Manual - YUDO EU
Contents
1. 2 SENSOR 3 ALARM HIGH 4 ALARM LOW 34 USER SETTING MENU SET Two types of sensor K CA J IC are used for the unit Depending on the sensor type used for mold sensor type is to be decided You can change preset value according to Change of set up value 2 page 27 USER SETTING MENU This is to make alarm when the operating temperature is higher than preset Maximum temperature preset temperature Max Limit For example if max limit is preset at 10 C based on 100 SV temperature it alarms when operating temperature is higher than 110 C You can change preset value according to Change of set up value D page 27 USER SETTING MENU This is to make alarm when the operating temperature is lower than preset Minimum temperature preset temperature Min Limit For example if min limit is preset at 10 C based on 100 C SVtemperature it alarms when operating temperature is lower than 90 C You can change preset value according to Change of set up value D page 27 Temperature Controller USER MANUAL commons SO9001 2008 210 200 C Ep als m 195 lt gt lt gt Alarm Alarm high low Above drawing shows two alarming cases when you set up alarming Max Limit with 10 C alarming Min Limit with 5 C Alarm sounds during operation of equipment 5 STANDBY U2. TC12 j Gi S alu in O alu Q N O O alu IO alu N gt IO oo lt 5 2 3 4 5 6 7 8 7 2 HT6 2 HT1 2 HT8 2 HT5 2 HT2 2 12 LN 12 L1 N D 12 LN 1 HT5 1 1 HT4 1 L1 Black Li HIDE Ap I UN N Bue __ _ 12 Temperature Controller USER MANUAL 1509001 2008 12 ZONE 220VAC 3 phase 3 cable type Unit5 Unit4 Power Unit3 Unit2 TC11 12 mGm no O alu alu alu N O a o gt IO HT7 2 HT6 2 HT1 2 HT8 2 5 2 2 2 12 Ll N 12 L1 N L N 12 L1 N
3. User Manual T EErnF E EFRFR T L JFREE 12 t HOT RUNNER SYSTEMS 1509001 2008 C 0 D 5 lt 0 E YUDO co HEAD OFFICE amp FACTORY lt 169 4 Gujang Ri Paltan Myun Hwasung City Gyeonggi Do 445 915 KOREA C Tel 82 31 350 2530 Overseas Sales Team Fax 82 31 354 7446 E Mail yudo dyudohot com Website www yudo com Ver 1 0 MN BOLD 3 13 Dec English YUDO Wereserve the right to change specifications without notice Thank you very much for your purchasing BOLD3 Hot runner Controller Please read this manual carefully before installing and using this controller Please contact YUDO about any questions 02 Temperature Controller USER MANUAL s 1509001 2008 1 Confirm supplied units and Darts 04 1 Supplied units and parts 04 2 Safety Precautions 05 2 General Introduction s 07 1 Composition 07 2 teen 08 S installation 09 1 Specifications and right rating 09 2 Terminals diagram 2 4 10 3 Names and functions of each part C C aza sess 11 4 Wiring diagram eH 12 12 ZONE 380VAC 3 phase 4 cable type 12 ZONE 220VAC 3 phase 3 cable type 5 Method of wiring change eee 14 4 Operation 15 1 Operating procedures and method
4. 2 Controller DI BOLD3 04 J IC 3 3Phase 3Cable 0 NO 0 NO 06 K CA 4 4Cable 1 OK 1 OK 08 07 2 Appearance 1 Dimensions E Unit mm 486 2 Weight 4ZONE 21kg 6ZONE 22 kg 8ZONE 23kg 12 7 25 kg 08 Power Supply Operating environment Communication if option is available Contact point output if option is available Contact point input if option is available Injection signal input Option Temperature Controller USER MANUAL 2252 1509001 2008 System 220VAC 10 3 phase 3 cable 50 60Hz 380VAC 10 3 phase 4 cable 50 60Hz Controller Unit 220VAC 50 60Hz Temperature 0 50 Humidity 20 90 Non condensing Input zones 4 6 8 12 ZONE Input cycle 100ms Input type K CA Input coverage 0 400 Input accuracy 0 3 of FS Output type Triac Zero crossing phase control Output capacity 250VAC 15A Rating RS485 Type 2 cable type Protocol Modbus RTU Speed 19200bps Set up None parity 8 Data 1 Stop bit Max distance 1200m Connections 31 units Number of point 2 points Output type Relay Normal Open Output capacity 250VAC 2A 30VDC 5A Number of point 2 points Input Typ
5. 15 2 Controller 1 4 16 5 Construction of Monitor Display eee 17 1 Flow of System 17 D Stat 18 2 Set up with HOT key 19 2 Howto change set up value 27 1 Model 8 Monitor Display 28 2 Applications with HOT Keys 30 3 Monitor Display for MENU selection 32 4 User Setting Menu 35 5 5 Ea 38 6 SupplierSet ah 1 1 47 8 Language Set 2 9 Errorlist 00 48 3 TableforPatamieteiS emmm 49 03 04 1 Confirm supplied units and parts 1 Supplied units and parts Before operating please read this manual carefully to avoid problems from misuse And this manual should be read by field operator for their full understanding on operation procedures and to be kept at proper place whenever accessible The manual is subject to change without notice for product improvement If you have any questions about product and or find mistakes in this manual please contact Head Office or Distributor from whom you bought We have copy right of this manual And it is not allowed by law to copy whole or a part of this manual without our written permission 1 Confirm supplied When itis delivered please confirm the supplied units and units and parts parts if they have right specifications as you ordered first Further please confirm its appearance to confirm whether itis
