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1. MISTIFYER ANTI DRIP SYSTEM Operating Instructions 120v MISTIFYER ANTI DRIP SYSTEM System P N 100061 Super Fine 56 nozzles P N 100071 Fine 35 nozzles P N 100088 Heavy 25 nozzles 230v MISTIFYER ANTI DRIP SYSTEM System P N 100063 Super Fine 56 nozzles P N 100079 Fine 35 nozzles P N 100093 Heavy 25 nozzles DOCOOUD Thank you for purchasing this MISTIFYER ANTI DRIP SYSTEM As you will notice from the table of contents the manual for your new pump is quite extensive To guarantee perfect and successful work with this machine please take time to read the manual carefully Do not operate before removing wood in vented oil plug And finally we believe you will enjoy many years of dependable trouble free service if you properly install and maintain this powerful piece of machinery called the MISTIFYER ANTI DRIP SYSTEM CITC 2100 196 St S W Ste 138 Lynnwood WA 98036 888 786 CITC www citcfx com a es iS Contents Equipment Supplied Accessories and Parts Safety information Grounding Instructions ar A VE W Receiving and Unpacking Checking for Damage in Shipping Checking Inventory of Parts Pump Start up Procedure 6 Oil Reservoir Plug Removal Pump Preparation Hooking up the Pump 6 Installation of Pump Water Supply Water Filter Installation Mist Line Layout Strategies 7 Light Medium or Heavy Haze Indoor Fog Curtains Raise Humidity to Keep Dust Down Project Images and
2. 3 Freight costs to and from CITC when under the limited warranty services are the responsibility of the customer Customer must place appropriate insurance on return of product However if product is returned due to factory defect within the first 30 days of receipt CITC will cover the cost of returning the repaired unit to the customer 4 Limited warranty services do not cause an extension of the limited warranty time or the start of a new limited warranty time The warranty of replaced parts ends with the limited warranty time of the whole unit 5 If adefect fault can not be repaired by us in a satisfactory time we will within 30 days after sale of the unit either Replace the whole unit for free or take back the whole unit and refund the purchase price 6 Further claims especially for damages losses etc outside the unit are excluded 7 Your limited warranty coverage is based on completion of the warranty card and returning it with your proof of purchase within 30 days of purchase Your limited warranty coverage is based on completion of the warranty card and returning it with your proof of purchase within 30 days of purchase If you should send the unit for service do not forget to remove any liquid from the fluid bottle and place unit in original box Obtain your RMA by calling CITC Payment arrangements for repair must be made before receiving RMA in case unit is not covered under Limited Warranty Send unit to
3. Check the oil each 200 hours of operation e The switch for the pump is located on the outside of the side cover containing the inlet and discharge lines 2 Hooking up the Pump INSTALLATION OF PUMP e The pump should be set on a level surface such as a stage or platform Having the pump level will insure proper lubrication to the internal parts in the pump Do not set it on a soft surface as the vibration will sink the unit Motor 7 2 7 3 8 1 8 2 8 3 8 4 WATER SUPPLY e Insure that the water source being used can supply enough water for the demand of the pump Use a minimum hose 19 mm with at least 40 PSI 2 8 bar of clean water WATER FILTER INSTALLATION e NOTE Use factory supplied water filter in water supply to the pump Contaminants in water can damage pump and plug nozzles if filter is not used e Connect the water supply line to the pre filter assembly Simply connect the hose to the filter e Then connect the pre filter to the IN connection on the pump e lf using a new hose rinse the hose for 2 hour to flush out odors e Note drain drain may release small amounts of water This is normal 3 Mist Line Layout Strategies LIGHT MEDIUM OR HEAVY HAZE e Light Use 56 super find nozzles 0 006 e Medium light Use 35 fine nozzles 0 008 e Medium Use 20 fine 10 heavy nozzles 0 012 alternating every 2 or 3 fine nozzles with a heavy nozzle e Heavy Haze Mist Use
4. CITC RMA XXXXXXX 2100 196 Street SW Suite 138 Lynnwood WA 98036 Tel 888 786 CITC or 425 776 4950 Fax 425 776 5129 Website www citcfx com E mail info citcfx com GY RAU CITC SPECIAL EFFECTS EQUIPMENT 2100 196 St SW 138 Lynnwood WA 98036 7083 425 776 4950 lt FAX 425 776 5129 www citcfx com lt gt info citcfx com April 25 2008
