Home

Unity Pro - OSLoader - User Manual - 10/2013

1. 32 35006156 10 2013 OS Upgrading for Premium and ETY Network Module Number of File used to upgrade from PL7 to File used for last Exec version Type downloads Unity TSX ETY 5102 1 4 1 ETH_5103_V300 bin 4 ETH_5103_V340 bin 2 ETH_5103_V310_BOOT bin 3 ETH_5103_V310 bin TSX ETY 4103 1 1 1 ETH_4103_V340 bin TSX ETY 5103 1 1 1 ETH_5103_V340 bin TSX P57 2623 2 4 1 ETH_572634_V300 bin 4 ETH_572634_V340 bin 2 ETH_572634_V310_BOOT bin 3 ETH_572634_V310 bin TSX P57 3623 2 4 1 ETH_573634_V300 bin 4 ETH_573634_V340 bin 2 ETH_573634_V310_BOOT bin 3 ETH_573634_V310 bin 1 network modules remain compatible with Premium PL7 processors after upgrading 2 the processor must also be upgraded the number of downloads only corresponds to upgrades of Ethernet ports Files Used for Upgrading from Unity 1 00 to Unity 2 The following table gives the information for upgrading the TSX P57 processor Ethernet ports from Unity 1 00 to Unity 2 e the number of downloads to carry out e the names of the files to use for the downloads NOTE The number next to each file gives its usage order for example the 2 ETH_573634_V310_BOOT bin file must be used for the second download Network Module Type Number of downloads 1 File used to upgrade from Unity 1 00 to Unity 2 File used for last Exec version TSX P57 2634 3 1 ETH_572634_V310_BOOT bin 2
2. 35006156 10 2013 21 Compatibility Compatibility of Software PL7 and Unity Pro to Processors Premium and Atrium Range and TSX ETY Modules Introduction OSLoader allows the operating systems of certain processors modules and Ethernet modules to be upgraded The list of processors compatible with this upgrade is indicated in the following tables Premium Processors Compatibility The following table shows the compatibility of software PL7 and Unity Pro to processors in the Premium range Processors PL7 V3 PL7 V4 Unity Pro V1 Unity Pro V2 Unity Pro V3 TSX P57 2 x TSX P57 3 x 1 x 1 TSX P57 623 x 1 x 1 TSX P57 4 x x TSX P57 634 2 x x TSX P57 6634 TSX H57 4 X compatible processors non compatible processors 1 after upgrades by OSLoader to the processor s operating system 2 includes TSX P57 634 except for TSX P57 6634 Atrium Processors Compatibility The following table shows the compatibility of software PL7 and Unity Pro to processors in the Atrium range Processors PL7 V3 PL7 V4 Unity Pro V1 Unity Pro gt V2 TSX PCI 57 94 x x X compatible processors non compatible processors 22 35006156 10 2013 Compatibility Ethernet TSX ETY Modules Compatibility The following table shows the compatibility of software PL7 and U
3. 40 35006156 10 2013 OS Upgrading for Premium and ETY The following table describes the steps for upgrading from Unity 1 0 to Unity 2 Step Description Associated Procedure Communication Protocol Upgrade the Copro Ethernet port firmware 1 If the processor has a Copro Ethernet port upgrade it Upgrade the embedded Ethernet port firmware 2 If the processor has an Ethernet port upgrade it Ethernet port see page 64 FTP Ethernet port Upgrade the processor with intermediate OS 3 The intermediate OS must be downloaded to the PLC before the final OS binary file Intermediate OS see page 60 UNTLWO1 Terminal port Reset the processor 3 Perform a cold start up by pushing the PLC Reset button Upgrade the processor with final OS The final OS binary file must be downloaded to the PLC Final OS see page 62 UNTLWO1 Terminal port 1 only for TSX P57 6634 5634 4634 2 only for TSX P57 3634 3 not for TSX P57 6634 5634 4634 Location of the Files The corresponding b n files can be found e on Schneider Electric web site at www schneider electric com in the menu Product Product index click on Automation Modicon Premium Software and firmware and e onthe OS CD ROM Example for the TSX P57 2634M File Directory OS Ethernet port Premium Processor modules Unity_V1 0_to_Unity_V2 TSXP572634_V1 0
4. lose NOTE In order to identify at a glance a safety processor 140 CPU 6 1 60S the background of the description field is red Elements of the Device Properties dialog box Element Description Exemple Project name Name of the project loaded into the controller Station PLC state Status of the corresponding PLC RUNNING STOPPED RUNNING INIT NOT CONFIGURED WAITING PAUSED ERROR Device Name Device product name TSX P57 304 Hardware ID 32 bit number used to uniquely identify a device type in a 0008 0101 specific OS OS version Number used to uniquely identify the OS delivered 1 00 Description Device description Premium TSX P57 304 OS V1 0 Use the Close button to return to the Protocol Target screen 72 35006156 10 2013 Part IV Description of OSLoader Screens 35006156 10 2013 73 74 35006156 10 2013 Chapter 9 OSLoader Screens Introduction This chapter describes the various OSLoader screens What Is in This Chapter This chapter contains the following topics Topic Page Welcome Screen 76 Communication Protocol Screen 78 Communication Protocol Uni Telway Target Screen 79 Communication Protocol Modbus Plus Target Screen 82 Communication Protocol Modbus Target Screen 85 Communication Protocol FTP Target Screen 88 Operation Screen 91 File and Device Info Screen 93 Summary Screen 96 Progress Scre
5. 140 CPU 652 60 1 processor with a copro Ethernet port see page 48 54 35006156 10 2013 Upgrading Quantum and NOE OSs Upgrading Unity 2 yy to Unity 2 xx OS To upgrade the OS from Unity 2 yy to Unity 2 xx carry out the following procedure C Start of upgrade Processor with embedded Ethernet port Y Upgrade the copro Ethernet port firmware Upgrade the processor with final OS y Reboot the PLC by performing a power cycle Yes Processor 140 CPU 311 434 534 Clear the Backup Flash Memory with Unity Pro y C End of upgrade procedure 35006156 10 2013 55 Upgrading Quantum and NOE OSs The following table describes the steps for upgrading a Unity 2 yy OS to Unity 2 xx Step Description Associated Procedure Communication Protocol Upgrade the copro If the processor has a copro Ethernet port FTP Ethernet port Ethernet port firmware Ethernet port upgrade it see page 64 Upgrade the processor The final OS binary file must final OS see page 62 MODBUSO01 Modbus port with final OS be downloaded to the MBPLUSO2 Modbus Plus processor port Reboot the PLC by A power cycle of the PLC performing a power performs a cold or warm cycle restart depends on the key switch position on the front of the processor Location of the Files The corresponding bin files can be
6. Step Description Associated Procedure Communication Protocol Upgrade the Copro Ethernet port firmware 1 If the processor has a Copro Ethernet port upgrade it Upgrade the embedded Ethernet port firmware 2 If the processor has an Ethernet port upgrade it Ethernet port see page 64 FTP Ethernet port Upgrade the processor with final OS The final OS binary file must be downloaded to the PLC Final OS see page 62 UNTLWO1 Terminal port Reset the processor Perform a cold start up by pushing the processor s reset button 1 only for TSX P57 4634 TSX P57 5634 and TSX P57 6634 2 only for TSX P57 1634 TSX P57 2634 and TSX P57 3634 Location of the Files The corresponding bin files can be found e at www telemecanique com in the menu Product Product index click on Automation gt Modicon Premium Software and firmware and e onthe OS CD ROM Example for the TSX P57 3634M File Directory OS Ethernet port Premium Processor modules Unity_V2 TSX573634 Eth_Os ETH573634v320 ETH_573634_V320 bin Premium Processor modules Unity_V2 TSX573634 Eth_Os ETH573634v340 ETH_573634_V34 bin Final OS Premium Processor modules Unity_V2 TSX573634 Pic_Os tsx_p57_3634m bin 35006156 10 2013 45 OS Upgrading for Premium and ETY 46 35006156 10 2013 Chapter 6 Upgrading Operating Systems for Quantum and
7. UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems Only persons with such expertise should be allowed to program install alter and apply this product Follow all local and national safety codes and standards Failure to follow these instructions can result in death serious injury or equipment damage 35006156 10 2013 7 35006156 10 2013 Part OSLoader General Information Introduction This part gives general information about OSLoader and the hardware that it is able to update What Is in This Part This part contains the following chapters Chapter Chapter Name Page 1 Presentation of OSLoader 11 2 Communication Principles 17 3 Compatibility Between Programming Software and Processors 21 35006156 10 2013 10 35006156 10 2013 Chapter 1 Presentation of OSLoader Introduction This chapter introduces the OSLoader software What Is in This Chapter This chapter contains the following topics Topic Page General 12 Installation of OSLoader 13 Security Management 14 Cautions and Preconditions 15 35006156 10 2013 11 Ata Glance General At a Glance The OSLoader software included with Unity Pro is able to do the following upgrade the operating systems of certain Premium Quantum processors upgrade the oper
8. 140 NOE 771 xx Introduction This chapter presents the operating system upgrade principles for Quantum processors and 140 NOE 771 modules according to the type and version of programming software What Is in This Chapter This chapter contains the following topics Topic Page Upgrading 140 NOE 771 x1 Module and the 140 CPU 6x1 xx Copro Ethernet Port to Unity 2 xx 48 Upgrading Concept Processors to Unity 2 xx 51 Upgrading Quantum processors from Unity 2 yy to 2 xx 54 35006156 10 2013 47 Upgrading Quantum and NOE OSs Upgrading 140 NOE 771 x1 Module and the 140 CPU 6x1 xx Copro Ethernet Port to Unity 2 xx Overview For the 140 NOE 771 1 module upgrades must be done on the Kernel and the Exec version For Quantum processors with a Copro Ethernet port upgrades must be done on the Exec version The number of steps to use for this upgrade depends on the hardware version NOTE OS upgrades of processors must be done after upgrading the Copro Ethernet ports Upgradeable Device Hardware Each piece of hardware is identified by e the module or processor type e the Kernel Version e the Exec Version Network Module KernelVersion Exec Version KernelVersion Exec Equivalent Network Type before before upgrade after upgrade Version after Module Type in upgrade upgrade Unity Pro 140 NOE 77101 1 0 lt 3 0 2 0 3 30 140 NOE 77101 gt 2 0
9. This chapter describes how to upgrade the operating system using OSLoader What Is in This Chapter This chapter contains the following topics Topic Page Downloading the Intermediate OS to the Device 60 Downloading the Final OS to the Device 62 Downloading the OS to Ethernet Devices 64 Downloading the OS to 140 NOE 771 x1 66 35006156 10 2013 59 OS Upgrading Downloading the Intermediate OS to the Device Intermediate OS An intermediate bin file must be used for some processors and software versions before upgrading with the final bin file This intermediate file must be used when updating e a Premium processor e PL7 to Unity 2 e Unity 1 0 to Unity 2 e Unity 2 to PL7 e a Quantum processor e Concept to Unity 2 e Unity 2 to Concept Procedure Using Modbus or Modbus Plus ports on High End Quantum CPUs only address 1 is allowed for downloading If not set to 1 change the Modbus or Modbus Plus address of the CPU to 1 with the keyboard functions before launching OSLoader Ensure that no other device on the network is using address 1 The following table describes the procedure for downloading the intermediate OS Step Action Result 1 Start OSLoader via Start Program gt Schneider Electric gt The Welcome see page 76 window is Unity Pro 208 Loader displayed 2 Keep the default settings of the context file and proceed to the next The
