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GE 14000 SXC GS

1. 4 Make sure that the accelerator lever or the switch 16 is at its minimum setting 5 Insert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor see page M37 6 Introduce the key Q1 turn it clockwise completely leaving it as soon as the engine starts and or the push button 32 models without key leaving it as soon as the ON N starr engine starts cs NB for safet must be kept b reason the ke ualified personel lt 20 C to 20 C from 10 C to 10 C from 5 C 25 C 7 Once the engine has started leave it running ata reduced speed for some minutes 8 Accelerate the engine at max set lever on maximum position and then take up load GE 12000 SXC GS GE 14000 SXC GS c In case of unsuccessful start up do not insist for longer than 5 seconds Wait 10 15 seconds before attempting another start REMOTE START Only EAS version The unit can also be started by means of the remo te TCM control device or through the EAS automatic intervention panel 1 Position the LOCAL START REMOTE START 16 selector on REMOTE START 2 check that the emergency stop button is unblocked where it is assembled 3 Connect to the EAS B3 connector the TCM or the EAS panel 4 Start up with EAS The EAS panel automatically sees to controlling the motor s start up cycle is The preheating tim
2. Load connection point to generator Z2 Thermal magnetic switch Protects the alternator and generation circuit from overloads and short circuits D Differential switch Generally with a current of 30 mA this is the safety device against indirect contacts 59B Thermal protection for inputs c a Protects individual sockets generally the monophase inputs from overloads N Line voltmeter The presence of line voltage indicates power can be drawn from the sockets C a E2 Frequency meter Indicates the frequency of the current c a from the generator Directly proportional to the number of revolutions of the motor 50Hz corresponds to 1500 or 3000 rpm 60Hz corresponds to 1800 or 3600 rpm 12 Grounding terminal PE terminal for the group s earthing connection to a grounding installation Motor protection Motor control circuit with automatic shutdown for low oil pressure and high temperature 59A Motor thermic protection Protects the battery circuit auxiliary devices pilot lights relays instruments sensors etc from power overloads and short circuits M Hours counter Indicates effective operating hours for the electricity generating group 01 Oil pressure warning light If on during the group s operation indicates a malfunction in the motor s oil circuit F5 High temperature warning light For groups with water cooled motor indicates a malfunction in the cooling circuit GE 12000 SXC G
3. 8 107300180 LATCH 9 343339601 KNOB 10 209508115 SUPPORT AIR INLET WALL 11 219828230 ENGINE INTAKE GRATE 12 105112270 STRIP SEALING L MT 1 13 219828200 ENGINE INTAKE COVER 14 209711100 ROLL BAR 15 319930501 CRANKASE VERS SX C 16 359258218 Manca PARATIA INF ASP ALTERNATORE 17 359258121 COVER ELEVTRICAL BOX 18 359256010 Manca CONVOGLIATORE ARIA ALTERNATORE 19 209718024 HINGE PIN 20 359258217 Manca IPARATIA SUP ASP ALTERNATORE 21 209808065 SCREEN AIR OUTLET 100 359210540 COVER UNIT 01 03 05 35921 l CTM 300 219930130 Pos Rev Cod pese mote ______ 219930131 GR TIMONE PIEDE X TRAINO LENTO KIT SITE TOW 102012560 PARAPOLVERE COVER DUST 219930132 GR ASSALE RUOTE TRAINO LENTO KIT SITE TOW 209711160 ASSALE AXLE 209711170 RUOTA WHEEL 08 01 04 KA CTL 300 219930140 Ooooo Oooo 3 Oooo Pos Cod Deser mote 219930141 102351750 209701150 219930142 209701160 105112770 GR TIMONE PIEDE X TRAINO LENTO PIEDE DI STAZIONAMENTO TIMONE GR ASSALE RUOTE TRAINO LENTO ASSALE RUOTA KIT SITE TOW PARKING STAND TOW BAR KIT SITE TOW AXLE WHEEL 06 11 03 KA TCM 5 5D 6 22 40 930150000 330100000 930300000 330200000 330400000 5D 22 SCHEMA ELETTRICO ELECTRICAL DIAGRAM ELECTRIQUE SCHEMA ELEKTRISCHES SCHEMA ELECTRISCH GEDEELTE ESQUEMA EL CTRICO Rev Cod Descr Descr Pos Rev Cod Dese Des
4. DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 5 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB CD A maintenance MOSA 1 0 09 05 CF N ATTENTION Maintenance operations on the electricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode Maintenance operations on the installation s electrical panels must be carried out in complete safety by cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operat
5. S SC silenced faired silenced compact faired SX SXC supersilenced faired and sound prof supersilenced compact faired and super sound prof T thermic switch TC TCM TCPL remote control TS welder with asynchronous alternator V Volt Y Yanmar engine three phase auxiliary generation symbol 3 14 06 99 M2 3GB CD OSA syms MOSA 1 0 06 98 ew 8 Y l Conformity RE A EN 60974 1 Triphase Ene se and optional conformity conformity 3 peso AER A O Gasoline Diesel Air Water Manual Electric Battery engine engine cooling cooling recoil start 12V Ev es ee Engine Engine Engine Engine Engine Engine Siren protection protection protection protection protection protection Engine 9 eL JE alarms TA Fuel level Low fuel Oil Oil level Battery gauge iow indicator temperature indicator charger indicator fuel Voltmeter Frequency Warning light for preheating glow plugs Air filter blockage Asynchronous Synchronous Generator alternator Ammeter Compound T Circuit Ground fault Thermal Isolation breaker interrupter shut off monitoring E 1 1 Schuko TE E 2 Schuko charger booster E at Arc Welding with Welding cur Base current CC CV coniro covered rentelectr diode bridge inverter selector electrode regulation Emergency Central stop button lifting eye Battery Eng
6. i 3 3LIHM VOL AOSC ico iagram ic d C Schema elettr Electr AJA YALYVLS r e 9 o a o LO e e CH d MOSA 92696 S0 c0 S0 suo1zezzu0jne ens ezues E o uoo ejueseud eyeudoud Ip e IS WSOW EI e eJode 9 9 00071 39 lt y esoummmw dyy Jeubiseg euyoey sego ATVLIIN 6 06002 eojeuBesiq v 8 Wa exwoez exLoop ny gt uopeujuoueg lebe ubed eq addy 1590 day sq o SON GE 14000 SXC GS Q0 609 086 V91 A00p 7777 1 I esoyeujeye eJenjesJoul ee Ka ______ REES YA EM E 8 ico iagram ic d C Schema elettr Electr o r e 9 Y LO amp MOSA CD LISA SPARE PARTS LIST 1 0 03 00 CF MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only gt The requested data are to be found on the data plate located on the machine structu
7. ACCES FORBIDDEN to non authorizadpeaple SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ PROHIBITIONS No harm for persons Use only with safety clothing Use only with safety clothing A It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for the different welding works It is Compulsory to use the personal protection means given in equipment Use with only safety material It is prohibited to use water to quench fires on the electric machines Use only with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding Wi It is forbidden to weld in rooms containing Ww explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable It is advisable to use protections suitable for M the different welding works Use only with safety protections Zo It is advisable to use protections suitable for the different daily checking works Use only with safety protections 8 is advisable to use all protections while A shifting the machine Use only with safety protection
