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Machines & Equipment for Butt Fusion

1. For socket fusion systems in PP PE and PVDF Always delivered in pairs also usable for SG 110 SG 125 not for SG 160 Type B according to DVS 2208 1 mechanical calibrated pipe ends d Code kg mm 20 799 300 156 0 115 25 799 300 157 0 155 32 799 300 158 0 225 40 799 300 159 0 230 50 799 300 160 0 335 63 799 300 161 0 600 75 799 300 162 0 965 90 799 300 163 1 440 110 799 300 164 2 210 125 799 300 165 2 900 Set heating spigots and bushes Type B x For socket fusion systems in PP PE and PVDF A e Always delivered in pairs also usable for SG 110 SG 125 not for SG 160 Type B according to DVS 2208 1 mechanical calibrated pipe ends d d Code mm 20 125 790 310 023 i 1 set face chucks d d Code kg mm SON 20 110 790 310 018 1 100 Universal prismatic clamping device complete i 5 d d Code kg 7 i mm l 20 125 790 310 040 3 300 Backstop complete d d Code kg i mm ie 20 110 790 310 012 0 600 N V shaped pipe support complete d d Code kg mm 20 125 790 310 041 0 700 gt Heating element a d d Performance description Code kg v mm 20 125 230 V 1500 W electronic 790 310 043 2 700 20 125 230 V 1500 W_ thermostatic 790 310 044 2 700 20 125 115 V 1500 W_ electronic 790 310 045 2 700 20 125 115 V 1500 W the
2. Base machine Double clamping device for secure hold and exact radial and axial alignment of com ponents Good accessibility thanks to 45 inclination drip proof quick action coupling for the connection of the hydraulic hoses d d Code kg mm 315 630 790 117 002 222 000 Planer e Powerful parallel planer for single or double sided facing of pipe ends Load transfer via maintenance free robust chain e Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 315 630 400 V 1500 W 790 117 003 99 000 Heating element High performance electronically controlled heating element High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life d d Performance Code kg mm 315 630 400 V 8000 W 790 117 004 39 000 Remote control Electronic temperature control Accurate adjustment of heating element temperature Code kg 790 340 003 3 800 lt Case e For safe storage of planer and heating element Code kg 790 117 006 55 000 68 Hydraulic hose package Flexible hydraulic hoses with drip proof quick coupling action Code kg 790 112 085
3. PF 3 25 117 319 Reduction clamping inserts set 4 wide and 4 narrow clamping inserts d 315 d 355 d 400 d 450 8 wide reduction inserts d 500 d 560 d d Code kg mm 315 560 790 117 021 201 000 PF 3 10 575 900 Chamfered upper clamp Necessary for welding short leg bends having diameters equal of the maximum machine dimension Code kg 790 345 233 0 001 PF 3 25 117 319 Hoist unit complete Hoist unit consists of frame and swivel arm e Arm length 2m pivoting back forward max column height from floor 3 30m Electrical unit 400 V 600 W Hoist capacity 250 kg 2 hoisting speeds 1 7 m min and 7 0 m min Code kg 790 117 023 196 000 64 GF 2 PF 3 25 117 319 Machines amp Equipment for Butt Fusion Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d Code kg mm 630 790 117 029 29 000 PF 3 25 117 319 1 Set planer blades Blade has 2 cutting edges 1 set 2 blades Code kg 790 117 041 0 229 GF 65 PF 3 25 870 100 Machines amp Equipment for Butt Fusion GF 400 Butt fusion machine Machine GF 400 complete 230 V High quality long lasting heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to SDR 11
4. 81 Machines fitted with WR 200 Type Performance Code kg TM 160 WR 230V 1910W 790 150 015 136 000 TM 160 WR CYRILLIC 230V 1910W 790 150 016 136 000 TM 250 WR 230V 3280W 790 151 015 210 000 TM 250 WR CYRILLIC 230V 3280W 790 151 016 210 000 TM 315 WR 230V 3880W 790 152 025 224 000 TM 315 WR CYRILLIC 230V 3880W 790 152 016 224 000 GF 400 WR 400V 5710W 790 127 015 350 000 GF 400 WR 230V 5710W 790 127 020 350 000 GF 400 WR CYRILLIC 230V 5710W 790 127 021 350 000 GF 500 WR 400V 6260W 790 116 075 475 000 GF 500 WR CYRILLIC 400V 6260W 790 116 074 475 000 KL 500 TOP 1 WR 400V 6260W 790 340 008 475 000 KL 500 TOP 2 WR 400V 6260W 790 340 035 475 000 KL 500 TOP 1 WR CYRILLIC 400V 6260W 790 340 011 3 800 KL 500 TOP 2 WR CYRILLIC 400V 6260W 790 340 036 475 000 GF 630 WR 400V 11010W 790 117 075 600 000 GF 630 WR CYRILLIC 400V 11010W 790 345 036 600 000 KL 630 TOP 1 WR 400V 11010W 790 345 008 600 000 KL 630 TOP2WR 400V 11010W 790 345 035 600 000 KL 630 TOP 1 WR CYRILLIC 400V 11010W 790 117 074 600 000 KL 630 TOP 2WRCYRILLIC 400V 11010W 790 345 011 600 000 GF 800 WR 400V 15010W 790 123 075 1550 000 GF 800 WR CYRILLIC 400V 15010W 790 123 074 1550 000 GF 1000 WR 400V 19510W 790 124075 3000 000 GF 1000 WR CYRILLIC 400V 19510W 790 124 074 3000 000 GF 1200 WR 400V 20510W 790 125 075 3210 000 GF 1200 WR CYRILLIC 400V 20510W 790 125 074 3210 000 Retrofit kits The retrofit kit consists of all n
5. GF 89 PF 3 25 132 100 Machines amp Equipment for Butt Fusion WR 200 WR 200 Fusion welding recording device The WR 200 assists the welder to ensure the quality of the butt fusion jointing according to country specific standards The user is guided through all preparation and fusion steps The selection of the fusion data like the used material welding standard diameter and wall thickness SDR is supported by a menu The complete fusion sequence is supervised and recorded for later print out or transfer to a data base The recorder with its on board printer is protected by a hard plastic case of IP 65 protection class The power and connecting cables are stored in a separate box The WR 200 can be connected to hydraulically operated butt fusion machines even by later retrofitting of machines in service centres Performance Intuitive user guidance menu e Welding standard selection e g DVS UNI WIS ISO Welding process customisable 4 user defined cycle available Additional input of joint number user identity job site order number and GPS coordinates Internal memory capacity of up to 250 protocols e Selection of operator language Battery support for an autonomy of 10 hours no data loss during power interruption Rental and revision period adjustable CD content of delivery Easy configuration by the end user to the connected GF KL TM machine e Same electrical connections as SUVI
6. Code kg 790 108 026 32 000 PF 325 117 321 Base clamping unit for fittings For clamping fittings of d500 mm as well as for the reduction clamping inserts for fittings of d315 to 450 mm Guide shaft for pipe support and back stop with pipe support d500 mm e L left e R right d Type Code kg mm 630 L 790 108 017 150 000 630 R 790 108 018 150 000 GF 101 Machines amp Equipment for Butt Fusion Flange adaptor clamping unit For centric fusion of flange adapters Easy correct attachment of clamping unit in the basic machine Packaging included d d Code kg mm 315 630 790 108 031 200 000 PF 3 25 117 321 T fitting clamping unit e For the rational manufacturing of 90 T fittings in the sizes d 315 to 500 mm Three piece precise clamping tool for easy mounting on the machine bed a e Integrated eyelets for lifting e Complete with reduction clamping inserts e Packaging included d d Code kg mm PF 3 25 117 321 315 500 790 108 032 600 000 Y fitting clamping unit e For the rational manufacturing of 30 to 45 Y fittings branches in the sizes d 315 500 mm e Three piece precise clamping tool for easy mounting on the machine bed e Integrated eyelets for lifting e Complete with reduction clamping inserts e Packaging included d d Code kg mm PF
7. Code kg 790 116 027 12 500 PF 3 25 117 306 Flange adapter clamping unit e For correct clamping and fusion jointing of short ended stub ends d Code kg mm 500 790 116 045 22 000 PF 3 25 117 306 1 Set planer blades Blade has 2 cutting edges 1 set 2 blades Code kg 790 116 041 0 700 GF 61 PF 3 10 575 100 Machines amp Equipment for Butt Fusion KL 630 TOP1 Butt fusion machine Machine complete Compact and robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to PN 16 e Control box containing electronic temperature control and power distribution for heating element and planer Machine provided with Hydromat hydraulic unit Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code kg mm 315 630 400 V 11000 W 790 345 000 627 000 Base machine Double clamping device for secure hold and exact radial and axial alignment of components e Good accessibility thanks to 45 inclination drip proof quick action coupling for the connection of the hydraulic hoses d d Code kg mm 315 630 790 117 002 222 000 Planer Powerful parallel planer for single or double sided facing of pipe ends Load transfer via maintenance free robust
8. SSE 200 Set Butt fusion tool e All devices equipped with on off switch mains and temperature control lamp Choice of electronic or thermostatic temperature control y e Pick up for floor stand or table clamp 4 e High quality non stick PTFE coating with long service life i Monitoring and setting of heating element temperature High temperature accuracy over the entire heating surface Available as a complete set in a practical metal case Heating element diameter 200 mm e Table clamp e T thermostatic temperature control E electronic temperature control d Type Performance Code kg mm 180 SSE 200 T 230 V 800 W 790 105 054 7 700 180 SSE 200 E 230 V 800 W 790 105 061 7 700 180 SSE 200 T 115 V 800 W 790 105 139 7 700 180 SSE 200 E 115 V 800 W 790 105 144 7 700 SSE 300 Set Butt fusion tool e All devices equipped with on off switch mains and temperature control lamp Choice of electronic or thermostatic temperature control e Pick up for floor stand or table clamp High quality non stick PTFE coating with long service life Monitoring and setting of heating element temperature e High temperature accuracy over the entire heating surface Available as a complete set in a practical metal case e Heating element diameter 300 mm e Table clamp e T thermostatic temperature control E electronic temperature control e d Type Performance Code
9. The technical data is not binding They neither constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability They are subject to modification Our General Terms of Sale apply Argentina Southern South America Georg Fischer Central Plastics Sudamerica S R L Buenos Aires Argentina Phone 5411 4512 02 90 gfcentral ps ar georgfischer com Australia George Fischer Pty Ltd Riverwood NSW 2210 Australia Phone 61 0 2 9502 8000 australia ps georgfischer com www georgfischer com au Austria Georg Fischer Rohrleitungssysteme GmbH 3130 Herzogenburg Phone 43 0 2782 856 43 0 austria ps georgfischer com www georgfischer at Georg Fischer Fittings GmbH 3160 Traisen Phone 43 0 2762 90300 fittings ps georgfischer com www fittings at Belgium Luxembourg Georg Fischer NV SA 1070 Bruxelles Br ssel Phone 32 0 2 556 40 20 be ps georgfischer com www georgfischer be Brazil Georg Fischer Ltda 04795 100 S o Paulo Phone 55 0 11 5525 1311 br ps georgfischer com www georgfischer com br Canada Georg Fischer Piping Systems Ltd Brampton ON L T 4E3 Phone 1 905 792 8005 Fax 1 905 792 6667 www georgfischer ca ca ps georgfischer com 700 671 421 SCINT_9180_4a 10 11 Georg Fischer Piping Systems Ltd 8201 Schaffhausen Switzerland 2009 Printed in Germany China Georg Fischer Piping Systems Ltd Shanghai Pudong Shanghai 201319 Phone 86 0 21 58 13 33 33 china p
10. 39 WM 1200 Workshop butt fusion machine Machine WM 1200 with SUVI 50 e Machine for jointing segmented fittings like bends from d630 1200 mm for high pressure applications e Professional data recording and operator guidance granted by the use of SUVI 50 To produce T and Y fittings from d630 900 mm special accessories are required Machine description e Dimensions 2400 L x 1400 W x 2070 H in mm e Distortion free sturdy machine frame e Hardened hard chrome plated linear guide rails for extreme loads e Electric and hydraulic components separated in the frame e Moveable control panel assembled with potentiometer to adjust the fusion and the planing pressure selection switch for single or double sided planing process gauge Open Close and pressure release button emergency stop e The data recorder SUVI 50 is a component of the control panel e The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis e Each clamping tool can be turned max 22 5 and assembled with a set of reduc tions d630 1000 mm e Hydraulically opening and closing of the upper clamping tools e Hydraulic locking mechanism of the main clamping tools e Precision heating element with electronic temperature control 30000 W e High quality PTFE coating with long service life e Insertion hydraulically operated e High speed extraction to grant fast change over times e Powerful planer
11. Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts d 315 d 355 d 400 d 450 8 wide reduction inserts d 500 d 560 d d Code kg mm 315 560 790 117 021 201 000 Chamfered upper clamp Necessary for welding short leg bends having diameters equal of the maximum ma chine dimension Code kg 790 345 233 4 000 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d Code kg mm 630 790 117 029 29 000 Hoist unit complete Hoist unit consists of frame and swivel arm Arm length 2m pivoting back forward max column height from floor 3 30m e Electrical unit 400 V 600 W Hoist capacity 250 kg 2 hoisting speeds 1 7 m min and 7 0 m min Code kg 790 117 023 196 000 1 Set planer blades Blade has 2 cutting edges 1 set 2 blades Code kg 790 117 041 0 229 67 KL 630 Butt fusion machine KL 630 TOP2 Machine complete Compact and robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to PN 16 Machine provided with Hydromat hydraulic unit and remote control e Including transport packaging wooden crate without accessories and without reduc tion inserts d d Performance Code kg mm 315 630 400 V 11000 W 790 345 012 627 000
12. 50 and WR 100 interchangeable e Working range 10 C to 50 C Data Management Internal memory of 250 protocols Print out of protocols directly from on board printer Transfer of protocols to USB memory stick e Protocols in CSV TXT and SUVI WIN WELD compatible formats Type Performance Dimensions Code kg mm WR 200 230 V 350x300x250 mm 790 119 401 5 000 WR 200 CYRILLIC 230 V 350x300x250 mm 790 119 425 5 500 90 Machines fitted with WR 200 Type Performance Code kg TM 160 WR 230V 1910W 790 150 015 136 000 TM 160 WR CYRILLIC 230V 1910W 790 150 016 136 000 TM 250 WR 230V 3280W 790 151 015 210 000 TM 250 WR CYRILLIC 230V 3280W 790 151 016 210 000 TM 315 WR 230V 3880W 790 152 025 224 000 TM 315 WR CYRILLIC 230V 3880W 790 152 016 224 000 GF 400 WR 400V 5710W 790 127 015 350 000 GF 400 WR 230V 5710W 790 127 020 350 000 GF 400 WR CYRILLIC 230V 5710W 790 127 021 350 000 GF 500 WR 400V 6260W 790 116 075 475 000 GF 500 WR CYRILLIC 400V 6260W 790 116 074 475 000 KL 500 TOP 1 WR 400V 6260W 790 340 008 475 000 KL 500 TOP 2 WR 400V 6260W 790 340 035 475 000 KL 500 TOP 1WRCYRILLIC 400V 6260W 790 340 011 3 800 KL 500 TOP 2 WR CYRILLIC 400V 6260W 790 340 036 475 000 GF 630 WR 400V 11010W 790 117 075 600 000 GF 630 WR CYRILLIC 400V 11010W 790 345 036 600 000 KL 630 TOP 1 WR 400V 11010W 790 345 008 600 000 KL 630 TOP 2 WR 400V 11010W 790 345 035 600 000 KL 630 TO
13. Heater release mechanism e High precision design distortion free and sturdy machine frame Good accessibility thanks to 45 inclination Hardened and hard chrome plated guide shafts for extreme loads e Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Double clamping device for secure hold and exact radial and axial alignment of components e Machine specific tool set d d Code kg mm 500 800 790 123 023 0 001 PF 3 25 117 322 Planer Powerful parallel planer for single or double sided facing of pipe ends 400 V 1500 W Load transfer via maintenance free chain drive Right angled facing due to wide bedding with side stop for single sided facing Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 500 800 400 V 1500 W 790 123 003 185 000 PF 3 25 117 322 Heating element High temperature accuracy over the entire heating surface e High quality non stick PTFE coating with long service life Easy placement in the correct working position with heater release mechanism d d Performance Code kg mm 500 800 400 V 12000 W 790 123 004 56 000 GF
14. mm 125 400 790 127 002 95 000 PF 3 25 117 332 Planer Powerful parallel planer for single or double sided facing of pipe ends Right angled facing due to wide bedding with side stop for single sided facing Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 125 400 230 V 1100 W 790 127 003 47 500 66 GF ED PF 3 25 117 332 Machines amp Equipment for Butt Fusion Heating element High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life Easy placement in the correct working position with heater release mechanism d d Performance Code kg mm 125 400 230 V 3500 W 790 127004 15 800 gr PF 3 25 117 332 Hydraulic unit e Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable fine adjustment of pressure Clearly visible vibration free pressure gauge with precision scaling Accumulator for pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance Code kg 400 V 1500 W 790 127 006 40 000 PF 3 25 117 307 Hydraulic hose package Flexible h
15. 74 GF 1000 Butt fusion machine Machine GF 1000 complete Robust heating element butt fusion machine for jointing PP and PE pipes and fittings Size range dn 710 1000 mm The powerful hydraulic unit max hydraulic pressure 200 bar allows jointing of big wall thickness pipes by keeping provision for dragging the pipes Example PE 100 SDR 11 dn 1000 mm requires a fusion pressure of 130 bar ac cording to DVS 2207 1 0 15 MPa For proper handling of the heating element and planer we recommend the assem bling of the hoist unit 790124016 Including transport packaging wooden crate without accessories and without reduc tion inserts d d Performance Code kg mm 710 1000 400 V 19500 W 790 124 025 2528 000 Base machine High precision design distortion free and sturdy machine frame Heater release mechanism Good accessibility thanks to 45 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibil ity when clamping piping components Double clamping device for secure hold and exact radial and axial alignment of com ponents Machine specific tool set d d Code kg mm 710 1000 790 124 023 1240 000 u Planer Powerful parallel planer for single or double sided facing of pipe ends e
16. 81 go wr PF 3 25 117 319 gt Machines amp Equipment for Butt Fusion Hydraulic unit e Maximum pressure 200 bar e Compact and robust with two handles for carrying e Precise hydraulic control for consistent fusion pressure e Variable fine adjustment of pressure e Clearly visible vibration free pressure gauge with precision scaling e Accumulator for pressure equalization during the cooling phase e Easy level control and refilling of hydraulic oil Performance Code kg 400 V 1500 W 790 123 010 41 000 Control box e Contains all safety and functional components such as static relay FI protective switch temperature control e Compact unit in steel box with enamel coated protective frame Performance Code kg 400 V 790 123 009 29 000 PF 3 10 576 900 Hydraulic hose package e Flexible hydraulic hoses with drip proof quick coupling action Code kg 790 123 020 0 001 ai PF 3 25 117 322 Case e For safe storage of planer and heating element Code kg 790 123 007 226 000 82 GF PF 3 10 576 900 Machines amp Equipment for Butt Fusion GF 800 Accessories Reduction clamping inserts e d 500 710 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e Reductions in inch sizes
17. In order to protect employees from toxic or radioactive substances which may have been transported through defective parts returned to Georg Fischer s sales organisation said parts must be accompanied by a Material Safety Disclosure Form The form may be obtained from Georg Fischer s local sales company or via www piping georgfischer com Replaced parts shall become property of Georg Fischer For Products which are manufactured to specifications drawings or patterns supplied by the Purchaser Georg Fischer s warranty shall be restricted to proper materials and workmanship The Purchaser shall be entitled to cancel the contract or to demand a reduction in the contract price if also a second attempt to repair or replace the Products has failed For Products or essential components manufactured by a third party and supplied by Georg Fischer under this contract Georg Fischer s warranty is limited to the warranty provided by said third party This warranty shall not apply to damage resulting from normal wear and tear improper storage and maintenance failure to observe the operating instructions overstressing or overloading unsuitable operating media unsuitable construction work or unsuitable building ground improper repairs or alterations by the Purchaser or third parties the use of other than original spare parts and other reasons beyond Georg Fischer s control No action or claim may be brought by the Purchaser on account of any al
18. Machine complete with remote control e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code kg mm 125 400 230 V 5700 W 790 127 001 0 001 Machine GF 400 complete 400 V High quality long lasting heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to SDR 11 Assembled with control box to supply all components with power only 1 power connection required e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code kg mm 125 400 400 V 5700 W 790 127 010 355 000 PF 3 25 117 332 Base machine High precision design distortion free and sturdy machine frame Good accessibility thanks to 35 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism to optimize the changeover phase For the purpose of welding bends and T pieces the 2 clamping element is fast and relocatable without loosing stability on the guiding shafts Double clamping device for secure hold and exact radial and axial alignment of components e Machine specific tool set d d Code kg
19. Saws KS 355 Plastic pipe cutter The KS 355 is the ideal tool for simple right angle precision cutting of PVC PE and PP pipes Size range d 160 to 355 mm with a wall thickness up to 40 mm Including transport box e Unique clamping mechanism no additional tools like belts chains or reduction inserts neccessary d d Code kg mm 160 355 790 202 001 35 000 KS 355 Saw blade 180x30 Code kg 790 202 011 0 485 BS 450 Belt saw size range d 90 450 mm For exact cutting of PE PP PVC and PVDF plastic pipes size range d 90 450 mm Pipe cutter with sturdy tubular steel stand and integrated V bed Variable clamping system for fastening the pipe in the V bed Angles from 0 to 45 to one side can be freely adjusted Easy to disassemble into subcomponents and transport to job sites e Spring resilient lowering of saw bow Easy saw blade replacement system with centering mechanism e Application up to d 160 PN 10 up to d 250 PN 6 up to d 450 PN 3 2 d d Code kg mm 90 450 790 109 045 160 000 BS 630 Belt saw Angles from 0 to 45 to one side can be freely adjusted For exact cutting of PE PP PVC and PVDF pipes size range d 100 315 mm and 200 630 mm Pipe cutter with sturdy tubular steel stand Variable clamping system for fastening the pipe in the V bed Spring resilient lowering of saw bow Easy saw blade replace
20. 1 500 790 150 225 1 000 46 TM 160 250 315 WR TM 160 250 315 WR Machine complete High quality flexible and user friendly heating element Butt Fusion machine for fusion jointing PE PP PB and PVDF pipes and fittings on building sites and in trenches Scope of delivery includes innovative TOP hydraulic unit flexible base machine powerful planer high performance heating element storage case for the planer and heater Welding Recorder WR 200 configured to the machine and calibrated to the TOP hy draulic unit Including transport packaging wooden crate without accessories and without reduc tion inserts Type d d Performance Code kg mm TM 160 WR 40 160 230V 1910W 790 150 015 136 000 TM 160 WR CYRILLIC 40 160 230V 1910W 790 150 016 136 000 TM 250 WR 75 250 230V 3280W 790 151 015 210 000 TM 250 WR CYRILLIC 75 250 230V 3280W 790 151 016 210 000 TM 315 WR 90 315 230V 3880W 790 152 025 224 000 TM 315 WR CYRILLIC 90 315 230V 3880W 790 152 016 224 000 WR 200 Fusion welding recording device The WR 200 assists the welder to ensure the quality of the butt fusion jointing accord ing to country specific standards The user is guided through all preparation and fusion steps The selection of the fusion data like the used material welding standard diame ter and wall thickness SDR is supported by a menu The complete
21. 1600 KS 1600 Basic Kit 790 109 600 43 000 PF 3 25 119 106 Saw blade description Code kg Saw Blade 240X3 0X30 18 teeth punched 790 109 618 0 653 PF 3 25 119 106 Chain tensioner Chain tensioner is included in the scope of delivery of the KS 1600 Basic Kit 790 109 600 d d Code kg mm 355 1600 790 109 616 0 001 GF Tensioning Chains Chains for d560 and d630 mm are included in the scope of delivery of the KS 1600 Basic Kit 790 109 600 d Code kg mm 355 790 109 602 3 700 400 790 109 603 4 100 450 790 109 604 4 700 table continued next page 35 PF 3 25 119 106 Machines amp Equipment for Electrofusion d Code kg mm 500 790 109 605 5 200 560 790 109 606 5 600 630 790 109 607 6 630 710 790 109 608 7 900 800 790 109 609 0 001 900 790 109 610 10 174 1000 790 109 611 11 000 1100 790 109 612 12 000 1200 790 109 613 13 500 1400 790 109 614 15 500 1600 790 109 615 17 800 36 GF W400 410 drilling device PF 1 54 326 005 Machines amp Equipment for Electrofusion W400 drilling device 3 4 2 Basic Drilling Device W400 including ratchet and drill shaft accessories to be added Description Code kg basic device including ratchet and drill shaft 709 700 000 6 094 PF 1 54 3
22. a FS d d Code kg mm 110 160 790 109 241 1 850 140 250 790 109 242 1 950 180 315 790 109 243 2 697 PF 3 25 117 330 280 450 790 109 244 2 700 Replacement blades d d Code kg mm 110 160 790 109 233 0 004 PF 3 25 117 330 140 315 790 109 234 0 020 GF PF 3 25 117 328 Machines amp Equipment for Butt Fusion Accessories for job sites Roller support 315 For pipes up to d 315 mm with base plate galvanised The piping can be pulled with little effort Reduces resistance during fusion Protects pipes from damage Maximum load 300 kg PF 3 25 117 328 d d Code kg mm 20 315 790 109 110 3 599 Support 630 Up to d 630 mm with base plate galvanised adjustable height 60 mm The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 1000 kg d d mm Code kg 110 630 790 109 109 3 943 110 GF PF 3 25 117 316 Machines amp Equipment for Butt Fusion Miscellaneous accessories Timer with 2 stop times Code kg 790 114 028 0 088 ey H 3 tk 0 aii F a PF 2 28 473 002 KS Tangit Cleaner e Special cleaning agent for plastic fusion connections with PP PE PVDF and PB Code kg 799 298 023 0 872 5311 Tangit KS Cleanin
23. 2 95 x 5 5 mm EN FR DE IT PL SP 12 months Barcode reader pen with pouch data transfer cable cables drum straight adapter clips 4 0 gt 4 7mm Barcode scanner with pouch data transfer cable cables drum straight adapter clips 4 0 gt 4 7 mm Type Code kg GF MSA 230 All In Pen MSA 230 All In Scanner MSA 230 All In Pen Polybrand MSA 230 All In Scanner Polybrand 790128030 23 000 790 128 008 23 000 790 128 010 23 000 790 128 028 23 000 PF 3 10 588 100 Machines amp Equipment for Electrofusion MSA 330 Electrofusion unit with jointing data recording The MSA 330 electrofusion unit combines high performance in jointing with easy and safe handling The internal memory has a capacity of 500 jointing records for data transfer the unit is equipped with an USB interface The record is delivered as PDF or CSV format both are manageable with common and free PC software applications An intuitive operation menu guides you through the complete jointing process For fusion data input a barcode reader pen or a scanner is connected The entire welding process is controlled and regulated with energy output compensation depending on ambient temperature and the indication of cooling time Robust aluminum housing with convenient cable winding and handle for weight balanced transport The unit is suitable for jointing in series Scope of delivery dedicated transport case pouch for optica
24. 264 V AC 45Hz 65 Hz 8 42 48 V AC max 80A max 3500 W 1 1P 65 USB type A for printer communication and to load software updates USB type B for PC communication 3m 3m 284 x 440 x 195 mm ca 11 5 kg light weight aluminium housing LCD graphic background light contrast adjustment Size display WxH 132 x 39 mm Type size 8mm Languages Brasilian Bulgarian Chinese Croatian Czech Danish Dutch English Estonian Finnish French German Hungarian Italian Korean Latvian Lithuanian Macedonian Malaysian Norwegian Polish Portuguese Rumanian Russian Slovakian Slovenian Spanish Swedish Turkish Warranty 24 months Type Code kg Description MSA Plus 400 799 350 580 15 784 barcode reader pen transport case MSA Plus 400 799 350 581 15 926 barcode scanner transport case GF PF 2 51 306 003 Machines amp Equipment for Electrofusion MSA Plus 350 Record electrofusion unit With USB interfaces NEW environmentally friendly manufactured Electrofusion unit in accordance with EU directive 2002 95 EU RoHS Professional Electrofusion unit for recording jointing data of Electrofusion components as a basis for electronic joint recording The MSA units with the unique inverter technology and the active cooling system for trouble free operation from generator or mains supply Suitable for jointing in series The unit is equipped with either a barcode reader pen or with
25. 60 0 3 5122 5585 my ps georgfischer com www georgfischer my Mexico Northern Latin America Georg Fischer S A de C V Apodaca Nuevo Leon CP66636 Mexico Phone 52 81 1340 8586 Fax 52 81 1522 8906 mx ps georgfischer com www georgfischer mx Middle East George Fischer Piping Systems Dubai United Arab Emirates Phone 971 4 289 49 60 info export georgfischer com www export georgfischer com Netherlands Georg Fischer N V 8161 PA Epe Phone 31 0 578 678 222 nl ps georgfischer com www georgfischer nl Georg Fischer WAGA NV NL 8160 AG Epe Phone 31 0 578 678 378 waga ps georgfischer com www waga nl Norway Georg Fischer AS 1351 Rud Phone 47 0 67 18 29 00 no ps georgfischer com www georgfischer no Poland Georg Fischer Sp z 0 0 05 090 Sekocin Nowy Phone 48 0 22 31 31 0 50 poland ps georgfischer com www georgfischer pl Romania Georg Fischer Piping Systems Ltd 020257 Bucharest Sector 2 Phone 40 0 21 230 53 80 ro ps georgfischer com www export georgfischer com Russia Georg Fischer Piping Systems Moscow 125047 Tel 7 495 258 60 80 ru ps georgfischer com www georgfischer ru Singapore George Fischer Pte Ltd 528 872 Singapore Phone 65 0 67 47 06 11 sgp ps georgfischer com www georgfischer sg Spain Portugal Georg Fischer S A 280046 Madrid Phone 34 0 91 781 98 90 es ps georgfischer com www georgfischer es Sweden Georg Fischer AB 117 43 Stockholm Phone 46 0 8 506 775
26. 60 063 80 and 084 mm Model For demanding drillings on PE Maximum PE pipe d630 SDR11 Suitable for under pressure drilling Push rod for coupon release out of the cup drill Description Code kg PE cup drill chipless 63 mm x 60 mm 709 810 414 0 590 PE cup drill chipless 84 mm x 60 mm 709 810 416 0 910 PE cup drill chipless 63 mm x 120 mm 709 810 424 0 890 PE cup drill chipless 84 mm x 120 mm 709 810 426 1 370 PE cup drill push rod 709 700 024 0 400 PF 1 54 932 001 Plast Joint 8057 Flange Adaptor restraint Model For connection to PE Spigot ends Ductile Cast iron GGG45 body and clamping ring s acc to EN GJS 450 10 RESICOAT epoxy powder coating according to GSK standards and EN 14901 Stainless steel A2 quality AISI 304 bolts nuts and washers optional A4 quality Gasket NBR Suitable for water and gas Flange drilling according to EN 1092 2 Gripring in brass d DN Drilling NBR A2 kg a b PN Water PN Gas mm mm pattern Code mm mm bar bar 63 50 PN16 709 257 210 3 647 102 165 16 0 8 0 75 65 PN16 709 257 212 4 075 102 185 16 0 8 0 90 80 PN16 709 257 214 4 906 107 200 16 0 8 0 110 100 PN16 709 257 216 5 998 122 220 16 0 8 0 125 100 PN16 709 257 218 6 111 126 220 16 0 8 0 160 150 PN16 709 257 222 11 165 144 285 16 0 8 0 200 200 PN16 709 257 226 15 902 157 340 16 0 8 0 PF 1 54
27. 790 114004 5 200 TM 250 75 250 230V 2000W 790 115004 7 800 TM 315 90 315 230V 2500W 790 112 083 9 800 45 TM 160 250 315 Case For safe storage of planer and heating element Type d d Code kg mm TM 160 40 160 790 150 295 4 800 TM 250 75 250 790 151027 8 000 TM 315 90 315 790152027 8 800 TM 160 250 315 TOP Hydraulic unit Shock absorbing plastic housing in attractive design Internal aluminium frame providing high rigidity and resistance Intuitive control panel provided with digital indication of hydraulic pressure electronic heating element temperature controller 2 channel welding timer Precise pressure setting and fine adjusting Push button operation of machine carriage Pressure release button for safe changeover from equalization to heat soak phase Integrated power outlets for planer heating element Integrated additional power socket 230V AC Integrated interface for welding recorder Oil level control and refilling without disassembling the unit Type Performance Code kg TM 160 315 TOP 230V 370W 790 151 004 31 000 TM 160 250 315 TOP Hydraulic hose package Flexible hydraulic hoses with drip proof quick coupling action Type Code kg TM 160 315 TOP 790 152 003 4 000 TM 160 250 315 TOP Clamp tightening knobs Type Code kg TM 160 TOP TM 250 315 TOP 790 152 225
28. L 790 103 042 0 530 75 L 790 103 043 0 530 90 L 790 103 044 0 580 110 L 790 103 045 0 580 125 L 790 103 046 0 606 140 L 790 103 047 0 650 160 L 790 103 048 0 669 32 R 790 103 059 0 530 40 R 790 103 060 0 530 50 R 790 103 061 0 530 63 R 790 103 062 0 530 75 R 790 103 063 0 530 90 R 790 103 064 0 580 110 R 790 103 065 0 590 125 R 790 103 066 0 605 140 R 790 103 067 0 530 160 R 790 103 068 0 650 21 SG 160 Accessories for socket fusion Prismatic clamping device Prismatic clamping device for pick up of clamping jaws for exact alignment of fusion components e L left e R right Horizontal adjustable Type Code kg L 790 103 080 6 112 R 790 103 081 6 118 e Clamping jaws d Code kg 16 32 90 110 790 103 085 0 310 30 50 50 90 790 103 086 0 330 Depth stop complete Code kg LH S i 790 103090 0 610 Heating spigots and bushes ES d Code kg a mm 16 790 101 086 0 310 20 790 101 087 0 315 25 790 101 088 0 313 32 790101 089 0 316 40 790 101 090 0 329 50 790 101 091 0 475 63 790 101 092 0 858 75 790 101 093 1 157 90 790 101 094 1 697 110 790 101 095 2 090 Stiffener plate Pi z PA d Code kg mm 110 790 101 098 0 264 Calibration tool For mechanical standardised calibrati
29. Scope of deliv ery includes 1 pair of straight adapter clips 4 0 gt 4 7 mm and operating instructions To read out the fusion protocols the data transfer cable 790 128 112 is required No need for dedicated software therefore no XP VISTA compatibility issues Technical Data Fusion data entry barcode or manual Ambient temperature 10 C to 45 C Mains voltage 230 V 190 265 V Mains frequency 50 Hz 40 70 Hz Fusion voltage 39 40 V AC Internal Fuse 75 A max 90 A Power consumption 2 75 kW max 3 5 kW Protection IP 54 Class 1 Interfaces RS 232 Memory capacity 350 records Mains cable 4m Fusion cable 3m Dimensions WxHxD 270 x 480 x 150 mm Weight incl cables ca 21 kg Display LCD graphic background light Size display WxH 60 x 17 mm Character size 2 95 x 5 5 mm Languages EN FR DE IT PL SP Warranty 12 months Scope of Delivery MSA 230 Standard Pen Barcode reader pen with pouch straight adapter clips 4 0 gt 4 7 mm MSA 230 Standard Scanner Barcode scanner with pouch straight adapter clips 4 0 gt 4 7 mm 86 Type Code kg MSA 230 Standard Pen 790 128 007 22 000 MSA 230 Standard Scanner 790 128 009 24 000 MSA 230 Standard Pen Polybrand 790 128 027 22 000 MSA 230 Standard Scanner Polybrand 790 128 029 22 000 MSA 230 All In Electrofusion unit with jointing data recording Monovalent electrofusion unit fusion voltage 39 0 40 0 Volt equipped with barcode r
30. To ensure the constant removal of the oxidation layer for PE80 and PE100 a long lasting peeling blade made of carbide is used Easy to hinge chain links enable the staged operation of pipes d250 to d800 mm Compensation for ovality and variable pipe diameters with loaded spring component in the chain Scope of delivery includes various chain links spare blade transport box d d Code kg Description mm 250 800 799 300 800 10 552 Rotary Peeling Tool RST 800 Replacement blade for rotary peeling tool RST 800 d d Code kg Description eg mm es 250 800 799 300 802 0 020 Replacement blade in carbide PF 2 51 305 001 9 198 033 Hand Scraper gr PF 2 51 305 002 e The Hand Scraper can be used to prepare the fusion zone on PE80 pipes Code kg Description 799 198 094 0 143 Hand scraper with long handle GF 23 Machines amp Equipment for Electrofusion Clamps and installation aids Multiple use assembly tool branch fitting d140mm Only to be used with Branch Fitting d140mm e Delivered as complete Kit including screws and belt d Code kg mm 140 193 281 027 0 724 PF 2 51 336 001 9 350 358 Swivel clamp The Swivel Clamp centralises pipes with dimensions from d63 to 180 mm automatically Suitable for coupler connections as well as reductions and bends The 15 adjustment makes an exact positioning