6. set up value Q page 27 SUPPLIER SET PV LOW PASS FILTER 7 P LOW PASS FILTER gt SET It is useful to set up to show AVERAGE TEMPERATRE for certain time to represent PRESENT TEMPERATURE You can change preset value according to Change of set up value D page 27 ERROR HISTORY CLEAR WA SET ON E It is useful to delete all ERROR HISTORY If you click ON all ERROR HISTORY shall be deleted You can change preset value according to Change of set up value page 27 Temperature Controller USER MANUAL 3 555 1509001 2008 7 TIME SET 8 LANGUAGE SET Select TIME on MENU display with left right Key Once SET Key is pressed it will go to sub category MENU to set up present time On this display you can the time with up down left right Key and press SET KEY for saving SET KEY must be pressed for saving TIME SET 2013 01 01 00 00 Select LANGUAGE from MENU DISPLAY with left right Key and press SET KEY to go into LANGUAGE SETTING MENU Select wanted LANGUAGE on the screen below with up down Key and press SET KEY for saving At the moment two languages KOREAN and ENGLISH are available You can change preset value according to Change of set up value page 27 47 9 ERROR LIST 48 Select ERROR LIST ON MENU DISPLAY with left right KEY and
7. 2 1 HT1 1 L1 Black L2 Black L3 Black N Blue PE 19 5 Method amp Procedures for Wiring Change Change from 380VAC 3 phase 4 cable type to 220VAC 3 phase 3 cable type f Turn off main power MCCB Release cover bolts on back side to open Separate 3 cables connected to N terminal of 3 phase 4 cable type as per drawing below 4 Connect each cable to the corresponding terminals of 3 phase 3 cable type as per drawing below 3 phase 4 cable type Terminal block L1 N L2 N L3 N 3 phase 3 cable type Terminal block 52 1691 1091 52 191 w 11 L2 N 5 L3 N L1 N ww Wiring change from 220VAC 3 phase 3 cable type to 380VAC 3 phase 4 cable type D Turn off main power MCCB Release cover bolts on back side to open Separate 3 cables connected to L1 L2 L3 terminals of 3 phase 3 cable type 4 Connect each cable to the N terminals of 3 phase 4 cable type YUDO Temperature Controller USER MANUAL 1509001 2008 4 Operation 1 Operating Procedures and Method 1 Check connector wirings and sensors if they are arrayed as per specifications 2 Check connector sensors and heater wirings are separated each other Further check if wirings are properly made to corresponding sensors 3 Check specifications of relays size of connectors number of pins 4 Check heater resistance insulation and if sensors are open
8. AC Er Power frequency error AD Er ADC error AL H Alarm Max error AL L Alarm Min error Ca Er Calibration error CT error FUSE FUSE open error GRSSt Current monitor error HT OP Heater open error HT St Heater short error MV Er Min Temp error OV Er Max Temp error RJ Er RJC error Sensor open TC Re Sensor wiring mistake TC St Sensor short error Tr St TRIAC short error Tr TH TRIAC overheat E Temp Unit C F F Current Status STP Stop RUN Running STBY Standby BST Boost G Zone Activity Indicator Enable Disable H Sensor Type K J 29 2 Applications with HOT Keys 1 Set up of You can select simply WANTED ZONE to make it Active Inactive individual orto change SV set up value ZONE i Select WANTED ZONE from monitor display with up down and left right Key ii Once SET Key is pressed following drawing will appear for set up new value Then select ZONE On Off with left right Key Further press SET Key for saving iii In case you want to set up SV and press DOWN key following drawing will be displayed Press SET Key to set up wanted temperature and press SET Key again for saving 1 rm F El 200 054 30 Temperature Controller USER MANUAL iv CE comments 1509001 2008 2 5 3 RUN STOP Two different types shall be displayed as
9. Tuning Mode QUICK FULL whenever QUICK PV SYNC Control Same PV Value Between ON OFF whenever OFF Channels HEATER SYNC Set Up Zones to be Synchronized 0 12 ZONE whenever 0 ZONE AUTO ZONE ON OFF Set Up Auto Zone ON OFF ON OFF Whenever ON USER PASSWORD Set Up User Password 0000 9999 whenever 0000 ADMIN PASSWORD Set Up Administer Password 0000 9999 whenever 0000 FACTORY INIT Reset To Factory Preset Value ON OFF whenever OFF 50 Temperature Controller USER MANUAL 225 1509001 2008 gt SET UP SUPPLIER Use Factory M Category ability Preset SENSORREVERSEDSET Select when sensor polarity ON OFF x whenever OFF 15 reversed RJC SENSOR MANUAL MODE Set up when RJC sensor has problem x ON OFF whenever OFF RJC SENSOR PRESET Set up Temp Compensation 50 50 C whenever 0 C of RJC sensor SOFT START SET Slection to activate SOFT START ON OFF whenever OFF SOFT START END RATE Set up Proportional Temp Ratio for completion of SOFT START 0 100 whenever 0 in comparison with SV Temp AUTO TUNING SET Set up Auto Tuning ON OFF whenever ON PV LOW PASS FILTER Set up filtering value of PV 0 10 whenever 0 ERRORHISTORY CLEAR Selection whether to delete ON OFF whenever OFF report or not gt TIME SET UP x Ue Factory Setting Meaning Category ability _ Preset TIME SET Set up