8. N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place lt 30 03 00 M45GB EE MUSA Technical data and machine description GE 14000 SXC GS MOSA 1 0 10 05 The generating set GE 14000 is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternator Is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data GE 14000 SXC GS A C GENERATOR Three phase generation Stand by 15kVA 12 kW 400 V 21 7A Three phase generation P R P 13 5 10 8 kW 400 V 19 5 A Single phase generation 5 230 V 21 7A Frequency 50 Hz Cos 0 9 ALTERNATOR self excited self regulated with brush Type synchronous threephase Insulating class H ENGINE Mark RUGGERINI Model RD 210 Type 4 Stroke Displacement 954 Cylinders 2 Output 14 kW 19 CV Speed 3000 rpm Fuel consumption 200 g kWh Cooling system
9. oil temperature engine protection device EV electrovalve g kwh grams kilowatt hour engine consumption GA asynchronous alternator GE generating set high frequency alternator GS synchronous alternator h hour meter symbol H Hatz engine H Honda engine HI hydraulic central Hz frequency I single phase auxiliary generation Symbol 1 IP protection grads for electric devices against acess to dangerous parts according to the IEC 529 norm Internal Protection kg kilogram mass K welding cables set kVA kilovolt ampere kW kilowatt engine power kWh kilowatt hour energy I liters Capacity MOSA MOSA GE_ MS_ TS_ L Lombardini engine Lwa maximum acoustic power level according to the regulations in force mm millimeter length measure m meter length mA milliampere MS MSG MOSA engine driven welder with high frequency alternator MT magnetothermic switch MT grounding kit MTD magnetothermic switch GFI OH heater engine oil for generating sets P plus PAC power electric frame PAR device for double PB battery holder PL pipe line welding PS exhaust pipe extension PW welder for polyethylene and propylene pipes QEA automatic electric panel QEM manual electric panel R Ruggerini engine RVT voltage electronic regulator S symbol of EN 60974 1 S Suzuki mengineotore SKID unit assembled on a base with no protection no fairing
10. 105511810 3 232027130 4 305209705 5 105111540 6 232027036 7 HP0117300 9 105111520 10 359257020 12 359257032 13 307017240 14 209719105 16 1302040 17 105191550 18 105191570 19 105191560 20 102042740 21 102013290 22 107302460 23 305907270 24 105111510 Pos Rev Cod 1 352007109 2 105511810 3 232027130 4 305209705 5 105111540 6 232027036 7 HP0117300 9 105111520 10 359257020 12 359257032 13 307017240 14 209719105 16 1302040 17 105191550 18 105191570 19 105191560 20 102042740 21 102013290 22 107302460 23 305907270 24 105111510 CD Ricambi Spare parts 1 0 10 05 Pi ces de rechange Descr Note PROTEZIONE TERMICA 5A CONTAORE 230V 50Hz IP65 CAPPUCCIO PROTEZIONE 1 0 INTERRUTTORE MAGNETOTERMICO Vedi Cod 219937105 GUIDA STRUMENTO ANAL A LED V Hz 400V PRESA CEE 220V MONOF 2POLI T FRONTALE COPERCH CHIUS FORO SCALDIGLIA PRESA 220V 16A COMANDO ACCELERATORE SPIA ROSSA 12V CUSTODIA PER PRESA EAS COPERCHIO PER PRESA EAS FRUTTO PRESA CONNETTORE CAPPUCCIO COMMUTATORE STARTER A CHIAVE PRESA CEE 16A 400V 3P N T PRESA CEE 380V TRIFASE Descr Note THERMOPROTECTION HOURMETER 230V 50Hz IP65 CAP CIRCUIT BREAKER See part no 219937105 FIXING GUIDE ANALOGIC INSTRUMENT V Hz EEC SOCKET SINGLE PH 220V 2 FRONT PANEL COVER EEC SOCKET 16 220V 2P T ACCELERATOR LEVER RED WARNING LIGHT 12V BOX EAS SOCKET BLIND PLATE EAS SOCKET SOCKET EAS CAP COMMUTATOR STARTER KEY EEC SOCKET 16
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12. Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low N WARNING THE MACHINE MUST NOT BE USED IN AREAS WITH WARNING EXPLOSIVE ATMOSPHERE 10 06 00 2 CD Es A GS INSTALLATION AND ADVICE GE MS TS MOSA 1 0 11 99 CF INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to GASOLINE ENGINES cause a dangerous increase of the temperature m Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES Use in open space air swept or vent exhaust gases far from the work area gt Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OFTHE MACHINE I At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE In spots where it often rains and or there are flooded areas do not put the machine AN inthe bad weather m in flooded places POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings or other plants Protect all the electric parts at risk beca
13. air Engine oil capacity 3 Starter Electric Fuel Diesel GENERAL SPECIFICATIONS Tank capacity 23 Running time 75 9h Protection IP 23 Dimensions max Lxwxh mm 1320x790x750 Weight on base 315 Kg Noise level 95 LWA 70 db A 7 m Dimensions and weight are inclusive of all parts Declared power according to ISO 3046 1 temperature 25 C 30 relative hummidity altitude 100 m above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power P R P maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the P R P It s admitted overload of 10 each hour every 12 h OUTPUT In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C For possible modifications or changes to be brought on the engines with climate conditions different from those above mentioned please call our Assistance Authorized Centers ACOUSTIC POWER LEVEL The machine respects the noise limits expressed in sound power given in the a m directives These limits can be used to judge the sound level produced on site For example the sound power level of 100 LWA The sound pressure noise produced at 7 meters distance is about 75dBA the limit value less 25 To calculate the sound level at other distanc
14. glow plugs Preheating gearbox Preheating indicator filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EPS Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off control unit Connector PAC Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrume
15. or EV ensure the protection of the engine in case of low oil pressure or engine high temperature The system consist of electronic card of control and check and of an engine stop device solenoid ElettroStop electrovalve ElettroValvola The device enter in operation when the engine starts and in case of low oil pressure and high temperature will stop the machine and show the cause of the stop with the warning light of high temperature or low oil pressure In case of low oil pressure check the level and if it is correct call the Service Station In case of high temperature make sure that there are no leaves and or pieces of material obstructing the air ducts cs N B if the unit is used as a generator in hot climates and with loads near to the maximum the protection device can be triggered off please reduce the load of the engine Once the cause of the problem is removed to reset the protection it is enough to report the ignition key Q1 on OFF position and start the engine again E High temperature Y i CoN En SZ Low oil pressure THE ENGINE PROTECTIONS DO NOT WORK WHEN THE OIL 15 OF LOW QUALITY BECAUSE NOT CHANGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 07 05 01 M39GB OSA CD GB 1 1 09 05 CF Problem The motor does not start Up The motor does not accelerate Inconstant speed Black smoke White smoke Too litt
16. switch X1 Remote control and or wire feeder socket Y1 Remote control plug A2 Remote control welding regulator B2 E P 2 engine protection C2 Fuel level gauge D2 Ammeter E2 Frequency meter F2 Battery charge trasformer G2 Battery charge PCB H2 Voltage selector switch 12 48V socket L2 Thermal relay M2 Contactor 2 G F l and circuit breaker 02 42V EEC socket P2 G F I resistor Q2 T E P engine protection R2 Solenoid control PCBT 92 Oil level transmitter T2 Engine stop push button T C 1 U2 Engine start push buttonT C 1 V2 24V c a socket Z2 Thermal magnetic circuit breaker W2 S C R protection unit X2 Remote control socket Y2 Remote control plug X5 Y5 Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button HI 30 l min push button PTO HI reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 min solenoid valve Hydraulic oil pressure switch oil level gauge Preheating
