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Drives and motors catalogue 2010

1. O gt 400 kW O gt 400 kW O 800 11 800 14 O 800 17 O 800 31 O 800 37 O remove EMC screw remove EMC screen O O or remove EMC screw or remove EMC screw 6 8 O E O E 800 04 R7 8 fal z 2 E Z E O H A B Frame O E A B frame 6 O O 800 31 O 800 37 O G frame O 800 04 R7 R8 800 14 G frame O O A E frame O 800 04 R2 R6 A E frame O Nema 1 O 800 01 02 11 31 o A z E E O O IP54 O 800 01 11 31 IP55 O DIN mount screw 6 O 800 04 850 E O Nema 1 kit E o 550 02 O 800 02 O 800 02 with enclosure O 0 LC range O drive IP54 O 800 04 O O to 11 0 kW E thereafter O to 11 0 kW E thereafter O 4 to 12 kHz 4 to 16 kHz DTC DTC Dire 8 a E 4 E O 8 O O 70 Drive AP O Drive AP O 0 30 O assistant panel O assistant panel O O O E E o 0 E e o o 0 2 no DA 2 3 2 1 3 2 2 2 2 3 2 1 3 2 2 2 6 3 3r 5 1r 1t 8r 6 2c 4 2r 2r 7 6 3 6r 6 2C0 4 3r 2r 7 6 3 6r O O O O O configurable O configurable O configurable O configurable O configurable 8 O 0 O o 8 o O O 0 O O O O O E E 0 2 E SREA E S
2. DriveWindow Light Ei e Available for ABB standard drives and ABB general machinery drives has the same functions as DriveWindow but is designed for point to point communication via control panel port Rs Fem uma ns sinll A ill DriveConfig Dedicated programming tool for the ABB component drive Allows access to the extended parameter set of ACS55 and allows un powered programming Drive Analyser New PC tool to allow long term analysis of performance and diagnostics Data can be collected for up to one year To download software tools go to www abb com gt drives gt drive PC tools Software tools Engineering tools DriveSize For dimensioning drives and motors SS This PC programme helps select an optimal motor frequency converter and transformer especially useful where a Straightforward selection from a catalogue is not possible DriveSize is used to compute network harmonics and to create documents about dimensioning It contains current versions of ABB s motor and frequency converter catalogues ry JREEL pq age E It can also be used in conjunction with ABB machinery drives to specify the dimensions of different kinds of linear or rotary movement mechanisms such as lead screws rack and pinion combinations belts and pulleys conveyors feed rolls and rotating tables DriveSize software can be used in Win98 WinNT Win2000 and WinXP operatin
3. UA a Power and productivity for a better world Product Quickfinder Select the drive product by the quick criteria below Motor power kW IP rating Supply voltage 110 120V 1ph 200 240V BRED aes 208 240V 3ph 380 480V 3ph 380 415V 3ph 500V 3ph 690V 3ph oem DM ooo IP20 0 RO de 22 Mo CO ope eae IP20 A JE DE Com NEMA 1 ale oe es ee a Ow a EE IP20 CEO CD MD O ive NEMA 1 o nado IP66 69k OF AO IP20 FE ce IP20 54 10 05 1141 160 Or ES IP20 o Ds mo IP20 E O E e 220 NEMA 1 e A AO IP20 o nom IPOO O O P20 21 55 O 14141 160 O 15 200 O 55 160 Medium voltage AC Low voltage DC HVAC and power quality Select the motor product by the quick criteria below 45 200 90 1450 OSSO 90 1900 45 1450 55 1850 45 2800 lai 5600 315 2 MW 25A 5 2kA ROO eZ IP21 22 42 54 54R various Drive family ABB component drive ABB component drive ABB general machinery drive ABB high performance machinery drive ABB standard drive ABB standard drive for fans and pumps ABB industrial drive for water and waste water ABB industrial drive wall mounted units ABB industrial drive modules ABB industrial drive cabinet drives Other ABB industrial drives variants Drive type ACS55 ACS150 ACS355 ACSM1 ACS550 ACS310 ACQ810 ACS800 01 117 31 ACS800 02 04 14 ACS850
4. ucts are available called ACS800 11 and ACS800 17 Please OW W ee al Er te Lik L dim wl Current very distorted lt THDI 30 Current distorted lt THDI 12 Current wave form good lt THDI 6 Current wave form best lt THD 4 refer to page 41 for more information Alternatives in reducing line harmonics Low harmonic wall mounted drives ACS800 31 Three phase supply voltage 380 400 or 415 V The power ratings are valid at nominal voltage 400 V eS BS 6 18 amp aa E ACS800 31 0020 3 a O Css a so I co Das De oo 350 ACS800 31 0030 3 25 447 45 86 45 83 30 65 SA R 100 1450 350 ACS800 31 0050 3 SV 75 150 75 143 55 i 117 284 R6 160 ACS800 31 0070 8 10 149 Other ratings and voltage ranges available 230 V 500 V 690 V Price on application Includes 2nd environment EMC filter and control panel Prices for low harmonic cabinet drives ACS800 37 also available on application t For fuse selection refer to the hardware manual weak networks may require aR fuses 34 ABB industrial drive ABB drives and motors catalogue 2010 ABB Industrial drive ACS800 31 Dimensions and options and ACS800 37 options Dimensions and weights ACS800 31 BO m 970 300 440 100 Height includes cable box one enclosure no external items Options for ACS800 31 ACS800 31 is a wall mounted drive so the options fit inside IP55 variant UK gland box
5. 1 183 ACS800 01 0006 3 1 248 1 403 69 ACS800 01 0011 3 1 540 1 748 69 __ ACS800 01 0020 3 2 060 2 268 103 ACS800 01 0030 3 2 799 3 075 250 ACS800 01 0050 3 3 699 3 995 ACS800 01 0075 3 4 669 4 965 ACS800 01 0120 3 ACS800 01 0165 3 8 741 t For fuse selection refer to the hardware manual weak networks may require aR fuses Other ratings and voltages are available 230 V 500 V 690 V Price on application Includes 2nd environment EMC filter and control panel ABB industrial drive ABB drives and motors catalogue 2010 29 ABB industrial drive ACS800 01 Dimensions and options Dimensions and weights R3 ATI ADO M 178 265 14 528 268 273 18 R5 eo 602 oo Deo eo em os ol H1 Height with cable connection box H2 Height without cable connection box R6a In 0205 3 H1 is 977 mm and weight is 70 kg 1 ACS800 01 without cable connection box does not fulfil IP21 requirements Options for ACS800 01 ACS800 01 is a wall mounted drive so the options fit inside IP55 variant UK gland box to accommodate SWA cable Different levels of EMC compliance SIL2 Safe Torque Off interface unit mounts outside the drive Coated boards Extended warranty All ACS800s use the same common options and user interfaces these are detailed on page 36 The drive has two slots for I O and fieldbus expansion and one optical interface slot an additiona
6. Where can it be used The new ABB industrial drive module can be used for most of the variable speed applications contained within the water and waste water industry to optimise the system and to save energy The modules are designed for cabinet assembly and are easily mounted side by side Intelligent start up assistants ensure that drive commissioning is straightforward The functions needed for most pumping systems can be easily implemented with the pre programmed macros Starting up a pumping system and optimising its performance is extremely easy Main features For further information see Technical Catalogue 3AUAQ000055685 Highlights ACQ810 Optimal pump control for various applications Intelligent solution for controlling pump performance Easy and cost effective cabinet assembly Rapid and simple pumping system start up Advanced energy efficiency in pumping systems Maximised process uptime Lifecycle support Remote monitoring and diagnostics Pump auto change Direct torque control Premium motor control platform Used in waste water pumping stations to prevent pump and Pump cleaning or anti jam or waste water storage tanks are operated together and the required flow rate is variable 7 Optimal control of applications where the consumption rate varies based on demand The drive has a flow meter routine that very accurately determines the flow rate wi
7. 98 of drive losses transferred to liquid removes the need for air conditioned control rooms Tested electrical mechanical kits available which make different solutions easy to build ACAD PDF and full 3D EPLAN modelling support Pre designed mounting frames available to reduce design time Liquid liquid heat exchanger assemblies can be supplied by ABB Module features Diode supply modules include line side chokes Inverter modules include du dt filters Easy structure fewer components Inverter units IGBT supply units and dynamic braking units are based on one common R8i module 42 Other ABB drives ABB drives and motors catalogue 2010 For further information see Technical Catalogue 3AUA000004 1481 Inverter For further information see Technical Catalogue 3AFE68404592 Other ABB drives ABB industrial multidrives A multidrive is a custom made cabinet to suit a larger application or a process line The cabinet contains multiple inverter stages of differing size supplied from a common DC bus The DC bus can be provided by a selection of supply units diode thyristor or IGBT active supply unit Series ACS800 multidrive 1 5 to 5 600 kW 380 690 V IP21 as standard IP22 IP42 and IP54 as option Smaller power modules have high packing density using a patented mounting arrangement Power modules on wheels for easy manual handling Plug in power connecto
8. I Analog output AO1 Current Analog output AO2 Speed rpm Options A number of control panel mounting options are available to optimise MCC design The drive is normally delivered with a control panel and holder fitted as standard Other options include No control panel at all Control panel door mounting kit No cover at all for the drive unit Other options for the ACQ810 include Analogue I O extension module Analogue and digital extension module Relay I O extension module Extensive range of plug in fieldbus modules External du dt filters if required Notes All dimensions and weights are without options 1 Height is the maximum measure without clamping plates In A and B frames the external C3 EMC filter height with filter in brackets The EMC filter does not have to be plugged in it can be sited nearby EMC filter is internal in frames C D EO and G 2 Total depth with control panel 10mm less width Typical STO and Drive to Drive link connections XD2D Drive to Drive link termination jumper B 1 a 3 XSTO OUT1 Safe Torque Off Both circuits must be closed for the OUT2 drive to start STO stands for Safe Torque Off and is certified by TUV to SILLS 10 IEGG1508 STO can be used to guarantee no mechanical rotation no torque at the shaft of the motor and thus allows MCC panels to be built without the need for the traditional contactor where maintenance
9. Range from 20 to 820 A DC DCS400 is a digital DC drive targeted at OEMs such as machine builders An integrated IGBT based field supply results in less motor stress and better speed accuracy From 20 to 1 000 A at voltages up to 500 V AC max DC voltage 600 V ABB industrial DC drives Series DCS800 Wide power range from 25 to 5 200 A Commissioning wizard gives easy start up Easy to use standard macros or user programmability Intuitive control panel with Help key consistent with many of the AC drives Adaptive programming for additional flexibility Modules can be connected in parallel up to 20 000 A Uses ACS800 I O option modules and fieldbus modules O is backward compatible with DCS500 and DCS600 Field converters built in up to 25 A Other ABB drives ABB drives and motors catalogue 2010 45 Other ABB drives HVAC drives and power quality filters ABB standard drive for HVAC Series ACH550 01 wall mounted Series ACH550 02 floor standing Dedicated HVAC software with real time clock Dedicated HVAC control panel Hand Off Auto 15 dedicated HVAC user macros User friendly control panel with HVAC assistants to aid commissioning PID Assist Comms Assist etc Swinging choke gives superior harmonic performance when slowing motors down compared to conventional chokes IEC EN 61000 3 12 harmonic spectrum compliant BACnet N2 FLN
10. DriveBrowser to a suitable hub location and view edit and tune all of the ABB drives on the Ethernet ring Remote monitoring options ABB drives and motors catalogue 2010 47 Software tools ABB offers several software tools to facilitate and enhance the use of ABB drives Especially when straightforward routines cannot be applied these tools provide a user friendly and easy to use approach for the selection commissioning and use of AC drives Integration and programming tools DriveOPC om REM For Windows based monitoring of e a ABB industrial drives This software package allows OLE for Process Control OPC communication between Windows applications and ABB drives DriveOPC enables remote connection over local area networks and can access all drives connected to the fast optical link of drives The number of measuring points is not limited DriveAP For adaptive programming of ABB industrial drives This PC tool is used to create document edit and download Adaptive Programs Adaptive Programming can be done with the standard control panel or with DriveAP DriveAP offers a clear and easy way to develop test and document Adaptive Programs with a PC It modifies function blocks and their connections and requires no special programming DriveStudio A user friendly PC environment for simple drive commissioning tasks as well as more demanding drive tuning and programming tasks DriveStudio is used with th
11. disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB Copyright 2010 ABB All rights reserved Printed in UK 01 2010 Drives amp Motors catalogue 2010 v1 Jan 2010 5 000 for a better world LAA LD LL
12. interfaces Options for ACS800 04 When purchased as an ACS800 04 the kit always contains pedestal busbars power module control module and keypad If purchased as an ACS800 04 M then it is possible to tailor the offering remove busbars have left or right handed or flat or bookcase orientation ABB industrial drive ABB drives and motors catalogue 2010 31 ABB industrial drive ACS800 Variants ratings types and prices Cabinet built drives Series ACS800 07 45 to 2 800 kW 380 690 V P21 as standard IP22 IP42 IP 54 and IP54R as options Up to 500 kW based on a single module including rectifier and inverter Above 500 kW separate rectifier and inverter modules that have plug in power connectors for easy maintenance and redundancy Modules wheel in and out of cabinet 6 or 12 pulse operation as standard Extremely compact internal swinging gate for control options Factory built cabinet with EMC and thermally type tested for trouble free operation Extensive range of standard options ATEX approved PTC interfaces and blanket certification with ABB motors TUV approved emergency stopping options The ACS800 07 cabinet drive range covers an extensive power and options range The drives shown in the table are for the basic IP21 build format and only up to 400 kW Please contact ABB to discuss the exact requirements of your factory built and certified cabinet to ensu
13. 0 825 0 97 1 36 778 38 034 500 M2CA 400 MLB 202 0 867 0 96 7 35 379 36 635 560 M2CA 400 LKB 1790 0 940 0 97 2 41 250 42 508 560 M2CA 400 LKA 3587 0 982 0 96 7 38 314 39 573 Eff Efficiency at full load 100 630 M2CA 400 LKB 4034 0 1077 0 96 9 42 649 43 906 Industrial performance motors ABB drives and motors catalogue 2010 55 Hazardous area motors Flameproof motors 71 400 Ex d e IIB T4 TEFC low voltage motors IP55 IC 411 single speed Blanket certification An ATEX approved AC motor and AC drive combination gives safe economical power combined with effective control By choosing an ABB ATEX package end users can be confident that the motor and drive combination is optimised for their application A OEEO EI A ee ee ee ee nei te cen ht hn ct ct ne fit hi hh nt hi AAA a SEDE PP DS SD SD VS SD SE DS SS DS SE VS VD SD SS RON SS PP SDS SRS SS RS DN SPD SS SE SP VS Cones e et ees ee eee rere a tee see SA CON VS ee eee eee On SU as eee renee aa e Wes ee sn ra na eee nto pan sn ss ee cas ta cs ns ee cas castas senso crase ns as ton cas Fossa sa coa vo ss 0a san sn e sh es na na ss a ce nas sv 0 0 2a DR RR RR RR NO RT E SAE NN O O SN RAR ESSES SSB ADE ESA PISA PPS TPL AAA RADA SNA SAS NA EAS ASADA DADAS ANOS PICS PPP OE SOSA MOOSE ARAS RAIN DES AESA DOHA RADA AA SALSA NEAR COBROS PI SA ASENTADA PI CREMES PLEITOS PUTIN WA A USE RTV PSEUDO COA HOBOS DR A AS E RR NS AA ARTRITIS ARA A A A
14. 4 3t 1r 2r Speed feedback encoder e O O 3 types available add on module Motor thermal protection O configurable O configurable STO dual channel 0 24V live control panel comms E External 24V supply Fieldbuses Modbus O Fieldbus interface O Drive to drive link Remote monitoring Report info and status remotely E SREA Safety options E Safe Torque Off SIL2 BS EN62061 T V certified hardware Emergency stop CAT O CAT 1 Safe Torque Off SIL3 BS EN62061 o ATEX ATEX certified for use with ABB motor E 0 Ex tD and Ex d only PC tools DriveConfig tool programme in box DriveWindow Light DriveWindow DriveAP DriveStudio IEC 61131 E 55 150 Industry specific products HVAC specific Food and beverage O Oo Machinery OEM O 0 Water and waste water a 2 O Industry specific appilcations E O IP66 69 O standard or fitted O option internal E option external not available 6 ABB drives Featurefinder ABB drives and motors catalogue 2010 can be bookcase or flat mounted r relay output t transistor output c configurable to be input or output 1 00 m o 2000086 m gt ACS850 only ABB drives Featurefinder Pages 41 46 highlight other AC and DC drives offered by ABB which are not listed within this Featurefinder pod att THM