10. press SET KEY to go into DISPLAY FOR ERROR LIST From the display below we can confirm ERROR LIST filed to present time with up down KEY It is NOT CHANGEABLE and JUST FOR REFERENCE It accommodates maximum 180 errors ERROR L 130101 10 50 408 J 130101 10 50 202 130101 10 50 204 130101 10 50 203 130101 10 40 202 130101 10 40 201 130101 10 210 HU UNIT HO UNIT NO UNIT PREQ ERR PREQ ERR HO UNIT cere LI 130101 10 50 ZUN 130101 10 50 07 130101 10 50 204 130101 10 50 203 130101 10 40 202 130101 10 40 201 130101 10 10 10 HU UNIT UNIT HO UNIT UNIT PREQ ERR PREQ ERR HO UNIT A Serial number B Month Date Time ZONE E Error details 3 TABLE FOR PARAMETERS OPERATION DISPLAY Temperature Controller USER MANUAL 225 1509001 2008 Meaning Category E x Mode Selection x NORMAL Whenever x NORMAL x STANDBY x BOOST x SV Temperature Target x 0 400 C whenever x 0 RUN STOP Run stop Selection x RUN STOP whenever x STOP SET UP USER Setting Meaning Category x 0 ZONE ON OFF Selection Of Zone Activity ON OFF whenever ON SENSORTYPE Selection Of Sensor Type K CA J IC whenever K CA ALARM HIGH Set Up Alarming Max Limit 0 400 C whenever 0 ALARM LOW Set Up Alarming Min Limit 0 400 whenever 0 STANDBY S
11. set up value D page 27 10 CONTROL GAIN SET It is useful to set up CONTROL GAIN We do not recommend changing preset value because it may influence TEMPERATURE CONTROL You can change preset value according to Change of set up value D page 27 41 11 AUTO TUNING MODE 12 PV SYNC 42 ALTO TUNING HOCE ADMIN SET QUICK SET uU LEE LATO TUNING MODE EPEE DAU ICE Two AUTO TUNING MODES are available FULL and QUICK MODE AUTO TUNING is processing with raising Temperature in QUICK MODE while preset TUNING MODE is working in FULL TUNING MODE You can change preset value according to Change of set up value page 27 When we raise temperature in case nozzle gets heat faster than manifold there would be gas emission or carbonization In order not to have such problem it is useful to make them get heat at the same phase Manifolder Nozzle PV SYNC Manifolder 9096 Manifolder 9096 SV AP STATUS STATUS SST RUN PV SYNC mode Nozzle PV SYNC mode Manifolder As two drawings above at the time of Completion Of Nozzle s Soft Start it controls nozzle and manifold separately Nozzle will maintain the temperature of Soft Start until manifold gets heat 9
12. will be appeared If you input SUPPLIER PASSWORD it will go into SUB CATEGORY MENU for SUPPLIER Followings are Sub category MENU You can select with up down Key Press SET Key for saving which enables to entering into changed drawing 1 TEMP UNIT Temperature Controller USER MANUAL e 1509001 2008 1 TEMP UNIT 1 TEM UNIT SET You can select temperature unit in C degree or F degree and with prime number or with decimal point as well You can change preset value according to Change of set up value page 27 2 TEMP PRESET SET It is useful to compensate certain value if there is a difference between actual temperature and SV temperature You can change preset value according to Change of set up value D page 27 gt 3 CONTROL OUTPUT TYPE This is useful to decide Output MODE At the moment Phase Angle Control Auto and ZERO CROSSING Zero Cross Control Fix Pulse are available 39 4 MANUAL MODE 5 MANUAL MV 6 PPARAMETER 40 ZCC FP a a p y 00 us Output i 25 Al y y M gt You can change preset value according to Change of set up value Q page 27 ADMIN SET SET It is used for set up MANUAL MODE with ON If designated ZONE is under NORMAL OPERATION it outputs with
13. 0 of SV Temperature And when manifold gets over 90 heat of SV Nozzle Gets Heat to reach SV at about same time as MANIFOLD You can change preset value according to Change of set up value page 27 Temperature Controller USER MANUAL commons SO9001 2008 13 HEATER SYNC 14 AUTO ZONE ON OFF 15 USER PASSWORD SET It is useful to control the ZONE where sensor has opened with same heater as the ZONE equipped with For this function you can set up the ZONE number to have damaged ZONE same output You can change preset value according to Change of set up value D page 27 ZONE SET It is useful to set up each ZONE unit to make it automatically ON or OFF when we make Switch On In case of OFF you may activate ZONE at ZONE ON OFF MENU as per preset value You can change preset value according to Change of set up value page 27 SET It is used for set up User Password You can change User Password when you input preset User Password You can change preset value according to Change of set up value 4 page 27 43 16 ADMIN PASSWORD 17 FACTORY 6 SUPPLIER SET 44 SET Itis used for set up Administrator Password You can change Administrator Password when you input preset Administrator Password You can change preset value accordi
