Operating Manual
Contents
1. MORE THAN HEAT 30 3000 C Operating Manual Controltherm Software MV 3 Read this operating manual before putting the software into operation www nabertherm com Table of contents Introduction Introduction s src Scope of delivery sssri System requirements vo ees InStallat OM sists ccna dines View of the interface Converter Starting the program vices Selecting the functions veces Program table vcs Controller ascessi Program graphics reece Old QraPhics vss ZONES OVEIVIEW errn MICSSAQ CS uane Baeke nutri PaSSWOlCiisssiitnrcsincintanetanecaiaies Terminate program oo Print WINGOW vosescsessesseesssessesseeseeessees Configuring the software s e SYSE M nina i TROUDIESNOOLING cseiaionininnnninniea Operation of Eurotherm 2404 and 2408 Controllers with MV software snesen 29 The Controltherm MV x 3 software is for monitoring and operating furnaces that are equipped with the Nabertherm Controllers C 6D S 27 C 30 S 30 C 40 C 42 B 130 B 150 B 170 C 250 C 280 C 290 C 295 P 320 or the Eurotherm 2400 starting from version 3 06 and 2408 The software is supplied in the following versions Controltherm MV 1 3 for one furnace Controltherm MV 4 3 for four furnaces Controltherm MV 8 3 for eight furnaces Controltherm MV 16 3 for 16 furnaces The data of previous software versions up to version MV x 1 34 are not compatible with the Controltherm MV x 3 version and higher For this r2. 400 400 0 30 0 k 0 0 0 0 0 0 0 TI 400 200 0 30 400 k 0 0 0 0 0 0 0 12 200 200 0 30 0 k 0 0 0 0 0 0 0 13 1200 300 0 30 200 i 0 0 0 0 0 0 0 14 300 300 0 30 0 k 0 0 0 0 0 0 0 15 300 400 0 30 200 k 0 0 0 0 0 0 0 16 400 400 0 30 0 0 0 0 0 0 0 0 17 1400 200 0 30 400 k 0 0 0 0 0 0 0 18 200 200 0 30 0 0 0 0 0 0 0 0 Program P11 Nabertherm Testprogramm created on 15 05 03 14 11 Edit Delete Copy Paste Print Save Open Send table Load table Controller Graphics Back Status STOP Start 15 05 03 15 37 Segm time 00 12 Set temp o c Prog 1 Segm 1 End Total time 00 00 Actual temp 174 C No message Ofen 1 C40 TYPES Version 5 15 03 03 16 12 49 In the upper part of the screen the program table last edited is displayed After restarting the program the program table of the Controller is displayed here Ifa program is entered or a saved one is opened the line Program name displays the name of the program and the creation date The current status of the Controller is displayed in the lower part The table colums have the following meaning SG Segment number The number of segments depends on the Controller used 10 Ta Start temperature in the segment The temperature is indicated in C in F in USA Tb End temperature in the segment The temperature is indicated in C in F in USA R1 R4 Programmable relays The number of programmable relays depends on the Controllers used LTU Here a
3. C Actual value 197 C Set value 199 C Offset 0 C Power 49 Offset 0 C Power 100 Offset 0 C Power 51 No message No message No message Zone 6 Zone 6 Actual value 197 C Set value 199 C Offset 0 C Power 50 If zone controllers are connected to the Controller an overview of the individual heating zones can be displayed with the Zones overview function If no zone controllers are available the Zones overview function is locked Status RUN Segm 1 No message Start End 15 05 03 16 18 16 05 03 01 17 Segm time 00 13 Set temp 199 C Prog 1 Total time 00 16 Actual temp baat Ofen 1 C40 TYPES Version 5 15 05 03 16 35 38 21 The first zone upper left is always the Controller The following possible zones 1 to 10 then follow one after the other In this example six zone controllers were connected In addition to the actual temperature the value of the set offset LSP Local Set Point is displayed on the zone controller Messages function l Messages Ofen 1 x EXTRA 1 OFF EXTRA 2 0FF 05715703 Back function RELAIS SOFTWARE SOFTWARE SEGMENT SOFTWARE SOFTWARE SEGMENT SOFTWARE SOFTWARE SEGMENT STATUS RELAIS STATUS SOFTWARE SOFTWARE STATUS RELAIS SEGMENT STATUS STATUS STATUS RELAIS SOFTWARE SOFTWARE SEGMENT SOFTWARE SOFTWARE STATUS RELAIS SEGMENT gt gt RUN EXTRA 1 ON EXTRA 2 ON gt gt STOP gt gt RU
4. No message Ofen 1 C40 TYPES Version 5 15 05 03 16 19 07 The upper part of the screen displays the programmed nominal value Below information like furnace name charge number program number start and end time as well as entered texts are displayed In the lower part of the screen the current data of the Controller is always displayed 14 i Time Temp value l Furnace name Ofen 1 Charge 30515a07 Program No 1 Nabertherm Testprogramm Start 15 05 03 16 19 Warennummer 001245 001278 001245789 012458 120145 12487961 12675652 46148965 54864523342354 455413357353 L Yalues Curves _ Print __ Controller _ __ Table Back Status RUN Start 15 05 03 16 18 Segm time 00 25 Set temp 83 C Prog 1 Segm 1 End 16 05 03 01 17 Total time 00 04 Actual temp 65 C No message Ofen 1 C40 TYPES Version 5 15 05 03 16 22 57 The visible area of the graphics can be moved with the grey scrollbar With the white scrollbars the graphics can be zoomed i e the temperature and time axis can be extended or compressed This makes it possible to display an area of the curve in detail In order to display the temperature and runtime of the program small window on left side in graphics the desired position in the graphics is clicked on with the mouse If there should be a failure in the data transfer between Controller and PC during a program run the temperature curve of the corresponding period i
