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FUJI OPC-G1-ETH Ethernet Option Card User`s Manual

1. 45 5 9 3 Gauge Window NAVIOAUON EE 46 5 9 4 Gauge Window Configuration EE 46 5 9 5 Submitting e e 2h ee Ser eee SS GER dg 49 5 10 Customizing the Embedded Web Server cccccececceeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeenees 50 5 10 1 Customization QV GIVI NO 50 510 2 XI PIO OVCIVIOW E 50 5 10 8 XTPro Web Browser Based Implementation sss enne 51 5 10 4 XTPro HMI Based ImplemehlatiOli usssciasnic esi eher epplesebksttar ee dern pE UARbube e teris HERE ege 52 5 10 5 XTPro Supported EELER Ee 52 6 FUNCTION CODE NUMBERING AND BEHAVIOR 53 6 1 Register ur 53 52 Scanned Me ue E 55 6 3 Commonly Used Function Codes ccccccccccccccccccceceeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeseeeeeeeees 55 f FILE SYSTEM amp ET AE TE 57 MES EE 57 7 2 Windows EXDIOFEE sussa ciaGdads 58 7 3 Loading New Application Firmware eeeeeeeeeeeenenennnnnnnnnnnnnnnnns 59 8 PROTOCOL SPECIFIC INFORMATION eere rennen 60 CNN MOGDUS ECO pee 60 TEES 7 e 60 8 1 2 Coil amp Discrete Input Mappings T 61 CS EN ET 62 Bed CVM c E 62 8 2 2 ODVA AC DC Drive Profile ig 63 8 2 3 ControlLogix Examples Setup usaria e SR DUE SAS ee 65 CTi Automation Phone 800 894 0412 Fax 208 368 0415
2. Figure 104 Viewing the Function Code Values CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 78 8 2 9 ControlLogix Explicit Messaging Example Read a Single Function Code The configuration and execution for reading a single function code is in general identical to that required for reading a block of function codes as detailed in section 8 2 8 The only difference is in the configuration of the MSG instruction Figure 105 shows an example MSG instruction s Configuration tab which will read a single tag function code M14 the inverter s operation status register and place it in the first element offset 0 of data_array Message Configuration connection Configuration Communication Tag Message Type CIF Data Table Read Y Source Element M14 Number Of Elements E Destination Element data array New Tag Figure 105 Read the Inverter s Operation Status Register 8 2 10 ControlLogix Explicit Messaging Example Multiple MSG Instructions At times reading from different groups of function codes may be necessary For example a specific application may require access to some function codes in both the Monitor Data 1 and Monitor Data 2 function code groups To accomplish this task multiple MSG instructions will need to be implemented in the PLC program The configuration and execution for implementing multiple MSG instructions is
3. Figure 58 Virtual Keypad Overview Output frequency display Indicates the current output frequency of the inverter in large red numbers as reported by inverter function code MO9 The image in Figure 58 indicates that the associated inverter is currently running at 23 58Hz Frequency command entry box Allows the user to enter a new frequency command for the inverter which is subsequently scaled and written to inverter function code S05 when the SET button is clicked SET button Clicking this button will scale and write the value contained in the frequency command entry box to inverter function code S05 Note that the inverter will use this frequency command as its master frequency reference only when configured accordingly refer to section 3 1 General purpose input terminal command buttons These buttons labeled X1 through X9 map to the corresponding bits in the inverter s operation command word function code S06 bit 2 bit 10 The usage of these bits varies depending on the configuration of inverter function codes E01 to E09 When a given button is clicked and shown in its depressed state the corresponding bit is set to a 1 When clicked again and therefore shown in its non depressed state the corresponding bit is set to a 0 As an example the image in Figure 58 shows X1 X7 as OFF 0 and X8 and X9 as ON 1 Note that controlling these operation command word bits will only affect the inverte
4. E 94 9 TROUBLESHOOTING iiis oes nima a a Aaaa 95 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 7 1 PRE OPERATION INSTRUCTIONS 1 1 Product Overview The OPC G1 ETH Ethernet multiprotocol communication interface allows information to be transferred seamlessly between a FRENIC Mega inverter and several different Ethernet based fieldbus networks with minimal configuration requirements The interface installs directly onto the inverter and presents two RJ 45 jacks with an embedded 10 100BaseT Ethernet switch for connection to the Ethernet network In addition to the supported fieldbus protocols the interface also hosts a fully customizable embedded web server which provides access to inverter information via a standard web browser for remote monitoring configuration and control Before using the interface please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in this manual In addition please make sure that this instruction manual is delivered to the end user of the interface and keep this instruction manual in a safe place for future reference or unit inspection Note that different interface firmware versions may provide varying levels of support for the various protocols When using this manual therefore always keep in mind the release date of the firmware version running on your interface as it
5. 1 Complete all the steps in section 8 2 4 Please note that the Assembly Input Instance must be changed to 71 and the Assembly Output Instance must be changed to 21 Refer to Figure 88 New Module Type Vendor Parent Name Description Comm Format Address Host Name IP Address 192 Host Name v Open Module Properties ETHERNET MODULE Generic Ethernet Module Allen Bradley eipscanner Connection Parameters Assembly Instance Fuji Inverter Size Input D as 2 16 bit Output 2 t 16bit Das INT sicot Configuration 1 gt Pat Figure 88 AC DC Drive Profile Generic Ethernet Module Configuration 2 Right click on Add On Instructions in the controller organizer view and select Import Add On Instruction Browse and import the AC DC drive profile add on instruction Refer to Figure 89 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 71 Controller Organizer LI Controller logix5561 c ZU Tasks E Motion Groups Add On Instructions S FOPCGIETH ACDC Drive Profile E Parameters and Local Tags En Logic H C Data Types 3 Trends H EM 1 0 Configuration Figure 89 AC DC Drive Profile Add On Instruction 3 Double click Controller Tags in the controller organizer view and select the Edit Tags tab at the
6. J Object Types Supported R J T o J ObjectLit O CURT Max APDU Length J R J Segmentation Support R j T J J APDUTimou R J J Number APDURetries R T J MaxMaster 0 0 0 e j MaxinfoFrames III Device Address Binding R T T Database Revision R J J PresentValue JR W R w pias Ags Event Stats LL R R R R Reliability 3 R R R R Outof Service R R R R Units 0 j J RL R Priority Array 0 To 2 R J R RelinguishDefaut R J RS Pan LR R Inactive Text ee m p R R readable using BACnet services W readable and writable using BACnet services CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 91 FO 8 4 2 Supported Objects Table 15 Binary Input Object Instance Summary Active IRI o IE er Revor stars Reememaensme wener ms emas Leen Leen E Co neem NN BRAKING Braking braking off Doom O es se comeram oroma mm CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 92 Table 16 Binary Output Object Instance Summary
7. In a similar manner to write data to the interface card the application PLC program must reference a destination element to which to start writing and the number of elements to write Again the destination element will be a tag name constructed according to the naming convention shown above Whether reading or writing the number of elements can be any quantity of function codes from 1 to the maximum allowable length 8 2 8 ControlLogix Explicit Messaging Example Read a Function Code Block This example program will show how to continuously read a block of function codes from the inverter with a single MSG instruction Only one read request is outstanding at any given time 1 Create new Tags a Double click Controller Tags in the controller organizer view b The Controller Tags i Controller Tags EIP_example controller KE window appears Refer to M HMM Figure 93 Scope 8g EIP example D Show Show All Name Alias For Base Tag Data Type Style Description a c Select the Edit Tags tab at b connection MESSAGE the bottom E data amay INT 73 Decimal d Create a new tag by entering Tr Monitor Tags Edit Tags EZ f connection in the first blank Name field and change its Data Type to MESSAGE This tag will contain Figure 93 Create New Tags configuration information for the MSG instruction e Select the Monitor Tags tab Expand t
8. data table write service Any given scanned or non scanned function code can be accessed with its own unique tag name or an array tag can be used to access a group of function codes with one PLC instruction Tag names are generated according to the following structure function code group function code offset Where function code group is a 1 character field and is the ASCII character for the function code s group Refer to Table 5 function code offset is a 2 character field corresponding to the function code offset If the offset is less than 10 it must be pre pended by O Valid offsets are 00 to 99 Examples Write acceleration du CN E FO7 Write frequency Commande S05 Read operation E e reen a M14 Read output power atira fieis W22 To read data from the interface card the application PLC program must reference a source element from which to start reading and the number of elements to read The source element will be a tag name constructed according to the naming convention shown above The source element can be either a base tag such as MO01 or an offset from a base tag such as M01 8 which starts at function code M01 8 function code MOS the inverter s output frequency register CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 73 FO
9. field of each of the MSG instructions is set according to their function Bj X MSG Read Write Message N Type Peer To Peer Read Write Read DH Target Device PLCS Local Remote Local ER j Control Block N20 0 Control Block Length 51 Setup Screen f MSG Read Write Message Type Peer To Peer Read Write Wnte Target Device PLCS Local Remote Local Control Block N21 0 Control Block Length 51 Setup Screen Figure 120 Reading and Writing via MSG Instructions Figure 121 shows the configuration details of the write MSG instruction Note that this instruction will only be writing to one inverter register namely register 1798 function code S05 frequency command The source Data Table Address in this case is N18 30 MSG N21 0 51 Elements This Controller r Control Bits Communication Command PLCS write 1 Ignore if timed out TO O Data Table Address To be retried NR 0 Size in Elements Awaiting Execution EW O Channel Continuous Run CO n Error ER 0 Target Device Message done DN 0 Message Timeout 5 Message Transmitting ST Data Table Address Message Enabled EN 1 Waiting for Queue Space 0 Local Remote MultiHap Error Error CodefHes 0 Error Description No errors Figure 121 MSG Configuration for Writing CTi Automation Phone 800 894 0412 Fax
10. Figure 13 Found New Hardware Screen CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 20 Select Recommended Install Accept the default action Figure 14 Found New Hardware Wizard This wizard helps you install software for OPC G1 ETH Fuji Mega Interface Card 6 If your hardware came with an installation CD lt 6 or floppy disk insert it now What do you want the wizard to do Install from a list or specific location Advanced Click Next to continue Figure 14 Select Install Type Screen The Wizard Will Search for the Appropriate Driver Figure 15 Found New Hardware Wizard Please wait while the wizard installs the software e OPC G1 ETH Fuji Mega Interface Card E E Setting a system restore point and backing up old files in case your system needs to be restored in the future Figure 15 Searching for Driver CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 21 FO Device Installation Complete The device driver has been successfully installed Figure 16 Click Finish to close the wizard Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for e OPC G1 ETH Fuji Mega Interface Card Click Finish to close the wizard Figure 16 USB Driver Installation Complete Scre
11. GEN Active BO2 REV ROT CMD Reverse rotation command reverse off BO5 X3 General purpose input on off BO7 X5 General purpose input on off BO12 EN TERMINAL Enable terminal BO13 XF_FWD General purpose input BO14 XR_REV General purpose input on off Table 17 Analog Input Object Instance Summary OUTPUT FREQ Output frequency Hz OUTPUT CURRENT Output current Amps Al3 OUTPUT VOLTAGE Output voltage Volts Al4 INPUT POWER Input power kW AIS OUTPUT POWER Output power kW Table 18 Analog Output Object Instance Summary FREQ REF Frequency command ACCEL TIME Acceleration time DECEL TIME Deceleration time CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 93 8 4 3 Supported Object Details Binary Input Objects BI Indicates whether the inverter is running forward Corresponds to function code M14 bit O KE Indicates whether the inverter is running reverse Corresponds to function code M14 bit 1 BIS usus Indicates DC injection braking or pre exciting Corresponds to function code M14 bit 2 Bl4 Indicates inverter shutdown Corresponds to function code M14 bit 3 BID suga Indicates braking Corresponds to function code M14 bit 4 BI6 Indicates normal DC bus voltage Corresponds to function code M14 bit 5 BT eds Indicates torque limited Corresponds to function code M14 bit 6 BIS Indicates voltage limited Corresponds to
12. 5 8 Alarm Tab The Alarm tab provides a configurable mechanism by which the interface card can autonomously monitor any available inverter function code and send emails to up to four recipients when a certain condition is detected The alarm conditions have both value and time constraints and can be configured to retrigger at a fixed interval as long as the alarm condition continues to be satisfied Twenty individually configurable alarms are available Refer to Figure 50 o OPCG1 E 1TH Windows Internet Explorer EG treino 168 126 102 Tr Paares gocat OPC GL ETH Embedded Server BACnet Config Ethernet IP Modbus Alarm Dashboard P Mehantication Alarm Activity Feeder Dre My unt com Sucresctully loaded the conmtiquramen Mall Server Select Alarm SMTP Servers alarm Venable mas chanter com ENTE Pores Func Code Logical Comparison Comparison Value P 25 M14 lt E Value mann ED s jm vis Mask Dx 000 From Email Feeder Drr venMwyPlant com The cond n must remain true for a meimum of di seconds sg p Emeils Send additional remmdars while condition remains true Pret Mandira nee lard com Every at trunadeas for a maximum of Subject Fweder deree is in alarm condition acum Click here to save Charges made bo He A aem configuration Figure 50 Alarm Tab 5 8 1 Information Window Figure 51 shows the Information Window Alarm Activity whic
13. Adding a New 1756 ENBT A Module 6 The New Module window will open Refer to Figure 76 7 Assign the Ethernet module a name we will use EIP and an IP address deselect Open Module Properties and click OK 8 Download the configuration CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 65 FO 9 Switch to online mode Right click on the 1756 ENBT A module in the I O Configuration and choose Properties 10 Select the Port Configuration tab from the Module Properties dialog box 11 Confirm that the IP Address Subnet Mask and Gateway Address fields are configured correctly The IP Address must match the IP Address entered when the new module was first created Refer to Figure 77 New Module Type 1756 ENBT AS 1756 10 100 Mbps Ethernet Bridge Twisted Pair Media Vendor Allen Bradley Parent Local Name EIP Address Host Name fe P ddiess 192 168 16 133 Host Name Description Slot Revision e Electronic Keying Compatible Keying Y F Open Module Properties Cancel Help Figure 76 Configuring the New Module WW Module Properties Local 1 1756 ENBT A 4 1 General Connection RSNetwors Module Info Pott Diagnostics Backplane IP Address 192 168 16 199 Domain Name Must Match IP Address on General Tab Host Name Subnet Mask d 255 255 D Select Port Speed
14. Gateway Address 192 168 16 3 Current Port Speed 100 Mbps Primary DNS Oe is CE Server Address NC Oe se select Duplex Secondary DNS Lance Bes Bi T E i JO Current Duplex Full Duplex Changes to Port Speed and Enable Bootp Duplex require module reset Enable DHCP DHCP must be configured to return a fixed address Iw Enable DNS Iw Auto Negotiate Port Speed and Duplex Refresh Set Status Running Figure 77 Confirming the Module s Properties 12 Apply any changes to the settings using the Set button 13 You should now be able to confirm that the 1756 ENBT A module is configured properly by for example opening the module s web interface in a web browser 8 2 4 ControlLogix Example LO Messaging This section will demonstrate how to setup and use an EtherNet IP I O connection via vendor specific assembly instances 100 amp 150 EtherNet IP I O messaging allows the inverter s function codes to be directly mapped into tags in the ControlLogix PLC Once an I O connection is established it is automatically synchronized at an interval defined by the Requested Packet Interval RPI 1 Switch to offline mode CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 66 FO 2 Right click on the 1756 ENBT A node under the I O Configuration in the controller organizer view and choose New Module 3 Choose Generic Ethernet Modu
15. Lo Speed Reference High Byte Fault Run Run A Reference Low mu ER Speed Reference High Byte Output Instance Mapping Detail Run Fwd forward rotation command 0 forward rotation off 1 forward rotation on Maps to inverter function code S06 bit O function code S06 operation command word FWD bit Run Rev reverse rotation command 0 reverse rotation off 1 reverse rotation on Maps to inverter function code S06 bit 1 function code S06 operation command word REV bit Fault Reset Inverter reset command 0 no action 01 rising edge reset Maps to inverter function code S06 bit 15 function code S06 operation command word RST bit CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 63 FO NetCtrl Not used value is ignored NetRef Not used value is ignored Speed Reference Inverter speed reference in RPM Maps to function code S05 frequency command The speed reference component of the AC DC drive profile output instances is always in units of RPM Therefore the interface card applies the RPM to Hz conversion indicated in Equation 5 in order to determine the appropriate frequency command value in units of Hz to be written to function code S05 RPM x number of motor poles 120 Hz Equation 5 The number of motor poles term which appears in the numerator of Equation 5 is obtained from the setting of inverter function cod
16. Operation command word Note that the inverter will follow the FWD REV and STOP button commands only when configured accordingly refer to section 3 1 Operation status bits These virtual LEDs map to the corresponding bits of the same name in the inverter s operation status word function code M14 When a given bit in the status ausy word is 1 then its corresponding indicator will be lit The indicator nC will not be lit if its status word bit is O As an example the image in Figure 58 shows FWD bit 0 NUV bit 5 and RL bit 12 au ON and all other bits OFF neci Figure 59 Virtual LED Tooltips Ti Hovering the cursor over the virtual LEDs will bring up a tooltip which provides a brief Ip summary of the indicated function Refer to Figure 59 5 9 3 Gauge Window Navigation Figure 60 shows the two buttons that provide for navigation of the gauge windows Gauge windows are E displayed two at a time in the Dashboard Tab and by clicking the right or left buttons the gauge windows will scroll in the corresponding direction Figure 60 Gauge Window Navigation 5 9 4 Gauge Window Configuration Each of the gauge windows can be independently configured to display a user defined function code with a variety of flexible configuration options While the behavior and presentation may vary slightly depending on the specific gauge chosen all of the gauges share the following common element
17. Segmented responses supported Window Size Standard Object Types Supported See Object Types Property Support Table Data Link Layer Options DX BACnet IP Annex J L BACnet IP Annex J Foreign Device L ISO 8802 3 Ethernet Clause 7 ANSI ATA 878 1 2 5 Mb ARCNET Clause 8 L ANSI ATA 878 1 RS 485 ARCNET Clause 8 baud rate s L MS TP master Clause 9 baud rate s 9600 19200 38400 76800 L MS TP slave Clause 9 baud rate s L Point To Point EIA 232 Clause 10 baud rate s L Point To Point modem Clause 10 baud rate s CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 89 FO L LonTalk Clause 11 medium Other Device Address Binding Is static device binding supported This is currently for two way communication with MS TP slaves and certain other devise L Yes X No Networking Options L Router Clause 6 List all routing configurations D Annex H BACnet Tunneling Router over IP BACnet IP Broadcast Management Device BBMD Does the BBMD support registrations by Foreign Devices Yes LJ No Character Sets Supported Indicating support for multiple character sets does not imply that they can all be supported simultaneously XX ANSI X3 4 L IBM Microsoft DBCS L ISO 8859 1 ISO 10646 UCS 2 ISO 10646 UCS 4 L JIS C 6226 If this product is a communication gateway describ
18. Web www ctiautomation net Email info ctiautomation net 6 FO 8 2 4 ControlLogix Example VO Message 66 8 2 5 ControlLogix Example Generic Default I O Add On Instruction rrenan 69 8 2 6 ControlLogix Example AC DC Drive Profile Add On Instruction mta 71 8 2 7 Explicit Messaging Tag Ee 73 8 2 8 ControlLogix Explicit Messaging Example Read a Function Code Block 74 8 2 9 ControlLogix Explicit Messaging Example Read a Single Function Code 79 8 2 10 ControlLogix Explicit Messaging Example Multiple MSG Instructions 79 8 2 11 ControlLogix Explicit Messaging Example Reading and Writing 80 6 3 Allen Bradley CSP akissessgesgteeekekesgeekteseesk et E EEEEEN ECKER edeEK SE NENNEN EEEeg 81 Bo VAN ee 81 8 3 2 Tag FLCC RP E M 81 8 3 3 SLC 5 05 Example Head a Register BOCK ec sasvesnzcnnseeccprrnnenivuarvinptenndoncensaneinpeansendcenteane 83 8 3 4 SLC 5 05 Example Read a Single Hegtster AAA 86 8 3 5 SLC 5 05 Example Multiple MSG Instructions eee nnne ne ne anaaa 87 8 3 6 SLC 5 05 Example Heading and WHIBQ iiia rtt Interpret aha a Fears et uH YE Hue RR FE EERRRYE 88 DMBT e A TT 89 8 4 1 Protocol Implementation Conformance Statement sse 89 or PME eco gode Pt 92 8 4 3 Supported Object Details