10. UMD Direct device Remote I O Drop p nu f 7 Target Address Modbus Address F Modbus Plus target 12 Connect Devices Scan Update E Nodes 12PLC 1 nodes found Start PLC Stop TE lt Back Next gt Close Help Device Type The device types supported by OSLoader see page 18 and available for the Modbus RTU communication type are displayed in the Device Type area Check the box corresponding to the device desired The Slot number and Drop number boxes may be enabled or disabled according to the device type selected The following table shows the four possible cases Device Type Selected Slot Number Drop Number Processor Disabled Disabled Local Head Enabled Disabled 35006156 10 2013 85 Description of Screens Device Type Selected Slot Number Drop Number Remote I O Drop Enabled Enabled Direct device Disabled Disabled Target Address The following elements are displayed in the Target Address area Field Description Modbus Enter the address of the target device specific to the Modbus communication type Address Modbus Plus Activate the checkbox IF the device is finally reached by a Modbus Plus communication Target port Connect Press this button to connect OsLoader to the target device whose address is specified in the Modbus Address entry field If the connectio
11. gt Modicon Quantum Software and firmware e onthe OS CD ROM Example for the 140 CPU 434 12A File Directory Intermediate OS Quantum Processor modules Concept_to_Unity_V2 140CPU43412U Concept_to_Unity_43412U bin Final OS Quantum Processor modules Concept_to_Unity_V2 140CPU43412U CPU 434 12 bin Clear Backup Flash Memory The Backup Flash Memory must be cleared to remove any saved applications from Concept This is done in Concept via Online Online Control Panel Flash Program Clear Flash 52 35006156 10 2013 Upgrading Quantum and NOE OSs Label the PLC After upgrading a processor from Concept to Unity we recommend placing a label on the front panel of the product to indicate that the processor type has been upgraded 35006156 10 2013 53 Upgrading Quantum and NOE OSs Upgrading Quantum processors from Unity 2 yy to 2 xx Upgradable Quantum Hardware The following tables show Quantum hardware that can be upgraded from Unity 2 yy to Unity 2 xx and the equivalent processor types in Unity Pro Processor Type Equivalent Processor Types in Unity Pro 140 CPU 311 10 140 CPU 311 10 140 CPU 434 12U 140 CPU 434 12U 140 CPU 534 14U 140 CPU 534 14U 140 CPU 651 50 1 140 CPU 651 50 140 CPU 651 60 1 140 CPU 651 60 140 CPU 671 60 1 140 CPU 671 60 140 CPU 672 61 1 140 CPU 672 61 140 CPU 652 60
12. see page 79 e FTP see page 88 35006156 10 2013 19 Communication Communication Cables The following table lists the cables to use according to the type of communication between OSLoader and processor Communication Module restrictions Cable Uni Telway terminal port no restriction TSX PCX 1031 Modbus processor port for 140 CPU 311 140 CPU 34 1 e 990 NAA 263 x0 x 2 or 5 processor for 140 CPU 6 0 and 140 CPU 6 1 0S e 110 XCA 282 Ox x 1 2 or 3 and processors e the 110 XCA 203 00 adapter Modbus Plus for 140 CPU 6 0 and 140 CPU 6 1 0S e 990 NAD 218 xO x 1 or 3 processor port processors for 140 CPU 311 140 CPU 34 1 e 990 NAD 211 x0 x 1 or 3 processor FTP if using a switch between processor and PC the right Ethernet cable is needed otherwise use a cross cable 20 35006156 10 2013 Chapter 3 Compatibility Between Programming Software and Processors Introduction This chapter contains tables showing compatibility of Schneider Electric programming software PL7 Concept and Unity Pro to Schneider Electric processors What Is in This Chapter This chapter contains the following topics Topic Page Compatibility of Software PL7 and Unity Pro to Processors Premium and Atrium Range and 22 TSX ETY Modules Compatibility of Software Concept and Unity Pro to Processors Quantum Range and NOE 24 Modules
13. Close Target Address SYS Selected Connection Type UNITELWAY Requested Service Download OS to Device Abort Filename E Premium Processor_module Unity_V2 10 TSX5755 ARNING In case of a power outage during loading the PLC may become completly inoperable Read Hardware Identifier SUCCESS Reset Path Connection SUCCESS Select Path Connection SUCCESS Enter OS loader mode IN PROGRESS Download OS SUCCESS nitialize Code Memory SUCCESS nitialize Code Memory SUCCESS j Exit OS loader mode SUCCESS Transfert service SUCCESS El 4 b 2097152 Bytes Written Remaining Time Done 722 Bytesisec 98 35006156 10 2013 Description of Screens Abort and Close Buttons The transfer procedure can be interrupted by clicking on Abort A WARNING UNEXPECTED EQUIPMENT OPERATION If the loader is interrupted during download the OS that is loaded may be corrupted If this is suspected e attempt to reload the OS e if reloading is unsuccessful return the unit to your Schneider Electric service location Failure to follow these instructions can result in death serious injury or equipment damage Use the Close button enabled at the end of the data transfer process to exit OLLoader 35006156 10 2013 99 Description of Screens 100 35006156 10 2013 Part V Errors and Limitations 35006156 10 2013 101 102 35006156 10 2013 Chapter 10 Communication Errors
14. Communication Protocol step by clicking the Next button see page 78 window is displayed 3 Select the driver to be used for communication between the PC The protocol see page 75 window is and the PLC displayed e for a Premium processor select UNTLWO1 e for a Quantum processor select MODBUS01 or MBPLUS02 e for an Ethernet port select FTP Proceed to the next step by clicking the Next button 4 As Device Type e select Processor for a processor or Direct Device for an Ethernet port and e select Local Head for a Local Head device or Remote I O Drop for a remote module Remark 1 for the Local Head the Slot Number indicates the position of the target module in the rack Remark 2 for the Remote I O Drop the Slot Number indicates the position of the target module in the rack and the Drop Number indicates the remote target module address 60 35006156 10 2013 OS Upgrading Step Action Result 5 Fora Premium processor click on the Connect button In the Device area the active node For a Quantum processor or other target device Node SYS PLC is displayed e Select the Modbus Address make sure that the processor is Premium also configured to same Address rotary switches or keypad display or the Modbus Plus Address If using a Modbus Plus Target specify that the target device must be accessed through its Modbus Plus connection e Click on the Connect button For an Ethernet
15. ETH_572634_V310 bin 3 ETH_572634_V340 bin TSX P57 3634 1 ETH_573634_V310_BOOT bin 2 ETH_573634_V310 bin 3 ETH_573634_V340 bin TSX P57 5634 Os_Eth_CoproP bin 1 the processor must also be upgraded the number of downloads only corresponds to upgrades of Ethernet ports 35006156 10 2013 33 OS Upgrading for Premium and ETY Files Used for Upgrading from Unity 2 yy to Unity 2 xx The following table gives the information for upgrading the TSX ETY module and TSX P57 processor Ethernet ports from Unity 2 yy to Unity 2 xx e the number of downloads to carry out e the names of the files to use for the downloads NOTE The number next to each file gives its usage order for example the 2 ETH_573634_V310_BOOT bin file must be used for the second download Network Module Number of File used to upgrade from File used for last Exec version Type downloads Unity 1 00 to Unity 2 TSX ETY 4103 1 1 ETH_4103_V34 bin TSX ETY 5103 1 1 ETH_5103_V340 bin TSX P57 1634 1 3 1 ETH_571634_V310_BOOT bin 3 ETH_571634_V340 bin 2 ETH_571634_V310 bin TSX P57 2634 1 3 1 ETH_572634_V310_BOOT bin 3 ETH_572634_V340 bin 2 ETH_572634_V310 bin TSX P57 3634 1 3 1 ETH_573634_V310_BOOT bin 3 ETH_573634_V340 bin 2 ETH_573634_V310 bin TSX P57 4634 1 1 Os_Eth_CoproP bin TSX P57 5634 1 1 Os_Eth_CoproP bin 1 the processor mu
16. Exec version gt V3 0 you can skip the following procedure Step Action 1 In Concept e Configure a rack with e a power supply e the processor and e the 140 NOE 771 1 module Configure the embedded Ethernet port s or the 140 NOE 771 1 module s IP address No program is necessary Check that only the PC with Exec Loader and the PLC rack are on the Ethernet network The processor must be in STOP mode 2 Click on the EXECLoader symbol in the NOE subdirectory named v2 xx to v3 xx Upgrade Instructions and click on Next to access the protocol selection screen 3 Select TCP IP Protocol and enter the TCP IP address of the NOE Select Direct Device and enter the OS file to be downloaded 4 Start the download Repeat those steps as many times as needed to transfer the various files see page 48 6 In Unity Pro e Configure a rack with e a power supply e the processor and e the 140 NOE 771 1 module e Configure the embedded Ethernet port s or the 140 NOE 771 1 module s IP address e No program is necessary e Check that only the PC with OSLoader and the PLC rack are on the Ethernet network 66 35006156 10 2013 OS Upgrading Procedure The following table describes the procedure for downloading the OS to Ethernet devices Step Action Result 1 Start OSLoader via Start Program Schneider Electric gt The Welcome see page 76 wind
17. IP address e No program is necessary e Check that only the PC with OSLoader and the PLC rack are on the Ethernet network NOTE This note concerns the Ethernet Copros of Safety PLCs CPU 6x1 60S products It is possible to download a new version of the Ethernet processor firmware into the Quantum Safety CPU with the OSLoader even in Safety Mode without stopping the PLC However Schneider Electric recommends not to download the Ethernet processor firmware in run state of the Safety Mode Procedure The following table describes the procedure for downloading the OS to Ethernet devices Step Action Result 1 Start OSLoader via Start Program Schneider Electric gt The Welcome see page 76 window is Unity Pro 208 Loader displayed 2 Keep the default settings of the context file and proceed to the next The Communication Protocol step by clicking the Next button see page 78 window is displayed 3 Select the FTP communication driver The FTP Target see page 88 window Proceed to the next step by clicking the Next button is displayed 4 Select Direct Device enter the IP address in the FTP Address field see preconditions and click on the Connect button Remark If requested enter the MAC address of the target PLC The MAC address can be found on the front of the module Click on the Next gt button The Operation window is displayed Select Download OS to device and click the Browse but