5. Program 1 Segment 0 No message 15 05 03 16 11 30 Selecting the functions C Program table Controller n Program graphic Old graphic Zone overview Messages Back Password Terminate program The main screen shows an overview of the Controllers furnaces detected upon program start In this example two furnaces are monitored A window area is allocated to each furnace which contains the furnace name entered during Setup see program configuration Furthermore current values and messages are displayed For selecting the various functions a left mouse click must be carried out in the window of the desired furnace In this example furnace 1 was selected Program table function MORE THAN HEAT 30 3000 C After selecting the Program table function the following screen appears SG Ta Tb Time Rate HB R1 R2 R3 R4 LTU LTO Lti c c HH MM J ch ec 1 0 1 0 1 0 1 0 ec c MM 1 300 l0 30 510 k 1 1 0 0 0 0 0 2 300 300 0 30 0 k 0 0 0 0 0 0 0 3 300 400 0 30 200 k 0 0 0 0 0 0 0 4 400 400 0 30 0 0 0 0 0 0 0 0 5 400 200 0 30 400 0 0 0 0 0 0 0 6 200 200 0 30 0 k 0 0 0 0 0 0 0 7 200 300 0 30 200 0 0 0 0 0 0 0 8 300 300 0 30 0 k 0 0 0 0 0 0 0 9 300 400 0 30 200 k 0 0 0 0 0 0 0 10
6. converter Power supply cable to the computer to the Controller l Power pilot lamp Computer data transfer with computer Contr data transfer with Con troller After the computer and Controllers have been connected connect the converter to the power supply When the green LED is on the device is ready The two yellow LEDs indicate through respective flashing if there is data transfer on the bus line The upper one represents computer data the lower one Controller data Installing the software To install the software insert the supplied CD into your CD ROM drive and start the program Setup exe that can be found in the Program directory from the Windows Explorer The program is then automatically installed in the directory C Nabertherm Controltherm The link Controltherm is automatically added to the desktop The program can now be started Before starting the software you must make sure that each Controller was allocated its own address starting with number 1 For setting the Controller address see operating instructions of the respective Controller The US software version differs from the GB software version through its date format Deinstalling the software If it should be required to deinstall the software the following steps need to be carried out Open the
7. displayed is to be deleted If the entry is confirmed with OK the password is deleted Password A graphics With the Password A graphics function the password for changing the textin the old graphics can be adjusted If an entered password is no longer required it can be deleted For this purpose the Password A graphics function is to be selected to delete the displayed password If the entry is confirmed with OK the password is deleted Temperature unit Use the function temperature unit to set the temperature to C or F Important At the Controllers B130 B150 B170 C250 C280 and P320 the temperature must be set to the same unit C F when the Controller is configured so that a correct display of the temperature is guaranteed see Controller instructions Language With the Language function the program language can be set Troubleshooting Error display Possible cause Measures No converter The converter has no voltage Check whether mains plugs is plugged in and socket supplies voltage The connection to the computer is faulty Check whether the connecting cable from computer to converter is plugged in properly No COM port The COM port to which the converter is connected is seized by another application Close the application that seizes the COM port or use another COM port No Controller can be found The connection to the C
8. is displayed In general the interface is plugged in in module 1 HA If this module is not available id no is displayed Select module 2 with J A e select HA Conf with hardware configuration of interface module 1 or actuate to select JA Conf hardware configuration of interface module 2 open menu by actuating 5 id CmS is displayed select Func with C3 set EL Bi by pressing if not already done scroll with bAud xx is displayed set 9600 by actuating if not already done scroll with dELY xx is displayed set no by actuating if not already done Exiting the configuration level must be noted by all means press B to select Exit e set Yes with lt and wait The Controller is restarted and the interface is ready to operate 31 MORE THAN HEAT 30 3000 C Special conditions during operation of Eurotherm Controllers The segment times are transferred in minutes to achieve a resolution of minimum one minute The segment time in the Eurotherm Controller is limited by Eurotherm to maximum 960 minutes 16h If longer segmenttimes are required you have to program e g several holding time segments one after the other Example holding time 30 h gt programming of holding time segment 1 16h holding time segment 2 14h If the Eurotherm Controllers have more than one pro gram memory location the program of a heating profil