31. diameter SDR traceability data Automatic calculation regulation and control of the fusion parameters pressure time and temperature according to country specific guidelines 10 freely programmable welding cycles available e g for non standard dimensions special materials etc The operation procedure can be individually configured by the machine owner such as operator ID job number traceability code and automated bead build up phase Selection of language Welding report storage on removable standard USB memory key memory key supplied with the machine and for safety reasons additionally in the CNC unit Data transfer to PC SUVI WIN WELD software supplied with the machine via USB interface Robust aluminium case with shock absorbing plastic cover in attractive design Integrated power outlets for planer and heating element Preinstalled socket for connection of the barcode scanner Optional Easy oil level control and refilling without opening the unit Type d d Performance Code kg mm PF 3 10 597 051 GF 630 CNC 315 630 400 V 6300 W 790 155 001 615 000 78 GF PF 3 25 117 319 Machines amp Equipment for Butt Fusion GF 630 Accessories Reduction clamping inserts wide Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed We recommend 4 wide
32. mm 90 250 799 150 360 1 000 110 400 799 150 361 0 420 110 500 799 150 362 1 000 PF 2 51 305 004 Screws and springs repair kit for peeling tool PT 2 Cosisting of 1 assembly screw long 1 clamping screw 1 handle 1 srew for flat spring 1 screw for cutting plate 1 nut for feed 1 flat spring 1 spring for rapid adjustment and 1 clamping spring d d mm Code kg 90 500 PF 2 51 305 004 Repair kit feed for peeling tool PT 2 Consisting of 1 carriage bolt 1 guide unit and 1 guide end plate 799 150 369 0 079 d d Code kg mm 90 250 799 150 363 0 500 110 400 799 150 364 0 346 110 500 799 150 365 0 500 _ es j PF 2 51 305 004 Tool holder repair kit for peeling tool PT 2 e 1 feed nut 1 nut for feed 1 spring for rapid adjustment e 1 washer e 1 fixing screw d d Code kg mm 90 500 799 150 370 0 069 GF 21 Machines amp Equipment for Electrofusion 9 300 700 Peeling tool PT 4 The easy to use peeling tools PT 4 are suitable for preparing pipe ends when installing Electrofusion couplers and fittings The tools ensure a constant peeling quality on the whole peeled area and are suitable for PE80 and PE100 pipes There is no tool service arrangement for the PT 4 ve e Scope of delivery 1 tool with exchangeable blade 4 cutting surfaces e d Cod
33. 0 370 125 790 113 048 0 340 140 790 113049 0 275 Set inserts for pipe support Set inserts dn 40 140 mm d d Code kg mm 40 140 790113050 5 000 1 Set planer blades e 1 set 2 blades Code kg 790 113 056 0 060 SG 125 Socket fusion machine For fusion jointing of PP PE PB and PVDF pipes and fit tings Portable heating element socket fusion machine for use in the workshop and on job sites Dimension 20 125 mm Base machine Compact sturdy design distortion free machine bed Handwheel with torque locking mechanism for the slide movement Fast selection of insertion depth according to the pipe dimension Heater With electronic temeperature control High temperature accuracy over the entire heating surface Additional standard equipment on the basic model Universal left and right prismatic clamping devices complete for clamping pipe and fittings Additional set of prismatic clamping devices for outer clamping of pipes avail able as an option V shaped pipe support d 20 125 mm Back stop Machine specific tool set Timer to clock fusion times Including transport packaging without accessories d d Performance Code kg mm 20 125 230 V 1500 W 790 310 034 65 000 20 125 115 V 1500 W 790310036 65 000 SG 125 Accessories Heating spigots and bushes
34. 00 info se ps georgfischer com www georgfischer se www georgfischerfi GF Switzerland Georg Fischer Rohrleitungssysteme Schweiz AG 8201 Schaffhausen Phone 41 0 52 631 30 26 ch ps georgfischer com www piping georgfischer ch Taiwan Georg Fischer Piping Systems San Chung City Taipei Hsien Phone 886 2 8512 2822 Fax 886 2 8512 2823 www georgfischer tw United Kingdom Ireland George Fischer Sales Limited Coventry CV2 2ST Phone 44 0 2476 535 535 uk ps georgfischer com www georgfischer co uk USA Caribbean Georg Fischer LLC Tustin CA 92780 7258 Phone 1 714 731 88 00 Toll Free 800 854 40 90 us ps georgfischer com www gfpiping com Georg Fischer Central Plastics LLC Shawnee OK 74801 Phone 1 405 273 63 02 gfcentral ps georgfischer com www centralplastics com International Georg Fischer Piping Systems Switzerland Ltd 8201 Schaffhausen Switzerland Phone 41 0 52 631 30 03 Fax 41 0 52 631 28 93 info export georgfischer com www export georgfischer com GEORG FISCHER PIPING SYSTEMS
35. 060 30 790 127 006 54 790 115 021 50 790 119 032 82 790 127 008 55 790 115 022 50 790 119 036 82 790 127 010 54 790 115 023 50 790 119 039 82 790 127 015 82 790 115 024 14 790 119 078 82 790 127 020 82 790 115 028 50 790 119 090 82 790 127 021 82 790 115 029 50 790 119 301 53 790 127 026 56 790 115 044 51 790 119 302 53 790 127 045 56 790 115 156 51 790 119 303 53 790 127 101 56 790 116 002 57 790 119 401 47 790 127 102 56 790 116 003 57 790 119 425 47 790 127 106 56 790 116 004 57 790 120 011 34 790 127 111 56 790 116 006 58 790 120 012 34 790 127 112 56 790 116 008 59 790 120 020 33 790 127 156 56 790 116 009 59 790 120 025 34 790 128 001 84 790 116 010 34 790 120 031 34 790 128 006 85 790 116 011 34 790 120 032 35 790 128 007 86 790 116 012 34 790 120 033 34 790 128 008 87 790 116 013 34 790 123 003 72 790 128 009 86 790 116 014 34 790 123 004 72 790 128 010 87 790 116 015 34 790 123 007 73 790 128 027 86 790 116 016 59 790 123 009 73 790 128 028 87 790 116 017 59 790 123 010 73 790 128 029 86 790 116 018 34 790 123 011 74 790 128 030 87 790 116 019 34 790 123 012 74 790 128 110 92 790 116 020 34 790 123 016 74 790 128 111 92 790 116 021 34 790 123 020 73 790 128 112 92 790 116 022 34 790 123 023 72 790 128 117 92 99 Code Index Code Page Code Page Code Page 790 128 119 92 790 152 050 52 790 340 035 82 790 128 120 92 790 152 051 52 790 340 036 82 790 128 121 93 790 152 071 49 790 340 261 63 790 130 0
36. 116 010 3 569 280 790 116 011 3 612 315 790 116 012 3 698 355 790 116 013 3 727 400 790 116 014 3 836 450 790116015 3 276 y gt PF 3 25 117 306 Reduction clamping inserts narrow Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells e Reductions in inch sizes or special diameters upon request In order to mount the inserts d 200 d 225 the reduction clamping insert 790 116 015 must also be used d Code kg mm 200 790 116 016 3 714 225 790 116 017 3 443 250 790 116 018 3 936 280 790 116 019 3 891 315 790 116 020 3 622 355 790 116 021 3 267 400 790 116 022 2 508 450 790 116 023 2 273 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension Reductions in inch sizes or special diameters upon request d d Code kg mm 250 450 790 116 156 162 000 PF 3 25 117 306 Hoist unit frame Hoist unit consists of frame and swivel arm e Mounted to the base machine Code kg 790 116 026 22 000 60 GF d PF 3 25 117 306 Machines amp Equipment for Butt Fusion Weight compensator to hoist unit For heating element planer weight is partially compensated For hoist unit 790 116 026
37. 160 ECO 40 160 230V 630W 790 150 014 7 000 TM 250 ECO 75 250 230V 1200W 790 151 014 14 000 TM 315 ECO 90 315 230V 1200W 790 152 014 17 000 43 TM 160 250 315 Heating element e High performance electronically controlled heating element Uniform temperature distribution over the entire heating surface High quality non stick PTFE coating with long service life Temperature indicator integrated into the handle Easy placement in the correct working position with automatic heater release mecha nism 115 V on request Type d d Performance Code kg mm TM 160 40 160 230V 1200W 790 114 004 5 200 TM 250 75 250 230V 2000W 790 115 004 7 800 TM 315 90 315 230V 2500W 790 112 083 9 800 TM 160 250 315 Case For safe storage of planer and heating element Type d d Code kg mm TM 160 40 160 790 150 295 4 800 TM 250 75 250 790 151 027 8 000 TM 315 90 315 790 152 027 8 800 TM 160 250 315 ECO Hydraulic unit Clearly visible vibration free pressure gauge with precision scaling Compact construction with protection frame Fine adjustment of pressure Fix attached hydraulic hose High pressure consistancy during cooling phase 115 V on request Type Performance Code kg TM 160 ECO 230V 370W 790 150 013 21 500 TM 250 315 ECO 230V 370W 790 152 009 22 000 T
38. 1700 welds Complete traceability of individual piping components according to ISO 12176 4 MSA Plus 350 MSA Plus 400 GF Technical data Technical data Input voltage range Frequency range Current consumption Power rating Output voltage Output current Safety cutout upstream Protection class Protection rating Housing Active housing cooling Connecting cable Fusion cable Weight operational incl cable Dimensions W H T Processable barcodes Working temperature range Automatic temperature compensation Fusion current monitoring Coil short circuit recognition Display Documentation of fusion data Documentation of traceability data Internal data storage External data storage memory card USB interface type A USB interface type B Protocolling software MSA WIN WELD Data transmission cable Memory card Welder pass configurable as mandatory entry Manual fusion data entry Language versions Angle plug 4 0 mm Barcode scannner Transport box aluminum wood Recommended generator power Norms CE EN 55014 EN 50081 1 EN 50082 1 EN 61000 3 3 EN 60335 1 EN 60335 2 45 GFt LED 7 Segx4 N 180 264 V AC 45 65 Hz 16A 3500 W 8 42 V 48 V 0 5 90 16 A surge proof IP 65 1 aluminum 11 5 kg 284 440 195 Code 2 5 Code 128 C 10 C to 45 C yes yes lt oO N LCD graphic yes yes 2500 lt oO un yes oO wn yes yes optional yes
39. 199 138 31 799 350 335 15 790 340 005 59 799 199 139 31 799 350 340 16 790 340 008 90 799 199 140 31 799 350 341 16 790 340 011 90 799 199 141 31 799 350 358 24 790 340 035 90 799 199 282 28 799 350 364 32 790 340 036 90 799 199 283 28 799 350 365 14 790 345 000 62 799 199 286 28 799 350 401 14 790 345 008 90 799 298 023 32 799 350 419 15 790 345 011 90 799 298 024 32 799 350 461 16 790 345 012 63 799 300 704 22 799 350 462 16 790 345 035 90 799 300 705 22 799 350 472 14 790 345 036 90 799 300 706 22 799 350 475 26 790 345 233 64 799 300 707 22 799 350 476 26 790 350 019 83 799 300 708 22 799 350 477 26 790 355 019 86 799 300 709 22 799 350 550 7 790 360 019 89 799 300 710 22 799 350 551 7 799 100 061 28 799 300 711 22 799 350 560 6 799 100 062 28 799 300 725 20 799 350 561 6 799 150 007 29 799 300 727 20 799 350 570 5 799 150 008 29 799 300 739 20 799 350 571 5 799 150 009 29 799 300 740 20 799 350 580 4 799 150 090 27 799 300 741 20 799 350 581 4 799 150 275 22 799 300 742 20 799 350 619 15 799 150 312 26 799 300 743 20 799 350 620 16 799 150 313 26 799 300 744 20 799 350 621 15 799 150 314 26 799 300 745 20 799 350 622 15 799 150 315 26 799 300 746 20 799 350 623 16 799 150 319 26 799 300 747 20 799 900 387 26 799 150 321 21 799 300 748 20 799 900 394 26 799 150 355 21 799 300 749 20 799 900 404 26 799 150 360 21 799 300 753 20 799 900 405 26 799 150 361 21 799 300 755 20 799 900 413 26 799 150 362 21 799 300 756 20 799 900 414 26 799 150
40. 326 005 Heavy duty transport storage box for W410 drilling device Model e Including hex key 3 mm hex key 6 mm and screwdriver e Outside dimension transport warehouse box 120 x 40 x 40 cm Code kg Description Heavy duty transport storage box for 709 706 414 4 500 W410 drilling device GF 41 42 GF GF Product Range Distribution Machines for Processing Plastic Pipes Typ Dimension d mm TM 160 TM 250 TM 315 GF 400 KL 500 GF 500 KL 630 GF 630 GF 800 GF 1000 GF 1200 40 50 63 75 90 110 125 140 160 180 450 500 40 50 63 WM 315 T Unit Y Unit WM 500 T Unit Y Unit WM 630 T Unit Y Unit WM 1200 T Unit Y Unit KS 355 KS 1600 BS 450 BS 315 BS 630 BS 1200 No responsibility is taken for the correctness of this information GF 44 PF 3 10 597 011 Machines amp Equipment for Butt Fusion TM 160 250 315 ECO Butt fusion machines TM 160 250 315 ECO Machine complete wooden crate Flexible and user friendly heating element Butt Fusion machine for fusion jointing PE PP PB and PVDF pipes and fittings on building sites and in trenches Scope of delivery inclu
41. 4 000 Hydromat Clearly visible vibration free pressure gauge with precision scaling Fine adjustment of pressure High pressure consistancy during cooling phase Performance Code kg 230 V 1500 W 790 340 005 31 000 KL 630 TOP1 Machine complete Compact and robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to PN 16 Control box containing electronic temperature control and power distribution for heat ing element and planer e Machine provided with Hydromat hydraulic unit Including transport packaging wooden crate without accessories and without reduc tion inserts d d Performance Code kg mm 315 630 400 V 11000 W 790 345 000 627 000 69 KL 630 Accessories Reduction clamping inserts Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells Reductions in inch sizes or special diameters upon request In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the re duction clamping insert d 500 mm code 790 117 012 must also be used d narrow wide kg mm Code Code 315 790 116 020 790116012 3 698 355 790 116 021 790116013 3 727 400 790 116 022 790116014 3 44
42. 790 112 097 28 790 103 080 22 790 108 101 37 790 112 098 28 790 103 081 22 790 109 042 95 790 112 099 28 790 103 085 22 790 109 045 95 790 112 100 28 790 103 086 22 790 109 046 95 790 112 101 28 790 103 090 22 790 109 047 95 790 112 102 28 790 103 099 23 790 109 048 95 790 112 103 28 790 103 160 23 790 109 107 97 790 112 104 28 790 103 161 23 790 109 108 97 790 112 105 28 790 103 162 23 790 109 109 97 790 112 106 28 790 103 163 23 790 109 110 97 790 112 107 28 790 103 164 23 790 109 233 96 790 112 110 51 790 103 165 23 790 109 234 96 790 112 156 51 790 103 166 23 790 109 241 96 790 113 031 13 790 103 167 23 790 109 242 96 790 113 032 13 790 103 168 23 790 109 243 96 790 113 033 13 790 103 306 23 790 109 244 96 790 113 034 13 790 103 548 23 790 109 301 8 790 113 035 13 790 105 051 5 790 109 303 8 790 113 036 13 790 105 052 5 790 109 306 9 790 113 037 13 790 105 053 5 790 109 307 9 790 113 038 13 790 105 054 5 790 109 308 9 790 113 039 13 790 105 055 5 790 109 309 9 790 113 041 13 790 105 056 7 790 109 310 11 790 113 042 13 98 Code Index Code Page Code Page Code Page 790 113 043 13 790 116 023 34 790 123 025 72 790 113 044 13 790 116 026 59 790 123 029 74 790 113 045 13 790 116 027 60 790 123 074 82 790 113 046 13 790 116 038 58 790 123 075 82 790 113 047 13 790 116 039 57 790 123 219 74 790 113 048 13 790 116 040 57 790 123 220 74 790 113 049 13 790 116 041 60 790 124 003 75 790 113 050 13 790 116 045 59 790 124 00
43. 790 115 011 53 709 702 260 38 790 109 244 109 790 115 012 53 709 702 261 38 790 109 600 35 790 115 013 53 709 702 262 38 790 109 602 35 790 115 014 53 709 702 263 38 790 109 603 35 790 115 015 53 709 706 414 41 790 109 604 35 790 115 016 54 709 706 416 39 790 109 605 36 790 115 017 54 709 800 006 38 790 109 606 36 790 115 018 54 709 810 414 41 790 109 607 36 790 115 019 54 709 810 416 41 790 109 608 36 790 115 020 54 709 810 424 41 790 109 609 36 790 115 021 54 709 810 426 41 790 109 610 36 790 115 022 54 709 810 511 39 790 109 611 36 790 115 023 54 709 810 512 39 790 109 612 36 790 115 024 56 709 810 514 39 790 109 613 36 790 115 028 53 709 810 515 39 790 109 614 36 790 115 029 54 709 810 516 39 790 109 615 36 790 115 044 55 709 810 518 39 790 109 616 35 790 115 156 55 709 810 519 39 790 109 618 35 790 116 002 71 709 810 520 39 790 112 073 55 790 116 003 71 709 810 522 39 790 112 083 46 790 116 004 57 709 810 523 39 790 112 085 67 790 116 006 58 709 810 524 39 790 112 088 54 790 116 008 60 709 810 528 39 790 112 089 54 790 116 009 60 709 810 532 39 790 112 090 54 790 116 010 60 709 810 612 39 790 112 091 54 790 116 011 60 709 810 614 39 790 112 092 54 790 116 012 60 709 810 616 39 790 112 093 54 790 116 013 60 709 810 618 39 790 112 094 54 790 116 014 60 709 810 620 39 790 112 095 54 790 116 015 60 709 810 622 39 790 112 096 54 790 116 016 60 709 810 624 39 790 112 097 54 790 116 017 60 709 810 628 39 790 112 098 54 790 116 018 60 709 810 63
44. 790 151 011 45 790 311 020 12 790 151 012 48 790 311 021 12 790 151 014 43 790 311 050 14 790 151 015 47 790 311 051 14 790 151 016 47 790 311 052 14 790 151 027 44 790 311 053 14 790 151 045 52 790 311 054 14 790 151 046 52 790 311 055 14 790 151 050 52 790 311 056 14 790 151 051 52 790 311 057 14 790 151 071 49 790 311 060 14 790 151 205 51 790 311 061 14 790 151 206 51 790 311 062 14 790 151 303 53 790 311 063 14 790 152 000 45 790 311 064 14 790 152 001 43 790 311 065 14 790 152 003 46 790 311 066 14 790 152 006 44 790 311 067 14 790 152 009 44 790 311 071 14 790 152 010 43 790 311 072 14 790 152 012 48 790 319 007 51 790 152 014 43 790 340 000 62 790 152 016 47 790 340 001 61 790 152 025 47 790 340 002 61 790 152 026 45 790 340 003 61 790 152 027 44 790 340 005 62 790 152 045 52 790 340 008 82 790 152 046 52 790 340 011 82 100 Rental Machines e Butt Fusion Machines for Gas Water Distribution e Electro Fusion unit for Gas Water Distribution Please contact Tel 39 049 796 7051 Fax 39 049 897 8500 Service Activities e Service training organization GEORG FISCHER OMICRON S r l ECO Fermi 12 meoeeaselle di Selvazzano Padova Italy GF Piping Systems gt worldwide at home Our sales companies and representatives ensure local customer support in over 100 countries www piping georgfischer com The technical data are not binding They neither
45. 799 300 764 0 220 Pipe Insert SDR 26 90 5 4 799 300 748 0 834 Pipe Insert SDR 17 90 8 2 799 300 749 0 220 Pipe Insert SDR 11 Replacement blade for peeling tool PT 1 E d d Piece Code kg Description mm 20 90 1 799 150 383 0 028 Replacement blade 1 piece PT1E PF 2 51 305 004 9 300 750 Peeling Tool PT 2 PF 2 51 305 004 The rotating Peeling Tools PT 2 are suitable for preparing pipe ends when installing Electrofusion couplers and fittings The tool ensures a constant peeling quality on the complete peeling surface and is suitable for PE80 PE100 and PEX pipes e Scope of delivery 1 tool size 1 2 or 3 in a metal carrying case d d Code kg Description mm 90 250 799 300 753 6 973 Size 1 peeling length 140 mm 110 400 799 300 755 9 880 Size 2 peeling length 150 mm 110 500 799 300 756 3 716 Size 3 peeling length 175 mm 20 GF PF 2 51 305 004 Machines amp Equipment for Electrofusion Spare Parts for PT 2 Peeling Tool Firm metal blade usable on four sides d d Piece Code kg Description mm 90 500 1 799 150 355 0 008 Replacement blade 1 piece 90 500 1 799 150 321 0 100 Tool holder PF 2 51 305 004 Repair kit spindles for peeling tool PT 2 Consisting of 1 main spindle 1 fixing bolt 1 end plate 2 rollers and 1 spacing disk d d Code kg
46. 82 318017 1454 kor ps georgfischer com www georgfischer kr Malaysia George Fischer M Sdn Bhd 40460 Shah Alam Selangor Darul Ehsan Phone 60 0 3 5122 5585 my ps georgfischer com www georgfischer my Mexico Northern Latin America Georg Fischer S A de C V Apodaca Nuevo Leon CP66636 Mexico Phone 52 81 1340 8586 Fax 52 81 1522 8906 mx ps georgfischer com www georgfischer mx Middle East George Fischer Piping Systems Dubai United Arab Emirates Phone 971 4 289 49 60 info export georgfischer com www export georgfischer com Netherlands Georg Fischer N V 8161 PA Epe Phone 31 0 578 678 222 nl ps georgfischer com www georgfischer nl Georg Fischer Waga N V NL 8160 AG Epe Phone 31 01578 678 378 waga ps georgfischer com www waga nl Norway Georg Fischer AS 1351 Rud Phone 47 0 67 18 29 00 no ps georgfischer com www georgfischer no Poland Georg Fischer Sp z 0 0 05 090 Sekocin Nowy Phone 48 0 22 31 31 0 50 poland ps georgfischer com www georgfischer pl Romania Georg Fischer Piping Systems Ltd 020257 Bucharest Sector 2 Phone 40 0 21 230 53 80 ro ps georgfischer com www export georgfischer com Russia Georg Fischer Piping Systems Moscow 125047 Tel 7 495 258 60 80 ru ps georgfischer com www georgfischer ru Singapore George Fischer Pte Ltd 528 872 Singapore Phone 65 0 67 47 06 11 sgp ps georgfischer com www georgfischer sg Spain Portugal Georg Fischer S A 2804
47. Code kg mm 90 315 790 118 031 24 000 Base clamping unit left for fittings with adapter ring wide For clamping fittings of d315 mm as well as for fastening reduction clamping inserts for fittings d90 to 280 mm Guide shaft for pipe support und back stop with pipe sup port d315 mm e L left e R right d Type Code kg mm 315 L 790 118 011 15 000 315 R 790 118 012 15 000 Reduction clamping inserts narrow d 90 280 mm Each code number defines 1 piece of reduction clamping insert d Code kg mm 90 790 112 098 1 240 110 790 112 099 1 210 125 790 112 100 1 170 140 790 112 101 1 130 160 790 112 102 1 100 180 790 112 103 1 000 200 790 112 104 0 900 225 790 112 105 0 800 250 790 112 106 0 700 280 790 112 107 0 550 Clamping insert narrow d 315 For clamping of elbows flange adapters etc d 315 mm 1 piece 1 Alu half shell Each code number defines 1 piece reduction clamping insert Per outer base clamp ing unit 2 reduction clamping inserts are needed d Code kg mm 315 790118028 0 775 Set of pipe supports d d Code kg mm 90 280 790 118 025 6 700 T fitting clamping unit e For the rational manufacturing of 90 T fittings in the sizes d 90 to 250 mm Three piece precise clamping tool for easy mounting on the machine
48. For pipes up to d 315 mm with base plate galvanised The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 300 kg d d Code kg mm 20 315 790 109 110 4 000 Support 630 e Up to d 630 mm with base plate galvanised e adjustable height 60 mm The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 1000 kg d d Code kg mm 110 630 790 109 109 4 200 ir Alignment Tool we To align and position pipes in the dimension range d 110 400 mm The pipes are clamped in the vice the axial movement takes placed by a chain drive The chain is totated by the ratched square 19 mm Article Code kg Alignment Tool 790 109 108 15 000 Ratch 790 109 107 1 220 97 Code Index Code Page Code Page Code Page 790 101 045 23 790 105 057 7 790 109 311 9 790 101 086 22 790 105 058 5 790 109 312 9 790 101 087 22 790 105 059 5 790 109 313 9 790 101 088 22 790 105 060 5 790 109 314 9 790 101 089 22 790 105 061 5 790 109 315 7 790 101 090 22 790 105 062 5 790 109 316 11 790 101 091 22 790 105 063 7 790 109 317 10 790 101 092 22 790 105 081 6 790 109 320 8 790 101 093 22 790 105 082 6 790 109 321 8 790 101 094 22 790 105 083 6 790 109 322 9 790 101 095 22 790 105 084 6 790 109 323 9 790 101 098 22 790 1
49. Fusion Saws BS 450 Belt saw size range d 90 450 mm For exact cutting of PE PP PVC and PVDF plastic pipes size range d 90 450 mm Pipe cutter with sturdy tubular steel stand and integrated V bed Variable clamping system for fastening the pipe in the V bed Angles from 0 to 45 to one side can be freely adjusted Easy to disassemble into subcomponents and transport to job sites e Spring resilient lowering of saw bow Easy saw blade replacement system with centering mechanism Application up to d 160 PN 10 up to d 250 PN 6 up to d 450 PN 3 2 d d Code kg mm PF 3 25 129 700 90 450 790 109 045 160 000 BS 630 Belt saw Angles from 0 to 45 to one side can be freely adjusted For exact cutting of PE PP PVC and PVDF pipes size range d 100 315 mm and 200 630 mm Pipe cutter with sturdy tubular steel stand Variable clamping system for fastening the pipe in the V bed Spring resilient lowering of saw bow Easy saw blade replacement system with centering mechanism d d Code kg mm PF 3 25 129 700 110 630 790 109 047 340 000 BS Wearing Parts e Saw belt Article Code kg BS 450 790 109 046 0 001 PF 3 25 119 105 BS 630 790 109 048 0 001 Other Belt saws Code on request 108 GF Machines amp Equipment for Butt Fusion Tools for pipeline construction Outer bead remover
50. MSA Plus 250 400 Electrofusion control units Code kg Description Barcode scanner with pouch and 799 350 419 0 350 instructions PF 2 51 306 005 USB memory stick e Memory stick to update MSA Plus 300 400 fusion units with new software and languages e Download protocols e Combatible with MSA Plus 300 400 Code kg Description Memory stick for software or languages 799 350 622 0 035 updates n PF 2 51 306 005 USB cable PC and printer transmission cable to transfer fusion data directly to PC or to printer e Compatibility with MSA Plus 350 400 Code kg Description USB cable type A B for printer and PC 799 350 619 0 062 Connection PF 2 51 306 005 Compact flash card e Memory card type to record fusion and traceability data Reliable and resistant data carrier for industrial use Compatible with MSA Plus 400 In connection with the PCMCIA CF Adapter 799 350 623 this compact flash card is unsuitable for MSA 400 units Code kg Description Memory card 32 MB capacity for 1700 799 350 621 0 010 fusion protocols GF Machines amp Equipment for Electrofusion Card reader To read in fusion and traceability data from the compact flash card 799 350 621 in the PC via USB type A interface Flexible card reader with slots for different cards Compatible with MSA Plus 400 Code kg
51. TM 250 WR CYRILLIC 75 250 230V 3280W 790 151 016 210 000 TM 315 WR 90 315 230V 3880W 790 152 025 224 000 TM 315 WR CYRILLIC 90 315 230V 3880W 790 152 016 224 000 PF 3 25 132 100 WR 200 Fusion welding recording device The WR 200 assists the welder to ensure the quality of the butt fusion jointing according to country specific standards The user is guided through all preparation and fusion steps The selection of the fusion data like the used material welding standard diameter and wall thickness SDR is supported by a menu The complete fusion sequence is supervised and recorded for later print out or transfer to a data base The recorder with its on board printer is protected by a hard plastic case of IP 65 protection class The power and connecting cables are stored in a separate box The WR 200 can be connected to hydraulically operated butt fusion machines even by later retrofitting of machines in service centres Performance Intuitive user guidance menu e Welding standard selection e g DVS UNI WIS ISO Welding process customisable 4 user defined cycle available Additional input of joint number user identity job site order number and GPS coordinates Internal memory capacity of up to 250 protocols e Selection of operator language Battery support for an autonomy of 10 hours no data loss during power interruption Rental and revision period adjustable CD content of del
52. Weight incl cables ca 11 5 kg light weight aluminium housing Display LED 1 x 4N 7 Segments Size display WxH 50 x 18 mm Type size 14 mm Warranty 24 months Type Code kg Description GF MSA Plus 250 799 350 550 15 222 barcode reader pen transport case MSA Plus 250 799 350 551 15 285 barcode scanner transport case Electro fusion units MSA 210 monovalent 39 5 V fusion voltage MSA 230 monovalent 39 40 V fusion voltage MSA 330 polyvalent 8 48 V fusion voltage MSA 340 polyvalent 8 48 V fusion voltage Reliable and easy to operate electro fusion units for Various ap plications like water and gas distribution irrigation or Industrial applications The range of machines includes monovalent constant fusion tension and polyvalent welding units Manual fusion data input or comfortable and safe bar code reading is provided by the Units The functionality to trace the welding and component data including automatic recording of geo data is supported Within the product line PF 3 10 588 100 Machines amp Equipment for Electrofusion MSA 210 Manual Electrofusion Unit Monovalent electrofusion unit fusion voltage 39 5 Volt with easy manual entry of fusion time by the operator according to the fitting requirements The unit can be used to weld GF electrofusion fittings up to a nominal diameter of 500 mm SDR 17 Suitable for jointing in series temperature excess protected
53. adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d Code kg mm 500 790 116 045 22 000 Hoist unit frame Hoist unit consists of frame and swivel arm e Mounted to the base machine Code kg 790 116 026 22 000 59 Weight compensator to hoist unit For heating element planer weight is partially compensated For hoist unit 790 116 026 Code kg 790 116 027 12 500 1 Set planer blades description Code kg Blade has 2 cutting edges 1 set 2 blades 790 116 041 0 700 60 KL 500 Butt fusion machine KL 500 TOP2 Machine complete Compact and robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to PN 16 Machine provided with Hydromat hydraulic unit and remote control Including transport packaging wooden crate without accessories and without reduc tion inserts d d Performance Code kg mm 200 500 400 V 6250 W 790 140 010 312 000 Base machine e Double clamping device for secure hold and exact radial and axial alignment of com ponents Good accessibility thanks to 45 inclination drip proof quick action coupling for the connection of the hydraulic hoses d d Code kg mm 200 500 790 340 001 157 000 Planer Powerful pa
54. and PE pipes and fittings For complete pressure range up to PN 16 Control box containing electronic temperature control and power distribution for heat ing element and planer Machine provided with Hydromat hydraulic unit Including transport packaging wooden crate without accessories and without reduc tion inserts d d Performance Code kg mm 200 500 400 V 6250 W 790 340 000 470 561 62 KL 500 Accessories Reduction clamping inserts Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells Reductions in inch sizes or special diameters upon request In order to mount the inserts d 200 d 225 the reduction clamping insert 790 116 015 must also be used d narrow wide kg mm Code Code 200 790 116 016 790116008 4 217 225 790 116017 790116009 4 172 250 790 116 018 790116010 3 569 280 790 116 019 790 116 011 3 612 315 790 116020 790116012 3 698 355 790 116 021 790116013 3 727 400 790 116 022 790 116 014 3 442 450 790 116 023 790 116 015 3 308 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension d d Code kg mm 250 450 790 116 156 162 000 Chamfered upper clamp e Necessary for welding short leg ben
55. blades Code kg 790 112 110 0 116 GF 500 Butt fusion machine Machine GF 500 complete High quality long lasting heating element butt fusion machine for fusion jointing PP and PE pipes and fittings Size range d 200 500 mm for complete pressure range up to PN 16 Including transport packaging wooden crate without accessories and without reduc tion inserts d d Performance Code kg mm 200 500 400 V 6250 W 1790 116 040 498 000 Base machine High precision design distortion free and sturdy machine frame Good accessibility thanks to 35 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibil ity when clamping piping components Heater release mechanism to optimize the changeover phase For the purpose of welding bends and T pieces the 2 clamping element is fast and relocatable without loosing stability on the guiding shafts Double clamping device for secure hold and exact radial and axial alignment of com ponents Machine specific tool set d d Code kg mm 200 500 790 116 002 169 000 Planer Powerful parallel planer for single or double sided facing of pipe ends Right angled facing due to wide bedding with side stop for single sided facing Optimised cuttin
56. butt fusion machine for automated fusion jointing of PE and PP pipes and fittings on building sites Designed for applications in gas and water distribution Machine equipped with innovative CNC hydraulic control unit and the machine components of the GF 500 machine sturdy base machine powerful planer high performance heating element storage case for the planer and heater The distance control potentiometer mounted into the base machine grants control and safety throughout the complete welding process Scope of delivery includes transport packaging wooden crate not the reduction inserts and other accessories CNC Control Unit Operator guidance from preparation to the end of the jointing process by use of symbols and graphics Intuitive data input by touch screen operation welding standard material diameter SDR traceability data Automatic calculation regulation and control of the fusion parameters pressure time and temperature according to country specific guidelines 10 freely programmable welding cycles available e g for non standard dimensions special materials etc The operation procedure can be individually configured by the machine owner such as operator ID job number traceability code and automated bead build up phase Selection of language Welding report storage on removable standard USB memory key memory key supplied with the machine and for safety reasons additionally in the CNC unit Dat
57. chain Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 315 630 400 V 1500 W 790 117 003 99 000 PF 3 10 573 500 Heating element High performance electronically controlled heating element High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life d d Performance Code kg mm 315 630 400 V 8000 W 790 117 004 39 000 PF 3 25 117 319 Control box e 400V e Contains all safety and functional components such as static relay FI protective switch temperature control e Compact unit in steel box with enamel coated protective frame Code kg 790 117 038 27 600 62 GF a amp PF 3 10 575 100 Machines amp Equipment for Butt Fusion KL 630 TOP2 Butt fusion machine Machine complete Compact and robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to PN 16 Machine provided with Hydromat hydraulic unit and remote control e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code kg mm 315 630 400 V 11000 W 790 345 012 627 000 Remote control Electron
58. clamping unit To weld a X piece the T piece unit is necessary d d Code kg mm PF 3 25 117 334 630 900 790 126 013 2900 000 Base Plate T Y X pieces To mount the T Y X pieces to the support plate Code kg PF 3 25 117 334 790 126 014 1000 000 U 1 Set planer blades ec u 4 blades mounted on each planer disk 1 set 4 blades Code kg PF 3 25 117 334 790 126 043 0 500 104 GF 90 10 90 w P Pr PF 3 25 117 309 Machines amp Equipment for Butt Fusion PPC Plastic pipe cutter and KS 355 PPC Plastic pipe cutter For cutting plastic pipes d10 d160 d d Article Code kg Closest mm inch 10 63 PPC 63 s max 7 2mm 790 109 001 0 865 2 50 110 PPC 110 s max 12 7mm 790 109 002 1 624 1 4 110 160 PPC 160 s max 19 0mm 790 109 003 2 212 4 6 90 10 90 O PF 3 25 117 909 Replacement cutting wheels e for plastic pipe cutter d d Article Code kg mm 10 63 SR 63 max s 7 2 mm 790 109 011 0 004 50 110 SR 110 160 max s 12 7 mm 790 109012 0 015 110 160 SR 160 max s 19 0 mm 790 109 013 0 023 90 20 20 PF 3 25 129 760 Plastic pipe cutter The KS 355 is the ideal tool for simple right angle precision cutting of PVC PE and PP pipes Size range d 160 to 355 mm with a wall thickness up to 40 mm Including transport box e Unique clam
59. components from slipping out of the clamping device during fusion IM Code kg 790 108 026 32 000 1 Set planer blades 6 sr Blade has 2 cutting edges 1 set 2 pieces SSS Code kg 790 117 041 0 229 35 WM 630 Plus Workshop butt fusion machine Machine WM 630 Plus e Machine for jointing segmented fittings like bends from d315 630 mm for high pressure applications e To produce T and Y fittings from d315 500 mm special accessories are required Machine description e Distortion free sturdy machine frame e Electric and hydraulic components separated in the frame e Control panel assembled with pressure adjustment valve pressure selection switch planing or fusion pressure selection switch for single or double sided planing process gauge joy stick and emergency stop e The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis e Each clamping tool can be turned max 22 5 and assembled with a set of reduc tions d315 560 mm e Hydraulically opening and closing of the upper clamping tools manual locking with bolts and nuts e Precision heating element with electronic temperature control 12000 W e High quality PTFE coating with long service life e Insertion hydraulically operated e Powerful planer 1100 W with optimized cutting geometry for even and chat ter free planing e Load transfer via robust chain drive e Insertion hydraul
60. fittings size range d 90 250 mm Economical lightweight plastic fusion machine for mobile use Suitable for plumbing installations roof drainage systems and drainage pipes Base machine for butt fusion from d 90 up to d 250 mm max d 250 SDR 33 Sliding carriages pressure device 1000 N scale Support for heating element Base clamping plates right and left d 250 mm Reduction clamping inserts d 90 225 mm V shaped pipe support with inserts d 90 225 mm Compact Planer with reversible plates Heating element thermostatic controlled PTFE coated electric cable with plug Can also be used as a manual tool Steel frame used for operation and transportation protection d d Performance Code kg mm 90 250 230 V 2070 W 790 311 020 107 800 90 250 115 V 2070 W 790 311 021 72 000 Weld 160 Accessories ag Reduction clamping inserts EON e 1 Code Nr includes 4 half shells a d Code kg re mm 40 790 113 031 1 380 50 790 113 032 1 395 56 790 113 033 1 385 63 790 113 034 1 360 t 75 790 113 035 1 290 y 90 790 113 036 1 235 110 790 113 037 1 055 125 790 113 038 0 885 140 790 113 039 0 795 Set reduction clamping inserts e Set reduction inserts dn 40 140 mm d d Code kg mm 40 140 790 301 006 40 000 Inserts for pipe support 1 Code Nr Includes 2 supports d Code kg mm 40 790 113 041 0 5
