid rotary link 0 5mm apart from each other and tighten the screw back on 2 Unfasten the thread trimming solenoid rotary link screw and drive the
8. Unfasten the needle fixing screw on the needle bar Then with the needle groove facing forward push the needle until the upper end touches the needle hole of the needle bar Fix the needle in with the needle fixing screw Screw Needle 20 SunStar 5 3 Thread 5 3 1 Upper thread placement Hook the upper thread as shown in the following picture after setting the thread take up lever at the highest position As with the needle bar thread guide hook the thread as shown in picture for heavy materials SPS E 1306 1507 HS Picture 5 3 2 Lower Thread Placement 1 Insert bobbin into bobbin case as shown in the picture 2 After setting the lower thread through the crack of the bobbin case insert the thread through thread hole 3 Adjust the lower thread to hang 25mm out of thread hole Thread Hole Bobbin Bobbin Case A Insert the bobbin to turn clockwise when seen from behind the bobbin case Caution 21 22 5 3 3 How to Take the Bobbin Case On and Off Hold knob of the bobbin case and push into the shuttle until a click sound is heard A 5 3 4 How to Adjust the Tension of the Upper Thread and the Lower thread 1 Adjusting the Tension of the Upper Thread 2 3 wm When the tension adjusting nuts and O of thread tension adjusting unit and
9. ni Needle Plate 19 5mm 6 9 2 Wiper On Off Switch If you want to use the wiper press the Wiper On Off Wiper On Off Switch Switch if you don t press the Wiper Operating Switch O fi Tf Wiper Off o Wiper On B 31 6 10 Adjusting the X Y Parts 6 10 1 Adjusting the tension of the X timing Belt 1 Move the race table to the left 2 Use the tension gauge to adjust the X tension adjustment bolt so that 800g of load is applied 4mm longer on the timing belt Tighten the nut after the tension is adjusted A If the timing belt is too tense the belt may be damaged and if the belt is too relax the transfer in direction X may become difficult Caution 3 Tighten the X bracket screw Belt Tension Gauge 800g Belt Tension G Tightening X Timing Belt 6 10 2 Adjusting the tension of the Y timing Belt Use the tension gauge to adjust the Y tension adjustment bolt so that 1100g of load is applied 3mm away from the center of the timing belt Then tighten the Y bracket screw If the timing belt is too tense the belt may be damaged and if it is too relax the transfer in direction Y may become difficult Y Timing Belt 1100g
10. For the parts which need regular check conduct cleaning and lubrication and add grease to maintain high machine performance 2 Test the tension of each driving belt 3 Without regular machine check the following problems might result Abnormal abrasion of the moving parts in a vvet condition due to the insufficient lubrication and grease injection Abnormal operation due to dust or foreign materials gathered at the moving parts 1 If machine damage or mal operation occurs due to the failure to clean and lubricate the machine through regular checking SunStar will not be held liable 37 6 14 2 Oil Supply 1 Type of Lubricant No Type of Lubricant Parts Applied 1 S M oil Arm Bed Hook 2 Silicon oil Silicon oil supply tank 6 14 3 Oil Supply Method 1 Arm Check the remaining oil volume at the oil tank installed at the arm before supplying oil Fill up the oil tank through the oil outlet at the upper arm A Please lubricate the sewing machine at the first time of using the machine or when the machine remains unused for a long time Caution 2 Bed Move the feed bracket in the A direction and check the remaining oil volume from the oil window Supply sufficient oil through the oil tank outlet 38 3 Hook Open the hook cover and supply oil to the extent that the area surrounding the shuttle race ring is
11. of the rated voltage It is recommended to use the power frequency within 1 of the rated frequency 50 60Hz 2 Noise of electromagnetic wave Do not share the power with the products which have either strong magnetic field or use high frequency Make the machine stay away from the products mentioned above 3 Take care not to spill water and coffee on the machine 4 Do not drop Control Box and the motor to the floor 4 3 Table Installation 1 Table fixing Insert the shock absorbing rubber into the level adjuster and raise it until the caster freely moves After the table is installed tighten the nut to fix the level adjuster 2 Table height adjustment Use the bolts attached to the table to adjust the height of the table to make sure that the users can smoothly and conveniently work Level Adjuster Shock Absorbing Rubber SunStar To prevent safety accidents at least two persons shall be assigned to machine installation or machine delivery 4 4 Machine Installation 1 Install the waste oil can support the oil dish the ZA control box and the power switch on the table Oil Dish gt Waste Oil Can Support Power Switch 2 Install the bed cushion rubber and the support rubber for safety switch to prevent the machine vibration and noises from occurring Safety Switch Rubber Cushion Rubber 3 To fix the machine attach