9. the area of the data to be printed This makes formatting of the print possible so that a pre printed letterhead can be taken into account if necessary The possible adjustable values depend on the printer used and must be adjusted if required Configuring the software Setup Menu Master data Controller name zone name Controller Ofen 1 Zone 0 Controller Zone1 Fone 1 Zone 2 Zone 3 one 2 one 3 one 5 one 6 Controller Adr 01 C4055 Adr 02 C4253 For configuring the software the Password function must be selected in the main menu The Setup menu is then opened by entering Setup The Controllers are displayed in the lower left corner of the window After selecting the desired Controller the respective texts are displayed All information or changes carried out in this window then refer to the selected Controller and are saved with Accept Controller zone name In the Controlle field the respective furnace being displayed in the different program screens can be named 24 MORE THAN HEAT 30 3000 C In the Zone 0 10 fields the respective heating zones can be named This is then also displayed in the Zones overview and the graphics screens The Controller is always zone 0 In the Master data fields the company name and address can be entered This information is also displayed in the text f
10. 30427f01 mvd 30427g01 mvd 30427h01 mvd 30427i01 mvd 30427j01 mvd 30427k01 mvd 30428b01 mvd 30428b02 mvd 30428c01 mvd 30428f01 mvd 30428g01 mvd 30428h01 mvd 30428i01 mvd 30428j01 mvd 30428k01 mvd 30515a01 mvd 30515a02 mvd 30515a03 mvd 30515a04 mvd 30515a05 mvd 30515a06 mvd search for Ofenname Ofen 1 Charge 30425801 Programm Nr 1 Start 25 04 03 11 47 Ende 25 04 03 11 57 Warennummer 001245 001248 001246 Ok Search Export Delete Back Export With the Export function the data of one or several heat treatments can be saved in Microsoft Excel format The selected charges are saved in Excel format in the directory C Nabertherm Controltherm Excel Delete The heat treatments selected in the left column can be deleted with the Delete function Calling an old graphic If a graphic was selected from the list and confirmed with OK it is displayed 18 MORE THAN HEAT 30 3000 C Ofenname Ofen 1 Charge 30425a01 Programm Nr 1 Start 25 04 03 11 47 Ende 25 04 03 11 57 Warennummer 001245 001248 001246 Values _ Tet Messages _ Curves Print __ Tabie Cea No message Old graphics 15 05 03 16 31 42 Old graphics Values The display on the left is similar to the description under Program graphics function on page 14 In addition the messages can be displayed here that occurred during this heat treatment and pr
11. N EXTRA 1 ON EXTRA 2 ON a gt RUN I gt gt STOP STOP gt gt RUN RUN gt gt STOP EXTRA 1 OFF EXTRA 2 OFF ENDE START a gt 1 ENDE START IDLE gt gt RUN EXTRA 1 ON EXTRA 2 ON a gt 22 gt 1 In this window the last 1000 status messages and status changes of the respective Controller are displayed The following information is displayed dates time stamps status Controller software as well as messages from the Controller The messages can be printed with the Print function Areas or individual entries can be selected and printed at the same time Areas are printed as follows e select the first entry e hold down the Shift key e select the last entry e release the Shift key Several entries are now marked blue If you press the Ctrl key during this process only the first and last entry are selected If no entries are selected the complete list is printed with the Print function The Bck button always causes the previous screen to be displayed Password function Password input x Please enter password max 31 digits Terminate program function Print window Master data I Print Offset from left Offset from top Offset from left 50 Pixel 100 Pixel Offset from top Offset from left 0 Pixel Offset from left 50 Pixel Offset from top 400 Pixel Offsetfromtop 2650 Pixel to the right 2450