15. 88 E 10 148 A ACQ810 04 04A9 4 J410 Rm AA ee ee ee CURAN B e a O URE E OCR I AAA CA S sb Sones eee ee eed eee sc ane 9 A cai ACQ810 04 11A0 4 4J410 ii Bi oe 75 002 14 4 200 4B BB IB AB ACQ8IO 04 14A4 4 2 4410 do a RE E O E O E CO CONS TS RE LEI 100 am PR ma nc sn hee 1 E RN ee coer oe ee ee Oe oe AA Goa A o LIA AA EA hatter 200 ACQ810 04 040A 4 J410 1 2 a RC SOME rene a a ae Rs tee Ea ee SC 290 CC ns O ee Do MS a O ne Re na GO E eee Eid ma CO Gn Oe a 290 ACQ810 04 067A 4 J410 nee Peek A eee SORA en Sl ere ee a e E aa TOONE a OE ee 290 ACQ810 04 080A 4 J410 3 LE pa mens SAS als OS we ESA MA il 168 ACQ810 04 098A 4 410 8 ere es me e ee er eon A AT nd fee ee 202 0 ian 2020 n Eno ee 290 ii OOE SI ACQS10 04 16244 AO o E cae A 24 0 E O da 4 SM eee 290 ii E TENG eee O CORO OR ee ee ee o 240 ils col a 326 ii Ex Son ae 260 io 109 a ACQ810 04 240A 4 4410 E ae WOO ane ares ZA jo RE EE 290 io A ba See eee oe eee oE Sen 405 ACQ810 04 286A 4 11410 2 8 RR Reta EA alas SO ae eU Ci E BU as UU 1220 ACQ810 04 2024 4 J410 E ee Rss AS O On E cele SUD A O OR AAA en ee Oe ee amp SORA e 200 ic 414 4800 BBG 500 850 1220 ACQBIO 04 414A 4 4J410 i las S RD a SA OSC CEM OO PM CC O A RE 315 550 002 Bo CG 60 ajoo 1220 ACOSO Mo E SA A ARES LO ee i ee OO 0 ee A ASS SL E CARE eee NGO AON 720 E Ilr G 800 9700 1220 ACQ810 04 700A 4 J410 Ly Nominal output current 110 overload 1 min 5 min om Continuous rms ou
16. 98 Rg ACSS10 03E 06A2 4 gt E ee A SRS SO eet E nm ace ie a ne OG A CS oo e Ec OE gt TAR aes A AB ACSBIO OSE 17024 pos wae Wo ee OE ao eee 1A BRA a 1027 na AR E RR RN o RR A E sto O cince DD 48 4 Do aR 100 588 96 ACS310 01E 45A4 4 1 464 Drives require a control panel for parameter alteration For 50 C ratings contact ABB Control panel for ACS310 Assistant control panel ACS CP A ToO Basic keypad ACS CP C 221 Price of control panel only when purchased with drive Panel mounting kit and user interface descriptions see page 27 ABB standard drives for fans and pumps ABB drives and motors catalogue 2010 25 ABB standard drives for fans and pumps ACS310 Dimensions I O and options Drive dimensions and weights J 1 T AS E H4 H5 H1 H2 H3 Cabinet mounted drives IP20 UL open Options available Input and output chokes Brake chopper resistors all drives in the ACS310 range have integral chopper 1st environment EMC filters footprint style Low leakage EMC filters lt 30mA leakage FlashDrop An extensive range of user interfaces is available please see following pages Wall mounted drives NEMA 1 H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box H5 Height w
17. IEC UL CSA Lloyds DNV ABS approvals ATEX approved PTC interfaces and blanket certification with ABB motors For further information see ACS800 Technical Catalogue 3AFE 68248531 For further information see Technical Catalogue 3AFE68375126 Other ABB drives ABB drives and motors catalogue 2010 43 Other ABB drives Medium voltage drives Medium voltage MV AC drives 315 kW to 27 MW Medium voltage drives with reliable IGCT technology Complete package solutions available including transformers drives and motors Complete range of drives for speed and torque control also suitable for softstarting of large AC motors Series ACS1000i Single drives 315 kW to 2000 kW Air cooled 24 pulse drive with integrated input transformer Retrofit ready for existing motors suitable for most MV applications Integrated output sine filter for pure sinusoidal voltage and current output Series ACS1000 Single drives from 315 kW to 5 MW Air cooled and water cooled versions Retrofit ready for existing motors suitable for most MV applications Integrated output sine filter for pure sinusoidal voltage and current output Series ACS2000 Single drives from 315 kW to 800 kW Active rectifier unit for 4 quadrant operation reduced harmonics and adjustable power factor Direct to line version for operation without input transformer Multilevel topology allows the use of standard
18. a national distributor of ABB s high performance machinery drive ACSM1 see page 19 For more information call 07000 DRIVES 07000 374837 iconsys iconsys is ABB s partner for the sales and engineering of all DC drive solutions in the UK As a system integrator the company offers a complete range of DC drive solutions to the metals printing and material handling sectors For more information call 07000 DRIVES 07000 374837 ABB channel partners Sales Support and Service ACS Drives amp Control Systems Limited Ireland Tel 353 0 44 934 0242 Advantage Control Northern Ireland Tel 02844 613 782 APDS South West Tel 0117 982 2049 Central Electrical Merseyside Tel 0151 546 6000 EDC Scotland Limited Scotland Tel 0141 812 3222 Gibbons Drive Systems East Anglia Tel 01621 868 138 10 dl 12 Halcyon Drives Yorkshire and Greater Manchester Tel 0113 236 1509 Inverter Drives Southern South Tel 01483 766 555 Inverter Drive Systems East Midlands Tel 0115 981 3893 MKE Drive Systems South East Tel 01795 438 436 Quantum Controls North East Tel 01661 835 566 Sentridge Control Midlands Tel 024 7655 3303 ABB motor eaves APDS South West Tel 0117 982 2049 Beta Power Engineering Cheshire Tel 0161 432 9995 Campbell Electric Motors Ltd Ireland Tel 353 0 1 4628 333 Central Electrical Merseyside Tel 0151 546
19. and Basic keypads with intuitive operation Short and long menus Assistants and wizards for ease of use Users are supported as they program the drive can tailor the open menu views to suite there customer needs Faster and easier drive set up and commissioning for volume manufacturing ROHS compliance Compliance achieved during 2007 Fast safe and trouble free method to set up and commission without powering up the drive patented Environmentally friendly drives For details of FlashDrop see user interfaces page 27 24 ABB standard drives for fans and pumps ABB drives and motors catalogue 2010 ABB standard drives for fans and pumps ACS310 Ratings types voltages and prices 3 phase supply voltage 200 240 V fone 087 26 A RO dO A Nat Vent ACS310 03E 02K6 2 fies are 0 55 ii O AO Nat Vent ACS310 03E 08A9 2 S A ae 0 Boe RO CO sp RES O a cc LL Oe ey See ob eS en a 24 o ACS310 O3E 07A4 2 0 2 229 Colon Ss An a ACS310 03E 08A3 2 0 269 AS pec e o o aero E Sp Mess SE esa Enio doe So RC o sb eo ms ane DO 2 OB Ae RS eee AGSSIO 03E 2648 2 020 EST8 AE PO A RR A RR MINERA EQ 11 50 8 809 2 Ra 100 488 96 ACS310 01E 50A8 2 21 003 Drives require a control panel for parameter alteration For 50 C ratings contact ABB 3 phase supply voltage 380 480 V oe o e A 2a A E e E ioe o a a ns A oe O RRR eres o a ee ea ACS310 03E 03A6 4 0 O dE AB eo 265 ea po io Bo
20. and Modbus embedded Fireman s override facility Run to destruction Now fitted with mains switch up to 22 kW Power quality filters PQF Overview Actively eliminates harmonics in a controlled way Filters up to 50th harmonic in accordance with G5 4 requirements Each harmonic individually programmable Active filters only work when harmonics are present thereby reducing unwanted losses resulting in greater overall efficiency Close loop for better measurement of harmonics thereby more accurately eliminating the potentially damaging harmonic Auto detection of CT polarity ensures accurate current distortion readings on network resulting in easy commissioning Stores record trail Fault and event log any trip will have a record trail Series PQFM PQFI Available in IPOO back plane or IP21 IP42 cabinets New intuitive user interface Current ratings 70 A 100 A 130 A 150 A 250 A 450 A per module The modules can be connected in parallel to a maximum of eight modules of equal rating Series PQFs Small compact unit suitable for wall mounting Low ratings available from 30 A 45 A 60 A 70 A 80 A 90 A 100 A The modules can be connected in parallel to a maximum of four modules of equal rating Same user interface as the larger units Available in IP 30 46 Other ABB drives ABB drives and motors catalogue 2010 Remote monitoring options Re
21. construction UL approved components Various types of cable markings cabinet heaters door furniture and lighting etc Sine filter fitted to output for older motors Top or bottom cable entry for either motor or power cables UK gland plates for SWA cables 110V control inside the cabinet Different levels of EMC compliance Extended warranty Additionally ABB can accommodate any specialised option or feature by using its in house application design team ACS800 07 also comes with options that are fitted to the drive module which is inside the cabinet SIL2 Safe Torque Off interface Coated boards User Interfaces All ACS800s use the same common options and user interfaces these are detailed on page 36 The drive has two slots for I O and fieldbus expansion and one slot for an optical interface an additional mother board can also be added giving three more slots 1 0 modules can be chosen from analogue expansion digital expansion encoder and resolver feedback options Fieldbus modules are always fixed to slot 1 and all of the major industrial fieldbus modules are available The drive can also be ordered with specially designed application specific software variants There are 11 variants available For example crane master follower winder control etc The advantage of selecting these pre written software variants is that they have been written to cover the market requirements they are tested and
22. fieldbus adapters New energy monitoring features record energy CO and money saved Fast safe and trouble free method of programming available 2 without powering up the drive patented Two softkeys function of which changes according to the 2 Easy commissioning Start up assistant 2 User friendly maintenance Maintenance assistant Rapid fault diagnosis Diagnostic assistant Quick access to all parameter changes separate list various times of day Changed parameters menu also included 2 Copy parameters from drives of differing rating or software versions 8 point load curve set during commissioning with under Programmable customer load curve Chokes Swinging DC chokes matches the right inductance to the no fight load thereby suppressing and reducing harmonics EMC st and 2nd environment RFI filters as standard Fieldbus Built in Modbus using RS 485 Optional plug in fieldbus modules ROHS compliance Compliance achieved during 2007 and overload regions as well as alarm conditions Easy to copy parameters to other drives reducing commissioning times 7 Allows precise monitoring of changes in plant conditions and early warning of potential problems l Reduces Total Harmonic Distortion THD emissions up to 25 ai A OA Environmentally friendly drives For details of FlashDrop see user interfaces page 23 20 ABB standard drive ABB drives and moto
23. for preventive maintenance For more details please refer to Technical Catalogue 3AUA0000051 082 These features combined with pre programmed application macros an intuitive user interface and several assistant screens speed up the installation parameter setting and commissioning of the drive The drive is also designed to compliment the features offered by the industry specific products for water and waste water Highlights ACS310 Pump and fan features such and pump and fan control PFC and SPFC for multi pump and soft fill control Pipe cleaning ant jam and pipe fill functions Energy efficiency counters Energy optimiser optimises the motor control for the application Load analyser for optimised dimensioning of the drive motor and process Embedded Modbus RS 485 fieldbus interface FlashDrop tool for fast parameter setting without mains power Where can it be used The new ABB standard drive s software features are ideal for solving the problems and issues surrounding pumping in general and those of water and waste water in particular OEMs dealing with fans and pumps will find a powerful cost effective package for pumping and fan applications including booster pumps submersible pumps irrigation pumps centrifugal fans Main features Advantage Pump and fan control 2 One drive controls several pumps or fans and eliminates the Saves cost of additional drives and ex
24. motors Series ACS5000 Single drives from 1 5 MW to 21 MW Air cooled and water cooled versions Multilevel topology allows the use of standard motors Multilevel fuseless topology results in a drive with unbeatable efficiency reliability and footprint Optimal network friendliness due to 36 pulse configuration 44 Other ABB drives ABB drives and motors catalogue 2010 TITITITT UN WU Mil Other ABB drives Medium voltage drives DC drives Series ACS6000 Single or multi drives 3 MW to 27 MW Active rectifier unit available for 4 quadrant operation reduced harmonics and adjustable power factor Line supply unit available for 2 quadrant operation and a constant power factor of 0 96 across the whole speed range Modular design for optimum configurations including multi drive configurations Medium voltage AC drives 2 MW to 72 MW higher on request Complete range of drives and softstarters Complete package solutions including transformers drives and motors Series MEGADRIVE LCI High power with series connection of thyristors N 1 thyristor redundancy possible Fuseless design Water and air cooled converters available Line side harmonics 6 pulse 12 pulse or 24 pulse Motor side harmonics 6 pulse or 12 pulse High converter efficiency Proven technology and design ABB standard DC drives Series DCS400
25. of the rotating machinery is a requirement Electrical isolation will only be required for working on the drive or the electrical connections of the motor so the traditional door isolator will suffice for that requirement Mains connection 24 V DC input Relay outputs 2 x RO Analogue and digital extensions Digital inputs 6 x D Digital inputs outputs 2 x AO Analogue inputs 2 x A eat am Analogue outputs 2 x AC Modbus Drive to Drive link Safe Torque Off STO User interface PC tools control panel jie a du CET tn Motor connection Communication options Removable memory unit ABB industrial drives for water and waste water ABB drives and motors catalogue 2010 39 ABB industrial drives for water and waste water ACQ810 User interfaces Assistant keypad For easy drive programming a detachable multi lingual alohanumeric Assistant control panel is preferred as standard The control panel has various assistants and a built in help function to guide the user It includes a real time clock which Changes parameters and their value decreases reference Softkey 2 Function changes according to state of panel Keypad door mounting platform Designed to hold the keypad so that it can be attached to the MCC door An IP54 variant is also available for higher IP requirements Removable memory unit The memory unit stores the complete parameter and firmware set for the drive Shou
26. variants for wall cabinet mount 4Q low harmonic There is always an ABB industrial drive variant that fits hardware variants pre built cabinets drive kits water cooled the specification and requirements Liquid cooled drives Most compact fully enclosed drive on the market Low losses to control room low noise totally enclosed Fully certified for marine use for harsh environments 28 ABB industrial drive ABB drives and motors catalogue 2010 ABB industrial drive ACS800 Variants ratings voltages and prices Wall mounted single drives Series ACS800 01 0 55 to 160 kW 230 690 V 55 size reduction at 160 kW IP21 as standard IP55 as option Wide range of built in options Lloyds Register 1 gt E I Optional cable box for SWA cables Em Coated boards and internal I O options fe Be Built in brake chopper HI fa EMC filter for 1st environment restricted distribution according to EN 61800 3 optional EMC filter for 2nd environment unrestricted distribution according to EN 61800 3 standard E 4 Internal fieldbus options gt ACS800 01 is type tested for marine applications Blanket certification with ABB ATEX motors SS han For further information see Technical Catalogue 3AFE 68375126 EN Three phase supply voltage 380 400 or 415 V The power ratings are valid at nominal voltage 400 V ACS800 01 0004 3 1 028
27. 0 100 0 940 4 380 4 561 75 M2CA 280SA 241 0 1310 94 2 5 220 5 539 75 MSAA 280 SMA 4840 197 0 943 5 616 5 809 90 MBA 280 SMB 2890 153 0 946 7 256 7448 75 M2CAZBOSA 483 0 1370 94 0 5 051 5 873 90 M2CA 280 SMA 2890 1520 94 5 6 269 26589 00 M3AA 280 SMB 5820 162 0 94 2 6 589 6 768 110 M2CA 315SA 3520 1940 94 6 7 653 28 188 90 M2CA 280 SMA 5790 163 0 946 5906 6 226 182 M2CA SIS SMA 4230 2280 950 29 246 89 779 110 M2CA 315 SA 7060 1980 94 8 7 380 7 863 160 M2CA 315MB 5130 269 0 953 11 469 12 001 182 M2CA 315 SMA 8480 238 0 95 1 8 823 9 359 200 M2CA 315 LA 641 0 334 0 956 14 406 14 965 160 M2CA 315 MB 10280 282 0 955 10 685 11 218 200 M2CA 355SA 6410 3380 955 15 245 16 222 200 M2CA 315 LA 12850 3510 95 6 13 567 14 126 250 M2CA 355 MA 800 0 4220 96 1 18 179 LI9159 200 M2CA 355 SA 12840 350 0 95 6 14 126 215 105 280 M2CA 355MB 897 0 4720 961 20 836 21 815 250 M2CA 355 MA 16030 4350 95 8 16 781 17 761 315 M2CASSSLA 1009 0 5350 96 4 22 795 23 773 315 M2CA 365 LA 20220 550 0 95 7 21 308 22 375 355 M2CA 355LB 11360 6030 96 5 25 082 26 011 365 M2CA 365 LB 22770 6150 96 1 24 194 25 170 400 M2CA 400 MLA 1280 0 675 0 96 8 30 205 31463 400 M2CA 355 LKD 25640 684 0 96 2 26 849 27 829 450 M2CA 400 MLB 14380 743 0 97 0 34 400 35 657 450 M2CA 400 MLA 2882 0 7720 96 6 81 748 33 000 500 M2CA 400 LKA 1598
28. 0 V single phase and 3 phase Motor control method scalar What is an ABB component drive ACS150 The ABB component drive meets the requirements of OEMs machinery builders and panel builders It is a component that is bought together with other components from a logistical distributor Component drives are designed to encourage users of contactors and softstarters to move to the benefits of variable speed control The ACS150 extends the capability of the ACS55 see page 10 by adding an extended range of power frames and programmability The ACS150 can solve more difficult tasks like PID functionality To retain the simplicity of an ABB component drive the ACS150 does not have a serial communications interface or extended options but does have a fixed keypad and speed control potentiometer Where can it be used ACS150 can be used to control less demanding components in any machine fans or pumps or anywhere where a fixed speed motor needs to go to variable speed control The functionality of the drive is designed to compliment the ABB general machinery drives and ABB high performance machinery drives Highlights ACS150 PID controller built in DC hold stop ensures stationary motor shaft IR compensation improves starting torque for heavy loads Parameter lock prevents tampering by unauthorised staff DIN rail or Screw mounting as standard ACS150 main features FlashDrop volume manufacturing p