61. from 15 to 90 possible d d Code kg mm 63 180 799 350 358 18 000 PF 2 51 305 008 9 301 475 Double clamp The user friendly Double Clamps are suitable for coupler connections They are quickly and easily put into position and prevent pullout and pipe movements during the fusion time and cooling time lt a e Scope of delivery 1 tool consisting of 1 beam compact 2 V clamps complete with ratchet and belt d d Code kg mm 63 125 799 301 484 2 795 110 225 799 301 486 10 000 225 500 799 301 488 15 000 PF 2 51 305 008 24 GF 9 301 450 IDS JIME PF 2 51 305 008 Machines amp Equipment for Electrofusion Quadruple clamp The professional Quadruple Clamps are suitable for coupler connections They are quickly and easily put into position and ensure a stress free fusion They prevent pullout and pipe movements during the fusion and cooling times e Recommended for difficult site conditions with large installation induced stresses e Scope of delivery 1 tool consisting of 1 beam long 4 V clamps complete with ratchet and belt d d Code kg mm 63 125 799 301 459 6 900 110 225 799 301 461 19 000 225 500 799 301 463 28 500 9 301 525 PF 2 51 305 003 Twin clamp The easy to use Twin Clamp is suitable for coupler connections on straight or coiled pipe The clamps pre
62. its origin position Your advantage Time saving and highest repeatable peeling quality at smallest rotation radius No operator errors possible when changing dimension Included 1 x Rotary Peeler RS Transport case Operating manual Spare parts list Article d Code kg RS 40 40 790 136 001 1 310 RS 50 50 790 136 002 1 310 RS 63 63 790 136 003 1 310 RS 75 75 790 136 004 1 540 RS 90 90 790 136 005 1 540 RS 110 110 790 136 006 1 540 RS 125 125 790 136 007 1 730 RS 140 140 790 136 008 1 730 RS 160 1601790 136 009 1 730 RS 180 180 790 136 010 2 030 RS 200 200 790 136 011 2 030 RS 225 225 790 136 012 2 030 RS 250 250 790 136 013 2 440 RS 280 280 790 136 014 2 440 RS 315 315 790 136 015 2 440 ar PF 3 25 118 906 Replacement blade to Rotary Peeler RS d d Description Code kg mm 40 315 HSS 790 136 112 0 009 PF 3 25 879 100 Transport cases for Rotary Peeler RS Included in the scope of delivery of the Rotary Peeler RS Article Code kg Description Dimension mm GF RSTC 40 110 790 136 211 0 718 for RS 40 RS 110 326 x 222 x 116 RSTC 125 160 790 136 212 1 212 for RS 125 RS 160 437 x 395 x 116 RSTC 180 225 790136 213 1 796 for RS 180 RS 225 450 x 360 x 132 RSTC 250 315 790 136 214 2 901 for RS 250 RS 315 566 x 435 x 156 9 300 725 PF 2 51 305 004 M
63. joints For mounting the narrow reduction clamping inserts Freely adjustable max 15 d Code kg mm 110 790 109 310 0 945 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d d Code kg mm 25 110 790 109 316 1 630 Replacement blades e Sharpened on both sides 1 set 2 pieces description Code kg short 790 118 043 0 045 Weld 160 Butt fusion machine For fusion jointing of PP and PE pipes and fittings size range d 40 160 mm Economical lightweight plastic fusion machine for mobile use Suitable for plumbing installations roof drainage systems and drainage pipes Base machine for butt fusion from d 40 up to d 160 mm max d 160 SDR 26 Sliding carriages pressure device 600 N scale Support for heating element Base clamping plates right and left d 160 mm Reduction clamping inserts d 40 140 mm V shaped pipe support with inserts d 40 140 mm Compact Planer with reversible plates Heating element thermostatic controlled PTFE coated electric cable with plug Can also be used as a manual tool Steel frame used for operation and transportation protection d d Performance Code kg mm 40 160 230 V 1350 W 790 301 020 51 900 40 160 115 V 1350 W 790 301 021 65 000 Weld 250 Butt fusion machine For fusion jointing of PP and PE pipes and
64. kit of assembly equipment e Consists of 3 air pressure pads control unit with manifold pressure hoses strap corset detailed instruction leaflets and transport case For operation with pressurized air up to 10 bar according to EN 292 Tool for dual use Pipe re rounding and fusion pressure reinforcement d d mm Code kg 560 630 799 301 561 GF 32 000 31 D Ek H i Hi Machines amp Equipment for Electrofusion KS Tangit Cleaner Special cleaning agent for plastic fusion connections with PP PE PVDF and PB Code kg 799 298 023 0 872 PF 2 28 473 002 5311 Tangit KS Cleaning Tissues Code kg 799 298 024 0 360 Marker ME moe o Type Code kg PF 2 55 338 999 silver 799 350 364 0 010 32 GF PF 3 25 117 328 Machines amp Equipment for Electrofusion Accessories for job sites Roller support 315 For pipes up to d 315 mm with base plate galvanised e The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load 300 kg d d Code kg mm 20 315 790 109 110 3 599 PF 3 25 117 328 Support 630 Up to d 630 mm with base plate galvanised adjustable height 60 mm The piping can be pulled with little effort Protects pipes from damage Reduces resistance during fusion Maximum load
65. let the bead pass without blocking e Supporting the welded pipes on height adjustable rollers e The pipe lifter could be easily assembled to the base machine The delivery contains one left and one right pipe lifter and one lever Type Code kg TM 160 790 150 050 9 000 TM 250 790 151 050 11 000 TM 315 790 152 050 12 500 PF 3 10 597 012 TM 250 315 Pressure Shut Off Valve Time saving in the butt fusion process by working with 2 base machines Enabling to disconnect the base machine under pressure from the hydraulic unit during the cooling time Close the pressure valve release pressure at the hydraulic unit disconnect the hoses from the base machine Keep the joint cooling down Use the cooling time for pipe preparation and welding of the next join by connecting the hydraulic unit hoses to a second base machine Type Code kg TM 250 315 790 151 002 1 500 56 GF PF 3 10 574 100 Machines amp Equipment for Butt Fusion KL 500 TOP1 Butt fusion machine Machine complete Compact and robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to PN 16 e Control box containing electronic temperature control and power distribution for heating element and planer e Machine provided with Hydromat hydraulic unit e Including transport packaging wooden crate without accessories and with
66. mm and operating instructions To read out the fusion protocols the data transfer cable 790 128 112 is required No need for dedicated software therefore no XP VISTA compatibility issues Technical Data Fusion data entry barcode or manual Ambient temperature 10 C to 45 C Mains voltage 230 V 190 265 V Mains frequency 50 Hz 40 70 Hz Fusion voltage 39 40 V AC Internal Fuse 75 A max 90 A Power consumption 2 75 kW max 3 5 kW Protection IP 54 Class 1 Interfaces RS 232 Memory capacity 350 records Mains cable 4m Fusion cable 3m Dimensions WxHxD 270 x 480 x 150 mm Weight incl cables ca 21 kg Display LCD graphic background light Size display WxH 60 x 17 mm Character size 2 95 x 5 5 mm Languages EN FR DE IT PL SP Warranty 12 months Scope of Delivery MSA 230 Standard Pen Barcode reader pen with pouch straight adapter clips 4 0 gt 4 7 mm MSA 230 Standard Scanner Barcode scanner with pouch straight adapter clips 4 0 gt 4 7 mm Type Code kg MSA 230 Standard Pen 790 128 007 22 000 MSA 230 Standard Scanner 790 128009 22 616 MSA 230 Standard Pen Polybrand 790 128 027 22 000 MSA 230 Standard Scanner Polybrand 790 128 029 22 000 GF PF 3 10 588 100 Machines amp Equipment for Electrofusion MSA 230 All In Electrofusion unit with jointing data recording Monovalent electrofusion unit fusion voltage 39 0 40 0 Volt equipped with barcode reader pen
67. need for dedicated software therefore no XP VISTA compatibility issues Technical Data Fusion data entry manual Ambient temperature 10 C 45 C Mains voltage 230 V 190 265 V Mains frequency 50 Hz 40 70 Hz Fusion voltage 39 40 V AC Internal Fuse 75 A max 90 A Power consumption 2 75 kW max 3 5 kW Protection IP 54 Class 1 Interfaces RS 232 Memory capacity 350 records Mains cable 4m Fusion cable 3m Dimensions WxHxD 270 x 480 x 150 mm Weight incl cables ca 21 kg Display LCD graphic background light Size display WxH 60 x17 mm Character size 2 95 x 5 5 mm Languages EN FR DE IT PL SP Warranty 12 months Type Description Code kg MSA 230 Basic straight adapter clips 4 0 gt 4 7 mm 790 128 006 22 000 85 MSA 230 Standard Electrofusion unit with jointing data recording Monovalent electrofusion unit fusion voltage 39 0 40 0 Volt equipped with barcode reader pen or scanner for automated data entry Recording of jointing data and operator identification code Easy to handle robust machine for the whole range of ELGEF fit tings The Polybrand version supports the input of fusion barcodes from non GF fittings requiring a fusion tension between 39 0 to 40 0 Volt Reliable process by controlled energy output including ambient temperature correction factor Suitable for jointing in series Easy interaction by choosing the favourite language of the operator
68. of reader and adapter clips Type Code kg MSA 230 MSA 330 790128110 0 075 Barcode Scanner Automated data entry to MSA 230 MSA 330 Electrofusion units Type Code kg MSA 230 MSA 330 MSA 340 790 128 119 0 250 Pouch For Barcode Scanner e Suitable for barcode scanner MSA 230 790128119 and MSA 330 340 790160003 2 separate pockets for storage of reader and adapter clips Type Code kg MSA 230 MSA 330 MSA 340 790 128 120 0 125 Transport Box Large robust transport box Type Dimension Code kg MSA 230 273x263x464 790 128 121 6 300 MSA 330 MSA 340 273x263x464 790 160 010 8 000 Adapter Pr Adapters for Electrofusion units with 4 mm connectors Compatible with electrofusion units MSA 210 230 MSA 330 340 MSA 250 400 MSA 250 400 PLUS Type Code kg Description 4 0 mm 799 350 340 4 7mm 799 350 341 4 7 mm 799 350 462 0 055 Angle adapter black 0 055 Angle adapter grey 0 055 Adapter white Tools and Special Machines Belt saws Pipe cutter Chamfering tools Outer bead remover Roller supports Alignment tool Belt saws are mainly used in combination machines accurate cuts reduce the p for segmented fittings dramatically T customized to your needs In respect O Special machines like the saddle machi catalogue but could be offered on requ
69. or electronic temperature control e Including machine mounting Control lamps power status PTFE coating d d Performance description Code kg mm 20 110 230V 800W thermostatic 790 109 313 2 556 20 110 230V 800W electronic 790 109 314 2 556 20 110 115V 800W thermostatic 790 109 322 2 600 20 110 115V 800W electronic 790 109 323 2 600 Table clamp Code kg 790 109 315 0 660 Transport crate Code kg 790 109 317 14 000 MC 110 Accessories Reduction clamping inserts e 20 90 mm Each code number defines 1 half shell Per wide base clamping plate 2 reduction half shells are needed d wide narrow kg Imm Code Code 20 790 109 326 790 109 334 0 130 25 790 109 327 790109 335 0 139 32 790 109 328 790109336 0 136 40 790 109 329 790 109 337 0 131 50 790 109 330 790109 338 0 124 56 790 109 342 790109 343 0 115 63 790 109 331 790109 339 0 110 75 790 109 332 790109 340 0 098 90 790 109 333 790 109 341 0 077 Set reduction clamping inserts The set for the wide clamps contains 4 half shells of each dimension The set for the narrow clamp contains 2 half shells of each dimension d d wide narrow kg mm Code Code 20 90 790 300 019 790 300 029 6 000 Base clamping plate right narrow 110 mm for fitting pipe
70. or scanner for automated data entry Recording of jointing data and operator identification code Easy to handle robust machine for the whole range of ELGEF fittings The Polybrand version supports the input of fusion barcodes from non GF fittings requiring a fusion tension between 39 0 to 40 0 Volt Reliable process by controlled energy output including ambient temperature correction factor Suitable for jointing in series Easy interaction by choosing the favourite language of the operator To the All In version a cable drum for safe and time saving cable storage is already assembled also the data transfer cable is in the scope of delivery No need for dedicated software therefore no XP VISTA compatibility issues Inclusive 1 pair of straight adapter clips 4 0 gt 4 7 mm operating instructions Technical Data Fusion data entry Ambient temperature Mains voltage Mains frequency Fusion voltage Internal Fuse Power consumption Power plug Protection Interfaces Memory capacity Mains cable Fusion cable Dimensions WxHxD Weight incl cables Display Size display WxH Character size Languages Warranty Scope of Delivery MSA 230 All In Pen MSA 230 All In Scanner barcode or manual 10 C to 45 C 230 V 190 265 V 50 Hz 40 70 Hz 39 40 VAC 75 A max 90 A 2 75 kW max 3 5 kW Schuko IP 54 Class 1 RS 232 350 records 4m 3m 270 x 480 x 150 mm ca 21 kg LCD graphic background light 60 x 17 mm
71. or special diameters upon request In order to mount the inserts d 500 d 560 the reduction clamping insert d 630 code 790 123 011 must also be used d narrow wide kg mm Code Code 500 790 117 238 790 117 012 4 500 560 790 117 239 790 117 013 4 900 630 790 123 219 790 123 011 11 000 710 790 123 220 790123012 12 500 PF 3 10 576 500 Reduction clamping inserts set 8 wide clamping inserts dn 500 560 630 710 mm Code kg 790 350019 0 001 m PF 3 25 117 322 Electric Hoist unit e Hoist capacity 500 kg Arm length 2m pivoting back forward max column height from floor 4 65 m 2 hoisting speeds 2 5 m min and 5 5 m min Code kg 790123016 270 000 PF 3 25 117 322 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d d Code kg mm 500 800 790 123 029 120 000 PF 3 25 117 319 1 Set planer blades Blade has 2 cutting edges 1 set 2 blades Code kg 790 117 041 0 229 GF 83 PF 3 10 577 100 Machines amp Equipment for Butt Fusion GF 1000 Butt fusion machine Machine GF 1000 complete Robust heating element butt fusion machine for jointing PP and PE pipes and fittings Size range dn 710 1000 mm The powerful hydraulic unit max hydraulic pressure 200 bar allows jointing of big wall thickness pipes by keeping provision f
72. order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the re duction clamping insert d 500 mm code 790 117 012 must also be used d Code kg mm 315 790 116 012 3 698 355 790 116 013 3 727 400 790 116 014 3 442 450 790 116 015 3 308 500 790 117 012 4 500 560 790 117 013 4 900 Set of pipe supports d d Code kg mm 315 450 790 108 025 6 000 315 560 790 108 009 16 000 38 T fitting clamping unit For the rational manufacturing of 90 T fittings in the sizes d 315 to 500 mm Three piece precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts Packaging included d d Code kg mm 315 500 790 108 032 600 000 Y fitting clamping unit For the rational manufacturing of 30 to 45 Y fittings branches in the sizes d 315 500 mm Three piece precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts Packaging included d d Code kg mm 315 500 790 108 033 770 000 Back stop Prevents the components from slipping out ofthe clamping device during fusion ig Code kg 790 108 026 32 000 a 1 Set planer blades o sr e 1 set 4 blades So Code kg 790 108 043 0 500
73. pipes and fittings size range d 40 160 mm Professional butt fusion machine capable to weld pipes d 160mm up to SDR 11 The wooden box is usable as working bench as well as for transportation Pressure adjustment via direct load transfer max force 100kp Planer and heating element could be swivelled in and out High performance heating element thermostatic controlled PTFE coated The heating element can be used as manual fusion tool V shaped pipe support with inserts d 40 140 mm Reduction clamping inserts d 40 140 mm Base clamping plates right and left d 160 mm Machine specific tool set d d Performance Code kg mm 40 160 230 V 1360 W 790 301 000 95 500 PSO 701 Accessories Reduction clamping inserts e 1 Code Nr includes 4 half shells d Code kg mm 40 790 113 031 1 380 50 790 113 032 1 395 56 790 113 033 1 385 63 790 113 034 1 360 75 790 113 035 1 290 90 790 113036 1 235 110 790 113 037 1 055 125 790 113 038 0 885 140 790 113 039 0 795 Set reduction clamping inserts e Set reduction inserts dn 40 140 mm d d Code kg mm 40 140 790 301 006 40 000 Inserts for pipe support 1 Code Nr Includes 2 supports d Code kg mm 40 790 113 041 0 570 50 790 113 042 0 545 56 790 113 043 0 520 63 790 113 044 0 520 75 790 113045 0 500 90 790 113 046 0 460 110 790 113047
74. wide Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed Reductions in inch sizes or special diameters upon request In order to mount the inserts d 800 d 900 the reduction clamping insert d 1000 code 790 125 011 must also be used d Code kg mm 800 790 124 011 18 000 900 790 124 012 19 000 1000 790 125 011 20 000 Reduction clamping inserts set 8 wide clamping inserts dn 800 900 1000 mm Code kg 790 360 019 400 000 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends Code kg 790 125 029 231 000 Electric Hoist unit e Hoist capacity 500 kg Arm length 2m pivoting back forward max column height from floor 4 65 m 2 hoist ing speeds 2 5 m min and 5 5 m min Code kg 790 125 016 308 000 1 Set planer blades e 1 set 4 blades Code kg 790 125 021 0 410 80 WR 200 WR 200 Fusion welding recording device The WR 200 assists the welder to ensure the quality of the butt fusion jointing accord ing to country specific standards The user is guided through all preparation and fusion steps The selection of the fusion data like the used material welding standard diame ter and wall thickness SDR is supported by a menu The complete
75. yes 7 7 yes optional yes 3 5 kVA yes LCD graphic l LCD graphic yes yes yes 2500 yes 1700 optional yes 32 MB yes PF 2 51 306 003 Machines amp Equipment for Electrofusion Electrofusion Units MSA Plus 400 Traceability electrofusion unit With USB interfaces NEW environmentally friendly manufactured Electrofusion unit in accordance with EU directive 2002 95 EU RoHS Professional Electrofusion unit for traceability of piping system components from raw material to completed Electrofusion joint in accordance with ISO 12176 The MSA units with the unique inverter technology and the active cooling system for trouble free operation from generator or mains supply Suitable for jointing in series The unit is equipped with compact flash memory card exchangeable data carrier and either a barcode reader pen or barcode scanner The unit is robust light and easy to use The menu has up to 27 different languages Scope of delivery includes 1 transport case 1 USB memory stick 1 pair of angle adapter clips 4 0 mm operating instructions configuration card and Software MSA WIN WELD For printer or PC communication the USB cable 799350619 is required Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Interfaces Mains cable Fusion cable Dimensions WxHxD Weight incl cables Display 10 C to 45 C 180 V
76. 0 315 ECO Hydraulic unit Clearly visible vibration free pressure gauge with precision scaling Compact construction with protection frame Fine adjustment of pressure High pressure consistancy during cooling phase Fix attached hydraulic hose 115 V on request Type Performance Code kg TM 160 ECO 230V 370W 790 150 013 21 500 TM 250 315 ECO 230V 370W 790 152 009 22 000 Q N Rt PF 3 10 597 022 TM 160 250 315 Temperature controller Electronic temperature control Accurate adjustment set point of heating element temperature Digital display of current and set point temperature 115 V on request Type Performance Code kg TM 160 315 ECO 230V 3000W 790 152 006 2 000 46 GF PF 3 10 597 011 Machines amp Equipment for Butt Fusion TM 160 250 315 TOP Butt fusion machines TM 160 250 315 TOP Machine complete High quality flexible and user friendly heating element Butt Fusion machine for fusion jointing PE PP PB and PVDF pipes and fittings on building sites and in trenches Scope of delivery includes innovative TOP hydraulic unit flexible base machine powerful planer high performance heating element storage case for the planer and heater Including transport packaging wooden crate without accessories and without reduction inserts Type d d Performance Code kg mm TM 160 TOP 40 160 230V
77. 0 400 V 6250 W 1790 116 040 498 000 PF 3 25 126 200 Base machine High precision design distortion free and sturdy machine frame Good accessibility thanks to 35 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism to optimize the changeover phase For the purpose of welding bends and T pieces the 2 clamping element is fast and relocatable without loosing stability on the guiding shafts Double clamping device for secure hold and exact radial and axial alignment of components Machine specific tool set d d Code kg mm 200 500 790 116 002 169 000 PF 3 25 117 306 Planer Powerful parallel planer for single or double sided facing of pipe ends Right angled facing due to wide bedding with side stop for single sided facing Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 200 500 400 V 750 W 790 116 003 58 000 PF 3 25 117 306 Heating element High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life Easy plac
78. 0 355 790 127 112 3 540 PF 3 25 117 927 Chamfered upper clamp e Necessary for welding short leg bends having diameters equal of the maximum machine dimension Right bend is clamped right from the heating element position Description Code kg Right 790 127 106 0 001 GF 69 PF 3 25 117 332 Machines amp Equipment for Butt Fusion Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension 8 wide clamping inserts d 315 mm Reductions in inch sizes or special diameters upon request d d Code kg mm 125 355 790 127 156 30 000 PF 3 25 117 332 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d Code kg mm 400 790 127 045 24 600 PF 3 25 117 307 1 Set planer blades Blade has 2 cutting edges 1 set 2 blades Code kg 790 112110 0 056 70 GF PF 3 25 126 200 Machines amp Equipment for Butt Fusion GF 500 Butt fusion machine Machine GF 500 complete e High quality long lasting heating element butt fusion machine for fusion jointing PP and PE pipes and fittings Size range d 200 500 mm for complete pressure range up to PN 16 e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code kg mm 200 50
79. 0 115 011 0 647 160 790115012 0 727 180 790 115 013 0 676 200 790 115 014 0 733 225 790 115015 0 477 GF 53 Machines amp Equipment for Butt Fusion TM 250 Reduction clamping inserts narrow e d 75 225 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d Code kg mm 75 790115 029 0 768 90 790 115 016 0 719 110 790 115 017 0 734 125 790 115 018 0 661 140 790 115 019 0 762 160 790 115 020 0 574 180 790 115 021 0 561 200 790 115 022 0 479 PF 3 25 117 305 225 790 115 023 0 385 TM 315 Reduction clamping inserts wide e d 90 280 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d Code kg mm 90 790 112 088 1 000 110 790 112 089 0 945 125 790 112 090 0 957 140 790 112 091 0 950 160 790 112 092 0 980 180 790 112 093 0 931 200 790 112 094 0 880 225 790 112 095 0 940 250 790 112 096 0 760 PF 3 25 117 307 280 790 112 097 0 750 TM 315 Reduction clamping inserts narrow e d 90 280 mm e Each code number represents 1 piece of reduction clamping insert Per machine and
80. 00 Y fitting clamping unit For the rational manufacturing of 30 to 45 Y fittings in the sizes d 90 to 250 mm Three piece precise clamping tool for easy mounting on the machine bed e Reduction clamping inserts d 90 225 mm Packaging included d d Code kg mm 90 250 790 118 033 175 000 PF 3 25 117 318 Set planer of blades Blade has 2 cutting edges 1 set 2 pieces description Code kg long 790 118 042 0 220 short 790 118 043 0 045 GF 95 PF 3 10 581 100 Machines amp Equipment for Butt Fusion WM 500 Plus Workshop butt fusion machine Machine WM 500 Plus e Machine for jointing segmented fittings like bends from d250 500 mm for high pressure applications To produce T and Y fittings from d250 400 mm special accessories are required Machine description Distortion free sturdy machine frame Electric and hydraulic components separated in the frame Control panel assembled with pressure adjustment valve pressure selection switch planing or fusion pressure selection switch for single or double sided planing process gauge joy stick and emergency stop e The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis e Each clamping tool can be turned max 22 5 and assembled with a set of reductions d250 450 mm Hydraulically opening and closing of the upper clampin
81. 00 47 TM 160 250 315 CNC Machine complete High quality reliable and user friendly heating element butt fusion machine for auto mated fusion jointing of PE and PP pipes and fittings on building sites Designed for applications in gas and water distribution Machine equipped with innovative CNC hydraulic control unit and the machine com ponents ofthe TM TOP machines sturdy base machine powerful planer high perfor mance heating element storage case for the planer and heater The distance control potentiometer mounted into the base machine grants control and safety throughout the complete welding process Scope of delivery includes transport packaging wooden crate not the reduction in serts and other accessories CNC Control Unit Operator guidance from preparation to the end of the jointing process by use of sym bols and graphics Intuitive data input by touch screen operation welding standard material diameter SDR traceability data Automatic calculation regulation and control of the fusion parameters pressure time and temperature according to country specific guidelines 10 freely programmable welding cycles available e g for non standard dimensions Relining special materials etc Various configuration possibilities such as cooling time reduction according to the measured ambient temperature CTC and automatic bead build up phase Selection of language Welding report sto
82. 01 24 790 152 205 51 790 345 000 69 790 130 002 24 790 152 206 51 790 345 008 82 790 130 003 25 790 152 225 46 790 345 011 82 790 130 004 25 790 152 303 53 790 345 012 68 790 130 011 28 790 160 004 88 790 345 035 82 790 130 012 28 790 160 005 88 790 345 036 82 790 130 013 28 790 160 007 90 790 345 233 67 790 130 023 28 790 160 010 93 790 350 019 74 790 130 026 28 790 160 014 91 790 355 019 77 790 130 031 26 790 160 017 89 790 360 019 80 790 130 032 26 790 160 176 92 799 300 155 7 790 130 033 27 790 202 001 95 799 300 156 7 790 130 034 27 790 202 011 95 799 300 157 7 790 140 010 61 790 300 019 11 799 300 158 7 790 140 026 63 790 300 029 11 799 300 159 7 790 150 000 45 790 301 000 15 799 300 160 7 790 150 001 43 790 301 006 13 799 300 161 7 790 150 003 51 790 301 020 12 799 300 162 7 790 150 010 43 790 301 021 12 799 300 163 7 790 150 011 45 790 309 001 96 799 300 164 7 790 150 012 48 790 309 002 96 799 300 165 17 790 150 013 44 790 309 003 96 799 350 340 93 790 150 014 43 790 309 004 96 799 350 341 93 790 150 015 47 790 309 015 96 799 350 462 93 790 150 016 47 790 309 016 96 790 150 045 52 790 310 012 18 790 150 046 52 790 310 018 17 790 150 050 52 790 310 023 17 790 150 205 51 790 310 034 17 790 150 206 51 790 310 036 17 790 150 225 46 790 310 040 18 790 150 295 44 790 310 041 18 790 151 000 45 790 310 043 18 790 151 001 43 790 310 044 18 790 151 002 52 790 310 045 18 790 151 004 46 790 310 046 18 790 151 010 43 790 310 099 18
83. 05 085 6 790 109 324 9 790 103 010 21 790 105 086 6 790 109 326 11 790 103 011 21 790 105 087 6 790 109 327 11 790 103 019 21 790 105 088 6 790 109 328 11 790 103 020 21 790 105 089 7 790 109 329 11 790 103 021 21 790 105 090 7 790 109 330 11 790 103 022 21 790 105 096 6 790 109 331 11 790 103 023 21 790 105 097 6 790 109 332 11 790 103 024 21 790 105 098 6 790 109 333 11 790 103 025 21 790 105 099 6 790 109 334 11 790 103 026 21 790 105 126 6 790 109 335 11 790 103 027 21 790 105 127 6 790 109 336 11 790 103 031 20 790 105 128 6 790 109 337 11 790 103 033 20 790 105 129 6 790 109 338 11 790 103 039 21 790 105 136 5 790 109 339 11 790 103 040 21 790 105 137 5 790 109 340 11 790 103 041 21 790 105 138 5 790 109 341 11 790 103 042 21 790 105 139 5 790 109 342 11 790 103 043 21 790 105 140 5 790 109 343 11 790 103 044 21 790 105 141 5 790 109 347 8 790 103 045 21 790 105 142 5 790 109 348 8 790 103 046 21 790 105 143 5 790 112 073 51 790 103 047 21 790 105 144 5 790 112 083 44 790 103 048 21 790 105 145 5 790 112 085 55 790 103 059 21 790 108 009 38 790 112 088 28 790 103 060 21 790 108 017 38 790 112 089 28 790 103 061 21 790 108 018 38 790 112 090 28 790 103 062 21 790 108 020 36 790 112 091 28 790 103 063 21 790 108 025 38 790 112 092 28 790 103 064 21 790 108 026 35 790 112 093 28 790 103 065 21 790 108 031 38 790 112 094 28 790 103 066 21 790 108 032 39 790 112 095 28 790 103 067 21 790 108 033 39 790 112 096 28 790 103 068 21 790 108 043 39
84. 1000 400 V 3000 W 790 124 003 308 000 PF 3 25 117 323 Heating element High performance heating element with electronic continuously adjustable temperature control High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life d d Performance Code kg mm 710 1000 400 V 15000 W 790 124004 88 000 84 GF Machines amp Equipment for Butt Fusion Hydraulic unit e Maximum pressure 200 bar Compact and robust with two handles for carrying e Precise hydraulic control for consistent fusion pressure Variable fine adjustment of pressure Clearly visible vibration free pressure gauge with precision scaling Accumulator for pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance Code kg 400 V 1500 W 790 123 010 41 000 Hydraulic hose package Flexible hydraulic hoses with drip proof quick coupling action Code kg 790 123 020 0 001 PF 3 25 117 319 Control box e 400 V Contains all safety and functional components such as static relay Fl protective switch temperature control e Compact unit in steel box with enamel coated protective frame Code kg 790 123 009 29 000 ean PF 3 25 117 323 Case For safe storage of planer and heating element C
85. 1000 kg d d Code kg mm 110 630 790 109 109 3 943 GF 33 90 10 90 a Se Or PF 3 25 117 309 Machines amp Equipment for Electrofusion PPC Plastic pipe cutter and KS 355 PPC Plastic pipe cutter For cutting plastic pipes d10 d160 d d Article Code kg Closest mm inch 10 63 PPC 63 s max 7 2mm 790 109 001 0 865 2 50 110 PPC 110 s max 12 7mm 790 109 002 1 624 1 4 110 160 PPC 160 s max 19 0mm 790 109 003 2 212 4 6 90 10 90 O PF 3 25 117 909 Replacement cutting wheels e for plastic pipe cutter d d Article Code kg mm 10 63 SR 63 max s 7 2 mm 790 109 011 0 004 50 110 SR 110 160 max s 12 7 mm 790 109 012 0 015 110 160 SR 160 max s 19 0 mm 790 109 013 0 023 90 20 20 PF 3 25 129 760 Plastic pipe cutter The KS 355 is the ideal tool for simple right angle precision cutting of PVC PE and PP pipes Size range d 160 to 355 mm with a wall thickness up to 40 mm Including transport box e Unique clamping mechanism no additional tools like belts chains or reduction inserts neccessary d d Code kg mm 160 355 790 202 001 28 457 hab F RES VETTS PF 3 25 119 107 Saw blade 180x30 Code kg 790 202 011 0 450 34 GF PF 2 51 305 006 Machines amp Equipment for Electro
86. 1046 4 400 RU 315 790 152046 5 400 FL 250 315 Base Machine Consisting of robust welded frame 3 horizontally mounted clamping devices and two hydraulic cylinders with quick ac tion couplers to connect the flexible hoses Clamps are hinged and tilting wnenever necessary the clamps can be quickly removed The machine core formed by the 3 clamps and the cylinders can also be easily removed from the frame allowing to use the machine for repair works or in narrow trenches Heating element planer hydraulic unit and reduction inserts could be used from the corresponding TM machine Description Code kg FL 250 790 151051 34 500 FL 315 790 152051 39 500 FL 250 315 Outer Clamp The FL 250 315 base machine can be fitted with an addi tionally outer clamping device e Improves the alignment of the components to be welded Description Code kg FL 250 790 151 303 13 000 FL 315 790 152 303 14 000 Software PIPE WIN WELD SUVI WIN WELD Professional software for analysis and documentation of installed piping systems or of a defined part of it i e Pipe book With PIPE WIN WELD it is possible to create a complete electronic documentation of the installed pipes and pipe connection ele ments The software works with the data bases of MSA WIN WELD and SUVI WIN WELD The software makes it possible to work with data from other manufacturers CSV module for da
87. 15 022 790 115 014 0 733 225 790 115 023 790 115 015 0 455 TM 315 Reduction clamping inserts e d 90 280 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells e Reductions in inch sizes or special diameters upon request d narrow wide kg mm Code Code 90 790 112 098 790 112 088 1 000 110 790 112 099 790 112 089 0 960 125 790 112 100 790 112 090 0 980 140 790 112 101 790 112 091 0 950 160 790 112 102 790 112 092 0 980 180 790 112 103 790 112 093 0 900 200 790 112 104 790 112 094 0 880 225 790 112 105 790 112 095 0 940 250 790 112 106 790 112 096 0 760 280 790 112 107 790 112 097 0 750 50 TM 160 250 315 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension Reductions in inch sizes or special diameters upon request d d Code kg mm 40 140 790 114 156 17 000 75 225 790 115 156 48 000 90 280 790 112 156 78 000 TM 160 250 315 Chamfered upper clamp e Necessary for welding short leg bends having diameters equal of the machine dimen sion e g bend 250 mm with a TM 250 e Left bend is clamped left from the heating element position Right bend is clamped right from the heating element posit
88. 1900W 790 150 011 125 000 TM 250 TOP 75 250 230V 3270W 790 151 011 204 000 TM 315 TOP 90 315 230V 3870W 790 152 026 217 000 PF 3 10 597 012 TM 160 250 315 Base machine Tubular frame provides increased rigidity and easy movement of the machine on the ground 4 lifting lugs Metal shield provides protection of the main welding area The movable sliding 3rd clamp allows easy and time saving fixation of bends or tees without need of additional tools Double sided heating element pull off mechanism to optimise the change over phase Clamps are hinged on the top side and tilting Whenever necessary the four clamps can be quickly removed Quick action and drip proof oil connections located in a protected position The base machine can be tilted to achieve a second operating position Type d d Code kg mm TM 160 40 160 790 150 001 22 000 TM 250 75 250 790 151 001 47 000 TM 315 90 315 790 152 001 52 500 PF 3 10 597 012 TM 160 250 315 TOP Planer Powerful parallel planer for single or double sided facing of pipe ends Reliable torque transmission via robust worm gear device Optimised cutting geometry for even and chatter free planing Ergonomic weight balanced handling Safety microswitch to prevent undesired start up Self locking mechanism in working position Type Performance Code kg TM 160 TOP TM 250 TOP TM 315 TOP 230V 630W 230V 1200W
89. 195 000 TM 315 CNC 90 315 230V 3750W 790 152 071 230 000 49 i TM 160 250 315 Accessories TM 160 Reduction clamping inserts e d40 140 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells Reductions in inch sizes or special diameters upon request d narrow wide kg mm Code Code 40 790 114 027 790 114 023 0 298 50 790 114 016 790 114 009 0 326 63 790 114 017 790 114 010 0 305 75 790 114 018 790 114 011 0 290 90 790 114 019 790 114 012 0 277 110 790 114 020 790 114 013 0 260 125 790 114 021 790 114 014 0 270 140 790 114 022 790 114 015 0 183 TM 250 Reduction clamping inserts e d 75 225 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells Reductions in inch sizes or special diameters upon request d narrow wide kg mm Code Code 75 790 115 029 790115028 0 902 90 790 115 016 790115008 0 887 110 790 115 017 790 115 009 0 926 125 790 115 018 790 115 010 0 840 140 790 115 019 790 115 011 0 796 160 790 115 020 790 115 012 0 748 180 790 115 021 790 115 013 0 687 200 790 1
90. 2 450 790 116 023 790116015 3 308 500 790 117 238 790117012 4 500 560 790 117 239 790 117 013 4 900 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts d 315 d 355 d 400 d 450 8 wide reduction inserts d 500 d 560 d d Code kg mm 315 560 790 117 021 201 000 Chamfered upper clamp Necessary for welding short leg bends having diameters equal of the maximum ma chine dimension Code kg 790 345 233 4 000 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d Code kg mm 630 790 117 029 29 000 Control box e 400V e Contains all safety and functional components such as static relay FI protective switch temperature control e Compact unit in steel box with enamel coated protective frame Code kg 790 117 038 27 600 Hoist unit complete e Hoist unit consists of frame and swivel arm e Arm length 2m pivoting back forward max column height from floor 3 30m e Electrical unit 400 V 600 W e Hoist capacity 250 kg e 2 hoisting speeds 1 7 m min and 7 0 m min Code kg 790 117 023 196 000 70 1 Set planer blades Blade has 2 cutting edges 1 set 2 blades Code kg 790 117 041 0 229 71 GF 800 Butt fusion machine Machine GF 800 complete Ro