18. Meaning Property To be transferred Current Hardware ID Operating system file Operating System OS version Operating system file gt Operating System Red Marker Representation File Device Device Name Q_PhxHeos651X0 Device Name 140 CPU 651 60 Hardware ID 000C 0205 X Hardware ID 0008 0101 Meaning Property To be transferred Current Hardware ID Operating system file Operating System NOTE Proceeding to the next step is NOT possible if the hardware identification codes are incompatible The navigation button Next is then disabled 35006156 10 2013 94 Description of Screens Yellow Marker Representation File Device Device Name Q_PhxHeos651X0 Device Name 140 CPU 651 60 Hardware ID 0008 0101 Hardware ID 000B 0101 OS version 0 67 OS version 1 00 Meaning Property To be transferred Current Hardware ID Operating system file Operating System OS version Operating system file Operating System or OS version One of the version numbers cannot be determined A WARNING application damage UNEXPECTED EQUIPMENT OPERATION You must test the application and address any safety issues before the system is returned to operation Transfer of the operating system may cause changes in the behavior of the Failure to follow these instructions can result in death serious injury or equipment Navigation Buttons The navigation buttons located at the
19. P57 353M TSX P57 354M TSX P57 3623M TSX P57 3634M 38 35006156 10 2013 OS Upgrading for Premium and ETY Upgrading Unity 1 0 Processors to Unity 2 xx Upgradeable Premium Hardware The following tables show Premium hardware that can be upgraded from Unity 1 0 to Unity 2 and the equivalent processor types in Unity Pro Processor Type Equivalent Processor Types in Unity Pro TSX P57 204M TSX P57 204M TSX P57 2634M TSX P57 2634M TSX P57 304M TSX P57 304M TSX P57 3634M 1 TSX P57 3634M TSX P57 4634M 2 TSX P57 4634M TSX P57 5634M 2 TSX P57 5634M TSX P57 6634M 2 TSX P57 6634M TSX PCI57 204M TSX PCI57 204M 1 processor with an embedded Ethernet port see page 32 2 processor with a Copro Ethernet port see page 32 35006156 10 2013 39 OS Upgrading for Premium and ETY Upgrading Unity 1 0 to Unity 2 OS To upgrade the OS from Unity 1 0 to Unity 2 carry out the following procedure C Start of upgrade Processor with Copro Ethernet port Upgrade the Copro Ethernet Port Yes firmware rocessor with embedded Ethernet port Upgrade the embedded Ethemet port firmware y Upgrade the processor with intermediate OS y Reset the processor v Upgrade the processor with final OS y Reset the processor y 4 End of upgrade procedure
20. bottom of the screen are Back Return to the previous step Next Proceed to the next step Close Exit the software Help Access the online help 35006156 10 2013 95 Description of Screens Summary Screen General This screen contains a summary of the main information concerning the chosen procedure and gives access to the data transfer phase Illustration The main elements of the Summary screen are described in the following paragraph Schneider Electric OSLoader Summary OSLoader Version 2 3 Copyright 2003 2005 Schneider Automation SAS Target Address 12 00 00 00 00 Selected Connection Type MODBUS PLUS Requested Service TRANSFER to device File name irmwaret140cpu65150 bin To continue click the Download Upload or Close button Navigation Buttons Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 96 35006156 10 2013 Description of Screens Progress Screen General The Progress screen indicates the OS transfer progress the number of bytes downloaded the remaining time e the transfer rate in bytes second NOTE If the target device is in RUN mode when downloading the new operating system a dialog box displays on screen asking for authorization to stop the PLC Illust
21. equipment damage NOTE Download of the firmware may not operate correctly when performed through a Modbus Plus network with several nodes In this case please transfer the firmware through a peer to peer mode between the PC and the PLC During Download 44 CAUTION IRREPARABLE EQUIPMENT DAMAGE During OS transfer e Never interrupt the power supply to the CPU e Never interrupt the OS transfer process e Never interrupt the communication between PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage Upgrade Duration The upgrade action using Modbus or Uni Telway can take more than an hour 35006156 10 2013 15 Ata Glance Downgrade Processors NOTICE PROCESSOR DAMAGE Do not download a firmware V2 31 or lower in the processors listed below otherwise you will not be able to change the firmware version e 140 CPU 65 150 150C 160 160C PV gt 15 e 140 CPU 67 160 160C PV gt 13 Failure to follow these instructions can result in equipment damage NOTICE ETHERNET COPROCESSOR DAMAGE Do not download a firmware version V2 8 or lower in the CoPro Ethernet Port of processors listed below e 140 CPU 65 150 150C 160 160C PV gt 27 140 CPU 65 260 PV gt 14 140 CPU 65 260C PV gt 11 TSX P57 4634M PV gt 22 TSX P57 4634MC
22. gt 3 0 2 0 4 0 140 NOE 771 01 140 NOE 771 11 1 0 lt 3 0 2 0 3 30 140 NOE 771 11 22 0 23 0 2 0 4 0 140 NOE 771 01 140 CPU 65150 1 0 2 0 140 CPU 651 50 140 CPU 65150 2 0 2 1 140 CPU 651 50 140 CPU 65160 1 0 2 0 140 CPU 651 60 140 CPU 65160 2 0 2 2 140 CPU 651 60 File Used for Updating from Concept to Unity 2 xx The following table gives the information for upgrading 140 NOE 771 1 modules from Concept to Unity 2 e the number of downloads to carry out e the names of the files to use for the downloads with Concept Exec Loader e the names of the files to use for the download with OSLoader NOTE The number next to each file gives its usage order for example the 2 NOE77101XW bin file must be used for the second download 48 35006156 10 2013 Upgrading Quantum and NOE OSs The corresponding b n files can be found e at www telemecanique com in the menu Product Product index click on Automation gt Modicon Quantum Software and firmware e inthe OS CD ROM directory Quantum Ethernet_modules Concept_to_Unity_V2 140NOE771 1 Kernel V2 0 Exec lt V3 10 Network Module Type Note 1 Number of File used to upgrade with File used for last Exec downloads Concept Exec Loader version with OSLoader Note 2 140 NOE 771 01 3 1 7101KER bin 3 NOE77101XW bin Kernel V1 0 Exec Any 2 NOE77101 bin 140 NOE 771 01 2 1 NOE77101 bin 2 NOE77101XW bin K
23. port e Select the FTP Address of the target device specific to the FTP communication type e Click on the Connect button 6 Select the active node Node SYS PLC The Operation see page 91 window is Remark If the PLC is not stopped at this moment the Stop PLC displayed button can be used Proceed to the next step by clicking the Next button 7 Select Download OS to device and click the Browse button and select the file Proceed to the next step by clicking the Next button A message is displayed Click on the OK button The File and Device Info see page 93 Green markers must be present If not the selected file and device window is displayed are incompatible The filename and device name must be identical 10 Proceed to the next step by clicking the Next button The Summary see page 96 window is displayed 11 Click on the Download button The Progress Initialization see page 97 window is displayed meaning that the intermediate operating system is downloaded to the processor 12 When the download is completed the Progress 100 window appears click on the Close button of the different windows to exit OSLoader 13 For a Premium processor press the processor Reset button For a Quantum processor reboot the processor by performing a processor power cycle 14 Re start OSLoader to download the final OS binary Check see page 70 the new OS version before downloading the final OS binary
24. 35006156 10 2013 61 OS Upgrading Downloading the Final OS to the Device Final OS The final bin file must be downloaded to the device in every case Some devices require downloading the final bin file after the intermediate bin file Procedure Using Modbus or Modbus Plus ports on High End Quantum CPUs only address 1 is allowed for downloading If not set to 1 change the Modbus or Modbus Plus address of the CPU to 1 with the keyboard functions before launching OSLoader Ensure that no other device on the network is using address 1 The following table describes the procedure for downloading the final OS Step Action Result 1 Start OSLoader via Start Program Schneider Electric gt The Welcome see page 76 window is Unity Pro 208 Loader displayed 2 Keep the default settings of the context file and proceed to the next The Communication Protocol step by clicking the Next button see page 78 window is displayed 3 Select the driver to be used for communication between the PC The protocol see page 75 window is and the PLC displayed e Fora Premium processor select UNTLWO1 e Fora Quantum processor select MODBUS01 or MBPLUSO02 e For an Ethernet port select FTP Proceed to the next step by clicking the Next button 4 As Device Type e select Processor for a processor or Direct Device for an Ethernet port and e select Local Head for a Local Head device or Remote I O Drop f
25. 35006156 12 Unity Pro OSLoader User Manual 10 2013 Schneider Electric www schneider electric com The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be follow
26. 5634MC 6634M PV gt 10 TSX P57 5634M PV gt 27 TSX P57 6634MC PV gt 08 Do not download a firmware version V2 82 or lower in the CoPro Ethernet Port of processors listed below e TSX H57 24M PV gt 09 e TSX H57 24MC PV gt 08 e TSX H57 44M PV gt 10 e TSX H57 44MC PV gt 08 Otherwise you will not be able to use the Ethernet link anymore for Hot Standby processors it means the Hot Standby functionality will not work anymore The operation is not reversible Failure to follow these instructions can result in equipment damage PLC in Stop Mode The PLC must be stopped during the download 16 35006156 10 2013 Chapter 2 Communication Principles Introduction This section describes OSLoader s communication links What Is in This Chapter This chapter contains the following topics Topic Page Device Types 18 Communication Types Used and Associated Cables 19 35006156 10 2013 17 Communication Device Types Introduction The OSLoader target devices are as follows processors devices directly connected to the communication link but that have no application program in rack modules remote modules Processors and Other Devices For devices directly connected to the OSLoader communication link processors etc standard addressing provides the connection OSLoader can execute the processor s run RUN and stop STOP commands for the devices processors et
27. C024M TSX P57 024M TSX P57 024M TSX P57 104M TSX P57 104M TSX P57 154M TSX P57 154M TSX P57 1634M 1 TSX P57 1634M TSX P57 204M TSX P57 204M TSX P57 254M TSX P57 254M TSX P57 2634M 1 TSX P57 2634M TSX P57 304M TSX P57 304M TSX P57 354M TSX P57 354M TSX P57 3634M 1 TSX P57 3634M TSX P57 454M TSX P57 454M TSX P57 4634M 2 TSX P57 4634M TSX P57 554M TSX P57 554M TSX P57 5634M 2 TSX P57 5634M TSX PCI57 204M TSX PCI57 204M TSX PCI57 354M TSX PCI57 354M TSX P57 6634M 2 TSX P57 6634M TSX H57 24M TSX H57 24M TSX H57 44M TSX H57 44M 1 processor with an embedded Ethernet port see page 32 2 processor with a Copro Ethernet port see page 32 35006156 10 2013 43 OS Upgrading for Premium and ETY Upgrading Unity 2 yy to Unity 2 xx OS To upgrade the OS from Unity 2 yy to Unity 2 xx carry out the following procedure C Start of upgrade D Processor with Copro Ethernet port Yes rocessor with embedded Ethernet port Upgrade the embedded Ethernet port firmware Upgrade the Copro Ethernet port firmware Upgrade the processor with final os Reset the processor y C End of upgrade procedure 44 35006156 10 2013 OS Upgrading for Premium and ETY The following table describes the steps for upgrading a Unity 2 yy OS to Unity 2 xx