19. e Connection Parameters Name Fuji nverter Assembly z Description Conveyor 6 first roller Instance xs Input 5 fe E tew Dutput 100 2 mei Comm Format Data INT Configuration f fo E bit Address Host Name gt SC c e bit s Pade 192 768 16 28 Seino E C Host Name gt T ES RTT Open Module Properties Cancel Help Figure 79 Interface Card Module Properties In the Connection Parameters portion of the dialog box enter the following information Input The Input Assembly is the collection of monitor data that is produced by the interface card and is received as an input to the PLC Its structure is defined by the Produced Data Configuration as described in section 5 6 4 The Input Assembly Instance must be set to 150 when connecting to the vendor specific UO assembly instances or 70 71 when using the ODVA AC DC drive profile and the size must be set to the number of 16 bit function codes that we wish to receive from the interface card For the purposes of this example we are assuming that the produced configuration CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 67 array is defined as shown in Figure 43 with two relevant function codes M14 and M09 We therefore set the Input Size to 2 Output The Output Assembly is the collection of command amp configuration data that is sent as an
20. he firmware cannot be downloaded from the unit because it does not reside in the unit s filesystem like configuration files do e When the firmware update procedure is initiated normal operation of the interface card is disabled After the process has been completed typically requiring 30 40 seconds the unit will reset automatically When the unit boots up again it will be running the new application firmware which can be confirmed by observing the version displayed in the Fuji Finder refer to Figure 21 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 59 FO 8 PROTOCOL SPECIFIC INFORMATION This section will discuss topics that are specific to each of the supported protocols 8 1 Modbus TCP 8 1 1 Overview The interface card supports Schneider Electric s Modbus TCP protocol release 1 0 The interface is conformance class 0 and partial class 1 and class 2 compliant and allows up to 8 simultaneous Modbus TCP client connections sockets Other notes of interest are e Supported Modbus TCP functions are indicated in Table 8 Table 8 Supported Modbus TCP Functions Function Ls RR leen O e To calculate the register number for a function code refer to section 6 1 e Inverter registers can be addressed as either holding registers 4X references or input registers 3X references For example accessing the output frequency involves accessing
21. output from the PLC and consumed by the interface card Its structure is defined by the Consumed Data Configuration as described in section 5 6 4 The Output Assembly Instance must be set to 100 when connecting to the vendor specific I O assembly instances or 20 21 when using the ODVA AC DC drive profile and the size must be set to the number of 16 bit function codes that we wish to send to the interface card For the purposes of this example we are assuming that the consumed configuration array is defined as shown in Figure 43 with two relevant function codes S06 and S05 We therefore set the Output Size to 2 Configuration The Configuration Assembly Instance is unused and its instance number and size are therefore irrelevant you can just enter 1 and 0 respectively When done click OK 5 You should now see the new module named ETHERNET MODULE Fuji Inverter in the 1756 ENBT A branch under the I O Configuration in the controller organizer view Right click on this new module choose Properties and select the Connection tab Refer to Figure 80 Confirm the setting of the Requested Packet Interval RPI The RPI defines the amount of time in milliseconds between data exchanges across an I O connection The smallest RPI supported by the interface card is 2ms However the lowest recommended RPI is 10ms When done click OK E Module Properties EIP ETHERNET MODULE 1 1 General Connection Modu
22. then added to the offset number plus 1 This operation is expressed mathematically via Equation 1 register group number x 256 offset number 1 Equation 1 As an example let s calculate the register number for output frequency function code M09 According to Table 5 the group number for the M function code group is 8 It is also evident that the offset number for MO9 is 9 Inserting the group number and offset number into Equation 1 we arrive at the result indicated in Equation 2 8 x 256 9 1 2058 Equation 2 While manually calculating all of the register numbers for the function codes of interest is certainly possible by using Equation 1 it may be more convenient to simply reference the Register column on the monitor tab of the default web interface refer to section 5 3 3 Note that not all of the available registers that exist in the interface card s register map have corresponding function codes that exist in the inverter In other words if a read from or write to a register number that does not correspond to an existing inverter function code takes place the read write may be successful depending on the specific register accessed refer to section 6 2 but the data will have no meaning This feature is beneficial in situations where the accessing of non contiguous registers can be made more efficient by accessing an all inclusive block of registers some of which correspond to inverter function codes and some of which
23. 0 undervoltage TL During torque limiting During voltage BUSY During limiting function code data writing 1 The Support column indicates whether each inverter type supports the corresponding bit or not The symbol O means the code is supported and the symbol X means that the code is not supported fixed to 0 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 56 7 FILE SYSTEM amp FIRMWARE 7 1 Overview The interface card s on board filesystem is used to store files for use by the application firmware Currently the application firmware s main use of the filesystem is to store XML encoded configuration files and the embedded web server The XML encoded configuration files dictate the characteristics of the various protocols and features Each protocol that requires configuration will have its own XML file stored on the filesystem For easy identification the filename will begin with the corresponding protocol which it configures For example a BACnet IP configuration file s filename will begin with bips and an EtherNet IP file will begin with eips Whenever the configuration for a specific protocol is completed it is suggested that a backup copy of the configuration file be downloaded from the unit to a PC One reason for this is in case it becomes necessary to restore a previous configuration at a later time Another reason is that it may
24. 1 4889 Functions 2 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 54 6 2 Scanned Function Codes The interface card provides network access to the specified list of function codes contained in the frenicMegaParam xml file located in the WEB folder of the interface card s file system These function codes are constantly being scanned by the interface card which is to say that they are constantly being read and or written as applicable and their current values are therefore mirrored in the interface card s internal memory Only those function codes specified in the frenicMegaParam xml file will represent meaningful values The principle disadvantage of scanned function codes is that write data checking is not available This means that when the value of a scanned function code is modified via a network protocol or via the web browser s monitor tab the interface card itself is not able to determine if the new value will be accepted by the inverter the value may be out of range or the inverter may be in a state in which it will not accept new values being written via communications etc For example if a write is performed to a scanned command function code with a data value that is out of range the interface card will not generate a corresponding error However if end to end confirmation of such data writes is required then the function code can be read over the net
25. 3 P erp oye IER DOR aaa aU RS 31 5 4 4 Reinitialize FROM ENT sairia des ADS a Dalai aa saias dia ei ias da 31 So CORNO AD ass se ee arene eer eR SS Dad Rd TD 32 5 5 1 Information WindOW aaa aa aa aaa 32 5 5 2 Authentication Configuration cassar saia RAnADES EUR ONG aa 32 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 5 FO 5 5 3 Timeout ie D 32 5 5 4 Submitting CAI OS E 33 5 5 5 Reinitialize ROMA m E 33 9S0 ElherNeVIP TAD c 34 5 6 1 Information Window isa arado aaa AD SUE RUE eae 34 5 6 2 Device ldentification mH ESSAS meer ern 34 5 6 3 Rum ldle Flag Ml EN 35 5 6 4 Class 1 I O Data Configuration Arrays 1 cccccccccececeeennenceteeeeeeeeeeeeeaaaaaaeeteeeeeeeseenaeaeaaaes 35 5 6 5 Submitting CANO TE 36 5 6 6 Re initialize Prompt sato 36 5S7 MODUS TaD ecos aE 37 5 7 1 Information elei 37 5 7 2 Supervisory Timer Selection E 37 5 7 3 Register Remap Configuration EE 38 5 7 44 Submitting CHANGES assar ret an ra 39 WAS MEN c UN UL FROM Di T T E 39 E E ICI WA e t 40 5 8 1 Information WiNdOW TTE 40 Ee 41 5 8 3 EE 42 5 8 4 Submitting CIA OS sites sae 43 59 Dashpoard TaD ee T SRS UE a EA SR A RS 44 5 9 1 Information WINDOW E 44 592 Virtual ROY DAO t
26. 30 BACnet Tab Information Window Device Name OPC G1 ETH Device ID 2 Figure 31 BACnet Device Identifiers CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 30 5 4 3 Submitting Changes Whenever either of the BACnet Click here to save changes made to the BACnet configuration elements Device Name or SueMiT j configuration Device ID has been changed the submit button located in the left hand portion of E the web page must be clicked in order to Figure 32 Submit BACnet Changes write these settings to the interface card s filesystem Refer to Figure 32 5 4 4 Reinitialize Prompt After successfully submitting a The interface card must be reinitialized for the new configuration the user will be prompted to configuration s to take effect reinitialize the interface card for the new configuration to take effect Refer to Figure Warning Reinitializing the interface card will result in a 33 It is recommended to first submit all temporary loss of communications Ensure that the desired configurations before reinitializing system is in a safe state such that loss of communications will not pose a danger to equipment or the interface card Please allow 10 personnel before using this feature seconds for the interface card to reinitialize at which time it will then be operating with Do you want to reinitialize the interface card now the recen
27. 86 Ell Add Ladder Element Ladder Element OPCG1ETH Generic Def Name Description Motion Event Mation Config Motion Coordinated ASCII Serial Port ASCII String ASCII Conversion 3 Add On ds POPCGIETH_G amp Simple interface for generic default ll Shaw Language Elements By Groups New Add On Instruction Figure 86 Add Generic Default Add On Instruction 9 Click OK 10 Edit the add on instruction according to Figure 87 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 70 E MainProgram MainRoutine EB bed HW as Simple interface for generic default IO mapping that uses Input amp ssembly Instance 150 and Output Assembly Instance 100 OPCGTETH Generic Default IO Simple interface for generic default O mappi OPCGTETH Generic Def generic aoi LL Data Fuji Inverter Data O Data Fuji Inverter O Data RunForward Fun Tag De RunReverse run rev ResetFault Frequency Command freq cmd De OutputFrequency 0e MainRoutine ff bar Cp am 11 RunningForyward Figure 87 Configure Generic Default AOI The program is now complete 12 Save download and run the program 8 2 6 ControlLogix Example AC DC Drive Profile Add On Instruction The AC DC drive profile add on instruction is a simple interface to command and monitor the inverter It is based on the assembly instances 21 amp 71
28. Clicking on an entry field in the Func Code column allows the user to enter an inverter function code that will then be accessible at the register indicated in the adjacent Register column A blank assignment in the Func Code column indicates that no inverter function code is remapped at that location which results in written values being ignored and read values returned as a default value of 0 Note that remapped inverter registers function codes are still accessible at their original locations remapping simply provides an additional means of accessing the original register s value Modbus Register Remap Configuration Register Func Code Register Func Code Register Func Code Register Func Code Register Func Code 5001 S06 5011 5021 5031 5041 5002 S505 5012 5022 5032 5042 5003 Mog 5013 5023 5033 5043 5004 M21 5014 5024 5034 5044 5005 M14 5015 5025 5035 5045 5006 5016 5026 5036 5046 5007 5017 5027 5037 5047 5008 5018 5028 5038 5048 5009 5019 5029 5039 5049 5010 5020 5030 5040 5050 Figure 48 Modbus TCP Register Remap Configuration As an example the configuration shown in Figure 48 reveals that a total of five inverter registers function codes have been remapped Function code S06 register 1799 operation command word has been remapped to register 5001 Function code S05 register 1798 frequency command has been remapped to register 5002 Function code MOQ register 2058 output frequency h
29. Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 74 FO 2 3 4 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 15 Add a MSG instruction to the main program a Double click MainRoutine under Tasks MainTask MainProgram in the controller organizer view Right click on the first ladder logic rung in the MainRoutine window and select Add Ladder Element The Add Ladder Element window appears Select the MSG instruction in the Input Output folder Refer to Figure 95 Click OK Add an XIO element to the main program a Right click on the ladder logic rung containing the MSG instruction in the MainRoutine window and select Add Ladder Element again The Add Ladder Element window appears Select the XIO element in the Bit folder Refer to Figure 96 Click OK Configure the MSG instruction a Add Ladder Element Ladder Element MSG Cancel H 4 Rung SOR EOR fee Branch BST BND 1 He ich Ley 9 Bit CH Timer Counter Get System Value Set System Value Immediate Output iv Show Language Elements By Groups Figure 95 Adding a MSG Instruction Add Ladder Element Ladder Element ko o Cancel F4 Rung SOR EOR H ME Help F4 Branch BST BND EH Bit e HFH bf XIC Examine O
30. Qu 2 ceccececeececcececeececeececeececeececeececeececescecescecescecuseeceeneseseess 13 2 1 Pre Installation INStrUCTIONS c ccecceeceeeeeeeeeceeeeseeeeuseuseuseuseuseeuseuseuseuseneeeuseuseas 13 2 2 Installation Procedure cecccecceeceeecceceeceeuceeeeeuseeeseueeeneeceseceseeaeeuneeuseeneecaeenesenees 13 3 INVERTER FUNCTION CODE SETTINGS eene 15 3 1 Inverter Control Related Settings errar 15 3 2 Inverter Reaction to Network Timeout Conditions ee 16 4 FUJI FINDER APPLICATION eererernn nnn nnne nen nnn 17 2 SN WR Dol RR 17 RIICHTEN CTIE Le TEE 20 4 2 1 Windows dE 20 4 2 2 WINAdOWS Tas se a ahs ea ee eed ec awe ede ede Se ara il A RS RO es 23 4 3 OVERVIEW ee 24 4 4 Ethernet Tab E 25 45 USB Tab EE 25 4 6 Configuring the IP ACCIress ccccccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseseaeaeaes 25 5 EMBEDDED WEB SERVER 0 c ccscecceceececescecnececesceceecececcecuceecueneceeeess 26 5 1 EEN 26 5 2 Page Select TADS sais rasas S 27 5 3 Monitor Ee EEN 27 5 3 1 Information Window ART 27 5 3 2 Function Code Group Selection st 27 do FU c ion Code gt EE 28 5 3 4 Function ee CR TE 29 5399 AU Ee Pc 29 5 4 BACnet II EE 30 5 4 1 Information Window aaa aa aaa aa 30 5 4 2 Device ldentifiers aa a aaa 30 5 4
31. Target Register In addition to providing access to the inverter registers in their standard numerical locations as mentioned above the registers can also be accessed in a special assembly object type format by targeting integer file N60 What this means is that when N60 is targeted for reading what is actually returned by the interface card is the user defined register data as ordered by the EtherNet IP produced data configuration array refer to section 5 6 4 Similarly when N60 is targeted for writing the written data is disseminated to the inverter s registers according to the definition contained in the EtherNet IP consumed data configuration array By appropriate configuration of the EtherNet IP consumed and produced data configuration arrays therefore bulk access to non contiguous but frequently used inverter registers can be conveniently provided by performing only one read and or write instruction targeting file N60 Because both the EtherNet IP consumed and produced register configuration arrays are comprised of 32 function code definitions the targeted offset element must be within the range of 0 to 31 inclusive Refer to Table 13 for some examples of N60 accesses CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 81 FO Table 13 Examples of EtherNet IP Style Bulk Access via File N60 Start Target Function i Max Number of Offset Element
32. a blinking red error code is observed 1 3 3 Ethernet Link Activity LEDs e The green LNK ACT LEDs one for each Ethernet port are lit whenever a viable Ethernet network is connected and blink when network packets are sent or received on the associated port 1 3 4 Ethernet Speed LEDs e The amber SPEED LEDs one for each Ethernet port are lit if the link speed is 100 Mbps and are off if the link speed is 10 Mbps 1 4 Environmental Specifications The interface s environmental specifications are detailed in Table 1 Table 1 Environmental Specifications Oneriine Eavronment Indoors less than 1000m above sea level do not expose to direct P g sunlight or corrosive explosive gasses Operating Temperature 10 50 C 14 122 F Storage Temperature 40 85 C 40 185 F Vibration 5 9m s 0 6G or less 10 55Hz Cooling Method Self cooled Relative Humidity 20 90 without condensation Communication Speed 10 100BaseT auto sensing This device is lead free RoHS compliant Lead Free CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 12 FO 2 INSTALLATION 2 1 Pre Installation Instructions AWARNING To avoid electrical shock remove all power from the inverter and wait at least five minutes prior to starting installation Additionally confirm that the DC link bus voltage as measured between the P and N terminal
33. be controlled command word and or frequency command from the network or whether the inverter will be locally controlled and therefore only monitored and or configured via the network Bus Link Function Mode Selection y98 If the inverter is to be controlled from the network then set the value of y98 to 3 fieldbus option A setting of 3 for y98 may also be appropriate even if H30 is configured for an alternate local control scheme When the inverter is controlled from the network a selection of reference commands S function codes are available for controlling the inverter s speed If multiple reference commands are being modified from the network then the interface card invokes a hierarchy to determine which reference is to be passed to the inverter as its main reference command The S function code hierarchy is as follows listed from highest to lowest priority S01 frequency reference per unit S05 frequency reference Hz 19 speed command S02 torque command S03 torque current command 13 PID command The highest priority S function code with a non zero value will be used as the inverter s main reference command CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 15 FO 3 2 Inverter Reaction to Network Timeout Conditions Function codes 027 and 028 specify the inverter s reaction when a network timeout occurs Table 3 lists th
34. be desirable to load multiple units with the same configuration as a downloaded configuration file can be uploaded again to any compatible unit allowing the user to easily clone multiple units with the same configuration Each time the interface card boots up it will search the filesystem for the configuration files required by the protocols currently operating in the unit If it does not find a required file it will create one and initialize it with factory default values Therefore if it is ever desired to reset a protocol s configuration to factory default values this can be easily accomplished by simply deleting the appropriate configuration file from the filesystem and rebooting the unit Note that the application firmware uses specific filenames for the configuration files This means that if a file with a different filename is loaded onto the unit it will be stored correctly but will not be used by the application firmware Similarly if an existing configuration file s filename is changed then the unit will again create a default configuration file at next boot up which will be stored in the filesystem alongside the file with the changed name Configuration files are only read by the protocol drivers at unit boot up Therefore if a new configuration file is loaded onto a unit s filesystem that unit must be rebooted for the configuration file s settings to take effect Rebooting a unit can be performed by power cycling the inve
35. be performed only by qualified personnel To avoid electrical shock do not operate the inverter with the front cover or wiring cover removed as accidental contact with exposed high voltage terminals and internal components may occur To prevent explosions or similar damage ensure that all cables are properly connected to the correct terminals and observe all wiring polarity indicators Do not install or operate the interface if it is damaged or has parts missing Prevent conductive items such as screws and metal fragments or flammable substances such as oil lint paper fibers and sawdust from entering the inverter and interface card enclosure Incorrect handling during installation or removal may cause equipment failure Do not subject the cables to scratches excessive stress heavy loads or pinching To prevent damage due to electrostatic discharge always touch a grounded piece of metal prior to touching any equipment Do not stand on or rest heavy objects on the equipment To prevent burns from hot components do not touch the inverter while power is on or for some time after power is removed Electrical noise may be emitted from the inverter motor and wires Always implement appropriate countermeasures to prevent nearby sensors and devices from malfunctioning due to such noise Operation To avoid electrical shock do not open the front cover of the inverter while power is on or while the inverter is running To avoi
36. bottom 4 Create the tags in Figure 90 Controller Tags logix5561 controller Scope L logix5561 m Show Ai Tags gt CT sapada ba L ES Name SH Alias For Base Tag Data Type Description External pem Constant Style Fuji InverterC P _ AB ETHERNET_MODULE C 0 Read Write Jt Fuji Inverter ap SE MODE NT Ze n 10 Read Write r m _ Fui invetero Eu Read wiite yr Teset ni D BOOL _ Read Write Decimal mad BOOL Read Write mi mm rev BOOL Read Write BE F speed ref INT ZU Read write L acdc aoi OPCGIETH ACDC Drive_Profile Interface tor ACHA Read Write 4 Monitor Tags A Edit Tags gs ET pipi papi Decimal Decimal Decimal Figure 90 Create AC DC Drive Profile AOI Tags 5 Double click MainRoutine under Tasks MainTask MainProgram in the controller organizer view 6 Right click on the first ladder logic rung in the MainRoutine window and select Add Ladder Element 7 The Add Ladder Element window appears 8 Select the AC DC drive profile add on instruction in the Add On folder Refer to Figure 91 Ell Add Ladder Element Ladder Element OPCG1ETH ACDC Drive Name Description L Motion E vent Motion Config b Motion Coordinated ASCII Serial Port ASCII String ASCII Conversion Add On 4 TUPCGIETH A Intertace for AC