12. Pixel down 1200 Pixel Messages I Print Offset from left Offset from top Header aA AMAA I Print Footer _AA aA Aggi_o_eoei ii cr I Print Seite O OSOS O Select printer Back 50 Pixel 2950 Pixel 23 MORE THAN HEAT 30 3000 C The Password function is for locking the main menu to prevent unauthorized program use After installation the program first starts without requesting the password If a password is to be requested upon program start this can be done via program setup see Configuring the software If a password has been set the main menu is locked after entry of the correct password Only the Back and Password functions are possible in that case If the password is re entered all main menu functions are unlocked again The Terminate program button is for closing the pro gram In this window it is possible to decide which data is to be printed before te actual printing process This is carried out by ticking the respective fields Depending from which screen this function was requested various data could be locked The Windows default printer is used automatically unless aspecific printer is set with the Select printer function The printer setting is not saved and is lost when exiting the program For this reason it is recommended to use the Windows default printer The values in the Offset from fields indicate the upper left corner and
13. Windows Control Panel e Open the Spftware function e Select the Controltherm program e The program is deinstalled with the Add Remove program If the program is reinstalled the same directory is used as long as itis the same software version The furnace data already obtained are not affected by this and remain unchanged MORE THAN HEAT 30 3000 C Starting the program F Controltherm 3 12 Ee la x MORE THAN HEAT 30 3000 C Nabertherm GmbH Bahnhofstr 20 28865 Lilienthal Tel 49 0 4298 922 0 Fax 0 4298 922 129 E Mail info nabertherm de http www nabertherm com Controltherm MV PROGRAM CONTROLLER C6D S827 C30 S30 C40 C42 P320 Eurotherm 24xx B130 B150 B170 C250 C280 SEARCH COM PORT AND DONGLE After starting the program runs a self test first of all If this is successful the connected Controllers are requested This can take a few minutes If the interface converter is not detected during this test the program is closed If no Controllers are found a new search can be carried out or the program can be closed The software only works with the supplied interface converter Ofen 1 C40 TYPES Version 5 Start 15 05 03 15 37 End Status STOP Actual temperature 179 C Set temperature 0 C Program 1 Segment 1 No message Ofen 2 C42 TYPES Version 3 Start 14 05 03 17 56 End Status IDLE Actual temperature 44 C Set temperature 0 C
14. arddrive itcan be transferred to the Controller with the Send function A program can only be transferred if the Control ler is not in RUN Mode Load table With the Load table function the current program table is read from the Controller and displayed Controller See section 6 Controller function Graphics The Graphics function enables switching to the current graphics The Controller can be operated with the Controller function The functions contained there have the following effects Start When actuating Start the right window is displayed 13 MORE THAN HEAT 30 3000 C Here a Start date and a start time can be entered This makes it possible for example to only start the Control ler the following day The current time is preset If no change is made here the Controller starts immediately When starting the Controller the Controller clock is synchronised with the computer clock For this reason it is important to make sure that the computer clock is set correctly Text window Any text can be entered in the Text field which is allocated to the temperature time program which starts after entering the text For example an order number test results or special information on the charge can be ente red here This way a unique allocation to the respective work piece can be guaranteed When the Controller program is started this text is permanently allocated
15. at current charge the time and was closed properly There are gaps in the The program was closed in No measures required The missing data cannot current graphics between and restarted i e by be restored the operator or due to power failure A graphics display is faulty The Controller was operated directly on the Controller Between stop and start a period shorter than 4 sec x number Controllers was waited 28 Between stop and start on the Controller a period of at least 4 sec x number of Controllers must be waited so that the computer software can register this change MORE THAN HEAT 30 3000 C Operation of Eurotherm 2404 and 2408 To connectthe Eurotherm Controller the Controller must Controllers with MV software be provided with an RS 422 interface If the interface is not installed it can be retrofitted as module If the furnace housing is not equipped with an interface connection proceed as follows Connection when retrofitting an interface plug COM Modul 1 HA a D Sub 9 pol HB HB Pin 8 HC HC Ping of 7 HE HD Pin 5 HF m nnlich weiblich male female HE Pin 7 JA HF Pin 6 JB JC JD JE JF COM Modul 2 Setting the interface address opening the Full level press 5 times E to select ACCS e set Code 1 by actuating 5 an