29. 1 440 1 514 97 2 108 732 111 908 O PDD IDP A DNS VERDE UA DPS PER OOE POP DO PEOR DADO DANE END ESPE ED NIE SPP MJA KA 1 A eee ee na sua aan eee ea AN Sa ee eee aa das aaa ana na Da a ea ee eee sra sra sena aa rasas em suas rasca sense aca aaa ATEX Certified ARA RR AAA AAA AAN ERRE AR ERA RARE AER AAA AAA AAA AAA AAA AAA AAA AAA paranoica ASAS PDAS ASAS NCAA ASS E ET AAA AA DRA SAD ASS EAS SAA SONS RANAS ANDAS SAA REO EO CLES OOO PLEO eee ee ee A seja san ara nas AN AR A A LESA ALAS AAA ASAS CACA ASAS ALAS IAS IA SRA SALAS AAA AOS SNA ASADOS E O E E LEE ASAS EDAD ED RR AR AR TARA RAR RITA RA AAA rr ROO OS E IS ERAS A A POA 0 0 A O 0 resent 0 neers ee essere 0 a na O a 0 nan TO O na na na da 0 a O 0 00 0 0 O O na Ta O 0 0 00 0 O 0 0 reese 0 0a a a 0 0 00 O 00 0 0 A A 0 0 0 0 0 0 0 00 008 Rena a nnn sas rasas a sans en can sense sense ns na san ses Cones casas aa seja sense cansa na sans a sense fara sans casar th sense s gases ea sensata AA POSSESSES Te TCE CUCTS OOOO OOOO O OOO OO AAA AAA AAA AAA AAN AAA AAA ARAN A AR AAA AAA AAA AAN A A O O O a A Ra qa A A a A teen ete A Ra Aa a a A Ap A A Ra a a A Ra a a a na da ada HO ECA IO ee OR O OOOO EN NARA areas aaa ra rea aaa asa asda PA ac a Tg O A pa SO A AR A A DE DO A a a a o Mean nas ea san sa ana a aa na na a na Da a aa Ra a a a a a a a a a a Ra Ra A a SR A a Ra a a a a aja Da a aa Ra a e Aja Re a a aa Sa a OEREO OEE IE E DD
30. 15 EITHER the IES efficiency level OR the IE2 level if fitted with variable speed drive Phase 3 Motors with a rated output of 0 75 375 kW must meet From 1 January 2017 EITHER the IES efficiency level OR the IE2 level if fitted with variable speed drive Super premium efficiency IE4 Not yet defined TRD ae q RR Ro A Tee TUR TR O IT Ot moot coer leet Pear tet foot fat ot cot e 0 751 115 22 3 4d 5575 11 161865 22 NAS 55 76 00 11014 180 300250 315 355 375 Output k i ABB calculates efficiency values according to the indirect method with additional losses determined from measurement This is the preferred low uncertainty method outlined in the standard For more information call 07000 MOTORS 07000 668677 52 Low voltage AC motors ABB drives and motors catalogue 2010 Low voltage AC motors Process performance motors and Industrial performance motors What is a Process performance motor Process performance motors are the flagship of ABB s standard low voltage motors This range provides the most comprehensive versatile set of motors for the process industries and heavy duty applications which are dependent on continuous reliability lowest possible environmental impact and lifecycle costs Their superior ability to perform reliably and efficiently continuously and even under the most challenging circumstances ensures that they power their way through the toughest tasks and conditions As such they come with a
31. 241 2050 o a E Bold a Gt ACS355 03E 07A5 2 280 600 eo Dc DR a Counsel liner DE Ae ACS355 03E 09A8 2 367 769 Rea cone iit E E Red mf o icon eee 2 ACS355 03E 13A3 2 423 1 023 Weel oem ei id ct o ans aa id ED a ACS355 03E 17A6 2 454 1 289 A E DG ee BBB 71 ACS355 03E 24A4 2 8608 na ec MO E FAB do E a a E eee 96 ACS355 0SE S1A0 2 2810 na 11 462 Dodo Ro 96 ACS355 01E 46A2 2 21 055 n a 3 phase supply voltage 380 480 V Oe nes md no e o ee A A a ose S o a A ro eo Nat Vent ACS355 0SE 01A9 4 185 375 II Ter eee es a A TE ND LN O PAS Ro ACS355 03E 02A4 4 202 388 IO RR E ee ee Al MO o AS ACS355 03E 03A3 4 230 481 meen ET VOTE eee D OL ae A Mel hte RUN nn ere oe tees ACS355 03E 04A1 4 280 490 Pee ese A Ra o co anne 19 oo ACS355 03E 05A6 4 324 560 Ris ere ta ee ee ee Bis E ca ee Me ACS355 03E 07A3 4 2428 724 eee ened Oe A BB ee AR eee AS Eta ete aE ACS355 03E 08A8 4 2481 2822 Br Ba ca ee RO UE OA IC 2 ACS355 03E 12A5 4 559 973 PAN E EO aa L ee TA O ae Cea ee w ee oe ACS355 03E 15A6 4 724 1 154 pos oer eli one A a ee DD ae Oe eee A ACS355 03E 23A1 4 885 n a RR e o a ma IC aes SO SBB Pe nn OO Be i ES 96 ACS355 03E 38A0 4 1 346 ma 22 44 0 TR R4 E 100 E 588 i 96 ACS355 01E 44A0 4 1 646 n a Ensure enough space around the unit refer to the User s Manual for details Note IP21 drives require a keypad for parameter alteration Note IP66 dri
32. 3 Speed and torque control Open and closed loop DTC For synchronous and asynchronous motors Motion control In addition to speed and torque control ABB high performance machinery drive also offers motion control Point to point positioning with extensible positioning profile sets Synchronisation encoder feedback or drive to drive link Register control based on fast probe inputs Multiple homing methods Pre written motion blocks for ABB PLCs DTC direct torque control ABB s highly accurate motor control platform has gained extensive acceptance from ABB industrial drive customers for over a decade DTC fulfils demanding machine builders requirements Motors ABB can also supply suitable motors and cable sets to complete the machinery drive offering 9C range MS range HDP range MS range ABB high performance machinery drive ABB drives and motors catalogue 2010 19 ABB standard drive 0 75 kW to 355 kW ACS550 Supply voltage 380 480 V 230 V Motor control method scalar vector open and closed loop What is an ABB standard drive The ABB standard drive is simple to buy install configure and use saving considerable time It is widely available through ABB s distributors The drive has common user and process interface common software tools for sizing commissioning maintenance and common spare parts A wide range of fieldbus options gives excellent connectivity and new en
33. 401 Ensure enough space around the unit refer to the User s Manual for details The drive can be fitted with the NEMA 1 kit for easy wall mounting and convenient protection see page 18 under ABB general machinery drive ABB component drive ABB drives and motors catalogue 2010 13 ABB component drive ACS150 Dimensions I O and options Drive dimensions and weights Cabinet mounted drives UL open wall mounted drives NEMA 1 Pi 160 202 289 70 o EI Dao mo 14 gt gt H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D Depth Options available Input and output chokes Brake chopper resistors all drives in the ACS150 range have integral chopper 1st environment EMC filters footprint style Low leakage EMC filters lt 30mA leakage FlashDrop programming without power ACS150 user interfaces The ACS150 has a simple user interface consisting of I O connections and a fixed programming keypad An integrated speed control potentiometer is also provided 14 ABB component drive ABB drives and motors catalogue 2010 H1 H2 H3 H4 H5 N ACS150 typical I O connections ACS150 O 20 mA Ground the cable screen the sourcing end O 10 V can
34. 6000 CovElec Leics Leicestershire Tel 0116 269 8111 EDC Scotland Limited Scotland Tel 0141 812 3222 EMR Silverthorn Middlesex Tel 020 8903 6590 ABB channel partners ABB drives and motors catalogue 2010 5 10 12 13 Francis Chambers amp Co South Yorkshire Tel 01709 522 175 Halcyon West Yorkshire Tel 0113 236 1509 Heasell Electromechanical Services Ltd Hertfordshire Tel 0871 222 7896 JJ Loughran Northern Ireland Tel 028 8676 2295 MKE Engineering Kent Tel 01795 438 436 Quantum Controls North East Tel 01661 835 566 ABB drives Featurefinder The table below lists some important features of ABB drives lts main purpose is to highlight the differences between the various product categories The table indicates the features available for each product category E N ai Other supply options assume 6 pulse as standard 12 pulse diode Regenerative low harmonics 40 Non regenerative low harmonics 2Q E E Common DC link connectability e EMC compliance No EMC filter O or remove EMC screen O remove EMC screw O remove EMC screw EN 61800 3 2004 2nd unrestricted C3 E e e 1st restricted C2 E E 150 E E 1st unrestricted C1 O 150 E E E Harmonic filter choke active Choke AC or DC E m E EN 61000 3 4 Swinging choke better harmonic performance E L
35. ABB component drive family ACS55 and ACS150 see page 12 The ACS55 is the simplest drive programmed by switches Extended programming is possible via a PC if required as is programming without power Where can it be used Washing machines Mixers Boring machines Pizza ovens Vacuum cleaners Sliding doors Dryers Dishwashers Treadmills Car washing machines Rotating billboards Electric gates Highlights ACS55 Quick and easy installation less than 5 minutes No programming easy and descriptive interface Can be programmed via DriveConfig if needed to access extended functions useful to OEMs Compact size and narrow shape Ideal drive for DIN rail mounting 110 V single phase input gives 240 V 3 phase output Two mounting orientations ACS55 main features se E a AAA ri Re a o Sits SS SASS 11441 PY e Se SS E VAS MON VN ENS a AJ 1 y b EN TA Lotto pac For more details please refer to Technical Catalogue 3AFE68899842 IP20 as standard No control panel required User interface via three rotary switches and a further eight on off function DIP switches located on panel front Potentiometer option Integral EMC filter for 1st environment EN61800 3 unrestricted distribution C1 Optional first environment filter for extended cable runs Optimised swit
36. ACS800 07 17 37 ACS800 various 2 Product Quickfinder ABB drives and motors catalogue 2010 0 25 1000 0 5 90 75 080 0 25 630 0 25 710 IP55 56 65 IP55 56 65 IP55 56 65 IP55 56 65 IP55 56 65 ABB Process performance motors ABB Industrial performance motors ABB Industrial performance motors ABB hazardous area motors flameproof ABB hazardous area motors non sparking cast iron MSBP MSAA M2CA MSJP KP MSGP Brief description Simplest variable speed controller No programming set up via DIP switches Entry level drive for new users More capable controller with simple keypad and built in potentiometer Simple parameter set but includes PID control For OEMs and machine builders Machinery controller with Safe Torque Off to SIL 3 capable parameter set includes eight step sequencer For OEMs and machine builders especially F amp B industry High performance machinery controller with Safe Torque off to SIL3 Parameters and solution programming to IEC61131 For OEMs and machine builders Lift OEM s especially Drive equipped with EMC and harmonic filters The extensive parameter set vector control and high power density allows the drive to fit most standard VSD applications Dedicated standard drive for fans and pumps with fixed quadratic motor fluxing and energy optimisers to optimise fan and pump loads 2 For fan and pump OEMs and water amp waste water applications De
37. B Drives Alliance partners 4 5 Drives feature finder all the features in one table 6 7 What s new in drives and motors 8 9 AC motors overview 5a New motor efficiency standard 52 Useful engineering information 58 59 This drive allows users of direct on line DOL starting methods MOR to swap to variable speed control Simple programming interface i222 io ile real time clock Feedback devices and fieldbus available IP66 19 magnet motors Complete range of feedback devices motors 20 23 ee PA TA Pump protection cleaning and pipe fill features Energy saving Expert control of pumping applications Multi pump and multi BL A0 26 30 which allow quick integration onto winders cranes hoists and 31 libraries with Rittal and generic kits and parts for quick cabinet Cabinets are fully certified and tested EMC and thermal solutions SO o Ada 44 46 a 47 49 unit dv 50 The Process performance range provides the most comprehensive and versatile range meeting the most demanding applications Designed to deliver reliability and efficiency with the lowest possible environmental impact The Industrial process range provides the widest options of frame material with a wide range of options available designed for the OEM to provide overall reliability and to meet their individual demands The range of motors designed for hazardous areas represents one of ABB s special areas of focus Working together wit
38. BP225SMC 3560 990 035 4 551 4 772 HO 85 MSBP 250 SMA 177 0 960 93 9 5 413 25591 55 MSBP 250 SMA 3550 100 0 940 4 681 4 908 75 M3BP 225 SMC 2420 1320 945 6 450 26 650 HO 73 M3BP225SMD 4730 134 0 982 5 450 5 760 HO 75 MSBP 280SMA 2400 1310 94 3 6 917 7314 75 MSBP250SMB 4840 1360 944 5 631 5999 HO 90 MSBP 250 SMC 289 0 1540 946 7 500 7 680 HO 75 MSBP280SMA 4830 1350 9045 25897 6 251 90 MSBP 280SMB 2890 1520046 7 875 8114 0 90 MSBP 250 SMC 5820 162 0 94 3 6 950 7 100 HO 110 M3BP 280 SMC 353 0 185 0 95 1 9 511 9 834 HO 90 MSBP280SMB 580 0 159 0 94 7 7 079 7 449 110 MSBP 315 SMA 3520 1940 947 10 378 10 714 2 O 110 MSBP 280 SMC 707 0 195 0 95 1 8 071 8 489 HO 132 MSBP 315 SMB 423 0 2280 95 1 11 467 11 819 a E 110 M3BP 315 SMA 708 0 193 0 05 1 8 734 9 119 160 MSBP 315 SMC 513 0 269 0 954 13 106 13 461 0 132 MSBP 315 SMB 8480 2320 054 10 316 10 069 200 MSBP 315 MLA 641 0 3360 05 7 18 246 20 021 160 MSBP 315 SMC 1028 0 287 0 956 12 057 12 411 250 MSBP SISLKA 801 0 4220 96 1 21 636 22 282 HO 200 MSBP3ISMLA 1285 0 951 0 056 17 138 17 582 250 MSBP 355 SMA 800 0 4250 963 23 088 24 218 250 M3BP 315 LKA 1605 0 4420 95 5 18 761 19 853 HO 815 MSBP 315 LKC 1009 0 5300 964 27 126 27 771 HO 250 MSBP 355 SMA 16040 4380 06 2 20 239 20 831 815 MSBP 355 SMB 1009 0 535 0 96 6 29 061 30 192 280 M
39. I O Digital inputs Relay output extension option module 3 relays Encoder feedback option module fits behind relay extension Relay outputs Built in Modbus using RS 485 A Plug in fieldbus module DeviceNet LONWORKSO PROFIBUS DP CANopen ControlNet Ethernet and others mu uw Relay extension An extra 3 volts free change over of relays can be added to the ACS550 by requesting an MREL module can be used during fault logging and in controlling the drive such as start stop at certain times of the day The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and soft keys make it extremely easy to navigate Local Remote indication Motor rotation indicator LUC E ASR Speed reference i 1260 RPM E 4 H Actual value 2 Output current 405 dm3 selectable DIR 12 32 MENU Actual value 3 Process value selectable Softkey 2 function Real time clock Softkey 1 function Panel mounting kit IP54 and IP66 The panel mounting kit enables mounting of control panels on cabinet doors These kits include a 3 m extension cable a gasket mounting screws and a mounting template two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover FlashDrop A powerful palm sized tool for fast and easy parameter setting ideal for programming many drives Pro
40. N O O OOOO OOOO O O on O O A OE ESE EEE SEES EEEOESESEEDS OEE SEES OEEFOEERS EDS ORES EAE ESSE SEE TETTETETT Densa cana aaa a cee ee MR a A RA Ra SA RA Ra AA RA Ra AR A A O AR eee A eee RA SA RA RA A eee A A SA ee eee ete A RA A A O ee ALA A A RA Ra A A a eee GR A A eee a A Ra DA A Ra RR eee a SA Ra ca A Ra a a na renee tee apr a a tsetse aaa ra aaa d A sia om a qdo RI EA R T AE q TA AAC a E OR UR PA a A DS PS A Pe pe eee cansa a ras aa aaa ana sa a ra Rasa aa aa Ra a aaa aaa aaa aaa Da Ra a a QE aaa da Ra a a aa ras Ra a aa a Ra Ra a aaja Sa Ra aa ra sa aa fa sa a san aaa na sans rasas fa sanar a san sa nana na san sans ass ra sara caraca nda O OOOO A OOO OOO OOO O O O O O aa fa sa na na rea a aa na nana as asa a na san a anna nanda PESADO PS PED PPA OETI OOE SEIA PNI PIE SPDP E E EOE ED TONE INTO EOE SIETO OOE UPE PDP RP OMA INNECESARIA CINE NICO NEAR SR NOVE REVES CAIRO ORE NERO SENNA eee can na nana ra re Rana rar ee ana na Dana ea e Rana ra seas na seja nen aaa pan eee eee ras ana ane eee ee eee ee eee ee eee ee eee hee anna santa DS CRC CCC CL O carne cana ca ence nee Se eee A 0 A eee ene 0 O 0 0 OR ane 0 0 O 0 earns 0 eens O 0 A O nner 0 0 0 0 0 0 O arene een essen AP O ners een 0 0 0 esha O 0 0 0 0 O A 0 A A DA 0 0 O RM O O ernest ens AAA MSJP KP 400 LA 1790 560 MJA KA 71 A 940 68 0 497 oa 76 0 528 2005 EE 685 730 81 1 ile Semn Clee 794 862 84 6 942 1 001 Solo 2990 ME 1 065 ond FI 209 Col 87 0
41. OA 22 A nn 0 75 108 2 43 0 65 Bo 0 185 51 NatVent ACSSS O1N 04A3 2 2 105 ns E EB ce ee O O DE eee p 2 2 22 9 8 14 7 C es 26 Pe 173 Ensure minimum installation space is provided see User s Manual for details 100 120 V 1 phase supply 3 phase output 200 240 V With EMC filter E E E E E TS La ms nam ae ee ee ee ee AMU ENG TECHS ns toatl aaa O CR arc A AS enables A AAA ot iene IA eae 0 eee eee eee ame pen Pos ee ee NA e 35 NatVent ACS55 01N 02A2 1 98 Ensure minimum installation space is provided see User s Manual for details Drive dimensions and weights ACS55 typical I O connections H1 H2 jog D 260 205 SS H1 Height with mounting clip H2 Height without mounting clip W Width D Depth fault or run Options and interfaces DriveConfig programming with no power Potentiometer To increase the number of applications possible Potentiometer with two switches start SPEED with the ACS55 the DriveConfig kit can be used stop and forward reverse direction No to access an extended parameter set It is still external power source is needed for the possible to programme in the usual way if these potentiometer extended features are not required DriveConfig also allows programming in the box Came z x ABB component drive ABB drives and motors catalogue 2010 11 ABB component drive 0 37 kW to 4 kW ACS150 Supply voltage 200 240 V 380 48