12. such as malfunction and breakdown might result Do not put articles on the S M table Avoid using a crooked needle or the needle with damaged tip Use the presser foot appropriate to working conditions 2 5 Repair and Maintenance SunStar Danger When machine repair is needed it shall be conducted by SunStar A S engineers only who have finished the due training course 1 For cleaning and repair cut the main power supply Wait for 4 minutes before starting maintenance to make the machine completely discharged A For main shaft motor and X Y drive box it takes 10 minutes before they are completely discharged after the main power is cut Caution 2 Do not modify the machine specifications or parts without substantial consultations with SunStar Otherwise it may threaten safety during machine operation 3 Use the parts manufactured by SunStar to repair or replace the machine parts during A S service 4 When repairing is completed re install all the removed safety covers 2 6 Devices for Safety Caution Safety label It describes cautions during operating the machine b Thread take up lever It prevents from any contact between body and take up lever Motor cover Prevents any possible accidents while the motor is in motion Step motor cover It prevents from accidents during rotation of step motors 8 Label for specification of pow
13. Loosen the hinge nut for cam connection D and push it up Then the stroke will rise When it is pulled down the stroke will be reduced Presser Foot Cam Crank Rising Stroke Hinge Screw Lowering Stroke for Cam Connection Presser Foot Driving Cam s Connection Rod A The default value is 4mm when it is released from a factory Caution 28 SunStar 6 7 Adjusting the Parts for the Presser Plate 1 Make the two arms tightly contact the arm foundation to enable the presser plate arms to press the presser plate shaft pin 2 with equal pressure and then fasten the tightening screws 8 A The screws may be damaged when the left and right presser plate arms are not set in the same angle Caution 2 When the presser plate is at the highest position and when the presser plate shaft pin and the presser plate arm 8 are closely contacted fix the presser plate connection link A Y and B A Then adjust the position of the presser plate cam by set the tightening screw perpendicularly Caution 6 8 Adjusting the Parts for Thread Release Tightening Screw 6 8 1 How to Set the Thread Release Notch Place the notch so that the right side of the slot of the thread release notch touches circumference of the notch screw and then fix
14. 2 Machine Delivery 9 2 3 Machine Installation PEPPE IEEE 10 2 4 Machine Operation 10 2 5 Repair and Maintenance AAA e 11 2 6 Devices for Safety 11 2 7 Location of Safety Labels Z Z YY D 12 2 8 Type of Safety Labels A ects oe 12 ASSEMBLY A m s 13 3 1 Name of Machine Parts R L L 13 MACHINE INSTALLATION Po E r 00000 14 4 1 nstallation Environment 14 4 2 Electricity Environment L UL L 14 4 3 Table Installation ia 14 4 4 Machine nstallation 15 4 5 Accessory Installation 7 17 PREPARATIONS BEFORE OPERATING THE MACHINE 19 5 1 How to Supply 19 5 2 needle co 0oroccccccnnconononaconononccnnnnnononanoconocccnoncnnnonananoroncccnnncnnnnnnnnnnonccnnnncnnncnnancnnancnnnnns 20 SCM CoC ee ee ee eee 21 HOW TO REPAIR THE MACHINE 25 6 1 Adjusting the Height of the Needle 25 6 2 Adiusting the Needle and the Shuttle ceeceeeeeeeeceeeeeeeeeeeeeeeteeetneeeneeeneeeneeens 25 6 3 Adjustment of Lower Shaft Gear and Oscillating Shaft H 26 6 4 Adjustment of Shuttle Upside Spring Position ELL 26 6 5 Adjusting the Height of the Feed Plate 9 27 6 6 Adjusting the Presser Foot Devices 00rrrrerrrrecccnnnncnnnnnononnnnnnonnnnonnnnnnnnnn
15. 4 5mm 1 1 2mm Fixed Knife DS H 5 3mm 1 1 2mm B KID Needle Plate SES Cover ES EES O x Els Gp peas SHES Moving Rnift 2 36 SunStar 6 13 Mounting the Direct Motor and Adjsuting Method 1 When you mount the coupling on the servo motor fit the screw No 1 of coupling to the flat surface of the servo motor shaft and make the clearance between the coupling and servo motor 0 7mm 2 When you mount the coupling on the upper shaft fit the screw No 1 of coupling to the flat surface of the upper shaft and make the clearance between the coupling and upper shaft bushing R 2mm 3 After mounting both couplings check the positions of each screws to the aligned x If the positions of each screws are not aligned the needle does not stop normal position Screw NO 1 Servo Motor Rear Upper Shaft Bearing 4 Upper Shaft O LI 1 Ll I mi H E la I i Upper Shaft Rear V Bearing Bushing Flat Surface rear Arm 7 _2 3mm Coupling 0 7 6 14 Oil Supply A 1 During machine check or maintenance please observe the safety rules on machine and electricity 2 Make sure that the povver is off before maintenance vvork begins Caution 6 14 1 Regular Check List 1
16. Adjusting the Needle and the Shuttle 1 Have the lower carving line for the needle that is applied when the needle bar goes up fit in with the lower side of the needle bar bushing as shown in the picture SunSta1 Tightening Screw DPx5 7 DPx17 22 and Above DP x DP x17 DP x 17 22 and Above 21 and Needle Bar Lower Bushing 2 After unfastening the shuttle drive screw open the inner hook pressure bar left to right and remove the shuttle Race ring from the large shuttle 3 Make the shuttle hook point accord with the center of the needle And make the needle and the front face of the shuttle drive connect each other to prevent the needle from curving Then tighten the drive screw firmly 4 After unfastening the large shuttle screw turn the large hook adjustment shaft to the left to right and adjust the large shuttle so that the needle and the shuttle hook point is 0 05 0 1mm apart from each other 5 After adjusting the large shuttle in place adjust the rotary direction of the large shuttle so the needle and the large shuttle is 7 5mm apart from each other Then tighten the large shuttle screw A For safety make sure all the screws are tightened firmly after adjusting the large shuttle Caution 7 5mm 0 05 0 1mm _ 1 Inner Inner dla Hook Hook 0 Presser Presser Bar Race Ring Omm