17. A 400V 3P N T EEC SOCKET THREE PHASE 380V GE 14000 SXC GS 05 02 05 35926 l Ricambi Ersatzteile MOSA GB Spare parts Tabla de recambios GE 12000 SXC GS omosa 1 0 09 05 CF Pi ces de rechange ND GE 14000 SXC GS 01 03 05 35921 l MOSA MOSA Pos N Oa lt i LL O N O Pos N D Go N d lt ee m OO CD Ricambi Spare parts D Ersatzteile Tabla de recambios 10 0905 CF Pi ces de rechange ND Rev Rev Cod 317802026 342202026 305719875 107301890 107502208 209702203 359259150 209509152 105611270 102042380 309702050 308102023 308101262 319930515 309708200 Cod 317802026 342202026 305719875 107301890 107502208 209702203 359259150 209509152 105611270 102042380 309702050 308102023 308101262 319930515 309708200 Descr Note TAPPO SERBATOIO CON CHIAVE SR TAPPO SERBATOIO GALLEGGIANTE TUBO GOMMA qm TUBETTO RITORNO GASOLIO qm TUBO COMBUSTIBILE BATTERIA 12V 45Ah senza manut TRAVERSA FISSAGGIO BATTERIA TIRANTE PER BATTERIA VASCHETTA BATTERIA SILENZIATORE DI SCARICO GUARNIZIONE TAPPO SCARICO SERBATOIO CASSONETTO SCARICO CASSONETTO ASPIRAZ ALTERNATORE Descr Note CAP TANK SR CAP FUEL TANK FLOAT PIPE BREATHER L MT1 qm PIPE qm PIPE FUEL BATTERY 12V 45Ah without maintenance BRACKET BATTERY FIXING TIE ROD BATTERY HOLDER BATTERY MUFFLER
18. ASCETTA STR TUBO 38 50 ACC ZN 20 219932070 TUBO DI SCARICO 21 309502077 TUBO FLESSIBILE FINITO 22 209502200 MOTORE RUGGERINI RD210 M8975 23 1229810 TUBO FLESSIBILE MT 1 24 307012037 PROTEZIONE ANTIVIBRANTE 25 209812035 TRAVERSA SUPPORTO MOTORE 26 307012038 RONDELLA PER ANTIVIB 10 5X52 27 105112020 ANTIVIBRANTE 28 359253101 SUPPORTO ALTERNATORE 29 359253039 DISTANZIALE FISSAGGIO VENTOLA 30 210016020 VENTOLA Pos Rev Cod Descr Note 1 219869050 ACCELERATOR SOLENOID 2 107302860 RING NUT 3 319869056 WIRE 4 319862244 TERMINAL 5 209812230 LEVER 6 209509057 SPACER 7 209509056 TIE ROD 8 219869055 STOP SOLENOID 9 256602228 FUEL FILTER 10 209702203 PIPE FUEL 11 209712205 PIPE FUEL 12 102011190 FILTER FUEL 13 209712206 PIPE FUEL 17 359253100 ALTERNATOR 18 359253024 ALTERNATOR COVER 19 6087740 CLAMP 20 219932070 EXHAUST PIPE 21 309502077 FLEXIBLE PIPE COMPL 22 209502200 RUGGERINI ENGINE RD210 M8975 23 1229810 FLEXIBLE PIPE MT 1 24 307012037 PROTECTION VIBRATION DAMPER 25 209812035 ENGINE SUPPORT CROSSBAR 26 307012038 WASHER X VIBRATION DAMPER 27 105112020 VIBRATION DAMPER 28 359253101 ALTERNATOR SUPPORT 29 359253039 FIXING FAN SPACER 30 210016020 FAN 05 02 05 35926 Ricambi MUSA o spare parts GE 14000 SXC GS MOSA 1 0 10 05 CE Pi ces de rechange 6 EM nn 3 p eE p A RAS RA 6 21 Pos 9 05 02 05 35926 MOSA MOSA Pos Rev Cod 1 352007109 2
19. B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE_ MS_ TS_ EAS 10 10 02 M1 01 GB GE 5 TS EAS INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention GG In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Befo
20. EXHAUST GASKET FUEL TANK CAP BOX EXHAUST ALTERNATOR INTAKE BOX GE 12000 SXC GS GE 14000 SXC GS 01 03 05 35921 l Ricambi Ersatzteile MOSA GB Spare parts CE Tabla de recambios GE 12000 SXC GS omosa 1 0 09 05 CF Pi ces de rechange ND GE 14000 SXC GS s Ricambi D SA Spare parts D Ersatzteile Tabla de recambios GE 12000 SXC GS omosa 1 0 09 05 CF Pi ces de rechange ND GE 14000 SXC GS Pos Rev Cod Descr Note 1 209748100 COPERCHIO FRONTALE 2 209818270 PERNO PER CERNIERA 3 3 3008005 CARENATURA COMPL 4 209718070 COPERCHIETTO 5 105112270 GUARNIZIONE L MT 1 qm 6 209718073 TIRANTE 7 102042870 MOLLA 8 107300180 CHIUSURA COMPL A LEVA 9 343339601 MANIGLIA 10 209508115 PISTONE SOSTEGNO 11 219828230 GRIGLIA ASPIRAZIONE ARIA 12 105112270 GUARNIZIONE L MT 1 13 219828200 PARATIA ASPIRAZ MOTORE 14 209711100 ROLL BAR 15 319930501 BASAMENTO VERS SX C 16 359258218 PARATIA INF ASP ALTERNATORE 17 359258121 COPERTURA APP ELETTRICHE 18 359256010 CONVOGLIATORE ARIA ALTERNATORE 19 209718024 PERNO DI CERNIERA 20 359258217 PARATIA SUP ASP ALTERNATORE 21 209808065 GRIGLIA USCITA ARIA 100 359210540 GR CARENATURA COMPL RICAMBI 1 9 Pos Rev Cod Descr Note 1 209748100 FRONT COVER 2 209818270 HINGE PIN 3 373008005 COVER COMPL 4 209718070 COVER 5 105112270 STRIP SEALING L MT 1 qm 6 209718073 TIE ROD 7 102042870 SPRING
21. GE 14000 SXC GS 399269003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 18 10 05 35926M00 preparato da UPT approvato da DITE D CA GB Quality system OMOSA 12 05 00 CF THE INTERNATIONAL CERTIFCATON NETWORK CERTIFICATE E Bud seit C CC di Far cars Fei Fe ganci MOSA Divisione della BCS S n A Viale Europa 93 20090 CB NI foe Ee 4 heic ol incesto Quality Management System 150 8001 2000 per e alla dek PST Ary riratioa br T Na i owl a at NX Je Fera re rt esg af Ae SE WE Frida ow d LS ed mm m RIME kee nie ar Lamm eee Aia VI be gum HE cw 150 9001 2000 0192 3 UNI EN ISO 9001 2000 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago MI Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the trans
22. ITA D claration Conformit Declaration of Conformity Konformitatserklarung Conformiteitsverklaring Declaraci n de Conformidad MOSA dichiara sotto la propria responsabilita che la macchina MOSA d clare sous sa propre responsabilit que la machine MOSA declares under its own responsibility that the machine MOSA erkl rt da die Aggregate MOSA verklaard onder haar eigen verantwoordelijkheid dat de machine MOSA declara bajo su responsabilidad que la maquina Modello Mod le Model Modell Model Modelo Codice Code Code Kode Code Codigo amp conforme con quanto previsto dalle Direttive Comunitarie e relative modifiche est en conformit avec ce qui est pr vu par les Directives Communautaires et relatives modifications conforms with the Community Directives and related modifications mit den Vorschriften der Gemeinschaft und deren Erg nzungen bereinstimmt in overeenkomst is met de inhoud van gemeenschapsrichtlijnemen gerelateerde modificaties comple con los requisitos de la Directiva Comunitaria y sus anexos 98 37 CE 73 23 CE 89 336 2000 14 CE per la verifica sono state considerate le seguenti norme armonizzate Norme nazionali e internazionali pour la v rification de la conformit ont t consult es les normes harmonis es suivantes normes nationales et internationales to check the conformity the following harmonized norms national and international n
23. S GE 14000 SXC GS 1 Battery charge warning light If on during the group s operation indicates a malfunction in the motor s battery charge circuit M1 Low fuel warning light If on indicates the fuel in the tank has reached the low level point B3 EAS connector Connects the or electricity generating group and automatic EAS start up panel or TCM remote control 16 LOCAL START REMOTE START switch Allows for the group s start up and shutdow from a sole command position front panel or remote 11 10 05 35921 GB CD GB 68 Using the generator 1 1 09 05 CE It is absolutely forbidden to connect the unit to the public mains and or another electrical power source Access forbidden to area adjacent to electricity generating group for all non authorized personnel The electricity generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste products fumes discharge gases heat etc GENERATION IN AC ALTERNATING CURRENT Before each work session check the efficiency of the ground connection for the electricity generating group if the distribution system adopted requires it such as for example the TT and TN systems Check that the electrical specifications for the units to be powered voltage power f