37. configuration array allows up to 10 function code value pairs to be designated by the user When a timeout event is triggered by a protocol the timeout configuration array indexes are parsed If the function code field for an index is blank then this index is disabled and therefore ignored If on the other hand the function code field is populated then the value contained in the value field is automatically written to the designated function code This flexible mechanism Figure 37 Timeout Configuration allows up to 10 designated inverter function codes to have their own unique fail safe conditions in the event of a network interruption to allow the user to determine any inverter behavior they may desire stop the inverter fault the inverter ramp to a preset speed etc ean C Q1 4 amp C NH gt For example Figure 37 shows a timeout time of 10s and one timeout entry assignment If a protocol that makes use of timeout processing triggers a timeout event then a value of 2000 will automatically be written to inverter function code S05 the frequency command Provided the inverter has a valid run command and is currently configured to use the network frequency command as its master frequency command it will ramp to 20 00Hz If timeout failsafe processing is not desired just clear the function code fields for all indexes disabled This is the default condition DEC and HEX
38. filing cabinet are arranged Refer to Figure 23 To change tabs just click on the tab you wish to view The title of the currently selected tab is red Note that because different protocols are supported by the interface with different firmware images not all tabs may be accessible with the firmware image currently loaded The titles of tabs that are not accessible are grayed out and clicking them has no effect Ze E MT OPC G1 ETH Embedded Server Monitor BACnet Config EtherNet IP Modbus Alarm Dashboard Function Code Group Ethernet CPU firmware version V1 001 All KML socket connection succeeded Figure 23 Page Select Tabs 5 3 Monitor Tab 5 3 1 Information Window Figure 24 shows the Information Window which is located in the upper right hand corner of the monitor tab This window displays various informational messages regarding the status of the interface card or web browser session There is also an activity indicator located in the lower right hand corner of the Information Window which blinks periodically to show the status of data communication between the web browser and the interface card If you do not observe the activity indicator blink at all for several seconds or more it is possible that the web browser may have lost contact to the web server due to an inverter power cycle or a network problem to reestablish communications select refresh on your web browser Ethe
39. has been entered it will continue to be applied to all information normally displayed in the Function Code List for as long as the filter term is left in the filter entry box Continuing the previous example where we filtered on the root term volt in the monitor data 1 group we can then easily apply this filter to all available function codes simply by selecting the All function code group The Function Code List will now display all command monitor configuration etc function codes that contain the root term volt To remove the filter delete any characters contained in the filter entry box and then click the filter button 5 3 5 Radix Selection Figure 28 shows the radix selection buttons These selection buttons allow changing the Function Code List value column data display pec and entry radix between decimal and hexadecimal formats When DEC is selected the value column heading will be Value Figure 28 Radix Selection Decimal current function code values will be displayed in decimal and values to be written to function codes must be entered in decimal format For example to change the inverter s frequency command to 40 00Hz enter the decimal value 4000 Similarly when HEX is selected the value column heading will be Value Hexadecimal current function code values will be displayed in hexadecimal and values to be written to function codes must be entered in hexa
40. in general identical to that required for implementing just one MSG instruction Each MSG instruction will require its own message controller tag In the case of read MSG instructions more than one instruction may use the same Destination Element tag but the storage locations must not overlap Figure 106 shows an example of two MSG instructions each accessing different read tags It is evident from this logic that rd connection and rd connection2 are the two independent message controller tags created for these instructions B MainProgram MainRoutine rd connection ENM SG Type CIP Data Table Read Message Control rd connection rd connection2 EM SG Type CIP Data Table Read Message Control rd connection X MainRoutine Figure 106 Reading Via Multiple MSG Instructions CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 79 8 2 11 ControlLogix Explicit Messaging Example Reading and Writing Often times applications may need to both read data from and write data to the inverter At a minimum this will require two MSG instructions and two message controller tags Figure 107 shows an example of three MSG instructions one for reading and two for writing the inverter s frequency command and operation command word The only item of note that differentiates this example from the multiple read example in section 8 2 10 is the addition of the en
41. info ctiautomation net 17 FO Select the install folder Select the folder where you want the Fuji Finder to be installed Figure 9 Select Installation Folder The installer vell via Fug Findes ho the hollovwang folder To install in the folder chck Met To install lo different folder enter E below of click Brovene Folder Figure 9 Installation Folder Selection Screen Confirm and click Next to start installation Figure 10 The matador i ready to install Fug Finder on your computer Dick Heu to stat he installation Figure 10 Installation Confirmation Screen CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 18 FO Wait while the configuration utility is being installed Figure 11 Figure 11 Installation Progress Screen If you are prompted by the operating system during this stage that it can t verify the publisher of this driver software choose Install this driver software anyway Installation complete Click Close to exit the installer Figure 12 Fup Finder h s been successluly metallect Dick Dose to exi Please use Windows Update lo check lcs any cobcal updates lo the MET Framework Figure 12 Installation Complete Screen CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 19 4 2 USB Driver Installation By using a USB mini B ca
42. manual can be reasonably expected to result in significant injury No complex software or hardware system is perfect Bugs may always be present in a sy stem of any size In order to p revent danger to life or proper ty it is the respo nsibility of the system designer to incorporate redundant protective mechanisms appropriate to the risk involved CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 1 FO Thank you for purchasing the OPC G1 ETH Multiprotocol Ethernet Interface This instruction manual has been prepared to help you connect your FRENIC Mega inverter to a variety of Ethernet control networks Preface This instruction manual does not contain inverter usage instructions Please refer to this instruction manual in conjunction with the FRENIC Mega Instruction Manual INR SI47 1457 E in order to become familiar with the proper handling installation and operation of this product Improper handling or installation procedures may result in incorrect operation or premature product failure Please keep this instruction manual in a safe place Related Publications Listed below are publications that are recommended for reference in conjunction with this instruction manual e RS 485 Communication User s Manual MEH448 e FRENIC Mega Instruction Manual INR SIA7 1457 E These documents are subject to change without notice Please be sure
43. selection buttons are also available and allow changing the value column data display and entry radix between decimal and hexadecimal formats respectively These buttons provide the ability to interact with the various inverter function codes in their most natural radix e g a hexadecimal command word vs a decimal frequency command value 5 5 4 Submitting Changes Whenever any of the configuration elements has been changed the submit button located in the right hand portion of the web page must be clicked in order to write these settings to the interface card s filesystem Figure 38 Submit Configuration Changes Refer to Figure 38 SUBMIT Click here to save changes made to the configuration 5 5 5 Reinitialize Prompt Refer to section 5 4 4 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 33 FO 5 6 EtherNet IP Tab The EtherNet IP tab provides access to configuration items related to communication on an EtherNet IP network Refer to Figure 39 T PC GT1 ELH Windows Internet Explorer ES heap f rur 168 16 10 i Faegtes Horati Fo ee OPC G1 ETH Embedded Server a Monitor BACnet config Etherver iP Modbus Alarm Dashboard Device Mane Me Eth rNer IP Activity dina PC Buiiwsafully leaded the corbguratims Invoke Timeout When Rum fio Flag gt Idir Consumed Dale Produced Data zummir Slick ha
44. this example it can produce high network utilization In actual practice it may be desirable to incorporate additional logic elements to allow triggering the MSG instruction at a specific rate or under specific conditions 7 The program is now complete Refer to Figure 116 Read Write Message Type Peer To Peer Read Write Read Target Device PLCS Local Remote Local Control Block N20 0 Control Block Length 51 Setup Screen 4T rite 2 7 lla Figure 116 Completed PLC Program 8 Save download and run the program a Toview the registers being read from the interface card double click the data file N18 under Data Files in the controller organizer view 25 register values starting at register 2050 are being continuously read from the interface card and placed in the 25 sequential offsets of N18 starting at N18 1 Refer to Figure 117 We can see that N18 9 register 2058 output frequency function code MOQ has a value of 2525 25 25Hz N18 12 register 2061 output voltage function code M12 has a value of 610 61 0V etc a Data File N18 dec DATA DER 0 2525 8417 183 0 2525 4 1 4129 1 36 0 0 17235 100 800 D 0 N18 0 Radix Decimal X Columns 10 Figure 117 Monitoring the Data Being Read from the Inverter 8 3 4 SLC 5 05 Example Read a Single Register The configuration and execution for reading a single register is in general identical to that required for reading a block of registe
45. 14 are replicated here refer to Table 6 and Table 7 respectively Table 6 Structure of Operation command Function code S06 Data format E Operation command 11 1 10 lem i il ail kat m REV FWD General purpose Unused EN General purpose input FWD Forward input terminal command Alarm reset REV Reverse command 1 bit11 The EN terminal is a bit dedicated for monitor and the terminal command cannot be input through communications Applicable only with FRNULIG1LI LIE and FRNULIGTLI DIA All bits are turned ON when set to 1 Example When S06 operation command FWD X1 ON 0000 0000 0000 0101 00054 Consequently gt 004 O54 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 55 FO Data format 16 Operation status Table 7 Structure of Operation status Function code M14 15 14 13 4 11 10 9 8 PB 5 4 3 2 1 0 susv o o ru au ec acc u Ju o nuv em mr ext sev rw All bits are turned ON or become active when set to 1 Symbol Description Support 1 Symbol Description Support Mini Eco Multi MEGA Mini Eco Multi MEGA FWD During forward IL During current rotation limiting REV During reverse ACC During rotation acceleration During DC braking or during pre exciting Inverter shut down During braking fixed to O for FRENIC Mini 5 NUV DC link circuit established
46. 2 0 N20 0 PAPUA nn eee e A M T ES Communication Command Ignore if timed out TO 0 Data Table Address N18 To be retried NR 0 Size in Elements 25 Awaiting Execution EW 0 Channel bh Continuous Run CO n s Error ER 0 Target Device Message done DN 0 Message Timeout Message Transmitting STJ 1 Data Table Address Message Enabled EN Waiting for Queue Space Local Remote MultiHop Error Error Code Hex 0 Error Description No errors Figure 113 MSG Configuration General Tab General MultiHop Ins Add Hop Del Remove Hop To Address Type To Address L500 str 18216816 128 x Back ola d ackpla ect oum D Figure 114 MSG Configuration MultiHop Tab MSG Read Write Message Type Peer To Peer Read Write Read Target Device PLCS Local Remote Local Control Block N20 0 Control Block Length 51 Setup Screen 2lrbhpte 2 4 al Figure 115 PLC Program after MSG Instruction Configuration CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 85 FO 6 Assign a tag to the XIO element a Double click on the XIO element located to the left of the MSG block Type in N20 0 15 MSG instruction s enable bit This configuration causes the MSG instruction to automatically retrigger itself when it completes While this is acceptable for the purposes of
47. 208 368 0415 Web www ctiautomation net Email info ctiautomation net 88 8 4 BACnet IP e The interface card supports the BACnet IP Annex J protocol over Ethernet via UDP port 47808 e The BACnet driver does not trigger timeout events section 5 5 3 8 4 1 Protocol Implementation Conformance Statement BACnet Protocol Date August 5 2011 Vendor Name Fuji Electric Product Name Fuji Electric FRENIC Mega Inverter Product Model Number OPC G1 ETH Applications Software Version V1 020 Firmware Revision V1 020 BACnet Protocol Revision 2 Product Description The Fuji Electric FRENIC Mega series is a family of high performance multifunctional inverters Other features include ROHS compliance built in EMC filter and long life design BACnet Standard Device Profile Annex L L BACnet Operator Workstation B OWS L BACnet Building Controller B BC L BACnet Advanced Application Controller B AAC X BACnet Application Specific Controller B ASC L BACnet Smart Sensor B SS L BACnet Smart Actuator B SA BACnet Interoperability Building Blocks Supported Annex K X Data Sharing ReadProperty B DS RP B X Data Sharing ReadPropertyMultiple B DS RPM B D Data Sharing WriteProperty B DS WP B X Device Management Dynamic Device Binding B DM DDB B X Device Management Dynamic Object Binding B DM DOB B Segmentation Capability None L Segmented requests supported Window Size L
48. 368 0415 Web www ctiautomation net Email info ctiautomation net 52 6 FUNCTION CODE NUMBERING AND BEHAVIOR 6 1 Register Numbers All accessible inverter function codes can be referenced by their Modbus register indexes as defined in the RS 485 User s Manual MEH448 section 3 Table 3 2 These same register numbers are used when accessing function codes via certain Ethernet protocols i e Modbus TCP AB CSP The terms function code and register refer to data stored on the inverter and will be used interchangeably throughout this documentation The max supported register number is 4964 Because the RS 485 User s Manual contains information for several Fuji inverter families the relevant information will be paraphrased here for the specific case of the FRENIC Mega All inverter function codes are exposed as register indexes according to a mathematical conversion formula which combines two elements a function code group number and function code offset to create a unique register number for each function code Each function code group E Extension Terminal Functions for example is assigned a specific function code group number refer to Table 5 Each function code also has an offset number which is the function code without the leading letter the offset number for function code E05 for example is 5 To determine the register number for a given function code therefore the group number is first multiplied by 256
49. 4 BO15 Activates the alarm reset Corresponds to function code S06 bit 15 Analog Input Objects PTT sus The output frequency of the inverter in 0 01 Hertz units 6000 60 00Hz Corresponds to function code MO9 AI2 The output current of the inverter in 0 1 or 0 01 Amp units depends on inverter capacity Corresponds to function code W05 AL esce The output voltage of the inverter in 0 1 Volt units 1000 100 0V Corresponds to function code WO6 AIA Input power of the inverter in 0 01 kW units Corresponds to function code W21 AI5 Output power of the inverter in 0 01 kW units Corresponds to function code W22 Analog Output Objects AOT Jus Frequency command of the inverter in 0 01 Hertz units Corresponds to function code S05 AO2 Sets the acceleration time in 0 1 second units Corresponds to function code S08 AOS Los Sets the deceleration time in 0 1 second units Corresponds to function code S09 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 94 FO 9 TROUBLESHOOTING Although by no means exhaustive Table 19 provides possible causes behind some of the most common errors experienced when using the interface card Problem No communications between the interface card and the inverter No communications between the network and the interface card Firmware generated error XML socket connection failed
50. Code of Configuration accessible Elements The application PLC program uses a MSG instruction that is configured with a Data Table Address from which to start the access and a Size in Elements which determines the number of items to access read or write The Data Table Address is constructed by selecting a File Section Number and an Offset Element according to Equation 7 For example a File Section Number of N27 and Offset Element of 99 N27 99 which corresponds to register 1799 the inverter s operation command register function code S06 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 82 FO 8 3 3 SLC 5 05 Example Read a Register Block This example program will show how to continuously read a block of registers from the inverter with a single MSG instruction Only one read request is outstanding at any given time 1 Run RSLogix 500 and create a new configuration 2 Create a control and a data file a Right click Data Files and select New The Create Data File dialog box appears refer to Figure 109 b To create a control file enter a file number e g 20 set the type to Integer enter a descriptive name e g CONTROL and enter a number of elements e g 100 Click OK to create the file The control file is used to store configuration information pertaining to the functionality of the MSG instr
51. DC Drive Profile th M Gs Show Tue Elements By Groups Cancel New Add On Instruction Figure 91 Add AC DC Drive Profile Add On Instruction 9 Click OK CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 72 FO 10 Edit the add on instruction according to Figure 92 E MainProgram MainRoutine E EE E E je am Interface for ACDC Drive Profile that uses Input Assembly Instance 71 and Output Assembly Instance 21 Interface for AC DC Drive Profile that uses OPCGIETH ACDC Drive acdc aoi C Data Fuji Inverter Data O Data Fuji Inverter O Data RunForward run fad Faulted RunningForward De run rev De ResetFault reset De RunReverse RunningReverse Ready AtReference speed ref 1370 DriveState De SpeedActual De SpeedReference MainRoutine Figure 92 Configure AC DC Drive Profile AOI 11 The program is now complete 12 Save download and run the program 8 2 7 Explicit Messaging Tag Reference When class 3 explicit messaging connections are used function code contents are read from and written to the interface card via EtherNet IP by reference to tag names The tag name is essentially the ASCII representation of the function code itself Tags are read via the EtherNet IP data table read service and tags are written via the EtherNet IP
52. E Ja LE Figure 56 Dashboard Tab 5 9 1 Information Window Figure 57 shows the Information Window which Dashboard Activity is located in the upper right hand corner of the Tha Esofiquratior wae succes stully Dashboard Tab This window displays various subrnitted informational messages regarding the status of the Dashboard configuration parameters loading or submitting ACTIVITY ID Figure 57 Dashboard Tab Information Window CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 44 FO 5 9 2 Virtual Keypad A virtual keypad is displayed on the left hand side of the dashboard tab and acts as an interface for several useful pieces of control and monitor information For an overview of the virtual keypad interface refer to Figure 58 Note that it is recommended to suspend all external protocol based communications with PLC s etc when using the virtual keypad as other protocols may simultaneously be writing to the inverter s frequency command and operation command word resulting in seemingly unpredictable behavior Output frequency OUTPUT FREQUENCY Hz RUNNING STATE Operating status display display Frequency se Im RESET Operation command entry box command buttons Write frequency command to inverter button General purpose 1 Ae xm Operation status input terminal bits command buttons REV
53. G1 ETH cards on the current Ethernet subnet regardless of whether or not their network parameters are currently compatible with the subnet upon which they reside The utility is also used to update firmware These functions are accessed via two tabs available on the Finder application main program window refer to Figure 20 and Figure 21 ie Fuji Finder Ethemet USB IP Address Settings IP Address Product 19216816102 UPLAIETA 2552552850 182158153 Tasks Figure 20 Fuji Finder Ethernet tab OPEGIETH Fup Mega Inteilsce Card Figure 21 Fuji Finder USB tab CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 24 4 4 Ethernet Tab All devices discovered on the current Ethernet subnet can be organized in ascending or descending order by clicking on the desired sort header Product IP Address MAC Address or Application Firmware The buttons on the left side of the window perform the following actions Update IP Settings Allows configuration of the static IP parameters Refer to section 4 6 for more information Open Web Opens a web browser page of the selected device Refer to section 5 Reboot Device Reboots the currently selected interface card The Finder application will then automatically rescan the network Refresh List Causes the Finder application to rescan the network Note that in order for the Finder application to di