42. OE EOE SNA DIO DSP PICNIC OOE TEO OIO EROE PUE DARAS NINE UND PE MERO APLI INV VAI ITPS OO EEIE EEEE OE VE OOE OSOE OEE AAN INES OCIO NINO AR UNC E OOO OOOO OOO OIE O ORO ION O O O US OO OO USO O O O SO OOO OOO COR Ou AAA AAA AAA AAA AAA A AA AAA AAA AAA AAA AAA 94 972 M3JP KP 400 LB 4035 98 450 HO High output design ECA ECA Compliant Eff Efficiency at full load 100 56 Hazardous area motors ABB drives and motors catalogue 2010 Hazardous area motors Non sparking motors 71 400 ExnA 13 cast iron frame TEFC low voltage motors IP55 IC 411 single speed ATEX Certified 710 MSGP 400LKC 2270 1185 97 4 70 500 71 844 710 M8GP 400 LKC 4352 1195 97 2 65 924 67 267 HO High output design ECA ECA Compliant Eff Efficiency at full load 100 Hazardous area motors ABB drives and motors catalogue 2010 57 Useful engineering information Reference information and explanation of abbreviations Degrees of protection As defined by IEC34 5 and BSA999 pt 105 the code generally consists of IP followed by two digits the first describing the protection against solid bodies or protection to persons against contact with live or moving parts inside the enclosure the second describing the protection against ingress of water O e N otprotected A Q bas Not protected in Ai DOMM dia body i A RN e 2MM dia body 2 Drips up to 15 from vertical Boi SS A AN Drips u
43. REA E SREA E RETA E SREA E RETA O O E A O 0 2 O Ex tD and Ex d only e o E E NPCU req E NPCU req E RDCO reg E RDCO reg E RDCO req E RDCO reg E E EM E O ACH550 O O O O e O O O O O O ACH550 O xxO 200 All ABB drives are CE marked Other global approvals such as UL cUL C Tick GOST R also applicable CSA xx ACS800 can be loaded with industry specific code like crane winder winch spinning etc wide range of encoder interfaces to suit high performance applications ABB drives Featurefinder ABB drives and motors catalogue 2010 7 What s new In drives ABB standard drive for pumps and fans ACS310 The ABB standard drive family is extended with a new series ai of drives dedicated for fan and a pump loads It is designed to t e compliment the functionality of the dedicated ACQ810 see below With powers up to 22 kW the drive has a block style form factor ideally suited for MCC and machine installation Ideal for squared torque applications such as centrifugal pumps and fans a dedicated set of software features include Multi pump control traditional PFC Pump control functions like pipe cleaning pipe fill and PID control Energy efficiency counters Energy optimiser Full output current up to 50 C Load analyser ABB general machinery drive ACS355 The ABB general machinery
44. SBP 315 LKB 1798 0 4820 05 7 23 198 23 783 HO 355 MSBP 355 SMC 11360 604 0 968 32 777 33 906 315 MSBP 315 LKC 20220 5480 057 25 408 25 999 HO 400 MSBP 355 MLA 1281 0 680 0 96 9 36 650 37 780 315 MSBP 355 SMB 2022 0 550 0 063 26 886 227 772 450 M3BP 355 MLB 1441 0 750 0 971 41 815 242946 355 MSBP 355 SMC 2280 0 616 0 0962 28 660 20 544 500 MSBP 355 LKA 1601 0 830 0 97 1 44 560 45 689 400 MSBP 355 MLA 2565 0 700 0 963 32 499 33 089 860 MSBP 355 LKB 1793 0 930 0 97 2 50 049 51 179 Lo 450 M3BP 355 MLB 2884 0 7840 968 36 782 37 078 860 MSBP 400 LA 1790 0 9400 97 2 52 470 53 923 500 MSBP 355 LKA 32040 8750 97 0 40 771 41 066 560 MSBP 400 LKA 1790 0 940 0 97 2 253005 855 357 560 MSBP 355 LKB 3589 0 9900 96 8 44 464 44 758 680 MSBP 400 LB 2014 0 1055 0 974 59 716 61 168 1 560 MSBP 400 LA 3587 0 9800 97 0 46 679 47 269 630 MSBP 400 LKB 2014 0 1055 0 97 4 58 281 269734 560 MSBP 400 LKA 3587 0 980 0 970 46 679 47 269 710 MSBP 400 LC 2270 0 1185 0 97 5 67 142 68 502 T ER 680 M3BP 400 LB 4035 0 10850 97 1 51 849 52 488 710 M3BP 400 LKC 2270 0 1185 0 97 5 65 708 _ 267 159 630 MSBP 400 LKB 4035 0 10850 Ra 9 7 1 254 407 255858 710 M3BP 400 LC 45470 12400 97 3 61 348 62 800 HO High output design 710 M3BP 400 LKC 4547 0 1240 0 97 3 62 784 64 235 _ 54 Process performance motors ABB drives and motors catalogue 2010 Industrial per
45. about axis XX d MRAZ Hollow cylinder rotating about axis XX J m R r3 2 Equivalent inertia of slide mass on a ballscrew J mis 27 Effect of gear ratio on reflected inertia d JiloadyZ Torque required to produce a force on a leadscrew M Required torque Nm F Linear force N Z Gearbox ratio speed reducing Z 1 for direct drive s Ballscrew pitch m n Efficiency M Fs 2nRn Example F 10 000 N s 10mm 0 01m A val 7 0 9 Required motor torque M 10 000 x 0 01 2m x 2 x 0 9 8 85 Nm NB The required force is often provided in kg s or kof This implies the force exerted on the mass by gravity g and must be multiplied by 9 81 to obtain the force in N newtons eg A force of 100 kg is 981 N Useful engineering information ABB drives and motors catalogue 2010 59 Contact us ABB Limited Daresbury Park Daresbury Warrington Cheshire WA4 4BT Tel 44 0 1925 741 111 Fax 44 0 1925 741 212 www abb co uk energy Power and productivity Notes We reserve the right to make technical changes or modify the contents of this document without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document We reserve all rights in this document and in the subject matter and illustrations contained therein Any reproduction
46. age A service provided by the ABB Drives Alliance on the current range of products up to 400 kW ABB Drives Alliance ABB Drives Alliance is the UK and Ireland s foremost drives network bringing levels of service never seen before in the UK and Ireland drives industry The 12 ABB Drives Alliance partners are strategically located around the UK and Ireland and have one of the largest stocks of AC drives available off the shelf Drives within ABB s UK stock range from 0 18 kW to 400 kW and are instantly available Each ABB Drives Alliance partner is able to access up to the minute central stock information using ABB s on line internet 4 ABB drives and motors ABB drives and motors catalogue 2010 service The members of the team have been handpicked by ABB because they are outstanding drives experts in their local area ABB Motor Service Partners ABB Motor Service Partners is a network of 13 independent companies that have pooled their resources to offer national and local customer access to electric motors up to 500 kW The partners offer extensive technical knowledge and back up combined with the best equipped repair and maintenance facilities in Europe With ABB Motor Service Partners users benefit from common service standards throughout the UK common pricing access to ABB s motor design and technical support along with standardised reporting functions Motion Control Products Motion Control Products in Bournemouth is
47. be used by connecting pot to 10V GND and Al DIP switch to u DI configuration NPN PNP is possible Set as fault configurable to other signals Removable clip for brand labelling EMC filter grounding screw EMC Integrated interface Varistor grounding screw VAR se g e connection o Integrated potentiometer Analogue input signal selector U I IO connections Input brake resistor and motor connections ABB general machinery drive 0 37 kW to 22 kW ACS355 Supply voltage 200 480 V single phase and 3 phase Motor control method scalar vector open and closed loop What is an ABB general machinery drive ABB general machinery drives are designed for the machine building sector In serial tyoe manufacturing the consumed time per unit is critical The drive is designed to be optimal in terms of installation setting parameters available machinery features and commissioning The basic product has been made as user friendly as possible yet providing high intelligence The drive offers diverse functionality to cater for the most demanding needs The drive is also equipped with a Safe Torque Off interface to SILS Where can it be used ABB general machinery drives are designed to meet the requirements of an extensive range of machinery applications The drive is ideal for food and beverage material handling textile printing rubber and plastics and woodworking appl
48. certified by the factory and come complete with a User Manual and cabling instructions ABB industrial drive ABB drives and motors catalogue 2010 33 ABB industrial drive ACS800 Variants ratings voltages and prices Low harmonic active rectifier drives Wall mounted and cabinet built A dedicated range of low harmonic drives based on active rectifier technology No regenerative capability ensures no mistakes on generator supplies still retaining a low 2 4 THD harmonic signature Series ACS800 31 wall mounted 7 5 to 110 kW 230 690 V 1P21 as standard Single package for easy cabinet installation reducing installation time and cabinet space Series ACS800 37 cabinet built Power range from 75 to 2500 kW 230 to 690 V IP21 as standard IP22 IP42 IP54 and IP54 R available as options Wheel out power modules for improved manual handling Plug in power connectors for easy maintenance and redundancy For further information see Technical Catalogue 3AFE683751 26 Power module redundancy for improved availability Factory built cabinets ensure good installation 6 pulse rectifier 12 pulse rectifier 18 pulse rectifier Active rectifier The RO and R6 modules are detailed below Please contact Transformer and cabling Transformer and cabling suai ore cabling Transformer and cabling i simple complicated complicated it ABB if you require more power Also fully regenerative prod
49. ching frequency for low noise up to 16 KHz Silent motor No programming if required via DriveConfig if needed Compact size and narrow shape Removable mounting clip Removable clip allows DIN rail and wall mounting from back and side of the unit 2 Increases switching frequency automatically when drive Automatic switching frequency temperature is decreased Output always capable of full 240 V 3 phase regardless of Can easily replace single phase cap start motors 110 240 V AC single phase supplies 7 supply voltage RoHS compliance Compliance achieved during 2007 10 ABB component drive ABB drives and motors catalogue 2010 2 Inverter parameter settings with DIP switches and potentiometers Extended programming is possible Faster set up 2 Easier configuration Easy drive for new users Simple programming for high volume OEMs programming in the box no mains power needed AAR BARA SHAR RAR SAGAS SAMOA AGAR HARA ARE NARA AS ASR RR RR NA ORR RA RR A RA RR AAR A RAR EA AA a a Environmentally friendly drives ABB component drive ACS55 Ratings types voltages prices and dimensions 200 240 V 1 phase supply 3 phase output 200 240 V With EMC filter e 0 18 44 6 A JO 21 Nat Vent ACS5S O1E 01A4 2 86 PR A a E sl RS o rc E RR RN RN o o co Ec na P gi q CD e Bias Oe ee ee on Or co ec od E agr nd SM A paneer eins RN ns q uma cam E AX RE OR E IG cS PNG
50. ck options Fieldbus modules are always fixed to slot one and all of the major industrial fieldbus modules are available The drive can also be ordered with specially designed application specific software variants There are 11 variants available in all For example crane master follower winder control etc The advantage of selecting these pre written software variants is that they have been written to cover the market requirements They are tested and certified by the factory and come complete with a User Manual and cabling instructions ABB industrial drive ABB drives and motors catalogue 2010 35 ABB industrial drive ACS800 Common user interfaces Control panel ia Typical I O and control connections The control panel features a The ABB industrial drive family uses the same control card a full text multilingual gt keypad and software structure throughout its entire range display Dedicated keys allow fast access to actual signals parameters assistant functions and drive information The panel can be used for parameter f copying and for configuring E P Analogue and digital I O channels are used for different functions such as control monitoring and measurement purposes e g motor temperature In addition optional I O extension modules are available providing additional analogue or digital I O connections Below are the standard drive control I O of the ABB industrial adaptive programmes drive wit
51. ckled Built in keypad and programming in the box Unified height and depth for easy cabinet layout Designed for machinery applications with Assistant keypad drives meet hygiene standards for F amp B industry Highly capable DTC platform for synchronous and permanent and cables available Special lift software available Assistant keypad which makes it user friendly numerous standard software functions and macros Real time clock Energy monitoring and energy optimising everything inside Assistant or simple keypad dedicated pump features counters fan PID controllers with sleep functionality master control Automatic duty standby and pump cleaning Level control and flow control built in Winner of industry innovation award Standard rectifier low harmonic or full regeneration can be chosen then select from a wide range of I O and feedback options To complete the selection industrial drives can be ordered with pre loaded industry specific software versions windmills Suitable certification also available Modules are fully supported with CAD databases EPLAN installation from the ABB factory with extensive options ABB can provide power quality solutions to ensure that drive installations comply to the rigours of G5 4 Remote monitoring options and PC tools for drive commissioning and energy calculations Drives service and ABB University training centre An overview of the catalogue and AB
52. d in a bespoke drives training facility by experienced applications and service personnel With ABB University you can enrol onto either e learning or classroom based courses Please call 01952 228024 Low voltage AC motors Sizes 56 450 lt Process performance motors page 54 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Cast iron motors Industrial performance motors page 55 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Aluminum motors Steel motors Cast iron motors Motors for hazardous areas page 56 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Flameproof motors Increased safety motors Non sparking motors Dust ignition proof motors Marine motors 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 Aluminum motors Steel motors Open drip proof motors Motors for additional applications 56 63 71 80 90 100 112 132 160 180 200 225 250 280 315 355 400 450 LL Open drip proof motors IS Single phase motors MN Smoke venting motors Roller table motors Water cooled motors Permanent magnet motors Wind turbine generators For more information call 07000 MOTORS 07000 668677 Low voltage AC motors ABB drives and motors catalogue 2010 51 Low voltage AC motors European MEPS for low voltage motors 2009 Ma
53. dicated industrial drive for fans and pumps with fixed quadratic DTC motor fluxing and energy optimisers to optimise fan and pump loads Safe Torque Off to SIL3 Specifically designed for water amp waste water applications Industrial drives are order based expert drives for highly demanding industrial applications of all tyoes DTC motor control ensures peak performance Various wall mounted variants are available with differing rectifier technologies and built in options Modules are industrial drives that have been optimised for cabinet installation by system integrators The routing of cables from top in to bottom out and the position of options and DC feeding have all been considered for optimal cost effective cabinet integration Cabinet drives are designed built and tested at the factory and can be ordered with a large range of standard options Door furniture motor protection and various cooling variants are possible The ABB drive family contains liquid cooled modules multidrives and multidrive modules and many more View these items here ABB is able to provide medium voltage drives and motors and DC drives and motor packages please contact ABB for more details Industry specific HVAC products are available containing specific HVAC functionality macros and interfaces such as fireman s override Pages Why choose this product and programming in the box More capable parameter set allows more applications to be ta
54. drive is upgraded to meet the needs of the new Machinery Directive Enhancements are added to give the drive a SIL 3 rated Safe Torque Off functionality certified to TUV standards BS EN 62061 and BS EN 13849 1 The drive now comes with a patented common DC feed connection external 24V connection the ability to control permanent magnet motors and an enhanced parameter set E F EFFES 4 gt La The ABB industrial drive family is extended with a new series a of industry specific drives with F dedicated functionality for the water amp waste water sector e form factor and different mounting options to optimise MCCs Specifically designed power modules with tailor made pump control functions for single and multi pump applications include ABB industrial drive for water and waste water ACQ810 With powers up to 400 kW the drive has a book style Multi pump control full redundancy and multi master Pipe cleaning anti jam and pipe fill functions 00 What s new in drives ABB drives and motors catalogue 2010 Energy efficiency counters energy optimiser load analyser Level control flow calculations and full range of pump protections Winner of the Electrical Industry Awards Innovative Industrial Product of the Year 2009 and a finalist in the Pump Industry Awards 2009 ABB industrial drive module for system integrators ACS850 The ABB industrial drive family is extend