28. SX ETY XXX ooo 31 Upgrading TSX ETY xxxx Modules and Embedded Ethernet Port of Premium Processors for Unity 2 xX 20 0 00 c cece eee eee eee 32 Upgrading PL7 Processors to Unity 2 xx 0 0 0 0 eee eee 35 Upgrading Unity 1 0 Processors to Unity 2xX o 39 Upgrading Premium Unity Processors from 2 yy to 2 xx 43 Chapter 6 Upgrading Operating Systems for Quantum and 140 NOE 771 XX eis eee a ed 47 Upgrading 140 NOE 771 x1 Module and the 140 CPU 6x1 xx Copro Ethernet Port to Unity 2 XX 222 22 48 Upgrading Concept Processors to Unity 2 xx oo oo ooo 51 Upgrading Quantum processors from Unity 2 yy to 2 xx 54 35006156 10 2013 3 Part III Upgrading and Checking Procedures 57 Chapter 7 Upgrading Operating Systems 59 Downloading the Intermediate OS to the Device 60 Downloading the Final OS to the Device 62 Downloading the OS to Ethernet Devices 64 Downloading the OS to 140 NOE 771 x1 22222 66 Chapter 8 Checking the Operating System on Hardware 69 Checking the OS on the Device anaana an nern 70 Description of the Device Properties Screen 172 Part IV Description of OSLoader Screens 73 Chapter 9 OSLoader Screens 0 000s 75 Welcome Screen 22 2 n neues nennen nenn 76 Communication Protocol Screen o
29. Target Address FTP Address 139 158 106 148 Connect aa lt Back Next gt Close Help Device Type The device types supported by OSLoader see page 18 and available for the Ethernet FTP communication type are displayed in the Device Type area Direct Device is the only FTP target enabled Target Address The following elements are displayed in the Target Address area Fields Description FTP Address Enter the address of the target device specific to the FTP communication type To be valid the address must be made up of 4 numbers between 0 and 255 TCP IP address 88 35006156 10 2013 Description of Screens Fields Description Connect Press this button to connect OsLoader to the target device whose address is specified in the FTP Address entry field For some devices a MAC address can be requested before the connection Generally this can be found on the device or can be read on the Quantum processor display If the connection is established the target device is added to the directory tree in the Devices area If the connection cannot be established an error message explaining the reason is displayed Devices Directory Tree The directory tree in the Devices area displays the list of connected devices At OSLoader startup when no connection is enabled the directory tree is empty The following table shows the list of icons used
30. Type Devices fe Processor 7 Direct device Scan Update tT Local Head f Remote VO Drop En Nodes 01 Host o number OR ek MW Nodes 12 PLC Target address Modbus Plus Address 12 00 00 00 00 Comec 2 nodes found fv Modbus Plus largel Start top Ppropertie lt Back Next gt Close Help Device Type The device types supported by OSLoader see page 18 and available for the Modbus Plus communication type are displayed in the Device Type area Check the box corresponding to the device desired The Slot number and Drop number boxes may be enabled or disabled according to the device type selected The following table shows the four possible cases Device Type Selected Slot Number Drop Number Processor Disabled Disabled Local Head Enabled Disabled 82 35006156 10 2013 Description of Screens Device Type Selected Slot Number Drop Number Remote I O Drop Enabled Enabled Direct device Disabled Disabled Target Address The following elements are displayed in the Target Address area area Modbus Address Plus entry field Ifthe connection is established the target device is added to the directory tree in the Devices Fields Description Modbus Plus In this field you must enter the address of the target device specific to the Modbus Plus Address communication type Modbus Plus Activate the checkbox IF th
31. _V2 1140CPU6 1 01 Kernel V2 0 Exec gt V3 0 Network Module Type Number of File used for last Exec version downloads 140 NOE 771 01 1 NOE77101XW bin Kernel V2 0 Exec gt V3 0 140 NOE 771 11 1 NOE77111XW bin 140 CPU 651 50 x Os_Eth_CoproQ bin 140 CPU 651 60 x Os_Eth_CoproQ bin 140 CPU 671 60 x HSBY Copro fw bin x the processors must also be upgraded see page 54 The number of downloads only corresponds to upgrade of the Ethernet port Label the module After upgrading the module from Concept to Unity we recommend placing a label on the front panel of the product to indicate that the module has been upgraded 50 35006156 10 2013 Upgrading Quantum and NOE OSs Upgrading Concept Processors to Unity 2 xx Upgradeable Quantum Hardware The following tables show Quantum hardware that can be upgraded from Concept LL984 to Unity 2 and the equivalent processor types in Unity Pro Processor Type Equivalent Processor Types in Unity Pro 140 CPU 434 12A 140 CPU 434 12 U 140 CPU 534 14A 140 CPU 534 14 U Upgrading Concept to Unity 2 OS To upgrade the OS from Concept LL984 to Unity 2 carry out the following procedure C Start of upgrade D Processor or NOE NOE Processor Erase the Backup Flash Memory Upgrade the NOE module with Concept firmware Upgrade the processor with intermediate OS
32. _to_2634_V2 Eth_Os ETH572634v310 ETH_572634_V310_BOOT bin Premium Processor moduleslUnity_V1 0_to_Unity_VW2 TSXP572634_V1 0_to_2634_V2 Eth_Os ETH572634v310 ETH_572634_V310 bin Premium Processor modules Unity_V1 0_to_Unity_V2 TSXP572634_V1 0_to_2634_V2 Eth_Os ETH572634v320 ETH_572634_V320 bin Intermediate OS Premium Processor modules Unity_V1 0_to_Unity_V2 TSXP572634_V1 0_to_2634_V2 Plc_Os UnityIM2M_2634 bin Final OS Premium Processor moduleslUnity_V1 0_to_Unity_V2 l TSXP572634_V1 0_to_2634_V2 Plc_Os TSX_P57_2634_m bin 35006156 10 2013 41 OS Upgrading for Premium and ETY CAUTION IRREPARABLE EQUIPMENT DAMAGE During OS transfer e Never interrupt the power supply to the processor e Never interrupt the OS transfer process e Never interrupt the communication between PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage 42 35006156 10 2013 OS Upgrading for Premium and ETY Upgrading Premium Unity Processors from 2 yy to 2 xx Upgradeable Premium Hardware The following tables show Premium hardware that can be upgraded from Unity 2 yy to Unity 2 xx and the equivalent processor types in Unity Pro Processor Type Equivalent Processor Types in Unity Pro TSX P57 C024M TSX P57
33. and Limits During Download Introduction This chapter describes the main communication errors and operating limits that may arise when downloading data What Is in This Chapter This chapter contains the following topics Topic Page Communication Interruptions 104 Operating Limits 105 35006156 10 2013 103 Errors and Limits Communication Interruptions Overview During the transfer certain errors caused by OSLoader may arise which may adversely influence the transfer The following section provides information on how to deal with most common problems Error Type Some events cause communication errors These errors are of the following type e Minor errors example Disconnection of PG connection e Serious errors example Network down Minor Error For minor errors a dialog box appears and gives the user the possibility of restarting or canceling the transfer When the cause of the error is fixed select e Repeat to restart the transfer e Cancel loading to cancel the operation Serious Error The PLC becomes unusable if a serious error arises The RUN ERR and I O LEDs light up and communication between PG and the controller is no longer possible 104 35006156 10 2013 Errors and Limits Operating Limits Limits The following table describes the main cases in which an operating system cannot be downloaded Limits Comment The PLC is down or is not r
34. and implement the new Exec files Check see page 70 the new OS version 12 Repeat the procedure as many times as needed to transfer the various files see page 48 35006156 10 2013 67 OS Upgrading 68 35006156 10 2013 Chapter 8 Checking the Operating System on Hardware Introduction This chapter explains how to use OSLoader to check the operating system installed on hardware What Is in This Chapter This chapter contains the following topics Topic Page Checking the OS on the Device 70 Description of the Device Properties Screen 72 35006156 10 2013 69 OS Check Checking the OS on the Device Overview The operating system can be checked in order to e identify the OS version before transferring e check the OS version after transferring e find the project name loaded on the processor Procedure The following table describes the procedure for checking the OS version Step Action Result 1 Start OSLoader via Start Program Schneider Electric The Welcome window is displayed Unity Pro OS Loader 2 Keep the default settings of the context file and click Next The Communication Protocol window is displayed 3 Choose the communication protocol according to the The protocol window is displayed hardware and click Next 4 e Inthe Device Type field check the box corresponding to In the Device area the active node Node the
35. ating systems of certain Premium Quantum processors with Ethernet ports upgrade the operating systems of certain Ethernet modules TSX ETY 140 NOE 771 downgrade Premium Quantum processors so that they are compatible with the PL7 V4 and Concept V2 6 programming software NOTE OSLoader is compatible with the operating systems that can be used by Unity Pro in particular e Windows 2000 e Windows XP 12 35006156 10 2013 Ata Glance Installation of OSLoader Introduction The OSLoader software can be installed either at the same time as Unity Pro or separately Install OSLoader and Unity Pro To install both OSLoader and Unity Pro follow those instructions Step Action 1 Insert the Unity Pro CD 2 Choose the installation language and follow the installation steps 3 In the Select Installation Type screen you can select either standard or complete installation If you choose the Custom installation verify that OSLoader box is checked 4 Follow the instructions The program will install OSLoader and Unity Pro Software Install OSLoader separately To install OSLoader when Unity Pro is already installed on the computer follow those instructions Step Action 1 Insert Unity Pro CD 2 Choose the installation language and follow the installation steps 3 In the Select Installation Type screen choose the Custom installation and check the OSLoader box 4 Follow the i
36. avigation Buttons Use the navigation buttons located at the bottom of the screen as follows Next to proceed to the next step Close to exit the software Help to access the online help 35006156 10 2013 77 Description of Screens Communication Protocol Screen Illustration The main elements of the Communication Protocol screen are described here Schneider Electric OSLoader Communication Protocol Schneider Electric OSLoader Step 1 Please select one of the listed protocols Please choose a communication driver FTP MODBUS01 UNTLWO1 lt Back Next gt Close Help Communication Protocol In the Choose a communication driver area choose a communication type in the list The drivers of the list are those installed previously by NetAccess Navigation Buttons Use the navigation buttons located at the bottom of the screen as follow Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 78 35006156 10 2013 Description of Screens Communication Protocol Uni Telway Target Screen General In this screen you choose the target device according to the Uni Telway communication type selected in the previous step Illustration The main elements of the Uni Telway Target screen are described in the following paragraphs Schneider Electric OSLoader UNITELWAY target Schneid
