Totalift TsMVC Constant Current Multivoltage Manual
Contents
1. 13 PROGRAMMING MEMOR 13 2 13 1 SAFETY INSTRUCTIONS AND WARNINGS Before using your TOTALIFT TsMVC battery charger please take the time to read these instructions carefully The owner s manual is an important part of the charger It s recommended to keep it in good condition for the lifetime of the charger It should be kept in a dry and clean place always available to the users To indicate important instructions the following blocks are used throughout this manual GENERAL Battery charging products can cause serious injury or death or damage to other equipment or property if the operator does not strictly observe all safety rules and take precautionary actions Safe practices must be learned through study and training before using this equipment Only qualified personnel should install use or service this equipment SHOCK PREVENTION Bare conductors or terminals in the output circuit or ungrounded electrically live equipment can fatally shock a person To protect against shock have competent electrician verify that the equipment is adequately grounded and identify what terminals and parts are electrically HOT The body s electrical resistance is decreased when wet permitting dangerous current to flow through the body Do not work in a damp area without being extremely careful Stand on dry rubber mat or dry wood and use insulating gloves when dampness2. Page 7 13 4 HOW TO USE THE CHARGER PROGRAMMING SEQUENCE 1 Connect the Charger to AC input The display shows the message Charger Ready No Battery 2 Connect a battery The display shows alternatively these messages for 10 seconds ANALYZING THE BATTERY PRESS ENTER TO CHANGE PROGRAM If the user does not press the ENTER button within this 10 second period the charge begins automatically and the charge parameters are set automatically following these rules The Ah limit will be the same that was programmed in the previous charge cycle The factory setting for this parameter is 2000 Ah e The Maximum time limit will be the same that was programmed in the previous charge cycle The factory setting for this parameter is 12 h e The Maximum voltage limit is calculated as the 140 of the measured battery voltage If the ENTER button is pressed during the 10 seconds the display will show the measured battery voltage Vbatt V Press any key Where is the measured battery voltage Page 8 13 3 Press any key The display shows the message Set Charge Time gt 12 Hours lt By pushing the buttons and set the desired charge time Min programmable time Maximum programmable time 96 h By pushing the ENTER button the value is saved 4 The display shows the message Set Ah Limit gt 2000 Ah lt By pushing the buttons
3. ARCING AND BURNING OF CONNECTOR To prevent arcing and burning of the connector contacts be sure the charger is OFF before connecting or disconnecting the battery The ammeter should NOT indicate current flow MEDICAL AND FIRST AID TREATMENT First aid facilities and a qualified first aid person should be available for each shift for immediate treatment of electrical shock victims EMERGENCY FIRST AID Call physician and ambulance immediately and use First Aid techniques recommended by the American Red Cross In case of acid in the eyes flush very well with clean water and obtain professional medical attention immediately Page 4 13 2 DESCRIPTION OF THE CHARGER TOTALIFT TsMVC battery chargers have been designed to charge Lead Acid batteries These units are based on a ferroresonant power transformer with constant current output Two models are available TOTALIFT TsMVC 25 Output current 25 A AC input 105 120 15 TOTALIFT TsMVC 50 Output current 50 A AC input 230 250 15 The operation of the TOTALIFT TsMVC chargers is managed by digital programmable control board of the latest generation which includes flat membrane keyboard and LCD display 3 INSTALLATION OF THE CHARGER Conditions of use Operating temperature 5 C to 45 C Storage temperature 20 C to 60 C e Relative humidity less than 75 Page 5 13 The model TOTALIFT TSMVC25 is already equipped wi