55. e ABB machinery drive and includes Commissioning and tuning Drive overview screen for fast parameter and function block navigation Parameter setting and signal monitoring Data logger and on line signal monitoring for tuning Back up and restore tool for drive parameter cloning and support Solution programme composer Simple easy to understand function block interface to drive firmware functions for signal monitoring and parameter setting 48 Software tools ABB drives and motors catalogue 2010 Function block programming with standard function block library Professional programming environment hierarchy levels custom circuits user parameters copy protection etc DriveCAM tool Multiple methods for designing axis profile between reference axis and controlled drive axis Start up and maintenance tools DriveWindow A Windows application used for commissioning and maintenance Functions include local control monitoring parameter edits fault logging trending backup and restore Uk A ndo p ee p DO ds C ddeo sa i Shows actual status of the connected drive Edit and show the drive parameters Save and load drive parameters Backup and restore drive parameters Offline configuration of drive parameters Read fault loggers and diagnostic data Used with ABB industrial drives equipped with high speed fiore optic communication or remotely via the Internet
56. e project Dedicated software Industry specific software fully researched factory written Solve the application with very little effort loading packages andfulysupported CO PESE PNR DDD Application macros Popular I O configurations pre written cc Fast settings for many applications susan Brake choppers Built into all units when ordered Reduced costs high performance internal monitoring ra No additional space or installation time needed Low peak volts and du dt Motor peak voltage and rate of rise meets IEC60034 17 i RIAS Ha TA Compact size Contains EMC filter and chokes inside the drive No extra space or cabling is needed cc Cooling fan acc Silent long lifetime cooling fan that switches on and off Reduced maintenance time and running costs EMC 2nd environment RFI filters as standard No need for additional external filtering additional space ccs dStenvironment option a or additional cabling between drives and filter Fieldbus gateway Snap on module that is easily mounted inside drive 7 Wide range of gateways means choice of automation tii System becomes independent of drive manufacturer I O Extensive and flexible standard and expansion I O provides No need for additional space or cabling O analogue or digital connections Start up assistant Guides user through all essential settings without going 2 Easy set up of parameters your own language SR E ee on line info system always available nnn Huge range of Special
57. ed Remove contactor from MCC ABB industrial drives for water and waste water ABB drives and motors catalogue 2010 37 ABB industrial drives for water and waste water ACQ810 Variants ratings and prices DIRECT TORQUE CONTROL ACQ810 variants The ACQ810 is available in several frame sizes to optimise the packing density of the drive This optimised packing density ensures that MCC cabinet line ups are as compact as possible Minimised MCC line ups mean that compliant bids to the water industry are as small as possible whilst still complying with EMC and thermal requirements Frame A and B EMC external but plug in so no extra cabling required Frame C to E EMC and harmonics choke built into the unit so most compact size with no extra items to fit or cable The frame E module is capable of delivering 160 kW ina SRS Pee Se ape ES ee ae See SIENA single back sheet mountable IP20 unit the highest power can be left or right handed or can be rotated by 90 degrees density on the market to a flat mount format so once the heavy cables are Frame G This popular modular design has a high power connected there is no need to disconnect them even if the density in a module which is mounted onto a pedestal which module needs to be removed 3 phase supply voltage 380 480V ae bl BT BO I OOO O ee O dn OR eae EO ES Sect O OT OG lr O 106 24 ACQ810 04 03A0 4 2 410 ieee ET oS ROC oO AA DE 22 2 49 00 6 8
58. ed to incorporate a dedicated module drive especially designed for system integrators Rated up to 400 kW cabinet installation is optimised via a book style form factor power AC and DC in at the top motor connections at the bottom Drives can be configured to meet precise needs of industrial applications through a wide range of options Multiple keypad mounting configurations IEC61131 programming built in Extensive range of industrial parameter choices and pre written software solutions Removable memory unit for fast re commissioning ABB industrial drives new bypass cabinets ACS800 07 Factory built bypass available thus allowing cost effective and energy efficient designs Use the drive to efficiently control the motor to top speed with all of the control and protection benefits of a drive then close the bypass and run DOL direct on line One drive can be used to accelerate multiple motors ABB high performance machinery drive ACSM1 enhancements Lift specific software with a fully enhanced DTC core and low noise Active rectifier front end New ISU active rectifier front end for machinery drive giving 29 pa full regenerative capability Ideal 4H d q Ja for high performance motion or E renewable energy applications V TE PLC motion control certified ACSM1 in co operation with ABB s new PLC the AC500 has gained motion control certification Pre w
59. ed PTC interfaces and blanket certification with ABB motors Regenerative active rectifier drives Series ACS 800 11 wall mounted Power range 7 5 to 110 kW 230 690 V 1P21 as standard Active rectifier unit Single package for easy cabinet installation reducing installation time and cabinet space Series ACS800 17 cabinet built Power range 75 to 2 500 kW 230 690 V IP21 as standard IP22 IP42 IP54 and IP54 R available as options Wheel out power modules for improved manual handling Plug in power connectors for easy maintenance and redundancy Power module redundancy for improved availability Factory built cabinets ensure good installation and compliance with standards ATEX approved PTC interfaces and blanket certification with ABB motors Regenerative active rectifier drive modules low harmonic Series ACS800 14 110 to 900 kW 380 480 V IPOO kits Assembly kits for Rittal cabinets and generic cabinets Separate controllers for galvanic isolation Requires a separate 24 V DC supply at 3 A Active supply unit can be configured for low harmonic mode 2 4 harmonic distortion or regenerative mode for better dynamic performance Comprehensive installation instructions and CAD drawings For further information see Technical Catalogue 3AFE 68375126 EN LL For further information see Technical Catalogue 3AFE 68375126 6 pulse rectifie
60. ed inputs Three I O and fieldbus extension slots inside ACS800 04M can be ordered as disassembled kit of parts to optimise the items purchased Rittal assembly kits available for easy cabinet integration For further information see Technical Catalogue 3AFE68404592 Service skateboard for R7 R8 frames The R7 and R8 modules are detailed below please contact ABB for information on the other frame sizes shown here R6 R4 R3 R2 R7 R8 Rei Three phase supply voltage 380 400 or 415 V The power ratings are valid at nominal voltage 400 V A a eee ACS800 04 0170 3 7 827 6600 1220 100 288 10 288 0 MO Me8 7 ti8 00 a a 0800 04 0260 e 210 958 Soo 1220 ACS800 04 0400 3 14 383 635 1017 R8 800 9100 1220 ACS800 04 0490 3 18 583 Other rangs and SE available on TES 230V 500V 690V Includes 2nd environment EMC filter control panel and door mounting kit Drive can be purchased pre assembled or as a disassembled kit Multiple control panel mounting options please ask where parts can be omitted for cost optimisation by panel builders Comes with keypad and a door mount kit J400 J410 R7 R8 frames T For fuse selection refer to the hardware manual weak networks may require aR fuses Dimensions and weights Ra sos Eo Go os oo mo aos Doo R7 module 250mm wide R8 module 350mm wide User Interfaces Please refer to page 36 for details of the ACS800 common user
61. els available as options see above NEMA 1 kit The NEMA 1 kit is a convenient cover which is added to the drive and enables easy wall mounting It includes a connection box for finger protection conduit tube installation and a hood for protection against dirt and dust Panel mounting kit IP54 and IP66 The panel mounting kit enables mounting of control panels on cabinet doors These kits include a 3 m extension cable a gasket mounting screws and a mounting template two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover Relay extension module Add an additional three relays to the ACS310 to allow greater use of the PFC program Fits behind the keypad Potentiometer Potentiometer with two switches start stop and forward reverse direction No external power source is needed for the potentiometer FlashDrop Programme the drive whilst still in the box with no power Perfect for OEMs and machine builders FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide selected parameters to protect the machine The tool stores 20 parameter sets which can be moved between a PC and a drive Safe programming during machine building production Fieldbus communications ACS310 has no industrial fieldbus interfaces but it does have an RS485 Modbus communications link built in This link can be used to com
62. epth D2 Depth with MREL or MTAC option 1 6 305 195 281 7 7 31 436 246 277 Typical control connections 0 10 V 0 4 20 mA DI configuration NPN connected sink PNP also possible Configurable to other signals DOSRC For connections to relay and DOOUT E ve DOOUT refer to user manual E 1 ABB general machinery drive ABB drives and motors catalogue 2010 17 ABB general machinery drive ACS355 User interfaces Assistant control panel The Assistant control panel features a multilingual alphanumeric display for easy drive programming The control panel has various assistants and a built in help function to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for backup or for downloading to another drive A large graphical display and soft keys make it extremely easy to navigate For further information see ABB standard drive section on page 23 Basic control panel The Basic control panel features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another or view changes Panel cover The panel cover protects the drive s connection surfaces The ABB general machinery drive is delivered with a panel cover as standard In addition there are two alternative control panels avai
63. ergy monitoring allows energy management Where can it be used The ABB standard drive can be used in a wide range of industries Typical applications include pump and fan amongst many others The vector motor control means the drive can be used to fulfil the needs of reasonably demanding applications For highly demanding torque applications the ABB industrial drive with DTC should be chosen The ABB standard drive is ideal in those situations where there is a need for simplicity to install commission and use and where reasonable amounts of flexibility and functionality are required Highlights ACS550 Quick installation Rapid start up Trouble free use Easy interfacing Wide power range in wall mounted IP21 and IP54 variants Main features FlashDrop volume manufacturing Assistant control panel 2 state of the panel Built in Help button giving programming hints Real time clock allows timed tracing 2 of faults and setting of parameters to activate functions at Faster and easier drive set up and commissioning for For more details please refer to Technical Catalogue 3AFE64792857 Assistant control panel for intuitive use Patent pending swinging choke for superior harmonic reduction Sensorless vector and scalar control Integral EMC filter for 1st and 2nd environment as standard Flexible fieldbus system with built in Modbus and numerous internally mountable
64. et up and commission without powering up the drive patented 7 Logic programming included as standard Reduces the need for external PLC Keep fieldbus control card and I O healthy while able to remove the main supply safer maintenance 2nd environment filter complying with IEC 61800 3 Latest solutions to protect the drive and offer trouble free The drive protects itself when power is connected to the 2 motor terminals I O protected against short circuit Coated boards included as standard Drive logo control panel logo manuals and box can be Environmentally friendly drives For details of FlashDrop see user interfaces in ABB general machinery drive section page 18 ABB general machinery drive ABB drives and motors catalogue 2010 15 ABB general machinery drive ACS355 Ratings types voltages and prices 1 phase supply voltage 200 240 V T DN O EA DEA LE RE e e ee ae ie die cee LO a E SS a ACS355 O1E O4A7 2 2 E129 VA ee ea Be a A a ee ee eae ACSS55 01 0647 2 00 EIST n a OPS EA ee ie Seca rere O ios VI eae ate ACSS355 O1E O7AS 2 5 166 ma 22 9 8 dede 35 AI 21 ACS355 01E 09A8 2 203 n a Ensure enough space around the unit refer to the User s Manual for details 3 phase supply voltage 200 240 V MEA A A A RA O o E ES O O A A Nat Vent ACS355 03E 03A5 2 180 449 O ee DO ARN IR A A B A A 2 ACS355 03E 04A7 2 218 8519 A cd Bd GB 2 ACS355 03E 06A7 2 L
65. formance motors Aluminium motors TEFC low voltage motors aluminium IP55 IC 411 single speed 1 1 MBM 800 36 24 823 295 270 E 0 75 MSAA80D 51 18 811 280 2252 e MMA O 50 29 841 2280 8316 1 1 MBA 90LB 73 25 882 2880 318 22 MBM 90LB 7 3 44 841 346 2882 1 5 MBAA 90LD 99 31 841 2346 S877 3 MBM I00LB 98 59 871 f421 2468 2 2 MBAA 100LC 145 47 86 6 303 2488 4 MBM 112MB 132 73 866 2499 S547 3 M3AA 100LD 198 6 8 86 4 440 485 55 MSM I322SB 18 0 107 87 8 2658 S716 4 M3AA 112MB 264 86 87 4 526 574 TS MBM 182SC_ 247 136 887 829 S804 a e 5 5 MBA 132M 359 112 890 673 734 11 MBA 160MLA 360 19 2 898 1 006 1 113 7 5 MBA IS2MA 487 153 900 865 929 15 MBM 160MLB 490 260 907 1 168 81 271 2 OO 11 MBAA 160MLA 71 0 21 0 905 21 015 21121 185 M3AA 160MLC 600 325 913 1 443 1 564 00 15 MAA 160 MLB 980 285 914 21 218 1 320 22 MBM 180MLA 710 390 91 6 21 766 LIBIB 18 5 MAA 18OMLA 120 0 350 91 9 1 524 1 631 30 MBA 200MLA 970 520 923 22284 22422 22 MOMA 180MLB 1420 410 92 1 1 796 1 888 37 MBM 200 MLB 120 0 640 927 2 512 2 663 Z 30 M3AA 200 MLA 194 0 55 0 92 9 2 238 2 345 45 MBM 225SMA 1450 790 93 6 4 288 4 472 37 MSAA 225 SMA 2390 63 0 93 2 3 012 3 224 55 MBM 250 SMA 177 0 960 93 9 5 017 85 2170 45 M3AA 225 SMB 2900 82 0 93 6 3 666 3 879 TS MSAA 280 SMA 2410 129 0 94 5 6 198 6 354 0 55 MSAA 250 SMA 355
66. g systems DriveChopper Braking chopper and r rests or For dimensioning a braking chopper and resistor DriveChopper is a web tool for braking chopper and resistor dimensioning visit www abb co uk energy The programme is created especially for system designers who need a braking unit for a particular drive application For finding an adequate Er drive to replace an old one pam This on line tool is ideal for finding a replacement to an existing ABB drive that may be coming to the end of ts useful life Simply input some basic information and the modern equivalent drive will be revealed To download go to www abb com gt drives gt drive PC tools Energy saving tools For comparison of energy consumption between different flow control methods in pumps and fans ABB has developed calculation tools for estimating the energy savings that become available when applying electric speed fo control to certain flow machines Using PumpSave mE a and FanSave tools AC drive gt f al miair control in pumps and fans ES can be compared against traditional flow control methods in terms of energy usage The tools also provide financial figures for assessing the profitability of purchasing an ABB drive PumpSave For comparing AC drive control against throttling on off and hydraulic coupling control in pumps Calculate how much energy and money you could be savi
67. gramming in the box unpowered Ideal for OEMs as programming can be left until the moment before commissioning or at the end of the production line making it a safe option Fieldbus modules and fieldbus An extensive range of fieldbus modules are available to allow connection to all the major E industrial protocols The drive has an RS485 Modbus interface built in ho l e O0 i su e Be MES AAA A e DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set up and commission the drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks ABB standard drive ABB drives and motors catalogue 2010 23 ABB standard drives for fans and pumps 0 37 kW to 22 kW ACS310 Supply voltage 200 480 V 3 phase only Motor control method Scalar quadratic squared torque only What is an ABB standard drive for fans and pumps The ABB standard drives family is extended with a new series of dedicated drives designed for squared torque applications such as pumps booster pumps and centrifugal fans The drive design includes a powerful set of features which benefit pump and fan applications including built in PID controllers and PFC pump and fan control The drives also have pre programmed protection functions such as pipe cleaning anti jam