54. Instruction Manual FUJI ELECTRIC DRIVES amp CONTROLS FRENIC MEGA OPC G1 ETH Multiprotocol Ethernet Interface ANCAUTION Thank you for purchasing the OPC G1 ETH Multiprotocol Ethernet Interface This product is designed to connect the FRENIC Mega series of inverters to Ethernet communication networks Please read this instruction manual thoroughly in order to become familiar with the proper interface handling installation and usage procedures Improper handling may inhibit correct operation or cause premature interface failure Please deliver this instruction manual to the end user of the interface and retain it in an accessible location For inverter usage instructions please refer to the applicable FRENIC Mega inverter instruction manual CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net OPC G1 ETH Multiprotocol Ethernet Interface Instruction Manual Part Number 10821 Printed in U S A 2011 Fuji Electric All rights reserved Fuji Electric reserves the right to make changes and improvements to its products without providing notice Notice to Users PRODUCTS ARE NOT AUTHORI ZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS Life support devices or systems are devices or systems intended to sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling and user s
55. Parameters and Local Tags En Logic amp E Data Types Trends UO Configuration Figure 84 Generic Default IO Add On Instruction Double click Controller Tags in the controller organizer view and select the Edit Tags tab at the bottom CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 69 FO 4 Create the tags in Figure 85 Controller Tags logix5561 controller Scope fig logix5561 Show All Tags sl v Description Extemal Access Con LCE eng Besd uite Decimal ABETHERNET MODULECO RexWw e ABETHERNET MODULE INT 4Bytesi ReadAwite O ABETHERNET MODULE INT 4Bytes 0 0 Peadavite O BODL lRead wite C Decimal tun fwd Pont Read wite oO Decimal run rev BOOL Read Write E Decimal ET ba gij l generic aoi PCG1ETH Generic Default ID imple mterf ce t Read Write J M Monitor Tags Edit Tags Te Figure 85 Create Generic Default AOI Tags 5 Double click MainRoutine under Tasks MainTask MainProgram in the controller organizer view 6 Right click on the first ladder logic rung in the MainRoutine window and select Add Ladder Element 7 The Add Ladder Element window appears 8 Select the generic default I O add on instruction in the Add On folder Refer to Figure
56. Unable to control the inverter via network communications 95 Table 19 Troubleshooting Inverter displays Er4 code Communications cannot be established or the Ethernet port s LNK ACT LED flashes only infrequently or not at all MODULE STATUS LED is flashing red with an x y z 3 blink sequence The number of LED flashes indicates an error code Message on a web server tab information window Writing to command and frequency function codes registers has no apparent effect on inverter operation mm Sm Confirm that the interface card connector is properly seated Rebooting the interface card via the Fuji Finder application disrupts the communication with the inverter Reset the fault Confirm that the destination IP address programmed into the controller equipment or computer matches that of the interface card as displayed by the finder utility Confirm that intermediate firewalls or routers have been configured to allow access to the interface via the applicable TCP UDP ports If attempting to access the web server on a computer whose web browser is configured to use a proxy server ensure that the proxy server is accessible to the computer and that the interface card is accessible to the proxy server Contact technical support for further assistance TCP port 2000 is blocked by a firewall router or some other intermediate network equipment Confirm that the applicable in
57. _xx_wr XIC elements The reason for the addition of these elements is that while reading from a remote device is often continuously performed monitoring data is typically written to the remote device only when necessary i e when the value to write has changed This conserves both network bandwidth and potentially EEPROM lifespans on the target device The en_xx_wr elements in this example therefore would typically be replaced in an actual application program by user provided logic that controls the conditions under which write operations would be performed B MainProgram MainRoutine DAR gt e D SSES ENN rd connection EN SG i ES Type CIP Data Table Read Message Control rd connection en fc wr fe wr connection EM SG L PE Type CIP Data Table Write Message Control fc wr connection en cmd wt cmd wr connection EN SG p M Type CIP Data Table Write Message Control cmd wr connection DN es ER2 MainRoutine Figure 107 Reading and Writing via MSG Instructions Figure 108 shows the Message Configuration fc wr connection configuration details of the example fc wr connection Configuration Communication Tag MSG instruction Note that the ec CIP Data Tabie write gt chosen Message Type is CIP Data Table Write and that this Source Element wt data 1 Es New Tag instruction will only be writing to Number OfElements one inv
58. a the drop down box refer to Figure 99 The destination could be any offset in the data array tag as long as the offset plus the Number Of Elements 21 does not exceed the tag s defined size 73 Message Configuration conqection Configuration Communication Tag Message Type CIP Data Table Read Source Element MO Number Of Elements 21 E Destination Element data amay 50 New Tag data array 48 data array 49 data array 51 data array 52 Figure 99 Selecting the Destination Element d Communication tab settings refer to Figure 100 i Enter the Path to the interface card A typical path is formatted as Local ENB 2 target IP address where e Local_ENB is the name of the 1756 ENBx module in the local chassis we named ours EIP in section 8 2 3 e 2 is the Ethernet port of the 1756 ENBx module in the local chassis and e target IP address is the IP address of the target node In our example this path would be entered as EIP 2 192 168 16 28 ii If Cache Connections is enabled checked the connection remains open after transmission If disabled unchecked the connection is opened before and closed CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 76 after every transmission For efficiency it is recommended to enable Cache Connections Message Configuration connection C
59. aneous web server sessions is independent of the number of available simultaneous XTPro XML sockets 5 10 2 XTPro Overview XTPro is an acronym for XML TCP IP Protocol The XTPro specification is an application layer positioned at level 7 of the OSI model messaging protocol that provides XML based client server communication via TCP port 2000 Typically XTPro is used for the implementation of graphical user interfaces GUIs such as advanced web servers or HMls that have the ability to request information via XML sockets and then manipulate and or display the information in a rich application specific manner XTPro is a request response protocol that provides services specified by commands For more information on XTPro refer to the separate XTPro Specification This section will cover the device specific implementation of the XTPro protocol CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 50 FO 5 10 3 XTPro Web Browser Based Implementation A representative implementation based upon using a web browser as the client is detailed in Figure 69 In this scenario the client application is developed by using an active web server authoring tool such as Adobe Flash The active content is then embedded into one or more HTML files and loaded onto the device s file system refer to section 5 10 1 for detailed information regarding customization of the web server content Acc
60. as been remapped to register 5003 Function code M21 register 2070 DC link bus voltage has been remapped to register 5004 Function code M14 register 2063 operation status word has been remapped to register 5005 With this configuration it is now possible to efficiently interact with these five non contiguous inverter registers via just two Modbus read write multiple registers transactions Writing to the frequency command and command word can be accomplished with a single write multiple registers transaction by writing a quantity of two registers starting at register 5001 Similarly reading the output frequency DC link bus voltage and operation status word in that order can be accomplished with a single read multiple registers transaction by reading a quantity of three registers starting at register 5003 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 38 5 7 4 Submitting Changes Whenever the Modbus configuration has been changed the submit button located on the right hand eM EC are portion of the web page must be clicked in order to write these settings to the interface card s filesystem Refer to Figure 49 Figure 49 Submit Configuration Changes 5 7 5 Reinitialize Prompt Refer to section 5 4 4 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 39 FO
61. ble an OPC G1 ETH card can be connected to the PC powered and updated This section explains setting up the PC to work with an OPC G1 ETH After the Fuji Finder application is installed the PC will be able to automatically install the appropriate USB driver when an OPC G1 ETH card is connected via USB Note that the Fuji Finder application must be installed prior to connecting an OPC G1 ETH card to the PC the PC will not be able to automatically install the USB driver until the Fuji Finder installation is complete The following sections will provide an overview of the USB driver installation procedure for Windows XP and Windows 7 Other versions of Windows may have slightly different procedures 4 2 1 Windows XP If this is the first time connecting the card to your computer the operating system will prompt you to install the card s USB driver Found New Hardware Wizard Select No not this time when prompted for Windows to connect to Windows Update Figure 13 Found New Hardware Wizard Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on your computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy Can Windows connect to Windows Update to search for software Yes this time only Yes now and every time connect a device Click Next to continue Next gt Cancel
62. ccess the function code refer to section 6 The third column contains the function code descriptions which are used by the filter function The last column performs two functions it displays the current value of the function code and for writable function codes also allows changing the function code s value by clicking on the number in the value column and entering the new value Funt Code Registet Description Value Decimal FOO 1 Data Protection 0 F 1 2 Frequency Command 1 F02 3 Operation Method FO3 4 Maximum Frequency 1 600 FOd 5 Base Frequency 1 600 F 5 6 Rated Voltage at Base Frequency 1 230 FOG T Maximum Output Voltage 1 230 F r 8 Acceleration Time 1 500 FOS 8 Deceleration Time 1 500 FOS 10 Torque Boost 1 F10 11 Electronic Thermal Overload Protection for Motor 1 Select motor characteristics 1 F11 12 Electronic Thermal Overload Protection for Motor 1 Overload detection level 300 F12 13 Electronic Thermal Overload Protection for Motor 1 Thermal time constant 50 F14 15 Restart Made after Momentary Power Failure Mode selection F15 16 Frequency Limiter High 700 F16 17 Frequency Limiter Low F18 18 Bias Frequency command 1 F20 21 DC Braking 1 Braking starting frequency n F21 22 DC Braking 1 Braking level Figure 26 Function Code List CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 28 Some items to keep in mind whe
63. ch as sending a request from the master device to the interface and then closing the socket prior to successfully receiving the unit s response The reason for this is because the interface will then experience an error when attempting to respond via the now closed socket which will immediately trigger the timeout action Always be sure to manage socket life cycles gracefully and do not abandon outstanding requests e lfasocket timeout occurs regardless of whether it was due to a communication lapse or abnormal socket error the driver will trigger a timeout event as described in section 5 5 3 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 60 e Ifthe drive is configured to cause a trip section 3 2 a Modbus TCP socket must first be successfully established before the trip can be cleared 8 1 2 Coil amp Discrete Input Mappings The Modbus TCP driver provides read write support for coils OX references and read only support for discrete inputs 1X references These will collectively be referred to from here on out as simply discretes Accessing discretes does not reference any new physical data discretes are simply indexes into various bits of existing registers What this means is that when a discrete is accessed that discrete is resolved by the interface into a specific register and a specific bit within that register The pattern of discrete to registe
64. d electrical shock do not operate switches with wet hands If the inverter s function codes are incorrectly configured or configured without adequate understanding of the FRENIC Mega Instruction Manual INR SI47 1457 E and FRENIC Mega User s Manual MEH642 the motor may rotate with a torque or at a speed not permitted for the machine Confirm the settings of all function codes prior to running the inverter CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 3 Maintenance inspection and parts replacement AWARNING To avoid electrical shock remove all power from the inverter and wait at least five minutes prior to starting inspection Additionally confirm that the DC link bus voltage as measured between the P and N terminals is less than 25 VDC Maintenance inspection and parts replacement should be performed only by qualified personnel Remove all watches rings and other metallic objects prior to starting work To avoid electrical shock or other injuries always use insulated tools e Contact the local or state environmental agency in your area for details on the disposal of electrical components and packaging Other Do not attempt to modify the equipment doing so may cause electrical shock or injuries For clarity purposes illustrations in this manual may be drawn with covers or safety guards removed Ensure all covers and safety guards are
65. d for the module s RPI CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 68 FO We can directly interact with these tags in order to control and monitor the inverter In Figure 83 for example we can see that the first 16 bit word of output data Fuji Inverter O Data 0 has been set to a hexadecimal value of 0x0001 Referring back to Figure 43 we can see that the first element of the consumed data configuration references function code S06 which is the inverter s operation command register A value of 0x0001 therefore means that the FWD run forward bit has been turned ON Similarly we can see that the second 16 bit word of Ud g by Poo 1 0 Configuration 9 1756 Backplane 1756 47 fa 0 1756 L61 EIP Example B 1 1756 ENBT A EIP x Ethernet 3 BETHERNET MODULE Fuji Inverter d 1756 ENBT A EIP Description Conveyor 6 first roller Status Running Module Fault Figure 82 Online Module Status output data Fuji Inverter O Data 1 has been set to a decimal value of 3558 Once again referring back to Figure 43 we can see that the second element of the consumed data configuration references function code S05 which is the inverter s frequency command register A value of 3558 therefore equates to a frequency command of 35 58Hz The input data from the inverter shows similar expected results Values of 0x1021 and 3558 corresponding to M14 s
66. data is either consumed from the controller or produced to the network If an attempt is made to enter an invalid function code an error dialog box will appear A blank value indicates that no function code is referenced at that location which will cause the corresponding consumed data to be ignored and produced data to be a default value of 0 As an example looking at the default configuration shown in Figure 43 we can see that each array contains two defined function codes Therefore up to 4 meaningful bytes of data can be both received and sent the qualifier meaningful is used here because the connection sizes configured in the CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 35 controller may request larger consumed and or produced data sizes but all unreferenced consumed data will be ignored and all unreferenced produced data will contain dummy 0 values The first word two bytes of consumed data will be written to function code S06 operation command register and the second word will be written to function code S05 frequency command Similarly the first word of produced data will contain the value of function code M14 status register and the second word will contain the value of function code MOO output frequency 5 6 5 Submitting Changes Whenever any of the EtherNet IP configuration elements Device Name SUBMIT I O array configurations
67. decimal format For example to turn on bit 10 in the inverter s operation command word enter the hexadecimal number 0400 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 29 FO 5 4 BACnet Tab The BACnet tab provides for the configuration of the device on a BACnet IP network Refer to Figure 29 0 01 6074 Windees internet Explorer E beg Lr 18 16 102 x Fani irs Horca OPC G1 ETH Embedded Server Monitor BAGEL Device Name Device 10 Chick hara to cave changes made to the fad rel LIT LIE id Loi igure Ries config etherwet ip Modbus alarm Y Dashboard BACnet Activity Bille leaded thw Gapbuuaraten Figure 29 BACnet Tab 5 4 1 Information Window Figure 30 shows the Information Window which is located in the upper right hand corner of the BACnet tab This window displays various informational messages regarding the status of the BACnet configuration loading or submitting 5 4 2 Device Identifiers A BACnet device s name and ID the Object Name and Object Identifier properties respectively of the Device Object must be unique across the entire BACnet network because they are used to uniquely identify BACnet devices The text entry boxes shown in Figure 31 are used to configure these unique device identifiers on every inverter BACnet Activity Successfully loaded the configuration Figure
68. do not while only manipulating those in your local programming that are known to exist CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 53 Table 5 Function Code to Register Conversion Examples Function Code Group Group F 0 Fundamental F07 acceleration time 1 0 x 256 7 1 8 Functions Extension E Terminal E98 terminal FWD function 1 x 256 98 1 355 Functions Control o 3 P03 motor 1 rated current 3 x 256 3 1 772 Parameters High H Performance 4 H11 deceleration mode 4 x 256 11 1 1036 Functions A Motor 2 A05 motor 2 torque boost 5 x 256 5 1 1286 Parameters m o EM 001 6 x 256 1 1 1538 unctions n D S05 frequency command 7 x 256 5 1 1798 M Monitor Data 1 8 MOO output frequency 8 x 256 9 1 2058 r Motor a r02 motor 2 base frequency 10 x 256 6 1 2563 Parameters l Application TM F nctions i J03 PID proportional gain 13 x 256 3 1 3332 Link Functions 14 y98 bus link function 14 x 256 98 1 3683 Monitor Data 2 Alarm Data 1 Alarm Data 2 15 W32 PID output 15 x 256 32 1 3873 16 X00 alarm history latest 16 x 256 0 1 4097 17 Z53 3 last alarm torque 17 x 256 53 1 4406 Motor 3 B E parameters b12 motor 3 starting frequency 18 x 256 12 1 4621 EEN d24 zero speed control 19 x 256 24
69. dow which is located in the upper right hand corner of the Modbus Modbus Activity tab This window displays various informational Successfully loaded the configuration messages regarding the status of the Modbus configuration parameters loading or submitting Figure 46 Modbus Tab Information Window 5 7 2 Supervisory Timer Selection Figure 47 shows the checkbox which enables the interface card s Modbus supervisory timer function This Enable Supervisory Timer timer provides the ability for the interface card to monitor timeout occurrences between successive Modbus TCP f socket connections as opposed to the standard timeout Figure 47 Supervisory Timer Selection functionality refer to section 5 5 3 which monitors timeout occurrences only within the scope of each client socket connection While this feature provides an additional level of fail safe functionality for those applications that require it there are several ramifications that must be understood prior to enabling this capability Please contact technical support for a more in depth explanation CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 37 FO 5 7 3 Register Remap Configuration At times it may be convenient to access inverter registers function codes in bulk Modbus transactions This may be especially true in situations where it is desired to access certain registers that are nati
70. e 35 Config Tab Information Window 5 5 2 Authentication Configuration Figure 36 shows the entry boxes used to modify the Authentication authentication credentials The case sensitive Username username and password can contain letters a z fort and A Z and numbers 0 9 and can each be up to 80 characters in length Fee k icc Figure 36 Authentication Configuration 5 5 3 Timeout Configuration The interface can be configured to perform a specific set of actions when network communications are lost The drive also has the ability to perform an independent set of actions when a timeout occurs section 3 2 Support for the interface and drive timeout features varies depending on the protocol refer to the protocol specific section of this manual for further information CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 32 There are two separate elements that comprise the timeout configuration refer to Figure 37 Timeout 10000 ms e The timeout time e The timeout configuration array Timeout Configuration Index Func Code Value pee The timeout time is a 32 bit unsigned value This time 1 Tons Do Dees setting is used by certain protocols in order to determine KZ Lues abnormal loss of communications conditions and optionally to trigger a timeout processing event The default timeout time is 10s EN The timeout
71. e P01 Motor number of poles Note that the value of PO1 is read by the interface card only at boot up so if the value of this function code is changed then the interface card must be rebooted in order for it to read the new value from the inverter Input Instances Table 11 Input Instances 70 and 71 Detail instance Bye Biz as pits ena as las itt ES EE T res III Speed Actual Low Byte Speed Actual High Byte Drive a esae Speed Actual Low Byte E Running2 Running1 al From Ready 9 9 Warning Faulted RSS Net Net Speed Actual High Byte Input Instance Mapping Detail Faulted Inverter fault signal O not faulted 1 faulted Maps to function code M14 bit 11 operation status word ALM bit Warning This bit is not used it is always O Running1 FWD Running forward status signal 0 not running forward 1 running forward Maps to function code M14 bit O operation status word FWD bit Running2 REV Running reverse status signal 02not running reverse 1 running reverse Maps to function code M14 bit 1 operation status word REV bit Ready Inverter ready signal O not ready 1 ready The Ready bit will be 1 whenever the Drive State attribute see below is in the Ready Enabled or Stopping state CtrlFromNet This bit is not used it is always 0 RefFromNet This bit is not used it is always O AtReference Up to speed signal 0 not up to speed 1 up to speed Se