5. GROUNDED In the event of a malfunction or breakdown grounding will reduce the risk of electric shock by providing a path of least resistance for the electric current Install electrical hookup in accordance with all local codes and ordinances Warning Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt whether the pump is properly grounded Never use a two prong outlet or cut off the third prong on the plug 5 Receiving and Unpacking 5 1 CHECKING FOR DAMAGE IN SHIPPING e Carefully examine contents for signs of damage in shipping Immediately notify the carrier if damage is detected that was not visible upon receipt of shipment 5 2 CHECKING INVENTORY OF PARTS MISTIFYER ANTI DRIP SYSTEM System Number of nozzles and connectors according to unit ordered i e 35 56 etc CITC MISTIFYER ANTI DRIP SYSTEM 1 gpm 600791 1 Mhp 120VAC Pump Only 230VAC version P N 600792 Filter Housing oo d 600720 1 Filter Housing 600721 1 5 Micron Sediment Filter Cartridge 600725 Push Connector Quick Device Tee Only 600729 Nylon Tubing 3 8 OD 28 Length Lr 600730 1 Nylon Tubing 3 8 OD 50 Roll 600732 1 TubingCutter 600734 Push Connector GuickDevice EndPlug 600736 Push Connector Quick Device Brass 90 Elbow 600737 ct Connector Quick Device Three Way aa 600746 75 3 8 Steel Clamp Vi
6. We wish to satisfy YOU our customer and have implemented many measures to prevent problems and assure customer satisfaction However should you need a missing part or have a functional problem with your product please call 888 786 CITC from 7 30 am 4 00 pm Pacific Time Monday Friday except for holidays Our customer service department will respond to your problems immediately Please have the following information available when you call Model and Serial Number Where and when the product was purchased Nature of the problem Subject to the following conditions CITC will repair any defect or fault in the unit if it is caused by a proven factory defect within one year of delivery to the end user Insignificant deviations of the regular product quality does not guarantee replacement rights nor do faults or defects caused by water by generally abnormal environment conditions or Force Majeure 1 Faulty parts will be repaired or replaced manufacturer s choice with correct parts Faulty units must be shipped to CITC at customer s expense An RMA must come with the unit 2 The customer loses all rights for limited warranty services if any repairs or adjustments are done to the units by unauthorized persons and or if spare parts are used which are not approved by CITC The right of limited warranty service is also lost if a fluid other than appropriate CITC fluid has been used or if units are sent to in with full fluid bottles
7. every two feet 61cm with the tubing straps Be careful not to crimp or twist the line Trim any excess feed line with the supplied tubing cutters and insert the feed line usually 25 300ft 9 105m into the first Push Con T fitting on the mist line If any elbows are required in your feed or mist line connect them in the same manner as the T fittings Note on permanent installations wnen connecting pump to stainless or copper tubing install a flexible discharge hose between pump and tubing to reduce vibration to piping 10 Maintenance procedures SYSTEM PRESSURE Your pump includes a 2000 PSI 138 bar high pressure glycerine filled gauge and an adjustable unloader valve Check the system pressure periodically during operation the operating pressure should be between 600 800 PSI 42 55 bar DO NOT EXCEED 800 PSI 55 bar Note an air bubble will be inside the pressure gauge This is normal 10 10 2 10 3 11 2 e To adjust pressure you will need to turn loader valve next to the pressure gauge e Adjust until at 800 PSI 55 bar on the gauge Turn off power CHANGING PUMP OIL The pump oil should be changed every 500 hours of operation To change the oil do the following e Run pump for 1 hour prior to changing the pump oil This will heat the pump causing the oil to flow better when removing from the pump e o avoid electrical shock disconnect power supply and then continue by removing the pump cov