16. d 7 lt and wait for a short moment PASS is displayed confirm with Y Goto OPEr appears on the screen input FULL by pressing wait for a short moment actuate 5 ACCS List is displayed actuate 11x to select CMS open menu with C3 and input address with y lt Exiting the Full level must be noted by all means press 3 times to select ACCS e actuate 5 to display Code PASS e actuate 5 Goto FuLL appears on the screen set OPER with lt press twice to return to the temperature display Setting the interface protocol The interface protocol must be set at the configuration level 29 30 Atthe configuration level important settings are carried out that affect the process improper changes may result in malfunctions For safety reasons the Controller output is deactivated in the configuration mode Terminate active processes if necessary before starting to configure the Control ler If you should lose bearings during setup please continue immediately with Exiting the configuration level Opening the configuration level press E to select ACCS set Code 1 by actuating 5 and and wait for a short moment PASS is displayed input CONF by pressing and lt wait fora short moment actuate 5 CONF 0 appears input 1106 by pressing lt wait for a short moment CONF PASS
17. different number this can be entered manually If the number has already been allocated a warning message is issued Ai Save program 4 x Possible program number 10 999 The Controltherm program can manage a maximum of 400 programs All connected Controllers share this pro gram storage The programs can only be read from one Controller type each The same Controllers can access the same programs respectively If for example two dif ferent Controllers are connected and the first already seizes 150 program places the second still has 250 at its disposal Free program number Cw Back The region of program numbers that can be entered starts with 10 and ends with 999 The first numbers are reserved for the programs of the Controller Open With the Open function a program stored on the computer s harddrive can be added to the table The list displays all programs allocated to the respective Controller type The desired program is added by selecting it with the mouse and confirming with OK mm a i With the Delete function the selected program is removed from the list 11 Controller function T 001245 001278 UUL 46148965 54864523342354 455413357353 245753 U12458 120145 12487961 12675652 p Start time Date 1s us The r6 s EE E 12 Send table If a program has been rewritten changed or removed from the h
18. e is always transferred on program 1 Start Hold End commands also affectonly program 1 Further programs if they exist do not respond to the software and can be used independently of the software MORE THAN HEAT 30 3000 C Reg No B2 4 englisch Dezentber 2005 Headquarters Details without guarantee subject to alteration Nabertherm GmbH Bahnhofstr 20 28865 Lilienthal Bremen Germany Tel 49 04298 922 0 Fax 129 info nabertherm de www nabertherm com
19. eason available data can only be processed with the old version An old software version remains fully functionable even after installing the new version MORE THAN HEAT 30 3000 C Scope of delivery The Controltherm software s scope of delivery includes the following components e CD ROM with the following content Controltherm software installation files Application for reading pdf files Acrobat Reader User manual as pdf file e Interface converter e Connection cables 3 m 9 pole serial RS 232 and RS 422 depending on software version Terminator System requirements Minimum requirements e Operating system Microsoft Windows 98 ME NT 4 0 2000 or XP e Processor Pentium 800 MHz or compatible e Memory 64 MB RAM e Harddrive 300 MB free storage space e Connections 1 free COM port RS 232 9 pole e Display Minimum resolution 800 x 600 pixels minimum 16 MB graphics card storage For operating the software a graphical resolution of 800 X 600 pixels and small font System font 95 dpi are required The Windows taskbar must be set to Always on top and Auto hide under Taskbar Properties The following description refers to the Controltherm software MV 16 3 In this example a C 40 Controller with C 6Z zone controller and a C 42 Controller were used Before starting the software it is important that each Controller gets its own address for setting the address see user manual of the resp
20. ective Controller The addresses of possibly connected zone controllers must start with 1 and be continuous Installation Installing the hard and software The following section describes the connection of the interface converter and installation of the software Connecting the converter The software only works together with the interface converter included in the scope of delivery This is connected to a free COM port of the computer Then the Controllers are connected to the second socket of the converter with the supplied cable At the end of the chain the plug which is still unused is connected to a terminator see illustration Connection via the RS 232 interface PC ae PC Controller RS 232 RS 232 RS 422 max 10m max 200m fi n max 200m Connection via the USB interface with USB RS232 adapter cable available as option PC fo PC Controller USB RS 232 RS 422 RS 422 1 RS422 1 max5m USB RS232 Converter max 200 m Moe see max 200 m UB R5232 max 10m 4 1 RS 232 RS 422 converter 2 Controller 3 Terminating resistor AW2 4 USB RS 232 adapter cable optional Part number 544300054 The USB RS 232 adapter cable which is available as option is not suitable for being used under Windows NT MORE THAN HEAT 30 3000 C View of the interface