14. 1166 e mail sales yudowanco com sg MALAYSIA MAWANCO SDN BHD KL office Tel 60 3 8945 2127 e mail choong mawanco com my YUDO WANCO MALAYSIA SDN BHD JB office Tel 60 7 2881 226 e mail chanyf yudowanco com my THAILAND YUDO WANCO THAILAND CO LTD Tel 66 2 174 7236 40 e mail matthew yudowanco co th BANGLADESH YUDO BD PVT LTD Tel 88 02 9014 632 e mail palas yudohot com INDONESIA PT YUDO INDONESIA Tel 62 21 29083283 e mail ryu yudowanco com sg PT GAYA STEEL Tel 62 21 89832277 e mail gayasteel naver com VIETNAM HOA VAN HOA COMPANY LTD Hanoi office Tel 84 43 78 77 179 e mail yuko josephayudohot com Hochiminh office Tel 84 938 36 23 77 e mail wanco_vietnam hcm fpt vn De Z AUSTRALI U AUSTRALIA STM AUSTRALIA PTY LTD Tel 613 9805 9510 e mail sales stm net au NEW ZEALAND STM SALES LTD Tel 64 9 8206454 e mail sales stm net au SYRIA SAWAS TRADING GROUP Tel 963 21 2254756 e mail swsco scs net org ISRAEL ASI AFASPEM ISRAEL LTD Tel 972 4 6802770 e mail hrmoldsanetvision net il IRAN YUDO IRAN Tel 98 21 22066506 7 e mail info yudo ir Temperature Controller USER MANUAL Headquarters O Plant Subsidiary A Sales Office e Agency ye ZEALAND AMERICA amp EUROPE amp AFRICA U S A YUDO INC Head Office Tel 1 614 873 1300 e mail yudo yudousa com Western Terri
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16. MANUAL However there may be some difference in PV TEMPERATURE You can change preset value according to Change of set up value Q page 27 SUPPLIER SET PREET SET If you find DIFFERENCE between TERMINAL TEMPERATURE and RJC SENSOR TEMPERATURE you can assign certain value to have them same TEMPERATURE You can change preset value according to Change of set up value D page 27 SOFT START SET SET It is useful to set up SOFT START when we start operating the unit If you set up ON it implements SOFT START You can change preset value according to Change of set up value 2 PAGE 27 45 5 SOFT START END RATE 6 AUTO TUNING SET p 7 PV LOW PASS FILTER 8 ERROR HISTORY CLEAR 46 SOFT START END RATE SET START END Itis useful to set up SOFT START COMPLETION TEMPERATURE PERCENTAGE in comparison with SV TEMPERATURE For example SV temperature is 300 C while SOFT START is 50 SOFT START will be going up to 150 C You can change preset value according to Change of set up value D page 27 AUTO TUNING SET SET It is useful to have the unit AUTO TUNING automatically In this case for each ZONE with ON it will have AUTO TUNING process whenever it starts operation You can change preset value according to Change of
17. OST Mode and BOOST MV You can change preset value according to Change of set up value 1 page 27 2 1 2 105 Above drawing shows operation with 250 BOOST SV and 10 sec BOOST Time 100 BOOST MV 10 SV LOCK SET This is useful to protect certain zone from unwanted change of SV VALUE It is possible to set up each zone with ON to make the zone active and OFF to make the zone inactive You can change preset value according to Change of set up value Q page 27 11 USER SETTING LOCK aan This is useful to decide whether it is necessary to input PASSWORD USERSET UP You can select either one of ON or OFF You can change preset value according to Change of set up value 3 page 27 37 12 VERSION DISPLAY 13 COMMUNICATION ID 5 ADMIN SET 38 VERSION DISPLAY Ed nn 0 0 LEER SETTING MENU 0 0 0 0 TIE 00 T 00 It is useful to confirm VERSION of the unit and DISPLAY which is unchangeable USER SETTING MENU COMMUNICATION ID 13 COMMUNICATION gem SET If COMMUNICATION OPTION is available it is useful to set up COMMUNICATION ID from 01 to 99 If you find following drawing in MENU select ADMIN SET with left right Key Then it requires to input PASSWORD of CONTROLLER After input of PASSWORD sub category MENU
18. SER SETTING MENU SV SET This is to maintain preset temperature in STANDBY MODE for the preset time by selecting STANDBY MODE under operating condition When STANDBY TIME passed it returns to RUN MODE You can change preset value according to Change of set up value D page 27 6 STANDBY TIME SET This is to maintain preset temperature in STANDBY MODE during preset STANDBY TIME by selecting STANDBY MODE under operating condition When STANDBY TIME passed it returns to RUN MODE You can change preset value according to Change of set up value D page 27 35 7 BOOST SV 8 BOOST TIME 36 200 C 150 C Time 60 Min Above drawing shows operation with 150 C STANDBY Temperature and 60 min STANDBY Time SET This is useful to set up BOOST SV during BOOST TIME When in operation select BOOST MODE and BOOST SV You can change preset value according to Change of set up value D page 27 SETTING MENU This is useful to set up BOOST TIME in BOOST MODE When in operation select BOOST MODE and BOOST TIME You can change preset value according to Change of set up value page 27 Temperature Controller USER MANUAL nw SO9001 2008 9 BOOST MV SET This is useful to set up required BOOST MV in BOOST Mode during BOOST Time When in operation select BO
19. UAL SO9001 2008 a SET 0 lt ESC SET MENU ESC UNITS NITE SET SCANIA TAO mp A MENU ESC G ADMIN SET Temperature Controller USER MANUAL SO9001 2008 29 24 Temperature Controller USER MANUAL H SUPPLIER SET TIME SET J LANGUAGE SET K ERROR LIST 26 MENU ESC 2013 01 01 FETO TA A UIT 2 204 HO UIT 01 MO IIT IX FREQ ii THEO i Temperature Controller USER MANUAL iv CE comments 1509001 2008 2 How to change set up value gt Four different methods are available for change of set up value Change of set up value 1 You can find a cursor with which you can change set up value of zone selected and hit SET KEY for saving the value Change of set up value You can find a cursor as per drawing below with which you can change set up value of the zone selected Then hit SET KEY for saving the value O F F e ON Change of set up value 4 Following drawing would be di