37. bel on processor v 4 End of upgrade procedure 36 35006156 10 2013 OS Upgrading for Premium and ETY The following table describes the steps for upgrading a PL7 OS to Unity 2 embedded Ethernet Ethernet port upgrade it port firmware 1 Step Description Associated Procedure Communication Protocol Upgrade the If the processor has an Ethernet port see page 64 FTP Ethernet port Upgrade the The intermediate OS must be processor with downloaded to the PLC before intermediate OS the final OS binary file Intermediate OS see page 60 UNTLWO1 Terminal port Reset the processor Perform a cold start up by pushing the PLC Reset button Upgrade the The final OS binary file must be processor with final downloaded to the PLC OS Final OS see page 62 UNTLWO1 Terminal port 1 only for TSX P57 2623 and TSX P57 3623 Location of the Files The corresponding bin files can be found e at www telemecanique com in the menu Product Product index click on Automation gt Modicon Premium Software and firmware and e onthe OS CD ROM Example for the TSX P57 2623M File Directory ETH_572634_V300 bin ETH_572634_V310 bin ETH_572634_V320 bin OS Ethernet port Premium Processor modules PI7_to_Unity_V2 TSXP572623_to_2634 Eth_Os ETH572623_to_572634V300 Premium Processor modules PI7_to_Unity_V2 TSXP572623_to_2634 Eth_Os ETH572634
38. c In Rack Modules OSLoader communicates with the in rack modules through the processor The messages are sent to the processor with an address indicating the position of the target module in the rack Remote Modules OSLoader communicates with the remote modules through the processor and an input output module The messages are sent with an address made up of two different parts e the first part indicates to the processor the position of the input output module e the second part indicates the address of the target remote module on the input output bus to the input output module 18 35006156 10 2013 Communication Communication Types Used and Associated Cables Communication Types The communication types used by OSLoader are as follows e Modbus Plus e Modbus e Uni Telway e FTP Communication Drivers The communication drivers used by OSLoader are as follows Device Type Communication Driver Premium processor UNTLWO1 Uni Telway Terminal port Quantum processor MODBUS01 MBPLUS02 Modbus Modbus Plus processor port TSX ETY module FTP Ethernet port 140 NOE 771 module FTP Ethernet port Modbus Modbus Plus processor port Description of the Communication Screen When starting up OSLoader after the welcome window a dialog box displays that allows the choice of communication type e Modbus Plus see page 82 e Modbus see page 85 e Uni Telway
39. desired type of target device SYS PLC is displayed e Inthe Device area click on Node SYS Not connected e Inthe Target Address field enter the address of the target device The addressing mode is specific to the communication type chosen e Click on the Connect button 70 35006156 10 2013 OS Check Step Action Result 5 Select the active node Node SYS PLC and click on the The Device Properties window is Properties button displayed Device Properties Project Project name Station PLC State RUNNING rDevice Device Name TSX P57 304 Hardware ID 000B 0101 OS version fi 00 Description r P57 304 OS V1 0 Close 6 Check e the project name in the Project Name field After a download the field is empty e the OS version in the OS version field 7 Click on the Close button to exit 35006156 10 2013 71 OS Check Description of the Device Properties Screen Device Properties The Device Properties dialog box which is accessible by pressing the Properties button in the Devices field of the Protocol Target window gives access to information concerning the device selected Display of the Device Properties dialog box Device Properties rProject Project name Station PLC State RUNNING rDevice Device Name Tsx P57 304 Hardware ID 000B 0101 OS version i 00 Description Premium TSX P57 304 OS V1 0
40. ding the TSX ETY module s embedded Ethernet port Upgradeable Device Hardware Each piece of hardware is identified by its module or processor type its PV Product Version and its Exec Version Network Module PV Product Exec Version Boot ROM and Exec Equivalent Network Type Version before upgrade Version after upgrade Module Type in Unity Pro TSX ETY 4102 gt 01 2 0 2 1 3 1 TSX ETY 4103 TSX ETY 5102 gt 01 2 0 2 1 3 1 TSX ETY 5103 TSX ETY 4103 gt 01 gt 3 0 gt 3 1 TSX ETY 4103 TSX ETY 5103 gt 01 gt 3 0 gt 3 1 TSX ETY 5103 TSX P57 2623 gt 01 2 0 2 1 gt 3 1 TSX P57 2634 TSX P57 3623 gt 01 2 0 2 1 gt 3 1 TSX P57 3634 TSX P57 2634 gt 01 3 1 gt 3 1 TSX P57 2634 TSX P57 3634 gt 01 3 1 gt 3 1 TSX P57 3634 Files Used for Upgrading from PL7 to Unity 2 The following table gives the information for upgrading the TSX ETY module and TSX P57 processor Ethernet ports from PL7 to Unity 2 e the number of downloads to carry out e the names of the files to use for the downloads NOTE The number next to each file gives its usage order for example the 2 ETH_572634_V310_BOOT bin file must be used for the second download Network Module Number of File used to upgrade from PL7 to File used for last Exec version Type downloads Unity TSX ETY 4102 1 4 1 ETH_4103_V300 bin 4 ETH_4103_V340 bin 2 ETH_4103_V310_BOOT bin 3 ETH_4103_V310 bin
41. e device is finally reached by a Modbus Plus communication port Target Connect Press this button to connect OsLoader to the target device whose address is specified in the Devices Directory Tree The directory tree in the Devices area displays the list of connected devices At OSLoader startup when no connection is enabled the directory tree is empty The following table shows the list of icons used in the directory tree and the corresponding description Icon Description Processor in stop mode Stop Processor in run mode Run Processor is not configured no application was ever loaded into the PLC Host adapter SA85 or PCMCIA Modbus Plus card Bridge or Bridge plus or Bridge mux Input output port E 3 8008 Remote input output module Device unknown 35006156 10 2013 83 Description of Screens When you click on a specific device the Modbus Plus address entry field of the Target Address area is automatically updated Proceed to the Device Properties dialog box by double clicking on a specific device Devices Scan and Update Press the Scan button to launch a sniffing program on the network When a device is detected its name and address are added to the directory tree in the Devices area If a bridge is detected the devices behind are added as sub branches in the same directory tree Press the Update button to update the on off status of the proc
42. e upgrades are broken down into e a table that presents the hardware for which it is possible to apply these upgrades e alogic diagram that describes the procedures required to upgrade the operating system e atable associated with the logic diagram that sends procedures to the application with OSLoader e alocalization and naming example of the bin file on the OS CD ROM bin File OSLoader uses a bin file to upgrade a hardware OS According to the hardware and software used the upgrade procedure uses one or two bin files e an intermediate file e a final file These files are available e onthe OS CD ROM e on the www telemecanique com web site Use a local bin file Ifthe desired file is on the network download it to the local disk before using 44 CAUTION IRREPARABLE EQUIPMENT DAMAGE During OS transfer e Never interrupt the power supply to the CPU e Never interrupt the OS transfer process e Never interrupt the communication between PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage 35006156 10 2013 29 Application Those examples of operating system updates are described on the following pages e a Premium processor PL7 to Unity 2 Unity 1 0 to Unity 2 Unity 2 yy to Unity 2 xx Unity 2 to PL7 e a Quantum processor e Concept t
43. ed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage O 2013 Schneider Electric All rights reserved 35006156 10 2013 Table of Contents Safety Information 2 uun0u ann anna we 5 About the BOOK seein ee eee nn 7 Part OSLoader General Information 9 Chapter 1 Presentation of OSLoader 11 CONO nacio a A ee 12 Installation of OSLoader 000000 eee 13 Security Management 0 0 0 cee een nr en 14 Cautions and Preconditions 22 2 2 222mm 15 Chapter 2 Communication Principles 17 Device Types oooocooooo rennen rennen 18 Communication Types Used and Associated Cables 19 Chapter 3 Compatibility Between Programming Software and Processors u nn man nern 21 Compatibility of Software PL7 and Unity Pro to Processors Premium and Atrium Range and TSX ETY Modules 22 Compatibility of Software Concept and Unity Pro to Processors Quantum Range and NOE Modules o o oooococooo 24 Part Il Upgrading Principle ooooooo 27 Chapter 4 Updating Operating Systems 29 Upgrading Principles 0 00000 cece eee 29 Chapter 5 Upgrading Operating Systems for Premium Processors and T
44. en 97 35006156 10 2013 75 Description of Screens Welcome Screen Illustration The following sections describe major elements of the Welcome screen which appears at OSLoader startup Schneider Electric OSLoader Welcome Welcome to Schneider Electric OSLoader Wizard V2 3 The wizard will guide you through all steps necessary to successfully update the operating system of your PLC ARNING UPDATING THE OPERATING SYSTEM OF YOUR PLC WILL DELETE THE CURRENT PROJECT FROM THE PLC MEMORY You will have to reload the program after updating the PLC Updating the operating system forces the stop mode ofthe PLC Initial Settings Contextfile C Program flesiSchneider Electric OSLoader osc E Security Access rights Back Next gt Close Help Context File Choose the context file in this field The last communication type devices detected and the addresses are saved in this file When OSLoader is reopened details are available immediately The last context file used is shown in the input field Use the Find button to choose the context file or its path in which OSLoader will operate Security Use the Access rights button to view the rights associated with the current user profile If you click on the Access rights button while the security function is turned off an error message is displayed 76 35006156 10 2013 Description of Screens N