91. 2 39 790 112 099 54 790 116 019 60 709 810 711 38 790 112 100 54 790 116 020 60 709 810 712 38 790 112 101 54 790 116 021 60 709 810 714 38 790 112 102 54 790 116 022 60 709 810 716 38 790 112 103 54 790 116 023 60 709 810 720 39 790 112 104 54 790 116 026 60 709 810 724 39 790 112 105 54 790 116 027 61 709 810 728 39 790 112 106 54 790 116 038 57 709 810 730 39 790 112 107 54 790 116 039 72 112 GFt Index Code Page Code Page Code Page 790 116 040 71 790 123 219 83 790 136 003 19 790 116 041 61 790 123 220 83 790 136 004 19 790 116 045 61 790 124 003 84 790 136 005 19 790 116 074 90 790 124 004 84 790 136 006 19 790 116 075 90 790 124 006 85 790 136 007 19 790 116 156 60 790 124 011 86 790 136 008 19 790 116 268 74 790 124 012 86 790 136 009 19 790 116 269 74 790 124 016 86 790 136 010 19 790 117 001 76 790 124 021 86 790 136 011 19 790 117 002 62 790 124 023 84 790 136 012 19 790 117 003 62 790 124 025 84 790 136 013 19 790 117 004 62 790 124 029 86 790 136 014 19 790 117 006 63 790 124 074 91 790 136 015 19 790 117 012 64 790 124 075 91 790 136 112 19 790 117 013 64 790 125 003 87 790 136 211 19 790 117 021 64 790 125 004 87 790 136 212 19 790 117 023 64 790 125 006 88 790 136 213 19 790 117 029 65 790 125 011 89 790 136 214 19 790 117 038 62 790 125 016 89 790 140 010 58 790 117 041 65 790 125 021 89 790 150 000 47 790 117 074 90 790 125 023 87 790 150 001 45 790 117 075 90 790 125 025 87 790 150 011 47 790 117 238 83 790 125 0
92. 2200 W with optimized cutting geometry for even and chat ter free planing e Load transfer via robust chain drive e Insertion hydraulically operated e During the planing process each slide could be moved separately single sided planing e Including transport packaging without accessories d d Performance Code kg mm 40 630 1200 400 V 41000 W 790 126 001 8300 000 WM 1200 Accessories T fitting clamping unit For the rational manufacturing of 90 T fittings in the sizes d 630 900 mm Three piece precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts Packaging included d d Code kg mm 630 900 790 126 011 2926 000 Y fitting clamping unit For the rational manufacturing of 30 to 45 Y fittings branches in the sizes d 630 900 mm Three piece precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts Packaging included d d Code kg mm 630 900 790 126 012 2910 000 X fitting clamping unit To weld a X piece the T piece unit is necessary d d Code kg mm 630 900 790 126 013 2900 000 Base Plate T Y X pieces e To mount the T Y X pieces to the support plate Code kg 790 126 014 1000 000 1 Set planer blades
93. 230V 1200W 790 150 000 790 151 000 790 152 000 7 000 14 000 17 000 GF 47 PF 3 10 571 500 Machines amp Equipment for Butt Fusion TM 160 250 315 Heating element High performance electronically controlled heating element Uniform temperature distribution over the entire heating surface High quality non stick PTFE coating with long service life Temperature indicator integrated into the handle Easy placement in the correct working position with automatic heater release mechanism Type d d Performance Code kg mm TM 160 40 160 230V 1200W 790 114004 5 402 TM 250 75 250 230V 2000W 790 115004 7 800 TM 315 90 315 230V 2500W 790 112 083 9 800 PF 3 10 573 500 TM 160 250 315 Case For safe storage of planer and heating element Type d d Code kg mm PF 3 10 597 012 TM 160 40 160 790 150 295 4 800 TM 250 75 250 790 151 027 8 000 TM 315 90 315 790 152 027 8 800 TM 160 250 315 TOP Hydraulic unit Shock absorbing plastic housing in attractive design Internal aluminium frame providing high rigidity and resistance Intuitive control panel provided with digital indication of hydraulic pressure electronic heating element temperature controller 2 channel welding timer Precise pressure setting and fine adjusting Push button operation of machine carriage Pressure release button for safe changeove
94. 250 400 790 120 033 610 000 1 Set planer blades Blade has 2 cutting edges 1 set 2 pieces Code kg PF 3 25 117 320 790 117 041 0 229 98 GF PF 3 25 138 100 Machines amp Equipment for Butt Fusion WM 630 Plus Workshop butt fusion machine Machine WM 630 Plus e Machine for jointing segmented fittings like bends from d315 630 mm for high pressure applications e To produce T and Y fittings from d315 500 mm special accessories are required Machine description e Distortion free sturdy machine frame e Electric and hydraulic components separated in the frame e Control panel assembled with pressure adjustment valve pressure selection switch planing or fusion pressure selection switch for single or double sided planing process gauge joy stick and emergency stop e The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis e Each clamping tool can be turned max 22 5 and assembled with a set of reductions d315 560 mm e Hydraulically opening and closing of the upper clamping tools manual locking with bolts and nuts e Precision heating element with electronic temperature control 12000 W e High quality PTFE coating with long service life e Insertion hydraulically operated e Powerful planer 1100 W with optimized cutting geometry for even and chatter free planing e Load transfer via robust chain drive e Ins
95. 26 005 Male threaded adaptors for W400 drilling device Model e Suitable to connect to Multi Saddle Plus 200 and 201 saddles Description Code kg male threaded adaptor 3 4 709 702 257 1 440 male threaded adaptor 1 709 702 258 1 720 male threaded adaptor 1 1 4 709 702 259 1 760 male threaded adaptor 1 1 2 709 702 260 1 800 male threaded adaptor 2 709 702 261 1 440 PF 1 54 326 005 Female threaded adaptors for W400 drilling device Model e Suitable to connect to Multi Saddle Plus 301 saddles Description Code kg female threaded adaptor d25 d32 709 702 262 1 900 female threaded adaptor d40 d50 709 702 263 1 750 PF 1 54 326 005 Mandrel combined with pilot drill Model mandrel including special pilot drill 6mm with dual retention wires Description Code kg hole saw mandrel 9 16 inch 1 3 16 inch with retain pilot drill 709 701 260 0 085 hole saw mandrel 1 1 4 inch 6 inch with retain pilot drill 709 701 261 0 206 PF 1 54 326 005 Pilot drill Model pilot drill 6 mm with dual retention wires Description Code kg pilot drill 6 mm with dual retention wires 709 800 006 0 042 Tu Cup drill PRO FIT other sizes on request Model e Suitable for PE and PVC pipes Inch Description Code kg 11 16 PRO FIT PE PVC cutter 17 5 mm 709 810 711 0 030 3 4 PRO FIT PE PVC cutter 19 1 mm 709 810
96. 29 89 790 150 012 51 790 117 239 83 790 125 074 91 790 150 013 46 790 118 009 93 790 125 075 91 790 150 014 45 790 118 011 94 790 126 001 103 790 150 015 49 790 118 012 94 790 126 011 104 790 150 016 49 790 118 025 94 790 126 012 104 790 150 017 45 790 118 026 94 790 126 013 104 790 150 045 55 790 118 028 94 790 126 014 104 790 150 046 55 790 118 031 95 790 126 043 104 790 150 050 56 790 118 032 95 790 127 001 66 790 150 205 55 790 118 033 95 790 127 002 66 790 150 206 55 790 118 042 95 790 127 003 66 790 150 225 55 790 118 043 95 790 127 004 67 790 150 295 46 790 118 060 93 790 127 005 67 790 151 000 47 790 119 032 50 790 127 006 67 790 151 001 45 790 119 036 50 790 127 008 67 790 151 002 56 790 119 039 50 790 127 010 66 790 151 004 48 790 119 078 50 790 127 015 90 790 151 011 47 790 119 090 50 790 127 020 90 790 151 012 51 790 119 157 92 790 127 021 90 790 151 014 45 790 119 301 14 790 127 026 69 790 151 015 49 790 119 302 14 790 127 045 70 790 151 016 49 790 119 303 14 790 127 101 69 790 151 017 45 790 119 401 49 790 127 102 69 790 151 027 46 790 119 425 49 790 127 106 69 790 151 045 55 790 120 011 97 790 127 111 69 790 151 046 55 790 120 012 97 790 127 112 69 790 151 050 56 790 120 020 96 790 127 156 70 790 151 071 52 790 120 025 97 790 128 001 9 790 151 205 55 790 120 031 98 790 128 007 10 790 151 206 55 790 120 032 98 790 128 008 11 790 152 000 47 790 120 033 98 790 128 009 10 790 152 001 45 790 123 003 81 790 128 010 11 790 152 003 48 7
97. 3 25 117 321 315 500 790 108 033 770 000 p 1 Set planer blades a ER e 1 set 4 blades So Code kg PF 3 25 117 321 790 108 043 0 518 102 GF PF 3 25 871 100 Machines amp Equipment for Butt Fusion WM 1200 Workshop butt fusion machine Machine WM 1200 with SUVI 50 e Machine for jointing segmented fittings like bends from d630 1200 mm for high pressure applications e Professional data recording and operator guidance granted by the use of SUVI 50 e To produce T and Y fittings from d630 900 mm special accessories are required Machine description e Dimensions 2400 L x 1400 W x 2070 H in mm e Distortion free sturdy machine frame e Hardened hard chrome plated linear guide rails for extreme loads e Electric and hydraulic components separated in the frame e Moveable control panel assembled with potentiometer to adjust the fusion and the planing pressure selection switch for single or double sided planing process gauge Open Close and pressure release button emergency stop e The data recorder SUVI 50 is a component of the control panel e The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis e Each clamping tool can be turned max 22 5 and assembled with a set of reductions d630 1000 mm e Hydraulically opening and closing of the upper clamping tools e Hydraulic locking mechanism of the main clamping tools e Precision heating el
98. 3 600 square support long 110 225 60mm 799 900 404 6 500 square support long 225 500 80mm 799 900 387 11 500 square support long 4 63 125 799 900 421 0 977 prism wide 110 225 799 900 423 2 000 prism wide 225 500 799 900 425 4 500 prism wide 63 125 799 150 312 0 270 ratch 25 15 0 7 110 225 799 150 313 0 232 ratch 25 25 0 7 110 225 799 150 315 0 496 ratch 35 35 1 1 225 500 799 150 319 1 415 ratch 50 50 2 1 7 799 150 314 0 050 clamping screw N PF 2 51 305 008 Clamping device topload 400 This clamp and mounting tool is used for top load Saddles on pipes of dimensions d 280 400 mm e Scope of delivery 1 base mounting clamp 1 bracket 2 clamping screws 2 ratchet scraps 1 transport box d d Code kg mm 280 400 799 350 475 10 010 PF 2 51 305 008 Clamping device topload 630 This clamp and mounting tool is used for top load Saddles on pipes of dimensions d 280 400 mm and branch fittings for dimensions d 280 mm 630 mm e Scope of delivery 1 base mounting clamp 1 clamping attachment 1 bracket 2 clamping screws 2 ratchet scraps 1 transport box d d Code kg mm 280 630 799 350 477 35 000 PF 2 51 305 008 Tan Clamping attachment topload 630 Clamping attachment as single part for extension of Topload tool 400 799 350 475 Suitable for Branch fittings dimension d 280 mm
99. 319 007 5 800 75 250 790 115 044 5 594 90 315 790 112 073 11 000 TM 160 250 315 RU Repair unit Repair unit with 2 clamping devices and a pair of cylinders especially convenient for butt fusion joints in narrow trenches or inside of buildings and industrial plants Heating element planer hydraulic unit and reduction inserts could be used from the corresponding TM machine Type Code kg RU 160 790 150 045 8 800 RU 250 790 151 045 18 000 RU 315 790 152 045 20 000 PF 3 10 597 012 TM 160 250 315 RU Outer Clamp An additional clamping device can be mounted on the cylinders to improve the alignment of the components to be welded Type Code kg RU 160 790 150 046 2 000 RU 250 790 151 046 4 400 RU 315 790 152 046 5 400 ef Ir PF 3 10 597 022 TM 160 250 315 TOP Clamp tightening knobs Type Code kg GF TM 160 TOP 790 150 225 1 000 TM 250 315 TOP 790 152 225 0 198 55 PF 3 25 117 311 Machines amp Equipment for Butt Fusion TM 160 250 315 Set planer blades e 1 set 2 blades d d Code kg mm 40 160 790 113 056 0 059 75 250 790 115 024 0 083 90 315 790 112 110 0 056 PF 3 10 597 012 TM 160 250 315 Pipe lifter Convenient movement of the welded pipes through the base machine e Lifting the pipes out of the clamps or inserts to
100. 320 Base clamping unit 500 mm for fittings For clamping fittings of d500 mm as well as for the reduction clamping inserts for fittings of d250 to 450 mm Guide shaft for pipe support and back stop with pipe support d500 mm e L left e R right d Type Code kg mm 500 L 790 120 011 104 000 500 R 790 120 012 104 000 _ ce PF 3 25 117 320 Set of pipe supports d d Code kg mm 250 450 790120025 10 700 GF 97 Machines amp Equipment for Butt Fusion Flange adapter clamping unit For centric fusion of flange adapters Easy correct attachment of clamping unit in the basic machine Packaging included d d Code kg mm 250 500 790 120 031 73 000 PF 3 25 117 320 T fitting clamping unit e For the rational manufacturing of 90 T fittings in the sizes d 250 to 400 mm Three piece precise clamping tool for easy mounting on the machine bed Cy Complete with reduction clamping inserts d 250 355 mm e Packaging included d d Code kg mm PF 3 25 117 320 250 400 790 120 032 415 000 Y fitting clamping unit e For the rational manufacturing of 30 to 45 Y fittings in the sizes d 250 to 400 mm e Three piece precise clamping tool for easy mounting on the machine bed e Complete with reduction clamping inserts d 250 355 mm e Packaging included d d Code kg mm
101. 363 21 799 300 757 22 799 900 421 26 799 150 364 21 799 300 760 20 799 900 423 26 799 150 365 21 799 300 761 20 799 900 425 26 799 150 369 21 799 300 762 20 on request 108 799 150 370 21 799 300 763 20 799 150 378 28 799 300 764 20 799 150 382 20 799 300 800 23 799 150 383 20 799 300 802 23 799 150 385 25 799 301 459 25 799 150 386 25 799 301 461 25 799 150 387 25 799 301 463 25 799 150 388 25 799 301 484 24 799 150 389 25 799 301 486 24 799 150 390 25 799 301 488 24 799 150 391 25 799 301 536 25 799 150 392 25 799 301 537 25 799 160 411 15 799 301 538 25 799 198 012 29 799 301 539 25 114 GF Notes GF 115 Notes 116 GF General Condition of Supply of Georg Fischer Piping Systems Limited Schaffhausen 3 1 3 2 4 1 4 2 5 2 7 2 8 2 9 2 9 3 10 10 1 10 2 a b c General These General Conditions shall apply to all Products supplied by Georg Fischer to the Purchaser They shall also apply to all future business even when no express reference is made to them Any deviating or supplementary conditions especially Purchaser s general conditions of purchase and verbal agreements shall only be applicable if accepted in writing by Georg Fischer The written form shall be deemed to be fulfilled by all forms of transmission evidenced in the form of text su
102. 4 000 Reduction clamping inserts narrow e Each code number defines 1 piece of reduction clamping insert d Code kg mm 250 790 116 018 3 936 280 790 116 019 3 891 315 790 116 020 3 622 355 790 116 021 3 267 400 790 116 022 2 508 450 790 116 023 2 395 Reduction clamping inserts wide Each code number defines 1 piece of reduction clamping insert d Code kg mm 250 790 116 010 3 569 280 790 116 011 3 612 315 790 116 012 3 698 355 790 116 013 3 727 400 790 116 014 3 442 450 790 116 015 3 308 Set of pipe supports d d Code kg mm 250 450 790 120 025 10 700 Y fitting clamping unit e For the rational manufacturing of 30 to 45 Y fittings in the sizes d 250 to 400 mm Three piece precise clamping tool for easy mounting on the machine bed Complete with reduction clamping inserts d 250 355 mm Packaging included d d Code kg mm 250 400 790 120 033 610 000 34 T fitting clamping unit For the rational manufacturing of 90 T fittings in the sizes d 250 to 400 mm Three piece precise clamping tool for easy mounting on the machine bed A Complete with reduction clamping inserts d 250 355 mm Packaging included d d Code kg mm 250 400 790 120 032 415 000 Back stop ls Prevents the
103. 4 75 790 113 056 13 790 116 074 82 790 124 006 76 790 114 004 44 790 116 075 82 790 124 011 77 790 114 009 50 790 116 156 59 790 124 012 77 790 114 010 50 790 116 268 59 790 124 016 77 790 114 011 50 790 116 269 59 790 124 021 77 790 114 012 50 790 117 001 65 790 124 023 75 790 114 013 50 790 117 002 65 790 124 025 75 790 114 014 50 790 117 003 65 790 124 029 77 790 114 015 50 790 117 004 65 790 124 074 82 790 114 016 50 790 117 006 66 790 124 075 82 790 114 017 50 790 117 012 38 790 125 003 78 790 114 018 50 790 117 013 38 790 125 004 78 790 114 019 50 790 117 021 67 790 125 006 78 790 114 020 50 790 117 023 67 790 125 011 80 790 114 021 50 790 117 029 67 790 125 016 80 790 114 022 50 790 117 038 66 790 125 021 80 790 114 023 50 790 117 041 35 790 125 023 78 790 114 027 50 790 117 074 82 790 125 025 78 790 114 156 51 790 117 075 82 790 125 029 80 790 115 004 44 790 117 238 38 790 125 074 82 790 115 008 50 790 117 239 38 790 125 075 82 790 115 009 50 790 118 009 30 790 126 001 40 790 115 010 50 790 118 011 31 790 126 011 41 790 115 011 50 790 118 012 31 790 126 012 41 790 115 012 50 790 118 025 31 790 126 013 41 790 115 013 50 790 118 026 32 790 126 014 41 790 115 014 50 790 118 028 31 790 126 043 41 790 115 015 50 790 118 031 31 790 127 001 55 790 115 016 50 790 118 032 32 790 127 002 54 790 115 017 50 790 118 033 32 790 127 003 54 790 115 018 50 790 118 042 32 790 127 004 54 790 115 019 50 790 118 043 11 790 127 005 55 790 115 020 50 790 118
104. 6 Madrid Phone 34 0 91 781 98 90 es ps georgfischer com www georgfischer es GF Sweden Georg Fischer AB 117 43 Stockholm Phone 46 0 8 506 775 00 info se ps georgfischer com www georgfischer se www georgfischer fi Switzerland Georg Fischer Rohrleitungssysteme Schweiz AG 8201 Schaffhausen Phone 41 0 52 631 30 26 ch ps georgfischer com www piping georgfischer ch Taiwan Georg Fischer Piping Systems San Chung City Taipei Hsien Phone 886 2 8512 2822 Fax 886 2 8512 2823 www georgfischer tw United Kingdom Ireland George Fischer Sales Limited Coventry CV2 2ST Phone 44 0 2476 535 535 uk ps georgfischer com www georgfischer co uk USA Caribbean Georg Fischer LLC Tustin CA 92780 7258 Phone 1 714 731 88 00 Toll Free 800 854 40 90 us ps georgfischer com www gfpiping com Georg Fischer Central Plastics LLC Shawnee OK 74801 Phone 1 405 273 63 02 gfcentral ps georgfischer com www centralplastics com Vietnam George Fischer Pte Ltd 136E Tran Vu Ba Dinh District Hanoi Phone 84 4 3715 3290 Fax 84 4 3715 3285 International Georg Fischer Piping Systems Switzerland Ltd 8201 Schaffhausen Switzerland Phone 41 0 52 631 30 03 Fax 41 0 52 631 28 93 info export georgfischer com www export georgfischer com GEORG FISCHER PIPING SYSTEMS Product Catalogue 2011 Machines amp Tools for Installation of Plastic Pipes GEORG FISCHER GFt PIPING SYSTEMS PIPE WIN WELD The soft
105. 61 Phone 86 312 395 2000 Fax 86 312 365 2222 chinaust chinaust com www chinaust com cn Denmark Iceland Georg Fischer A S 2630 Taastrup Phone 45 0 70 22 19 75 info dk ps georgfischer com www georgfischer dk Finland Georg Fischer AB 01510 VANTAA Phone 358 0 9 586 58 25 Fax 358 0 9 586 58 29 www georgfischer fi info fi ps georgfischer com France Georg Fischer SAS 95932 Roissy Charles de Gaulle Cedex Phone 33 0 1 41 84 68 84 frps georgfischer com www georgfischer fr Germany Georg Fischer GmbH 73095 Albershausen Phone 49 0 7161 302 0 info de ps georgfischer com www georgfischer de India Georg Fischer Piping Systems Ltd 400 076 Mumbai Phone 91 224007 2001 in ps georgfischer com www georgfischer in Italy Georg Fischer S p A 20063 Cernusco S N MI Phone 3902 921 861 it ps georgfischer com www georgfischer it Georg Fischer TPA S r l IT 16012 Busalla GE Phone 39 010 962 47 11 tpa ps georgfischer com www georgfischer it CH 8201 Schaffhausen Switzerland 2011 Printed in Switzerland Adding Quality to People s Lives Japan Georg Fischer Ltd 556 0011 Osaka Phone 81 0 6 6635 2691 jp ps georgfischer com www georgfischer jp Korea Georg Fischer Piping Systems Guro 3 dong Guro gu Seoul Korea Phone 82 0 2 2081 1450 Fax 82 0 2 2081 1453 kor ps georgfischer com www georgfischer kr Malaysia George Fischer M Sdn Bhd 40460 Shah Alam Selangor Darul Ehsan Phone
106. 630 mm d d Code kg mm 280 630 799 350 476 5 000 26 GF Machines amp Equipment for Electrofusion 9 150 090 Spring clamp for ELGEF 24V reinforcing saddles e The Spring Clamp is used to install ELGEF 24 V reinforcing saddles d 40 225 mm a i The tool ensures a constant jointing pressure during the entire fusion cycle Fig i x d d Code kg mm 40 225 799 150 090 1 180 PF 2 51 305 002 GF 27 Machines amp Equipment for Electrofusion Tapping tools Assembly and tapping key For ELGEF Plus saddles Type Code kg Description PF 2 51 305 009 8 10 17 799 198 047 0 798 For all saddles Tapping key for ELGEF Plus saddles e With adjustable tapping depth Type Code kg Description 10 799 198 080 0 114 for Monobloc d 40 mm and d 50 mm for Monobloc d 63 mm d 90 160 mm 17 799 198 079 0 556 and all Duobloc saddles PF 2 51 305 999 12 7 799198091 0 543 for socket with cutter 6 _ Hexagon key for ELGEF Plus saddles And branch fittings Type Code kg Description PF 2 51 305 009 SW8 799 150378 0 129 For all saddles and branch fittings Tapping Adapter For ELGEF Plus saddles e The Adapter is used for gas free tapping under pressure Type S 54 for tapping saddles with rotatable outlet d 20 40 mm Tapping Tee d 32 mm Type S 67 for tapping saddles with rotatable ou
107. 7 002 222 000 PF 3 25 117 319 Planer Powerful parallel planer for single or double sided facing of pipe ends e Right angled facing due to wide bedding with side stop for single sided facing e Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 315 630 400 V 1500 W 790 117 003 99 000 PF 3 25 117 319 Heating element High performance heating element with electronic continuously adjustable temperature control High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life Easy placement in the correct working position with heater release mechanism d d Performance Code kg mm 315 630 400 V 8000 W 790 117 004 39 000 76 GF Machines amp Equipment for Butt Fusion Hydraulic unit Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable fine adjustment of pressure Clearly visible vibration free pressure gauge with precision scaling Accumulator for pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Code kg 790 116 039 41 000 PF 3 25 117 319 Control box e 400 V e Contains all safety and fu
108. 70 50 790 113 042 0 545 56 790 113 043 0 520 63 790 113 044 0 520 75 790 113 045 0 500 90 790 113 046 0 460 110 790 113 047 0 370 125 790 113 048 0 340 140 790 113 049 0 275 Set inserts for pipe support e Set inserts dn 40 140 mm d d Code kg mm 40 140 790 113 050 5 000 _ 1 Set planer blades eee eo 1 set 2 blades Code kg 790 113 056 0 060 Weld 250 Accessories ag Reduction clamping inserts JEA 1 Code Nr includes 4 half shells d Code kg b mm 90 790 311 050 3 000 110 790 311 051 2 750 125 790 311 052 2 350 140 790 311 053 2 200 t 160 790 311 054 2 100 9 180 790 311 055 1 800 200 790 311 056 1 500 225 790 311 057 1 000 Set reduction clamping inserts e Set reduction inserts dn 90 225 mm d d Code mm 90 225 790 311 071 Inserts for pipe support 1 Code Nr Includes 2 supports d Code kg r mm 90 790 311 060 1 400 110 790 311 061 1 350 125 790 311 062 1 150 140 790 311 063 1 100 160 790 311 064 1 000 180 790 311 065 0 900 200 790 311 066 0 750 225 790 311 067 0 500 Set inserts for pipe support e Set inserts dn 90 225 mm d d Code kg mm 90 225 790 311 072 1 400 _ 1 set planer blades SS oe e set of 2 blades Code kg 790 115024 0 084 PSO 701 Butt fusion machine For fusion jointing of PP and PE
109. 712 0 034 7 8 PRO FIT PE PVC cutter 22 2 mm 709 810 714 0 046 1 PRO FIT PE PVC cutter 25 4 mm 709 810 716 0 056 table continued next page GF PF 1 54 326 005 Machines amp Equipment for Electrofusion Inch Description Code kg 11 4 PRO FIT PE PVC cutter 31 8 mm 709 810 720 0 096 11 2 PRO FIT PE PVC cutter 38 1 mm 709 810 724 0 104 13 4 PRO FIT PE PVC cutter 44 5 mm 709 810 728 0 120 17 81 PRO FIT PE PVC cutter 48 2 mm 709 810 730 0 128 PF 1 54 326 005 Cup drill Blu mol HSS Model suitable for steel and ductile cast iron Inch Description Code kg 11 16 HSS bi metal cutter 17 5 mm 709 810 511 0 300 3 4 HSS bi metal cutter 19 1 mm 709 810 512 0 300 7 8 HSS bi metal cutter 22 2 mm 709 810 514 0 300 15 16 HSS bi metal cutter 23 8 mm 709 810 515 0 300 1 HSS bi metal cutter 25 4 mm 709 810 516 0 066 11 8 HSS bi metal cutter 28 6 mm 709 810 518 0 300 13 16 HSS bi metal cutter 30 2 mm 709 810 519 0 300 11 4 HSS bi metal cutter 31 8 mm 709 810 520 0 088 13 8 HSS bi metal cutter 34 9 mm 709 810 522 0 300 17 16 HSS bi metal cutter 36 5 mm 709 810 523 0 300 11 2 HSS bi metal cutter 38 1 mm 709 810 524 0 087 13 4 HSS bi metal cutter 44 5 mm 709 810 528 0 300 2 HSS bi metal cutter 50 8 mm 709 810 532 0 142 PF 1 54 326 005 Cup drill Blu mol Carbide tipped Model e suitable for abrasive ma
110. 790 127 026 28 000 PF 3 25 117 332 Reduction clamping inserts wide e d 125 355 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 125 d 140 d 160 d 180 d 200 d 225 d 250 d 280 the reduction clamping insert d 315 mm code 790 127 101 must also be used d Code kg mm 125 790 112 090 0 957 140 790 112 091 0 950 160 790 112 092 0 980 180 790 112 093 0 931 200 790 112 094 0 880 225 790 112 095 0 940 250 790 112 096 0 760 280 790 112 097 0 750 315 790 127 101 3 540 355 790 127 102 3 540 y gt PF 3 25 117 332 Reduction clamping inserts narrow d 125 355 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 125 d 140 d 160 d 180 d 200 d 225 d 250 d 280 the reduction clamping insert d 315 mm code 790 127 101 must also be used d Code kg mm 125 790 112 100 1 215 140 790 112 101 1 139 160 790 112 102 1 080 180 790 112 103 1 006 200 790 112 104 0 945 225 790 112 105 0 833 250 790 112 106 0 712 280 790 112 107 0 562 315 790 127 111 3 54
111. 790 128 121 6 300 U MSA 330 MSA 340 273x263x464 790 160 010 8 000 PF 3 10 588 100 Adapters AA PF 2 51 306 001 e Adapters for Electrofusion units with 4 mm connectors e Compatible with electrofusion units MSA 210 230 MSA 330 340 MSA 250 400 MSA 250 400 PLUS Type Code kg Description 4 0 mm 799 350 340 0 001 Angle adapter black 4 7 mm 799 350 341 0 057 Angle adapter grey 4 0 mm 799 350 461 0 014 Adapter black 4 7 mm 799 350 462 0 014 Adapter white GF PF 3 25 879 100 Machines amp Equipment for Electrofusion Tools for preparing pipe surfaces Rotary Peeler RS This innovative Rotary Peeler RS is designed for universal peeling at the pipe end for electrofusion couplings tees and elbows and as well as for electrofusion saddles Suitable for peeling PE80 PE100 PEX and PP pipes Features and your advantage Spring loaded peeling blade Peeling quality independent of pipe ovality or tolerances Pivoted mounted peeling blade To compensate the shape of coiled pipe Optimized cutting geometry Defined chip thickness with cutting width overlap One tool per dimension Minimized swivel radius for peeling in narrow locations Peeling length No limitation of peeling length Guidance rolls 3 point support for dimensional optimized cutting feed Time saving Tool is always ready for use it can be used for the next peeling without having to set the peeling blade back in
112. 89 0 019 i p Hexagon key for PVC saddles ut zum The Hexagon Key is suitable for tapping water and gas mains under pressure Scope of delivery 1 hexagon key protective cover without rotating pin d d Code kg s G mm mm inch 16 25 799 150 007 0 342 19 30 32 40 799 150 008 0 49 27 38 PF 2 51 305 002 50 63 799 150 009 0 690 27 47 GF 29 9 350 107 A PF 2 51 305 005 Machines amp Equipment for Electrofusion Squeeze off and rerounding tools Squeeze off tool type S1 This mechanical device is used to squeeze off PE pipes during repair and extension work In order not to over stress the pipe the tool is equipped with adjustable end stops for SDR 11 ISO S5 pipes Due to different wall thickness of the pipes the squeezing degree may differ up to 0 8 d d Code kg Description mm 20 63 799 350 107 4 449 S1 for PE pipes SDR 11 9 350 108 PF 2 51 305 005 Squeeze off tool type S2 This mechanical device is used to squeeze off PE pipes during repair and extension work In order not to over stress the pipe the tool is equipped with adjustable end stops for SDR 11 ISO S5 and SDR 17 ISO S8 pipes d d Code kg Description mm 63 180 799 350 108 35 800 S2 for PE pipes SDR 11 and SDR 17 9 350 270 PF 2 51 305 005 Squeeze off tool A25 This mechanical device is
113. 90 123 004 81 790 128 027 10 790 152 006 46 790 123 007 82 790 128 028 11 790 152 009 46 790 123 009 82 790 128 029 10 790 152 012 51 790 123 010 82 790 128 030 11 790 152 014 45 790 123 011 83 790 128 110 17 790 152 016 49 790 123 012 83 790 128 111 17 790 152 017 45 790 123 016 83 790 128 112 17 790 152 025 49 790 123 020 82 790 128 117 17 790 152 026 47 790 123 023 81 790 128 119 17 790 152 027 46 790 123 025 81 790 128 120 18 790 152 045 55 790 123 029 83 790 128 121 18 790 152 046 55 790 123 074 90 790 136 001 19 790 152 050 56 790 123 075 90 790 136 002 19 790 152 071 52 GF 113 Index Code Page Code Page Code Page 790 152 205 55 799 198 047 28 799 301 540 25 790 152 206 55 799 198 079 28 799 301 541 25 790 152 225 55 799 198 080 28 799 301 561 31 790 153 001 68 799 198 091 28 799 301 575 25 790 154 001 73 799 198 094 23 799 350 107 30 790 155 001 78 799 199 088 29 799 350 108 30 790 160 004 12 799 199 089 29 799 350 113 30 790 160 005 12 799 199 127 31 799 350 114 30 790 160 007 13 799 199 128 31 799 350 115 30 790 160 010 18 799 199 129 31 799 350 116 30 790 160 176 17 799 199 130 31 799 350 117 30 790 202 001 34 799 199 131 31 799 350 118 30 790 202 011 34 799 199 132 31 799 350 119 30 790 319 007 55 799 199 133 31 799 350 120 30 790 340 000 57 799 199 134 31 799 350 121 30 790 340 001 57 799 199 135 31 799 350 172 30 790 340 002 57 799 199 137 31 799 350 270 30 790 340 003 58 799
114. Description 799 350 620 0 086 multiple card reader PF 2 51 306 005 Adapter card PCMCIA CF To read in fusion and traceability data from the compact flash card 799 350 621 into a PC via PCMCIA slot Can only be used for compact flash cards type Compatible with MSA Plus 400 Code kg Description 799 350 623 0 073 Adapter Card PCMCIA CF AB PF 2 51 306 001 Adapters Adapters for Electrofusion units with 4 mm connectors e Compatible with electrofusion units MSA 210 230 MSA 330 340 MSA 250 400 MSA 250 400 PLUS Type Code kg Description 4 0 mm 799 350 340 0 001 Angle adapter black 4 7 mm 799 350 341 0 057 Angle adapter grey 4 0 mm 799 350 461 0 014 Adapter black 4 7 mm 799 350 462 0 014 Adapter white GF an PF 3 10 588 900 Machines amp Equipment for Electrofusion MSA 210 230 330 340 Accessories Geothermal cables kit Ability to joint in parallel 2 couplers of a Y fitting Recommended in combination with ELGEF fittings Compatible with MSA 210 230 MSA 330 340 MSA 250 400 MSA 250 400 PLUS Connector 4 mm 90 Cable length 290 mm Welding voltage 0 48 Volt Welding current 40 A max Content of delivery 2 cables pouch protection caps operation manual Code kg 790 160 176 0 385 U PF 3 10 588 500 Cables Drum Fast and safe cable windi
115. Dutch English Estonian Finnish French German Hungarian Italian Korean Latvian Lithuanian Macedonian Malaysian Norwegian Polish Portuguese Rumanian Russian Slovakian Slovenian Spanish Swedish Turkish Warranty 24 months Type Code kg Description MSA Plus 300 799 350 560 15 797 barcode reader pen transport case MSA Plus 300 799 350 561 15 737 barcode scanner transport case GF a m f m o GF t lt PF 2 51 306 002 Machines amp Equipment for Electrofusion MSA Plus 250 Automatic electrofusion unit NEW environmentally friendly manufactured Electrofusion unit in accordance with EU directive 2002 95 EU RoHS Automatic Electrofusion unit with barcode reader pen optional with barcode scanner The MSA units with the unique inverter technology and the active cooling system for trouble free operation from generator or mains supply Suitable for jointing in series The unit is robust light and easy to use Single push button operation display shows fusion time and energy consumed Scope of delivery includes transport box 1 pair of angle adapter clips 4 0 mm and operating instructions Technical Data Ambient temperature 10 C to 45 C Mains voltage 180 V 264 V AC Mains frequency 45Hz 65 Hz Fusion voltage 8 42 48 V AC Fusion current max 80 A Power max 3500 W Protection 1 1P 65 Mains cable 3m Fusion cable 3m Dimensions WxHxD 284 x 440 x 195 mm
116. FE coated A e Type B according to DVS 2208 1 mechanical calibrated pipe ends e Always delivered in pairs also usable for SG 110 SG 125 not for SG 160 d Code kg mm 16 799 300 155 0 085 20 799 300 156 0 115 25 799 300 157 0 155 32 799 300 158 0 225 40 799 300 159 0 230 50 799 300 160 0 335 63 799 300 161 0 600 75 799 300 162 0 965 90 799 300 163 1 440 110 799 300 164 2 210 MC 110 Butt fusion machine Machine MC 110 with electric planer thermostatic heater Portable butt fusion machine for use in the workshop and on job sites For fusion jointing of PP and PE pipes and fittings as well as prefabrication of segments in the size range d 20 110 mm and up to SDR 11 e Machine MC 110 complete includes machine mounting base machine 2 base clamping plates wide base clamping plate left narrow electrically operated planer thermostatic controlled heater table clamp and transport box e Including transport packaging without accessories d d Performance Code kg mm 20 110 230V 1360W 790 109 303 31 000 20 110 115V 1360W 790 109 321 31 000 Machine MC 110 with electric planer electronic heater Portable butt fusion machine for use in the workshop and on job sites For fusion jointing of PP and PE pipes and fittings as well as prefabrication of segments in the size range d 20 110 mm and up to SDR 11 e Machi
117. M 160 250 315 Temperature controller Electronic temperature control Accurate adjustment set point of heating element temperature Digital display of current and set point temperature 115 V on request Type Performance Code kg TM 160 315 ECO 44 230V 3000W 790 152 006 2 000 TM 160 250 315 TOP Butt fusion machines TM 160 250 315 TOP Machine complete High quality flexible and user friendly heating element Butt Fusion machine for fusion jointing PE PP PB and PVDF pipes and fittings on building sites and in trenches Scope of delivery includes innovative TOP hydraulic unit flexible base machine powerful planer high performance heating element storage case for the planer and heater Including transport packaging wooden crate without accessories and without reduc tion inserts Type d d Performance Code kg mm TM 160 TOP 40 160 230V 1900W 790 150 011 125 000 TM 250 TOP 75 250 230V 3270W 790 151 011 204 000 TM 315 TOP 90 315 230V 3870W 790 152 026 217 000 TM 160 250 315 Base machine Tubular frame provides increased rigidity and easy movement of the machine on the ground 4 lifting lugs Metal shield provides protection of the main welding area The movable sliding 3rd clamp allows easy and time saving fixation of bends or tees without need of additional tools Double sided heating element
118. P 1 WR CYRILLIC 400V 11010W_ 790 117 074 600 000 KL 630 TOP 2 WR CYRILLIC 400V 11010W 790 345 011 600 000 GF 800 WR 400V 15010W 790123075 1550 000 GF 800 WR CYRILLIC 400V 15010W 790 123 074 1550 000 table continued next page GF Machines amp Equipment for Butt Fusion Type Performance Code kg GF 1000 WR 400V 19510W 790 124 075 3000 000 GF 1000 WR CYRILLIC 400V 19510W 790 124 074 3000 000 GF 1200 WR 400V 20510W 790 125075 3210 000 PF 3 10 575 600 GF 1200 WR CYRILLIC 400V 20510W 790 125074 3210 000 Retrofit kits The retrofit kit consists of all necessary components in the machine in order to connect the WR 100 200 The connection cables between the WR 100 200 and the hydraulic unit heating element are part of the welding recorder The installation of the retrofit kit has to be done by a service centre Description Code kg KL 160 790 119090 0 001 KL 250 630 790 119078 0 759 GF 160 250 790 119032 0 300 GF 315 790 119039 0 790 PF 3 25 117 313 GF 500 1200 790 119036 3 500 GF PF 3 25 117 312 Machines amp Equipment for Butt Fusion SUVI System Accessories Software PIPE WIN WELD SUVI WIN WELD Professional software for analysis and documentation of installed piping systems or of a defined part of it i e Pipe book With PIPE WIN WELD it is possible to create a complete electronic documentation of the installed pipes and pipe c
119. Product Range International Utilities 2012 Machines and tools GEORG FISCHER GFt PIPING SYSTEMS Table of Contents Page Machines and Equipment for Electrofusion 2 MSA Plus 400 4 MSA Plus 350 5 MSA Plus 300 6 MSA Plus 250 7 MSA 210 MSA 230 MSA 330 MSA 340 8 Tools and Accessories for Electrofusion 15 Wear and tear parts for MSA machines peeling tools clamps squeeze off tools tapping equipment etc Machines and Equipment for Butt Fusion 43 Construction site Butt Fusion machines 45 TM Line 45 KL Line 57 GF Line 66 WR200 and SUVI software 90 Workshop Butt Fusion machines 93 WM Line 93 Tools and Accessories for Butt Fusion 105 Pipe Cutters Saws Bead removers pipe supports etc GF MSA Plus overview Temperature dependent energy control Wide input voltage range 180 264 V Suitable for generator operation Automatic fusion data recording p e via barcode pen scanner For series and long run fusion Dust and spray water protected IP 65 e Maximum protection from electrical hazards protection class 1 Light robust aluminum housing e Sturdy transport box Active housing cooling e Manual entry of fusion time Indication of fusion time and fusion energy e Meru guidance in more than 27 languages Programmable maintenance intervals User guidance Individual configuration Log book software MSA WIN WELD Internal safety protocol storage Fusion data logging Memory card for
120. Right angled facing due to wide bedding with side stop for single sided facing AA e Optimised cutting geometry for even and chatter free planing e Planer with Stop mechanism for safety e Safety microswitch to prevent undesired start up d d Performance Code kg mm 710 1000 400 V 3000 W 790 124 003 308 000 Pra Heating element e High performance heating element with electronic continuously adjustable tempera ture control e High temperature accuracy over the entire heating surface e High quality non stick PTFE coating with long service life d d Performance Code kg mm 710 1000 400 V 15000 W 790 124 004 88 000 75 Hydraulic unit e Maximum pressure 200 bar Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable fine adjustment of pressure Clearly visible vibration free pressure gauge with precision scaling Accumulator for pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance Code kg 400 V 1500 W 790 123010 41 000 Control box e 400 V Contains all safety and functional components such as static relay Fl protective switch temperature control Compact unit in steel box with enamel coated protective frame Code kg 790 123009 29 000 Case For safe storage of pl