17. Pedal Switch AA PE P OE A r L 47 9 6 Air System Ciruit Diagrams 49 10 DRAWING OF TABLE 53 10 1 SPS E 1306 1507 Series H mmm 53 MACHINE TYPE AND SPECIFICATIONS 1 1 Machine type SPS E 15 07 HS 10 SunStar Pattern System Series E Full Closed Pulse Motor Type X x 130mm Sewing Area Y x 60mm Feeding Frame Type Stitch Type Material Type Pattern Model E Full Closed Pulse Motor Type Sewing Area 1306 X 130mm Y 60mm 1507 X 150mm Y 70mm Application Sewing Area G General Material H Heavy Material Stitch Type S Standard Stitch Feeding Frame Type 10 Motor type Feed Frame 20 Pneumatic Monolithic Feeding Frame 21 Pneumatic Monolithic Feeding Frame with Two Step Stroke Device 22 Pneumatic Separately Driven Feeding Frame 22 1 Pneumatic Separately Driven Feeding Frame wiht Two Step Stroke Device 23 Pneumatic Separately Driven Feeding Frame with Inverting Clamp Device SunStar 1 2 SPECIFICATIONS OF THE MACHINE Series type SPS E 1306 SPS E 1507 Sewing Area Sewing Speed 130mm x 60mm 150mm x 70mm Max 2 700 spm Stitch width 3mm or below Stitch Length 0 1 12 7mm Min limit of resolution 0 05mm Needle DPx17 DPx5 Needle Bar Stroke 41 2mm Hook
18. Semi Rotary Large Shuttle Hook Bobbin Case Bobbin Bobbin Case for Semi Rotary Large Shuttle Hook Bobbin for Large Shuttle Hook Presser Foot Stroke Standard 4mm 0 5 10mm Lifting Amount of Presser Foot Max 20mm Lifting Amount of Feeding Frame Max 25mm Feeding System Full Closed Pulse Motor based Feed Emergency Stop Function Pattern Select Function Available During Sewing Operation Pattern No Can be Selected from No 1 to No 999 Memory CF Card Floppy Diskette Option Memory Backup The Working Point is Stored in the Memory when the machine stops Abnormally 2nd Origin Function Another Origin Point Can be Set by Using Jog Key Maximum Speed Limit The Maximum Speed can be Limited from 200 to 2 700 spm Number of Patterns Safety Device CF Card 128 Mbyte Max 2100 patterns up to 20000 stitches pattern Emergency Stop Function Maximum Speed Limit Function Main Motor Direct drive type 550W AC servo motor Power Consumption 600VA Recommended Temperature 5 C 40 C Recommended Humidity 20 80 Power 1 100 240V 3 200 440V 50 60Hz SAFETY RULES 2 1 Safety Stickers The safety stickers in this user s manual are divided into Caution Danger and Warning They indicate that if the safety rules are not kept injury or damage to machine might occur as a result No Name D
19. allation of Safety Plate Attach the safety plate to the head Fixing Screw Face Plate Safety Plate To guarantee safety make sure to install the safety plate before using the machine 4 5 3 Installation of Thread Stand Assemble the thread stand and install it on the table Make adjustment to properly locate the thread stand SunStar 17 4 5 4 Food pedal switch connection Connect a plug of pedal switch with control box Pedal Switch PREPARATIONS BEFORE OPERATING THE MACHINE 5 1 How to Supply Oil 1 Check the amount of oil left in the oil tank which is installed on the arm and supply oil sufficiently Be sure to supply oil when operating the machine for the first time or when the machine has not been used for a long time 2 As shown in picture move the feed bracket in the direction of A and supply oil into the bed oil window through the hole on the bed cover 3 Supply oil into the hole in the upper part of the arm 4 Open the hook cover and supply oil till the shuttle race ring is surrounded by oil Put the hook cover back on after finishing Hook Cover For safety keep the hook cover covered during operating 5 Supply sillicon oil into the sillicon oil tank which is installed on the right side of the arm 5 2 needle 5 2 1 Needle Attachment
20. conds before opening this cover after i itch and unpl d b Ta dd AAs 4 dens Muz turn off main switch and unplug a power cord 2 We 248 all RH 418 1 Y A BEU ICE MAS J r SunSta1 Thread Stand OP Box Control Box Power Switch g 13 A Upper feed plate pedal ASSEMBLY 3 1 Name of Machine Parts 3 1 1 Name of Machine Parts Arm Emergency Switch Sewing pedal Manual pedal Machine Installation 4 1 Installation Environment 1 To prevent accidents stemming from mal operation do not use the machine if the voltage is 10 above the rated voltage 2 To prevent accidents stemming from mal operation make sure to check if the air pressure is proper before using any air pressure devices such as air cylinder A To guarantee smooth operation of the product the installation environment shall be prepared as described in User s Manual Otherwise unexpected damage might occur to the product aution 3 Proper temperature during machine operation 0 40 C 32 104 F 4 Proper temperature during machine storage 25 55 C 13 131 F 5 Humidity Relative humidity within 45 85 4 2 Electricity Environment A The voltage shall be within 10 of the rated voltage Warning 1 Power voltage The power voltage shall be within 10
21. e If the machine is suddenly stopped or the external impact is imposed the machine might be capsized 2 4 Machine Operation A Warning The machine body is attached with Caution and Warning stickers at each dangerous part to emphasize safety instructions With the full understanding of the safety instructions make sure to observe the following during machine operation 1 Before turning on the power read this manual thoroughly and have a full understanding of machine operation 2 Get properly dressed Long hair necklace bracelet or wide sleeve might be fed into the machine during operation Wear slip free shoes to prevent slipping on the floor 3 Check the moving scope of machine before its operation to find out whether the scope 1s proper 4 Keep hands and head away from the machine parts where accidents might occur needle hook thread take up lever pulley etc during operation 5 Do not remove the safety cover which protects pulley and shaft during machine operation for user s safety 6 Cut the power supply before disassembling the electric box such as the control box and double check that the power switch is Off 7 Make sure that the power switch is Off when the upper shaft is manually rotated 8 Stop the machine when the needle is replaced or when inspecting the machine after sewing work is done 9 Make sure to follow the cautions below Otherwise physical damage to the machine