68. h factory macro For other ACS800 application working as a PLC inside the o macros the functions may be different Please refer to the drive Local motor control is Y firmware manual for details also possible X20 1 VREF Reference voltage 10 VDC Panel 2 AGND R gt 1 kohm mounting kits pa LN Kits are available that allow ra EE 11 VREF Reference voltage 10 VDC 2 AGND R gt 1 kohm mounang a nie canna opor T7 Le 3 A speed reference 0 2 10 V Ri gt or in a holder inside the cabinet 4 A 200 kohm The panel can also simply be PE By default not in use 0 4 20 mA 6 Ri 100 ohm screwed to the cabinet door ET E Al3 Ri 100 ohm Motor speed 0 4 20 mA amp 0 motor eae AO1 nom speed R lt 700 ohm Fieldbus oni a q poean 10 AO1 Jnom speed R lt 7000hm E o spa Ot 7 11 AO2 Output current 0 4 20 mA 0 motor The ACS800 supports an cams A f 3 12 AO2 nom current R lt 700 ohm f i E extensive list of fieldbus E aa A 3 modules for connectivity to ae eee E Z 1 DM stop Start industrial networks 2 Sena 2 DI2 Forward Reverse By default not in use 4 DIM Acceleration amp deceleration select I O expansion T n x 5 DI5 Constantspeed select ACS800 can be fitted with a E ar Constant speed select large range of analogue and i ad Sd Je avo digital I O modules to expand its Saintes e Digit g
69. h major companies in the oil amp gas petrochemical amp chemical industries ABB has developed a comprehensive range of products suitable for gas and dust hazardous areas Energy efficiency robust design reliability Flexibility availability energy efficiency Safety reliability energy efficiency Product Quickfinder ABB drives and motors catalogue 2010 3 ABB drives and motors Drives and motors products overview Welcome to the 2010 edition of ABB s drives and motors catalogue Contained within are the basic technical details and prices for our most commonly used drives and motors products However our range of products systems and services is far more extensive Extracts from this extended range are given on pages 41 46 Please do not hesitate to call us for any further information Our details are on the back cover Thank you Steve Ruddell Local Division Manager Discrete Automation and Motion ABB Lta Lifecycle services ABB has the largest drive service team of all drive suppliers with field service engineers located throughout the UK and worldwide Three service levels are available ensuring exact operational and financial needs can always be met DrivesActive A proactive service that provides 24 7 support with a high level of technical expertise DrivesActive A proactive service plus a lifecycle management programme that focuses on extending the life of critical equipment DrivesAdvant
70. ications The higher IP class variant meets all of the relevant hygiene requirements for the food and beverage industry The functionality of this ABB drive is designed to complement the ABB high performance machinery drive and the ABB component drives Highlights ACS355 FlashDrop parameter programming with drive still in its box excellent for OEMs Main features FlashDrop e Volume manufacturing PLETE RNS Saree Safe Torque Off Built in compliance to new Machinery Directive Application specific 8 state programming with comprehensive triggering conditions 24 V live keypad operation as standard use and the highest quality printed with machine builders logo and name RoHS compliance Compliance achieved during 2007 Faster and easier drive set up and commissioning for Z A hock For more details please refer to Technical Catalogue 3AFE68596106 Sequence programming designed for food and beverage and materials handling applications 8 steps included Impressive software and compact hardware Optimised interfaces for users and machines can select Basic or Assistant panel Drive branding possible for large users Protected against wiring errors shows fault if power cable is inadvertently connected to motor terminals Automatic noise reduction Unified height and depth across the power range simplifies cabinet design Fast safe and trouble free method to s
71. ications most demanding industrial applications like high performance Adaptive programming like having a PLC inside centrifuges as well as constant torque applications such as Common user and process interface with fieldbus cranes winders hoists and heavy conveyors Applications Common software tools for sizing and commissioning with high breakaway torque like rubber mixers and highly 6 pulse 12 pulse low harmonic 4Q air cooled orecise applications like paper machines and engine water cooled flange mounting dynamometers are easily handled The drive has ATEX Innovative hardware variants certification with ABB s Ex d Ex de Ex nA and Ex tD motors DTC direct torque control Superior motor performance and has marine certification for Lloyds DNV and ABS Flexibility to programme more advanced applications Main features Direct torque control Full torque at zero speed without encoder l Consistently excellent performance ensures that drive is not o E speed and torque control the limiting factor in process Built to order Customer can specify a wide range of options and Always meets application needs tailored for the customer build variants Loaded with application specific software Adaptive programming Small PLC inside your drive as standard 15 programmable Needs no additional hardware 2 function blocks Up to 200 blocks by loading multiblock Adapt the drive to the specific needs of th
72. in filter Complying with IEC 61800 3 as standard Screw DIN rail sideways and side by side mounting Unified height and depth The drive protects itself when power is connected to the motor terminals I O protected against short circuit Coated boards included as standard Environmentally friendly drives For details of FlashDrop see user interfaces in ABB general machinery drive section page 18 12 ABB component drive ABB drives and motors catalogue 2010 ABB component drive ACS150 Ratings types voltages and prices 1 phase supply voltage 200 240 V ett O37 2 24 2 4g 2 RO 64100 25 NatVent ACS150 O1E 02A4 2 a Emo OS T RD O O A ACSIBGOIEO4A7 2 BOB a A al ROSIN OE Ge Bien pe VB cc ED ccd NS dn e a ACSISO OIE O7A5 2 Bibs 22 9 8 ee ee RAS Oe oo 96 21 ACS150 01E 09A8 2 184 Ensure enough space around the unit refer to the User s Manual for details 3 phase supply voltage 200 240 V e a A ce sore eel pag Bcc Nat Vent ACS150 03E 03A5 2 0 165 id Oe ae e UR o MIO sical Not a Nm poa ac nsam 22 9 8 e ue E Re E eee A 83 21 ACS150 O3E 09A8 2 lt 338 3 phase supply voltage 380 480 V ae mm 12 a Ne ROS EQ 055 19 BB RO 400020018 NatVent ACS150 03E 01A0 4 2156 me Gus Ot ROE E Ena CR E O ER eee Emei CR O ee A ee ee Oe E Rc ee eee ome e ee te ee ce ee cotton l ae A Ac E O AL O OC A AO Roo 8 8 e 2 il eee eee OOF ead 94 24 ACS150 08E O8AB 4 2
73. ion to Profibus DeviceNet Sij E a CanOpen Modbus RTU and Ethernet E e A memo q qu DriveStudio PC tool DriveStudio is a parameterisation and commissioning tool used to set up and commission the water and waste water drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks DriveSPC PC tool DriveSPC Solution Program Composer allows access to the extended programming area of the ACQ810 Application specific IEC61131 solution programs can be generated and stored inside the drive This way the drive can be tailored to the application and fully utilise the extended I O 40 ABB industrial drives for water and waste water ABB drives and motors catalogue 2010 Other ABB drives ABB industrial drives free standing Series ACS800 02 45 to 560 kW 230 690 V P21 standard Extremely compact can be mounted in two orientations bookshelf or flat mounting options EMC and brake chopper built in Three I O and fieldbus extension slots inside Innovative pedestal enclosure for ease of cabling pedestal can be supplied in advance Drive module on wheels Can be provided with an enclosure extension with additional options and local isolation Long lifetime cooling fan and capacitors Large power terminals allowing the use of a wide range of cable sizes ATEX approv
74. ith fastenings NEMA 1 connection box and hood W Width D Depth Typical control connections Es e 0 10 V Es 0 4 20 mA DI configuration NPN connected sink PNP also possible wa a contguabieto 19 RONO ee 20 DOSRC m For connections to relay and DOGND DOOUT refer to user manual 22 22 26 ABB standard drives for fans and pumps ABB drives and motors catalogue 2010 ABB standard drives for fans and pumps ACS310 User interfaces Assistant control panel The Assistant control panel features a multilingual alohanumeric display for easy drive programming The control panel has various assistants and a built in help function to guide the user It includes a real time clock which can be used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for backup or for downloading to another drive A large graphical display and softkeys make it extremely easy to navigate For further information see ABB standard drive section on page 23 Basic control panel The Basic control panel features a single line numeric display The panel can be used to control the drive set the parameter values or copy them from one drive to another Panel cover The panel cover protects the drive s connection surfaces The ABB standard drive is delivered with a panel cover as standard In addition there are two alternative control pan
75. ive maintenance Resource bank engineer hours available when you need them ReFLEX scaleable support to meet operational and budgetary needs 50 Drive services ABB drives and motors catalogue 2010 DrivesActive A lifecycle management programme that focuses on extending the life of critical equipment It adopts the most effective maintenance methodology for the application based on the probability of failure and the severity of its Consequences Lifecycle management Drive system analysis Harmonic surveys The full portfolio of DrivesActive and DrivesActive services is described in a separate brochure that is available on request please call 07002 SERVICE 07002 7378423 for a copy DrivesAdvantage A service provided by ABB s certified partners on the current range of products up to 400 kW Services include installation start up assistance and after sales service backed by ABB s experts It also offers recycling of old ABB drives or non ABB drives to ISO 14001 The service is local to your plant or production facility Upgrades Hire services Planned maintenance Repairs Energy surveys Training The full portfolio of DrivesAdvantage services is described in a separate brochure that is available on request please call 07000 DRIVES 07000 374837 for a copy ABB University Professional drives training www abb com abbuniversity Factory certified courses delivere
76. l mother board can also be added giving three more slots I O modules can be chosen from analogue expansion digital expansion encoder and resolver feedback options Fieldbus modules are always fixed to slot 1 and all of the major industrial fieldbus modules are available The drive can also be ordered with specially designed application specific software variants There are 17 variants available For example crane master follower winder control etc The advantage of selecting these pre written software variants is that they have been written to cover the market requirements they are tested and certified by the factory and come complete with a user manual and cabling instructions User Interfaces Please refer to page 36 for details of the ACS800 common user interfaces 30 ABB industrial drive ABB drives and motors catalogue 2010 ABB industrial drive ACS800 Variants ratings types and prices Chassis mounted single drive Series ACS800 04 and ACS800 04M Specifically designed for system integration 0 55 to 1 900 kW 230 V 690 V IPOO kits or IP20 modules depending on frame size R1 R6 frames are back sheet mounted R7 and R8 stands on cabinet floor R8i wheels into the cabinet Easy access to power terminals plug connections on wheeled D4 and R i units Side by side mounting excl versions with side exit Extensive programmable I O with galvanically isolat
77. lable as options see above NEMA 1 kit The NEMA 1 kit is a convenient cover which is added to the drive and enables easy wall mounting It includes a connection box for finger protection conduit tube installation and a hood for protection against dirt and dust Panel mounting kit IP54 and IP66 The panel mounting kit enables mounting of control panels on cabinet doors These kits include a 3 m extension cable a gasket mounting screws and a mounting template two versions are now available IP54 and IP66 The IP66 has an additional keypad membrane cover 18 ABB general machinery drive ABB drives and motors catalogue 2010 Relay extension module Add an additional three relays to the ACS355 to allow greater use of the drives program Fits behind the keypad Potentiometer Potentiometer with two switches start stop and forward reverse direction No external power source is needed for the potentiometer Fits to the drive FlashDrop Programme the drive whilst still in the box with no power Perfect for OEMs and machine builders FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide selected parameters to protect the machine The tool stores 20 parameter sets which can be moved between a PC and a drive Safe programming during machine building production Fieldbus interfaces a bbe J Extensive range of plug in fieldbus ee 3 i
78. ld a drive need to be replaced swapping the memory unit to the new drive will transfer a complete drive set up absolutely no recommissioning is required This reduces down time in the event of a problem Expansion for analogue and digital I O Additional I O can be added to the ACQ810 This I O can be addressed by the fieldbus so that the ACQ810 can be used as an I O nest or of course the I O can be used to simply allow more connectability from the process to the drive for example flow or level transducers oo on A ER EMC filters frames A and B Pluggable EMC filters for frame sizes A and B can be plugged directly into the drive or can be mounted next to the drive on the end of a plug and socket cable easy to install and mount can be used during fault logging and in controlling the drive such as start stop The control panel can be used for copying parameters for back up or for downloading to another drive A large graphical display and softkeys make it extremely easy to navigate Local Remote indication Motor rotation indicator 1200 RPM 15 4 A 485 dm3 s DIR 12 32 Speed reference Actual value 2 Output current selectable Actual value 3 Process value selectable Softkey 2 function Real time clock Softkey 1 function Fieldbus interfaces na II uso AM mo Extensive range of plug in fieldbus interfaces allowing connect
79. losses inclined angles and duty cycles etc Useful engineering information Reference information and explanation of abbreviations Time to acelerate a rotating mass M acc Accelerate torque Nm J tot Total inertia kgm J mot Motor inertia kgm J load Load Inertia kgm Z Gearbox ratio speed reducing t acc Acceleration time sec a Angular acceleration rad sec Angular speed rad sec n Angular speed rpm M acc J tot x a or a M acc J tot O t acc or t acc 0 0 0 1 60 xX 20 J tot J mot J load Z Example J load 0 05 kgm J mot 5 0 kgcm 0 00050kgm Zz 60 n 1500 rpm M acc 15 Nm J tot 0 00050 0 5 303 J tot 0 00106 kgm O M acc J tot O 15 0 00106 OL 14 150 rad sec O 1500 60 x 2p 0 157 1ad sec t acc 0 0 t acc 15 7 14 180 t acc 0 0111 sec 11 1msS Useful inertia formula Servo drives are often employed in highly dynamic applications where rapid and accurate positioning is required To obtain the ultimate performance in any system the reflected load inertia taking into account any gearbox or pulley ratios should equal the motor inertia This is often not possible but ratio mismatches of typically 5 1 are not normally significant The greater this mismatch between reflected load inertia and motor inertia the lower will be the dynamic performance of the system Solid cylinder rotating
80. mote monitoring overview Remote monitoring is the reporting of information back to the user from a remote station or location Typical remote monitoring information can include Energy consumption and savings Motor condition Warnings predictive maintenance faults and alarms Diagnostics Monitoring actual values and parameters Parameter access is possible but is not the primary function of remote monitoring Ethernet adapter for machinery and standard drives Series NETA 01 SREA 01 Ethernet adapter provides remote monitoring access for up to 10 drives It connects to the drive s via an RS485 modbus interface It can send process data data logs and event messages independently without a PLC or a dedicated on site computer The module can send either e mails or SMS text messages to inform the user of the status of the drive s connected to it It has an internal web server for easy configuration and drive access Web pages can be configured with site photos and site naming E gt A stl Ethernet adapater for industrial drives Series RETA 01 RETA 01 module provides remote access to nine industrial drives The module connects to the drive via a high speed e optical connection that can be configured in a ring or star configuration It can 4 send process data data logs and event dia messages independently without a PLC or La a dedicated on site computer The module can send either e mails o
81. municate to industrial HMI s or remote monitoring devices or to a fieldbus via a suitable gateway DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set up and commission the drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks ABB standard drives for fans and pumps ABB drives and motors catalogue 2010 27 ABB industrial drive 0 55 kW to 2 800 kW ACS800 Supply voltage 380 690 V 230 V Motor control method DTC py Us a i pA DIRECT TORQUE CONTROL What is an ABB industrial drive ABB industrial drives are highly flexible AC drives that can be customised to meet the precise needs of industrial applications The drives cover a wide range of powers and voltages including voltages up to 690 V ABB industrial drives can be built in a number of differing formats wall mounted free standing cabinet industrial kits multidrives or liquid cooled This section describes the most popular styles Page 41 describes other variants Order based customisation is an integral part of the offering Where can it be used Highlights The ABB industrial drive is equipped with the premium motor Blanket ATEX certification Ex with ABB s motors control platform DTC and as such is ideally suited for the Specialised software variants for selected appl