24. TECTIONS THERMAL MAGNETIC SWITCH The electricity generating group is protected against short circuits and against overloads by a thermal magnetic switch Z2 situated upstream from the installation Operating currents both thermic and magnetic can be fixed or adjustable in relation to the switch model c In models with adjustable operating current do not modify the settings since doing so can compromise the installation s protection or the electricity generating group s output characteristics For eventual variations contact our Technical Service Department The intervention of the protection feature against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention Furthermore keep in mind that the nominal operating current refers to an operating temperature of 30 C so that each variation of 10 roughly corresponds to a variation of 5 on the value of nominal current In case of an intervention on the part of the thermal magnetic protection device check that the total absorption does not exceed the electricity generating group s nominal current 12 06 03 M37GB 1500G GE ET SA Using the generator MOSA 1 1 09 05 CE DIFFERENTIAL SWITCH The differential switch or differential relay guarantee protection against indirect contacts due to malfunction currents towards the ground When the device detects a malfunction current that
25. THER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine ts Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB GE_ 5 TS EAS Tel 02 90352 1 LE CS Fax 02 90390466 2 Metz e mail info mosa it ici www mosa it Divisione della BCS S p A ISO 9001 2000 Cert 0192 3 V le Europa 59 20090 Cusago Mi Italia DICHIARAZIONE DI CONFORM
26. charge circuit on motor and automatic panel Tighten and clean Replace if corroded Repair or replace Refill tank un aerate the circuit Ask for intervention of Service Department Clean or replace 10 Replace 11 Check and repair 1 2 Clean or replace Ask for intervention of Service Department Eliminate excess oil Ask for intervention of Service Department Clean or replace Check the load connected and diminish Ask for intervention of Service Department Eliminate excess oll Insert load only with motor sufficiently hot Ask for intervention of Service Department Clean or replace Check the feed circuit clean and refill once again Ask for intervention of Service Department Heset level Check for leaks Heplace filter Ask for intervention of Service Department Check the sensor and electrical circuit Check the load connected and diminish Check the cooling vent and relative transmission belts Hestore level Check for leaks or breakage in the entire cooling circuit pipes couplings etc 28 01 03 401 1500G GE CD GB 68 Troubleshooting 1 1 09 05 CF Problem Absence of output voltage No load voltage too low or too high Corrected no load voltage too low with load Unstable tension Possible cause Water radiator or oil clogged where it is assembled Water circulating pump defective Only for water cooled motors Injectors defective Injectio
27. cim it 10 10 02 M01 GB GE 12000 SXC GS QUALITY SYSTEM COPYRIGHT NOTES CE MARK SYMBOLS AND SAFETY PRECAUTIONS SYMBOLS ABBREVIATIONS LEGEND SYMBOLS INSTALLATION AND ADVICE BEFORE USE INSTALLATION AND ADVICE INSTALLATION UNPACKING TRANSPORT AND DISPLACEMENTS COVERED UNITS ASSEMBLY CTM CTL 300 PREPARING THE UNIT START UP SHUTTING DOWN THE MOTOR CONTROLS FRONT PANEL COMPONENTS USING THE GENERATOR REMOTE CONTROL ENGINE PROTECTION ES EV TROUBLESHOOTING MAINTENANCE STORAGE CUST OFF TECHNICAL DATA DIMENSIONS ELECTRICAL SYSTEM LEGENDE ELECTRICAL SYSTEM SPARE PARTS LIST SPARE PARTS 18 10 05 35926 GB CD M D SA D Copyright 1 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine We advise you to pay attention to the pages concerning the security see page M1 1 MOSA All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of
28. ctric shock can kill Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours gt gt FIRST AID In case the operator shold be sprayed by accident from corrosive liquids a o hot toxic gas or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions CHECKING BOARD Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from you suppose that vomit has entered the lungs as in case of spontaneous vomit take the n om to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone ln RN hs person involved gt gt FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water otto be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire articular protection ear an autorespiratory mask when heavy smoke is present
29. e There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page c During the use of the electricity generating group NEVER EXCEED the power indications paying careful attention when several loads are powered simultaneously VOLTAGE GENERATORS WITH COMPOUND SETTING In these types of generators the no load voltage is generally greater than 3 5 with respect to its nominal value f e for nominal voltage threephase 400Vac or singlephase 230Vac the no load voltage can be comprised between 410 420V threephase and 235 245V singlephase The precision of the load voltage is maintained within 5 with balanced loads and with a rotation speed variation of 4 Particularly with resistive loads cos y 1 a voltage over elevation occurs which with the machine cold and at full load can even attain 10 a value which any case is halved after the first 10 15 minutes of operation The insertion and release of the full load under constant rotation speed provokes a transitory voltage variation that is less than 10 the voltage returns to its nominal value within 0 1 seconds GENERATORS WITH ELECTRONIC SETTING A V R In these types of generators the voltage precision is maintained within 1 5 with speed variations comprised from 10 to 30 and with balanced loads The voltage is the same bo
30. e on the EAS panel is normally set at 10 seconds for low temperatures it may be necessary to increase it to 15 or 20 seconds to ensure start up Contact an authorized Service Centre or our Technical Service Department directly to modify this setting 5 Start up with TCM Perform the same procedure for start up from the front panel using the TCM start up key Q1 RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual 11 10 05 35921 GB ett ae MUSA Shutting down the motor MOSA 1 1 09 05 CF SHUT DOWN FROM FRONT PANEL For shutdown under normal conditions proceed as follows 1 Position the LOCAL START REMOTE START 16 selector on LOCAL START only EAS version 2 cut off power to all utilities by opening the load switch or opening the thermal magnetic switch 22 input lever in downward position 3 Turn and push the accelerator lever 16 in minimum position 4 allow the motor to run without any load for a few minutes 5 turn the key Q1 to the OFF position OFF c NB as a safety measure the ON N start start up key must be entrusted to ualified personnel SHUT DOWN FROM REMOTE only EAS version The start up selector 16 LOCAL START RE MOTE START enables the start up and stop controls for the selected po