121. S Accessories Outer base clamping plates d Type Code kg mm 315 L 790 130 011 6 203 315 R 790 130 012 6 191 Reduction clamping inserts d narrow wide kg mm Code Code 90 790 112 098 790 112 088 1 000 110 790112 099 790 112 089 0 960 125 790 112 100 790 112 090 0 980 140 790 112 101 790 112 091 0 950 160 790 112 102 790 112 092 0 980 180 790 112 103 790 112 093 0 900 200 790 112 104 790 112 094 0 880 225 790 112 105 790 112 095 0 940 250 790 112 106 790 112 096 0 760 280 790 112 107 790 112 097 0 750 Back stop Code kg 790 130 013 2 750 Set planer blades Code kg 790 130 023 0 043 Special transport crate Code kg 790 130 026 28 143 000 Workshop butt fusion machines e WM 315 90 mm 315 mm e WM 500 250 mm 500 mm e WM 630 315 mm 630 mm e WM 1200 630 mm 1200 mm Butt fusion machines for the jointing of PP PE and PVDF pipes and fittings Accurate single or series prefabrication of segmented fittings like bends Y X and T fittings for high pressure applications The sturdy clamping units are assembled with the reduction inserts according the specific machine range both clamps are from 0 to maximum 22 5 turnable Automated machines with data recording and touch screen operation are available l 5 es a N I 1 ores i
122. The unit stores the last fusion time and generates a consecutive fusion counter A buzzer indicates the start and the end of the fusion cycle Technical Data Ambient temperature 10 C to 40 C Mains voltage 180 V 250 V AC Mains frequency 45 Hz 65 Hz Fusion voltage 39 5 V Internal Fuse 20A Power consumption max 2750 W Protection IP 65 Mains cable 4m Fusion cable 3m Connector 4 0 mm 90 Dimensions WxHxD 270 x 480 x 150 mm Weight incl cables ca 21 kg Display LED 1 x 4 N 7 segments Size display 50 x 18 mm Type size 14 mm Warranty 12 months Description Code kg Standard edition 790 128 001 22 879 GF PF 3 10 588 100 Machines amp Equipment for Electrofusion MSA 230 Standard Electrofusion unit with jointing data recording Monovalent electrofusion unit fusion voltage 39 0 40 0 Volt equipped with barcode reader pen or scanner for automated data entry Recording of jointing data and operator identification code Easy to handle robust machine for the whole range of ELGEF fittings The Polybrand version supports the input of fusion barcodes from non GF fittings requiring a fusion tension between 39 0 to 40 0 Volt Reliable process by controlled energy output including ambient temperature correction factor Suitable for jointing in series Easy interaction by choosing the favourite language of the operator Scope of delivery includes 1 pair of straight adapter clips 4 0 gt 4 7
123. W for your personal safety a safety switch has been integrated to prevent unintentional start up in the working position Heater high performance and precision heater with electronic temperature control 1700 W e high accuracy of 4 C over the entire heating surface e heater temperature can be set exactly with digital LCD high quality non stick easy to change PTFE coating with digital temperature indicator Additional standard equipment included in the base model inner left and right clamping plates d 315 mm for pick up of reduction clamping in serts d 90 280 mm e pipe supports d 315 mm for support of fittings e timer to clock fusion times e tool set specified to machine e Including transport packaging without accessories d d Performance Code kg mm 90 315 230 V 790 130 031 150 000 90 315 115 V 790 130 032 128 000 26 SG 315 SD Butt fusion machine for butt fusion jointing of PP PE and PVDF pipes and fit tings The industrial butt fusion machine for pressure piping systems The S version S segment additionally allows prefabrication of segments Sizes d 90 315 mm all pressure ratings up to max PE d 280 SDR 11 PP d 280 SDR 7 25 and PVDF d 315 SDR 21 Base machine integrated swivel tables for equalization of wall offset transverse to axial direction for segment fusion up to 30 optional outer horizontally removeable clamping devices availa
124. a transfer to PC SUVI WIN WELD software supplied with the machine via USB interface Robust aluminium case with shock absorbing plastic cover in attractive design Integrated power outlets for planer and heating element Preinstalled socket for connection of the barcode scanner Optional Easy oil level control and refilling without opening the unit Type d d Performance Code kg mm GF 500 CNC 200 500 400 V 6300 W 790154001 480 000 GF 73 PF 3 25 117 306 Machines amp Equipment for Butt Fusion GF 500 Accessories Reduction clamping inserts wide Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells Reductions in inch sizes or special diameters upon request In order to mount the inserts d 200 d 225 the reduction clamping insert 790 116 015 must also be used d Code kg mm 200 790 116 008 4 217 225 790116009 4 172 250 790 116 010 3 569 280 790 116 011 3 612 315 790 116 012 3 698 355 790 116 013 3 727 400 790 116 014 3 836 450 790116015 3 276 y gt PF 3 25 117 306 Reduction clamping inserts narrow Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We re
125. ace of destination which bear connection with the execution of the contract and the adherence to relevant safety regulations and approval procedures In case of re exports Purchaser shall be responsible for compliance with pertinent export control regulations Price Unless agreed otherwise the prices shall be deemed quoted net ex works according to Incoterms of the ICC latest version including standard packing All supplementary costs such as the cost of carriage insurance export transit and importlicences etc shall be borne by the Purchaser The Purchaser shall also bear the costs of all taxes fees duties etc connected with the contract If the costs of packing carriage insurance fees and other supplementary costs are included in the tender price or contract price or are referred to specifically in the tender or confirmation of order Georg Fischer reserve the right to revise their prices accordingly should any change occur in the relevant tariffs Terms of Payment The Purchaser shall make payment in the manner agreed by the parties without any deductions such as discounts costs taxes or dues The Purchaser may only withhold or off set payments due against counter claims which are either expressly acknowledged by Georg Fischer or finally awarded to the Purchaser In particular payment shall still be made when unessential items are still out standing provided that the Products already delivered are not rendered unusable as a re
126. achines amp Equipment for Electrofusion Peeling tool PT1E The rotating Peeling Tool PT 1 E is suitable for preparing pipe ends with diameters d 20 90 mm when installing Electrofusion couplers and fittings The tool ensures a constant peeling quality on the complete peeling surface and is suitable for PE80 PE100 and PEX Scope of delivery 1 basic tool in a plastic carrying case without pipe inserts The case has sufficient space for approximately 6 pipe inserts d d mm Code kg Description 20 90 799 150 382 2 261 Basic Tool PT 1 E 9 300 725 on PF 2 51 305 004 Pipe inserts for peeling tool PT 1 E d e Code kg Description mm mm 20 1 9 799 300 739 0 220 Pipe Insert SDR 11 20 3 0 799 300 741 0 220 Pipe Insert SDR 7 25 2 3 799 300 740 0 230 Pipe Insert SDR 11 25 3 0 799 300 742 0 230 Pipe Insert SDR 9 32 3 0 799 300 743 0 230 Pipe Insert SDR 11 40 3 7 799 300 744 0 230 Pipe Insert SDR 11 40 1 8 799 300 760 0 220 Pipe Insert SDR 26 50 4 6 799 300 745 0 350 Pipe Insert SDR 11 50 2 01799300 761 0 220 Pipe Insert SDR 26 56 2 2 799 300 762 0 588 Pipe Insert SDR 26 63 3 8 799 300 725 0 475 Pipe Insert SDR 17 63 5 8 799 300 746 0 475 Pipe Insert SDR 11 63 2 5 799 300 763 0 220 Pipe Insert SDR 26 75 4 5 799 300 727 0 601 Pipe Insert SDR 17 75 6 9 799300 747 0 601 Pipe Insert SDR 11 75 2 9
127. ame Voltage Code kg 400 V 790 116 038 15 500 GF 57 e Vo PF 3 10 574 100 Machines amp Equipment for Butt Fusion KL 500 TOP2 Butt fusion machine Machine complete e Compact and robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to PN 16 Machine provided with Hydromat hydraulic unit and remote control e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code kg mm 200 500 400 V 6250 W 790140010 312 000 Base machine Double clamping device for secure hold and exact radial and axial alignment of components e Good accessibility thanks to 45 inclination e drip proof quick action coupling for the connection of the hydraulic hoses d d Code kg mm 200 500 790 340 001 157 000 PF 3 10 574 500 Planer e Powerful parallel planer for single or double sided facing of pipe ends e Load transfer via maintenance free robust chain e Optimised cutting geometry for even and chatter free planing e Planer with Stop mechanism for safety e Safety microswitch to prevent undesired start up d d Performance Code kg mm 200 500 400 V 750 W 790 340 002 55 000 PF 3 25 117 306 Heating element e High temperature accuracy over the entire heating surfac
128. and 4 narrow half shells In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code kg mm 315 790 116 012 3 698 355 790 116 013 3 727 400 790 116 014 3 836 450 790 116 015 3 276 500 790 117 012 4 500 560 790 117 013 4 900 Reduction clamping inserts narrow Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code kg mm 315 790 116 020 3 622 355 790 116 021 3 267 400 790 116 022 2 508 450 790 116 023 2 273 PF 3 25 117 319 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts d 315 d 355 d 400 d 450 8 wide reduction inserts d 500 d 560 d d Code kg mm 315 560 790 117 021 201 000 3 PF 3 25 117 319 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d Code kg mm 630 790 117029 29 000 PF 3 10 575 900 Chamfered upper clamp e Necessary for welding short leg bends having diameters equal of the maximum machin
129. and heating element Code kg 790 116 006 38 000 58 GF 500 Accessories Reduction clamping inserts Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells Reductions in inch sizes or special diameters upon request In order to mount the inserts d 200 d 225 the reduction clamping insert 790 116 015 must also be used d narrow wide kg mm Code Code 200 790 116 016 790116008 4 217 225 790 116017 790116009 4 172 250 790 116 018 790 116 010 3 569 280 790 116 019 790 116 011 3 612 315 790 116 020 790 116 012 3 698 355 790 116 021 790 116 013 3 727 400 790 116 022 790 116 014 3 442 450 790 116 023 790 116 015 3 308 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension Reductions in inch sizes or special diameters upon request d d Code kg mm 250 450 790 116 156 162 000 Chamfered upper clamp Necessary for welding short leg bends having diameters equal of the maximum ma chine dimension Left bend is clamped left from the heating element position Right bend is clamped right from the heating element position description Code kg Right 790 116 268 0 001 Left 790 116 269 0 001 Flange
130. aner and heating element Code kg 790 124006 341 000 Hydraulic hose package Flexible hydraulic hoses with drip proof quick coupling action Code kg 790 123 020 6 000 76 GF 1000 Accessories Reduction clamping inserts Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed Reductions in inch sizes or special diameters upon request In order to mount the inserts d 710 the reduction clamping insert d 800 mm code 790 124 011 must also be used d narrow wide kg mm Code Code 710 790 123 220 790 123 012 12 500 800 790 124 011 18 000 900 790 124 012 19 000 Reduction clamping inserts set 8 wide clamping inserts dn 710 800 900 mm Code kg 790 355 019 350 000 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends Code kg 790 124 029 153 000 Electric hoist unit e Hoist capacity 500 kg Arm length 2m pivoting back forward max column height from floor 4 65 m 2 hoist ing speeds 2 5 m min and 5 5 m min Code kg 790 124 016 300 000 1 Set planer blades e 1 set 4 blades Code kg 790 124 021 1 300 77 GF 1200 Butt fusion machine Machine GF 1200 complete Robust heating element butt
131. asily assembled to the base machine The delivery contains one left and one right pipe lifter and one lever Type Code kg TM 160 790 150 050 9 000 TM 250 790151050 11 000 TM 315 790152050 12 500 TM 250 315 Pressure Shut Off Valve Time saving in the butt fusion process by working with 2 base machines Enabling to disconnect the base machine under pressure from the hydraulic unit dur ing the cooling time Close the pressure valve release pressure at the hydraulic unit disconnect the hoses from the base machine Keep the joint cooling down Use the cooling time for pipe preparation and welding of the next join by connecting the hydraulic unit hoses to a second base machine Type Code kg TM 250 315 790 151 002 1 500 TM 160 250 315 RU Repair unit Repair unit with 2 clamping devices and a pair of cylinders especially convenient for butt fusion joints in narrow trenches or inside of buildings and industrial plants Heating element planer hydraulic unit and reduction inserts could be used from the corresponding TM machine Type Code kg RU 160 790 150 045 8 800 RU 250 790 151045 18 000 RU 315 790 152 045 20 000 TM 160 250 315 RU Outer Clamp An additional clamping device can be mounted on the cylinders to improve the align ment of the components to be welded Type Code kg RU 160 790150046 2 000 RU 250 79015
132. ata ISO 12176 GPS coordinates of fusion location added automatically to each fusion record Optional ability of operator ID and job number recognition The internal memory has a capacity of 1000 jointing records for data transfer the unit is equipped with an USB interface The record is delivered as PDF or CSV format both are manageable with common and free PC software applications Rental time period programmable by the machine owner unit blocks on expiring date reset by password An intuitive operation menu is guiding through the complete jointing process For fusion data input a barcode scanner is connected manual data input configurable The entire welding process is controlled and regulated with energy output compensation depend ing on ambient temperature and indication of cooling time The unit is suitable for joint ing in series Robust aluminum housing with convenient cable rewind and handle for weight balanced transport Fusion cable detachable with military connector Inclusive dedicated transport case pouch for scanner 2 pairs of angle adapter clips 4 0 mm and 4 7 mm operation instructions and configuration chart Technical Data Ambient temperature 10 C to 45 C Mains voltage 90 V 135 V AC Mains frequency 40 Hz 70 Hz Fusion voltage 8 48 VAC Fusion current max 90 A Power consumption max 2 75 kW Protection Class 1 IP 54 Mains cable 10m Fusion cable 3m Interface USB type A for PC communication and softwar
133. barcode scanner The unit is robust light and easy to use The menu has up to 27 different languages Scope of delivery includes transport box 1 USB memory stick 1 pair of angle adapter clips 4 0 mm operating instructions configuration card and Software MSA WIN WELD To read out the fusion protocols either the USB cable 799 350 619 or the USB memory stick 799 350 622 is required Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Interfaces Mains cable Fusion cable Dimensions WxHxD Weight incl cables Display Size display WxH 10 C to 45 C 180 V 264 V AC 45Hz 65 Hz 8 42 48 VAC max 80 A max 3500 W 1 1P 65 USB type A for printer communication and to load software updates USB type B for PC communication 3m 3m 284 x 440 x 195 mm ca 11 5 kg light weight aluminium housing LCD graphic background light contrast adjustment 132 x 39 mm Type size 8mm Languages Brasilian Bulgarian Chinese Croatian Czech Danish Dutch English Estonian Finnish French German Hungarian Italian Korean Latvian Lithuanian Macedonian Malaysian Norwegian Polish Portuguese Rumanian Russian Slovakian Slovenian Spanish Swedish Turkish Warranty 24 months Type Code kg Description MSA Plus 350 799 350 570 14 500 barcode reader pen transport case MSA Plus 350 799 350 571 15 852 barcode scanner transport
134. bed e Integrated eyelets for lifting e Complete with reduction clamping inserts d 90 225 mm Packaging included d d Code mm kg 90 250 790 118 032 140 000 Y fitting clamping unit For the rational manufacturing of 30 to 45 Y fittings in the sizes d 90 to 250 mm Three piece precise clamping tool for easy mounting on the machine bed Reduction clamping inserts d 90 225 mm Packaging included d d Code kg mm 90 250 790 118 033 175 000 Back stop Lg Prevents the components from slipping out of the clamping device during fusion ea IM Code kg 790 118026 4 000 _ un Set planer of blades Er Blade has 2 cutting edges 1 set 2 pieces description Code kg long 790 118 042 0 220 short 790 118 043 0 045 32 WM 500 Plus Workshop butt fusion machine Machine WM 500 Plus Machine for jointing segmented fittings like bends from d250 500 mm for high pressure applications To produce T and Y fittings from d250 400 mm special accessories are required Machine description Distortion free sturdy machine frame Electric and hydraulic components separated in the frame Control panel assembled with pressure adjustment valve pressure selection switch planing or fusion pressure selection switch for single or double sided planing process gauge joy stick and emergency stop The main clamping tool
135. ble high precision distortion free and robust machine base handwheel for easy moving of machine carriage fusion pressure is maintained with a user friendly torque limiter exact pressure adjustment via direct load transfer hardened hard chrome plated guide shafts for extreme loads handle for safe transport of machine load cell digital display Planer e optimised cutting geometry for even and chatter free planing e powerful parallel planer swivels in and out for single or double sided facing of pipe ends 1100 W for your personal safety a safety switch has been integrated to prevent unintentional start up in the working position Heater e high performance and precision heater with electronic temperature control 1700 W e high accuracy of 4 C over the entire heating surface e heater temperature can be set exactly with digital LCD high quality non stick easy to change PTFE coating with digital temperature indicator Additional standard equipment included in the base model inner left and right clamping plates d 315 mm for pick up of reduction clamping in serts d 90 280 mm e pipe supports d 315 mm for support of fittings e timer to clock fusion times e tool set specified to machine e Including transport packaging without accessories d d Performance Code kg mm 90 315 230 V 790 130 033 143 000 90 315 115 V 790 130 034 145 000 27 SG 315 SG 315
136. bust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings Size range d 500 800 mm The powerful hydraulic unit max hydraulic pressure 200 bar allows jointing of big wall thickness pipes by keeping provision for dragging the pipes Example PE 100 SDR 11 dn 800 mm requires a fusion pressure of 106 bar according to DVS 2207 1 0 15 MPa For proper handling of the heating element and planer we recommend the assem bling of the hoist unit 790123016 e Including transport packaging wooden crate without accessories and without reduc tion inserts d d Performance Code kg mm 500 800 400 V 15000 W 790 123 025 1546 000 Base machine Heater release mechanism High precision design distortion free and sturdy machine frame Good accessibility thanks to 45 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibil ity when clamping piping components Double clamping device for secure hold and exact radial and axial alignment of com ponents Machine specific tool set d d Code kg mm 500 800 790 123 023 690 000 Planer Powerful parallel planer for single or double sided facing of pipe ends 400 V 1500 W Load transfer via maintenance free chain drive Right angled facing due
137. caling e Accumulator for pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Code kg 790 116 039 41 000 65 Control box e 400 V e Contains all safety and functional components such as static relay Fl protective switch temperature control Compact unit in steel box with enamel coated protective frame Code kg 790 117038 27 600 Case For safe storage of planer and heating element Code kg 790 117 006 55 000 Hydraulic hose package Flexible hydraulic hoses with drip proof quick coupling action Code kg 790 112 085 4 000 66 GF 630 Accessories Reduction clamping inserts Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells Reductions in inch sizes or special diameters upon request In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the re duction clamping insert d 500 mm code 790 117 012 must also be used d narrow wide kg mm Code Code 315 790 116 020 790116012 3 698 355 790 116 021 790116013 3 727 400 790 116 022 790 116 014 3 442 450 790 116 023 790 116 015 3 308 500 790 117 238 790 117 012 4 500 560 790 117 239 790 117 013 4 900
138. case GF PF 2 51 306 003 Machines amp Equipment for Electrofusion MSA Plus 300 Automatic electrofusion unit With USB interfaces NEW environmentally friendly manufactured Electrofusion unit in accordance with EU directive 2002 95 EU RoHS Automatic Electrofusion unit with barcode reader pen optional with barcode scanner The MSA units with the unique inverter technology and the active cooling system for trouble free operation from generator or mains supply Suitable for jointing in series The unit is robust light and easy to use The menu has up to 27 different languages Scope of delivery includes transport box 1 pair of angle adapter clips 4 0 mm operating instructions and configuration card To load software updates the USB memory stick 799 350 622 is required Technical Data Ambient temperature Mains voltage Mains frequency Fusion voltage Fusion current Power Protection Interfaces Mains cable Fusion cable Dimensions WxHxD Weight incl cables Display 10 C to 45 C 180 V 264 V AC 45Hz 65 Hz 8 42 48 V AC max 80 A max 3500 W 1 1P 65 USB type A to load software updates USB type B for PC communication 3m 3m 284 x 440 x 195 mm ca 11 5 kg light weight aluminium housing LCD graphic background light contrast adjustment Size display WxH 132 x 39 mm Type size 8mm Languages Brasilian Bulgarian Chinese Croatian Czech Danish
139. ch as telefax e mail etc Tenders Tenders shall only be binding if they contain a specifically stated period for acceptance Scope of Delivery Georg Fischer s product range is subject to change The confirmation of order shall govern the scope and execution of the contract Data and Documents Technical documents such as drawings descriptions illustrations and data on dimensions performance and weight as well as the reference to standards are for information purposes only They are not warranted characteristics and are subject to change All technical documents shall remain the exclusive property of Georg Fischer and may only be used for the agreed purposes or as Georg Fischer may consent Confidentiality Protection of Personal Data Each party shall keep in strict confidence all commercial or technical information relating to the business of the other party of which it has gained knowledge in the course of its dealing with the other party Such information shall neither be disclosed to third parties nor used for other purposes than those for which the information has been supplied In the context of the contractual relation with the Purchaser personal data may be processed The Purchaser agrees to the disclosure of said data to third parties such as foreign subcontractors and suppliers etc Local Laws and Regulations Export Controls The Purchaser shall bring to the attention of Georg Fischer all local laws and regulations at the pl
140. commend 4 wide and 4 narrow half shells e Reductions in inch sizes or special diameters upon request In order to mount the inserts d 200 d 225 the reduction clamping insert 790 116 015 must also be used d Code kg mm 200 790 116 016 3 714 225 790 116 017 3 443 250 790 116 018 3 936 280 790116019 3 891 315 790 116 020 3 622 355 790 116 021 3 267 400 790 116 022 2 508 450 790 116 023 2 273 PF 3 25 117 306 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension Reductions in inch sizes or special diameters upon request d d Code kg mm 250 450 790 116 156 162 000 PF 3 25 117 306 Chamfered upper clamp Necessary for welding short leg bends having diameters equal of the maximum machine dimension e Left bend is clamped left from the heating element position Right bend is clamped right from the heating element position description Code kg Right 790 116 268 0 001 Left 790 116 269 0 001 74 GF PF 3 25 117 306 Machines amp Equipment for Butt Fusion Hoist unit frame Hoist unit consists of frame and swivel arm Mounted to the base machine Code kg 790 116 026 22 000 3 PF 3 25 117 306 Weight compensator to hoist unit For heating element planer weight is partially compensated For hoist unit 790 116 026 Code k
141. constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability They are subject to modification Our General Terms of Sale apply Argentina Southern South America Georg Fischer Central Plastics Sudamerica S R L Buenos Aires Argentina Phone 5411 4512 02 90 gfcentral ps ar georgfischer com Australia George Fischer Pty Ltd Riverwood NSW 2210 Australia Phone 61 0 2 9502 8000 australia ps georgfischer com www georgefischer com au Austria Georg Fischer Rohrleitungssysteme GmbH 3130 Herzogenburg Phone 43 0 2782 856 43 0 austria ps georgfischer com www georgfischer at Georg Fischer Fittings GmbH 3160 Traisen Phone 43 0 2762 90300 fittings ps georgfischer com www fittings at Belgium Luxembourg Georg Fischer NV SA 1070 Bruxelles Br ssel Phone 32 0 2 556 40 20 be ps georgfischer com www georgfischer be Brazil Georg Fischer Ltda 04795 100 S o Paulo Phone 55 0 11 5525 1311 br ps georgfischer com www georgfischer com br Canada Georg Fischer Piping Systems Ltd Brampton ON L6T 4E3 Phone 1 905 792 8005 Fax 1 905 792 6667 www georgfischer ca ca ps georgfischer com China Georg Fischer Piping Systems Ltd Shanghai Pudong Shanghai 201319 Phone 86 0 21 58 13 33 33 china ps georgfischer com www georgfischer cn PCOM 8534 4a 04 11 Georg Fischer Piping Systems Ltd Chinaust Plastics Corp Ltd Songlindian Zhuozhou city Hebei province China 0727
142. d in the base model inner left and right clamping plates d 315 mm for pick up of reduction clamping in serts d 90 280 mm e pipe supports d 315 mm for support of fittings e timer to clock fusion times e tool set specified to machine Including transport packaging without accessories d d Performance Code kg mm 90 315 230 V 790 130003 150 000 90 315 115 V 790 130004 143 000 25 SG 315 D Butt fusion machine for butt fusion jointing of PP PE and PVDF pipes and fit tings The industrial butt fusion machine for pressure piping systems Extremely sturdy design use in the workshop and on job sites Equipped with a load cell and a digital display of the fusion force Sizes d 90 315 mm all pressure ratings up to max PE d 280 SDR 11 PP d 280 SDR 7 25 and PVDF d 315 SDR 21 Base machine high precision distortion free and robust machine base e handwheel for easy moving of machine carriage fusion pressure is maintained with a user friendly torque limiter e exact pressure adjustment via direct load transfer hardened hard chrome plated guide shafts for extreme loads handle for safe transport of machine digital display e optional outer horizontally removeable clamping devices available Planer e optimised cutting geometry for even and chatter free planing e powerful parallel planer swivels in and out for single or double sided facing of pipe ends 1100
143. des lightweight ECO hydraulic unit flexible base machine powerful planer high performance heating element with electronic temperature control box storage case for the planer and heater Including transport packaging wooden crate without accessories and without reduction inserts Type d d Performance Code kg mm TM 160 ECO 40 160 230V 1900W 790150017 120 000 TM 250 ECO 75 250 230V 3270W 790 151 017 193 000 TM 315 ECO 90 315 230V 3870W 790 152 017 207 000 PF 3 10 597 012 TM 160 250 315 Base machine Tubular frame provides increased rigidity and easy movement of the machine on the ground 4 lifting lugs Metal shield provides protection of the main welding area The movable sliding 3rd clamp allows easy and time saving fixation of bends or tees without need of additional tools Double sided heating element pull off mechanism to optimise the change over phase Clamps are hinged on the top side and tilting Whenever necessary the four clamps can be quickly removed Quick action and drip proof oil connections located in a protected position The base machine can be tilted to achieve a second operating position Type d d Code kg mm PF 3 10 597 012 TM 160 40 160 790 150 001 22 000 TM 250 75 250 790 151 001 47 000 TM 315 90 315 790 152 001 52 500 TM 160 250 315 ECO Planer Powerful parallel planer for single or double sided facing of
144. dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d Code kg mm 90 790 112 098 1 265 110 790 112 099 1 220 125 790 112 100 1 215 140 790 112 101 1 139 160 790 112 102 1 080 180 790 112 103 1 006 200 790 112 104 0 945 225 790 112 105 0 833 250 790 112106 0 712 PF 3 25 117 307 280 790 112 107 0 562 54 GF PF 3 25 117 316 Machines amp Equipment for Butt Fusion TM 160 250 315 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension Reductions in inch sizes or special diameters upon request d d Code kg mm 40 140 790 114156 17 000 75 225 790 115 156 63 000 90 280 790 112 156 78 000 PF 3 10 597 012 TM 160 250 315 Chamfered upper clamp e Necessary for welding short leg bends having diameters equal of the machine dimension e g bend 250 mm with a TM 250 e Left bend is clamped left from the heating element position Right bend is clamped right from the heating element position Type Left Right kg Code Code TM 160 790 150 205 790 150 206 0 800 TM 250 790 151 205 790151 206 1 822 TM 315 790 152 205 790 152 206 2 681 TM 160 250 315 Flange adapter clamping units For correct clamping and fusion jointing of short ended stub ends d d Code kg mm 40 160 790
145. ds dn 500 mm Code kg 790 340 261 8 000 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d Code kg mm 500 790 116045 22 000 Hoist unit Hoist unit consists of frame and swivel arm Description Code kg Electrical motor 230 V 500 W 790 140 026 22 000 Control box e Contains all safety and functional components such as static relay Fl protective switch temperature control Compact unit in steel box with enamel coated protective frame Voltage Code kg 400 V 790 116 038 15 500 63 1 Set planer blades description Code kg 64 Blade has 2 cutting edges 1 set 2 blades 790 116 041 0 700 GF 630 Butt fusion machine Machine GF 630 complete High quality long lasting heating element butt fusion machine for fusion jointing PP PE pipes and fittings Size range d 315 630 mm for complete pressure range up to PN 16 Including transport packaging wooden crate without accessories and without reduc tion inserts d d Performance Code kg mm 315 630 400 V 11000 W 790 117001 617 000 Base machine e High precision design distortion free and sturdy machine frame Good accessibility thanks to 45 inclination Hardened and hard chrome plated guide shafts for extreme loads e Smooth running cylinder gu
146. e e High quality non stick PTFE coating with long service life Easy placement in the correct working position with heater release mechanism d d Performance Code kg mm 200 500 400 V 4000 W 790 116 004 25 900 Ce Q PF 3 10 574 500 Remote control Electronic temperature control Accurate adjustment of heating element temperature Code kg 790 340 003 3 800 Case For safe storage of planer and heating element Code kg 790 116 006 38 000 58 GF Machines amp Equipment for Butt Fusion Hydromat Clearly visible vibration free pressure gauge with precision scaling Fine adjustment of pressure High pressure consistancy during cooling phase Performance Code kg 230 V 1500 W 790 340 005 31 000 PF 3 10 574 500 GF PF 3 25 117 306 Machines amp Equipment for Butt Fusion KL 500 Accessories Reduction clamping inserts wide Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells Reductions in inch sizes or special diameters upon request In order to mount the inserts d 200 d 225 the reduction clamping insert 790 116 015 must also be used d Code kg mm 200 790 116 008 4 217 225 790116009 4 172 250 790
147. e 4 blades mounted on each planer disk e 1 set 4 blades Code kg 790 126 043 0 500 41 Construction Site Machines TM 160 315 40 mm 315 mm KL 500 630 200 mm 630 mm GF 400 1200 125 mm 1200 mm Heating element butt fusion machines for pipes and fittings made of PE PP PB and PVDF for use on building Sites Robust reliable design for use in hard conditions like gas and water distribution water treatment or mining projects The machines could be equipped with the welding recorder WR 200 comfortable automatic CNC machines up to 630 mm are available Additional to the machines displayed in this catalogue different power supplies could be offered on request le g 115 Volt 230 Volt triple phase The presented accessories are providing proper solutions for the various demands on construction site TM 160 250 315 ECO Butt fusion machines TM 160 250 315 ECO Machine complete Flexible and user friendly heating element Butt Fusion machine for fusion jointing PE PP PB and PVDF pipes and fittings on building sites and in trenches e Scope of delivery includes lightweight ECO hydraulic unit flexible base machine powerful planer high performance heating element with electronic temperature con trol box storage case for the planer and heater Including transport packaging carton pallet without accessories and without reduc tion inserts 115 V on request T
148. e dimension Code kg 790 345 233 0 001 GF 79 PF 3 25 117 319 Machines amp Equipment for Butt Fusion Hoist unit complete Hoist unit consists of frame and swivel arm Arm length 2m pivoting back forward max column height from floor 3 30m Electrical unit 400 V 600 W Hoist capacity 250 kg 2 hoisting speeds 1 7 m min and 7 0 m min Code kg 790 117 023 196 000 PF 3 25 117 319 1 Set planer blades Blade has 2 cutting edges 1 set 2 blades Code kg 790 117 041 0 229 80 GF PF 3 10 576 100 Machines amp Equipment for Butt Fusion GF 800 Butt fusion machine Machine GF 800 complete Robust heating element butt fusion machine for fusion jointing PP and PE pipes and fittings Size range d 500 800 mm The powerful hydraulic unit max hydraulic pressure 200 bar allows jointing of big wall thickness pipes by keeping provision for dragging the pipes Example PE 100 SDR 11 dn 800 mm requires a fusion pressure of 106 bar according to DVS 2207 1 0 15 MPa For proper handling of the heating element and planer we recommend the assembling of the hoist unit 790123016 e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code kg mm 500 800 400 V 15000 W 790 123025 1546 000 PF 3 10 576 100 Base machine
149. e kg 400 V 1500 W 790 127006 40 000 54 Control box e Contains all safety and functional components such as static relay Fl protective switch temperature control Compact unit in steel box with enamel coated protective frame Performance Code kg 400 V 790 127 008 15 500 Hydraulic hose package Flexible hydraulic hoses with drip proof quick coupling action Code kg 790112085 4 000 Case For safe storage of planer and heating element Code kg 790 127 005 30 000 Machine GF 400 complete 230 V High quality long lasting heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to SDR 11 Machine complete with remote control Including transport packaging wooden crate without accessories and without reduc tion inserts d d Performance Code kg mm 125 400 230 V 5700 W 790 127001 0 001 55 GF 400 Accessories Reduction clamping inserts Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells Reductions in inch sizes or special diameters upon request In order to mount the inserts d 125 d 140 d 160 d 180 d 200 d 225 d 250 d 280 the re duction clamping i
150. e kg Description mm mm 1 9 201799300 704 0 271 Pipe Insert SDR 11 3 0 20 799 300 705 0 255 Pipe Insert SDR 7 2 3 25 799 300 706 0 308 Pipe Insert SDR 11 3 0 25 799 300 707 0 290 Pipe Insert SDR 9 3 0 32 799 300 708 0 340 Pipe Insert SDR 11 3 7 40 799 300 709 0 380 Pipe Insert SDR 11 4 6 50 799300 710 0 436 Pipe Insert SDR 11 PF 2 51 305 004 5 8 63 799 300 711 0 540 Pipe Insert SDR 11 9 300 700 Replacement blade for peeling tool PT 4 a d d Piece Code kg Description mm 799 150275 0 006 Replacement blade with 4 cutting 20 63 surfaces PF 2 51 305 999 PT 4 Peeling Tool RTC 710 The peeling tool RTC 710 is suitable for preparing pipe ends in big dimensions d 355 710 mm The tool ensures a constant peeling quality on the complete peeling surface of max 530 mm length and is suitable for PE 80 and PE 100 pipes Scope of delivery 1 Scraper arm 1 Self centering chuck base 2 Aluminium transport cases 1 screwdriver 1 spare blade 1 deburing knife 1 accessories bag d d Code kg Description mm PF 2 51 305 001 355 710 799 300 757 15 118 max working range 530 mm 22 GF Machines amp Equipment for Electrofusion Rotary peeling tool RST 800 The flexible peeling tool RST 800 is suitable for preparing welding zones of saddle and coupler jointings for Electrofusion fittings