82. ndatory EuP Directive Applies to motors EuP Directive 2005 32 EC rated voltage up to 1000 V Eco design single speed three phase 50 Hz formally 2 4 and 6 pole adopted 2009 rated output from 0 75 to 375 kW S1 Duty Does not apply to motors designed to operate in potentially explosive atmospheres as defined in ATEX directive 94 9 EC brake motors ambient air temperature outside the range 15 C 40 C altitudes exceeding 1000m asl maximum operating air temperature above 400 C Standard for LV motor efficiency classes Motors covered by standard include Single speed three phase 50 and 60 Hz 2 4 or 6 pole Rated output from 0 75 to 375 kW Rated voltage U up to 1000 V Duty type S1 continuous duty or S3 intermittent periodic duty with a rated cyclic duration factor of 80 or higher Capable of operating direct online 50 and 60 Hz 2006 IEC 60034 30 Standard on efficiency measurement methods 200 IEC 60034 2 1 Introduces new rules concerning the testing methods to be used for determining losses and efficiency The resulting efficiency values differ from those obtained under the previous IEC testing standard IEC 60034 2 1996 Implementation timetable Phase 1 Motors must meet the IE2 efficiency level From 16 June 2011 Phase 2 Motors with a rated output of 7 5 375 kW must meet From 1 January 20
83. ng with ABB drives while also deriving other benefits such as softstarting and stopping an improved power factor and connection into process automation PumpSave also carries out a simple dimensioning and recommends an appropriate ABB drive type Medium voltage drives now included FanSave For comparing AC drive control against traditional flow control methods in fans Calculate the savings you can achieve by replacing outlet damper inlet vane or pitch control methods with electronic speed control from an ABB drive FanSave also provides financial and environmental figures concerning the control method retrofit project and recommends a Suitable ABB drive type Award winning 6 step energy saving plan ABB has developed six easy steps that helo determine where pa AC drives can be best used and A es 5 Step Exergy Saving Piana what could be the potential energy saving The six steps look at the A a facts behind climate change and A the need to save energy the A PPa actual savings that can be made the finance options available to pay for the AC drives the different AC drive products available application references and an action plan which includes two on line energy saving calculator tools To download a series of energy saving tools go to www abb co uk energy Software tools ABB drives and motors catalogue 2010 49 Drive services Service options for variable speed drives A proactive drives maintenance
84. nge mounted IM1071 B8 Horizontal foot ceiling mounted 58 Useful engineering information ABB drives and motors catalogue 2010 Note for gearbox users service factor The geared motors covered by this catalogue are rated for driven machines with a uniform load for continuous duty or occasional moderate shock loading on single shift operation being known as a Unity Service Factor For applications with short time duty high inertia or heavy shock loads advice should be sought on calculating the correct service factor and selecting the most suitable gearbox type Abbreviations Electrical data Kilowatt kW Volts y Armature Volts Va Field Volts Vi Amperes A Armature Current la Field Current If Power factor PF Useful conversion factors thp 746W 1Nm 6 001 IDin 1mm 0 03937inch 1m 10 05 1kg m Nms 0 73752 bit Useful formulae 1 Watt 1 Nm s Torque lb ft 5250 x hp speed rpm 9550 x kW speed rpm Torque Nm 3 phase A IL XV RIXPI AC power kW 1000 1 phase XX Pr AC power kW 1000 Useful servo drive calculations Correctly rating a servo motor and drive application often involves mechanical calculations Overleaf are typical examples of some of the commonly occurring formula that are often encountered These are provided for general guidance only and any results may need to be modified to take into account specific application details such as mechanical
85. ni DD ccd tS BA nnd ACS550 01 031A 4 1 360 1 480 E 185 io 38 RB 50 0 562 188 AOSB50 01 038A 4 SITIO 21900 nes e NO lt RE DON o E DOR AR RR cr ROO MES pia RA 4 ra 30 GRA OF 280 ACS550 01 059A4 22520 2 710 ease OF cecil deni ccf RO bi 280 1 ACSS50 01 072A 4 2 920 2 23 100 eae AB a 3 860 ae EE PR N N ECE a O E nem Ce 7 R6 00 2810 405 ACS5SOOIISTAS 84 589 24885 rte NR E O RR O RO O OR EO P CY 7 OR 10 02 195 RG 250 8050 OB ACS5BOOI IO5AM 7 052 27 535 E 1832 0000 2452 ROA 250 0 8080 405 ACS550 01 246A 4 S 661 9 144 160 2 290 R6a 350 3050 2 405 ACS550 01 290A 4 10 236 10 719 Includes EMC Filter Control panel is required for programming and set up see below t Heavy duty ratings available when higher overload requirements are needed contact ABB Control panel for ACS550 Assistant control panel ACS CP A ESO Price of control panel only when purchased with drive ABB standard drive ABB drives and motors catalogue 2010 21 ABB standard drive ACS550 Dimensions I O and options Drive dimensions and weights R2 460 430 125 222 9 549 218 245 112 R4 689 596 203 262 24 742 257 284 265 R6 880 700 410 423 80 924 300 400 69 Brake units and choppers technical data 380 480 V AC Oe 2000 12000 ACS BRK C 7000 42000 ACS BRK D 380 480 VAC 10 5 Typical control connections These connectio
86. ns are shown as examples only Please refer to the ACS550 User s Manual Installations for more detailed information Available options IP54 protection class frames R1 R6a Assistant control panel is available see User interfaces on page 23 Door mount kits available for keypad Relay output extension giving three extra relays see page 23 Encoder feedback option available An extensive range of fieldbus modules is available see page 23 22 ABB standard drive ABB drives and motors catalogue 2010 H1 Height with cable connection box H2 Height without cable connection box W Width Chopper dimensions 270 600 450 20 5 ACS BRK D ACS550 Ground the cable screen on the sourcing end ramp pair sel DI configuration NPN or PNP possible other signals configurable ABB standard drive ACS550 User interfaces Assistant control panel For easy drive programming a detachable multilingual alphanumeric Assistant control panel is offered as standard The control panel has various assistants and a built in help function to guide the user It includes a real time clock which Ceases operation of drive Changes parameters and their value decreases reference o HELE we Built in Help button Softkey 2 Function changes according to state of panel Overview of ACS550 interfaces Analogue
87. nterfaces allowing connection to FT Profibus DeviceNet CanOpen Modbus qa RTU and Ethernet and others o mee 24V live kepad options There are two ways of powering the fieldbus modules so that they operate when the main power is removed FEPA maintains power to the fieldbus module only MPOW Powers the fieldbus module the control card the drive I O and the drive keypad generating the functionality commonly known as live keypad operation DriveWindow Light PC tool DriveWindow Light is a parameterisation and commissioning tool used to set up and commission the drive Monitoring and diagnostic facilities are included as well as a local control panel Wizards are included to guide the user through the most commonly performed tasks ABB high performance machinery drive 0 75 kW to 110 kW ACSM1 Supply voltage 380 480 V Motor control method Enhanced DTC What is an ABB high performance machinery drive ABB high performance machinery drives provide high performance torque speed and motion control for demanding machines The following is an overview For more information please contact ABB Where can it be used ABB high performance machinery drives can control standard induction asynchronous motors as well as permanent magnet synchronous servo motors with a variety of feedback devices ABB high performance machinery drives are ideal for any demanding machinery application including Prin
88. ompanies in the world to make low voltage AC drives and low voltage AC motors As such ABB is able to offer the perfectly designed tested and approved motor drive combination for any demanding process With over 100 years of experience in designing and manufacturing low voltage AC motors ABB is well suited to meet the challenging demands of efficient power production And as one of the founders of low voltage AC drives there are very few applications in the world that do not feature a motor and drive combination from ABB ABB s AC drives are able to control ABB s AC motors over a power range from 100 W to 100 MW and are the most modern in the market place ABB offers the lowest life cycle cost for each motor and drive generating higher productivity higher operating efficiency and minimal environmental impact What s new in drives and motors ABB drives and motors catalogue 2010 9 ABB component drive 0 18 kW to 2 2 kW ACS55 Supply voltage 110 240 V 200 240 V Motor control method scalar What is an ABB component drive ACS55 The ABB component drive meets the requirements of OEMS machinery builders and panel builders Itis a component that is bought together with other components from a logistical distributor The aim is for the ABB component drive to be so small and simple that users of contactors and softstarters are encouraged to move to the benefits of variable speed control There are two variants in the
89. ow harmonic best performance E E Enclosure class IPOO E E IP20 E o E o e IP21 or near equivalent E O Nema 1 150 E O Nema 1 E IP22 2 2 IP42 IP54 IP54R IP55 E IP66 69K e Mechanical construction Module panel mountable IP20 minimum DIN mount screw DIN mount screw Wall mounted IP21 or equiv minimum O Nema 1 150 O Nema 1 kit Free standing floor standing E Cabinet built by ABB Direct air cooling E e l o Water cooling E Through panel flange mount Cold plate E e Range of resistors available 55 O 150 4 to 16 kHz DTC open closed loop E 7 Sensorless vector E o Scalar VVVF 0 E o o 8 a Cooling method 00000 Dynamic braking chopper Switching frequency Motor control 2 16 kHz 5 DTC O enhanced Programmability Parameter programming uses dip 55 150 O 30 Adaptable e O sequencer Oo 1EC61131 programmability E O 70 Start up assistance and help Aids to commissioning and diagnostics O assistant panel Cold configure Program the drive whilst still in its box O Removable memory module No recommissioning O Real time clock With Assistant control panel E E 1 O built in Analogue input output To En pee DN Digital input output 3 1r 65 SUSO 5 1r 1t 8r 6 2c
90. p to 60 from vertical a Imm dia pody Aan Splashing from any direction ane a D ust protected 5 Water jets from any direction 6 3 Dust tight 6 Heavy seas Does not cover es nen ere er corrosion resistance etc iG Effects of immersion Cooling forms As defined by IEC34 6 and BS4999 pt 106 the code generally consists of IC followed by two digits the first describing the cooling circuit arrangement the second describing the method of supplying power to circulate the coolant Where more than one cooling circuit is in use these may be expressed as IC followed by groups of two digits e g IC0141 The following forms are used in the catalogue IC410 Typical examples are roller table motors IC411 Standard motors IC416 Standard motors normally bigger frame sizes only equipped with auxilliary fan IC418 Fan application motors without a cooling fan cooled by the air stream of the driven machine ICO1 Open drip proof motors IC31W Water cooled motors Mounting forms The arrangements are defined by IEC34 7 BS4999 pt 107 code Il and DIN42950 The following forms are used in this catalogue and are for motors with two bearings housed in end shields When flange mounting they have access to the back of the flange IM1001 B3 Horizontal foot mounted IM1011 V5 Vertical foot mounted IM3001 B5 Horizontal flange mounted IM3011 V1 Vertical flange mounted IM2001 B85 Horizontal foot amp fla
91. pole variants Low voltage AC motors ABB drives and motors catalogue 2010 53 Process performance motors Cast iron motors TEFC low voltage motors cast iron frame IP55 IC 411 single speed IE2 11 MSBP 160 MLA 360 19 2 898 1 062 1 169 11 MSBP 160MLA 710 21 0 90 5 1 058 1 160 15 MSBP 160MLB 490 26 0 907 1 262 1 376 15 MSBPACOMLB 980 28 5 91 4 1 313 1 443 185 M3BP 160MLC_ 600 92 5 913 1 540 1641 00 E 18 5 M3BP 160MLC 1210 34 5 91 2 1 496 1 618 HO 22 MSBP 160MLD 720 37 5 914 1 804 1 877 HO 185 MSBP 180MLA 1200 35 0 91 9 1 571 1 672 22 MSBP 180 MLA 710 390 91 6 1 877 1 964 22 M3BP 160 MLD 1440 41 0 91 3 1 835 1 900 HO 30 MSBP 160MLE 98 0 510 91 8 2 270 2 402 HO 22 MSBP180MLB 1940 41 0 921 1 877 1 949 30 MSBP 180 MLB 970 530 82 2 2 270 2 402 HO 380 MSBP 180 MLC 1940 67 0 924 2 197 2 329 HO 30 MSBP 200MLA 970 520 023 2431 22588 30 MSBP 200MLA 1940 55 0 920 2 461 2 503 87 MSBP 200 MLB 1200 640 927 3 540 3685 37 MSBP 200 MLB 239 0 68 0 93 0 3 046 3 236 HO 45 MSBP 200MLC 146 0 77 0 980 4 068 4 217 HO 87 MSBP225SMA 289 0 68 0 032 3 309 3 484 48 MSBP 225 SMA 1450 790 93 6 4 522 4681 45 M3BP 200 MLC 291 0 84 0 93 3 3 700 3 860 HO 85 MSBP 200 MLD 1780 940 93 3 5 180 5 385 HO 45 MSBP 225SMB 2900 820 93 6 3 878 4 068 85 MSBP 225 SMB 1770 960 989 5 180 5 385 HO 55 MS
92. programme keeps you competitive by minimising disruption to your production The many drives used in industry have a high degree of reliance placed upon them Although drives are not normally the most expensive pieces of capital equipment they often perform critical duties and have a high in service value A drive failure can result in loss of production and revenues as well as having safety and environmental consequences To reduce the risk and consequences of failure the drive must be properly maintained at the right times in its lifecycle ABB provides three levels of service for your drives DrivesActive DrivesActive and DrivesAdvantage The three service levels mean your exact operational and financial needs can be met maximising the reliability of your plant over its entire lifecycle Elements from the three levels can be combined into a service contract Drives Active A proactive service that provides 24 7 support with a high level of technical expertise Its emphasis lies on delivering the right level of service for the circumstances It is a lifecycle management programme that captures ABB s expertise from the installed base DrivesActive goes beyond routine maintenance to maximise the reliability and performance of your drives Telephone support 24 7 support Drive commissioning Spare parts repair exchange and inventory support Training On site and workshop repairs Planned prevent
93. r Active rectifier AAEE A Transformer and cabling complicated 12 pulse rectifier 18 pulse rectifier sl Transformer and cabling complicated J EHE Transformer and cabling simple Transformer and cabling simple Current very distorted lt THDI 30 Current distorted lt THDI 12 Current wave form good lt THDI 6 Current wave form best lt THDI 4 Alternatives in reducing line harmonics For further information see Technical Catalogue 3AFE 68404592 Other ABB drives ABB drives and motors catalogue 2010 41 Other ABB drives Module drives for system integrators Series ACS850 04 Module drive designed specifically for system integrators and panel builders Optimal power frame sizes and side by side mounting Power in at top motor out at bottom for logical cable management within the cabinet DC bus connection common DC link schemes are possible Integrated brake chopper choppers in each module can be used when on a DC link to distribute braking DTC motor control platform DriveStudio and DriveSPC PC tools for customising the parameter driven drive with IEC61131 application coding and software application blocks Memory module contains the complete firmware parameter and program set up no re commissioning STO Safe Torque Off to SIL3 as standard ACS800 liquid cooled modules Series ACS800 x04LC Extremely compact size compared to air cooled
94. r SMS text messages to inform the user of the status of the drive s connected to it It has an internal web server for easy configuration and drive access Web pages can be configured with site naming Full parameter access is possible Ethernet adapater for local Communiation Series MOXA Moxa module provides remote access to a single individual drive The module connects to the drive via an RS232 connection to the keypad panel port of the drive Itis a low cost point to point remote monitoring device Moxa is ideal y as a point to point device over which commissioning tools can be connected to the drive from a remote location so diagnosis of faults and problems are possible High speed drive monitoring remote diagnotics Series DriveMonitor DriveMonitor is a service tool which can be fitted to any ABB industrial drive in case of site problems and issues It uses high speed optical connections to the drives power stages and monitors all of the switching signals sent In this way complicated system problems can be diagnosed DriveMonitor can also be used as a system optimisation and recording tool as its memory buffers can save up to one years worth of performance data Monitor drives on existing networks Series DriveBrowser PC tool DriveBrowser allows a user to monitor any ABB drive connected to an existing Ethernet network without having to connect another tools chain network on the site Connect