72. e System FAT Fig ure 71 a G drive on ICC Central Server E eg H drive on ICC Central Server Accessing Windows Explorer Figure 72 Removable Disk with Windows Explorer Windows Explorer will then display the filesystem s contents refer to Figure 73 You can now perform normal file manipulation actions on the available files and folders cut copy paste open rename drag and drop transfers etc in the same manner as though you were manipulating any traditional file and folder stored on your computer s hard drive File Edit view Favorites Tools Help se kJ by ps Search 1 Folders Ei a Address EM File and Folder Tasks Other Places Details Removable Disk F Removable Disk File System FAT Figure 73 File Access via Windows Explorer CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 58 FO 7 3 Loading New Application Firmware The interface card s embedded firmware resides in flash memory that can be updated in the field Firmware updates may be released for a variety of reasons such as custom firmware implementations firmware improvements and added functionality as a result of user requests Additionally it may be necessary to load different firmware onto the unit in order to support various protocols We are continually striving to enhance the functionality and flexibility of our products and therefore periodically release ne
73. e card supports both explicit and I O messaging Further two different types of I O messaging are supported One type invoked when the client opens a connection to the interface using assembly instances 20 amp 70 or 21 amp 71 is included with the implementation of the AC DC drive profile and requires no user configuration The other type however is entirely user configurable and is invoked when the client opens a connection to the interface using assembly instances 100 and 150 The following sections demonstrate specific examples of how to use EtherNet IP to transfer data between the inverter and Allen Bradley Logix brand PLCs Some other notes of interest are e The interface card supports the EtherNet IP protocol as administered by the Open DeviceNet Vendor Association ODVA e This product has been self tested by Fuji Electric and found to comply with ODVA EtherNet IP Conformance Test Software Version A 5 e WO connection sizes for assembly instances 100 and 150 are adjustable between 0 and 64 bytes 32 function codes max 2 bytes per function code 64 bytes Because function codes are 16 bit elements however connection sizes cannot be odd i e 1 3 5 etc e The interface card s product type code is 2 AC Drive e Supports unconnected messages UCMM and up to 16 simultaneous class 1 I O or class 3 explicit connections e Assembly instances 100 and 150 if a function code entry in the consumed data configurati
74. e settings for 027 and 028 Table 3 Inverter Reaction to Network Timeout Conditions Function Codes 027 and 028 027 Value 028 Value Inverter reaction when a timeout occurs Remarks x i bok ado om Immediately coast to a stop and trip Era i 0 0s to 60 0s After the time specified by 028 coast to a stop and trip cra If the communications link is restored within the 2 0 0s to 60 0s time specified by 028 ignore the communications error After the timeout coast to a stop and trip Er A 3 Maintain present operation ignoring the 13 to 15 communications error no Eech trip EE Inverter function code 10 Immediately decelerate to a stop Trip cra F08 specifies the after stopping dt deceleration time 11 0 0s to 60 0s After the time specified by 028 decelerate to a Bamme ENE stop Trip cra after stopping If the communications link is restored within the time specified by 028 ignore the 12 0 0s to 60 0s communications error After the timeout Same as above decelerate to a stop and trip Er A Issues a command to run the motor in a Forward rotation must forward direction no 75 trip be enabled Issues a command to run the motor in a Reverse rotation must reverse direction no Ech trip be enabled CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 16 FO 4 FUJI FINDER APPLICATION The Fuji Finder application is a Microsoft Windows based PC prog
75. e the types of non BACnet equipment networks s that the gateway supports N A Datatypes Supported The following table summarizes the datatypes that are accepted in the case of a write property service and returned in the case of a read property service when targeting the present value property of each supported object type Object Type Read Property Write Property Analog Output Real o Real Unsigned Integer Null Binary Output Enumerated Boolean Real Unsigned Integer Null Notes e he Null data type is used to relinquish a previously commanded entry at the targeted priority in the priority array e When writing to Binary Output objects all non zero values are interpreted as a 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 90 FO Object Types Property Support Table Table 14 BACnet Object Types Properties Supported Object Type Property Device Binary Binary Analog Analog Input Output Input Output Objectidentifier IS R R R R ObjectName LS R R R R amp R R R R ee NN E VendorName LS e J Vendoridentifier R J ModlNme R J J J J J FirmwareRevision R J J j Appl Software Revision R o f T J Protocol Version R j J 1 J Protocol Revision R To J T J Services Supported R J 1
76. egister 3 bit 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 61 8 2 EtherNet IP 8 2 1 Overview The EtherNet IP protocol is an application level protocol implemented on top of the Ethernet TCP IP and UDP IP layers It shares its object model with ControlNet and DeviceNet through the Common Industrial Protocol CIP This protocol allows the transfer of data and I O over Ethernet EtherNet IP incorporates both the TCP and UDP layers of Ethernet in the transmission of data Because TCP IP is a point to point topology EtherNet IP uses this layer only for explicit messaging i e those messages in which the data field carries both protocol information and instructions for service performance With explicit messaging nodes must interpret each message execute the requested task and generate responses These types of messages can be used to transmit configuration control and monitor data The UDP IP protocol layer which has the ability to multicast is used for implicit 1 0 messaging With UO messaging the data field contains only real time I O data no protocol information is sent because the meaning of the data is pre defined at the time the connection is established which in turn minimizes the processing time of the node during run time I O messages are short and have low overhead which allows for the time critical performance needed by controllers The interfac
77. ei ecAh gEatcleadbd Extension Terminal r anciani Conil F unsliors of fregus Mul r 1 Parasite bunc Cele Regester iaaii Whos fiert Evid Dain Protection Fromu rncg Carrere Cera Mena Wazimum Fiasuaricy Bove Frequency Wand vanagu 34 Bay Mirai Gi Aceminralian Time Becelensiion Time Fonguy Bop Elpchenk Th rmaab eoad Prasertian foe asar 1 fended rantes chrith Elechonk Thana Certioad Prosecden hor Motor 1 Pomeripag detecion kawai Elactienic Therma Deltid Fr sche fes bador Thermal dene coredtanf Hes unde anit Morne Peer E essi ru sisi nr FIGUR y Linie migi Frequency Liner Oe Bias Frequency eammand 1 DC Bratia 7 Brake el rarg bugyor D Braking 7 Er rio Heer Figure 22 Embedded Web Server In order to access the web server and view the function code values destination TCP ports 80 and 2000 must be accessible from the client computer If an XML socket connection failed error message is displayed in the information window and no function code values are shown this is typically indicative of port 2000 being blocked by a firewall or Ethernet router situated between the client computer and the interface card CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 26 5 2 Page Select Tabs The web interface is subdivided into several different tabs of associated information much the same as how folders in a
78. eive alarm emails Blank entries will not be processed 3 by the interface i SMTP Authentication If the email server in use does not require authentication then these entries can be disregarded Some email servers do require that clients wishing to send emails first authenticate themselves If the Figure 52 Email Configuration email server in use requires authentication then enter the user name and password as indicated in Figure 53 The following authentication mechanisms are supported and are listed from highest priority to lowest priority DIGEST MD5 CRAM MD5 LOGIN PLAIN The highest priority authentication mechanism that is supported by the email server will be used SMTP Authentication User Name Feeder DrivegaiyPlantcom Password MyPassword Figure 53 SMTP AUTH Configuration CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 41 FO 5 8 3 Alarm Configuration The interface supports twenty independently configurable alarms As shown in Figure 54 each alarm has a variety of configuration elements which will be explained further below Select Alarm Alarm 1 V Enable Func Code Logical Comparison Comparison Value M14 P Value 0800 are Hex Ss sz v Mask Ox 0800 The condition must remain true for a minimum of 0 seconds ar j Y Every 4 minutes for a maximum of times Subject Feeder drive is in alarm condit
79. en Because the OPC G1 ETH interface card is a USB composite device which is to say that it presents multiple virtual representations to the computer after the vendor specific USB driver has been installed as detailed above Windows will then additionally identify the device as a USB mass storage device also known as a flash drive or removable disk and automatically install the default Windows USB mass storage device drivers Once this is completed the operating system may automatically pop up a Windows Explorer window showing the file contents of the OPC G1 ETH s on board filesystem Figure 17 This window can be closed at this time if desired Removable Disk E File Edit View Favorites Tools Help a ar eJ Ki J Search 1 Folders E Address E E ve Go File and Folder Tasks EJ CFG g Make a new folder D Publish this Folder to the Web WEB Ki Share this Folder Other Places xj My Computer L My Documents amp My Network Places Details Removable Disk E Removable Disk File System FAT D bytes d My Computer Figure 17 Windows Explorer Removable Disk View CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 22 FO 4 2 2 Windows 7 Enhancements in Windows 7 automate the installation of USB drivers to such a degree that no user interaction should be required When the OPC G1 ETH card is initially connected to the c
80. erter function code namely the frequency command Destination Element is S05 The Source Element in this case is the 2 element starting from index 0 of an INT array tag named wr data Figure 108 MSG Configuration for Writing Destination Element 505 Note that when writing data via explicit messaging use caution to ensure that the commanded function codes are not also simultaneously being commanded in the background via I O messaging Indeterminate behavior can occur if MSG instructions and background I O data transfers are both writing to the same function codes In other words if the I O messaging example procedure detailed in section 8 2 4 has already been implemented and the same program is now being modified to implement explicit messaging then it is recommended to inhibit the target module by selecting the Inhibit Module checkbox in the Connection tab of the Module Properties dialog CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 80 FO 8 3 Allen Bradley CSP 8 3 1 Overview Ethernet enabled Allen Bradley legacy PLCs such as the PLC5E and SLC 5 05 series use a protocol called CSP Client Server Protocol to communicate over the Ethernet network The flavor of CSP used by these PLCs is also known as PCCC Programmable Controller Communication Commands and AB Ethernet The interface card supports CSP for direct connectivi
81. essing the device s web server via a standard web browser then loads the active content which initiates communication with the server Programmer authors lt a active web page content via Adobe Content is loaded onto Flash etc server device s file system for web server Active web content Lace 3 is delivered to client 000 HTTP port 80 File System User accesses server s web page via web browser client Network or Internet Server Device Client initiates XTPro Bi 5 requests XML socket port 2000 lt xreq gt lt read_data gt lt ref gt Pr_e lt ref gt lt read_data gt lt xreq gt executes and establishes XML socket Active content Server responds to 8 client s requests __ http 192 168 16 111 lt xresp gt lt read_data gt lt ref gt Pr_e lt ref gt lt val gt 123 lt va eB gt c 0 Y oO mi x XML socket port 2000 lt xresp gt Figure 69 Web Browser Based Implementation CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 51 FO 5 10 4 XTPro HMI Based Implementation A representative implementation based upon a stand alone HMI client is detailed in Figure 70 In this scenario the client application is developed by using tools provided by the HMI manufacturer and is hosted independe
82. est the left hand side of the interface card on the control PCB s A port mounting support Align the positioning notch on the interface card with the A port positioning key and then slide the interface card to the left to engage the key into the notch Refer to step in Figure 6 3 Rotate the right hand side of the interface card downward to engage connector CN1 on the back of the interface card into the A port connector CN4 on the inverter s control PCB Ensure that the connectors are fully engaged Refer to step in Figure 6 ote port be sure to perform steps and in the proper order Failure to do so may Note To ensure that the interface card is fully aligned and seated into the communication N lead to insufficient connector insertion and result in contact failure AN Positioning Key Figure 6 Mounting the Interface Card 4 Install the two M3 x 6mm screws included with the kit into the standoff mounting holes located at the upper left and lower right hand corners of the interface card Tighten the screws to secure the interface card to the control board PCB Refer to Figure 7 Figure 7 Interface Card Mounting Completed 5 Connect the network cables as necessary Insert the Ethernet cables into the Ethernet jacks making sure that they are fully seated Ensure that the cables are routed in such a way that they will not be pinched and are not located near any power carrying wiring such as the inverter s input po
83. etc have been changed the submit button located in the right hand portion of the web page Figure 44 Submit Configuration Changes must be clicked in order to write these settings to the interface card s filesystem Refer to Figure 44 Click here to save changes made to the EtherNet IP configuration 5 6 6 Reinitialize Prompt Refer to section 5 4 4 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 36 5 7 Modbus Tab The Modbus tab provides access to configuration items related to communication on a Modbus TCP network Refer to Figure 45 OC CUM Windeees Internet Explorer CA E Foplrtgz 29161 E ri ita cecaiErH Ee E mc De m my Toh WM ES se OPC G1 ETH Embedded Server Monitor BACnet Config EtherweLt IP Modbus Alarm Dashboard Enable Supervisory Timer Modbus Activity fully Loaded the cc figer sisa Modbus Register Remap Configuration Reger Fome Coke Metier Fama Cale MeH Funes Cole reges Fur Cibe Berger Fume Code fant ai wn sm ani sm 502 SK 5012 5022 5032 5042 sas son sn sam sas mem Sidi uae ae ua Ma 5014 5074 5034 5044 in d bt hg Tyr 15 5504 EU 5616 EE HM DOUD S 5017 527 507 5047 EI u TH DA HITA 50 28 5n T 570 PE KE 5010 520 5050 5040 5050 Figure 45 Modbus Tab 5 7 1 Information Window Figure 46 shows the Information Win
84. function code M14 bit 7 BID Indicates current limited Corresponds to function code M14 bit 8 BI10 Indicates acceleration Corresponds to function code M14 bit 9 BI11 Indicates deceleration Corresponds to function code M14 bit 10 BI12 Indicates alarm Corresponds to function code M14 bit 11 BI13 Indicates communications established Corresponds to function code M14 bit 12 BI14 Indicates function code write in progress Corresponds to function code M14 bit 15 Binary Output Objects BO1 Forward command Corresponds to function code S06 bit O BO2 Reverse command Corresponds to function code S06 bit 1 BO3 X1 command Corresponds to function code S06 bit 2 BOA X2 command Corresponds to function code S06 bit 3 BO5 X3 command Corresponds to function code S06 bit 4 BOG X4 command Corresponds to function code S06 bit 5 BO7 X5 command Corresponds to function code S06 bit 6 BOB X6 command Corresponds to function code S06 bit 7 BOQ X7 command Corresponds to function code S06 bit 8 BO10 X8 command Corresponds to function code S06 bit 9 BO11 X9 command Corresponds to function code S06 bit 10 BO12 EN terminal command Corresponds to function code S06 bit 11 BO13 XF FWD command Corresponds to function code S06 bit 13 BO14 XR REV command Corresponds to function code S06 bit 1
85. h is located in the upper right hand corner of the Alarm tab This window displays various informational messages regarding the status of the Alarm configuration parameters loading or submitting Successfully loaded the configuration Figure 51 Alarm Tab Information Window CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 40 FO 5 8 2 Email Configuration In order for an alarm trigger to successfully send a DNS Servers notification email some network settings must first be a is configured properly refer to Figure 52 192 168 16 3 Secondary Address DNS Servers Enter the dotted decimal IP addresses of the primary and secondary DNS servers which will be used to resolve the configured SMTP server name Only the Mail Server primary DNS server is required but if a secondary DNS SMTP Server server is entered then it will be used if the primary server is mail charter com inaccessible SMTP Port 25 Mail Server Enter the SMTP server address as a name or as a dotted decimal IP address and the SMTP port From Email default 25 that the SMTP server listens for incoming Feeder_Drive MyPlant com emails on To Emails From Email Enter the email address that will appear as ef the sender s email address in the email headers Plant_maintenance MyPlant com 2 To Emails Up to four recipients can be designated to rec
86. he connection tag by clicking on the sign next to the tag name Scroll down to the connection UnconnectedTimeout field and change its value from the default 30000000 30s in 1uS increments to 1000000 1s This value determines how long to wait before timing out and retransmitting a connection request if a connection failure occurs Refer to Figure 94 Controller Tags EIP example controller E Ife Scope f EIP example Show Show All E rans pe Es Force Mask Description connection Remotelndex Decimal DINT connection RemoteE lement rd red mo La cas STRING connection UnconnectedT imeout E 000000 Decimal DINT connection ConnectionR ate 7500000 Decimal BINT connection TimeoutMultiplier Decimal SINT data array i2 1 Decimal INTIE2 gt Monitor Tags A Edit Tags Ja Figure 94 Reduce the UnconnectedTimeout Value f Collapse the connection tag again by clicking on the sign next to the tag name g Select the Edit Tags tab again Create another new tag by entering data array in the next blank Name field and change its Data Type by typing in INT 73 in the Data Type field This tag is an array of INTs that will be able to hold up to 73 16 bit function codes from the inverter Always make sure that the destination tag size is large enough to hold all elements to be read CTi Automation Phone 800 894 0412
87. he latest version of Adobe Flash Player browser plug in Refer to section 5 XML Configuration File Upload Download All interface configuration files are stored in the unit s internal filesystem in XML format These files can be transferred to from a PC via USB which provides the capability for PC based file backup and easy configuration copying to multiple units Configuration files can also be viewed and edited via standard text editors XML editors and web browsers Refer to section 7 1 Email Based Alarm Notifications Up to 20 configurable alarm conditions can be programmed into the interface Value logical comparison and time based conditions can be provided for the interface to autonomously monitor any available inverter register When an alarm condition is triggered a notification email can be sent to up to four destination email addresses Refer to section 5 8 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 8 FO Network Timeout Action A configurable network timeout action can be programmed that allows inverter function codes to have their own unique fail safe conditions in the event of a network interruption Refer to section 5 5 3 Field Upgradeable As new firmware becomes available the interface can be upgraded in the field by the end user via USB Refer to section 7 3 for more information EtherNet IP Data Access Options The EtherNet IP protoc
88. holding register 42058 or input register 32058 i e offset 2058 Please note that the most significant digit 4 or 3 is only used as a naming convention for holding registers and input registers When accessing the output frequency specify a register value of 2058 not 42058 or 32058 e Specific bits within inverter registers can be accessed as either coils OX references or discrete inputs 1X references e Because the transaction is handled locally within the interface card write data checking is not available for scanned registers function codes refer to section 6 2 For example if a write is performed to a register with a data value that is out of range of the corresponding function code no Modbus exception will be immediately returned e The unit identifier UI field of the request packets is ignored e The socket timeout time is determined by the timeout setting on the web server s Config tab refer to section 5 5 3 This means that if a particular open socket experiences no activity for more than the timeout time setting then the interface assumes that the client or network has experienced some sort of unexpected problem and will close that socket e Because the socket timeout determination is performed on a per socket basis note that a certain degree of caution must be exercised when using the network timeout feature to avoid nuisance timeouts from occurring Specifically do not perform inadvisable behavior su