31. er Note 107509900 SCATOLA CASE BOTTOM HALF 330109901 COPERCHIO PER SCATOLA TCM TCM COVER 102042740 CAPPUCCIO CAP 1302040 SPIA 12V WARNING LIGHT 12V 102013290 COMMUTATORE COMMUTATOR 107302460 STARTER A CHIAVE STARTER KEY 33010C060 GRUPPO CAVI TC TC CABLE KIT TCM5D 6 6062050 TAPPO CAP 33020C060 GR CAVI TCM TCM CABLE KIT 22 40 101091830 PULSANTE DI STOP BUTTON STOP TCM5 101091840 CAPPUCCIO CAP TCM5 930156060 GRUPPO CAVI TCM TCM CABLE KIT TCM5 259107055 STARTER A CHIAVE KEY STARTER TCM5 307457055 INTERRUTT ACCENSIONE A CHIAVE STARTER SWITCH TCM40 930159901 COPERCHIO PER SCATOLA TCM TCM COVER TCM5 OO Y DIS DN 10 02 00 KD MUSA G REQUEST FOR ORDER SPARE PARTS MOSA 1 0 04 97 CF Dear Customer Ou send us the request for order of MOSA original spare parts filling in this form with the new spare parts tables as well as with the old ones by FAX or mail Request mA ife rz Please send use us following sapre parts for the machine below MOSA SPARE PARTS model 21 es LI Ett NEW TABLES OLD TABLES ENGINE SPARE PARTS engine model SYNCHRONOUS ALTERNATOR SPARE PARTS alternator alternator serial 8 04 97
32. es use this formula ry dBAx dBAy 10 log 2 At 4 meters the noise level becomes 75 dBA 10 log 80 dBA 11 10 05 35921 GB MOSA MOSA 1 0 09 05 CD Dimensioni Dimensions CF Dimensions CD Abmessungen Dimensiones D GE 12000 SXC GS GE 14000 SXC GS 831 1320 01 03 05 35921 l CD MUSA o ELECTRICAL SYSTEM LEGENDE 13 02 05 CF Alternator Wire connection unit Capacitor G F I Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets shunt D C inductor Welding diode bridge MOSA lt gt x lt lt gt gt o m m Q Z gt 1 Arc striking resistor B1 Arc striking circuit C1 110V D C 48V D C diode bridge D1 E P 1 engine protection E1 Engine stop solenoid F1 Acceleration solenoid G1 Fuel level transmitter H1 Oil or water thermostat 1 48V D C socket L1 Oil pressure switch M1 Fuel warning light 1 Battery charge warning light 01 Oil pressure warning light 1 Fuse 01 Starter key R1 Starter motor 51 Battery 11 Battery charge alternator U1 Battery charge voltage regulator V1 Solenoid valve control PCBT Z1 Solenoid valve W1 Remote control
33. for the recommended products Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators N ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed DRY AIR FILTER Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor TS_GE Air cooled systems OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm betwee
34. he EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information refer to the automatic panel s specific manual for details on installation command control and signalling operations Perform connections on the installation in safety conditions Position the automatic panel in RESET or LOCKED mode Carry out the first start up in MANUAL mode Check that the generators LOCAL START REMOTE START switch 16 is in the REMOTE position Check that the generator switches are enabled input lever in upward position Position the EAS panel in manual mode by pressing MAN key and only after having checked that there are no dangerous situations press the START key to start the electricity generating group During the operation of the generator all controls and signals from both the automatic panel and group are enabled it is therefore possible to control its operation from both positions In case of an alarm with a shutdown of the motor low pressure high temperature etc the automatic panel will indicate the malfunction that has caused the stoppage while the generator s front panel will be disabled and will no longer supply any information 12 06 03 M37GB 1500G GE CD Es G tem 22 40 REMOTE CONTROL MOSA 11 0203 CF 3 When the TCM 22 40 is used it is not pos
35. he operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety gt N B The information contained in the manual be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING AN Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS AN DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death N WARNING This heading warns of situations which could result in injury for persons or damage to things N CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to
36. ine Hour Ready for Ground counter connection Standard Options on equipment request lo e L Y Trolley Site tow Welding Remote cables control Various Optionals breakage GE_ MS_ TS_ Users Information Various manual news eps ers ay EA Engine shut down oil Engine speed n ie Ey Over speed Control unit QEA a Pt VE pra Voltmeter alternator high frequenc meter phase i selector Electronic Voltage Switch regulator Maintenance Time 15 06 98 M2 4GB CD LISA amp INSTALLATION AND ADVICE BEFORE USE GE MS TS_ MOSA 1 0 06 0 CF N The installation and the general advice concerning the operations are finalized to the correct use of the machine in the place where it is used as generator group and or welder Stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces d Slowly unscrew the cooling liquid tap if the liquid must be topped up uring work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin Static electricity can demage the p arts on the circuit Do not fill tank completely Wipe up spilled fuel before starting engine hut off fuel of tank when moving machine where it is assembled An ele
37. ions must be carried out that are necessary in relation to the specific type of use The electricity generating group in fact must be continuously prepared for operation even after prolonged periods of inactivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY MONTH AND OR AFTER WEEK INTERVENTION ON PYER IGAR LOAD TEST or AUTOMATIC TEST cycle to NO LOAD WITH LOAD keep the generating set constantly operative X Control of electrical connections and cleaning of control panel X Check all levels engine oil fuel level battery electrolyte i X X necessary top it up gt Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 M43GB sere A D MUSA STORAGE 1 0 06 00 CF GE_ MS_ TS_ In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine 3 Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you fee
38. is higher than the nominal current or the set current it intervenes by cutting off roan pote power to the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities connected r Before each work session check the operation of the differential protection device by pressing the test key The electricity generating group must be in operation and the lever on the differential switch must be in the ON position THERMIC PROTECTION Generally present to protect against overloads on an individual power socket When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protection s nominal operating current Allow the protection to cool off for a few minutes before resetting by pressing the central pole T De ON OFF Do not keep the central pole on the thermic protection forcefully pressed to prevent its intervention GE_ Diesel engine USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with t
39. is outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 9 2 5 50 Use suitable tools and clothes e Do not modify the components if not authorized HOT surface can hurt you ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR
40. l a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place lt 30 00 00 M45GB gt Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machi