8. 0 5 Low Pressure Tubing with Hose Adapter 1 5m o 9 600760 3 Low Pressure Tubing for Filter to Pump 90cm 2 Low Pressure Tubing for Drain to Bucket 60cm 4 1 4 2 3 Safety Information WARNING Read through the entire instructions before attempting installation Risk of electrical shock This pump is supplied with a grounding conductor To reduce risk of electrical shock connect only to a properly grounded grounding type receptacle Have a qualified electrician wire the pump to a dedicated fused circuit Install pump on a flat level solid foundation This pump is non submersible CAUTIONS Before operation remove wood plug from oil breather plug Failure to do this will void the warranty Pump must be able to breathe See section 6 1 for more details Pump warranty is voided by failure to use factory supplied filter on water supply Water filter is installed on water INLET line See section 7 3 for more details To reduce risk of electric shock disconnect power before servicing this pump Maximum design pressure is 800 PSI 55 bar continuous Under no circumstances should the pressure be allowed to go higher than 1000 PSI 69 bar This pump has been evaluated for use with water only Do not use with any other liquids To reduce risk of electric shock install with all electrical components well grounded and dry 4 Grounding Instructions The pump should have a dedicated circuit The pump MUST BE
9. 25 heavy nozzles 0 012 for thickest mist in low humidity areas e Note the driest mist will be the light mist Order 0 008 nozzles for medium light or regular haze INDOOR FOG CURTAINS e Use 35 fine nozzles pointed straight down for the driest mist If wetness is not a problem mix for medium or heavy being sure to point nozzles down from high position Downdraft can pull in fog from fog machines adding another dimension RAISE HUMIDITY TO KEEP DUST DOWN Point nozzles away from anything close by mist shoots away up to 6 8 in cone shape of 18 diameter Alternate nozzles horizontally pointing opposite directions to reduce dust from the air This added moisture removes dust by clinging to the dust and dragging it down out of the air making the air smell fresh and clean PROJECT IMAGES AND LASERS e Hang nozzles in a straight line at 18 20 high pointing downward The 35 fine nozzles will need to be closer together Cut tubing 6 12 shorter testing thickness of screen necessary Once in place be sure all nozzles are pointed straight down without wind or air movement Project from rear of water screen being sure no other lights are illuminating the screen unless for effect 9 Mist Line Assembly 9 1 TUBING CONNECTION e Use the supplied cutter to begin cutting the supplied high pressure black tubing to the required lengths see recommended lengths below Be sure to measure the total lengt
10. Lasers Mist Line Assembly 8 Tubing Connection Pre Installation System Test Pressure Regulation Checking for Leaks Adjusting the Fog Pattern Mounting the Mist Line Maintenance procedures 11 System Pressure Changing the Pump Oil External Water Filter Inspection Drive Belt Inspection Troubleshooting 12 Low Pressure Water continues to run through pump after pump is turned off Pump stops running Oil leaking around pump Pulsation Water leakage from under manifold Water in crankcase looks like bubbles or milky color Technical Data 13 Limited Warranty Conditions 14 1 Eguipment Supplied 120v MISTIFYER ANTI DRIP SYSTEM System P N 100061 Super Fine 56 nozzles P N 100071 Fine 35 nozzles P N 100088 Heavy 25 nozzles 230v MISTIFYER ANTI DRIP SYSTEM System P N 100063 Super Fine 56 nozzles P N 100079 Fine 35 nozzles P N 100093 Heavy 25 nozzles DOUOUOUOLUD Please see section 5 2 for a complete checklist 2 Accessories and Parts 10 Nozzle Anti Drip Pump Kit Nylon Tubing 3 8 OD ae 8 length included 71 1cm Nylon Tubing 3 8 OD 1cm 50 roll 15 2m Nylon Tubing 3 8 OD 1cm 100 a 30 5m Push Connector Quick Device 3 8 MIP Adapter included 2 Brass Nozzle Extension 1 Brass Nozzle Extension Anti Drip Extension with 012 heavy nozzle included 3 8 1cm Steel Clamp Vinyl Coated Tie Wraps included Va HP Solenoid Valve 120 N O with Setup 10 Low Pressure Tubing 3m 60076
11. dge any foreign matter Inlet solenoid valve is located near the inlet where water first comes into the unit The first solenoid valve stops water from coming in from pressure when the power is off e Remove the upper electrical magneto by sliding the C clip sideways and lifting off the stem the entire unit Tap on the solenoid lightly with a wrench Disconnect the hose pressure and squirt water inside to remove dirt Place magneto back on with C clip and try again 11 3 Pump stops running e Overloading the circuit confirm that pump is plugged into a dedicated circuit and has sufficient amperage Also be certain that sufficient water pressure is available Use a minimum hose 19 mm with at least 40 PSI 2 8 bar of clean water 11 4 Oil leaking around pump e Red dipstick loosened tighten dipstick hand tight e Seals possibly leaking No oil breather plug 11 5 Pulsation e Valve stuck open check all valves remove foreign matter and reassemble 11 6 Water leakage from under manifold e Worn packing cracked plunger install new packing or replace plungers Factory authorized dealer 11 7 Water in crankcase looks like bubbles or milky color e May be caused by humid air condensing into water inside the crankcase shorten oil change intervals replace O rings e Be sure breather oil cap is being used 12 Technical Data PIN 100071 230V P N 100079 57 15cm x 38 1cm x 36 83cm Weight gt 5 Ibs 25 63 kg Shipping Weigh