89. in the 21 sequential offsets of data array starting at the 50 offset data array 50 In Figure 104 we can see that data array 50 function code M01 per unit frequency reference final command has a value of 11860 11860 20000 59 3 of max frequency data array 58 function code MOO output frequency has a value of 3558 35 58Hz etc CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 77 Cl MainProgram MainRoutine EE Bl connection DN connection ST connection TO connection EN CO Controller Program Show Show All Figure 102 Configure XIO Element E MainProgram MainRoutine TER lel alel y wisd wel G Type CIP Data Table Read eh Message Control connection connection EN MMainRoutine 7 Figure 103 Complete Program Controller Tags EIP_example controller PAR Scope g EIP an aig Ei IU Style Dal LETE 11860 Decimal NT TE oi Decimal INT Zen at Al Decimal INT ESSE D Decimal i da sall 3558 Ges Decimal Eae 11860 Decimal 56 178 Decimal i 0 Decimal 3558 B Decimal Decimal 790 Decimal Decimal FI atey 63 4129 JAEN Decimal st data_artayl64 M IEEE Decimal o He ata _anay 65 36 Decimal data_array 66 0 ee 7 W Decimal NI 0 Decimal TM We SE 3 1773 Decimal DN data aalt 313 m E P 4 Monitor Tags gs AEdit Tags Tags 7 E
90. indicated whenever the client is performing its normal processing e g scanning its ladder logic An idle state run idle flag Idle is indicated otherwise For example Allen Bradley ControlLogix PLCs will set their run idle flag to Idle whenever their processor keyswitch is placed in the PROG position presumably in preparation to receive a new application program from RSLogix Invoke Timeout When Run Idle Flag Idle The behavior of EtherNet IP devices when they receive I O data from a controller with the run idle flag set to Idle is not specified in the EtherNet IP specification The interface card allows the option of two different behavioral responses when a run idle flag Idle condition is received depending on the state of the checkbox indicated in Figure 42 e f the checkbox is cleared default setting then the interface card will maintain the last I O data values received from the client For example if the inverter was being commanded to run prior to the run idle flag being set to Idle then it will continue to run e fthe checkbox is checked then the interface card will invoke its user configured timeout processing refer to section 5 5 3 5 6 4 Class 1 I O Data Configuration Arrays The interface card supports two different types of EtherNet IP class 1 I O data transfer One type is included with the implementation of the AC DC drive profile and requires no user configuration The other type however is ent
91. ing Add On Instructions for RSLogix 5000 version 16 and up CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 62 FO 8 2 2 ODVA AC DC Drive Profile The interface card supports the ODVA AC DC drive profile No special EtherNet IP configuration of the interface card is required when using the AC DC drive profile all that is needed is that the controller must target either assembly instances 20 amp 70 or 21 amp 71 in its connection parameters The AC DC drive profile implementation provides support for several required CIP objects which are specified in Table 9 While the various supported attributes of all of these objects are accessible via explicit messaging the main intent of using the AC DC drive profile is to interact with the predefined input and output assembly instances via an I O connection The structure of these assembly instances is defined by the EtherNet IP specification in order to engender interoperability among different vendor s products This section will focus primarily on the format of the AC DC drive profile I O assemblies supported by the interface card and the inverter data which their various constituent elements map to Table 9 AC DC Drive Profile Related Objects Class Code Object Name Motor Data Object Control Supervisor Object Output Instances Table 10 Output Instances 20 and 21 Detail Fault Run Reset Fwd Reference
92. inter over the red portion of the graph pops up a tooltip which displays the current indicated value and units Meter Refer to Figure 63 This type of meter implements a common panel meter type display format The units string is shown on the face of the meter All raw function code values are interpreted as positive numbers i e 0 0xFFFF equates to 0 65535 0 Units Func Code Mog Multiplier Min Value pad Max Value 100 Update Current Value 23 58 Hz Figure 61 Gauge BarGraph Func Code Multiplier Min Value d Max Value 250 Update Current Value Figure 62 BarGraph Units Func Code Multiplier Min vae Max Value Update Current Value Figure 63 Meter CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 47 FO Pos Neg Meter Refer to Figure 64 Similar to the meter gauge this type of meter also implements a common panel meter type display format but in this instance the indicated value can be positive or negative two s complement interpretation In other words raw function code values of 0 0x7FFF equate to 0 32767 0 and values of 0x8000 0xFFFF equate to 32768 1 Because the meter placard is always centered around zero the Min Value attribute is not configurable and the Max Value attribute is used for both the maximum positive indicated value as well as the maximum negative i
93. ion Figure 54 Alarm Configuration Box Alarm Selection This drop down box allows the selection of one of the twenty available alarms When an alarm is selected that alarm s current configuration parameters will be populated in the alarm configuration box Enable Check Box If checked this alarm is active and will be evaluated every second If unchecked this alarm is inactive and will therefore not be evaluated Func Code Enter the inverter function code that this alarm will continuously monitor For example the alarm displayed in Figure 54 is configured to monitor M14 which is the operation status register Logical Comparison Choose a comparison operator which will be used to compare the current value of the indicated Func Code with the reference Comparison Value Available selections are less than lt less than or equal to lt greater than gt greater than or equal to gt not equal to and equal to Comparison Value The reference comparison value is comprised of two subcomponents a Mask field and a Value field Each time the alarm is evaluated the current value of the indicated Func Code is first bit wise AND ed with the Mask field The resulting derived value is then compared with the Value field by way of the Logical Comparison operator While the Mask field is always a hexadecimal number the display and entry radix of the Val
94. irely user configurable and is utilized when the client opens a connection to the interface using assembly instances 100 and 150 The user configurable data arrays Consumed Data Produced Data consist of two separate elements refer to OPC G1 ETH from OPC G1 ETH to Figure 43 The consumed data configuration defines the structure of the command data sent from the EtherNet IP controller for example a ControlLogix I PLC to the inverter O gt T direction and 2 the produced data configuration defines j the structure of the status data sent from 4 the inverter back to the controller T gt O 5 direction These arrays allow the creation of custom built I O data Up to 32 command function codes can be sent to the inverter and up to 32 status function codes can be sent back to the controller Each box in the function code column is capable of containing an inverter function code Because all 12 inverter function codes are 16 bit data 13 elements each box therefore represents 14 two bytes of consumed or produced 15 E data Word Offset Func Code Word Offset Func Code M14 Mog 0 S06 505 D ONGONA Whe a 22 mm ee 4 wr oc e 4 Each of the function code array locations Figure 43 EtherNet IP Class 1 I O Data Configuration are numbered 0 31 in the word offset column Clicking on a box in an array allows the user to enter a function code that will be referenced at that location when
95. ith the positioning key on the inverter chassis to ensure that the interface card is installed into the correct communication port refer to section 2 2 Module Status and Network Status LEDs These LEDs indicate the current status of the interface card and protocols in use Refer to section 1 3 Standoff Mounting Holes The provided M3 x 6mm screw are inserted here to secure the card to the standoffs located on the inverter s control board Refer to section 2 2 Inverter Control Board Connector Attaches to the A port on the inverter s control board USB Port USB 2 0 port with mini B connector Used to access the card via the Fuji Finder program refer to section 4 5 and as a USB flash drive refer to section 7 1 Ethernet Link Activity and Speed LEDs One set of LEDs are provided for each Ethernet port P1 for Port 1 and P2 for Port 2 These LEDs provide insight into the Ethernet network s status and activity Refer to section 1 3 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 11 FO 1 3 LED Indicators 1 3 1 Network Status LED e Conforms to the prescribed network status LED behavior as dictated in the EtherNet IP specification Volume 2 Chapter 9 1 3 2 Module Status LED e Conforms to the prescribed module status LED behavior as dictated in the EtherNet IP specification Volume 2 Chapter 9 e Contact technical support if
96. l also reset the interface card Please allow 10 seconds for the interface card to reboot at which time it will then be operating with the recently submitted configuration Refer to Figure 55 SUBMIT Click here to save changes made to the Alarm configuration Figure 55 Submit Configuration Changes CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 43 FO 5 9 Dashboard Tab The Dashboard Tab provides access to a virtual keypad as well as a variety of gauges meters and graphs that can be configured to provide an at a glance graphical overview of critical application variables in real time A total of 10 gauge windows are available two at a time and each gauge window can be configured to display any scanned function code s value via one of six different gauge types User defined engineering units scaling and range limits are also configurable Refer to Figure 56 CLG L IH Winder Imieroer Explorer Reape 288 16 10t Wy Pate Sec OPC G1 ETH Embedded Server config Etherwet IP Modbus Dashboard Activity iuge tpt Frequency Successfully beaded the Eonfiguratisn LE kb Pane Code ew Mulripliar CR PINE 107 Chek here be dna changed m de s Vol E hate 1 ce Update Curreni Valan 17 58 He Lm o EE Line Graph sl be Dm rune cose ETR Pm P B xltrpbier I iet Pent et Update So e Curent Nolan 410 Vales A ha TH
97. le in the Select Module dialog box and click OK Refer to Figure 78 E Select Module Description Vendor 1769 L35E Etherne 10 100 Mbps Ethernet Port on CompactLogix5335E Allen Bradley 1788 EN2DN 4 1788 Ethernet to DeviceNet Linking Device Allen Bradley 1788 ENBT 1788 10 100 Mbps Ethernet Bridge Twisted Pair Media Allen Bradley 1788 EWEB A 1788 10 100 Mbps Ethernet Bridge w Enhanced Web Serv Allen Bradley 1794 AENT A 1794 10 100 Mbps Ethernet Adapter Twisted Pair Media Allen Bradley Drivelogix5730 Eth 10 100 Mbps Ethernet Port on DriveLogix5730 Allen Bradley ETHERMET BRIDGE Generic EtherMet IP CIP Bridge Allen Bradley ETHERNET MODULE Generic Ethernet Module EtherNet IP SoftLogix5800 EtherNet TP Allen Bradley PH PSSCENAJ A Ethernet Adapter Twisted Pair Media Parker Hannif Drives HMI T Find Add Favorite By Category By Vendor Favorites Figure 78 Adding a New Generic Ethernet Module 4 The module properties dialog box will open refer to Figure 79 Enter a Name and Description which will allow easy identification of the inverter on the network the tags created in RSLogix 5000 will be derived from this Name Because all inverter data is stored as 16 bit function code values change the Comm Format selection to Data INT Enter the IP address of the targeted interface card New Module Type ETHERNET MODULE Generic Ethernet Module Vendor Allen Bradley Parent EIP
98. le Info Requested Packet Interval RPI 1005 ms 1 0 3200 0 ms F Inhibit Module Major Fault On Controller If Connection Fails While in Run Mode E j Module Fault Status Offline Cancel Help Figure 80 Interface Card Module Properties Connection Tab 6 After adding the I O Module to the configuration the full E 1 0 Configuration E EB 1756 Backplane 1756 47 I O Configuration tree should appear similar to Figure 81 fy 0 1756 L61 EI Example B 1 1756 ENBT A EIP 7 Switch to online mode and download the project to the Ethernet PLC Verify that the newly added inverter is available and fJ ETHERNET MODULE Fuji Inverter operating correctly by observing any indications shown on H 1756 ENBT A EIP the inverter s icon When the inverter s icon is selected its status and any available error messages will be displayed in the area below the project tree Refer to Figure 82 Also confirm that the interface card s Network Status LED should be solid green indicating an online connected state Figure 81 UO Configuration Tree 8 By double clicking Controller Tags in the project tree it is possible to view the newly added tags Refer to Figure 83 The Fuji Inverter C configuration tag is unused the Fuji Inverter tag allows viewing of the input data and the Fuji Inverter O tag allows modification of the output data These tags will be synchronized with the inverter at whatever rate was establishe
99. lication via the following procedure 1 Connect the interface card to the same Ethernet subnet on which the computer resides and apply power to the inverter in which it is installed 2 Start the Fuji Finder application 3 The Finder application will scan the Ethernet network for Fuji devices and then display each device s information on the Ethernet tab Refer to Figure 20 If multiple devices are discovered identify the targeted device via its unique MAC address printed on a barcode label on the left hand side of the interface card 4 To change the IP address select the device in the list of detected devices 5 Configure the IP Address Settings with the desired IP Address Subnet Mask and Default Gateway in the appropriate boxes Click the Update IP Settings button to apply the changes 6 A popup dialog box will prompt you to reboot Click Yes The dialog box will automatically close when the device is done rebooting 7 The Finder application will automatically rescan the network Confirm that the new IP address has been accepted by the device CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 25 FO 5 EMBEDDED WEB SERVER 5 1 Overview The interface contains an embedded web server also known as an HTTP server which allows users to access the inverter s internal data in a graphical manner with web browsers such as Microsoft Internet Explo
100. meters Motor 4 Parameters P function codes are available A function codes are available b function codes are available r function codes are available High Performance Functions H function codes are available Application Functions 1 J function codes are available Application Functions 2 d function codes are available Link Functions y function codes are available Command Data S function codes are available Monitor Data 1 M function codes are available Monitor Data 2 W function codes are available Alarm Data 1 X function codes are available Alarm Data 2 Z function codes are available Operational Functions o function codes are available 5 3 3 Function Code List The bottom half of the Monitor tab contains the function code list refer to Figure 26 The function codes that are displayed in the list at any given time depend on the function code groups that are currently selected refer to section 0 as well as whether or not any filters have been applied refer to section 5 3 4 The first column of the Function Code List shows the inverter function code designation that is normally used when accessing a given function code via the inverter s keypad Note that this column is for user convenience and inverter user s manual cross reference The second column of the Function Code List shows the register number for the corresponding function code Certain protocols require the use of a register number to a
101. must match this manual s respective release date in order for all documented aspects to apply The primary features of the OPC G1 ETH are as follows Supported Protocols The interface currently provides server support for the following fieldbus protocols e Modbus TCP Server e EtherNet IP Server e Allen Bradley CSP Server also known as PCCC and AB Ethernet e BACnet IP Server Ethernet Ports IEEE 802 3 10 100BaseT Ethernet compliant Shielded RJ45 connectors accept standard CAT5 type 8 conductor unshielded twisted pair UTP patch cables MDI MDI X auto crossover allows the use of any combination of straight through and cross over Ethernet cables Supports multiple simultaneous protocols USB Port USB 2 0 port with mini B connector provides composite USB device functionality USB connection allows for product identification and firmware updating Additionally the OPC G1 ETH enumerates as a standard USB mass storage device flash drive for configuration file copying and web page customization Custom Embedded Web Server Open XML based socket data transfer allows end users to create their own custom web server content and load it onto the unit s internal file system via USB The factory default web server content provides configuration and real time inverter function code monitoring amp control via standard web browsers such as Microsoft Internet Explorer and Mozilla Firefox The default web server requires t
102. n LA RE Examine Off Output Energize Output Latch Output Unlatch One Shot iv Show Language Elements By Groups Figure 96 Adding an XIO Element Edit the Message Control field on the MSG instruction to use the previously created connection tag Refer to Figure 97 Type CIP Data Ta SG Message Control connection 8 connection MESSAGE INT 3 E D data _array Controller Figure 97 MSG Instruction Tag Assignment Click the message configuration button in the MSG instruction The Message Configuration window will open Refer to Figure 98 Message Configuration connection Configuration Communication Tag Message Type CIP Data Table Read Y Source Element MOI Number Of Elements 21 ES Destination Element data amay 50 Es New Tag Figure 98 MSG Instruction Configuration C Configuration tab settings i Change the Message Type to CIP Data Table Read ii In the Source Element field enter the read tag you wish to access refer to section 8 2 5 In this example we will be reading a total of 21 function codes beginning at function code M01 per unit frequency reference final command iii Enter the Number Of Elements to read In this example we will read 21 function codes iv For the Destination Element either directly type in data array 50 or select element 50 in the data array tag vi
103. n interacting with the Function Code List are e When entering new function code values be sure that the number being entered is appropriate for the currently selected radix refer to section 5 3 5 for example an entered value of 1000 in hexadecimal is equal to 4096 in decimal e f desired the column widths can be changed by dragging the vertical bars that separate the header row s cells to a different position e f you begin changing a function code value and then decide to abandon the change pressing the ESC key on your keyboard will abandon the change and redisplay the current function code value e When editing a function code value clicking someplace off the entry cell is equivalent to hitting the ENTER key 5 3 4 Function Code List Filter A filter function provides Function Code List search capabilities To use the filter function simply type a word or portion of a word into the filter entry box and then click the filter button Refer to Figure 27 FILTER Figure 27 Function Code List Filter The filter will then display only those function codes currently available in the Function Code List that satisfy the search criteria For example to find all monitor data 1 function codes that contain some derivative of the word volt such as voltage or volts select the Monitor Data 1 group enter volt in the filter entry box and then click the filter button Once a filter
104. n the PLC program The configuration and execution for implementing multiple MSG instructions is in general identical to that required for implementing just one MSG instruction Each MSG instruction will require its own message control file In the case of read MSG instructions more than one instruction may use the same data file to store the received register values but the storage locations must not overlap Figure 119 shows an example of two MSG instructions each accessing different target integer files It is evident from this logic that N20 and N21 are the two independent message control files created for these instructions MSG Read Write Message Type Peer To Peer Read Write Read Target Device PLCS Local Remote Local Control Block N20 0 Control Block Length 51 Setup Screen MSG Read Write Message Type Peer To Peer Read Write Read Target Device PLCS Local Remote Local Control Block N21 0 Control Block Length 51 Setup Screen Figure 119 Multiple MSG Instructions CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 87 FO 8 3 6 SLC 5 05 Example Reading and Writing Often times applications may need to both read data from and write data to the inverter At a minimum this will require two MSG instructions and two message control files Figure 120 shows an example of two MSG instructions one for reading and one for writing Note that the Read Write
105. ndicated value Thermometer Refer to Figure 65 This type of meter implements the universally identifiable thermometer display format Hovering the mouse pointer over the red mercury portion of the graph pops up a tooltip which displays the current indicated value and units Line Graph Refer to Figure 66 This type of graph implements a continuously scrolling historical data logging line graph Up to 80 seconds worth of historical data is available Hovering the mouse pointer anywhere on the graph displays a vertical reference line at the corresponding time and pops up a tooltip which displays the current indicated value at that time Func Code Multiplier Min Value CHE Max Value 100 Update Current Value 0 06 96 Figure 64 Pos Neg Meter Thermometer Units Func Code wm Multiplier Min Value n Max Valve E Current Value 35 66 Hz Figure 65 Thermometer Line Graph Units Min Value Tt ml mos Multiplier T HA Max Value e Func Code Update 7a Current Value 60 Hz CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 48 At times it may be convenient to zoom in on a particular gauge or meter in order to more Ti clearly see the indicator or to fill the computer screen with a particular gauge s image P This can be easily accomplished with the web browser s Flash Player plug in by