41. le power provided by motor Low oil pressure High temperature 68 Troubleshooting Possible cause Start up switch 16 in incorrect position Emergency button L5 pressed Preheating where it is assembled Battery low Battery cable terminals loose or corroded Start up motor defective No fuel or air in feed circuit Malfunction on feed circuit defective pump injector blocked etc Air filter or fuel filter clogged 10 Motor stopping device defective 11 Malfunction on electrical power circuit N N Na on generator control panel Air filter or fuel filter clogged Malfunction on feed circuit defective pump injector blocked etc Oil level too high Motor speed regulator defective Air filter clogged Overload Injectors defective Injection pump requires calibration Oil level too high Motor cold or in prolonged operation with little or no load Segments and or cylinders worn out Air filter clogged Insufficient fuel distribution impurities or water in feed circuit Injectors dirty or defective Oil level insufficient Air filter clogged Oil pump defective Alarm malfunction Overload Insufficient ventilation Insufficient coolant liquid Only for water cooled motors Diesel engine Solution Check position Unblock Lacking or insufficient preheating phase for sparkplugs Malfunction in circuit repair Recharge or replace Check the battery
42. n pump requires calibration Alarm malfunction Protection tripped due to overload Differential protection device tripped Differential switch differential relay Protection devices defective Alternator not sparked Alternator defective Incorrect motor running speed Voltage regulating device where it is assembled defective or requires calibration Alternator defective Incorrect motor running speed due to overload Load with cos less than 0 8 Alternator defective Contacts malfunctioning Irregular rotation of motor Alternator defective Diesel engine Solution Clean cooling fins on radiator Ask for intervention of Service Department Ask for intervention of Service Department Check the sensor and electrical circuit Check the load connected and diminish Check on the entire installation cables connections utilities connected have no defective sheathing which may cause incorrect currents to ground Replace Carry out external spark test as indicated in alternator manual Ask for intervention of Service Department Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Regulate speed to its nominal no load value Adjust regulator device as indicated in alternator manual or replace Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Departme
43. n the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT distribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations requiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety leo 16 07 03 M20 R A GB E MUSA Start up 1 0 10 05 CEO MOSA check before each start up O Reti START UP FROM FRONT PANEL 1 Position the LOCAL START REMOTE START 16 selector on LOCAL START only EAS version 2 check to ensure the emergency stop button is unblocked where it is assembled 3 make sure the load plugs are disconnected or the thermal magnetic switch Z2 ZA 2 is not inserted intervention lt insertion lever facing down so as Ai to ensure the motor s start up without any loads inserted
44. ne the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization GE_ MS_ TS_ In case of necessity for first aid and fire prevention see page 2 5
45. ngine oil reservoir cap Bouchon remplissage huile moteur Tap n llenado aceite motor Tappo serbatoio Fuel tank cap Bouchon r servoir Tapon deposito Protezione termica motore Engine thermal switch Protection thermique moteur Proteccion t rmica motor Connettore EAS EAS connector Connecteur EAS Conector E A S Interruttore differenziale 30mA G F l Interrupteur diff rentiel Interruptor diferencial 30 mA opia alta temperatura Warning light high temperature Voyant haute temp rature Piloto alta temperatura Selettore Start Local Remote Start Local Remote selector Selecteur Start Local Remote Selector Start Local Remote Contaore Hour counter Compte heures Cuentahoras Spia livello combustibile Warning level light Voyant niveau carburant Piloto nivel combustible Spia carica batteria Battery charge warning light Voyant charge batterie Piloto carga bateria Spia lumin press olio oil alert Oil press warning light oil alert Voyant lumin press huile oil alert Indic lum pres aceite oil alert Chiave di avviamento Starter key Cl de d marrage Llave de arranque Strumento analogico V Hz Analogic instrument V Hz Instrument analogique Instrumento anal gico V Hz Interruttore magnetotermico Thermal magnetic circ breaker Interrupteur magn tothermique Interruptor magnetot rmico 05 02 05 35926 l 01 Start up key Control unit for start up pne shutdown operations MUSA Front panel components 1 0 10 05 15 Power sockets
46. nt Check the load connected and diminish Reduce or rephase load Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Check electrical connections and tighten Ask for intervention of Service Department Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department 12 06 03 M40GB_1500G_GE N WARNING e Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure See pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic bas
47. nt EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Flooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector solenoid stop timer VODIA connector F EDC4 connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode net 230V 1 phase plug V Hz analogic instrument Polarity inverter two way switch 26 07 04 M60GB 12692 90 60 10 22 ens 22105 ES e SEH Ip OJ IAID uoo ouB sip ejueseud eyeudoud Ip e EAISSU IS VSON 87 i asejoda7 9 9 0002 39 wesourmmwy dyy leu amp iseq euuoew ATVLIIN 6 06002 eJopeuBesig Beg uoneuiuoueg labed wos 7 ed do So 26 gt lt o N 38 5 Y w l 5 3 LU Q I pee eG i O D O esi 9 S3UIM 2 YSS 100 X a
48. ocal rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine SUE Le E LIFT ONLY THE MACHINE DO NOT LIFT THE MACHINE AND TRAILER DANGER LIFTING EYE IS NOT DESIGNED TO SUPPORT ADDED WEIGHT OF ROAD TOW TRAILER 9 gt O o o gt E CD Es A amp TRANSPORT AND DISPLACEMENTS COVERED UNITS GE MS TS MOSA 1 0 01 01 CF MN NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model
49. operating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations n single phase operation the declared voltage tolerance can no longer be maintained by the regulator compound or electronic regulator since the system becomes highly unbalanced The voltage variation on the phases not affected by the power can prove dangerous we recommend sectioning the other loads eventually connected GE Diesel engine The maximum power which can be drawn between Neutral and Phase start connection is generally 1 3 of the nominal three phase power some types of alternators even allow for 40 Between two Phases triangle connection the maximum power cannot exceed 2 3 of the declared three phase power In electricity generating groups equipped with monophase sockets use these sockets for connecting the loads In other cases always use the phase and Neutral ELECTRIC PRO
50. orms have been consulted zur Pr fung hat man die folgenden bereinstimmenden nationalen und internationalen Normen herangezogen ter verificatie van de overeenkomst zijn de volgende geharmoniseerde normen nationaal en internationaal geconsulteerd para su verification se han tenido en cuenta las Normas armonizadas Normas nacionales e internacionales Norme armonizzate normes harmonis es harmonized norms bereinstimmende Normen geharmoniseerde normen Normas armonizadas EN 292 1 EN 292 2 EN 60204 1 EN 50199 60974 1 Solo per modelli Seulement pour les mod les Only for models nur fur die Modelle Alleen voor de modellen S lo para modelos TS EN 50081 2 EN 50082 2 Altre norme autres normes other norms andere Normen andere normen otras normas ISO 8528 Solo per modelli Seulement pour les mod les Only for models nur f r die Modelle Alleen voor de modellen S lo para modelos GE Ing Benso Marelli Direttore Generale MM 065 2 doc The CE mark European Community certifies that the product complies with the essential safety requirements provided by the applicable COMMUNITY DIRECTIVES In the Conformity Declaration are reported the HARMONIZED NORMS and not used for the checking 10 10 02 M1 4 GB O OSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of t