22. e the needle center contact in the middle When adjustment completes fasten the tightening screw Tightening Screw Tightening Screw break and the separation of thread strands To prevent it check the status of the shuttle upside Caution spring A If the area near the shuttle upside spring s groove is scratched or grows rough it may cause thread 26 SunStar 6 5 Adjusting the Height of the Feed Plate After unfastening the lifting lever control plate screws on each side of the feed bracket raise the control plate in direction A to lower the upper feed plate and lower the control plate in direction B to heighten Tighten the lifting lever control plate screws back on firmly after adjusting the height of the upper feed plate Feed Bracket Upper Feed Plate A Adjust the height of the feed plate and completely fasten each tightening screvv Due to machine operation the screws might get loose causing damage to the machine Caution 6 6 Adjusting the Presser Foot Devices Caving RN 1 Have the end of the presser foot drive cam accord with the carving point center of the upper shaft and the line of the cam accord with the carving point Tighten screw Upper Shaft CLT Driving Cam A If the presser foot drive cam is not in the right position the presser foot may not move vertically i
23. er It describes cautions for safety to protect against electric shock during rotating the motors O Safety plate It protects eyes against needle breaks Finger guard It prevent from contacts between a finger and needle 11 2 7 Location of Safety Labels di gt A CAUTION Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc switch off main switch Le Borst ZA gol FEH 2 Al sil BETAL BAHOJE HEA 2489 4848 A FAAS y WARNING Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord ag 260 Y 488 Aug She ABS Weld AA 5415 Eu Y M 36032 122 NAS 2 8 Type of Safety Labels N A CAUTION 4 1 Do not te without fi d and 5 safety dences Before year changing Do not operate without finger guard and safety devices Before ia EE threading changing bobbin and needle and cleaning turn off the ote sens HAZA glo SEHR Rs 1777777757 main switch M El ils BAL BABE PEN l AREA SAAS y ETT 0 VVARNING 3 1 Hazardous voltage will cause injury Hazardous voltage will cause injury Be sure to wait at least 360 seconds 2 before opening this cover after tum off Be sure to wait at least 360 se
24. escription If the machine is not properly handled it may cause injury to users or Caution physical damage to the machine Caution A If the machine is not properly handled it may cause death or severe Warning injury to users Warning If the machine is not properly handled it may cause death or severe Danger injury to users and the urgency of the danger is very high Danger SunStar 2 2 Machine Delivery Mark Description The machine delivery shall be conducted by the persons who are knowledgeable about the safety instructions and rules The following safety rules must be observed 2 2 1 Manual delivery When the machine is delivered by persons they shall wear special shoes and tightly Danger hold the machine on the left and right sides 2 2 2 Forklift delivery 1 A forklift shall be big enough to endure the weight of the sewing machine and carry the machine m 2 Use the palette when lifting the machine Set the center of gravity of the machine center of the left and right sides at the fork arm of the forklift and carefully lift O the machine Ban people from standing under the KA machine and remove obstacles near the machine Make sure to maintain the balance
25. he left pedal the left upper feed plate descends to hold the sewing material When you step on the pedal again the left upper feed plate ascends to the initial position When both of the upper feed plates are descended If you step on the left pedal the machine starts 9 5 4 5 5 1306 1507 111 22 1 1 Check the parameter related to general sewing function No 60 is set to 5 If not please set the parameter to 5 Change of parameter related to general sewing 2 The pedal switch has three pedals the right one D moves the right upper feed plate the intermediate one 2 moves the left upper feed plate and the left one 3 makes the sewing machine start 3 Application The inter mediate pedal has two step switch if you step on the first step the left upper feed plate descends to the inermediate position 2 When the inermediate pedal 2 is fully stepped the left upper feed plate fully descends to the sewing material If you step off the pedal D the left upper feed plate ascends to the initial positon When you step on the right pedal D the right upper feed plate descends to hold the sewing material If you step on the right pedal again the right upper feed plate ascends to the initial position G When both of the upper feed plates are descended if you step on the left pedal 8 the machine starts