45. er Electric OSLoader Step 2 Please select the Target Device Device type Devices fe Processor f Direct device 28 Nodes SYS PLC ve al header Remote I O Drop Slot number Drop number r Target Address Connect 1 node found Start PLC Stop P c lt Back Next gt Close Help Device Type The device types supported by OSLoader see page 18 and available for the Uni Telway communication type are displayed in the Device Type area Processor is the only Uni Telway target enabled Target Address Press the Connect button in the Target Address area to connect OsLoader to the device If the connection is established the target device is added to the directory tree in the Devices area If the connection cannot be established an error message explaining the reason is displayed 35006156 10 2013 79 Description of Screens Devices Directory Tree The directory tree in the Devices area displays the list of connected devices At OSLoader startup when no connection is enabled the directory tree is empty The following table shows the list of icons used in the directory tree and the corresponding description Icon Description Processor in stop mode Stop Processor in run mode Run Processor is not configured no application was ever loaded into the PLC Host adapter SA85 or PCMCIA Modbus Plus card Bridge or Bridge plus or Bridge mux Input
46. ernel V2 0 Exec lt V3 10 140 NOE 771 11 3 1 7111KER bin 3 NOE77111XW bin Kernel V1 0 Exec Any 2 NOE77111 bin 140 NOE 771 11 2 1 NOE77111 bin 2 NOE77111XW bin Note 1 Network modules remain compatible with Quantum Concept processors after upgrading Note 2 In the CD ROM we recommend using the file in Quantum Ethernet_modules Unity_V2 140NOE771 1 From_V3 60_to_V4 00 Files Used for Updating from Unity 2 yy to Unity 2 xx CAUTION During OS transfer device IRREPARABLE EQUIPMENT DAMAGE e Never interrupt the power supply to the processor e Never interrupt the transfer process e Never interrupt the communication betwen PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the Failure to follow these instructions can result in injury or equipment damage The following table gives the information for upgrading 140 NOE 771 1 modules and 140 CPU 6 1 0 processor Ethernet ports from Unity 2 yy to Unity 2 xx e the number of downloads to carry out e the names of the files to use for the download 35006156 10 2013 49 Upgrading Quantum and NOE OSs The corresponding bin files can be found e onthe address www telemecanique com in the menu Product Product index click on Automation Modicon Quantum Software and firmware e inthe OS CD ROM directory QuantumlEthernet_moduleslUnity_V2 1140NOE771 11 or QuantumWProcessor_moduleslUnity
47. esponding It is impossible to establish the connection Check that e the PLC has not suffered a power outage e the PLC is still connected to the terminal e no other tool is connected to the terminal port The PLC is already reserved by another tool Downloading is impossible Disconnect the entity that has reserved the PLC Restart the program The format of the selected file is not compatible with OSLoader Use a file with an appropriate format type The binary file to be loaded is incompatible with the target processor Downloading is impossible Check the type of PLC then select the appropriate binary file 35006156 10 2013 105 Errors and Limits 106 35006156 10 2013 Appendices 35006156 10 2013 107 108 35006156 10 2013 Appendix A The Reliance Driver Reliance Driver Description The purpose of the Reliance Driver is to operate with the Modicon M340 memory card filesystem directly on a PC read write files without using a FTP server The memory cards operate with a filesystem dedicated to the embedded computing in order to help secure the data unlike the FAT filesystem for example By default the files are visible only in a module through a FTP server But itis possible to access to the memory card on a PC equipped with Windows 2000 or Windows XP and shortly Vista if the drivers have been first installed Consequently it is not
48. essors contained in the directory tree Devices Start and Stop The Start and Stop buttons are only available if a processor in the directory tree of the Devices field is selected In other cases they are disabled Stop the processor by pressing the Stop button Restart the processor by pressing the Start button NOTE For safety PLCs Unity Pro XLS the Start Stop PLC functions are password protected If you try to start or stop the processor a dialog box is displayed and you are asked to enter the password Device Properties The Device Properties dialog box see page 72 which is accessible by pressing the Properties button in the Devices area gives access to information concerning the device selected Navigation Buttons Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 84 35006156 10 2013 Description of Screens Communication Protocol Modbus Target Screen General The Modbus Target dialog box allows you to choose the target device according to the Modbus communication type Illustration The main elements of the Modbus Target screen are described in the following paragraphs Schneider Electric OSLoader Modbus Target Schneider Electric OSLoader Step 2 Please select the Target Device Device type fe Processor cr i Local Head C
49. found e at www telemecanique com in the menu Product Product index click on Automation gt Modicon Quantum Software and firmware and e onthe OS CD ROM Example for the 140 CPU 434 12U File Directory Final OS Quantum Processor modules Unity_V2 140CPU43412A CPU_434_12 bin CAUTION IRREPARABLE EQUIPMENT DAMAGE During OS transfer e Never interrupt the power supply to the processor e Never interrupt the transfer process e Never interrupt the communication betwen PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage Clear Backup Flash Memory The Backup Flash Memory must be cleared to remove any saved applications from Unity This is done in Unity Pro via PLC Project Project Backup Clear 56 35006156 10 2013 Part Ill Upgrading and Checking Procedures Introduction This part explains how to use OSLoader to upgrade operating systems on various types of hardware and how to check their properties What Is in This Part This part contains the following chapters Chapter Chapter Name Page 7 Upgrading Operating Systems 59 8 Checking the Operating System on Hardware 69 35006156 10 2013 57 58 35006156 10 2013 Chapter 7 Upgrading Operating Systems Introduction
50. in the directory tree and the corresponding description Icon Description Processor in stop mode Stop Processor in run mode Run Processor is not configured no application was ever loaded into the PLC Bridge or Bridge plus or Bridge mux Input output port Remote input output module m ita E Host adapter SA85 or PCMCIA Modbus Plus card Hm FA FM 99 Device unknown When you click on a specific device the FTP Address entry field of the Target Address area is automatically updated Proceed to the Device Properties dialog box by double clicking on a specific device 35006156 10 2013 89 Description of Screens Device Properties The Device Properties dialog box see page 72 which is accessible by pressing the Properties button in the Devices area gives access to information concerning the selected device Navigation Buttons Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 90 35006156 10 2013 Description of Screens Operation Screen General OSLoader can execute two different commands e download a new operating system to the selected device e upload the operating system of the selected device to a file not for Premium processors Illustration The main elements of the Operation
51. l UNITY OS Generic name given to the operating system of Unity Pro processors Unity Pro Programming software of Schneider Electric PLCs USB Universal Serial Bus 112 35006156 10 2013 Index A addressing 19 B backup flash memory erase 52 56 before upgrade 15 C cables communication 20 cautions and preconditions 15 communication 19 cables 19 communication drivers 19 communication protocol 19 compatibility Atrium processors 22 Premium processors 22 Quantum processors 24 D Device hardware upgradable 32 48 device properties screen 72 device types 18 downgrade 16 download during 15 drivers communication 19 duration of upgrade using Modbus 15 during download 15 E Ethernet TCP IP 19 F Final OS to device check 70 download 62 flash memory erase 52 56 FTP 19 88 H hardware upgradable 32 48 54 upgradeable 35 39 43 51 installation 13 intermediate OS to device download 60 media 19 memory erase 52 56 Modbus 19 85 Modbus Plus 19 82 O operating system 12 operating system comparison 93 OS check 70 final to device 62 intermediate to device 60 35006156 10 2013 113 Index OS Ethernet download 64 66 P password protected start stop safety PLC 84 87 PLC in stop mode 16 preconditions and cautions 15 Premium hardware upgradeable 35 39 43 protocol 19 communication 19 Q Qua
52. n and select the file Proceed to the next step by clicking the Next button A message is displayed Click on the OK button The File and Device Info see page 93 Green markers must be present If not the selected file and device window is displayed are incompatible The filename and device name must be identical 10 Proceed to the next step by clicking the Next button The Summary see page 96 window is displayed 11 Click on the Download button A message is displayed Remark If the PLC is not already stopped you are asked to do so this action is password protected on Safety PLCs Make sure no other Unity Pro is connected to the PLC 12 Click on the Yes button The Progress Initialization see page 97 window is displayed meaning that the final operating system is downloaded to the processor 13 When the download is completed the Progress 100 window appears click on the Close button of the different windows to exit OSLoader 35006156 10 2013 63 OS Upgrading Downloading the OS to Ethernet Devices Overview The procedure below is for upgrading e TSX ETY modules e processor Ethernet ports e processors with Copro Ethernet Preconditions Check if the hardware can be upgraded see page 32 In Unity Pro or PL7 e Configure a rack with e a power supply e the processor and e the TSX ETY module if needed e Configure the embedded Ethernet port s or the TSX ETY module s
53. n is established the target device is added to the directory tree in the Devices area Devices Directory Tree The directory tree in the Devices area displays the list of connected devices At OSLoader startup when no connection is enabled the directory tree is empty The following table shows the list of icons used in the directory tree and the corresponding description Icon Description Processor in stop mode Stop Processor in run mode Run Processor is not configured no application was ever loaded into the PLC Host adapter SA85 or PCMCIA Modbus Plus card Bridge or Bridge plus or Bridge mux Input output port Remote input output module Ezeg 208 Device unknown 86 35006156 10 2013 Description of Screens When you click on a specific device the Modbus Address entry field of the Target Address area is automatically updated Proceed to the Device Properties dialog box by double clicking on a specific device Devices Scan and Update Press the Scan button to launch a sniffing program on the network When a device is detected its name and address are added to the directory tree in the Devices area If a bridge is detected the devices behind are added as sub branches in the same directory tree Press the Update button to update the on off status of the processors contained in the directory tree Devices Start and Stop The Start and Stop but