51. packing GE MS TS MOSA 1 1 02 04 AN NOTE 2 gt Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country mms s Gol LI e 1 Take the machine out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate m gt c CD LISA TRANSPORT AND DISPLACEMENTS COVERED UNITS MS TS MOSA 1 0 03 00 CF AN NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with its packaging and conform to l
52. parency and the communications regarding all the company s actives in accordance with the official procedures and in harmony with the MOSA Manual of Quality GE_ MS_ TS_ EAS_ E __ _ D GU Ta FN um Mr B r E MOSA Divisione della BCS p A rE a EE B ba s a ILE ____ UNI EH ISO 9001 2000 ee ramen FS EI EC TEE E ik Sys pe q Joe eee Da Sari Ces ep al ere cw Chen poda acr TA wn A ee L s um ks bet TES Bi Eat EE PR UE A emm ep E beda mia bn maa mita m Se E ma m eren m mama mmo be wa mu I 0 The advantages for MOSA clients are e Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions e Competent support in the solution of problems e Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by ICIM to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by S p A Milano Italy www i
53. re quite visible and easy to consult SSS Tel 344 90352 1 fax 39 02 90390466 1 serial number _n as 2 model of welder and or generating set 3 n table 4 position 5 quantity eg we 12 RES 2 19 55 ee 21 22 23 i 14 4 5 6 5 ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 22 03 00 R1GB 92692 S0 c0 S0 GE 14000 SXC GS LI off YE Q CaN AN eL AN REGA mins RA 4 DIA 5 Ze CH D e v a e e a LC e S o Ricambi MUSA Spare parts MOSA CT gt Ricambi O SA Spare parts GE 14000 SXC GS MOSA 1 0 10 05 CE Pi ces de rechange Pos Rev Cod Descr Note 1 219869050 ELETTROMAGNETE ECONOMIZZATORE 2 107302860 GHIERA 3 319869056 FUNE COMANDO ELETTROMAGNETE 4 319862244 MORSETTO PER FUNE 5 209812230 LEVA 6 209509057 DISTANZIALE 7 209509056 TIRANTE 8 219869055 ELETTROMAGNETE ARRESTO MOTORE 9 256602228 FILTRO GASOLIO 10 209702203 TUBO COMBUSTIBILE 11 209712205 TUBO COMBUSTIBILE 12 102011190 FILTRO NAFTA 13 209712206 TUBO COMBUSTIBILE 17 359253100 ALTERN SINCRO FT2 MAS 13 5kVACONO 38 230V 18 359253024 COPERCHIO ALTERNATORE 19 6087740 F
54. re actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where itis prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY O
55. requency are compatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably In some cases for the powering of three phase loads it is necessary to ensure that the cyclic direction of the phases corresponds to the installation s requirements Connect the electric devices to be powered to the AC SOCkets using suitable plugs and cables in prime condition Before starting up the group make certain no dangerous situations exist on the installation to be powered Check that the thermal magnetic switch Z2 is in the OFF position input lever in downward position otart up the electricity generating group positioning the thermal magnetic switch Z2 and differential switch D to ON input lever in upward position Before powering on the utilities check that the voltmeter N and frequency meter E2 indicate nominal values in addition check on the voltmeter change over switch H2 where it is assembled that the three line voltages are the same c In the absence of a load the values for voltage and frequency can be greater than their nominal values See sections on VOLTAGE and FREQUENCY OPERATING CONDITIONS POWER The electrical power expressed in on an electricity generating group is the available output power to the reference environmental conditions and nominal values for voltage frequency power factors cos o Diesel engin
56. s 74 It is advisable to use protections suitable for A the different daily checking works and or of A maintenance 26 11 99 M2 1GB CD ABBREVIATIONS LEGEND 1 0 06 99 CF C temperature Celsius grades 10 10 kVA synchronous wording example 10000 10 kVA asynchronous wording example A Ampere A ADIM engine atm pressure B pretrol BAT battery BC base current C A c a alternating current C B battery charger C C c c direct current cc cm volume CE European norm conformity CF special for pipe welding CTL slow touring trolley CTM CTV fast touring trolley hand touring trolley D diesel D GFI D Deutz engine E electric start EAS automatic intervention panel for generating sets for connection to the mains EL electronic regulation allows to use welder and generating set simultaneausly EP1 automatic accelerator according to requestedpower engine protection low oil pressure high temperature with engine stop troble warning lights EP2 engine protection low oil pressure hight temperature with engine stop trouble warning lights EP4 engine protection low oil pressure high temperature with engine stop no battery charge belt broken low fuel level with engine stop trouble warning lights EP5 engine protection low oil pressure high temperature with engine stop no battery charge belt broken low fuel level with engine stop everspeed trouble warning lights ES
57. sible to connect the E A S automatic intervention unit The selector LOCAL START REMOTE START 16 of the generating set must be switched on REMOTE START USE OF THE REMOTE CONTROL TCM 22 The coupling of the TCM 22 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate and or rear plate with a multiple connector The TCM 22 assures the following fonctions starting starting key Q1 acceleration selector 16 INSERT AND stop starting key Q1 16 01 Q1 HOOK UP indication of oil low pressure warning light O1 To stop the set move the accelerator lever 16 to the minimum position them turn the key to OFF position USE OF THE REMOTE CONTROL TCM 40 The coupling of the TCM 40 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate and or rear plate with a multiple connector The TCM 40 assures the following fonctions Preheat starting key Q1 Use only for the models that need such function starting starting key Q1 INSERT AND stop starting key Q1 01 Q1 HOOK UP indication of oil low pressure warning light O1 To stop the set turn the key to the position OFF 06 02 03 M38 GB CD Es A G use or THE PROTECTION 1 1 04 03 CF ENGINE PROTECTION ES EV ENGINE PROTECTION ES EV The devices ES
58. sition From the REMOTE START position the start up key on the front panel is completely disabled to stop the generator use the controls on the TCM or EAS panel The unit can also be shut down by means of the TCM remote control or EAS panel 1 Check that the EAS B3 connector is connected to the cable from the TCM or EAS panel 2 Verify or position the LOCAL START REMOT START 16 selector on REMOTE START 3 SHUT DOWN with EAS The EAS panel automatically sees to controlling the motor shutdown cycle including the cooling cycle 4 SHUT DOWN with TCM Follow the same shutdown procedure described for shutdown from the front panel using the TCM key Q1 GE 12000 SXC GS GE 14000 SXC GS EMERGENCY SHUTDOWN Turn the key Q1 to the OFF position 11 10 05 35921 GB CD Comandi D MOSA Controls CE Mandos GE 14000 SXC GS MOSA 1 0 10 05 Commandes QD Q1 59A M T7 Z2 D FS z 6 1 B3 SEI Descrizione Description Description Descripcion 15 Presa di corrente in A C socket Prises de courant en Toma de corriente en C a Comando acceler puls marcia Accelerator lever Commande acc l r bouton marche Mando de acel pulsador marcha Filtro aria motore Engine air filter Filtre air moteur Filtro aire motor Asta livello olio motore Oil level dipstick Jauge niveau huile moteur Aguja nivel aceite motor Tappo caricamento olio motore E