21. ields and printed The master data is always allocated to each heat treatment Menu Adr 02 C4253 Now general system data can be preset in this window 25 System file saves in backup path system dat Controltherm Dat 6 Excel Files matching system c Path With the Path function the paths can be set in which the respective data is to be additionally stored Path of datastorage Path in which the recorded data is stored Path of Excel storage Path in which the export function data is stored The desired path can now be selected here 26 27 MORE THAN HEAT 30 3000 C Password menu With the Password menu function the password is set for locking the main menu If the function is selected the password if available is displayed in the field below Itcan now be changed If no password has been entered before the field remains empty The entry must be confirmed with OK Then the password is active This means that upon program start the main menu is locked and can only be unlocked again with the password Setup can also no longer be opened then Remember your password Without the right password you cannot use the program any longer If you have forgotten your password contact the Nabertherm Service If an entered password is no longer required it can be deleted For this purpose the Password function is to be selected and the password subsequently
22. inted Old values 19 Ofenname Ofen 1 Chari Programm Nr 1 Start 25 04 03 11 47 Warennummer 001245 001 No message i Old graphics Text arennummer 001245 001248 001246 15 05 03 16 33 15 20 Text With the Text function the text entered for the graphics can be displayed The text background is grey i e it cannot currently be changed Change text If the text needs to be changed later this can be done with the Edit function and by entering the password After entering the password the textis released and can be changed A text change must be confirmed with OK Cange passwortd The password can be changed via the setup see section Configuring the software page 16 Zones overview function MORE THAN HEAT 30 3000 C Curves More information on the Curves function can be found on page 12 Program graphics function Print With the Print function the print window is opened see Print window page 23 No message Regler Zone 1 Zone 2 Controller Zone 1 Zone 2 Actual value 53 C Set value 199 C Actual value 198 C Set value 199 C Actual value 198 C Set value 199 C Power 100 Offset 0 C Power 50 Offset 0 C Power 49 No message No message No message Zone 3 Zone 4 Zone 5 Zone 3 Zone 4 Zone 5 Actual value 198 C Set value 199 C Actual value 141 C Set value 199
23. low temperature band alarm can be ente red If the actual temperature falls below the nominal temperature value LTU a message is issued LTO Here an excess temperature band alarm can be entered If the actual temperature climbs above the no minal temperature value LTO a message is issued Lti Here atimeoutalarm can be entered If the segment time is exceeded by the entered time a message is displayed Below the program table there is a button bar Edit The table is released for editing The button changes to OK The table values can now be changed If a value is changed involuntarily the change can be undone by pressing the ESC button Finally the program should be uniquely named in the Program name field The input is completed with the OK button Copy With the Copy button the data of the table can be copied for later entry for another Controller Paste Adds the data copied with Copy to the table MORE THAN HEAT 30 3000 C Delete Deletes the content of the table However the changes made in the table do not affect the program in the Con troller Print The program table can be printed with the Print function Also see Print window page 16 Store With the Store function the program contained in the table can be stored on the harddrive of the computer For unique marking of the program a free program number is Suggested Ifthe program is to be saved with a