20. V Set Up Temp In Standby Mode 0 400 whenever STANDBY TIME Set Up Time In Standby Mode 0 999 Min x whenever 60 Min BOOST SV Temp In Boost Mode 0 400 whenever 0 BOOST TIME Running Time In Boost Mode x 0 999 Sec whenever 0 Sec BOOST MV x Output In Boost Mode x 0 100 whenever x 0 SV LOCK Locking Zone Sv Value ON OFF whenever OFF USERSETTINGLOCK Locking User ON OFF whenever OFF VERSION DISPLAY Model And System Version No z whenever COMMUNICATION ID Set Up Communication Id x 01 99 whenever 01 49 p SET UP ADMIN Setting Meaning Category TEMP UNIT Dicimal Point F Degree 0 031 P whenever ME C Degree Selection PRESET Set Up Temp Compensation 99 999 C whenever CONTROL OUTPUT Selection Output Controlmode ZCCfp PACat whenever ZCCfp MANUAL MODE Selection Of Manual Output ON OFF whenever OFF MANUAL MV Set Up Manual Output Volume 0 100 whenever 0 P PARAMETER Set Up Proportional Control Ratio 0 400 C whenever 15 C PARAMETER Set Up Integral Control Value 0 3600 Sec whenever 60 Sec D PARAMETER Set Up Differential Control Value 0 3600 Sec whenever 15Sec CONTROL HYSTERESIS Set Up Value For Control 0 10 C whenever 9 CONTROL GAIN Set Up Proportional Amp Ratio 0 100 whenever 100 96 AUTO TUNING MODE Selection Of Auto
21. current time p LANGUAGE SET UP Use x Factory Setting Meaning Category ability Preset LANGUAGE SET x Selection of language KOR ENG x permanent KOR ERROR LIST Setting _ Meaning Category 85 _ Factory x ability ERROR LIST Check error report E xs _ 51 gt TROUBLE SHOOTINGS Error 7 _ Meanin Trouble Shootin Indicator Ing 3 TC St _ Sensor Wire Opened Check sensor wire of mold to replace the sensor TC OP _ Sensor Wire Short _ Check sensor wire of mold to replace the sensor TC Re Reversed Polarity of Check connecters of mold and controller if its polarity is reversed Sensor Wire If yes change wiring to have right polarity Tr St _ Short Continue to produce output due short triac short Replace TRIAC Tr_TH TRIAC Overheat Check if grease is sufficient between triac and heat sink also check if two fans are properly working If they are not working replace it FUSE Fuse Short Replace fuse of the zone in trouble HT OP _ Heater Short Check heater wiring to replace heater HT St Heater Open Check if heater and mold are connected correctly Ca Er Calibration Error Not calibrated or wrong calibration was made Contact manufacture to calibrate CLEr CT current Error Failure in monitoring current Contact manufacturer to verify problem AD Er ADC Error Defect of ad converter Contac
22. damaged or not 2 Confirm enclosed Operation Manual units and parts BOLD3 Unit Mold Relay Cable Option Temperature Controller USER MANUAL lt mana 1509001 2008 2 Safety Precautions 1 Precautions about this Operating Manual Manual should be delivered to field operator for their understanding on Operation Method and to be kept at proper place whenever accessible Please operate the unit with full understanding and knowledge of the Manual This Operation Manual describes detailed functions of the unit and we do not warranty the other functions not described herein This Manual is made with utmost care for safety However if found omissions or mistakes etc we appreciate your opinion to Sales Dept of Head Office or Distributor from whom you bought Manual is subject to change without notice for product improvement or change in functions 2 Safety Precautions in operation order to protect the system connected to the unit and for safety purpose it is requested to strictly follow the instructions described in the Manual We have no responsibility for consequential damages or losses coming from misuse or carelessness or mishandling of the unit When it is necessary to install separate protection or safety circuitry it should be installed outside to protect the system connected to the unit and for safety purpose Itis not allowed to install the circuitry inside
23. e ON OFF contact point input Number of point 1 point Input type 24VDC or 220 signal input 09 2 Terminal Cautions diagram Cut all power supply to the unit and check if any cable is active before wiring If electricity is supplied it may bring electric shock N Do not contact terminals in any case Again please cut main power supply for wiring MOLD CONNECTOR TERMINAL Zone4 Zonel Zone5 Zone2 Zone6 Zone3 HT10 1 HT7 1 HT10 2 HT7 2 Zonel0 Zone7 TC10 10 11 1 8 1 11 2 8 2 Zone11 Zone8 TC11 TC8 TC11 TC8 HT12 1 HT9 1 HT12 2 HT9 2 Zone12 Zone9 TC9 T9 Temperature Controller USER MANUAL e ET e 1509001 2008 3 Names and functions of each part A ZONE STATUS LED HOT KEY 8 MENU KEY C LCD DISPLAY D DIRECTION KEY 8 SET KEY E MCB Miniature Circuit Break POWER Cable 24 Cable CONN 1 H 24P Cable CONN 2 4 Wiring diagram 12 ZONE 380VAC 3 phase 4 cable type Unit5 Unit4 Power Unit3 Unit2 1 9 TC11