12. er Remove the breather cap located on the topside of the pump Carefully tip the unit to drain oil or use syringe to suck out the oil After draining is completed fill pump with 30W Non Detergent Pump Oil Replace breather cap hand tight and pump cover EXTERNAL WATER FILTER INSPECTION e Shut down water supply to pump before inspecting the filter element e To insure the long life of the pump the internal filter element needs to be inspected and or replaced every 6 months or as needed The time in between replacements will vary with more use of the system and quality of water If in an area of hard mineral water change the filter more often 11 Troubleshooting Low Pressure e Check number of nozzles too many will lower pressure and cause the pump to work too hard e Leak in line on discharge side inspect all nozzles lines and fittings for leaks e Insufficient supply of water increase flow of supply line and check water filter e Fouled or dirty inlet or discharge valves clean inlet and discharge valve assemblies e Worn inlet discharge valve blocked or dirty replace worn valves valve seats and or discharge hose e f nothing else works Loader valve not properly adjusted increase pressure by turning unloader clockwise See Section 9 3 Water continues to run through pump after pump is turned off e Contaminant lodged in solenoid valve qualified plumber Disconnect power Remove solenoid and plunger and dislo
13. h required for the mist line before cutting the tubing Only cut what is needed If you want to take the extra time the use of a traditional tubing cutter with the cutting wheel rounds the edges of the tubing This reduces the chances of cutting the rubber O ring inside the push conn connector which causes leaks Gini e RECOMMENDED NOZZLE SEPARATION Mounting Height Nozzle Separation 8 10 2 4 3m 28 71cm 10 15 3 4 5m 24 61cm e Begin assembling the mist line by taking one of the supplied Push Con T Nozzle assemblies with the precut tubing and push the nylon tubing in to the next Push Con T with precut tubing being sure to completely push into the fittings with a slight twist Feel it seat completely Pull to test for tightness Fusht Con TT hozzle gt Hack Tubing j L 7 lt To peel auk Leases Push cing toward nozzi amd pull wul ilie 9 2 PRE INSTALLATION SYSTEM TEST e Once the mist line is completely assembled and before attempting to mount the mist line the system should be flushed section 4 3 and pressure tested e Insert an end plug into the last Push Con fitting Connect the pump end of the mist line to the pump by inserting the tubing into the Push Con OUT fitting marked on the side of the pump 9 3 9 4 9 5 Oo Turn the pump on making sure of proper pressure 600 800 PSI 42 55 bar This will cause the tubing to expand from the fittings eliminati
14. like to see when you mount it in a different position f you are doing several shapes or changes use a 3 8 open end wrench again to hold against the ring while you pull it apart Create light medium Form indoor fog curtains Keeps dust down or heavy haze Drip free system Dry floors Moisturizes singer s voices Mounting the Mist Line The mist line is now ready to be mounted The mist line could be mounted to the underside bottom of the structure to be fogged or laid on the ground pointing up or hung from a cable or a two inch pipe with tie wraps over rough terrain or wherever When mounting keep flexibility a key factor You may want to change your mind Note When supporting this line of spray nozzles tie a support on each side of the nozzle about 3 8cm back allowing room for change later Pull the mist line tight as you secure each strap The unique Push Con T design allows complete 360 degree adjustability of the spray from each nozzle independently Once the pressure is off the nozzle may be turned to any angle To be sure turning doesn t affect the other nozzles hold the tubing while you turn the direction of the nozzle The next step is to run a feed line from the beginning of the mist line using the remainder of the flexible tubing supplied Insert the feed line into the Push con out fitting located on the end of the pump Run the feed to the origination point of the mist line securing the line