151. e updates Dimensions WxHxD 280 x 480 x 320 mm Weight incl cables ca 25 kg Display LCD 20 alphanumerical char x 4 lines contrast adjust ment blue background white characters Languages 10 description Code kg Barcode scanner transport case 790 160 014 23 000 91 MSA 210 230 330 340 Accessories Geothermal cables kit Ability to join in parallel 2 couplers of a Y fitting Recommended in combination with ELGEF fittings Compatible with MSA 210 230 MSA 330 340 MSA 250 400 MSA 250 400 PLUS Connector 4 mm 90 Cable length 290 mm Welding voltage 0 48 Volt Welding current 40 A max Content of delivery 2 cables pouch protection caps operation manual Code kg 790 160 176 0 385 Cables Drum Fast and safe cable winding Easy to fix to MSA 210 and MSA 230 units e MSA 230 All In already assembled with the cables drum Type Code kg MSA 210 MSA 230 790128117 0 700 Data Transfer Cable e RS 232 data transfer from MSA 230 to PC Type Code kg MSA 230 790128112 0 125 Barcode Reader Pen Automated data entry to MSA 230 MSA 330 Electrofusion units Type Code kg MSA 230 MSA 330 790 128 111 0 125 Pouch For Barcode Reader Pen e Suitable for barcode reader pens MSA 230 330 and others like 799350335 used with MSA PLUS and SUVI units 2 separate pockets for storage
152. e use In industrial building technology and sanitary applications The machines are portable and due to the design e g MG 110 suitable to weld in difficult locations j I u A ah vi j u Manual fusion tools SSE Butt fusion tool All devices equipped with on off switch mains and temperature control lamp Choice of electronic or thermostatic temperature control Heating element diameter 120 mm 200 mm and 300 mm The SSE 120 heater plate is bent 45 Pick up for floor stand or table clamp High quality non stick PTFE coating with long service life e Monitoring and setting of heating element temperature e High temperature accuracy over the entire heating surface e T thermostatic temperature control E electronic temperature control d Type Performance Code kg mm 110 SSE 120 T 230 V 400 W 790105051 3 300 110 SSE 120 E 230 V 400 W 790 105 058 2 400 110 SSE 120 T 115 V 400 W 790 105 136 2 300 110 SSE 120 E 115 V 400 W 790 105 141 2 400 180 SSE 200 T 230 V 800 W 790 105 052 3 000 180 SSE 200 E 230 V 800 W 790 105 059 3 000 180 SSE 200 T 115 V 800 W 790 105 137 3 000 180 SSE 200 E 115 V 800 W 790 105 142 3 000 280 SSE 300 T 230 V 1500 W 790 105 053 4 780 280 SSE 300 E 230 V 1500 W 790 105 060 5 640 280 SSE 300 T 115 V 1500 W 790 105 138 5 540 280 SSE 300 E 115 V 1500 W 790 105 143 5 640
153. eader pen or scanner for automated data entry Recording of jointing data and operator identification code Easy to handle robust machine for the whole range of ELGEF fit tings The Polybrand version supports the input of fusion barcodes from non GF fittings requiring a fusion tension between 39 0 to 40 0 Volt Reliable process by controlled en ergy output including ambient temperature correction factor Suitable for jointing in se ries Easy interaction by choosing the favourite language of the operator To the All In version a cable drum for safe and time saving cable storage is already assembled also the data transfer cable is in the scope of delivery No need for dedicated software therefore no XP VISTA compatibility issues Inclusive 1 pair of straight adapter clips 4 0 gt 4 7 mm operating instructions Technical Data Fusion data entry Ambient temperature Mains voltage Mains frequency Fusion voltage Internal Fuse Power consumption Power plug Protection Interfaces Memory capacity Mains cable Fusion cable Dimensions WxHxD Weight incl cables Display Size display WxH Character size Languages Warranty Scope of Delivery MSA 230 All In Pen MSA 230 All In Scanner barcode or manual 10 C to 45 C 230 V 190 265 V 50 Hz 40 70 Hz 39 40 VAC 75 A max 90 A 2 75 kW max 3 5 kW Schuko IP 54 Class 1 RS 232 350 records 4m 3m 270 x 480 x 150 mm ca 21 kg LCD graphic backgr
154. ecessary components in the machine in order to connect the WR 100 200 The connection cables between the WR 100 200 and the hydraulic unit heating element are part of the welding recorder The installation of the retrofit kit has to be done by a service centre Description Code kg KL 160 790 119 090 0 300 KL 250 630 790 119 078 0 136 GF 160 250 790 119 032 0 136 GF 315 790 119 039 0 358 GF 500 1200 790 119 036 1 588 82 Electro fusion units MSA 210 monovalent 39 5 V fusion voltage MSA 230 monovalent 39 40 V fusion voltage MSA 330 polyvalent 8 48 V fusion voltage MSA 340 polyvalent 8 48 V fusion voltage Reliable and easy to operate electro fusion units for Various ap plications like water and gas distribution irrigation or industrial applications The range of machines includes monovalent constant fusion tension and polyvalent welding units Manual fusion data input or comfortable and safe bar code reading is provided by the Units The functionality to trace the welding and component data including automatic recording of geo data is SUpported Within the product line MSA 210 MSA 210 Manual Electrofusion Unit Monovalent electrofusion unit fusion voltage 39 5 Volt with easy manual entry of fu sion time by the operator according to the fitting requirements The unit can be used to weld GF electrofusion fittings up to a nominal diameter of 500 mm SDR 17 Suitable for
155. ed The entire welding process is controlled and regulated with energy output compensation depending on ambient temperature and indication of cooling time Robust aluminum housing with convenient cable winding and handle for weight balanced transport The unit is suitable for jointing in series Rental time period programmable by the machine owner unit blocks on expiring date reset by password Scope of delivery dedicated transport case pouch for scanner 2 pairs of angle adapter clips 4 0 mm and 4 7 mm operation instructions and configuration chart Technical Data Ambient temperature 10 C to 45 C Mains voltage 180 V 265 VAC Mains frequency 40 Hz 70 Hz Fusion voltage 8 48 VAC Fusion current max 90 A Power consumption max 2 75 kW Protection Class 1 IP 54 Mains cable 4m Fusion cable 4m Interface USB type A for PC communication and software updates Dimensions WxHxD 280 x 480 x 320 mm Weight incl cables ca 21 7 kg Display LCD 20 alphanumerical char x 4 lines contrast adjustment blue background white characters Languages 10 description Code kg GF Barcode scanner transport case 790 160 007 30 000 PF 2 51 306 001 Machines amp Equipment for Electrofusion Tools and Accessories for MSA Plus Machines Software MSA WIN WELD General functions Reading and management of fusion data Sort and filter functions Issueing of single records collected records Reading a
156. eeded d Code kg mm 315 790 118 028 0 741 gt PF 3 25 117 318 Set of pipe supports d d Code kg mm 90 280 790 118 025 6 700 Reduction clamping inserts narrow e d 90 280 mm Each code number defines 1 piece of reduction clamping insert d Code kg mm 90 790 112 098 1 265 110 790 112 099 1 220 125 790 112 100 1 215 140 790 112 101 1 139 160 790 112 102 1 080 180 790 112 103 1 006 200 790 112 104 0 945 225 790 112 105 0 833 250 790 112 106 0 712 280 790 112 107 0 562 PF 3 25 117 318 Back stop Prevents the components from slipping out of the clamping device during fusion Code kg 790 118026 4 000 94 GF PF 3 25 117 318 Machines amp Equipment for Butt Fusion Flange adapter clamping unit For centric fusion of flange adapters Easy correct attachment of clamping unit in the basic machine Packaging included d d Code kg mm 90 315 790 118 031 24 000 PF 3 25 117 318 T fitting clamping unit For the rational manufacturing of 90 T fittings in the sizes d 90 to 250 mm Three piece precise clamping tool for easy mounting on the machine bed e Integrated eyelets for lifting e Complete with reduction clamping inserts d 90 225 mm Packaging included d d Code kg mm 90 250 790 118 032 140 0
157. ement in the correct working position with heater release mechanism d d Performance Code kg mm 200 500 400 V 4000 W 790 116 004 25 900 GF 71 14A ka Fl 4 gt PF 3 25 117 306 Machines amp Equipment for Butt Fusion Hydraulic unit Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure Variable fine adjustment of pressure Clearly visible vibration free pressure gauge with precision scaling Accumulator for pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance Code kg 400 V 1500 W 790 116 039 41 000 Control box e Contains all safety and functional components such as static relay Fl protective switch temperature control Compact unit in steel box with enamel coated protective frame Voltage Code kg 400 V 790 116 038 PF 3 25 117 307 Hydraulic hose package Flexible hydraulic hoses with drip proof quick coupling action 15 500 Code kg 790 112 085 PF 3 25 117 306 Case For safe storage of planer and heating element 4 000 Code kg 790 116 006 38 000 72 GF PF 3 10 597 041 Machines amp Equipment for Butt Fusion GF 500 CNC Butt fusion machine Machine complete High quality reliable and user friendly heating element
158. ement with electronic temperature control 30000 W e High quality PTFE coating with long service life e Insertion hydraulically operated e High speed extraction to grant fast change over times e Powerful planer 2200 W with optimized cutting geometry for even and chatter free planing e Load transfer via robust chain drive e Insertion hydraulically operated e During the planing process each slide could be moved separately single sided planing e Including transport packaging without accessories d d Performance Code kg mm 630 1200 400 V 41000 W 790 126 001 0 001 GF 103 Machines amp Equipment for Butt Fusion WM 1200 Accessories T fitting clamping unit For the rational manufacturing of 90 T fittings in the sizes d 630 900 mm Three piece precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts Packaging included d d Code kg mm PF 3 25 117 334 630 900 790 126 011 2926 000 Y fitting clamping unit For the rational manufacturing of 30 to 45 Y fittings branches in the sizes d 630 900 mm Three piece precise clamping tool for easy mounting on the machine bed Integrated eyelets for lifting Complete with reduction clamping inserts Packaging included d d Code kg mm PF 3 25 117 334 630 900 790 126 012 0 100 X fitting
159. er accessories CNC Control Unit Operator guidance from preparation to the end of the jointing process by use of symbols and graphics Intuitive data input by touch screen operation welding standard material diameter SDR traceability data Automatic calculation regulation and control of the fusion parameters pressure time and temperature according to country specific guidelines 10 freely programmable welding cycles available e g for non standard dimensions Relining special materials etc Various configuration possibilities such as cooling time reduction according to the measured ambient temperature CTC and automatic bead build up phase Selection of language Welding report storage on removable standard USB memory key memory key supplied with the machine Data transfer to PC SUVI WIN WELD software supplied with the machine via USB interface Shock absorbing plastic housing in attractive design Integrated power outlets for planer and heating element Preinstalled socket for connection of the barcode scanner Accessory Oil level control and refilling without disassembling the unit Two handles to carry the hydraulic unit Type d d Performance Code kg mm TM 250 CNC 75 250 230V 3150W 790 151 071 195 000 TM 315 CNC 90 315 230V 3750W 790 152 071 230 000 52 GF PF 3 25 117 316 Machines amp Equipment for Butt Fusion TM 160 250 315 Acc
160. ertion hydraulically operated e During the planing process each slide could be moved separately single sided planing e Including transport packaging without accessories d d Performance Code kg mm GF 315 630 400 V 15600 W 790108020 2300 000 99 Machines amp Equipment for Butt Fusion Machine WM 630 CNC e Machine for jointing segmented fittings like bends from d315 630 mm for high pressure applications e To produce T and Y fittings from d315 500 mm special accessories are required Machine description e Fully automated fusion process by the use of state of the art PLC and touch screen e Highest flexibility in the pipe preparation process e Data storage and transfer via USB to the PC e Data management by SUVI WIN WELD e Distortion free sturdy machine frame e Electric and hydraulic components separated in the frame e The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis e Each clamping tool can be turned max 22 5 and assembled with a set of reductions d315 560 mm e Hydraulically opening and closing of the upper clamping tools manual locking with bolts and nuts e Precision heating element with electronic temperature control 12000 W e High quality PTFE coating with long service life e Insertion hydraulically operated Powerful planer 1100 W with optimized cutting geometry for even and chatter free p
161. esigned for applications in gas and water distribution Machine equipped with innovative CNC hydraulic control unit and the machine components of the TM TOP machines sturdy base machine powerful planer high performance heating element storage case for the planer and heater The distance control potentiometer mounted into the base machine grants control and safety throughout the complete welding process Scope of delivery includes transport packaging wooden crate not the reduction inserts and other accessories CNC Control Unit Operator guidance from preparation to the end of the jointing process by use of symbols and graphics Intuitive data input by touch screen operation welding standard material diameter SDR traceability data Automatic calculation regulation and control of the fusion parameters pressure time and temperature according to country specific guidelines 10 freely programmable welding cycles available e g for non standard dimensions Relining special materials etc Various configuration possibilities such as cooling time reduction according to the measured ambient temperature CTC and automatic bead build up phase Selection of language Welding report storage on removable standard USB memory key memory key supplied with the machine Data transfer to PC SUVI WIN WELD software supplied with the machine via USB interface Shock absorbing plastic housing in attractive design Integ
162. essories TM 160 Reduction clamping inserts wide e d40 140 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed We recommend 4 wide and 4 narrow half shells d Code kg mm 40 790 114 023 0 280 50 790 114009 0 326 63 790 114010 0 305 75 790 114 011 0 290 90 790 114 012 0 277 110 790 114 013 0 260 125 790114014 0 265 140 790114015 0 178 PF 3 25 117 316 TM 160 Reduction clamping inserts narrow e d 40 140 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d Code kg mm 40 790 114 027 0 318 50 790 114016 0 323 63 790 114017 0 303 75 790 114018 0 276 90 790 114 019 0 256 110 790 114 020 0 227 125 790 114 021 0 192 140 790 114 022 0 134 PF 3 25 117 305 TM 250 Reduction clamping inserts wide e d 75 225 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells d Code kg mm 75 790 115 028 0 902 90 790 115 008 0 940 110 790 115 009 0 841 125 790 115 010 0 829 140 79
163. f welding bends and T pieces the 2 clamping element is fast and relocatable without loosing stability on the guiding shafts Double clamping device for secure hold and exact radial and axial alignment of com ponents Machine specific tool set d d Code kg mm 125 400 790 127 002 95 000 Planer Powerful parallel planer for single or double sided facing of pipe ends Right angled facing due to wide bedding with side stop for single sided facing e Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 125 400 230 V 1100 W 790 127 003 47 500 Heating element High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life Easy placement in the correct working position with heater release mechanism d d Performance Code kg mm 125 400 230 V 3500 W 790 127 004 15 800 Hydraulic unit Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure e Variable fine adjustment of pressure Clearly visible vibration free pressure gauge with precision scaling e Accumulator for pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance Cod
164. fusion KS 1600 Plastic pipe cutter The KS 1600 is used for cutting plastic pipes fast cleanly amd properly right angled from diameter 500 mm up to 1600 mm with a wall thickness of max 60 mm For each pipe diameter the appropriate chain length is necessary The saw is to be put on the tensioned chain as per user manual which serves as a guiding device for the saw over a full 360 turn The guard plate covers the saw blade also during operation and provides full protection for the user at all times The KS 1600 basic kit consists of a circular hand saw 230 V 2200 W with carriage 2 tension chains for d560 mm and d630 mm as well as a chain tensioner The whole equipment comes in a convenient and robust transport box The easy handling and the optimal safety features make this tool indispensable on every building site Scope of delivery 1 Circular hand saw 1 tensioning chain d560 mm 1 tensioning chain d630 mm 1 chain tensioner 1 hex wrench size 5 1 hex wrench size 6 1 operating instruction transport box Technical data Dimension range d500 1600 mm In combination with the respective tensioning chain Plug EU Plug Voltage 230 VAC Power 2200 Watt Frequency 50 60 Hz Circular saw blade outer 240 mm RPM 4100 Sound level 104 dB A Weight saw 15 5 kg Weight KS 1600 Basic Kit 43 5 kg Dimensions saw WxHxD 790 x 330 x 335 mm Dimensions Transport Box 950 x 400 x 395 mm d d Type Code kg mm 500
165. fusion machine for jointing PP and PE pipes and fittings The powerful hydraulic unit max hydraulic pressure 200 bar allows jointing of big wall thickness pipes by keeping provision for dragging the pipes Example PE 100 SDR 17 dn 1200 mm requires a fusion pressure of 125 bar according to DVS 2207 1 0 15 MPa For proper handling of the heating element and planer we recommend the assem bling of the hoist unit 790125016 e Including transport packaging wooden crate without accessories and without reduc tion inserts d d Performance Code kg mm 800 1200 400 V 20500 W 790 125 025 2932 000 Base machine High precision design distortion free and sturdy machine frame Heater release mechanism Good accessibility thanks to 45 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibil ity when clamping piping components Double clamping device for secure hold and exact radial and axial alignment of com ponents Tool set specified to machine d d Code kg mm 800 1200 790 125 023 1340 000 Planer Powerful parallel planer for single or double sided facing of pipe ends Load transfer via maintenance free chain drive Right angled facing due to wide bedding with side stop for single sided facing e Optimi
166. fusion sequence is supervised and recorded for later print out or transfer to a data base The recorder with its on board printer is protected by a hard plastic case of IP 65 protection class The power and connecting cables are stored in a separate box The WR 200 can be connected to hydraulically operated butt fusion machines even by later retrofitting of machines in service centres Performance Intuitive user guidance menu e Welding standard selection e g DVS UNI WIS ISO Welding process customisable 4 user defined cycle available Additional input of joint number user identity job site order number and GPS coordi nates Internal memory capacity of up to 250 protocols e Selection of operator language Battery support for an autonomy of 10 hours no data loss during power interruption Rental and revision period adjustable CD content of delivery e Easy configuration by the end user to the connected GF KL TM machine e Same electrical connections as SUVI 50 and WR 100 interchangeable e Working range 10 C to 50 C Data Management Internal memory of 250 protocols Print out of protocols directly from on board printer Transfer of protocols to USB memory stick e Protocols in CSV TXT and SUVI WIN WELD compatible formats Type Performance Dimensions Code kg mm WR 200 230 V 350x300x250 mm 790 119 401 5 000 WR 200 CYRILLIC 230 V 350x300x250 mm 790 119 425 5 5
167. fusion sequence is supervised and recorded for later print out or transfer to a data base The recorder with its on board printer is protected by a hard plastic case of IP 65 protection class The power and connecting cables are stored in a separate box The WR 200 can be connected to hydraulically operated butt fusion machines even by later retrofitting of machines in service centres Performance Intuitive user guidance menu e Welding standard selection e g DVS UNI WIS ISO Welding process customisable 4 user defined cycle available Additional input of joint number user identity job site order number and GPS coordi nates Internal memory capacity of up to 250 protocols e Selection of operator language e Battery support for an autonomy of 10 hours no data loss during power interruption Rental and revision period adjustable CD content of delivery e Easy configuration by the end user to the connected GF KL TM machine e Same electrical connections as SUVI 50 and WR 100 interchangeable e Working range 10 C to 50 C Data Management Internal memory of 250 protocols Print out of protocols directly from on board printer Transfer of protocols to USB memory stick e Protocols in CSV TXT and SUVI WIN WELD compatible formats Type Performance Dimensions Code kg mm WR 200 230 V 350x300x250 mm 790 119 401 5 000 WR 200 CYRILLIC 230 V 350x300x250 mm 790 119 425 5 500
168. g 790 116 027 12 500 wt PF 3 25 117 306 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d Code kg mm 500 790 116045 22 000 PF 3 25 117 306 1 Set planer blades Blade has 2 cutting edges 1 set 2 blades Code kg 790 116 041 0 700 GF 75 PF 3 25 136 100 Machines amp Equipment for Butt Fusion GF 630 Butt fusion machine Machine GF 630 complete High quality long lasting heating element butt fusion machine for fusion jointing PP PE pipes and fittings Size range d 315 630 mm for complete pressure range up to PN 16 e Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code kg mm 315 630 400 V 11000W 790 117 001 617 000 e et Ve PF 3 25 136 100 Base machine High precision design distortion free and sturdy machine frame Good accessibility thanks to 45 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Heater release mechanism Double clamping device for secure hold and exact radial and axial alignment of components Machine specific tool set d d Code kg mm 315 630 790 11
169. g Tissues Code kg 799 298 024 0 360 es PF 2 55 338 999 Marker Type Code kg silver 799 350 364 0 010 GF 111 Index Code Page Code Page Code Page 193 281 027 24 790 108 017 101 790 112 110 56 709 257 210 41 790 108 018 101 790 112 156 55 709 257 212 41 790 108 020 99 790 113 056 56 709 257 214 41 790 108 025 101 790 114 004 46 709 257 216 41 790 108 026 97 790 114 009 53 709 257 218 41 790 108 031 102 790 114 010 53 709 257 222 41 790 108 032 102 790 114 011 53 709 257 226 41 790 108 033 102 790 114 012 53 709 700 000 38 790 108 043 102 790 114 013 53 709 700 010 40 790 108 101 100 790 114 014 53 709 700 021 40 790 109 001 34 790 114 015 53 709 700 022 40 790 109 002 34 790 114 016 53 709 700 023 40 790 109 003 34 790 114 017 53 709 700 024 41 790 109 011 34 790 114 018 53 709 700 100 40 790 109 012 34 790 114 019 53 709 701 260 38 790 109 013 34 790 114 020 53 709 701 261 38 790 109 045 108 790 114 021 53 709 702 045 40 790 109 046 108 790 114 022 53 709 702 046 40 790 109 047 108 790 114 023 53 709 702 047 40 790 109 048 108 790 114 027 53 709 702 048 40 790 109 109 33 790 114 028 111 709 702 049 40 790 109 110 33 790 114 156 55 709 702 050 40 790 109 233 109 790 115 004 46 709 702 051 40 790 109 234 109 790 115 008 53 709 702 257 38 790 109 241 109 790 115 009 53 709 702 258 38 790 109 242 109 790 115 010 53 709 702 259 38 790 109 243 109
170. g chain Plug EU Plug Voltage 230 V AC Power 2200 Watt Frequency 50 60 Hz Circular saw blade outer 240 mm RPM 4100 Sound level 104 dB A Weight saw 15 5 kg Weight KS 1600 Basic Kit 43 5 kg Dimensions saw WxHxD 790 x 330 x 335 mm Dimensions Transport Box 950 x 400 x 395 mm d d Type Code kg mm 500 1600 KS 1600 Basic Kit 790 109 600 43 000 PF 3 25 119 106 Saw blade description Code kg Saw Blade 240X3 0X30 18 teeth punched 790 109 618 0 653 PF 3 25 119 106 Chain tensioner Chain tensioner is included in the scope of delivery of the KS 1600 Basic Kit 790 109 600 d d Code kg mm 355 1600 790 109 616 0 001 106 Tensioning Chains Chains for d560 and d630 mm are included in the scope of delivery of the KS 1600 Basic Kit 790 109 600 d Code kg mm 355 790 109 602 3 700 400 790 109 603 4 100 450 790 109 604 4 700 table continued next page GF PF 3 25 119 106 Machines amp Equipment for Butt Fusion d Code kg mm 500 790 109 605 5 200 560 790 109 606 5 600 630 790 109 607 6 630 710 790 109 608 7 900 800 790 109 609 0 001 900 790 109610 10 174 1000 790 109 611 11 000 1100 790 109612 12 000 1200 790 109613 13 500 1400 790 109614 15 500 1600 790 109615 17 800 GF 107 Machines amp Equipment for Butt
171. g geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 200 500 400 V 750 W 790 116 003 58 000 Heating element High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life Easy placement in the correct working position with heater release mechanism d d Performance Code kg mm 200 500 400 V 4000 W 790116004 25 900 Hydraulic unit e Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure e Variable fine adjustment of pressure e Clearly visible vibration free pressure gauge with precision scaling e Accumulator for pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance Code kg 400 V 1500 W 790 116 039 41 000 57 Control box e Contains all safety and functional components such as static relay Fl protective switch temperature control Compact unit in steel box with enamel coated protective frame Voltage Code kg 400 V 790 116 038 15 500 Hydraulic hose package Flexible hydraulic hoses with drip proof quick coupling action Code kg 790 112085 4 000 Case For safe storage of planer
172. g on build up length of your configuration Description Code kg drill shaft 620 mm drill shaft 775 mm drill shaft 920 mm drill shaft 1070 mm 709 700 010 709 700 021 709 700 022 709 700 023 1 200 1 500 1 780 2 070 PF 1 54 326 005 Flange adaptors Model Flange adaptor for W410 Suitable for Plast Joint flange adaptor connection to PE spigot e Suitable for flange to flange connections Not included flange bolts gasket Description Code kg flange adaptor DN50 709 702 045 1 850 flange adaptor DN65 709 702 046 2 400 flange adaptor DN80 709 702 047 3 090 flange adaptor DN100 709 702 048 3 840 flange adaptor DN125 709 702 049 4 870 flange adaptor DN150 709 702 050 6 530 flange adaptor DN200 709 702 051 8 800 TR Mandrel combined with pilot drill Model mandrel including special pilot drill 6mm with dual retention wires Description Code kg hole saw mandrel 9 16 inch 1 3 16 inch with retain pilot drill 709 701 260 0 085 PF 1 54 326 005 hole saw mandrel 1 1 4 inch 6 inch with retain pilot drill 709 701 261 0 206 z Pilot drill SN u Model pilot drill 6 mm with dual retention wires Description Code kg PF 1 54 326 005 pilot drill 6 mm with dual retention wires 709 800 006 0 042 40 GF PF 1 54 326 005 Machines amp Equipment for Electrofusion Cup drill PE chipless 045
173. g tools manual locking with bolts and nuts Precision heating element with electronic temperature control 10000 W High quality PTFE coating with long service life Insertion hydraulically operated Powerful planer 1100 W with optimized cutting geometry for even and chatter free planing Load transfer via robust chain drive Insertion hydraulically operated e During the planing process each slide could be moved separately single sided planing e Including transport packaging without accessories d d Performance Code kg mm 96 250 500 400 V 13600 W 790 120 020 0 001 GF Machines amp Equipment for Butt Fusion WM 500 Plus Accessories Reduction clamping inserts narrow Each code number defines 1 piece of reduction clamping insert d Code kg mm 250 790 116 018 3 936 280 790 116 019 3 891 315 790 116020 3 622 355 790 116 021 3 267 400 790 116022 2 508 450 790 116 023 2 273 Reduction clamping inserts wide Each code number defines 1 piece of reduction clamping insert d Code kg mm 250 790 116 010 3 569 280 790 116 011 3 612 315 790 116 012 3 698 355 790 116 013 3 727 400 790 116 014 3 836 450 790 116 015 3 276 PF 3 25 117 321 Back stop Prevents the components from slipping out of the clamping device during fusion Code kg 790 108 026 32 000 PF 3 25 117
174. hardlock PIPE WIN WELD PIPE WIN WELD CSV installation guide manuals and additional information on CD ROM Type Code kg Description Complete package incl CSV module for PIPE CSV 790 119 301 0 180 data transfer USB hardlock PIPE 790 119 302 0 180 Complete package USB hardlock SUVI 790 119 303 0 180 Complete package PF 2 51 306 004 Transport case MSA fusion unit Note Large Transport Case for MSA 250 300 350 400 MSA Plus 250 400 Units and accessories barcode scanner manuals Code kg Description 799 350 401 5 540 Transport Case MSA 30x33x20 cm Transport Case large MSA Plus 799 350 472 5 540 33x47x22 cm GF Ti PF 2 51 306 001 Machines amp Equipment for Electrofusion Barcode Reader Pen for MSA and MSA Plus e Compatible with MSA 250 300 350 and 400 and MSA Plus 250 400 Electrofusion control units As additional replacement component A bar code reader pen or scanner is provided with all MSA 250 400 and MSA Plus 250 400 units Code kg Description 799 350 335 0 165 Barcode reader pen Pouch for pen suitable for MSA 250 400 799 160 411 0 072 nd MSA Plus 250 400 j PF 2 51 306 001 Barcode Scanner for MSA and MSA Plus e Robust handy barcode scanner with a high reading performance made for the construction site Quick safe and professional Compatible with MSA 500 MSA 3000 MSA 250 300 350 and 400 and
175. ic temperature control Accurate adjustment of heating element temperature Code kg 790 340 003 3 800 lt Case e For safe storage of planer and heating element Code kg 790 117 006 55 000 GF 63 PF 3 25 117 319 Machines amp Equipment for Butt Fusion KL 630 Accessories Reduction clamping inserts wide Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code kg mm 315 790 116 012 3 698 355 790 116 013 3 727 400 790 116 014 3 836 450 790 116 015 3 276 500 790 117 012 4 500 560 790 117 013 4 900 Reduction clamping inserts narrow Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed e We recommend 4 wide and 4 narrow half shells In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code kg mm 315 790 116 020 3 622 355 790 116 021 3 267 400 790 116 022 2 508 450 790 116 023 2 273
176. ically operated e During the planing process each slide could be moved separately single sided planing e Including transport packaging without accessories d d Performance Code kg mm 315 630 400 V 15600 W 790 108 020 2300 000 36 Machine WM 630 CNC e Machine for jointing segmented fittings like bends from d315 630 mm for high pressure applications e To produce T and Y fittings from d315 500 mm special accessories are required Machine description e Fully automated fusion process by the use of state of the art PLC and touch screen e Highest flexibility in the pipe preparation process e Data storage and transfer via USB to the PC e Data management by SUVI WIN WELD e Distortion free sturdy machine frame e Electric and hydraulic components separated in the frame e The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis e Each clamping tool can be turned max 22 5 and assembled with a set of reduc tions d315 560 mm e Hydraulically opening and closing of the upper clamping tools manual locking with bolts and nuts e Precision heating element with electronic temperature control 12000 W e High quality PTFE coating with long service life e Insertion hydraulically operated e Powerful planer 1100 W with optimized cutting geometry for even and chat ter free planing e Load transfer via robust chain drive e Inserti
177. ides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibil ity when clamping piping components Heater release mechanism Double clamping device for secure hold and exact radial and axial alignment of com ponents Machine specific tool set d d Code kg mm 315 630 790 117 002 222 000 A Planer e Powerful parallel planer for single or double sided facing of pipe ends Right angled facing due to wide bedding with side stop for single sided facing Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 315 630 400 V 1500 W 790 117 003 99 000 Heating element High performance heating element with electronic continuously adjustable tempera ture control High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life Easy placement in the correct working position with heater release mechanism d d Performance Code kg mm 315 630 400 V 8000 W 790 117 004 39 000 Hydraulic unit Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure e Variable fine adjustment of pressure e Clearly visible vibration free pressure gauge with precision s
178. ingle sided facing Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 800 1200 400 V 3000 W 790 125 003 335 000 PF 3 25 117 324 Heating element High performance heating element with electronic continuously adjustable temperature control High temperature accuracy over the entire heating surface d d Performance Code kg mm 800 1200 400V 16000 W 790 125 004 101 000 GF 87 Machines amp Equipment for Butt Fusion Hydraulic unit e Maximum pressure 200 bar e Compact and robust with two handles for carrying Precise hydraulic control for consistent fusion pressure e Variable fine adjustment of pressure Clearly visible vibration free pressure gauge with precision scaling Accumulator for pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance Code kg 400 V 1500 W 790 123010 41 000 Control box Contains all safety and functional components such as static relay Fl protective switch temperature control Compact unit in steel box with enamel coated protective frame Performance Code kg 400 V 790 123 009 29 000 PF 3 25 117 322 Hydraulic hose package Flexible hydraulic hoses with drip pr
179. ion Type Left Right kg Code Code TM 160 790 150 205 790 150 206 0 800 TM 250 790 151 205 790 151 206 1 400 TM 315 790 152 205 790 152 206 2 681 TM 160 250 315 Flange adapter clamping units For correct clamping and fusion jointing of short ended stub ends d d Code kg mm 40 160 790 319 007 5 800 75 250 790 115 044 8 000 90 315 790 112 073 11 000 TM 160 250 315 TOP Clamp tightening knobs Type Code kg TM 160 TOP 790 150 225 1 000 TM 250 315 TOP 790 152 225 1 500 TM 160 250 315 Hydraulic adapter hose package Flexible hydraulic hoses with drip proof quick coupling action Required when assembling a TM base machine to GF or KL hydraulic units Required when connecting a GF or KL base machine to the TM TOP hydraulic unit Hoses with quick action couplers M3 8 F 4 F 3 8 M Code kg 790 150 003 4 000 TM 160 250 315 Set planer blades e 1 set 2 blades d d Code kg mm 40 160 790 113 056 0 060 75 250 790 115 024 0 084 90 315 790 112 110 0 116 51 TM 160 250 315 Pipe lifter Convenient movement of the welded pipes through the base machine e Lifting the pipes out of the clamps or inserts to let the bead pass without blocking Supporting the welded pipes on height adjustable rollers e The pipe lifter could be e
180. ivery Easy configuration by the end user to the connected GF KL TM machine e Same electrical connections as SUVI 50 and WR 100 interchangeable e Working range 10 C to 50 C Data Management Internal memory of 250 protocols Print out of protocols directly from on board printer Transfer of protocols to USB memory stick e Protocols in CSV TXT and SUVI WIN WELD compatible formats Type Performance Dimensions Code kg mm WR 200 230 V 350x300x250 mm 790 119 401 5 000 WR 200 CYRILLIC 230 V 350x300x250 mm 790 119 425 5 500 GF 49 50 Machines amp Equipment for Butt Fusion Retrofit kits The retrofit kit consists of all necessary components in the machine in order to connect the WR 100 200 The connection cables between the WR 100 200 and the hydraulic unit heating element are part of the welding recorder The installation of the retrofit kit has to be done by a service centre Description Code kg KL 160 790 119 090 0 001 KL 250 630 790 119078 0 759 GF 160 250 790 119032 0 300 GF 315 790 119 039 0 790 PF 3 25 117 313 GF 500 1200 790 119 036 3 500 GF PF 3 10 597 011 Machines amp Equipment for Butt Fusion TM 160 250 315 CNC Machine complete High quality reliable and user friendly heating element butt fusion machine for automated fusion jointing of PE and PP pipes and fittings on building sites D