24. ed or not 5 Install mold to injection machine and connect it to relay wire 6 Check main power switch is OFF If not make it OFF 7 Check input power 220 380 VAC is same as set up power rating If found correct connect input power Input power rating is indicated in the label on back side If input power is different from specified power rating please contact distributor for proper solution Different input power from specifications results in damage to the unit or malfunction 8 Grounding cable should be connected to ground Without grounding noise may influence the unit to make damage to fuse and TRIAC finally result in power leakage and electric shock 9 Check overall wiring arrangements 10 Make main power switch ON Under normal condition fans on both sides are working To go to next step check if FANS are working 11 Under normal condition front LCD display is lit for operation 12 Check if the operation is working normal Input power set up once in the beginning is enough for further ongoing operations 15 2 Controller Composition of Front Panel LCD ZONE STATUS Left HOT key amp Menu key Right direction key Main Display for different ZONES 4 ZONE 6 ZONE 1 sm 200 0 200 0 E m Shows PV present temp SV Set up temp MV Output volume Sensor type Present conditions Shows errors in the operation Shows parameters and changes made Indicates condi
25. follows You can select one of two types with left right Key and press SET Key or DOWN Key 00 0 A 00 01 2000 i ZONE ALL Useful to change all or individual ZONE First select wanted ZONE with direction KEY And press SET Key or DOWN Key to have following drawing to be appeared In this drawing you can set up new value with direction Key and press SET Key again for saving F de 200 0 LOW 2000 4 TES 2 ENT T 000 00 0 ii ZONE SELECT It is applicable to change set up value for the ZONE selected Select WANTED ZONE S with SET Key and press DOWN Key to have following drawing Then change set up value with Direction Key and press SET Key for saving Useful to select RUN STOP operation Select one with left right Key If all ZONES are inactive left drawing shall be appeared while even one ZONE is in operation right drawing shall be appeared HUN ALTIVATED ZONES STOP ALL ZONES 31 4 MODE 3 Monitor Display for MENU selection 32 Applicable to choose the other MODE under operating condition Select MODE with left right Key then press SET Key for saving Three MODES are available NORMAL STANDBY BOOST for selection NORMAL MODE is operating by normal control STANDBY MODE is used for maintaining preset temperature dur
26. ic Oy Tel 3583 616 1847 e mail info yudonordic fi BRAZIL YUDO SA BRAZIL Tel 55 47 3435 0022 e mail yudoGyudosa com br PERU TOTALMATRIX S A C Tel 511 447 1652 e mail contactoperu totalmatrix com CHILE TOTALMATRIX Tel 562 671 8439 e mail contactoperu totalmatrix com MEXICO YUDO MEXICO S A de Head Office Tel 52 1 442 285 7120 e mail yumx jhoh yudohot com Tijuana Office Sales Office Tel 52 664 634 2936 e mail yuko ken yudohot com ARGENTINA Modular Mold Normalizados S A Tel 54 11 4756 7272 e mail info modular mold com EGYPT C amp C CORPORATION Tel 202 2516 7926 e mail jinylee0211 gmail com REPUBLIC OF SOUTH AFRICA HESTICO PTY LTD Tel 27 11 786 5228 e mail victor sehestico co za 55
27. ing the preset time BOOST MODE is used for increasing output at preset volume for the preset time at preset temperature It stops BOOST MODE when either one of preset temperature or time reaches preset value Press MENU ESC Key for 3 seconds to have following display Select a MENU and press SET Key for entering sub category MENU For setting USER and ADMIN you have to select one from sub category MENU Temperature Controller USER MANUAL 4 USER SETTING MENU 1 ZONE ON OFF On the MENU display you can select USER SETTING MENU with left right KEY and hit SET KEY to enter into lower category MENU Followings would displayed Lower MENU you would select one and hit SET KEY to enter into selected menu SETTING MENU LEER SETT IMG MENU 1 20 OFF Y LEER SETTING MENU L3 COMMUNICATION L CHE ON OFT SET You can decide to make ZONE RESPECTIVELY active or inactive As you understand it is possible to operate under active condition of course Further under active condition it is possible to monitor error to indicate ERROR MESSAGE with buzzer sound On the contrary under inactive condition it NOT possible to operate and to monitor error You can change set up value according to Change of set up value 2 page 27 22