54. ne help 92 35006156 10 2013 Description of Screens File and Device Info Screen General This screen provides a comparison between e The file properties to be transferred to a selected device File area e The OS properties available in the target module Device area Illustration The main elements of the File and Device Info screen are described in the following paragraphs E Schneider Electric OSLoader File and Device Info Schneider Electric OSLoader Step 4 Final Comparison File Device Device Name JQ_PhxHeos651x0 Device Name 140 CPUEBTEO Hardware ID ocoso101 Hardware ID 080107 SSS OS version 087 08 version TOO Crash Code TN Description Description Comparison The Comparison of File and Device field is divided into two main parts e The properties of the OS file to be downloaded e The properties of the OS already in the target device NOTE Refer to Error Codes see Quantum with Unity Pro Experts and Communication Reference Manual for the Crash Code field description NOTE Colored markers make it easier when comparing properties 35006156 10 2013 93 Description of Screens Green Marker Representation File Device Device Name Q_PhxHeos651 x0 Device Name Hardware ID 000B 0101 Hardware ID OS version 1 00 OS version 140 CPU E51 60 000B 0101 1 00
55. nity Pro to the TSX ETY range of modules Processors PL7 V3 PL7 V4 Unity Pro V1 Unity Pro gt V2 TSX ETY 102 x x 1 x 1 TSX ETY 103 x x X compatible processors non compatible processors 1 after upgrades by OSLoader to the processor s operating system 35006156 10 2013 23 Compatibility Compatibility of Software Concept and Unity Pro to Processors Quantum Range and NOE Modules Introduction With OSLoader the operating systems of certain processor modules can be upgraded The list of processors compatible with this upgrade is given in the following table Quantum Processor Compatibility The following table shows the compatibility of software Concept and Unity Pro to processors in the Quantum range Processors Concept V2 6 Unity Pro V1 Unity Pro lt V2 3 Unity Pro V2 3 Unity Pro gt V3 140 CPU 3 0 x 140 CPU 311 1 140 CPU 34 1 A x 140 CPU 34 1 U 140 CPU 651 0 140 CPU 671 60 140 CPU 672 6 140 CPU 678 61 140 CPU 652 60 140 CPU 658 60 140 CPU 6 1 60S x 2 X compatible processors non compatible processors 1 after upgrades by OSLoader to the processor s operating system 2 safety processors are compatible with Unity Pro XLS only 24 35006156 10 2013 Compatibility NOE Module C
56. nstructions The program will install OSLoader Remove OSLoader To remove OSLoader follow those instructions Step Action 1 Insert Unity Pro CD Choose the installation language and follow the installation steps In the Select Installation Type screen choose the Custom installation and uncheck the OSLoader box 4 Follow the instructions The program will remove OSLoader 35006156 10 2013 13 Ata Glance Security Management Introduction OSLoader influences the PLC s behavior While the processor is being upgraded the controller is stopped For this reason when starting OSLoader authentication of access rights is required to authorize its execution Security OSLoader s security management tool is the same as used by Unity Pro Two profiles are available e Read only no transfer is authorized e All rights all OSLoader functions are available NOTE Other profiles beyond the default profiles can be added 14 35006156 10 2013 Ata Glance Cautions and Preconditions Before OS Upgrade NOTE The PLC program and data must be saved before starting the upgrade process CAUTION IRREPARABLE EQUIPMENT DAMAGE Do not use a bin file located on the network If the network access were to go down it would interrupt the download process and cause irreparable damage to the device Failure to follow these instructions can result in injury or
57. ntum hardware upgradable 54 upgradeable 51 R Reliance Driver 109 109 S security management 14 Software processors compatibility 21 start stop safety PLC password protected 84 87 stop mode PLC 16 Summary 96 T transferring the OS 97 U Uni Telway 19 79 upgradable Device hardware 32 48 upgradable Quantum hardware 54 upgrade before 15 upgrade duration using Modbus 15 upgradeable Premium hardware 35 39 43 upgradeable Quantum hardware 57 W welcome screen 76 114 35006156 10 2013
58. o Unity 2 e Unity 2 yy to Unity 2 xx e Unity 2 to Concept e anetworking module ETY NOE OS CD ROM The OS CD ROM available with Unity Pro contains the data bin file et cetera required for updating the processors and networking modules The readme txt file on the OS CD ROM describes the files and their location on the CD ROM 30 35006156 10 2013 Chapter 5 Upgrading Operating Systems for Premium Processors and TSX ETY xxxx Introduction This chapter presents the operating system upgrade principles for Premium processors and TSX ETY modules according to the type and version of programming software What Is in This Chapter This chapter contains the following topics Topic Page Upgrading TSX ETY xxxx Modules and Embedded Ethernet Port of Premium Processors for 32 Unity 2 xx Upgrading PL7 Processors to Unity 2 xx 35 Upgrading Unity 1 0 Processors to Unity 2 xx 39 Upgrading Premium Unity Processors from 2 yy to 2 xx 43 35006156 10 2013 31 OS Upgrading for Premium and ETY Upgrading TSX ETY xxxx Modules and Embedded Ethernet Port of Premium Processors for Unity 2 xx Overview For the TSX ETY module and Premium processors with a Copro or embedded Ethernet port upgrading must be done on the boot ROM and the Exec version The number of steps to use for this upgrade depends on the hardware version NOTE OS upgrades on processors must be done after upgra
59. ompatibility The following table shows the compatibility of software Concept and Unity Pro to the NOE range of modules Modules Concept V2 6 Unity Pro V1 Unity Pro gt V2 140 NOE 771 1 exec lt V3 0 x x 1 x 1 140 NOE 771 1 exec gt V3 0 x x 2 x 2 140 NOE 771 1 exec gt V3 5 x x X compatible modules non compatible modules 1 The upgrade procedure for a NOE exec lt 3 0 or ENT on the Unity Level is as follows For NOE exec lt 3 0 first upgrade the module s exec to 3 30 Use the Concept EXECLoader to do this Then use OSLoader to create a Unity V2 compatible NOE exec 3 5 2 after upgrades by OSLoader to the module s operating system 35006156 10 2013 25 Compatibility 26 35006156 10 2013 Part Il Upgrading Principle Introduction This part describes the upgrading principle according to the type of hardware and Schneider Electric programming software PL7 Concept and Unity Pro What Is in This Part This part contains the following chapters Chapter Chapter Name Page 4 Updating Operating Systems 29 5 Upgrading Operating Systems for Premium Processors and TSX ETY xxxx 31 6 Upgrading Operating Systems for Quantum and 140 NOE 771 xx 47 35006156 10 2013 27 28 35006156 10 2013 Chapter 4 Updating Operating Systems Upgrading Principles Definition The various hardwar
60. oooooooooooo 78 Communication Protocol Uni Telway Target Screen 79 Communication Protocol Modbus Plus Target Screen 82 Communication Protocol Modbus Target Screen 85 Communication Protocol FTP Target Screen 88 Operation Screen 0 00 tee 91 File and Device Info Screen o oooooooococooooooo ooo 93 Summary Screen 2 2 0 2 0c eee 96 Progress Screen acotar lin Bien bon nnd 97 Part V Errors and LimitationS 101 Chapter 10 Communication Errors and Limits During Download 103 Communication Interruptions 2 2222 nennen 104 Operating LiMitS ooooococcccooo nennen 105 Appendices irren see 107 Appendix A The Reliance Driver oooooooomomoo 109 Reliance Driver 2 22 cas n onen nennen nn 109 Glossary sour a 111 O en 113 35006156 10 2013 Safety Information Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger safety label indicates that an electrical hazard exists which will result in personal injury if the instruc
61. or a remote module Remark 1 for the Local Head the Slot Number indicates the position of the target module in the rack Remark 2 for the Remote I O Drop the Slot Number indicates the position of the target module in the rack and the Drop Number indicates the remote target module address 5 Fora Premium processor click on the Connect button In the Device area the active node For a Quantum processor or other target device Node SYS PLC is displayed e Select the Modbus Address make sure that the processor is Premium also configured to same Address rotary switches or keypad display or the Modbus Plus Address If using a Modbus Plus Target specify that the target device must be accessed through its Modbus Plus connection e Click on the Connect button For an Ethernet port e Select the FTP Address of the target device specific to the FTP communication type e Click on the Connect button 62 35006156 10 2013 OS Upgrading Step Action Result 6 Select the active node Node SYS PLC The Operation see page 91 window is Remark If the PLC is not already stopped the Stop PLC button displayed can be used this action is password protected on Safety PLCs otherwise the PLC will be stopped at step 11 Make sure no other Unity Pro is connected to the PLC Proceed to the next step by clicking the Next button 7 Select Download OS to device and click the Browse butto
62. output port Remote input output module E 3 180008 Device unknown Proceed to the Device Properties dialog box by double clicking on a specific device Devices Start and Stop The Start PLC and Stop PLC buttons are only available if a processor in the directory tree of the Devices field is selected In other cases they are disabled Stop the processor by pressing the Stop PLC button Restart the processor by pressing the Start PLC button Device Properties The Device Properties dialog box see page 72 which is accessible by pressing the Properties button in the Devices area gives access to information concerning the selected device 80 35006156 10 2013 Description of Screens Navigation Buttons Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 35006156 10 2013 81 Description of Screens Communication Protocol Modbus Plus Target Screen General The Modbus Plus Target dialog box allows you to choose the target device according to the Modbus Plus communication type Illustration The main elements ofthe Modbus Plus Target screen are described in the following paragraphs Schneider Electric OSLoader Modbus Plus Target Schneider Electric OSLoader Step 2 Please select theTarget Device Device
63. ow is Unity Pro OS Loader displayed 2 Keep the default settings of the context file and proceed to the next The Communication Protocol step by clicking the Next button see page 78 window is displayed 3 Select the FTP communication driver The FTP Target see page 88 window Proceed to the next step by clicking the Next button is displayed 4 Select Direct Device enter the IP address see preconditions and click on the Connect button Remark If requested enter the MAC address of the target PLC The MAC address can be found on the front of the module Click on the Next gt button The Operation window is displayed 6 Select Download OS to device and click the Browse button and select the file Proceed to the next step by clicking the Next button The File and Device Info see page 93 Green markers must be present If not the selected file and device window is displayed are incompatible The filename and device name must be identical 8 Proceed to the next step by clicking the Next button The Summary see page 96 window is displayed 9 Click on the Download button The Progress Initialization see page 97 window is displayed meaning that the operating system is downloaded to the processor 10 When the download is completed the Progress 100 window appears click on the Close button of the different windows to exit OSLoader 11 The device needs at least 60 seconds to complete all actions then reboot