26. ing Stitch skipping Use of bending needle Exchange the needle Use of improper sized needle compared with using thread Exchange the needle Wrong installation of needle Reinstall of needle Improper timing for a needle and shuttle Readjust the timing for a needle and shuttle Large interval between a needle groove and shuttle point Readjust the timing for a needle and shuttle Excessive tension of take up lever spring and stroke Adjust the tension of take up lever spring and stroke 41 42 No Type of Breakdown Cause Troubleshooting Clean up the take up lever spring and Bad connection between take up lever detecting plate Adjust the tension of take up Ineffective sense of upper SPring and detecting plate lever spring and connecting condition of 6 thread detecting plate Bad connection of wire with thread sensor plate Reconnect the wire with thread sensor plate Weak tension of upper thread Adjust the tension of upper thread 7 Poor quality ot thread Weak tension of under thread Adjust the tension of under thread tightening Improper timing of needle and shuttle Readjust the timing of needle and shuttle Slackness of exchange tension between moving mes and fixed mes Adjust the tension of fixed mes 8 Mistakes of Trimming Groove abrasion on blade of moving mes and fixed mes Exchange the moving and fixed mes Wrong position of trimm
27. ing cam Readjust the position of trimming cam SunStar SPS E 1306 1507 GS 10 8 1 Machine Specifications It is the same as the specification of SPS B A 1306 1507 HS 10 8 2 How to Thread the Upper Thread After placing the thread take up at the highest position thread the thread as indicated in the picture below Thread the thread as shown in picture A for the needle bar thread guide picture A 43 SPS E 1306 1507 HS GS 20 21 22 22 1 23 9 1 Machine Specifications Series type SPS E 1306 SPS E 1507 Sewing Area 130mm x 60mm 150mm x 70mm Sewing Speed Max 2 700spm Stitch Length 3mm or Less Stitch Length 0 1 12 7mm Min limit of resolution 0 05mm Needle DPx17 DPx5 Needle Bar Stroke 41 2mm Hook Semi Rotary Large Shuttle Bobbin Case Bobbin Case for Semi Rotary Large Shuttle Hook Bobbin Bobbin for Large Shuttle Hook Presser Foot Stroke Standard 4mm 0 5 10mm Lifting Amount of Presser Foot Max 20mm Lifting Amount of Feeding Frame Max 30mm Feeding System Full Closed Pulse Motor based Feed Emergency Stop Function Available During Sewing Operation Pattern Select Function Pattern No can be Selected from No 1 to No 999 Memory CF Card Floppy Diskette Option Memory Backup The Working Point is Stored in the Memor
28. le is turned clockwise the speed decreases When the speed controller knob is turned counter clock wise the speed increases So fasten the nut after adjusting the appropriate speed SPS E 1306 1507 201 SPS E 1306 1507 221 9 4 2 5 5 1306 1507 1 1 21 22 1 1 When the pressure decrease valve D knob gt which is attached on the bottom of the table is turned clockwise the go up speed of upper feed plate amp supporting pressure increase When the knob is turned counter clockwise the speed and pressure decrease So fasten the nut after adjusting the appropriate speed and pressure Fig 91 2 When the speed controller knob is turned clockwise the come down speed decrease When the knob is turned counter clockwise the come down speed increases So fasten the nut after adjusting the appropriate speed Fig Fig SPS E 1306 1507 UL1211 SPS E 1306 1507 UL122 11 46 SunStar 9 5 How to Use the Pedal Switch 9 5 1 5 5 1306 1507 1 1 20 1 If you step on the right pedal Q the upper feed plate descends to hold the sewing material 2 After the upper feed plate descends if you step on the left pedal the machine starts sewing
29. m carving line accords with the upper shaft carving point Then tighten screw A If the trimming cam is not placed in the right position the trimming operation may not be made Caution correctly or the machine may be lock Thread Trimmer Cam 2 5mm Sills Upper Shaft Upper Shaft Collar Carving Line Carving Point Upper Shaft 6 12 2 How to adjust the link stopper 1 When the needle bar is at the lowest position push the trimming link in the trimming cam direction within the moving scope of the trimmer cam And check whether there is appropriate clearance between the trimming cam roller and the both ends of the trimmer cam 2 Make the end of the link stopper screw touch part 3 of the trimming link stick when the trimming cam roller is inserted into the trimming cam moving part Then tighten the nut 1 If the clearance between the trimmer cam roller and the both ends of the trimmer cam is inappropriate bad trimming might result or the parts might be stuck to each other at the beginning of sewing or upon trimming 2 If the position of the link stopper screw is inappropriate return to the origin after trimming might take longer time or the first stitch might be not tight enough Thread Trimmer Cam Roller Thread Trimmer Connecting Rod Link Stopper Screw Clearance Clearance Thread Trimmer Cam Thread Trimming Driving Link
30. n thread winding base which is installed on the upper top 2 Operate the machine after sticking the thread winding lever to the bobbin 3 When the thread winding lever is separated from the bobbin cut the bobbin thread with thread winding mes 5 3 6 Adjusting the Winding Device 1 To adjust the winding capacity of the bobbin use the beginning position of the winding control plate and after unfastening the screw turn the plate in direction A for large winding capacity and turn in direction B for small winding capacity Bobbin Winder Adjusting Plate 2 Place the winding drive wheel 0 5mm away from EAN the hand pulley gear and tighten the screw Thread Winder Upper Shat Drive Wheel jo 23 5 3 7 Adjusting the Upper Thread Detecting Device 1 Unfasten the thread detecting plate screw with the thread off the take up spring and make the take up lever spring touch the detecting plate Then tighten the screw 2 Be sure to adjust the detecting plate so the take up lever spring and the detecting plate will connect with each other even when the take up lever spring stroke changes Be careful not to touch with any other metals except take up lever spring If it does detection may be failed 5 3 8 Adjusting the Height of the Presser Foot 1 Unfasten presser foot screw with the needle bar at the lowest p