106. ndition is triggered further email transmissions will not be attempted for this alarm unless the alarm condition is first evaluated as false which resets the alarm and then once again is triggered by a subsequent event CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 42 If this check box is checked then as long as the alarm condition continues to be evaluated as true subsequent email transmissions will be automatically retriggered every indicated number of minutes for a maximum of the indicated number of times If at any time during the subsequent transmissions the alarm condition is evaluated as false then the alarm will be reset and email transmissions for this alarm will stop until the next time the alarm is triggered of course Subject Enter a string of up to 128 characters in length which will appear in the subject line of the alarm email The body of the alarm email is empty 5 8 4 Submitting Changes Whenever any of the Alarm configuration elements alarm settings or email configuration parameters have been changed the submit button located in the lower right hand portion of the web page must be clicked in order to write these settings to the interface card s filesystem Note that because these configuration elements are read from the filesystem only when the interface card boots up the act of submitting configuration changes wil
107. nfo ctiautomation net 46 FO Max Value The gauge s maximum indicated value Similar to the Min Value attribute negative values can be used if desired Indicated value characteristics can even be inverted by setting the Max Value attribute to a value less than the Min Value attribute Update Button Clicking the update button will apply the current configuration attribute settings to the gauge Note however that simply updating the gauge s current display properties does not write these settings to the interface card s filesystem To save the current configuration of all the gauge windows to 3 Di the filesystem the Dashboard tab s submit button must be selected refer to section 5 9 5 Current Value The current indicated value of the designated function code is numerically displayed with the configured Units string at the bottom of each gauge window The following is a summary of the different available gauge types Gauge Refer to Figure 61 This type of meter implements a rotary dial type display format The indicated value and units are shown numerically on the face of the gauge and via the red indicator needle The yellow needle shows the previous indicated value thereby providing a simple historical reference The Min Value attribute is not configurable this gauge always starts at 0 BarGraph Refer to Figure 62 This type of meter implements a linear bar graph display format Hovering the mouse po
108. ntly of the actual server device Programmer authors HMI client content Content is loaded onto HMI device Server Device Client initiates XTPro requests lt xreg gt read data HMI content executes and establishes XML socket lt ref gt Pr_e lt ref gt lt read_data gt lt xreq gt Server responds to lt xresp gt S R lt read_data gt client s requests lt ref gt Pr_e lt ref gt lt val gt 123 lt val gt XTPro Server XML socket port 2000 lt xresp gt Figure 70 HMI Based Implementation 5 10 5 XTPro Supported Commands For a summary of XTPro commands which are supported on the OPC G1 ETH refer to Table 4 Table 4 Supported XTPro Commands Supported Bete nop Yes J J J J vzn Yes Supports XTPro specification version 1 ML Yes JO reference is the inverter s function code e g F07 for ite dat Y acceleration time 1 while data value is a 16 bit hexadecimal THUS eta SS value e g 1F4 for a decimal value of 500 load file et The absolute file path must start with a forward slash Ae T e dE perform a complete device soft reboot auth Yes Authorizationisnotrequired cov Yes COV notification messages are sentevery200ms_ Notes e Two simultaneous XTPro connections are available CTi Automation Phone 800 894 0412 Fax 208
109. ntrolLogix PLC such as a 1756 L61 coupled with a 1756 ENBT A communication interface adjust this procedure according to your specific equipment Later sections will provide specific read write examples using this configuration with I O or explicit messaging 1 Run RSLogix 5000 and create a new configuration 2 Toadda 1756 ENBT A to your I O configuration first switch to offline mode 3 Right click on the I O Configuration node in the controller organizer view and choose New Module 4 The Select Module window will open 5 Under Communications select 1756 ENBT A and click OK Refer to Figure 75 li Select Module i Description e Vendor 1756 CNBR E 1756 ControlNet Bridge Redundant Media Allen Bradley 1756 DHRIO B 1756 DH Bridge RIO Scanner Allen Bradley 1756 DHRIO C 1756 DH Bridge RIO Scanner Allen Bradley 1756 DHRIO D 1756 DH Bridge RIO Scanner Allen Bradley 1756 DNB 1756 DeviceNet Scanner Allen Bradley 1756 ENZT A 1756 10 100 Mbps Ethernet Bridge Twisted Pair Media Allen Bradley 1756 ENBT A 1756 10 100 Mbps Ethernet Bridge Twisted Pair Media 1756 ENET A 1756 Ethernet Communication Interface Allen Bradley 1756 ENET B 1756 Ethernet Communication Interface Allen Bradley 1756 EWEB A 1756 10 100 Mbps Ethernet Bridge w Enhanced Web Serv Allen Bradley 1756 SYNCH SynchLink InterFace Allen Bradley Controllers Digital P y Find Add Favorite By Category By Vendor Favorites Figure 75
110. ol provides access to inverter data via explicit messaging user defined UC assembly instances and the ODVA AC DC drive profile Refer to section 8 2 for more information 1 2 Unpacking and Product Confirmation 1 2 1 Shipment Confirmation Check the enclosed items Confirm that the correct quantity of each item was received and that no damage occurred during shipment e OPC G1 ETH interface board see Figure 1 e Two M3 x 6mm mounting screws see Figure 2 Figure 2 Qty 2 M3 x 6mm Mounting Screws Figure 1 OPC G1 ETH Interface Board CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 9 q 1 2 2 Component Overview Figure 3 and Figure 4 provide an overview of the important interface card components Figure 4 OPC G1 ETH Component Overview Back Side CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 10 Port 1 and Port 2 Ethernet Jacks Either jack can freely be used star topology networks with external swich In linear topologies a series of OPC G1 ETH cards can be connected together by daisy chaining one of the ports to the next inverter in line MAC Address Barcode sticker that indicates the card s unique Ethernet MAC Address The MAC Address can be used to identify specific cards discovered with the Fuji Finder application refer to section 4 3 Positioning Notch Aligns w
111. omputer the operating system should automatically locate and install the appropriate USB driver Once completed the operating system may display a dialog box similar to that shown in Figure 18 OPC G1 ETH Fuji Mega Interface Card installed OPC G1 ETH Fuji Mega Interface Card off Ready to use Figure 18 Windows 7 USB Driver Successful Installation Because the OPC G1 ETH interface card is a USB composite device which is to say that it presents multiple virtual representations to the computer after the vendor specific USB driver has been installed as detailed above Windows will then additionally identify the device as a USB mass storage device also known as a flash drive or removable disk and automatically install the default Windows USB mass storage device drivers Once this is completed the operating system may automatically pop up an AutoPlay window showing the options available for the removable disk Figure 19 This window can be closed at this time if desired _ Removable Disk E 7 General options Open folder to view files usina Windows Explorer He Use this drive for backup View more AutcPlay options in Control Panel Figure 19 Windows 7 AutoPlay CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 23 4 3 Overview The Fuji Finder application is a simple Windows PC program which when executed discovers all OPC
112. on array is blank then any consumed data that corresponds to that location will be ignored Conversely if a function code entry in the produced data configuration array is blank then any produced data that corresponds to that location will be a default value of 0 Refer to section 5 6 4 for further information on the data configuration arrays e Class 1 implicit UO supports both multicast and point to point unicast when producing data in the T50 direction e Point to point class 1 connected messages will be produced targeting the IP address of the device that instantiated the connection UDP port 0x08AE UDP port 2222 e Ifa class 1 point to point connection is established in the T 0O direction no more class 1 connections can be established e Ifaclass 1 connection s consuming half OT times out then the producing half TO will also time out and will stop producing e Ifa class 1 or class 3 connection timeout occurs the driver will trigger a timeout event as described in section 5 5 3 The timeout value is dictated by the scanner client and is at a minimum four times the scan rate Requested Packet Interval for class 1 The typical timeout value for class 3 messaging is usually much larger and is also dictated by the scanner client e Ifthe drive is configured to cause a trip section 3 2 a class 1 or class 3 connection must first be successfully established before the trip can be cleared e Convenient and simple interface us
113. onfiguration Communication Tag Path EIP 2 192 168 16 28 Browse EIP 2 192 168 16 28 7 V Cache Connections Figure 100 Setting the Communication Path e Click OK to close the MSG Configuration dialog At this stage MainRoutine should look like Figure 101 B MainProgram MainRoutine SG Type CIP Data Table Read Message Control connection oomoo o oi MainRoutine Figure 101 MainRoutine 5 Assign a tag to the XIO element a Double click on the XIO element located to the left of the MSG block In the drop down box double click on the connection EN field Refer to Figure 102 This configuration causes the MSG instruction to automatically retrigger itself wnen it completes While this is acceptable for the purposes of this example it can produce high network utilization In actual practice it may be desirable to incorporate additional logic elements to allow triggering the MSG instruction at a specific rate or under specific conditions 6 The program is now complete Refer to Figure 103 7 Save download and run the program a Toview the values of the function codes being read from the interface card double click Controller Tags in the controller organizer view b Select the Monitor Tags tab c Expand the data array tag Refer to Figure 104 d 21function code values starting at function code M01 are being continuously read from the interface card and placed
114. ontrol Timer Counter Trig Functions User Customized Description Examine if Open Figure 112 XIO Instruction Selection 5 Configure the MSG instruction a Set the Read Write field to Read Target Device field to PLC5 Local Remote field to Local and Control Block to N20 0 b Upon hitting the ENTER key while in the Control Block entry box the MSG Properties dialog box should appear or it can be opened by clicking on the Setup Screen button at the bottom of the MSG instruction Refer to Figure 113 C Inthis example we will be reading a total of 25 registers beginning at N30 50 register 2050 function code MO1 To configure this under This Controller set the Data Table Address field to N18 1 set the Size in Elements field to 25 and set the Channel field to 1 Ethernet d Under Target Device set the Data Table Address field to N30 50 starting target register 2050 and set the MultiHop field to Yes to cause the MultiHop tab to appear e Under the MultiHop tab settings set the To Address in the first row to the inverter s IP address and the To Address in the second row to 0 Refer to Figure 114 f Close the dialog box At this point the program should appear as shown in Figure 115 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 84 MSG Rune 4
115. properly installed prior to starting operation Do not perform hi pot tests on the equipment Performing a data initialization function code H03 may reset all inverter function codes to their factory default settings After performing this operation remember to reenter any custom function code values prior to starting operation Icons The following icons are used throughout this manual Note efficiency as well as information concerning incorrect operations and settings which may note Indicates information which if not heeded can result in the product not operating to full result in accidents Tip Indicates information that can prove handy when performing certain settings or operations ELI Indicates a reference to more detailed information CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 4 FO TABLE OF CONTENTS 1 PRE OPERATION INSTRUCTIONS eere eee nnne nnns 8 1 1 Product a TT TEEN 8 1 2 Unpacking and Product Confirmation m 9 A EE SUP c DESI c M t 9 1 2 2 ComponentEvenviEm PEE 10 1 3 Ntc 12 1 3 1 Network Status ED 12 1 3 2 Module Status LED EE 12 1 3 3 Ethernet Link Activity LEDS siso ad 12 Ci iLu 0 40 2080 12 1 4 Environmental Specifications ssecsesssssssesssenaseeceneacenaeneacacrenceceenenesraecensesanatana 12 2 INSTALLATION
116. r bit relationships can be described as follows Discrete 1 16 map to register 1 bitO bit15 bitO LSB bit15 MSB Discrete 17 32 map to register 2 bitO bit15 and so on Arithmetically the discrete to register bit relationship can be described as follows For any given discrete the register in which that discrete resides can be determined by Equation 3 Equation 3 discrete 15 register LX a Where the bracket symbols L indicate the floor function which means that any fractional result or remainder is to be discarded with only the integer value being retained Also for any given discrete the targeted bit in the register in which that discrete resides can be determined by Equation 4 bit discrete 1 16 Equation 4 Where discrete e 1 65535 bit lt 0 15 and is the modulus operator which means that any fractional result or remainder is to be retained with the integer value being discarded i e it is the opposite of the floor function For clarity let s use Equation 3 and Equation 4 in a calculation example Say for instance that we are going to read coil 34 Using Equation 3 we can determine that coil 34 resides in register 3 as 3 0625 L3 r1 3 Then using Equation 4 we can determine that the bit within register 3 that coil 34 targets is 34 1 9616 1 as 339616 mod 2 r1 1 Therefore reading coil 34 will return the value of r
117. r when it is configured accordingly refer to section 3 1 Operating status display Indicates the current state of the inverter based on bits in the inverter operation status register function code M14 Possible displays include STOP FWD REV and FAULT Operation command buttons Clicking on these buttons enables different control actions to be imposed on the inverter as follows e FWD sets bit 0 FWD and clears bit 1 REV in the operation command word function code S06 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 45 FO e REV sets bit 1 REV and clears bit 0 FWD in the operation command word function code S06 e STOP clears both bit 0 FWD and bit 1 REV in the operation command word function code S06 e RESET writes a value of 1 to function code S14 alarm reset command This will reset a faulted inverter regardless of the current operation command mode H30 Y98 etc Note that if the inverter was running the FWD or REV buttons were the last buttons pressed on the virtual keypad before the fault occurred the STOP button must be clicked prior to clicking the RESET button in order to clear the FWD and REV bits in the operation command word The inverter will ignore reset commands issued through function code S14 as long as a valid run command still exists in the
118. ram which provides several configuration and maintenance utilities for the OPC G1 ETH such as Ethernet based IP address configuration and USB based firmware updating The Fuji finder installation files are located on the CD ROM included with the OPC G1 ETH kit 4 1 Installation The Fuji Finder setup will install all required files and USB device drivers Note that the Fuji Finder program should be installed before connecting any OPC G1 ETH devices to the computer s USB port as the program contains product specific USB drivers that must be installed on the computer prior to initial connection of the target device Launch the install executable To start the installation of the Fuji Finder application run the SETUP executable located on the CD ROM included with the OPC G1 ETH kit Review the installation message Figure 8 and click Next e Fuji Finder Welcome to the Fuji Finder Setup Wizard The installer will guide you through the steps required to install Fuji Finder or your computer WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Cancel Figure 8 Installer Welcome Screen CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email
119. re to save changas mada to the to OPC GI ETH trom OPC G1 ETH kthenneti le coniquiatiun Wed ise Fun Cade Wen Onser Hane Cede Mid Mia E gs WR ce A w e ke eS im px n We RB ER es 3 Figure 39 EtherNet IP Tab 5 6 1 Information Window Figure 40 shows the Information Window ee which is located in the upper right hand EECH NN corner of the EtherNet IP tab This window ECG displays various informational messages regarding the status of the EtherNet IP configuration parameters loading or submitting Figure 40 EtherNet IP Tab Information Window 5 6 2 Device Identification A text entry box is available which allows customization of the device s name for Device Name OPC G1 ETH identification on the EtherNet IP network This string is accessible as the product Figure o ONEEN oe REET Figure 41 EtherNet IP Device Identification CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 34 5 6 3 Run ldle Flag Behavior EtherNet IP clients such as PLCs have the option of adding a 32 bit run idle header to all class 1 I O data packets sent to devices Bit 0 of this header is called the run idle flag by the EtherNet IP specification and is intended to signify Figure 42 Run Idle Flag Behavior Selection when the client is in a running state or an idle state A running state run idle flag Run is
120. rer or Mozilla Firefox In this way the inverter can be monitored configured and controlled from across the room or from across the globe In order to view the interface s factory default web page the free Adobe formerly Macromedia Flash Player browser plug in is required If the plug in is not already installed on your computer then your browser will automatically be redirected to the appropriate Adobe download web site when you initially attempt to access the interface s web page Alternatively the plug in can be downloaded directly from Adobe website Always ensure that you have the latest version of the Flash Player installed if some aspect of the web page does not appear to be displayed properly installing the latest Flash Player update usually resolves the problem To access an interface s embedded web server either use the finder application refer to section 4 and select the Open Web button when the target unit is highlighted or just directly enter the target unit s IP address into the address URL field of your web browser Refer to Figure 22 for a representative screenshot of the web server interface F UN GT ETH Wine Internet Explorer E Epi fito 29161 t Faria hry dB cecai rTH ES eet OPC G1 ETH Embedded Server Monitor BACnet config EtherNeL IP Modbus alarm Dashboard Funzrop Code Houp a tharnet Cou fener erg prp 31 002 A Fundamental Eur Dn HR duch b
121. right clicking on the gauge and selecting the desired zoom level refer to Figure 67 Zoom Out N Show All Quality Play v Loop Rewind Forward Back Print Settings Global Settings About Adobe Flash Player 10 2 152 26 e Internet Figure 67 Zooming 5 9 5 Submitting Changes Whenever any of the gauge window configuration items in the Dashboard Tab have been changed the submit suen button located on the right hand portion of the web page el must be selected in order to write these settings to the to the dashboard interface card s filesystem Refer to Figure 68 Note that submitting the Dashboard Tab configuration does not require rebooting of the interface card the changes take Figure 68 Submit Dashboard Changes effect immediately and the interface card continues its operation without interruption CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 49 5 10 Customizing the Embedded Web Server 5 10 1 Customization Overview It is possible for end users to customize the embedded web server in order to create their own application specific or corporate look and feel Knowledge of authoring dynamic web content is required Using windows explorer it is possible to load customized web server content into the WEB folder on the interface card s file system refer to section 7 2 Usually this web server con
122. rnet CPU firmware version V1 001 Parameter data SML loaded successfully RCTIUILT Figure 24 Monitor Tab Information Window 5 3 2 Function Code Group Selection List The Function Code Group Selection List is located in the Monitor BACnet config EtherNet 1 upper left hand corner of the e Monitor Tab Refer to Figure Function Code Group 25 Individual groups can be All selected by clicking on the Fundamental Functions group name Multiple groups Extension Terminal Functions may also be selected by Control Functions of Frequency holding down the CTRL key Motor 1 Parameters while clicking on the group names or a range of groups can be selected by first selecting the starting group and then holding down the SHIFT key while selecting the last group in the range When a function code group is selected the function codes contained in that group are displayed in the Function Code List refer to section 5 3 3 The following function code groups are available Figure 25 Function Code Group Selection List All All function codes registers are available Fundamental Functions F function codes are available Extension Terminal Functions E function codes are available CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 27 FO Control Functions of Frequency C function codes are available Motor 1 Parameters Motor 2 Parameters Motor 3 Para
123. rs as detailed in section 8 3 3 The only difference is in the configuration of the MSG instruction Figure 118 shows an example MSG instruction s General tab which will read a single element N30 58 which corresponds to register 2058 output frequency function code M09 and place it in the first element offset 0 of N18 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 86 MSG N20 0 51 Elements MultiHop This Controller Control Bits Communication Command PLCERead sd Ignore if timed out TO 0 Data Table Address 3180 n To be retried NR 0 Size in Elements bh Awaiting Execution Ew 0 Channel it Continuous Run CO 0 Error ER o Target Device Message done DN 0 Message Timeout Message Transmitting ST 1 Data Table Address Message Enabled EN Waiting for Queue Space 0 Local Remote MultiHop E Error Error CodelHex O r Error Description No errors Figure 118 Read the Inverter s Output Frequency Register 8 3 5 SLC 5 05 Example Multiple MSG Instructions At times reading from different groups of registers may be necessary For example a specific application may require some registers located in various disjoint locations in the register map To accomplish this task efficiently multiple MSG instructions can be implemented i