24. ontroller is faulty Check whether the connecting cables to the Controllers are connected properly or whether the terminator is connected to the end of the cable The address set on the Control ler is faulty or missing Check the Controller address see Controller instruction manual The first Controller must always have the address 1 One Controller cannot be found The connection between converter and this Controller is interrupted Check the connection and plug in connectors The set Controller address is identical to that of a different Controller or no address was entered Check the Controller addresses see Controller instruction manual The first Controller must always have the address 1 The Controller has no voltage supply Check whether the Controller is supplied with voltage When starting the software the display shows a wrong Controller to be connected The set Controller address is identical to that of a different Controller Check the individual Controller addresses see controller instruction manual The first Control ler must always have the address 1 A Controller was exchanged with one having a more recent version number Inform Nabertherm Service The first part of the The program was started while The first part of baking is in the last but one graphics is missing in the the Controller was in operation charge provided the software was operating
25. s set to zero The charge number in the text field below the graphics serves as unique identification of the heat treatment and is a continuous number which is increased by one counter upon each start of the Controller 15 The number 10718A03 for example has the following meaning 3 represents the year 2003 07 represents the month J uly 18 represents the day 18th A represents the furnace with the Controller address 1 or the first furnace B is the second furnace 03 is the running number within a day here the third heat treatment The following day the number starts again with 1 JJ Ne HR IAHE TEE J9 EE He EE EI 43 E EEEE se 2H AQ E se FE IEEE 59 xx see He IE 70 rc ex HI EK BI see sx ce IEEE 97 x se IE TEE 111 sxe ce see eE 121 oneee xxx KKK KKK 133 sss sexs se EEEE 144 xe cee EEEE HE 14 is 16 17 Saran eR RK RRR RRR ROK ORR KOR RK OK ROR KK Values By selecting the Values function the list of added values is displayed in the lower part of the screen The nominal and actual values as well as elapsed segment times are displayed in the table If the Update function is switched on the values are updated in the table every minute 16 MORE THAN HEAT 30 3000 C Print The recorded measured values can be printed with the Print function Areas or individual entries can be selected and printed at the same time Areas are printed as follows e select the first en
26. to the current charge When restarting the Controller the textis also allocated to the new charge If the text needs to be changed this should be done before the restart A later change after the startis only possible via the Old graphics function Hold not available for all Controllers Pauses a running program without closing it The Cont roller maintains the current nominal temperature Tp according to Controller display Stop Closes a current program Back Opens the previous screen The functions Start Pause and Stop correspond to those of the Controller The button Pause is only enabled if the Controller supports this function If the Controller is used directly at the unit the temporal minimum interval between stop and the next start must not fall short as otherwise this would lead to a faulty graphics display The minimum interval depends on the number of connected Controllers and is calculated as follows Number of Controllers x 4 seconds If using two Controllers an interval of 8 seconds is required 2 Controllers x 4 8 Furnace name Ofen 1 Charge 30515a07 Program No 1 Nabertherm Testprogramm Start 15 05 03 16 19 Warennummer 001245 001278 001245789 012458 120145 12487961 12675652 46148965 54864523342354 455413357353 Status RUN Start 15 05 03 16 18 Segm time 00 29 Set temp 47 C Prog 1 Segm 1 End 16 05 03 01 18 Total time 00 00 Actual temp 46 C
27. try hold down the Shift key e select the last entry e release the Shift key Several entries are now marked blue If you press the Ctrl key during this process only the first and last entry are selected V Set curve PC V Set curve Controller _ Controller V Zone 1 eee If no entries are selected the complete list is printed V Zone 2 with the Print function M Zone 3 Printing all entries may require several pages V Zone 4 Curves M Zone 5 With the Curves function it can be selected which V Zone 6 curves are to be displayed in the graphics J Zone Nominal curve computer Buje 3 If the field is selected the programmed nominal curve of the computer is displayed J Zone 9 M Zone 10 Nominal curve Controller If the field is selected the nominal curve of the Control ler is displayed ox C Controllers and zones The actual curve of the Controller follows Depending on the version of the unit the curves of the connected zone controllers follow Print With the Print function the print window is opened also see Print window page 16 Controller See page 8 Controller function 17 Old graphics function Search File name found in With the Search function a process documentation can be searched Text 30422a01 mvd 30427a01 mvd 30427a02 mvd 30427a03 mvd 30427b01 mvd 30427c01 mvd 30427c02 mvd 30427d01 mvd 30427d02 mvd 30427e01 mvd
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