31. n time and run into the needle bar Caution 2 Adjustment of Presser Bar Height E Adjust the end of the presser bar to protrude by 5 13mm from the pressure bar handle and fasten the tightening screw Ti J ghtening Te 2 Screw SS Presser Bar Holder T Presser Bar A Fasten joint screw of presser bar with the pressure about 40 45kgf cni If connection pressure is excessive it becomes cause of deformation of presser bar and cause trouble to machine operation Caution 27 3 Presser Foot Origin Setting a Turn on the power and to set the motor base punched mark on the right side of the presser foot motor base to meet the punched mark of the presser foot cam shaft loosen the tightening screw for the sensor plate on the opposite side and adjust the position of the sensor plate A When the presser foot is at the origin the height of the presser foot is 20mm from the highest point of the needle bar Caution b Presser Foot Lowest Height Setting When the presser foot cam reaches the lowest position of the presser foot and the needle bar is at the lowest position loosen the nut and set the presser foot lowest position by turning the stopper boltQ 4 Adjustment of Presser Foot Stroke a Adjustment of Presser Foot Stroke by Adjusting Presser Foot Driving Cam s Connection Rod
32. nnnncnnos 27 6 7 Adjusting the Parts for the Presser Plate eeeeeroroornncnccnononananonononanancnaconanancnnos 29 6 8 Adjusting the Parts for Thread Release 00mrerrrecnncnnonononccnononannnnnnonannnnnnncnnnanns 29 6 9 Adjusting Parts for the Wiper 31 6 1 0 Adjusting the X Y Parts corrrcrccccnnnnononoconnnnnanonononananononocnnnccnononannnanocnnnnconennnnanananos 32 6 11 How to Set the Original Point Of X Y r errrrrornnconinncnnrnnnanennanerannsss 33 6 12 Adjusting the Trimming Parts eeeeeeeeseeeenonenenanenenanmemenmmemenmnmemmmeenaemmme 34 SunStar 6 13 Mounting the Direct Motor and Adjsuting Method 37 6 14 Oil Supply A AIE EPE A as 37 6 1 5 Cleaning A ads 40 6 1 6 Handling of Waste Oil Aa 40 7 CAUSES OF BREAK DOWN AND TROUBLESHOOTING 41 8 SPS E 1306 1507 GS 10 43 8 1 Machine Specifications S 43 8 2 How to Thread the Upper Thread ON 43 9 SPS E 1306 1507 HS GS 20 21 22 22 1 23 La 44 9 1 Machine Specifications E A A AS A L 44 9 2 Infusion of Pressured Air and Adjustment of Pneumatic Pressure lt 45 9 3 Attaching the Pressure Plate Sheet and Adjusting the Height of the Slider Base 45 9 4 How to Adjust the Up and Down Movement of the Upper Feed Plate 46 9 5 How to Use the
33. ntroller which is attached to the back of the table up as shown in the picture When the handle is turned clockwise the pressure goes up and goes down when the handle is turned in the opposite direction Adjust to the appropriate pressure 0 39 0 44MPa 4 4 5kgf cm2 indicated in the pressure gauge then press and fix the adjustment handle into its place 9 3 Attaching the Pressure Plate Sheet and Adjusting the Height of the Slider Base 9 3 1 How to attach the pressure plate sheet Attach the pressure plate sheet where the slider base and the pressure plate meet as shown in the picture Direction of Face Plath 17 8mm a o o 2mm O Presser Plate Sheet Presser Plate 2mm 45 9 3 2 How to adjust the height of the slider Presser Plate base EN Unfasten the slider base screw and adjust the D Slider Base slider base to the appropriate height Then tighten oa fe the screw back on firmly NS J E O 9 3 3 Hovv to adiust the height of link plate B Unfasten link plate B screw 2 and adjust the y appropriate height Then tighten the screw back on firmly Link B O a 9 4 How to Adjust the Up and Down Movement of the Upper Feed Plate 9 4 1 SPS E 1306 1507 _ 1 20 22 When the speed controller knob gt which is attached on the bottom of the tab
34. of the machine when unloading the machine by using a forklift or crane to prevent the deformation of the machine or to prevent people from being exposed to danger 2 3 Machine Installation Caution Depending on the installation environment function errors breakdown or other physical damage might result Make sure to meet the following conditions for machine installation 1 The workbench or table where the machine is installed should be durable enough to endure the weight of the machine see the name plate 2 Dust and humidity are the cause of machine pollution and erosion Please install an air conditioner and conduct regular maintenance of the machine 3 Install the machine at the place where it is not exposed to direct sunlight if the machine is exposed to direct sunlight for a long time it may cause discoloration or deformation 4 Secure the space around the machine Place the machine at least 50cm away from the left right and rear walls to secure sufficient space for maintenance activities 5 Explosion risk To prevent possible explosion immediately stop the machine operation if there are inflammable materials in the air 6 Lighting The machine does not offer lighting devices When necessary install needed lighting 7 Overturn risk Do not install the machine on the unstable stand or table If the machine drops it may cause injury or severe impact on the machin