4. PROGRAMMED CAPACITY is reached the display shows the following messages alternately CHARGE COMPLETE Max Ah Reached Page 10 13 Volts Amps Ah Time If the charge ends because the MAXIMUM PROGRAMMED VOLTAGE is reached the display shows the following messages alternately CHARGE COMPLETE Max Volt Reached Volts Amps Time MANUAL STOP If during the charge any button is pressed the display gives the message for 5 seconds gt Stop Charge Modify Program By pushing the buttons and the arrow moves between the two lines and the selection is made by pushing ENTER If you select STOP CHARGE the charge is stopped and the board gives the message CHARGE STOPPED Press any key If one button is pressed the board goes to the beginning of the programming sequence If you select MODIFY PROGRAM the board allows you to modifying the 3 programmed parameters without stopping the charge Page 11 13 If you don t make a selection within 5 seconds the charge continues and the display goes back to the normal visualization Volts Amps Ah Time OVERCURRENT PROTECTION If during the charge the current exceeds a max value programmable with password default value is 80A for more than 5 seconds the charge is stopped and the display shows these messages alternately OVERCURRENT SHUTDOWN CHECK VOLTAGE SETTINGS Page 12 13 SHUTD
5. Industrial Battery Chargers TsMVC Constant Current Multivoltage USER S MANUAL V2 3 2010 Page 1 13 INDEX 1 SAFETY INSTRUCTIONS AND WARNINGS is easing 3 VENTION 3 BURN AND BODILY INJURY eee cette 4 FIRE AND EXPLOSION 4 ARCING AND BURNING OF CONNECTOR 4 MEDICAL AND FIRST AID 4 2 DESCRIPTION OF THE CHARGER 2 INSTALLATION OF THE AG INPUT GONNEGIIONN 5 AGINEUT VOLTAGE SETTINGS mans 6 HOW TO USE THE GCrARGER 2 2 PROGRAMMING SEQUENCE 8 CHARGE PROCESO a 10 CHARGE 11 e cine cbt iumtisealaeoehentonees 12 OVERGURRENT PROTEC MON 12 SHUTDOWN ON BATTERY DISCONNECTION
6. Manual stop button Modify charge cycle anytime during programmed cycle Over current and voltage protection Static memory charger maintains programmed features of the last charge cycle to avoid re programming for the Same application Constant current charge Cart sold separately battery connectors not included www clarkmhe com parts batteries 877 662 5275
7. OWN ON BATTERY DISCONNECTION If the battery is disconnected while the charge is in progress the TOTALIFT TsMVC charger will return automatically to stand by mode PROGRAMMING MEMORY The TOTALIFT TsMVC has a static memory that is used to save automatically the charge parameters programmed by the user This exclusive feature allows the user to program the desired charging parameters only the first time when a battery is connected The next time that the TOTALIFT TsMVC is powered and a battery is connected all the parameters previously programmed by the user will be in memory so the operation of the charger is always FULLY AUTOMATIC End of Document Page 13 13 MVC 110 120 Portable Battery Charger Description TOTALIFT T Series MVC Charger MVC 110 1 20 is a portable plug in multi battery charger designed to charge lead acid batteries from 1 volt to 48 volts with an input voltage of 110 120 or 220 240 volts using a constant current charge Standard Features e 12 48 Volt Fully automatic Fully digital 3 year on charger and 5 on the transformer Auto equalize Ideal for desuphating and reviving dead batteries or batteries that have not been used for a long time Easy programming by touch button Program time of charge between 1 96 hours Program maximum capacity to charge from 10Ah 2000Ah Program maximum charge voltage from volt 48 volts
8. and set the desired Ah limit Min programmable capacity 10Ah Maximum programmable capacity 2000Ah By pushing the ENTER button the value is saved 5 The display shows the message Set VOLT Limit gt lt By pushing the buttons and set the maximum Voltage limit with steps of 0 1 V Default value is 140 of the measured battery voltage Min programmable Voltage Measured value 1V Maximum programmable Voltage 70V By pushing the ENTER button the value is saved 6 The board shows the message gt Start Charge Review Program Page 9 13 By pushing the buttons the arrow moves between the two lines and the selection is made by pushing ENTER If you select REVIEW PROGRAM the board goes back to the beginning of the programming sequence If you select START CHARGE the charge process begins CHARGE PROCESS The board shows the message Starting Volts Amps Time After 3 seconds the charger begins and the display shows While the charge is in progress the display continues to show the battery voltage Volts the charging current Amps the total capacity returned to the battery Ah and the charging time hours and minutes END OF CHARGE If the charge ends because the PROGRAMMED TIME is reached the display shows the following messages alternately CHARGE COMPLETE Max Time Reached If the charge ends because the MAX