15. ng any sagging once the mist line is mounted Pressure Regulation The pressure regulator has been factory preset to 800 PSI 55 bar If you hook up less than 25 heavy heads or 35 fine or if the line voltage is out of spec you may be outside the recommended operating pressure range of 600 800 PSI 42 55 bar If you reduce the number of nozzles you will increase pressure UNDER NO CIRCUMSTANCES SHOULD THE PRESSURE EXCEED 1000 PSI 69 bar as this can rupture lines and cause damage to seals and pump See section 10 1 to adjust the operating pressure Checking for Leaks Check for leaks that may have occurred due to the tubing not being inserted beyond the O ring seal In case of a leak turn the pump off and remove the leaking fitting Then insert the tubing back into the fitting making sure the tubing inserts beyond the O ri RR HNemoving the Push Con fitting use a 3 8 open end wrench against the ring holding the connector with your thumb If you still have leaks remove the tubing and touch the edge of the tubing forO U TLE T sharpness If sharp check the O ring inside the push can fitting to see if itha been cut Soften the edges for the tubing with a file and try again Be s P ressl in as you give a twist Hold the outer ring of the push conn fitting to seat the tubing securely Adjusting the Fog Pattern 9 6 10 1 As you retest watch the flow of fog and how it shoots to help you determine the pattern you would
16. nyl Coated with Tie Wraps 600743 008Nozzlew Anti Drip 600759 3 FeetLowPressure Tubing 10mm 600764 1 il Plug with Warning Sign E E E a 600768 gt Push Connector Auto Drain down anti freeze 600765 MISTIFYER ANTI DRIP SYSTEM System Instruction Booklet ra A i uick Connect M Socket 1 4 703117 1 Hose Adaptor 3 4 703118 1 Quick Connect F Socket 1 4 600752 1 13 8 Push Connect Male V Adaptor 250067 1 Inlet Filter 1 4 ae 6 1 6 2 7 1 6 Pump Start up Procedure OIL RESERVOIR PLUG REMOVAL The unit is shipped with a wood plug in the oil breather plug The unit has to be sealed in order to prevent leakage of the oil during shipping In order to operate the unit YOU MUST REMOVE THE WOOD PLUG IN THE BREATHER CAP Operation of the machine without removing the plug WILL VOID THE WARRANTY Do not operate this unit until the breather cap has the ability it intake air LOOSEN THE SCREWS ON THE COVER REMOVING IT ENTIRELY On top of the pump next to the motor is a cap where the oil is added Remove the plug Keep the wood plug where you can find it as you will need to install it again before sending the unit by freight Replace the vented cap for any transport to prevent oil spillage PUMP PREPARATION Check oil level with dipstick The proper level should show on the bottom of the breather plug This is where you may add 30 wt non detergent oil when needed
17. t 82 bs ag 19 kg Shipping Dimensions 23 xX gt gt x 19 oe ali x 58 42cm x 48 a Pump sss Electrical Power P kir 10 A 60 Hz single phase 230VAC z A 50 Hz 2 8 8 6 bar no less than 2 8 bar Oil Type Non detergent 30W Limited Warranty One 1 year Rev 4 25 08 Rev 4 25 08 mixing nozzles sizes is very successful when using the GPM rate chart below to determine a 1 gal min 3 8 Itr min consumption rate maintained So 2 nozzles of 008 then 1 nozzle of 006 for a total of45 nozzles b fa e 13 Limited Warranty Conditions This limited warranty guarantees to the original purchaser that this product shall be free of defects in material and workmanship under normal use for a period of one year from the date of purchase shown on the sales receipt This warranty covers parts and labor providing the product is returned to CITC in the original shipping carton and packaging The warranty for electrical is a 90 NINETY DAY limited warranty Damage resulting from shipping accidents misuse negligence unauthorized repairs or modification is not covered by this warranty Using any fluid other than what is recommended for this machine will void warranty No liability is accepted for injury or for loss damage or expense resulting from any interruption whatsoever in the operation of the product or from any consequential loss arising there from No liability is accepted for normal wear and tear

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