59. t 5 Assemble on the machine the towbar 5 complete of foot with the M10x20 screws nuts and washers see fig page 6 4 6 Assemble the axle 7 to the base of the machine see fig page M6 4 with the M 8x20 screws and relative washers two per part so that their supports coincide 7 Introduce on the axle the antidust ring 7A with folded edges turned toward the machine 8 Insert the wheel 9 on the axle paying attention to the spacer 8D which is between the two bearings then insert the selfblocking nut 8A and finally as semble the shutting cap 8C 9 Pumpthe tyre 9 bringing the pressure to three atms 10 Lower the machine to the ground and place the parking foot definitively regulating at the best height N ATTENTION Do not substitute the original tires with other types 18 09 00 M6GB AO RI ET M SA Set up for operation Engine diesel 1 1 09 05 CE BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part MOSA Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY SA LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor
60. th with no load and with load the insertion and release of the full load provokes a transitory voltage variation that is less than 15 the voltage returns to its nominal value within 0 2 0 3 seconds FREQUENCY The frequency is a parameter that is directly dependent on the motor s rotation speed Depending on the type of alternator 2 or 4 pole we will have a frequency of 50 60 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minute The frequency and therefore the number of motor revolutions is maintained constant by the motor s speed regulation system Generally this regulator is of a mechanical type and presents a droop from no load to nominal load which is less than 5 static or droop while under static conditions precision is maintained within 1 Therefore for generators at 50Hz the no load frequency can 52 52 5 Hz while for generators at 60Hz the no load frequency can be 62 5 63Hz 12 06 03 M37GB_15 EE M O SA Using the generator MOSA 1 1 09 05 CF In some motors or for special requirements the speed regulator is electronic in these cases precision under static operating conditions attains 0 25 and the frequency is maintained constant in operation from no load to load isochronal operation POWER FACTOR COS o The power factor is a value which depends on the load s electrical specifications it indicates the ratio between the Active Power kW and Apparent Po
61. things N IMPORTANT A AN ATTENTION These headings refer to information which will assis you in the correct use of the machine and or accessories NOTE 26 11 99 M2GB O OSA 1 1 04 03 CF SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE l the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger gt gt FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure gt gt er P
62. use water infiltrations could cause short circuits with damages at persons and or things The protection degree of the machine is put on the data plate and in this manual at page Technical Data Maximum leaning of the machine in case of dislevel A 20 max 10 26 11 99 M2 6GB Installazione Luftzirkulation MUSA Installation Instalaci n GE 12000 SXC GS omosa 10 005 Installation ND GE 14000 SXC GS Gancio di sollevamento Central lifting eye Oeillet central de levage Apertura pannello frontale Zentrale Hebedse Opening cover front panel Gancho de elevacion Ouverture couvercle frontal Unt Frontdeckel offnen Apertura tapa Q Q Q Q N QR R AS Xy Uscita aria Air outlet Expulsion air Luftausttritt Salida aire Entrata aria Apertura portellone et bra enin MG Lufteintritt lU Overture portillon Klappe Offnen i Caricamento carburante Fuel filling Remplissage carburant Tankstutzen Carga combustible ocarico silenziatore motore Gas exhaust pipe Tuyau d chappement gaz Auspuffgase Motor Entrata aria Air inlet Entr e air ufteintritt Entrada aire A ye SUPERFICIE CALDA HOT SURFACE SURFACE TRES CHAUDE HEIBER BEREICH Uscita aria SUPERFICIE CALIENTE Air outlet Expulsion air Luftausttritt Salida aire 01 03 05 35921 1 CD LISA un
63. wer kVA The apparent power is the total power necessary for the load achieved from the sum of the active power supplied by the motor after the alternator has transformed the mechanical power into electrical power and the Reactive Power supplied by the alternator The nominal value for the power factor is cos 0 8 for different values comprised between 0 8 and 1 it is important during usage not to exceed the declared active power KW so as to not overload the electricity generating group motor the apparent power kVA will diminish proportionally to the increase of cos q For cos values of less than 0 8 the alternator must be downgraded since at equal apparent power the alternator should supply a greater reactive power For reduction coefficients contact the Technical Service Department START UP OF ASYNCHRONOUS MOTORS The start up of asynchronous motors from an electricity generating group can prove critical because of high start up currents the asynchronous motor requires 1 start up up to 8 times the nominal current In The start up current must not exceed the alternator s admissible overload current for brief periods generally in the order of 250 300 for 10 15 seconds To avoid a group oversize we recommend following these precautionary measures in the case of a start up of several motors subdivide the motors into groups and set up their start up at intervals of 30 60 seconds when the
64. with no CTM accessory If you did not keep to the instructions you could damage the structure of the machine m O gt o n o LO D CTM300 ISA Gassemly CTL300 MOSA 1 0 0900 CF N ATTENTION he CTL or CTM accessory cannot be removed from the machine and used separately actioned manually or ollowing vehicles for the transport of loads or anyway for used different from the machine movements TRAILERS The machines provided for assembling the CTL accessory slow towing trolley can be towed up to a maximum speed of 40 Kms hour on asphalted surfaces Towing on public roads or turnpikes of any type IS EXCLUDED because not in possesion of the requirements by national and foreign traffic norms Nota Lift the machine and assemble the parts as shown in the drawing For assembling the generating set on the trolley CTL300 please keep to following instructions 1 Lift the generating set by means of suitable hook 2 Slightly fix the jaw 3 of the parking foot to the bar with the M10x20 screws the M10 nuts and the washers so as to let the foot sprag go through 3 Split unscrewing them the two parts of the foot 4S 41 to be able later to assemble them on the jaw 4 Introduce into the jaw 3 the upper part 4S of the foot and screw again the lower part 41 then tighten the screws 4V of the jaw to the towbar and block momentaneously with the lever 4L the whole foo

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