181. jointing in series temperature excess protected The unit stores the last fusion time and generates a consecutive fusion counter A buzzer indicates the start and the end of the fusion cycle Technical Data Ambient temperature 10 C to 40 C Mains voltage 180 V 250 VAC Mains frequency 45 Hz 65 Hz Fusion voltage 39 5 V Internal Fuse 20A Power consumption max 2750 W Protection IP 65 Mains cable 4m Fusion cable 3m Connector 4 0 mm 90 Dimensions WxHxD 270 x 480 x 150 mm Weight incl cables ca 21 kg Display LED 1x 4N 7 segments Size display 50x 18mm Type size 14mm Warranty 12 months Description Code kg Standard edition 790 128 001 21 000 84 von GFt m MSA 230 family MSA 230 Basic Manual Electrofusion unit with jointing data recording Monovalent electrofusion unit fusion voltage 39 0 40 0 Volt with manual data entry and recording of jointing data and operator identification code Easy to handle robust machine for the whole product range of ELGEF fittings diameter up to dn 630 Reliable process by controlled energy output including ambient temperature correc tion factor Suitable for jointing in series Easy interaction by choosing the favourite lan guage of the operator Scope of delivery includes 1 pair of straight adapter clips 4 0 gt 4 7 mm operating in structions To read out the fusion protocols the data transfer cable 790 128 112 is required No
182. k coupling action Code kg 790 123 020 6 000 Case For safe storage of planer and heating element Code kg 790 123007 226 000 73 GF 800 Accessories Reduction clamping inserts d 500 710 mm Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed Reductions in inch sizes or special diameters upon request In order to mount the inserts d 500 d 560 the reduction clamping insert d 630 code 790 123 011 must also be used d narrow wide kg mm Code Code 500 790 117 238 790 117 012 4 500 560 790 117 239 790 117 013 4 900 630 790 123 219 790 123 011 11 000 710 790 123 220 790123012 12 500 Reduction clamping inserts set 8 wide clamping inserts dn 500 560 630 710 mm Code kg 790 350 019 0 001 Electric Hoist unit e Hoist capacity 500 kg Arm length 2m pivoting back forward max column height from floor 4 65 m 2 hoist ing speeds 2 5 m min and 5 5 m min Code kg 790 123 016 270 000 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d d Code kg mm 500 800 790 123 029 120 000 1 Set planer blades Blade has 2 cutting edges 1 set 2 blades Code kg 790 117 041 0 229
183. kg mm 280 SSE 300 T 230 V 1500 W 790105055 11 000 280 SSE 300 E 230 V 1500 W 790 105 062 11 000 280 SSE 300 T 115 V 1500 W 790105140 11 000 280 SSE 300 E 115 V 1500 W 790105145 11 000 MSE 63 MSE 110 Socket fusion tools For fusion jointing of PP PE and PVDF pipes and fittings Choice of electronic or thermostatic temperature control Support for heating bushes and spigots of d 16 to 63 mm 110 mm Pick up for floor stand or table clamp High quality non stick PTFE coating with long service life e Monitoring and setting of heating element temperature High temperature accuracy over the entire heating surface e T thermostatic temperature control E electronic temperature control d d Type Performance Code kg mm 16 63 MSE 63 T 230 V 800 W 790 105 081 1 700 16 63 MSE 63E 230 V 800 W 790 105 082 1 800 16 63 MSE 63 T 115 V 800 W 790 105 096 2 075 16 63 MSE 63 E 115 V 800 W 790 105 097 2 145 16 110 MSE 110 T 230 V 1500 W 790 105 083 3 200 16 110 MSE 110 E 230 V 1500 W 790 105084 3 200 16 110 MSE 110 T 115 V 1500 W 790 105 126 3 200 16 110 MSE 110 E 115 V 1500 W 790 105 127 3 200 MSE 63 MSE 110 Set Socket fusion tools For fusion jointing of PP PE and PVDF pipes and fittings All devices equipped with on off switch mains and temperature control lamp Choice of electronic or thermostatic temperature contr
184. l be notified to the carrier within six days after receipt of the Products Inspection Notification of Defects and Damages The Products will be subject to normal inspection by Georg Fischer during manufacture Additional tests required by the Purchaser shall be agreed upon in writing and shall be charged to the Purchaser It shall be a condition of Georg Fischer s obligation under the warranties stated hereinafter that Georg Fischer be notified in writing by the Purchaser of any purported defect immediately upon discovery Notice concerning weight numbers or apparent defects is to be given latest within 30 days from receipt of the Products notice of other defects immediately latest within 7 working days after discovery in any event within the agreed warranty period Purchaser shall not dispose of allegedly defective Products until all warranty and or damage claims are finally settled At its request defective Products are to be placed at Georg Fischer s disposal At its request Georg Fischer shall be given the opportunity to inspect the defect and or damage prior to commencement of remedial work either itself or by third party experts Warranty At the written request of the Purchaser Georg Fischer undertake to repair or replace at their discretion as quickly as possible and free of charge all Products supplied which demonstrably suffer from faulty design materials or workman ship or from faulty operating or installation instructions
185. l pen or scanner 2 pairs of angle adapter clips 4 0 mm and 4 7 mm operation instructions and configuration chart Technical Data Ambient temperature 10 C to 45 C Mains voltage 180 V 265 V AC Mains frequency 40 Hz 70 Hz Fusion voltage 8 48 V AC Fusion current max 90 A Power consumption max 2 75 kW Protection Class 1 IP 54 Mains cable 4m Fusion cable 4m Interface USB type A for PC communication and software updates Dimensions WxHxD 280 x 480 x 320 mm Weight incl cables ca 21 7 kg Display LCD 20 alphanumerical char x 4 lines contrast adjustment blue background white characters Languages 10 description Code kg Barcode reader pen transport case 790 160 004 30 000 Barcode scanner transport case 790 160 005 30 000 GF PF 3 10 588 100 Machines amp Equipment for Electrofusion MSA 340 Traceability Electrofusion unit with GPS function High performance electrofusion unit providing an entire documentation of fusion and traceability data ISO 12176 including GPS coordinates added automatically to each fusion record The internal memory has a capacity of 1000 jointing records for data transfer the unit is equipped with an USB interface The record is delivered as PDF or CSV format both are manageable with common and free PC software applications An intuitive operation menu guides you through the complete jointing process For fusion data input a barcode scanner is connect
186. laning e Load transfer via robust chain drive e Insertion hydraulically operated e During the planing process each slide could be moved separately single sided planing e Including transport packaging without accessories d d Performance Code kg mm PF 3 25 138 100 315 630 400 V 15600 W 790 108 101 2300 000 100 GF PF 3 25 117 319 Machines amp Equipment for Butt Fusion WM 630 Plus Accessories Reduction clamping inserts narrow Each code number defines 1 piece of reduction clamping insert In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code kg mm 315 790 116 020 3 622 355 790 116 021 3 267 400 790 116 022 2 508 450 790 116 023 2 273 Reduction clamping inserts wide Each code number defines 1 piece of reduction clamping insert In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the reduction clamping insert d 500 mm code 790 117 012 must also be used d Code kg mm 315 790 116 012 3 698 355 790 116 013 3 727 400 790 116 014 3 836 450 790 116 015 3 276 PF 3 25 117 321 Set of pipe supports d d Code kg mm 315 450 790 108 025 6 000 Back stop Prevents the components from slipping out of the clamping device during fusion
187. leged breach of warranty or any other obligation of Georg Fischer after the expiration of twelve 12 months from receipt of the Products by the end user or at the latest within eighteen 18 months of the Products being despatched by Georg Fischer In case of Products for use in domestic installations or in utilities Georg Fischer will assume the costs of dismantling the defective Product and restoring the damaged object as well as in case of negligence all other direct damages caused by the defective Product damage to property and injury to or death of persons up to CHF 1000000 per occurrence the statute of limitations for warranty or damage claims contrary to Section 15 6 will be 5 years from the date of installation Limitation of Liability All cases of breach of contract and the relevant consequences as well as all rights and claims on the part of the customer irrespective on what ground they are based are exhaustively covered by these general conditions of supply In particular any claims not expressly mentioned for dam ages reduction of price termination of or withdrawal from the contract are excluded In no case whatsoever shall the customer be entitled to claim damages other than compensation for costs of remedying defects in the supplies This in particular refers but shall not be limited to loss of production loss of use loss of orders loss of profit and other direct or indirect or consequential damage This excl
188. lement butt fusion machine for jointing PP and PE pipes and fittings The powerful hydraulic unit max hydraulic pressure 200 bar allows jointing of big wall thickness pipes by keeping provision for dragging the pipes Example PE 100 SDR 17 dn 1200 mm requires a fusion pressure of 125 bar according to DVS 2207 1 0 15 MPa For proper handling of the heating element and planer we recommend the assembling of the hoist unit 790125016 Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code kg mm PF 3 10 578 100 800 1200 400 V 20500 W 790 125025 2932 000 Base machine High precision design distortion free and sturdy machine frame Heater release mechanism Good accessibility thanks to 45 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Double clamping device for secure hold and exact radial and axial alignment of components Tool set specified to machine d d Code kg mm 800 1200 790 125 023 0 001 PF 3 25 117 324 Planer Powerful parallel planer for single or double sided facing of pipe ends Load transfer via maintenance free chain drive Right angled facing due to wide bedding with side stop for s
189. lications To produce T and Y fittings from d90 250 mm special accessories are required Fully automated fusion process by the use of state ofthe art PLC and touch screen Machine description Highest flexibility in the pipe preparation process The heating element is removed automatically during the change over phase Data storage and transfer via USB to the PC Data management by SUVI WIN WELD Distortion free sturdy machine frame Electric and hydraulic components separated in the frame The main clamping tools are mounted on supports each of which can be adjusted transversely to the pipe axis Each clamping tool can be turned a max 22 5 and assembled with a set of reduc tions d90 230mm Precision heating element with electronic temperature control 3000 W High quality PTFE coating with long service life Powerful planer 1200 W with optimized cutting geometry for even and chat ter free planing Load transfer via robust chain drive Mechanical stops to provide single sided planing and accurate facing depth Planer is secured with a mechanical locking system and a micro switch Including transport packaging without accessories d d Performance Code kg mm 30 90 315 400 V 4620 W 790 118 009 465 000 WM 315 Accessories Flange adapter clamping unit For centric fusion of flange adapters Easy correct attachment of clamping unit in the basic machine Packaging included d d
190. lips 4 0 mm and 4 7 mm operation instructions and configuration chart Technical Data Ambient temperature 10 C to 45 C Mains voltage 180 V 265 V AC Mains frequency 40 Hz 70 Hz Fusion voltage 8 48 VAC Fusion current max 90 A Power consumption max 2 75 kW Protection Class 1 IP 54 Mains cable 4m Fusion cable 4m Interface USB type A for PC communication and software updates Dimensions WxHxD 280 x 480 x 320 mm Weight incl cables ca 21 7 kg Display LCD 20 alphanumerical char x 4 lines contrast adjust ment blue background white characters Languages 10 description Code kg Barcode reader pen transport case 790 160 004 30 000 Barcode scanner transport case 790 160 005 30 000 88 MSA 330 115 Volt Electrofusion unit with jointing data recording The MSA 330 electrofusion unit combines high performance in jointing with easy and safe handling The internal memory has a capacity of 500 jointing records for data transfer the unit is equipped with an USB interface The record is delivered as PDF or CSV format both are manageable with common and free PC software applications An intuitive operation menu is guiding through the complete jointing process For fusion da ta input a barcode scanner is connected manual data input configurable The entire welding process is controlled and regulated with energy output compensation depend ing on ambient temperature and indication of cooli
191. lock fusion times e tool set specified to machine Including transport packaging without accessories d d Performance Code kg mm 16 160 230 V 790 103 031 44 900 16 160 115 V 790 103 033 45 000 L x SG 160 Accessories for butt fusion Base clamping plates In order to improve the quality of the fusion joint and for reliable clamping of long pipes we recommend using the maximum number of clamping devices For welding of long pipes we recommend to use the outer left and outer right base clamping plates as well e L left e R right d Type Code kg mm 160 L 790 103 010 2 503 160 R 790 103 011 2 510 Inserts left right For base clamping plate or bracket e Left or right d Code kg mm 32 790 103 019 0 315 40 790 103 020 0 310 50 790 103 021 0 302 63 790 103 022 0 277 75 790 103 023 0 250 90 790 103 024 0 224 110 790 103 025 0 178 125 790 103 026 0 132 140 790 103 027 0 079 Clamping bracket left right For base clamping plate or bracket eL l e R eft right Threaded clamping bracket for mounting inserts d 32 140 mm An additional insert must be used instead of clamping brackets d 32 140 mm i e twice the number of in serts listed must be ordered d Type Code kg mm 32 L 790 103 039 0 530 40L 790 103 040 0 530 50 L 790 103 041 0 530 63
192. ment system with centering mechanism d d Code kg mm 110 630 790 109 047 340 000 BS Wearing Parts e Saw belt Article Code kg BS 450 790 109046 0 400 BS 630 790109048 0 500 BS 1200 790109042 3 402 95 Tools for pipeline construction Chamfering tools Tool for beveling 15 angle the outer diameter of the thermoplastic pipes PVC ABS PB PP PE Sliding surface out of industrial felt d d Code kg mm 40 200 790 309 001 1 607 50 315 790 309 002 3 265 Chamfering tools Chamfering tool 15 bevel for plastic pipes PVC ABS PB PP PE Coated prism surface suitable for clean room applications Fast and reliable adjustment to the differ ent pipe diameters and wall thickness d d Code kg mm 16 200 790 309 003 1 500 63 400 790 309 004 3 000 Spare blade for chamfering tool Description d d mm Code kg Spare blade Counter blade 16 400 790 309 015 0 010 16 400 790 309 016 0 012 Outer bead remover d d Code kg mm 110 160 790 109 241 1 850 140 250 790 109 242 1 950 180 315 790 109 243 2 697 280 450 790 109 244 2 700 Replacement blades 96 d d Code kg mm 110 160 790 109 233 0 004 140 315 790 109 234 0 020 Accessories for job sites Roller support 315
193. nctional components such as static relay Fl protective switch temperature control e Compact unit in steel box with enamel coated protective frame Code kg 790 117 038 27 600 Case For safe storage of planer and heating element Code kg 790 117 006 55 000 PF 3 25 117 307 Hydraulic hose package Flexible hydraulic hoses with drip proof quick coupling action Code kg 790 112 085 4 000 GF 77 Machines amp Equipment for Butt Fusion GF 630 CNC Butt fusion machine ba Machine complete High quality reliable and user friendly heating element butt fusion machine for I automated fusion jointing of PE and PP pipes and fittings on building sites Designed for applications in gas and water distribution Machine equipped with innovative CNC hydraulic control unit and the machine components of the GF 630 machine sturdy base machine powerful planer high performance heating element storage case for the planer and heater The distance control potentiometer mounted into the base machine grants control and safety throughout the complete welding process Scope of delivery includes transport packaging wooden crate not the reduction inserts and other accessories CNC Control Unit Operator guidance from preparation to the end of the jointing process by use of symbols and graphics Intuitive data input by touch screen operation welding standard material
194. nd formating of memory cards Reading and management of traceability data according to ISO 12176 4 Export functions for conversion to conventional data base files Excel or Access Installed languages German English French Italian Dutch Croatian Spanish Creating individual barcodes Individual configuration of fusion devices Professional software for analysis and data management of Electrofusion data traceability data and for configuration barcodes Z functions Compatibility with MSA 350 MSA Pus 350 fusion data and MSA 400 MSA Plus 400 fusion and traceability data The software is suitable for use with Windows ME NT4 2000 XP Vista Scope of delivery CD ROM installation guide manuals and additional information on CD ROM Code kg Description Software for MSA 350 400 and MSA 799 350 365 0 180 Bre 520 400 Ec BR PF 3 25 117 312 Software PIPE WIN WELD SUVI WIN WELD Professional software for analysis and documentation of installed piping systems or of a defined part of it i e Pipe book With PIPE WIN WELD it is possible to create a complete electronic documentation of the installed pipes and pipe connection elements The software works with the data bases of MSA WIN WELD and SUVI WIN WELD The software makes it possible to work with data from other manufacturers CSV module for data transfer The software is suitable for use with Windows ME NT4 2000 XP Vista Scope of delivery CD ROM USB
195. ne MC 110 complete includes machine mounting base machine 2 base clamping plates wide base clamping plate left narrow electrically operated planer electronic controlled heater table clamp and transport box Including transport packaging without accessories d d Performance Code kg mm 20 110 230V 1360W 790 109 347 31 000 Machine MC 110 with manual planer thermostatic heater Portable butt fusion machine for use in the workshop and on job sites For fusion jointing of PP and PE pipes and fittings as well as prefabrication of segments in the size range d 20 110 mm and up to SDR 11 e Machine MC 110 complete includes machine mounting base machine 2 base clamping plates wide base clamping plate left narrow manually operated planer thermostatic controlled heater table clamp and transport box Including transport packaging without accessories d d Performance Code kg mm 20 110 230V 800W 790 109 301 31 000 20 110 115V 800W 790 109 320 31 000 Machine MC 110 with manual planer electronic heater Portable butt fusion machine for use in the workshop and on job sites For fusion jointing of PP and PE pipes and fittings as well as prefabrication of segments in the size range d 20 110 mm and up to SDR 11 e Machine MC 110 complete includes machine mounting base machine 2 base clamping plates wide base clamping plate left narro
196. ng Easy to fix to MSA 210 and MSA 230 units e MSA 230 All In already assembled with the cables drum Type Code kg MSA 210 MSA 230 790128117 0 700 Dy PF 3 10 588 500 Data Transfer Cable e RS 232 data transfer from MSA 230 to PC Type Code kg MSA 230 790 128 112 0 125 SS PF 3 10 588 500 Barcode Reader Pen Automated data entry to MSA 230 MSA 330 Electrofusion units Type Code kg MSA 230 MSA 330 790 128 111 0 125 PF 3 10 588 500 Pouch For Barcode Reader Pen Suitable for barcode reader pens MSA 230 330 and others like 799350335 used with MSA PLUS and SUVI units 2 separate pockets for storage of reader and adapter clips Type Code kg MSA 230 MSA 330 790 128 110 0 075 N PF 3 10 588 500 Barcode Scanner Automated data entry to MSA 230 MSA 330 Electrofusion units Type Code kg MSA 230 MSA 330 MSA 340 790 128 119 0 250 GF A Machines amp Equipment for Electrofusion Pouch For Barcode Scanner Suitable for barcode scanner MSA 230 790128119 and MSA 330 340 790160003 2 separate pockets for storage of reader and adapter clips wv Type Code kg MSA 230 MSA 330 MSA 340 790 128 120 0 125 PF 3 10 588 500 Transport Box Large robust transport box Type Dimension Code kg Fi MSA 230 273x263x464
197. ng time The unit is suitable for joint ing in series Robust aluminum housing with convenient cable rewind and handle for weight balanced transport Fusion cable detachable with military connector Inclusive dedicated transport case pouch for scanner 2 pairs of angle adapter clips 4 0 mm and 4 7 mm operation instructions and configuration chart Technical Data Ambient temperature 10 C to 45 C Mains voltage 90 V 135 V AC Mains frequency 40 Hz 70 Hz Fusion voltage 8 48 VAC Fusion current max 90 A Input power 2 75 kW Protection Class 1 IP 54 Mains cable 10m Fusion cable 3m Interface USB type A for PC communication and software updates Dimensions WxHxD 280 x 480 x 320 mm Weight incl cables 25 kg Display LCD 20 alphanumerical char x 4 lines contrast adjust ment blue background white characters Languages 10 description Code kg Barcode scanner transport case 790 160 017 25 000 89 MSA 340 MSA 340 Traceability Electrofusion unit with GPS function High performance electrofusion unit providing an entire documentation of fusion and traceability data ISO 12176 including GPS coordinates added automatically to each fusion record The internal memory has a capacity of 1000 jointing records for data transfer the unit is equipped with an USB interface The record is delivered as PDF or CSV format both are manageable with common and free PC software applications An intuitive opera
198. nsert d 315 mm code 790 127 101 must also be used d narrow wide kg mm Code Code 125 790112 100 790112090 0 980 140 790 112 101 790 112 091 0 950 160 790 112 102 790 112 092 0 980 180 790 112 103 790 112 093 0 900 200 790 112 104 790112094 0 880 225 790 112 105 790112095 0 940 250 790 112 106 790112096 0 760 280 790 112 107 790112097 0 750 315 790 127 111 790127101 3 540 355 790 127 112 790127102 3 540 Reduction clamping inserts set e 4 wide and 4 narrow clamping inserts of each dimension 8 wide clamping inserts d 315 mm Reductions in inch sizes or special diameters upon request d d Code kg mm 125 355 790 127 156 30 000 Chamfered upper clamp Necessary for welding short leg bends having diameters equal of the maximum ma chine dimension Right bend is clamped right from the heating element position Description Code kg Right 790 127 106 0 001 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends d Code kg mm 400 790 127 045 24 600 Hoist unit For carrying planer and heating element The weight compensator is mounted at the backside of the base machine Weight compensator included Code kg 790 127 026 28 000 1 Set planer blades Blade has 2 cutting edges 1 set 2
199. ode kg 790124006 341 000 GF 85 Machines amp Equipment for Butt Fusion GF 1000 Accessories Reduction clamping inserts Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed Reductions in inch sizes or special diameters upon request In order to mount the inserts d 710 the reduction clamping insert d 800 mm code 790 124 011 must also be used d narrow wide kg mm Code Code 710 790 123 220 790 123 012 12 500 800 790 124 011 18 000 900 790 124 012 19 000 PF 3 10 577 500 Reduction clamping inserts set 8 wide clamping inserts dn 710 800 900 mm Code kg 790 355 019 0 001 nie PF 3 25 137 100 Electric hoist unit e Hoist capacity 500 kg Arm length 2m pivoting back forward max column height from floor 4 65 m 2 hoisting speeds 2 5 m min and 5 5 m min Code kg 790 124 016 300 000 PF 3 25 117 323 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends Code kg 790 124 029 153 000 PF 3 25 137 100 1 Set planer blades e 1 set 4 blades Code kg 790 124021 0 299 86 GF PF 3 10 578 100 Machines amp Equipment for Butt Fusion GF 1200 Butt fusion machine Machine GF 1200 complete Robust heating e
200. ointing of PP PE and PVDF pipes and fiit ings The industrial butt fusion machine for pressure piping systems The S version S segment additionally allows prefabrication of segments Sizes d 90 315 mm all pressure ratings up to max PE d 280 SDR 11 PP d 280 SDR 7 25 and PVDF d 315 SDR 21 Base machine integrated swivel tables for equalization of wall offset transverse to axial direction for segment fusion up to 30 optional outer horizontally removeable clamping devices available high precision distortion free and robust machine base handwheel for easy moving of machine carriage fusion pressure is maintained with a user friendly torque limiter exact pressure adjustment via direct load transfer hardened hard chrome plated guide shafts for extreme loads handle for safe transport of machine Planer e optimised cutting geometry for even and chatter free planing e powerful parallel planer swivels in and out for single or double sided facing of pipe ends 1100 W for your personal safety a safety switch has been integrated to prevent unintentional start up in the working position Heater high performance and precision heater with electronic temperature control 1700 W high accuracy of 4 C over the entire heating surface e heater temperature can be set exactly with digital LCD high quality non stick easy to change PTFE coating with digital temperature indicator Additional standard equipment include
201. ol Support for heating bushes and spigots of d 16 to 63 mm 110 mm Pick up for floor stand or table clamp High quality non stick PTFE coating with long service life Monitoring and setting of heating element temperature High temperature accuracy over the entire heating surface Heating bushes and spigots Available as a complete set in a practical metal case Table clamp Floor stand for MSE 63 Alen screws and key e T thermostatic temperature control E electronic temperature control d d Type Performance Code kg mm 16 63 MSE 63T 230 V 800 790 105 085 3 946 16 63 MSE 63E 230 V 800 790 105 086 3 946 16 63 MSE 63T 115 V 800 790 105 098 3 901 16 63 MSE 63E 115 V 800 790 105 099 3 901 16 110 MSE 110 T 230 V 1500 790 105 087 8 029 16 110 MSE 110 E 230 V 1500 790 105 088 8 029 16 110 MSE 110 T 115 V 1500 790 105 128 8 029 16 110 MSE 110 E 115 V 1500 790 105 129 8 029 Accessories Wearing parts for manual fusion tools Metal case Article Code kg SSE 200 790 105 056 4 421 SSE 300 790 105 057 4 700 MSE 63 790 105 089 4 000 MSE 110 790 105 090 7 000 Floor stand for manual fusion tools SSE MSE Code kg 790 105 063 0 380 Table clamp for SSE MSE ex e For correct placement of heater T Code kg IN b 790 109315 0 660 Heating spigots and bushes x Aluminium PT
202. on hydraulically operated e During the planing process each slide could be moved separately single sided planing e Including transport packaging without accessories d d Performance Code kg mm 315 630 400 V 15600 W 790 108 101 2300 000 37 WM 630 Plus Accessories Flange adaptor clamping unit For centric fusion of flange adapters Easy correct attachment of clamping unit in the basic machine Packaging included d d Code kg mm 315 630 790 108 031 200 000 Base clamping unit for fittings For clamping fittings of d500 mm as well as for the reduction clamping inserts for fit tings of d315 to 450 mm Guide shaft for pipe support and back stop with pipe sup port d500 mm e L left e R right d Type Code kg mm 630 L 790 108 017 150 000 630 R 790 108 018 150 000 Reduction clamping inserts narrow e Each code number defines 1 piece of reduction clamping insert In order to mount the inserts d 315 d 355 d 400 d 450 to the base clamp d 630 the re duction clamping insert d 500 mm code 790 117 012 must also be used d Code kg mm 315 790 116 020 3 622 355 790 116 021 3 267 400 790 116 022 2 508 450 790 116 023 2 395 500 790 117 238 3 700 560 790 117 239 3 800 Reduction clamping inserts wide Each code number defines 1 piece of reduction clamping insert In
203. on of pipe ends in PE PP and PVDF to be used with planer e easy and time saving removal of oxide film e Consistent peeling quality over the entire pipe circumference d Code kg mm 20 790 103 160 0 950 25 790 103 161 0 950 32 790 103 162 0 950 40 790 103 163 0 930 50 790 103 164 0 950 63 790 103 165 1 000 75 790 103 166 1 150 90 790 103 167 1 250 110 790 103 168 1 344 Back stop Prevents the components from slipping out of the clamping device during fusion d d Code kg mm 20 250 790 101 045 1 394 SG 160 Special accessories for butt and socket fusion Special transport crate Code kg 790 103 099 108 000 SG 160 Wearing parts Set PTFE fabric sheets set of 2 pieces e High quality easy to replace non stick PTFE fabric Teflon for the heater d Code kg mm 160 790 103 306 0 050 Set planer blades Code kg 790 103 548 0 026 23 SG 315 Butt fusion machine for butt fusion jointing of PP PE and PVDF pipes and fit tings The industrial butt fusion machine for pressure piping systems Extremely sturdy design use in the workshop and on job sites Sizes d 90 315 mm all pressure ratings up to max PE d 280 SDR 11 PP d 280 SDR 7 25 and PVDF d 315 SDR 21 Base machine high precision distortion free and robust machine base e handwheel for easy mo
204. onnection elements The software works with the data bases of MSA WIN WELD and SUVI WIN WELD The software makes it possible to work with data from other manufacturers CSV module for data transfer The software is suitable for use with Windows ME NT4 2000 XP Vista Scope of delivery CD ROM USB hardlock PIPE WIN WELD PIPE WIN WELD CSV installation guide manuals and additional information on CD ROM Type Code kg Description Complete package incl CSV module for PIPE CSV 790 119 301 0 180 data transfer USB hardlock PIPE 790 119 302 0 180 Complete package USB hardlock SUVI 790 119 303 0 180 Complete package PF 2 51 306 001 Barcode reader pen Code kg Description 799 350 335 0 165 Barcode reader pen PF 3 25 117 312 Memory Card description Code kg 1024 kB 734 records 790 119 157 0 040 92 GF PF 3 25 135 100 Machines amp Equipment for Butt Fusion WM 315 Workshop butt fusion machine Machine WM 315 Machine for jointing segmented fittings like bends from d90 315 mm for high pressure applications To produce T and Y fittings from d90 250 mm special accessories are required Machine description Distortion free sturdy machine frame Electric and hydraulic components separated in the frame Control panel assembled with pressure adjustment valve pressure selection switch planing or fusion pressure gauge joy s
205. oof quick coupling action Code kg 790 123 020 0 001 ad PF 3 25 117 324 Case For safe storage of planer and heating element Code kg 790 125 006 412 000 88 GF PF 3 25 117 323 Machines amp Equipment for Butt Fusion GF 1200 Accessories Reduction clamping inserts wide Each code number represents 1 piece of reduction clamping insert Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed Reductions in inch sizes or special diameters upon request In order to mount the inserts d 800 d 900 the reduction clamping insert d 1000 code 790 125 011 must also be used d Code kg mm 800 790 124 011 18 000 900 790 124 012 19 000 1000 790 125 011 20 000 PF 3 10 578 500 Reduction clamping inserts set 8 wide clamping inserts dn 800 900 1000 mm Code kg 790 360019 0 001 PF 3 25 117 324 Electric Hoist unit e Hoist capacity 500 kg Arm length 2m pivoting back forward max column height from floor 4 65 m 2 hoisting speeds 2 5 m min and 5 5 m min Code kg 790125016 308 000 PF 3 25 117 324 Flange adapter clamping unit For correct clamping and fusion jointing of short ended stub ends Code kg 790 125 029 231 000 PF 3 25 137 100 1 Set planer blades e 1 set 4 blades Code kg 790 125 021 0 405
206. or dragging the pipes Example PE 100 SDR 11 dn 1000 mm requires a fusion pressure of 130 bar according to DVS 2207 1 0 15 MPa For proper handling of the heating element and planer we recommend the assembling of the hoist unit 790124016 Including transport packaging wooden crate without accessories and without reduction inserts d d Performance Code kg mm 710 1000 400 V 19500 W 790 124 025 2528 000 PF 3 10 577 100 Base machine High precision design distortion free and sturdy machine frame Heater release mechanism Good accessibility thanks to 45 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibility when clamping piping components Double clamping device for secure hold and exact radial and axial alignment of components Machine specific tool set d d Code kg mm 710 1000 790 124 023 0 001 PF 3 25 117 323 Planer Powerful parallel planer for single or double sided facing of pipe ends Right angled facing due to wide bedding with side stop for single sided facing e Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 710
207. ound light 60 x 17mm 2 95 x 5 5mm EN FR DE IT PL SP 12 months Barcode reader pen with pouch data transfer cable cables drum straight adapter clips 4 0 gt 4 7mm Barcode scanner with pouch data transfer cable cables drum straight adapter clips 4 0 gt 4 7 mm Type Code kg MSA 230 All In Pen MSA 230 All In Scanner MSA 230 All In Pen Polybrand MSA 230 All In Scanner Polybrand 790128030 23 000 790 128 008 23 000 790 128 010 23 000 790 128 028 23 000 87 MSA 330 MSA 330 Electrofusion unit with jointing data recording The MSA 330 electrofusion unit combines high performance in jointing with easy and safe handling The internal memory has a capacity of 500 jointing records for data transfer the unit is equipped with an USB interface The record is delivered as PDF or CSV format both are manageable with common and free PC software applications An intuitive operation menu is guiding through the complete jointing process For fusion da ta input a barcode reader pen or a scanner is connected The entire welding process is controlled and regulated with energy output compensation depending on ambient tem perature and the indication of cooling time Robust aluminum housing with convenient cable rewind and handle for weight balanced transport The unit is suitable for jointing in series Inclusive dedicated transport case pouch for optical pen or scanner 2 pairs of angle adapter c
208. out reduction inserts d d Performance Code kg mm 200 500 400 V 6250 W 790 340 000 470 561 PF 3 10 574 500 Base machine Double clamping device for secure hold and exact radial and axial alignment of components Good accessibility thanks to 45 inclination drip proof quick action coupling for the connection of the hydraulic hoses d d Code kg mm 200 500 790 340 001 157 000 f re B RR gt PF 3 10 574 500 Planer Powerful parallel planer for single or double sided facing of pipe ends Load transfer via maintenance free robust chain Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 200 500 400 V 750 W 790 340 002 55 000 PF 3 25 117 306 Heating element High temperature accuracy over the entire heating surface e High quality non stick PTFE coating with long service life Easy placement in the correct working position with heater release mechanism d d Performance Code kg mm 200 500 400 V 4000 W 790 116 004 25 900 PF 3 25 117 306 Control box e Contains all safety and functional components such as static relay Fl protective switch temperature control Compact unit in steel box with enamel coated protective fr
209. peration welding standard material diameter SDR traceability data Automatic calculation regulation and control of the fusion parameters pressure time and temperature according to country specific guidelines 10 freely programmable welding cycles available e g for non standard dimensions special materials etc The operation procedure can be individually configured by the machine owner such as operator ID job number traceability code and automated bead build up phase Selection of language Welding report storage on removable standard USB memory key memory key supplied with the machine and for safety reasons additionally in the CNC unit Data transfer to PC SUVI WIN WELD software supplied with the machine via USB interface Robust aluminium case with shock absorbing plastic cover in attractive design Integrated power outlets for planer and heating element Preinstalled socket for connection of the barcode scanner Optional Easy oil level control and refilling without opening the unit Type d d Performance Code kg mm PF 3 10 597 031 GF 400 CNC 125 400 400 v 5700 W 790153001 205 000 68 GF wQ PF 3 25 117 332 Machines amp Equipment for Butt Fusion GF 400 Accessories Hoist unit For carrying planer and heating element The weight compensator is mounted at the backside of the base machine e Weight compensator included Code kg
210. ping mechanism no additional tools like belts chains or reduction inserts neccessary d d Code kg mm 160 355 790 202 001 28 457 PF 3 25 119 107 Saw blade 180x30 Code kg 790 202 011 0 450 GF 105 PF 2 51 305 006 Machines amp Equipment for Butt Fusion KS 1600 Plastic pipe cutter The KS 1600 is used for cutting plastic pipes fast cleanly amd properly right angled from diameter 500 mm up to 1600 mm with a wall thickness of max 60 mm For each pipe diameter the appropriate chain length is necessary The saw is to be put on the tensioned chain as per user manual which serves as a guiding device for the saw over a full 360 turn The guard plate covers the saw blade also during operation and provides full protection for the user at all times The KS 1600 basic kit consists of a circular hand saw 230 V 2200 W with carriage 2 tension chains for d560 mm and d630 mm as well as a chain tensioner The whole equipment comes in a convenient and robust transport box The easy handling and the optimal safety features make this tool indispensable on every building site Scope of delivery 1 Circular hand saw 1 tensioning chain d560 mm 1 tensioning chain d630 mm 1 chain tensioner 1 hex wrench size 5 1 hex wrench size 6 1 operating instruction transport box Technical data Dimension range d500 1600 mm In combination with the respective tensionin