28. ng to Change of set up value 4 page 27 FACTORY INIT SET 17 FACTORY INIT It is used to reset to factory specifications case you select ON the system is working for reset to factory preset specifications with taking some time When RESET is completed it shows OFF automatically Until that time operator should wait without working with the unit You can change preset value according to Change of set up value 3 page 27 First select CONTROLLER SET UP and then press SET Key to have ADMIN PASSWORD on monitor At this time if you input SUPPLIER PASSWORD it goes to sub category for SUPPLIER MENU Sub category is as follows to select with up down Key Then press SET Key to enter into sub MENU 7 PV LOW PASS FILTER Temperature Controller USER MANUAL mec commons 1509001 2008 1 SENSOR REVERSED SET 2 RJC SENSOR MANUAL MODE gt 3 RIC SENSOR PRESET 4 SOFT START SET SET When you found problem in MOLD SENSOR POLARITY or in wiring between MOLD and CONTROLLER TERMINAL CONTROLLER comes to know there is a problem in SENSOR POLARITY If you set up ON the unit senses that SENSOR POLARITY has been changed You can change preset value according to Change of set up value 2 page 27 If you found a problem with RJC SENSOR you can SET UP RJC SENSOR VALUE IN
29. of the unit Further it is not allowed to change or add something inside Please do not breakdown or repair or change the unit in any way which may result in electric shock fire or malfunction Do not give shock on the unit which may result in serious damage or malfunction 3 Regarding indemnity We do not warranty and have no responsibility for the cases which are not mentioned in the Manual We have no responsibility for consequential damage or loss directly or indirectly to user or to 3rd person from unforeseeable defects or force majeure 4 Regarding quality guarantee We guarantee its quality for one year period from your purchase during the time we repair the unit at free of charge in case the trouble comes from normal operation as per instructions in the Manual After expiry of said guarantee period we charge repair cost according to our tariff for repair case of the trouble coming from following cases we charge repair cost according to our tariff for repair even in guarantee period 05 Troubles by operator s mishandling Troubles by force majeure Troubles by moving to the other place after installation Troubles by change of the unit at customer s discretion or damage to the unit Troubles coming from unstable power supply If repair is necessary for troubleshooting please contact Head Office or Distributor from whom you bought 5 Cautions for installation Electric wiring
30. preset volume You can change preset value according to Change of set up value Q page 27 SET Itis used for set up MANUAL MV MANUAL MV will be produced the Zones with preset ON on MANUAL MODE You can change preset value according to Change of set up value page 27 SET It is useful to set up Propotional Control Parameter in PID Control We do not recommend changing preset value because it may influence Temperature Control You can change preset value according to Change of set up value page 27 Temperature Controller USER MANUAL mec 0 commons 1509001 2008 7 PARAMETER SET It is useful to set up Integration Control Parameter in PID control We do not recommend changing preset value because it may influence Temperature Control You can change preset value according to Change of set up value D page 27 8 D PARAMETER SET It is useful to set up Differential Coefficient Parameter in PID control We do not recommend changing preset value because it may influence Temperature Control You can change preset value according to Change of set up value D page 27 9 CONTROL HYSTERESIS emm SET It is useful parameter to control ON OFF We do not recommend changing preset value because it may influence Temperature Control You can change preset value according to Change of
31. should be made without electric power Do not work with wet hands to prevent from electric shock Please refer to installation method for grounding And do not connect grounding cable to gas pipe telephone line or lightning rod Do not supply power until all connections are made between units Otherwise it results in trouble Always right rating electricity should be supplied to the unit Otherwise it results in electric shock and fire Do not install the unit tilted Avoid installing the unit at following places and environment 06 Places where person is apt to contact terminals without knowing what he is doing Place where mechanical vibration or shock may influence the unit Place where corrosive gas or flammable gas exists Place where temperature fluctuation is high Place where is very hot over 50 C or very low below 0 C Particularly it needs warm up for more than 30 minutes when operating the unit at low temperature below 10 C Place with direct sunlight Place where is influenced by electronic wave Very humid place over 8596 humidity Place where many flammable materials exist Place with dusty or salty materials Place where heat generating equipment exists Place where noise producing equipment exists Temperature Controller USER MANUAL 1509001 2008 2 General Introduction 1 Composition 3rd Generation 2 Hot Runner Zone UM Cables