64. possible with Linux or on a Mac Reliance Driver content The Reliance Driver includes two files available on the OS CD Rom e The Reliance inf file e The Reliance sys file Installation To install the driver you have to follow the procedure described below Step Action 1 Select the Memory card driver directory located at the root of the CD Rom Select the reliance inf file Right click on it and select Install Result Different files are installed Insert a memory card in the memory card reader In the Explorer select the disk corresponding to the memory card Result You can read write rename or delete the files 35006156 10 2013 109 Reliance Driver 110 35006156 10 2013 Glossary C CPU Central processing unit generic name given to Schneider Electric processors E Ethernet Local area network VO Inputs Outputs M Modbus Master slave protocol O Operating mode For the OSLoader these are the rules governing the behavior ofthe module during the transitional phases or on the appearance of detected errors OS Operating System OSLoader Software for downloading the operating system of Schneider Electric PLCs S SMART OS Generic name given to the operating system of PL7 processors 35006156 10 2013 111 Glossary T TCP IP Transmission Control Protocol Internet Protocol U Uni TE Telemecanique protoco
65. ration The main elements of the data transfer progress screen are described in the following paragraphs Schneider Electric OSLoader Progress 25 OSLoader Version 2 3 Copyright 2003 2005 Schneider Automation SAS lose Service invoked on Wed Nov 12 14 00 02 2003 Abort Target Address 12 00 00 00 00 Selected connection type MODBUS PLUS Requested service TRANSMISSION from device Filename Ctmp cpu651 _60 bin WARNING In case of a power outage during loading the PLC may become completly inoperable OS Exit SUGCESS Download OS STARTED 939700 of 209 152 Bytes copied Time remaining 16 rrin 15 sec 1600 Bytes sec A WARNING CPU POWER SUPPLY INTERRUPTION Never interrupt the power supply to the CPU during the transfer of the operating system Failure to follow these instructions can result in death serious injury or equipment damage 35006156 10 2013 97 Description of Screens Information The Progress screen provides the main information concerning the current procedure UPLOADING to the device or DOWNLOADING from the device Progress bar The data transfer s progress status is displayed at the bottom of the Progress screen Transfer Complete When the following Progress 100 window is displayed the operation is successfully completed Schneider Electric OSLoader Progress 100 Service invoked on Tue Jan 10 11 17 10 2005 a
66. screen are described in the following paragraphs Schneider Electric OSLoader Operation Schneider Electric OSLoader Step 3 Please select which operation should be performed m Select Operation fe Download OS to device Upload OS from device File name C Mirmware 140cpu65150 bin Browse lt Back Next gt Close Help 35006156 10 2013 91 Description of Screens Select an Operation The following table shows the two available commands Command Description Download OS The new operating system replaces the existing one in the selected device to device see page 59 All information saved earlier will be lost After downloading reconfigure the processor Upload OS The existing OS in the selected device is read by OSLoader and the data from device are stored in a file Note This type of procedure is recommended as a backup operation particularly before downloading a new OS to the selected device Filename Use the Browse button to select the following e the file to be downloaded intermediate or OS replacement file see the file description in the readme txt on the OS CD ROM e the backup path of the OS image file Navigation Buttons Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the onli
67. st also be upgraded the number of downloads only corresponds to upgrades of Ethernet ports 34 35006156 10 2013 OS Upgrading for Premium and ETY Upgrading PL7 Processors to Unity 2 xx Upgradeable Premium Hardware Each piece of hardware is identified by its processor type PV Product Version and SV Software Version The following tables show the only Premium hardware that can be upgraded from PL7 to Unity 2 and the equivalent processor types in Unity Pro Processor Type PV Product SV Software Equivalent Processor Version Version Types in Unity Pro TSX P57 203M gt 01 gt 5 0 TSX P57 204M TSX P57 253M gt 01 gt 5 0 TSX P57 254M TSX P57 2623M 1 gt 01 gt 5 4 TSX P57 2634M gt 01 2 0 2 1 TSX P57 303M gt 01 gt 5 0 TSX P57 304M TSX P57 353M gt 01 gt 5 0 TSX P57 354M TSX P57 3623M 1 gt 01 gt 5 4 TSX P57 3634M gt 01 2 0 2 1 1 processor with an embedded Ethernet port see page 32 35006156 10 2013 35 OS Upgrading for Premium and ETY Upgrading PL7 to Unity OS To upgrade the OS from PL7 to Unity 2 carry out the following procedure C Start of upgrade Processor with Ethernet port Yes y Upgrade the embedded Ethernet Port firmware Upgrade the processor with intermediate OS y Reset the processor Upgrade the processor with final OS y Reset the processor Place a la
68. tions are not followed hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury N This is the safety alert symbol It is used to alert you to potential personal injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury 35006156 10 2013 5 PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved 6 35006156 10 2013 About the Book I At a Glance Document Scope This documentation presents OSLoader software and describes the communication principle behind PLCs Validity Note This documentation is valid from Unity Pro 8 0 Product Related Information A WARNING
69. ton and select the file 64 35006156 10 2013 OS Upgrading Step Action Result 7 Proceed to the next step by clicking the Next button The File and Device Info see page 93 Green markers must be present If not the selected file and device window is displayed are incompatible The filename and device name must be identical 8 Proceed to the next step by clicking the Next button The Summary see page 96 window is displayed 9 Click on the Download button The Progress Initialization see page 97 window is displayed meaning that the operating system is downloaded to the processor 10 When the download is completed the Progress 100 window appears click on the Close button of the different windows to exit OSLoader 11 The device needs at least 60 seconds to reboot and implement the new Exec files When this process is completed the RUN and STS LEDs on the module are lit for at least 30 seconds Remark Ifthe RUN and STS LEDs do not lit steady during 30 seconds after 2 minutes perform a power cycle on the module Check see page 70 the new OS version 12 Repeat the procedure as many times as needed to transfer the various files see page 32 35006156 10 2013 65 OS Upgrading Downloading the OS to 140 NOE 771 x1 Overview The procedures below are for upgrading the 140 NOE 771 1 modules Preconditions If the module has a Kernel version gt V2 0 and an
70. tons are only available if a processor in the directory tree of the Devices field is selected In other cases they are disabled Stop the processor by pressing the Stop button Restart the processor by pressing the Start button NOTE For safety PLCs Unity Pro XLS the Start Stop PLC functions are password protected If you try to start or stop the processor a dialog box is displayed and you are asked to enter the password Device Properties The Device Properties dialog box see page 72 which is accessible by pressing the Properties button in the Devices area gives access to information concerning the device selected Navigation Buttons Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 35006156 10 2013 87 Description of Screens Communication Protocol FTP Target Screen General This screen is displayed if the driver selected in the previous step is the FTP driver Illustration The main elements of the FTP Target screen are described in the following paragraphs Schneider Electric OSLoader FTP Target Schneider Electric OSLoader Step 2 Please select the Target Device r Device type Devices fe Direct device PB Nodes 139 158 105 88 Host PB Nodes 139 158 106 148 Host Remote O Dror Slot number Drop numbe pas r
71. v300_to_572634v310 ETH_572634_V310_BOOT bin Premium Processor modules PI7_to_Unity_V2 TSXP572623_to_2634 Eth_Os ETH572634v300_to_572634v310 Premium Processor modules PI7_to_Unity_V2 TSXP572623_to_2634 Eth_Os ETH572634v310_to_572634v320 Intermediate OS Premium Processor modules PL7_to_Unity TSXP572623_to_2634 Plc_Os PI7_to_UnityV240_2634 bin Final OS Premium Processor modules PL7_to_Unity TSXP572623_to_2634 Plc_Os TSX_P57_2634m bin 35006156 10 2013 37 OS Upgrading for Premium and ETY CAUTION IRREPARABLE EQUIPMENT DAMAGE During OS transfer e Never interrupt the power supply to the processor e Never interrupt the OS transfer process e Never interrupt the communication between PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage Label the PLC After upgrading a processor or network module from PL7 to Unity we recommend placing a label on the front panel of the product to indicate that the processor type or network module has been upgraded The label should clearly display the following upgrade information for processors PL7 Processor Types Upgraded to equivalent Processor Types in Unity Pro TSX P57 203M TSX P57 204M TSX P57 253M TSX P57 254M TSX P57 2623M TSX P57 2634M TSX P57 303M TSX P57 304M TSX
72. y Reboot the PLC by performing a power cycle Upgrade the processor with final OS y Reboot the PLC by performing a power cycle Place a label on device y C End of upgrade procedure 35006156 10 2013 51 Upgrading Quantum and NOE OSs The following table describes the steps for upgrading a Concept LL984 OS to Unity 2 Step Description Associated Procedure Communication protocol Upgrade the NOE module firmware If it is a NOE module then upgrade it NOE see page 48 FTP Ethernet port Upgrade the processor with intermediate OS The intermediate OS must be downloaded to the processor before the final OS binary file intermediate OS see page 60 MODBUSO01 Modbus port MBPLUSO2 Modbus Plus port Reboot the PLC by performing a power cycle A power cycle of the PLC performs a cold or warm restart depending on the key switch position on the front of the processor NOTE The step is complete when Ready LED is steady and RUN LED is blinking In all other cases reset the PLC Upgrade the processor with final OS The final OS binary file must be downloaded to the processor final OS see page 62 MODBUSO01 Modbus port MBPLUSO2 Modbus Plus port Location of the Files The corresponding bin files can be found e at www telemecanique com in the menu Product Product index click on Automation

Unity Pro - OSLoader - User Manual - 10/2013

Contents

Download Pdf Manuals

Related Search

Related Contents