9. or sweat cannot be avoided Keep clothing dry INSTALLATION AND GROUNDING A power disconnect switch must be located at the equipment Check the data label for voltage and phase requirements If only 3 phase power is available connect single phase equipment to ONLY TWO WIRES of the 3 phase line DO NOT CONNECT the equipment grounding conductor to the third live wire of the 3 phase line as this makes the equipment frame electrically HOT which can cause a fatal shock If a grounding conductor is part of the power supply cable be sure to connect it to a properly grounded switch box or building ground If not part of the supply cable use a separate grounding conductor Don t remove a ground prong from any plug Use correct mating receptacles Check ground for electrical continuity before using equipment The grounding conductor must be of a size equal to or larger than the size of the line conductors CHARGING LEADS Inspect leads often for damage to the insulation Replace or repair cracked or worn leads immediately Use leads having sufficient capacity to carry the operating current without overheating BATTERY TERMINALS Do not touch battery terminals while equipment is operating Page 3 13 SERVICE AND MAINTENANCE Shut OFF all power at the disconnect switch or line breaker BEFORE inspecting adjusting or servicing the equipment Lock switch OPEN or remove line fuses so that the power cannot be turned ON accidentally Disconnect po
10. th the adequate cable and plug AC INPUT CONNECTION The charger must be connected to the AC input using an adequate cable and plug with disconnect switch and fuses The AC input wires have to be connected to the TERMINAL BLOCKS FOR AC INPUT CABLE that are located over the main transformer see picture on the next page Make sure to tighten the terminal block screws with the right torque and pull each wire separately in order to verify that they are mounted properly AC INPUT VOLTAGE SETTINGS e With reference to the following pictures find the POWER TRANSFORMER TAPS and the label with the list of the NOMINAL voltages available that are located on the left side of the internal panel TsMVC 25 TsMVC 50 1 1x 120 VAC 1x 250 VAC 2 1x 115 VAC 1x 240 VAC 3 1x 110 VAC 1x 230 VAC 4 1x 105 VAC e Using an adequate AC voltmeter measure the value of the REAL AC input voltage available at the mounting location of the charger e Identify which of the NOMINAL voltage values is closest to the REAL measured value e Example for a charger TsMVC 25 if the measured voltage is 117 VAC the transformer should be connected to the number 2 that corresponds to 115 INPUT VOLTAGE SETTING 4321 WARNINGS DISCONNECT MAIN SUPPLY BEFORE TO ADJUST TENSION SETTINGS VAC TsMVC 25 INPUT VOLTAGE SETTING WARNINGS DISCONNECT MAIN SUPPLY BEFORE TO ADJUST TENSION SETTINGS TsMVC 50
11. wer to equipment if it is to be left unattended or out of service Disconnect battery from charger Keep inside parts clean and dry Dirt and or moisture can cause insulation failure This failure can result in high voltage at the charger output BURN AND BODILY INJURY PREVENTION The battery produces very high currents when short circuited and will burn the skin severely if in contact with any metal conductor that is carrying this current Do not permit rings on fingers to come in contact with battery terminals or the cell connectors on top of the battery Battery acid is very corrosive Always wear correct eye and body protection when near batteries FIRE AND EXPLOSION PREVENTION When batteries are being recharged they generate hydrogen gas that is explosive in certain concentrations in air the flammability or explosive limits are 4 1 to 72 hydrogen in air The spark retarding vents help slow the rate of release of hydrogen but the escaping hydrogen may form an explosive atmosphere around the battery if ventilation is poor The ventilation system should be designed to provide an adequate amount of fresh air for the number of batteries being charged This is essential to prevent an explosion Always keep sparks flames burning cigarettes and other sources of ignition away from the battery recharging area Do not break live circuits at the terminals of batteries Do not lay tools or anything that is metallic on top of any battery
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