32. splayed for change of password Above four methods for set up value change are applicable in same manner to set up of user and controller supplier this connection above numbers would be quoted without explanations henceforth 27 1 Model amp Monitor Display When power switch ON followings shall be displayed on monitor showing There are 4 different drawings showing 4 ZONE 6 ZONE 8 ZONE 12 ZONE on monitor 28 Model Number and present conditions Model display Monitor display 4ZONE 6 ZONE 8 ZONE 12 ZONE 20050 AUTOR i y nmi 200 0 200 0 IAN UL Fa 1 2000 E 3 m n i 2000 Temperature Controller USER MANUAL po A ew 1509001 2008 Monitor display configuration A AL H A 20001 200 0 200 0 4 um R 200 07 O 5 10015 10 STF i100 D AL H Wan H AL H DEBIDA 2000 y EL 0 PE ZOO OL Cir LILLLI L F EIF P 1 MIAE 10 ME ALE STP 1 00 r Al _ AL 600 0 200 0 H 200 0 1k 2nn oc k 20 n aL STF 1 1 1 100 Present Temperature B SV Set up Temperature Output volume 0 100 D Error indicator
33. steresis 10 Control Gain Supplier Mode 11 Auto Tuning Mode 12 PV Sync 13 Heater Sync 14 AUTO ZONE ON OFF 15 User Password 16 Admin Password 17 Factory Init Administrator Mode 17 D Start POWER ON 15 COMTROLLEA o TUDO 2000 i m E 0 00 1 o STP 200 0 13 2000 2000 k 00 0 IT NN WLP ZEE 1 E EET ia Temperature Controller USER MANUAL ISO9001 2008 2 Set up with HOT key A Set up individual Zone ET TRE NC 122 _ Hin 21 En zn n 2000 SET E T m EC 1 0000 Sw m B Set up SV mmn SV 200 1 t ate fie MENU sn n 2000 ESC 2000 RUN STOP UD 2 RUN ET 5 rz gt E mi rm MENU mi PITT ESC D Mode selection sun TM amis T 1 m 00 0 E Entering Into Zone Display Or Return m MILI 1 A zn n 2000 F USER SET 20 Temperature Controller USER MAN
34. t manufacturer to verify problem AC Er _ Monitoring Error No signal about ac Check wirings If no problem found contact manufacturer to verify problem RJ Er RJC Error Check if connection to rjc is correctly wired If no problem found contact manufacturer to verify problem MV Er Lower Temp Check if temp Sensor works properly than lowest limit OV Er Higher Temp _ Check if temp Sensor works properly than highest limit AL H Higher Temp than Temp Is higher than preset highest temp limit highest Temp tolerance Sv alarming temp allowance AL L Lower Temp than Temp Is lower than preset lowest temp limit lowest Temp tolerance 92 Sv alarming temp allowance Temperature Controller USER MANUAL co 1509001 2008 Ug Global Network NETHERLANDS INLAND e RUSSIA A gt mS a JAPAN EE V v oe red n J THAILAND A VIETNAM amp PHILIPPINES 54 ASIA amp OCEANIA CHINA GUANGDONG YUDO HOT RUNNER SYSTEM LTD Tel 86 769 8539 4466 e mail info yudo com cn YUDO HONG KONG ENTERPRISE CO LTD Tel 852 2344 5180 e mail info yudohotrunner com hk YUDO TIANJIN OFFICE Tel 86 22 5839 9351 e mail tianjin yudo com cn YUDO SUZHOU H R S CO LTD Tel 86 512 6504 8882 e mail suzhou yudosuzhou com YUDO SHANGHAI OFFICE Tel 86 21
35. tions of ZONE Red LED indicates trouble while Blue LED indicates normal operation TEMP SV HOT key entering into MENU for SV change RUN STOP HOT key entering into MENU to input OPERATION STOP MODE HOT key entering into MENU to input STANDBY BOOST mode MENU ESC HOT key entering into MENU OR RETURN W A 4 b Direction Key for moving control sector or value change SET Key for saving the value or value change 1 nii 1 nai Ii am 200 0 5 2000 n ALLER Temperature Controller USER MANUAL 1509001 2008 5 Construction of Monitor Display 1 Flow of System Configuration POWER ON MENU 3Sec SET MENU 9 02 5 2013 06 18 1 Korean A 14 2 English ontents 3 Alarm High M 4 Alarm Low 5 Standby SV 6 Standby Time Admin Supplier 7 Boost SV 8 Boost Time 9 Boost MV 10 SV Lock 11 User Setting Lock 12 VERSION Display 13 Commuication ID 5 6 1 Temp Unit 1 Sensor Reversed Set 2 Temp Preset lt y 2 RJC Manual Mode 3 Control Output Type 3 RJC Preset 4 Manual Mode MENU 4 Soft start Set 5 Manual MV 5 Soft start End Rate 6 P Parameter 6 Auto Tuning Set 7 Parameter 7 PV Low pass filter 8 D Parameter 8 Error History Clear 9 Control Hy
36. tory Sales Office Tel 1 562 266 6628 e mail chustamante yudousa com Central Territory Sales Office Tel 1 630 529 7487 e mail ksalemi yudousa com Mid Western Territory Sales Office Tel 1 937 478 9039 e mail rkillburn yudousa com Eastern Territory Sales Office Tel 1 616 644 5615 e mail bthomas yudousa com U K YUDO UK LTD Tel 44 1989 763423 e mail enquiries yudo co uk CZECH YUDO CZ Tel 420 724 358 612 e mail info yudo cz MEXICO PORTUGAL YUDO EU SA Tel 351 244 570 390 e mail general yudoeu com FRANCE YUDO FRANCE Tel 33 2 3277 4200 e mail flouhichi1008 yudoeu com SPAIN YUDO IBERICA S L Tel 34 93 715 81 22 e mail ysp gavilar yudoeu com ROMANIA ROMOULD YUDO ROMANIA Tel 40 213 272 115 e mail yudoro nicu yudoeu com TURKEY YUDO TURKEY Tel 90 212 320 95 63 e mail general yudo com tr ITALY YUDO ITALY SRL Tel 39 2 99 551 78 e mail giovanni pasolini yudoitaly com RUSSIA 000 YUDIX Tel 7 495 723 5221 e mail commercial yudo su GERMANY YUDO GERMANY GmbH Tel 49 711 707 30370 e mail info yudo germany com NETHERLANDS YUDO BENELUX Tel 31 0 13 5705252 e mail bvbueren mouldservice nl SLOVAKIA YUDO SLOVAKIA s r o Tel 421 335 333 363 e mail yklee yudostar com POLAND EUROTECH HOLDING Sp z o o Tel 48 22 843 05 79 e mail officegeuroitech com FINLAND YUDO Nord
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