124. rter in which the card is installed or by selecting the Reboot Device button in the Finder utility The embedded web server is customizable and is located in the WEB folder All web page related items should reside in the WEB folder Interacting with the filesystem is performed via USB using a mini B USB cable as the interface card enumerates as a standard USB mass storage device flash drive Users can interact with the files on the interface card s filesystem in the same manner as though they were traditional files stored on a local or remote PC CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 57 FO 7 2 Windows Explorer To use Microsoft Windows Explorer first open either Windows Explorer or My Computer Refer to Figure 71 Note that the indicated procedure prompts and capabilities outlined here can vary depending on such factors as the installed operating system and service packs The interface card will typically be displayed as a removable medium such as a Removable Disk Refer to Figure 72 Y Documents My Computer File Edit View Favorites Tools Help L by Ai Search 1 Folders E a Address d My Computer Other Places el DYD Drive E Details Explorer Removable Disk F E drive on ICC Central Server E ed F drive on ICC Central Server Removable Disk Serverly Ns e Server1 O Fil
125. s refer to Figure 61 for an example Gauge Selector A drop down selection box in the upper left hand corner of the gauge window which allows the user to select the type of gauge that will be displayed Title A text entry box located above the gauge in which the user can enter a descriptive gauge title comprised of up to 16 characters Units A text entry box in which the user can enter an engineering units string comprised of up to 8 characters This units string will be appended to all locations in the gauge window that display the designated function code s current value Function Code The designated function code whose value is to be reflected on the gauge Note that only scanned function codes may be displayed in Dashboard gauges refer to section 6 2 for a discussion of scanned function codes Multiplier The multiplier value is a floating point number that is used to scale the raw value of a function code As its name suggests the multiplier value is multiplied by the designated function code s current raw value in order to calculate the gauge s indicated value Negative values can also be used if desired Min Value The gauge s minimum indicated value Negative values can be used if desired e g if a negative Multiplier attribute is used to generate a negative indicated value Not all gauges allow adjustment of the min value CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email i
126. s is less than 25 VDC Installation should be performed only by qualified personnel To avoid electrical shock do not operate the inverter with the front cover or wiring cover removed as accidental contact with exposed high voltage terminals and internal components may occur To prevent explosions or similar damage ensure that all cables are properly connected to the correct terminals and observe all wiring polarity indicators 2 2 Installation Procedure Not Before installing the interface card perform all wiring for the main circuit terminals and O control circuit terminals 1 Remove the front cover from the inverter to expose the control printed circuit board control PCB As shown in Figure 5 there are three option connection ports A port B port and C port The OPC G1 ETH card is mechanically keyed for and can only be installed into the A port bottom most position To remove the front cover refer to the FRENIC MEGA Instruction Manual Chapter 2 Section 2 3 The keypad enclosure must also be opened on 30kW and larger inverters Available piana W Em Available lol 1 vr S st EN Ry Available ERRA TRAD ER am Be E r 2 D ul Figure 5 Option Port Locations on 0 4 kW Inverter CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 13 FO 2 R
127. scover devices on the Ethernet subnet certain UDP traffic must be allowed in and out of the computer and firewall applications such as Windows Firewall are often configured to block such traffic by default If the Finder is unable to discover any devices on the current subnet be sure to check the computer s firewall settings during troubleshooting and add an exception to the firewall configuration if necessary The Finder application uses UDP port 4334 4 5 USB Tab All devices connected to the computer via USB can be organized in ascending or descending order by clicking on the desired sort header Product Manufacturer or Application Firmware The buttons on the left side of the window perform the following actions Device Info Provides general device info Update Firmware Update the firmware Refer to section 7 3 View Files Provides access to the on board file system with Windows Explorer Refer to section 7 1 Reboot Device Reboots the interface card The Finder will automatically detect the card once it has completed rebooting 4 6 Configuring the IP Address Before you can access the interface card from your web browser or begin using it as a part of your automation network you must assign it an IP address that is appropriate for the subnet on which the card will reside The interface card comes from the factory configured with a static IP address of 192 168 16 102 Modifying the IP address can be accomplished with the Finder app
128. t to 1 if the inverter is running either Running1 1 or Running2 1 and both the ACC bit bit 9 and DEC bit bit 10 in the operation status word function code M14 are O CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 64 FO Drive State Indicates the current state of the Control Supervisor Object state machine Refer to the ODVA EtherNet IP specification object library for detailed information on the Control Supervisor Object state machine Speed Actual Inverter operating speed in RPM Maps to function code MOO output frequency The speed actual component of the AC DC drive profile input instances is always in units of RPM Therefore the interface card applies the Hz to RPM conversion indicated in Equation 6 in order to determine the appropriate operating speed in units of RPM to be written to the network Hz x 120 RPM Equation 6 number of motor poles The number of motor poles term which appears in the denominator of Equation 6 is obtained from the setting of inverter function code P01 Motor number of poles Note that the value of P01 is read by the interface card only at boot up so if the value of this function code is changed then the interface card must be rebooted in order for it to read the new value from the inverter 8 2 3 ControlLogix Examples Setup This section will demonstrate how to initially setup a Co
129. tatus register and MOO output frequency respectively are consistent with the inverter running at the parameters commanded by the output tag Controller Tags EIP_Example controller Scope g EIP Example D o Name AB ETHERNET MODULE C O AB ETHERNET MODULE INT 4Bytes 0 Decimal INT 2 1641021 Hex INT Fuji Inverter Data 1 3558 Decimal INT Fuji Inverter ECRANS 25 AB ETHERNET MODULE INT 4Bytes 0 0 Fuji Inverter O Data UE 1 Decimal INT 2 FujInvererD Data 1640001 Hex INT Fun Inverter Data 1 3558 f Decimal INT Monitor Tags A Edit Tags am Fuji Inverter Fuji_Inverter Data Fuji Inverter l Data Figure 83 Controller Tags for I O Access 8 2 5 ControlLogix Example Generic Default LO Add On Instruction The generic default I O add on instruction is a simple interface to command and monitor the inverter It is based on the vendor specific assembly instances 100 amp 150 and the default produce and consume data configuration arrays refer to section 5 6 4 1 2 3 Complete all the steps in section 8 2 4 Right click on Add On Instructions in the controller organizer view and select Import Add On Instruction Browse and import the generic default I O add on instruction Refer to Figure 84 Controller Organizer 3 Controller lagix5561 Gj Tasks E E Motion Groups 6 Add On Instructions E OPCGLETH Generic Default IO
130. tent contains programming which implements the XML socket based XTPro protocol refer to section 5 10 2 Via XTPro the embedded web server can gain access to any inverter parameter and the interface card file system resources and manipulate them as required Notes e There is an XML file located in the WEB folder called frenicMegaParam xmP which contains definitions for all inverter function codes that are available via the interface card This file must not be removed as it contains the definition of all available parameters not only for active web server content but also for the interface card itself All other files in the WEB folder may be deleted or replaced if desired by the user e The default HTML file targeted by the web server is index htm Therefore when customizing the web server content ensure that initial file index htm exists e All files accessed by the web server itself must reside in the WEB folder Note that this does not restrict active web server content to using only the WEB folder however as XTPro read file and write file commands can access any existing location on the file system e If the factory default WEB folder contents need to be recovered if they are accidentally deleted for example they can be downloaded from the device s product page on the internet e Two simultaneous web server sessions are supported Note that the number of available simult
131. tes Debug Skip When Deleting Unused Memory Scope e Global C Local Protection C Constant Static e None Memory Module DK Cancel Figure 110 Creating a Data File edited and select Append Instruction again b Select the XIO instruction from the Bit classification then click OK Refer to Figure 112 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 83 Instruction Selection Search gt gt Advanced Math i Block Transfer Read All Instructions W Block Transfer Write ii Lo Interrupt Disable 1 0 Interrupt Enable Immediate Input w Mask Immediate Output w Mask Read Write Message File Shift Sequencer Refresh 1 0 File Misc Ramp Reset Pending Interrupt Micro High Spd Cntr Service Communications Move Logical Program Control Timer Counter e ven Ernie Instruction Classification Instruction Names Description MSG Read Write Message Output Instruction Bos Instruction Figure 111 MSG Instruction Selection Instruction Selection Instruction Classification Instruction Names Search Ascii Control Diagnostic Detect Lancel Ascii Strin File Bit Comparison One Shot Rising Help Output Energize Output Latch File Shift Sequencer Output Unlatch File Misc Examine if Closed Input Output a ZIQ Examine if Open Micro High Spd Cntr Move Logical Program C
132. tly submitted configuration Reinitializing the interface card will not ves NO disturb the back end communication with the drive or the functionality of the embedded switch Figure 33 Reinitialize Device Prompt Note that configuration elements are read from the filesystem only when the interface card boots up If the user does not wish to reinitialize the interface card at this time the interface card can also be power cycled at a later time for the configuration to take effect CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 31 5 5 Config Tab The Config tab provides access to various configuration items Refer to Figure 34 T O01 EM Windows Internet Explorer E hapii 16 10 a Faergtes ga oec at ETH Fo PERE OPC G1 ETH Embedded Server Monitor BACnet Contig Etherwet IP Modbus Authentication Tlepaug 1 DO n ergatik l5 dad thi Seah garden Timeout Configuration maar Fme Cede Value DH jen Cl berg Us dave diarnimi addi Vu fos amigi sia 1 4 A 5 P ij B Figure 34 Config Tab 5 5 1 Information Window Figure 35 shows the Information Window which is located in the upper right hand ck hie Mb corner of the Config tab This window Successfully loaded the configuration displays various informational messages regarding the status of the configuration parameters loading or submitting Figur
133. to refer to the most recent available versions Safety precautions Please read this instruction manual thoroughly prior to proceeding with installation connections operation or maintenance and inspection Additionally ensure that all aspects of the system are fully understood and familiarize yourself with all safety information and precautions before operating the inverter Safety precautions in this instruction manual are classified into the following two categories Failure to heed the information indicated by this symbol may lead N WARN N G to dangerous conditions possibly resulting in death or serious bodily injuries Failure to heed the information indicated by this symbol may lead NCAU TI O N to dangerous conditions possibly resulting in minor or light bodily injuries and or substantial property damage Failure to heed the information contained under the CAUTION title can also result in serious consequences These safety precautions are of utmost importance and must be observed at all times CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 2 Installation and wiring AWARNING To avoid electrical shock remove all power from the inverter and wait at least five minutes prior to starting installation Additionally confirm that the DC link bus voltage as measured between the P and N terminals is less than 25 VDC Installation should
134. ty to these PLCs Since CSP relies on the use of EtherNet IP class 3 messaging timeout events also apply to CSP connections If a connection timeout or socket level error occurs the driver will trigger a timeout event as described in section 5 5 3 8 3 2 Tag Reference Register contents are read from and written to the interface card via CSP by reference to an integer file section number and an offset element within that file Reading is performed via the CSP PLC5 Read DF1 protocol typed read service and writing is performed via the CSP PLC5 Write DF 1 protocol typed write service The formula to calculate which register function code is targeted in the interface card is provided in Equation 7 target register file number 10 x 100 offset Equation 7 Refer to chapter 6 for converting function codes to register numbers In Equation 7 target register e 1 4964 file number e 10 59 which means N10 N59 and offset is restricted only by the limitations of the programming software but is a value of 4964 max Table 12 provides some examples of various combinations of file section numbers and offsets elements which can be used to access inverter registers Note that there are multiple different combinations of file section numbers and offsets elements that will result in the same inverter register being accessed Table 12 CSP Target Register Examples File Section Number Offset Element Start
135. uction which will perform the data read C Follow the same procedure to create a data file This file will be used to store the incoming data read from the interface card Enter a file number e g Create Data File File 20 Type integer sl Name CONTROL o Desc DESTE ESSE Elements hod z NEL 1 Attributes Debug Skip When Deleting Unused Memory e Global C Local TT Protection C Constant C Static f None Memory Module OK Cancel Figure 109 Creating a Control File 18 set the type to Integer enter a descriptive name e g DATA and enter a number of elements e g 200 Refer to Figure 110 Click OK to create the file 3 Adda MSG instruction to the program a If not already visible double click LAD2 under Project Program Files in the controller organizer view to bring up the ladder logic program b Right click on the default rung number on the left hand side of the LAD2 window and select Insert Rung c Right click on the rung number of the new editable rung and select Append Instruction d Select the MSG instruction from the Input Output classification then click OK Refer to Figure 111 4 Add an XIO element to the program a Right click on the rung number of the rung currently being Create Data File File 18 Type Integer D Name DATA Desc Elements 200 Attribu
136. ue field can be changed between decimal and hexadecimal with the associated DEC and HEX buttons Function codes that correspond to analog process variables e g frequencies voltages etc should typically have their Mask fields set to OXFFFF which causes all data bits to be retained for the Value field comparison For function codes that correspond to enumerated process variables e g status words where each bit of the function code indicates a different item however the Mask can be chosen to single out one or more specific data bits of the function code For example the Mask value of 0x0800 displayed in Figure 54 isolates bit 11 of the operation status register which indicates whether or not an inverter alarm exists The Value field is also set to a hexadecimal value of 0x0800 so the alarm condition will be evaluated as true when bit 11 of the operation status register equals 1 The Condition Must Remain True For A Minimum Of Alarm analysis processing is performed by the interface card once per second Enter the number of seconds that the condition must be continuously evaluated as true for the alarm to be triggered A time of O seconds means that just a single evaluation of true will immediately trigger the alarm Send Additional Reminders While The Condition Remains True If this check box is unchecked then only one email transmission event will occur when an alarm co
137. vely non contiguous For example if it were desired to read the inverter s operating frequency function code MOS register 2058 DC link bus voltage function M21 register 2070 and operation status function code M14 register 2063 this could be accomplished in two different ways 1 Implement three separate Modbus read transactions each one reading one register only or 2 Implement one single Modbus read transaction starting at register 2058 for a quantity of 13 registers Then pick out the registers of interest and ignore the rest of the response data While both of these methods will certainly work neither one of them is optimized for the task at hand which is to access three specific register values A fully optimized solution can be realized however by making use of the interface card s Modbus register remapping capabilities This mechanism operates by allocating a block of 50 user configurable registers 5001 5050 that remap to other inverter registers In this way non contiguous inverter registers can be grouped together in any order and accessed efficiently via the Modbus TCP read multiple registers and write multiple registers function codes The net effect is one of being able to transfer larger blocks of registers using fewer Modbus transactions which results in improved network utilization and simpler data manipulation code on the Modbus master device Figure 48 shows the register remap configuration array
138. verter function codes are set to allow network control refer to section 3 1 CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net
139. w embedded firmware to achieve these goals and meet customer requests Flash firmware files and all related documentation such as updated user manuals can be requested from technical support It is suggested that users first check with technical support and then periodically afterwards to determine if new firmware has been released and is available to upgrade their units Besides the new firmware file firmware updates require the Fuji Finder and a USB connection as described earlier in this section To update the firmware complete the following steps 1 Navigate to the USB tab of Fuji Finder and click the Update Firmware button 2 Locate the firmware file refer to Figure 74 and click Open 3 Allow the update procedure to complete Some notes on uploading new firmware e Please be sure to read the firmware release notes and updated user s manual for any Look in Firmware f OPC G1 ETH_eth_v1001 elt Dai My Recent Documents My Documents D My Computer File name OPC G1 ET H eth vi 001 elf Cancel My Network Files of type Firmware Files Tel Figure 74 Locate Firmware File important notices behavior precautions or configuration requirements prior to updating your firmware For example upgrading to a new firmware version may affect user defined configuration files prior to starting an update procedure always back up your configuration file to a PC for later recovery if necessary e
140. wer or motor wires 6 Reinstall all covers removed in step 1 Take a moment to confirm that the Ethernet cables are not being pinched and are not routed near any power carrying wiring For reinstallation instructions refer to the FRENIC MEGA Instruction Manual Chapter 2 Section 2 3 The keypad enclosure must also be closed on 30kW and larger inverters CTi Automation Phone 800 894 0412 Fax 208 368 0415 Web www ctiautomation net Email info ctiautomation net 14 FO 3 INVERTER FUNCTION CODE SETTINGS Depending on the desired operation of the overall application the inverter function codes listed in Table 2 are important for proper operation of the end to end communication system Although there may be many other function codes that will require configuration for your specific application it is important to understand the manner in which the following function codes will impact successful control of the inverter For further details regarding these function codes please refer to the FRENIC Mega m Instruction Manual INR SIA7 1457 E Chapter 5 FUNCTION CODES FRENIC Mega User s Manual y codes Link Functions and RS 485 Communication User s Manual MEH448 Chapter 5 Section 5 2 Data Formats Table 2 Function Code Settings Overview Setting Default Bus Link Function Mode Selection ots o 3 1 Inverter Control Related Settings The following function codes relate to whether or not the inverter is to
141. work at a later time to confirm that the written value took hold in the inverter If the value was not accepted by the inverter then the unsuccessful write can be observed by reading the current unchanged value of the function code during a subsequent network transaction If the unsuccessful write was initiated via the web browser s monitor tab then the displayed function code will revert back to its original value automatically Accesses to any function code 00 99 where is any valid function code group letter from Table 5 will always be successful Even if an inverter function code corresponding to a given register does not exist in the frenicMegaParam xml file the interface card still maintains a placeholder location in its internal mirroring memory for that function code This feature allows for the block access of non contiguous registers function codes as described in section 6 1 Care must be taken to utilize only the function codes that are known to exist and that are also specified in the frenicMegaParam xml file 6 3 Commonly Used Function Codes For a complete listing of all available function codes their bit mappings scaling values etc please refer to the Fuji FRENIC Mega Instruction Manual Fuji document INR S147 1457 E and the Fuji RS 485 User s Manual Fuji document MEH448 As a user convenience the structures of the commonly used Operation command function code S06 and Operation status function code M

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