35. osition 2 Adjust the height so that the presser foot bottom comes 0 5mm the thickness of the thread used above the sewing material Then tighten the screw After adjusting the height of presser foot confirm the position of wiper A Caution Too excessive gap can cause jumping Insufficient gap can cause a failure in thread adjustment 5 3 9 Adjusting the Hand Pulley Device 1 Tighten the screw after putting the hand pulley gear B and the hand pulley shaft tip in accord 2 Adjust the clearance of hand pulley gears and and tighten the screws 3 Move the bushing in the direction of the arrow to reduce the backlash between gears and when the roller is on the end of the pulley bushing 24 Hand Pulley Bushing Roller Hand Ply a i 1 H Si Gear Gear Upper Shaft A The machine is set to be the best condition at the factory Do not make any discrete adjustments on the machine and replace genuine parts approved by the company only Warning 6 1 Adjusting the Height of the Needle Bar When the needle bar is at its lowest position unfasten the needle bar holder screw Adjust the desired height by making the specified upper carving line fit in with the needle bar bushing Then tighten the needle bar holder screw back on firmly 6 2
36. row the angle to reduce the opening capacity 4 Tighten the screw after the adjustment A If the disk is not opened appropriately the amount of remaining thread may be not enough or not regular and the disk may not be closed completely Caution Floating Amount Tightening Screw Thread Tension Adjusting Plate To Tension Release Link lt To Thread Tension Adjusting Ass y 30 SunStar 6 9 Adjusting Parts for the Wiper 6 9 1 Adjusting the Wiper Position 1 Unfasten the wiper rotary shaft collar screw and the wiper crank screw when the needle tip is 19 5mm above the needle plate 2 Press the wiper rocking link then adjust the wiper shaft so the wiper and the needle is about 10mm apart from each other 3 Tighten the wiper rotary shaft collar screw and the wiper crank screw 4 Unfasten the wiper screw and adjust the wiper so that the end of the wiper is about 1mm apart from the needle end Then tighten the screw back on firmly A If the wiper is not placed in the right position the wiper may collide with the presser foot or needle during the operation and the wiper may not move properly Caution Oscillator Link Tightening Screw for J Wiper Crank O O H Tightening _ Screw for Wiper Tightening Screw for Wiper Spinning Shaft Collar Wiper Shaft
37. sition Loosing of belt tension and damage on belt Adjust the belt tension or exchange it Fuse shortage for main power or circuit Check the fuse shortage of main shaft drive motor in a controller box or exchange it Deviation from Y and Y limit of feed bracket Slackness of main drive belt Move the feed bracket to normal place inside limit switch Adjust the belt tension Wrong position of upper shaft sensor plate or photo sensor Adjust the position of upper shaft sensor plate or exchange the photo sensor Needle bent Damage on needle Bending of needle cracks on needle hole or groove and abrasion or transformation of needle tip Exchange the needle Wrong installation of needle Install the needle properly Contact of needle with shuttle Adjust the distance properly between a needle and shuttle Thread is cut Wrong insertion of thread Insert the thread properly Wrong installation of needle Height of needle or direction of needle Reinstall the needle Damage on needle Bending of needle cracks on needle hole or groove and abrasion or transformation of needle tip Excessive tension of upper thread and under thread Exchange the needle Adjust the tension Excessive tension and stroke of take up lever spring Adjust the tension and stroke of take up lever spring Crack on the controlling hole of shuttle surface spring Exchange the shuttle surface spr
38. sub tension adjusting unit are turned clockwise the upper thread is tightened And loosens when turned the other way around Adjustment of Main Thread Adjusting Device A When the tension adjusting nut for the thread adjusting device is turned clockwise the tension of the upper thread gets stronger Otherwise the tension gets weaker The thread tension adjustment can vary depending on sewing fabric thread and number of stitches Please make the adjustment in line with the sewing conditions B The thread take up lever spring s tension can be adjusted using the groove at the end of the thread tension adjusting device shaft When it is turned clockwise the tension of the thread take up spring gets stronger and otherwise it gets weaker Adjusting the Tension of the Lower Thread The lower thread becomes tight when tension adjusting screw is turned clockwise as shown in the picture When the screw is turned the other way the lower thread is loosened If the bobbin case and the hook are not accurately assembled thread might be entangled or the bobbin case might be ejected during machine operation Make sure that the bobbin case is Caution Completely inserted into the hook before operating the machine Tension Adjusting Screw SunStar 5 3 5 How to Wind the Lower Thread 1 Insert the bobbin into thread winding drive shaft o
39. the hinge and the hinge rubber to the bed and install them on the table by using fixing bolts 15 4 Since the machine has not been fully assembled take caution to lean the assembled machine on the floor and insert and fasten the bolt into the hinge to completely fix the machine to the table A Fixing Bolt G N x A To prevent safety accidents at least two persons shall be assigned to machine installation or machine delivery Caution the sewing machine and then adjust the bracket location of the safety switch to make sure that the attached safety switch can properly operate 5 Install the safety switch and safety switch bracket on Tightening Screw N A Safety Switch Y pes Safety Switch Supporting Rubber 6 Complete the cable connection between the machine and the control box and fix the cables under the table as in the figure Set the length of the cables when fixing in consideration of the machine s erection Cf ATA 4 5 Accessory Installation 4 5 1 Installation of Motor Cover Attach the motor cover to the rear side of the machine by using four fixing screws 4EA small size 4 5 2 Inst