95. re all relevant options are catered for For further information see Technical Catalogue 3AFE68375126 Watercooling ACS800 07 can also be supplied in a liquid cooled format ACS800 07LC please refer to page 43 for details Three phase supply voltage 380 400 or 415 V The power ratings are valid at nominal voltage 400 V IE 370 588 590 1017 355 603 355 679 315 Other ratings and voltage ranges available 230 V 500 V 690 V Price on application Includes 2nd environment EMC filter and control panel ACS800 07 0100 3 ACS800 07 0135 3 ACS800 07 0205 3 _ ACS800 07 0320 3 ACS800 07 0440 3 t For fuse selection refer to the hardware manual weak networks may require aR fuses 32 ABB industrial drive ABB drives and motors catalogue 2010 ABB industrial drive ACS800 07 Dimensions and options Dimensions and weights cabinet built RS B3 2130 2315 646 646 500 ACS800 07 can be supplied with an extensive range of standard cabinet options contact your ABB representative for details some of these options alter the cabinet dimensions Higher power standard and bespoke cabinets can be quoted on request Options for ACS800 07 ACS800 07 is a cabinet drive so its options fit inside the cabinet The cabinet drive can be fitted with IP21 22 42 54 54R variants no IP55 Emergency stop variants TUV approved Motor thermistor relays ATEX approved motor protection Marine
96. ritten open software blocks are now present within the PLC What s new In drives and motors BS EN 62061 the new Machinery Directive Energy monitoring built in as standard ABB s approach features ABB has been committed to saving energy for decades 1 Built in Safe Torque Off STO to SIL 3 within the ABB The 6 step energy saving plan included the first true energy machinery drive range ACS355 and ACSM1 the appraisal for saving energy see page 49 ABB industrial drive modules range ACS850 and the ABB industrial drive module for water and waste To enhance the ability of ABB s water ACQ810 STO can replace emergency stop contactors in traditional safety circuits where power products to save energy the ABB standard drive and the ABB industrial drive are enhanced to include a built in energy saving calculator Drive calculates energy being saved compared to application removal is not required Other products within the ABB industrial drive range have STO certified to SIL2 being controlled DOL direct 2 For more demanding safety on line solutions calculations and risk assessments ABB has Energy being saved is displayed on keypad in local formed a partnership with the world leader in safety Pilz currency in tonnes of CO saved and in kWh and MWh an ideal feature for energy managers and energy efficient customers ABB drives and ABB motors a perfect combination ABB is one of the few c
97. rogramming in the box Useful control functions like PID accelerating rates and start stop modes included Latest solutions to protect the drive and offer trouble free use and the highest quality Drive logo control panel logo manuals and box can be 7 printed with machine builders logo and name ROHS compliance Compliance achieved during 2007 Faster and easier drive set up and commissioning for _ i i Wi E aJ p oa l i o o lido For more details please refer to Technical Catalogue 3AFE685961 14 P20 enclosure Fixed basic control panel Dedicated control potentiometer 2 year warranty Flashdrop parameter programming whilst still in its box excellent for OEMs Protected against wiring errors shows fault if power cable is inadvertently connected to motor terminals Automatic noise reduction Optional short or long parameter mode for standard or advanced usage Unified height across the power range simplifies cabinet design No need for high voltage safe areas 7 Parameters can be hidden for clarity 2 Programme the drive during machine production build up Integrated control panel with clear LCD display backlight and buttons for editing and control Integrated potentiometer Settings shown on the control panel 2 Take control of the motor and reduce cost in the installation 2nd environment built
98. round I O capability DriveWindow PC Tool Auxiliary power supply output non isola DriveWindow is a high spec ted 24 V DC 250 mA high speed commissioning maintenance and monitoring tool for the ACS800 drive range It operates over an optical fibre link Drive requires an RCDO module Drive AP PC Tool Drive AP allows access to the ACS800 adaptive block programming environment 36 ABB industrial drive ABB drives and motors catalogue 2010 ABB industrial drives for water and waste water 1 1 kW to 400 kW ACQ810 Supply voltage 380 to 480 V 3 phase Motor control method DTC What is an ABB industrial drive for water and waste water The ABB industrial drives family is extended with a new series of dedicated drives designed for all of the applications commonly used in the water and waste water industry Following on from ABB s highly successful IPC Intelligent Pump Control software a brand new module product containing enhanced IPC features has been created specifically for this sector Specifically designed modules for water and waste water applications feature tailor made pump control functions for single and multi pump systems These functions ensure smooth disturbance free operation of water and waste water processes maximising energy efficiency while reducing unnecessary downtime The drives pump specific functions decrease the lifecycle cost of the pumping system helping to save time and money
99. rs catalogue 2010 ABB standard drive ACS550 Variants ratings types voltages and prices ABB standard drive variants Wall mounted 0 75 to 160 kW 380 480 V Free standing 110 to 355 kW 380 480 V 230 V also available Free standing frame sizes R7 R8 Wall mounted frame sizes R1 R6 IP21 as standard very compact design IP21 as standard IP54 as option Built in EMC filter 55 size reduction at 160 kW Standard software easy to configure Built in EMC filter Built in Modbus interface Standard software easy to configure Pedestal unit on wheels easy handling Built in Modbus interface Assistant control panel Cable connection box Sensorless vector control Brake chopper in frame sizes R1 R2 scalar control Assistant control panel Free standing units are not Built in patented swinging choke FlashDrop compatible Sensorless vector control scalar control Not RoHs compliant FlashDrop compatible For dimensions and prices RoHS compliant please contact ABB Types ratings and dimensions 3 phase supply voltage 380 480 V ja Ser PR SO AD T 44 AOS550 01 03A8 4 a e380 450 Fee ee ile eet ando BS indo ca ne SI hema 44 ACS550 01 0441 4 480 530 Se A A SL E RR o lt lt O gt NR 0 0 2 O NA num Dc mo cs PR caca 44 AOS550 01 08A8 4 Pio PoE ey 700 ae B e eme cm pa A AA A RG o lt ES ES AD EO MES ESC echo ewe DL
100. rs for easy maintenance and redundancy Wide range of built in options including brake choppers EMC filters fuse switches contactors communication options etc ATEX approved PTC interfaces and blanket certification with ABB motors TUV approved emergency stops ACS800 multidrive modules Arrange of IP20 module and IPOO kits to generate bespoke multidrive systems built into system integrators own panels Modules have no rectifiers they are inverters only and range in frames from R2i to R8i i inverter only A selection of rectifiers are also available to generate the DC link for the system Diode thyristor or active rectifier are available Cabinet kits for Rittal and generic ensure easy integration ACAD PDF and full 3D PLANO modelling support ACS800LC liquid cooled drives Power range 200 to 5 600 kW 380 690 V P42 as standard IP54 as option Provides reliable operation under extremely adverse conditions Silent and safe operation without the need for air ventilation or air conditioning fully enclosed cabinets smaller than previous generation Extensive range of cabinet options including water pumping and heat exchanger cabinets Marine enclosure available Parallel modules allow redundant configuration Ideal where space is limited in harsh environments or at sites that require quieter operation in applications where cooling water is freely available
101. ternal PLC PFC feature to control need for an external programmable logic controller Longer life for pump or fan system while reducing pumps and fans in 2 Interlock function enables one motor to be disengaged from maintenance time and costs parallel the mains supply while others continue operating in parallel Maintenance can be carried out safely without stopping the process Soft pump and fan control Reduces unwanted pressure peaks in pumps and pipelines Reduces maintenance costs feature SPFC 2 when an auxiliary motor is started 2 Longer life for pump or fan system Pre programmed features like Reduces maintenance costs Pipe cleaning anti jamming inlet outlet pressure Smoother processes improved and optimised system supervision and detection of under or over load for Longer life for pump and fan system reduced maintenance preventive maintenance Energy monitoring and Drive monitors the saved energy compared to equivalent Energy savings presented in local currency and CO optimising features DOL operation Consumed energy optimised across the speed and load Drive controls the motor voltage dependant on the load Full output current at 7 Drive can be operated in ambient temperatures up to 50 C 50 C ambient without de rating the output current Optimum installation layout as all drive frames are the same height only the width changes Best in class user interfaces 2 Assistant
102. thin a process The protection functions indicate if the pre defined process Pump specific protection features l conditions change Safe Torque Off TUV certified safely to SIL3 l pipe clogging and expensive maintenance activities Lower losses improved energy saving This avoids pressure peaks and reduces the stresses on weak or ageing water mains when demand changes The function can be set to trigger against different commands e g on each pump start on monitoring if the pump is becoming blocked in response to a digital input or PLC command If the pump cleaning function runs too often an alarm is raised Used to effectively control the filling or emptying of water 2 Fast ramp starting creates a flush effect to keep pipes clear 7 Users can define the efficiency speed based on the pumps best efficiency point Optimal control of applications where several parallel pumps Maintains stable process conditions optimising the speed and number of the pumps needed Operate higher capacity pumps during daytime and smaller 2 units at night This allows pumps to be operated closer to their best efficiency point Avoids the need for costly external flow meters and is 2 suitable for applications where the flow data is not needed for invoicing purposes Underload and overload functions are pre defined across the 2 speed range at five distinct points Belt breaks or dry sumps 2 can be detect
103. three years warranty that can be extended to five years Where can it be used End users in continuous process industries Project OEMs EPCs Demanding industries pulp and paper metals minerals and mining What is an Industrial performance motor Industrial performance motors combine convenience and easy handling seamlessly with ABB s engineering expertise at the same time providing a wide range of add on variants and applications The motors can be tailored according to the specific needs of OEMs and demanding industries The high modularity enables adding a wide variety of elements to the robust frame thus making the overall solution to fit the specific situation and customer need perfectly As the user only pays for the enhancements needed and used the motors are free from all unnecessary elements Where can it be used End users in industry Tailored serial project OEM s Pumps Fans Compressors Highlights Process perfomance motor All variant codes possible for process industry Application understanding and engineering With three years warranty and option to extend to five years Highest efficiency EFF1 today Premium Efficiency as option Highlights Industrial perfomance motor Variant codes from production that OEM customers need Two years warranty Highest efficiency EFF1 IE2 today High output options All poles and multi
104. ting Film and foil converting Cranes Elevators lifts Automatic storage Flying and rotary shears Winders Packaging machines Textile machines Wire and cable machinery Highlights For demanding machinery applications One drive for all motor types For synchronous and induction motors Adaptable design with modular compact hardware Memory unit for easy drive management and re commissioning Wide range of feedback interfaces Solution programming to extend drive functions DriveStudio IEC61131 compatible Modular and compact design includes the functionality needed for the application Safe Torque Off SIL3 rated T V approved Complemented by the ABB general machinery drive see pages 15 18 Further control options can be realised when the drive is used with the ABB AC500 PLC Common DC link and regenerative capability The ABB high performance machinery drive can also be Supplied with an active rectifier This allows common DC link schemes to be designed Other drives can be supplied by this common DC link including the ABB general machinery drive Full regenerative capability is possible with this rectifier and renewable energy applications become possible Lift elevator control Specific lift elevator application control program available tailored for the lift industry For more details please refer to Technical Catalogue 3AFE6867507
105. to accommodate SWA cable Different levels of EMC compliance SIL2 Safe Torque Off interface unit mounts outside the drive Coated boards standard Extended warranty Options for ACS800 37 ACS800 37 is a cabinet drive so all of the options available for ACS800 31 are also valid as they fit inside the cabinet Additionally the cabinet drive can be fitted with IP21 22 42 54 54R variants no IP55 Emergency stop variants Motor thermistor relays ATEX approved motor protection Marine construction UL approved components Various types of cable markings cabinet heaters door furniture and lighting etc Sine filter fitted to output for older motors Top or bottom cable entry for either motor or power cables UK gland plates for SWA cables 110V control inside the cabinet or feature by using its in house application design team ACS800 37 also comes with options that are fitted to the drive module which is inside the cabinet SIL2 Safe Torque Off interface Coated boards Additionally ABB can accommodate any specialised option User Interfaces All ACS800s use the same common options and user interfaces these are detailed on page 36 The drive has two slots for I O and fieldbus expansion and one slot for an optical interface an additional mother board can also be added giving three more slots I O modules can be chosen from analogue expansion digital expansion encoder and resolver feedba
106. tput current with no overload capacity UL UL NEMA rated motor no IEC motor equivalent however the current rating may be useful t For fuse selection refer to the hardware manual weak networks may require aR fuses 38 ABB industrial drives for water and waste water ABB drives and motors catalogue 2010 ABB industrial drives for water and waste water ACQ810 Dimensions O and options Dimensions and weights B 880 542 em ol 5 4 E OO Pina Sin e XPOW a Hi GND Typical I O connections 24VI GND External power input 1 24V DC 1 6 A XRO1 XRO2 Relay output RO1 Ready Q 250 V AC 30 V DC ae 2A Relay output RO2 Fault 1 ZZ 250 V AC 30 V DC OB Es E g 2A z zz Q XD24 24 V DC 24VD 1 Digital input ground DIGND 24 V DC 24VD 3 DIOGND Digital input output ground Ground selection jumper af O Digital input DI5 EXT1 EXT2 selection Start interlock 0 Stop DIIL Digital input output DIO1 Output Ready Digital input output DIO2 Output Running VREF VREF AGND Analog input Al1 Current or voltage selectable by jumper Al1 Current Speed reference 1 Analog input Al2 Current or voltage selectable by Al2 jumper Al2 Current Process actual value 1 Al2 7 AI current voltage selection jumper Al2 current voltage selection jumper XAO gt lt Ol O DIO1 DIO2 Q Q E adie ae riengs Aj EEE a gt l Al1 gt
107. ves are always delivered with the Assistant keypad 16 ABB general machinery drive ABB drives and motors catalogue 2010 H1 H2 ABB general machinery drive ACS355 Dimensions I O and options Control panel for ACS355 Assistant control panel H3 H4 H5 Drive dimensions and weights Rt 169 202 239 70 161 187 1 2 169 202 236 169 169 195 2 5 STO connections The ACS355 has a dual channel STO Safe Torque Off input available certified to BS EN 62061 and BS EN 13849 1 a X1C STO e Safety switch y OUTI 01 y OUT2 NI 3 4 nio IN Options available Input and output chokes Brake chopper resistors all drives in the ACS355 range have integral chopper 1st environment EMC filters footprint style Low leakage EMC filters lt 30mA leakage FlashDrop Fieldbus modules An extensive range of user interfaces is available please see following pages 257280 70 169 187 260 299 169 177 195 Price of control panel only when purchased with drive Panel mounting kit and user interface descriptions see page 18 H Height H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D1 Standard d

Drives and motors catalogue 2010

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