40. thread trimming solenoid rotary link manually to move the trimming shaft collar 6 8mm in the direction of the arrow Then tighten the screw back on 3 Check if the trimming shaft collar returns to its place when the thread trimming solenoid rotary link returns A If the position is not set right the trimming return or the thread delay may be delayed to bring poor sewing quality Ll Thread Trimmer Solenoid Bracket Caution Thread Solenoid Tightening Screw Thread Trimming FTE Rotation Link D 0 5mm 4 i 4 Ea Thread Trimming Thread 6 8mm Rotation Link Trimmer Shaft 6 12 6 Adjusting the Moving Knife and the Fixed Knife 1 When the needle bar stops at the upper position use the trimming lever adjustment screw to adjust space A between the thread separation point of the moving knife and the needle plate hole as indicated in the table 2 Use the fixed knife screw to adjust space B between the fixed knife and the needle plate cover as indicated in the table 3 After the adjustment check the position of the knife by manual trimming operation A Trimming may not be operated or there may not be enough remaining thread if the knife is set inappropriately Caution A B O G
41. wet with oil When lubrication completes make sure to place back the hook cover SunStar Hook Cover A To prevent safety accidents keep the hook cover remain covered during machine operation Caution 4 Silicon Oil Tank Supply silicon oil to the silicon oil tank installed on the right side of the arm 39 6 15 Cleaning 6 15 1 Cleaning Cycle and Method 1 Make sure to turn off the machine power before conducting cleaning 2 Assemble the parts which are disassembled for cleaning No Cleaning Area Cleaning Frequency 1 Around hook Everyday 2 Thread take up lever Thread tension adjusting device Once a week Around the moving and fixed blades 3 Use air to clean the moving and fixed blades under the needle plate 6 16 Handling of Waste Oil When the waste oil can attached to the rear side of the table is filled to the full separate and empty the can Table Waste Oil Can 1 When separating the waste oil take caution not to drop it to the floor 2 Just in case for dropping the waste oil can to the floor place cloth paper or oil dish on the Caution floorwhen separating the waste oil can 40 CAUSES OF BREAK DOWN AND TROUBLESHOOTING SunStar No Type of Breakdown Cause Troubleshooting Error on operation or drive of machine Bad position of stopping po
42. with a screw Notch Thread Trimming Cam A The remaining amount of thread may not be enough or not be regular and the thread may be unfastened from the needle if the notch is not set in the right position Caution 29 6 8 2 How to Set the Thread Release Stopper 1 Remove the thread release return spring 2 After unfastening the thread release stopper screw adjust the trimming drive link and the thread release lever pin 0 3mm apart from each other Then attach the arm to the thread release stopper completely 3 When the thread release stopper is pushed to the right the space between the trimming drive link and the thread release lever pin is reduced And it is enlarged when the stopper is pushed to the left 4 Hang on the thread release return spring A Use a tool when removing or attaching the thread delay spring to prevent accidents Caution Thread Trimming Thread Release Lever Pin Tu J Driving Link Return Spring Thread Release Stopper o Tightening Screw o Widen Narrow 6 8 3 How to adjust the opening capacity of the thread guide disk 1 Unfasten the thread release adjusting plate screw 2 Open the thread guide disk by operating the trimming devices 3 Adjust the opening capacity to 0 6 0 8mm for normal material and 0 8 1mm for heavy material To increase the opening capacity widen the angle between the thread release plate and nar
43. y when the Machine Stops Abnormally 2nd Origin Function Another Origin Point can be Set by Using Jog Key Maximum Speed Limit The Maximum Speed can be Limited from 200 to 2 700 spm Number of Patterns CF Card 128 Mbyte Max 2100 patterns up to 20000 stitches pattern Sefety Device Emergency Stop Function Maximum Speed Limit Function Main Motor Direct Drive 550W AC Servo Motor Power Consumption 600VA Recommended Temperature 5 C 40 C Recommended Humidity 20 80 Power 100 240V 3 200 440V 50 60Hz Air Pressure 44 4 4 5 kgf cm 0 39 0 44 Mpa 9 2 Infusion of Pressured Air and Adjustment of Pneumatic Pressure A For safety work with the power cut off Caution 9 2 1 Connection for Pressured Air 1 Connect air hose to quick joint socket 2 Contract quick joint socket and quick joint plug 3 Open finger valve and flow air in Then adjust the air pressure to 0 39 0 44 MPa 4 4 5kgf cm Note When the finger valve is closed after use the remaining air is rejected and the pressure is adjusted to 0 MPa ORgf em2 SunStar Air Hose Quick Joint Socket A When the air pressure goes down under 3kgf cmz an error is indicated and the machine operation is stopped Caution 9 2 2 How to Adjust the Air Pressure Pull the adjustment handle on the upper part of the filter co
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