211. pipe ends Reliable torque transmission via robust worm gear device Ergonomic weight balanced handling Optimised cutting geometry for even and chatter free planing Safety switch to prevent undesired start up Self locking mechanism in working position 115 V on request Type d d Performance Code kg mm TM 160 ECO 40 160 230V 630W 790 150 014 7 000 TM 250 ECO 75 250 230V 1200W 790151014 14 000 TM 315 ECO 90 315 230V 1200W 790152014 17 000 GF 45 PF 3 25 117 316 Machines amp Equipment for Butt Fusion TM 160 250 315 Heating element e High performance electronically controlled heating element Uniform temperature distribution over the entire heating surface High quality non stick PTFE coating with long service life Temperature indicator integrated into the handle Easy placement in the correct working position with automatic heater release mechanism 115 V on request Type d d Performance Code kg mm TM 160 40 160 230V 1200W 790 114004 5 402 TM 250 75 250 230V 2000W 790 115004 7 800 TM 315 90 315 230V 2500W 790 112 083 9 800 PF 3 10 597 012 TM 160 250 315 Case For safe storage of planer and heating element Type d d Code kg mm TM 160 40 160 790 150 295 4 800 TM 250 75 250 790 151 027 8 000 TM 315 90 315 790 152 027 8 800 PF 3 10 597 002 TM 160 25
212. pull off mechanism to optimise the change over phase Clamps are hinged on the top side and tilting Whenever necessary the four clamps can be quickly removed Quick action and drip proof oil connections located in a protected position The base machine can be tilted to achieve a second operating position Type d d Code kg mm TM 160 40 160 790 150 001 22 000 TM 250 75 250 790 151 001 47 000 TM 315 90 315 790 152 001 52 500 TM 160 250 315 TOP Planer Powerful parallel planer for single or double sided facing of pipe ends Reliable torque transmission via robust worm gear device Optimised cutting geometry for even and chatter free planing Ergonomic weight balanced handling Safety microswitch to prevent undesired start up Self locking mechanism in working position Type Performance Code kg TM 160 TOP TM 250 TOP TM 315 TOP 230V 630W 230V 1200W 230V 1200W 790 150 000 790 151 000 790 152 000 7 000 14 000 17 000 TM 160 250 315 Heating element High performance electronically controlled heating element Uniform temperature distribution over the entire heating surface Temperature indicator integrated into the handle High quality non stick PTFE coating with long service life Easy placement in the correct working position with automatic heater release mecha nism Type d d Performance Code kg mm TM 160 40 160 230V 1200W
213. r from equalization to heat soak phase Integrated power outlets for planer heating element Integrated additional power socket 230V AC Integrated interface for welding recorder Oil level control and refilling without disassembling the unit Type Performance Code kg TM 160 315 TOP 230V 370W 790 151 004 31 000 PF 3 10 597 022 TM 160 250 315 TOP Hydraulic hose package Flexible hydraulic hoses with drip proof quick coupling action Type Code kg TM 160 315 TOP 790 152 003 4 000 48 GF PF 3 10 597 011 Machines amp Equipment for Butt Fusion TM 160 250 315 WR TM 160 250 315 WR Machine complete e High quality flexible and user friendly heating element Butt Fusion machine for fusion jointing PE PP PB and PVDF pipes and fittings on building sites and in trenches Scope of delivery includes innovative TOP hydraulic unit flexible base machine powerful planer high performance heating element storage case for the planer and heater Welding Recorder WR 200 configured to the machine and calibrated to the TOP hydraulic unit Including transport packaging wooden crate without accessories and without reduction inserts Type d d Performance Code kg mm TM 160 WR 40 160 230V 1910W 790 150 015 136 000 TM 160 WR CYRILLIC 40 160 230V 1910W 790 150 016 136 000 TM 250 WR 75 250 230V 3280W 790 151 015 210 000
214. r has granted to Georg Fischer in writing a reasonable extension thereof of not less than one month which equally is not met The Purchaser shall then be entitled to the remedies provided at law it being however understood that subject to limitations of Art 16 damage claims shall be limited to max 10 of the price of the delayed delivery Part shipments shall be allowed and Georg Fischer shall be entitled to invoice for such partial deliveries If the Purchaser fails to take delivery within a reasonable time of Products notified as ready for despatch Georg Fischer shall be entitled to store the Products at the Purchaser s expense and risk and to invoice them as delivered If Purchaser fails to effect payment Georg Fischer shall be entitled to dispose of the Products Should Purchaser cancel an order without justification and should Georg Fischer not insist on the performance of the contract Georg Fischer shall be entitled to liquidated damages in the amount of 10 of the contract price Georg Fischer s right to prove and claim higher damages remaining reserved Purchaser shall be entitled to prove that Georg Fischer has suffered no or a considerably lower damage 11 12 12 1 13 13 1 13 2 14 14 1 14 2 14 4 15 15 1 16 17 18 18 1 18 2 Packing Ifthe Products are provided with additional packing over and above the standard packing such packing shall be charged additionally Passing of Risk The risk in
215. rage on removable standard USB memory key memory key sup plied with the machine Data transfer to PC SUVI WIN WELD software supplied with the machine via USB interface Shock absorbing plastic housing in attractive design Integrated power outlets for planer and heating element Preinstalled socket for connection of the barcode scanner Accessory Oil level control and refilling without disassembling the unit Two handles to carry the hydraulic unit Type d d Performance Code kg mm TM 160 CNC 40 160 230V 2000W 790150012 125 000 TM 250 CNC 75 250 230V 3150W 790 151012 195 000 TM 315 CNC 90 315 230V 3750W 790 152 012 215 000 48 TM 250 315 CNC Machine with automatic heating element Machine complete High quality reliable and user friendly heating element butt fusion machine for auto mated fusion jointing of PE and PP pipes and fittings on building sites Designed for applications in gas and water distribution Machine equipped with innovative CNC hydraulic control unit sturdy base machine powerful planer high performance heating element storage case for the planer and heater The heating element is ejected automatically from the working position during change over phase Quick change of the heating element position from the central to the outer welding po sition when welding e g a T Piece to a pipe The distance control potentiometer mounted into
216. rallel planer for single or double sided facing of pipe ends Load transfer via maintenance free robust chain Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 200 500 400 V 750 W 790 340 002 55 000 Heating element High performance electronically controlled heating element High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life d d Performance Code kg mm 200 500 400 V 4000 W 790116004 25 900 Remote control Electronic temperature control Accurate adjustment of heating element temperature Code kg 790 340 003 3 800 Hydraulic hose package Flexible hydraulic hoses with drip proof quick coupling action Code kg 790 112 085 4 000 61 Case For safe storage of planer and heating element Code kg 790 116 006 38 000 Hydromat Clearly visible vibration free pressure gauge with precision scaling Fine adjustment of pressure High pressure consistancy during cooling phase Performance Code kg 230 V 1500 W 790 340 005 31 000 KL 500 TOP1 Machine complete Compact and robust heating element butt fusion machine for fusion jointing PP
217. rated power outlets for planer and heating element Preinstalled socket for connection of the barcode scanner Accessory Oil level control and refilling without disassembling the unit Two handles to carry the hydraulic unit GF Type d d Performance Code kg mm TM 160 CNC 40 160 230V 2000W 790150012 125 000 TM 250 CNC 75 250 230V 3150W 790151012 195 000 TM 315 CNC 90 315 230V 3750W 790152012 215 000 51 PF 3 10 597 011 Machines amp Equipment for Butt Fusion TM 250 315 CNC Machine with automatic heating element Machine complete High quality reliable and user friendly heating element butt fusion machine for automated fusion jointing of PE and PP pipes and fittings on building sites Designed for applications in gas and water distribution Machine equipped with innovative CNC hydraulic control unit sturdy base machine powerful planer high performance heating element storage case for the planer and heater The heating element is ejected automatically from the working position during change over phase Quick change of the heating element position from the central to the outer welding position when welding e g a T Piece to a pipe The distance control potentiometer mounted into the base machine grants control and safety throughout the complete welding process Scope of delivery includes transport packaging wooden crate not the reduction inserts and oth
218. rmostatic 790 310 046 2 700 Special transport crate Code kg 790 310 099 26 000 SG 160 Butt fusion Clamping bracket RIGHT d 32 d160 790 103 049 058 Insert d32 d 140 790 103019 027 Base clamp plate RIGHT d 160 790 103011 Heater plate Clamping bracket LEFT d32 d 160 790 103 039 048 Insert d 32 d 140 790 103019 027 Base clamp plate LEFT 790 103010 V shaped pipe support Version with outer base clamp plate RIGHT outer left side Temperature control indicator Clamping bracket RIGHT d32 d 160 790 103 049 058 Insert d32 d 140 790 103019 027 Base clamp plate RIGHT 790 103011 Planer with pick up for powered calibration tool V shaped pipe support Pick up device for LEFT base clamp plate Handwheel for moving the machine carriage SG 160 Socket fusion Temperature control indicator Heating spigot and bush 790 101 086 095 Clamping jaws 086 790 103 085 V shaped pipe support N Prismatic clamp LEFT 790 103 080 meg Ww Depth stop Heater plate Clamping jaws 790 103 085 086 ___ Prismatic clamp RIGHT 790 103 081 Calibration tool Planer with pick up for powered calibration tool V shaped pipe support Pick up device for LEFT base clamping plate Handwheel for moving the machine carriage a SG 160 Combined butt and socket fu
219. s are mounted on supports each of which can be adjusted transversely to the pipe axis Each clamping tool can be turned max 22 5 and assembled with a set of reduc tions d250 450 mm Hydraulically opening and closing of the upper clamping tools manual locking with bolts and nuts Precision heating element with electronic temperature control 10000 W High quality PTFE coating with long service life Insertion hydraulically operated Powerful planer 1100 W with optimized cutting geometry for even and chat ter free planing Load transfer via robust chain drive Insertion hydraulically operated During the planing process each slide could be moved separately single sided planing Including transport packaging without accessories d d Performance Code kg mm 250 500 400 V 13600 W 790 120 020 1700 000 33 WM 500 Plus Accessories Flange adapter clamping unit For centric fusion of flange adapters Easy correct attachment of clamping unit in the basic machine Packaging included d d Code kg mm 250 500 790 120 031 73 000 Base clamping unit 500 mm for fittings For clamping fittings of d500 mm as well as for the reduction clamping inserts for fit tings of d250 to 450 mm Guide shaft for pipe support and back stop with pipe sup port d500 mm e L left e R right d Type Code kg mm 500 L 790 120 011 104 000 500 R 790 120 012 10
220. s georgfischer com www georgfischer cn Chinaust Plastics Corp Ltd Songlindian Zhuozhou city Hebei province China 072761 Phone 86 312 395 2000 Fax 86 312 365 2222 chinaust chinaust com www chinaust com cn Denmark Iceland Georg Fischer A S 2630 Taastrup Phone 45 0 70 22 19 75 info dk ps georgfischer com www georgfischer dk Finland Georg Fischer AB 01510 VANTAA Phone 358 0 9 586 58 25 Fax 358 0 9 586 58 29 www georgfischer fi info fi ps georgfischer com France Georg Fischer SAS 95932 Roissy Charles de Gaulle Cedex Phone 33 0 1 41 84 68 84 frps georgfischer com www georgfischer fr Germany Georg Fischer GmbH 73095 Albershausen Phone 49 0 7161 302 0 info de ps georgfischer com www georgfischer de India Georg Fischer Piping Systems Ltd 400 076 Mumbai Phone 91 224007 2001 in ps georgfischer com www georgfischer in Q From responsible sources rc FSC C001939 Adding Quality to People s Lives Italy Georg Fischer S p A 20063 Cernusco S N MI Phone 3902 921 861 it ps georgfischer com www georgfischer it Georg Fischer TPA S r l IT 16012 Busalla GE Phone 39 010 962 47 11 tpa ps georgfischer com www georgfischer it Japan Georg Fischer Ltd 556 0011 Osaka Phone 81 0 6 6635 2691 jp ps georgfischer com www georgfischer jp Korea Georg Fischer Piping Systems 271 3 Seohyeon dong Bundang gu Seongnam si Gyeonggi do Seoul 463 824 Phone 82 31 8017 14503 Fax
221. sed cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 800 1200 400 V 3000 W 790 125 003 335 000 Heating element High performance heating element with electronic continuously adjustable tempera ture control High temperature accuracy over the entire heating surface d d Performance Code kg mm 800 1200 400V 16000 W 790 125 004 101 000 Case For safe storage of planer and heating element Code kg 790 125 006 412 000 78 Hydraulic unit e Maximum pressure 200 bar Compact and robust with two handles for carrying e Precise hydraulic control for consistent fusion pressure e Variable fine adjustment of pressure e Clearly visible vibration free pressure gauge with precision scaling Accumulator for pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance Code kg 400 V 1500 W 790 123 010 41 000 Control box e Contains all safety and functional components such as static relay Fl protective switch temperature control Compact unit in steel box with enamel coated protective frame Performance Code kg 400 V 790 123 009 29 000 79 GF 1200 Accessories Reduction clamping inserts
222. sion machine gt for fusion jointing PP PE and PVDF pipes and fittings size wm j range for butt fusion d 32 160 ld Mobile very compact and universal plastic fusion machine for use in the workshop and ae z on job sites Je Butt fusion d 32 160 mm all pressure ratings up to PE PP SDR 11 PVDF SDR 21 fa Socket fusion d 16 110 mm Base machine high precision distortion free and robust machine base e handwheel for easy moving of machine carriage e exact pressure adjustment via direct load transfer hardened hard chrome plated guide shafts for extreme loads handle for safe transport of machine All clamping possibilities for base clamping plates pipe supports back stop and pris matic clamping devices Planer e planing device made of light cast aluminium e optimised cutting geometry for even and chatter free planing e powerful parallel planer swivels in and out for single or double sided facing of pipe ends 620 W e integrated pick up for easy mounting of calibration tools for machining of pipe ends in socket fusion Heater high performance and precision heater with electronic temperature control 1500 W e high accuracy of 4 C over the entire heating surface e heater temperature can be set exactly with digital LCD high quality non stick easy to change PTFE fabric Teflon Additional standard equipment on the basic model e V shaped pipe supports d 16 160 mm for fittings e timer to c
223. subsequent changes causing delays are made by the Purchaser if Georg Fischer are prevented from performing the contract by force majeure Force majeure shall equally be deemed to be any unforeseeable event beyond Georg Fischer s control which renders Georg Fischer s performance commercially unpractical or impossible such as delayed or defective supplies from sub contractors labour disputes governmental orders or regulations shortages in materials or energy serious disturbances in Georg Fischer s works such as the total or partial destruction of plant and equipment or the breakdown of essential facilities serious disruptions in transport facilities e g impassable roads Should the effect of force majeure exceed a period of six months either party may cancel the contract forthwith Georg Fischer shall not be liable for any damage or loss of any kind whatsoever resulting there from any suspension or cancellation being without prejudice to Georg Fischer s right to recover all sums due in respect of consignments delivered and costs incurred to date if the Purchaser is in delay with the fulfilment of his obligations under the contract in particular if he does not adhere to the agreed conditions of payment or if he has failed to timely provide the agreed securities If for reasons attributable to Georg Fischer the agreed term of delivery or a reasonable extension thereof is exceeded Georg Fischer shall not be deemed in default until the Purchase
224. sult Retention of Title The Products shall remain the property of Georg Fischer until the Purchaser shall have settled all claims present and future which Georg Fischer may have against him Should the Purchaser resell Products to which title is reserved in the ordinary course of busi ness he shall hereby be deemed to have tacitly assigned to Georg Fischer the proceeds deriving from their sale together with all collateral rights securities and reservations of title until all claims held by Georg Fischer shall have been settled Until revoked by Georg Fischer this assignment shall not preclude Purchaser s right to collect the assigned receivables To the extent the value of the Products to which title is reserved together with collateral securities exceeds Georg Fischer s claims against the Purchaser by more than 20 Georg Fischer shall re assign the above proceeds to Purchaser at his request Delivery The term of delivery shall commence as soon as the contract has been entered into all official formalities such as import and payment permits have been obtained and all essential technical issues have been settled The term of delivery shall be deemed duly observed when upon its expiry the Products are ready for despatch Delivery is subject to the following conditions i e the term of delivery shall be reasonably extended if Georg Fischer are not supplied in time with the information necessary for the execution of the contract or if
225. ta transfer The software is suitable for use with Windows ME NT4 2000 XP Vista Scope of delivery CD ROM USB hardlock PIPE WIN WELD PIPE WIN WELD CSV installation guide manuals and additional information on CD ROM Type Code kg Description Complete package incl CSV module for PIPE Gow 17790 119 301 0 180 data transfer USB hardlock PIPE 790 119 302 0 180 Complete package USB hardlock SUVI 790 119 303 0 180 Complete package 53 GF 400 Butt fusion machine Machine GF 400 complete 400 V High quality long lasting heating element butt fusion machine for fusion jointing PP and PE pipes and fittings For complete pressure range up to SDR 11 Assembled with control box to supply all components with power only 1 power con nection required e Including transport packaging wooden crate without accessories and without reduc tion inserts d d Performance Code kg mm 125 400 400 V 5700 W 790 127 010 210 000 Base machine High precision design distortion free and sturdy machine frame Good accessibility thanks to 35 inclination Hardened and hard chrome plated guide shafts for extreme loads Smooth running cylinder guides with mechanical seals Hydraulic connections protected and integrated in base clamping unit for more flexibil ity when clamping piping components Heater release mechanism to optimize the changeover phase For the purpose o
226. terials such as asbestos cement and cement lined ductile iron pipes Inch Description Code kg 3 4 carbide tipped HSS bi metal cutter 19 1 mm 709 810 612 0 300 7 8 carbide tipped HSS bi metal cutter 22 2 mm 709 810 614 0 300 1 carbide tipped HSS bi metal cutter 25 4 mm 709 810 616 0 070 1 1 8 carbide tipped HSS bi metal cutter 28 6 mm 709 810 618 0 300 1 1 4 carbide tipped HSS bi metal cutter 31 8 mm 709 810 620 0 096 1 3 8 carbide tipped HSS bi metal cutter 34 9 mm 709 810 622 0 300 1 1 2 carbide tipped HSS bi metal cutter 38 1 mm 709 810 624 0 300 1 3 4 carbide tipped HSS bi metal cutter 44 5 mm 709 810 628 0 300 2 carbide tipped HSS bi metal cutter 50 8 mm 709 810 632 0 134 PF 1 54 326 005 Heavy duty transport storage box for W400 drilling device Model e Including hex key 3 mm hex key 6 mm and screwdriver Outside dimension transport case 80 x 40 x 20 cm Code kg Description Heavy duty transport storage box for 709 706 416 8 100 W400 drilling device GF 39 SEE Bb PF 1 54 326 005 Machines amp Equipment for Electrofusion W410 drilling device 3 4 8 Basic Drilling Device W410 including ratchet all accessories to be added Description Code kg basic device including ratchet 709 700 100 7 800 Zr PF 1 54 326 005 Drill shafts Model Drill shafts to be selected dependin
227. the Products shall pass to the Purchaser as soon as they have left Georg Fischer s works EX WORKS Incoterms ICC latest version even if delivery is made carriage paid under similar clauses or including installation or when carriage is organized and managed by Georg Fischer If delivery is delayed for reasons beyond Georg Fischer s control the risk shall pass to the Purchaser when he is notified that the Products are ready for despatch Carriage and Insurance Unless agreed otherwise the Purchaser shall bear the cost of carriage The Purchaser shall be responsible for transport insurance against damage of whatever kind Even when such insurance is arranged by Georg Fischer it shall be deemed taken out by the order of and for the account of the Purchaser and at his risk Special requests regarding carriage and insurance shall be communicated to Georg Fischer in due time Otherwise carriage shall be arranged by Georg Fischer at their discretion but without responsibility by the quickest and cheapest method possible In case of carriage paid delivery transport arrangements Shall be made by Georg Fischer If the Purchaser specifies particular requirements any extra costs involved shall be borne by him In the event of damage or loss of the Products during carriage the Purchaser shall mark the delivery documents accordingly and immediately have the damage ascertained by the carrier Not readily ascertainable damages sustained during carriage shal
228. the base machine grants control and safety throughout the complete welding process Scope of delivery includes transport packaging wooden crate not the reduction in serts and other accessories CNC Control Unit Operator guidance from preparation to the end of the jointing process by use of sym bols and graphics Intuitive data input by touch screen operation welding standard material diameter SDR traceability data Automatic calculation regulation and control of the fusion parameters pressure time and temperature according to country specific guidelines 10 freely programmable welding cycles available e g for non standard dimensions Relining special materials etc Various configuration possibilities such as cooling time reduction according to the measured ambient temperature CTC and automatic bead build up phase Selection of language Welding report storage on removable standard USB memory key memory key sup plied with the machine Data transfer to PC SUVI WIN WELD software supplied with the machine via USB interface Shock absorbing plastic housing in attractive design Integrated power outlets for planer and heating element Preinstalled socket for connection of the barcode scanner Accessory Oil level control and refilling without disassembling the unit Two handles to carry the hydraulic unit Type d d Performance Code kg mm TM 250 CNC 75 250 230V 3150W 790 151 071
229. tick and emergency stop The main clamping tools are mounted on supports each of which can be adjusted transversely Each clamping tool can be turned a max 22 5 and assembled with a set of reductions d90 280mm Precision heating element with electronic temperature control 3000 W High quality PTFE coating with long service life Heating element pull off mechanism Powerful planer 1200 W with optimized cutting geometry for even and chatter free planing Load transfer via robust chain drive Mechanical stops to provide single sided planing and accurate facing depth Planer is secured with a mechanical locking system and a micro switch Including transport packaging without accessories d d Performance Code kg mm 90 315 400 V 4620 W 790 118 060 464 000 PF 3 25 135 100 Machine WM 315 CNC Machine for jointing segmented fittings like bends from d90 315 mm for high pressure applications To produce T and Y fittings from d90 250 mm special accessories are required Fully automated fusion process by the use of state ofthe art PLC and touch screen Machine description Highest flexibility in the pipe preparation process The heating element is removed automatically during the change over phase Data storage and transfer via USB to the PC Data management by SUVI WIN WELD Distortion free sturdy machine frame Electric and hydraulic components separated in the frame The main clamping tools are mounted on s
230. tion menu is guiding through the complete jointing process For fusion da ta input a barcode scanner is connected The entire welding process is controlled and regulated with energy output compensation depending on ambient temperature and in dication of cooling time Robust aluminum housing with convenient cable rewind and handle for weight balanced transport The unit is suitable for jointing in series Rental time period programmable by the machine owner unit blocks on expiring date reset by password Inclusive dedicated transport case pouch for scanner 2 pairs of angle adapter clips 4 0 mm and 4 7 mm operation instructions and configuration chart Technical Data Ambient temperature 10 C to 45 C Mains voltage 180 V 265 V AC Mains frequency 40 Hz 70 Hz Fusion voltage 8 48 VAC Fusion current max 90 A Power consumption max 2 75 kW Protection Class 1 IP 54 Mains cable 4m Fusion cable 4m Interface USB type A for PC communication and software updates Dimensions WxHxD 280 x 480 x 320 mm Weight incl cables ca 21 7 kg Display LCD 20 alphanumerical char x 4 lines contrast adjust ment blue background white characters Languages 10 description Code kg 90 Barcode scanner transport case 790 160 007 30 000 MSA 340 115 Volt Traceability Electrofusion unit with GPS function High performance electrofusion unit providing an entire documentation of fusion and traceability d
231. tlet d 50 63 mm Tapping Tee d 63 mm Type Code kg Description S54 799 100 061 0 785 for Tapping Tee d 32 mm S67 799 100 062 1 011 for Tapping Tee d 63 mm PF 2 51 305 002 Pressure test cap for ELGEF Plus C Tapping saddles The cap has a Rp 3 8 connection thread and is made from galvanised steel Overview of Tapping Adapter types and Pressure Test Cap M For Monoblock d 40 and 50 mm outlets d 20 32 mm S 54 For Monoblock d 63 outlets d 20 32 mm and all saddles with rotatable outlet outlets d 20 40 mm i e Tapping Tee d 32 mm e S 67 For all Saddles with rotatable outlet outlets d 50 and 63 mm i e Tapping Tee d 63 mm Type Code kg Description M 799 199 282 0 116 for Monoblock d 40 mm and d 50 mm for Monoblock d 63 mm and Tapping Tee S54 799 199283 7 142 d 32 mm PF 2 51 305 002 S67 799199286 0 430 for Tapping Tee d 63 mm 28 GF Machines amp Equipment for Electrofusion _ Cutter for PE pipes e This cutter is suitable for PE pipes and can be used on pipes of up to d 225 mm with a wall thickness of up to 21 mm d Code kg Description mm PF 2 51 305 002 39 799 198012 0 215 accessories Basic Tool Box PE repair plug foal e PE Repair Plugs are suitable for use with ELGEF 24 V PE Reinforcement Saddles 53 127 000 d Code kg mm 30 799 199088 0 012 PF 2 51 305 002 39 799 199 0
232. to wide bedding with side stop for single sided facing Optimised cutting geometry for even and chatter free planing Planer with Stop mechanism for safety Safety microswitch to prevent undesired start up d d Performance Code kg mm 500 800 400 V 1500 W 790 123 003 185 000 Heating element High temperature accuracy over the entire heating surface High quality non stick PTFE coating with long service life Easy placement in the correct working position with heater release mechanism d d Performance Code kg mm 500 800 400 V 12000 W 790 123 004 56 000 72 Hydraulic unit e Maximum pressure 200 bar Compact and robust with two handles for carrying e Precise hydraulic control for consistent fusion pressure e Variable fine adjustment of pressure e Clearly visible vibration free pressure gauge with precision scaling Accumulator for pressure equalization during the cooling phase Easy level control and refilling of hydraulic oil Performance Code kg 400 V 1500 W 790 123 010 41 000 Control box e Contains all safety and functional components such as static relay Fl protective switch temperature control Compact unit in steel box with enamel coated protective frame Performance Code kg 400 V 790 123 009 29 000 Hydraulic hose package Flexible hydraulic hoses with drip proof quic
233. upports each of which can be adjusted transversely to the pipe axis Each clamping tool can be turned a max 22 5 and assembled with a set of reductions d90 280mm Precision heating element with electronic temperature control 3000 W High quality PTFE coating with long service life Powerful planer 1200 W with optimized cutting geometry for even and chatter free planing Load transfer via robust chain drive Mechanical stops to provide single sided planing and accurate facing depth Planer is secured with a mechanical locking system and a micro switch Including transport packaging without accessories d mm d Performance Code kg 90 315 400 V 4620 W 790 118 009 465 000 GF 93 er PF 3 25 117 318 Machines amp Equipment for Butt Fusion WM 315 Accessories Base clamping unit left for fittings with adapter ring wide For clamping fittings of d315 mm as well as for fastening reduction clamping inserts for fittings d90 to 280 mm Guide shaft for pipe support und back stop with pipe support d315 mm e L left e R right d Type Code kg mm 315 L 790 118 011 15 000 315 R 790 118 012 15 000 PF 3 25 117 318 Clamping insert narrow d 315 For clamping of elbows flange adapters etc d 315 mm 1 piece 1 Alu half shell Each code number defines 1 piece reduction clamping insert Per outer base clamping unit 2 reduction clamping inserts are n
234. used to squeeze off PE pipes during repair and extension work In order not to over stress the pipe the tool is equipped with adjustable end stops for SDR 11 ISO S5 and SDR 17 ISO S8 pipes d d Code kg Description mm 160 250 799 350 270 60 000 A25 for PE pipes SDR 11 and SDR 17 9 350 110 PF 2 51 305 005 Re rounding clamp Re rounding Clamps are used to re round pipes after squeezing They can be left on the squeezed off part ofthe pipe as a support if so desired d Code kg mm 63 799 350 113 3 000 75 799 350 114 3 600 90 799 350 115 3 500 110 799 350 116 5 750 125 799 350 117 5 690 160 799 350 118 7 500 180 799 350 119 27 000 200 799 350 120 27 500 225 799 350 121 11 595 250 799 350172 34 000 30 GF PF 2 51 305 005 Machines amp Equipment for Electrofusion Re rounding tool Re rounding tools are used to re round oval pipes during fusion as well as during the cooling time d Code kg mm 25 799 199 127 0 577 32 40 50 63 75 90 110 125 160 180 200 225 250 PF 2 51 305 005 799 199 128 0 500 799 199 129 1 500 799 199 130 1 616 799 199 131 0 742 799 199 132 0 791 799 199 133 1 690 799 199 134 1 537 799 199 135 1 917 799 199 137 2 318 799 199 138 2 493 799 199 139 2 500 799 199 140 3 000 799 199 141 3 630 Pressure pad kit Complete
235. usion of liability however does not apply to unlawful intent or gross negligence on the part of Georg Fischer and in case of strict liability under applicable product liability stat utes but does apply to unlawful intent or gross negligence of persons employed or appointed by Georg Fischer to perform any of its obligations Severability Should any term or clause of these General Conditions in whole or in part be found to be unen forceable or void all other provisions shall remain in full force and effect and the unenforceable or void provision shall be replaced by a valid provision which comes closest to the original intention of the unenforceable or invalid provision Place of Performance and Jurisdiction Place of performance for the Products shall be the Georg Fischer works from which the Products are despatched Any civil action based upon any alleged breach of this contract shall be filed and prosecuted exclu sively in the courts of Schaffhausen Switzerland Georg Fischer however reserves the right to file actions in any court having jurisdiction over controversies arising out of or in connection with the present contract The contract shall be governed by Swiss law without regard to conflict of law provisions that would require the application of another law 7 2005 GF Piping Systems worldwide at home Our sales companies and representatives ensure local customer support in over 100 countries www piping georgfischer com
236. vent pullout and pipe movements during the fusion and cooling time e Scope of delivery 1 complete tool d Code kg mm 20 799 301 536 0 498 25 799 301 537 0 471 32 799 301 538 0 756 40 799 301 539 0 876 50 799 301 540 1 167 63 799 301 541 1 438 9 301 575 PF 2 51 305 008 Multi clamp This tool is quick and easy to use and is suitable for straight forward connections to straight lengths of pipe or saddle branch outlets with electrofusion couplers Scope of delivery 1 tool without accessories d d Code kg mm 20 63 799 301 575 1 409 9 301 575 PF 2 51 305 008 Inserts for multi clamp d d Code kg Description mm 25 20 799 150 385 0 488 Inserts Sets 32 20 799 150 386 0 500 Inserts Sets 32 25 799 150 387 0 520 Inserts Sets 40 32 799 150 388 0 504 Inserts Sets 50 40 799 150 389 0 166 Inserts Sets 63 32 799 150 390 0 172 Inserts Sets 63 40 799 150 391 0 520 Inserts Sets 63 50 799 150 392 0 520 Inserts Sets GF 25 PF 2 51 305 008 Machines amp Equipment for Electrofusion Spare parts for clamps Pos Dimension Code kg Description 63 125 45mm 799 900 414 1 700 square support short 110 225 60mm 799 900 405 3 500 square support short 225 500 80mm 799 900 394 6 000 square support short 63 125 45mm 799 900 413
237. ving of machine carriage e fusion pressure is maintained with a user friendly torque limiter e exact pressure adjustment via direct load transfer hardened hard chrome plated guide shafts for extreme loads handle for safe transport of machine e optional outer horizontally removeable clamping devices available Planer e optimised cutting geometry for even and chatter free planing e powerful parallel planer swivels in and out for single or double sided facing of pipe ends 1100 W for your personal safety a safety switch has been integrated to prevent unintentional start up in the working position Heater high performance and precision heater with electronic temperature control 1700 W e high accuracy of 4 C over the entire heating surface e heater temperature can be set exactly with digital LCD e high quality non stick easy to change PTFE coating with digital temperature indicator Additional standard equipment included in the base model inner left and right clamping plates d 315 mm for pick up of reduction clamping in serts d 90 280 mm e pipe supports d 315 mm for support of fittings e timer to clock fusion times e tool set specified to machine Including transport packaging without accessories d d Performance Code kg mm 90 315 230 V 790 130 001 128 000 90 315 115 V 790 130 002 128 000 24 SG 315 S Butt fusion machine for butt fusion j
238. w manually operated planer electronic controlled heater table clamp and transport box Including transport packaging without accessories d d Performance Code kg mm 20 110 230V 800W 790 109 348 31 000 Machine mounting For mounting the basic machine and fastening the complete MC 110 on the work bench d d Code kg mm 20 110 790 109 306 0 851 Base machine With spring resistance for pressure build up and tool set d d mm Code kg 20 110 790 109 307 6 034 Base clamping plate wide 110 mm for pipe pipe joints For mounting the wide reduction clamping inserts Freely adjustable max 15 d Code kg mm 110790 109 308 2 312 Base clamping plate left narrow 110 mm for fitting pipe joints For mounting the narrow reduction clamping inserts Freely adjustable max 15 d Code kg mm 110 790 109 309 0 945 Planer electrically operated Centre of planing radial adjustable d d Performance Code kg mm 20 110 230V 560W 790 109 312 4 845 20 110 115V 560W 790 109 324 4 900 Planer manually operated With ratchet mechanism e Stops on guide shaft can be locked e Cutting blades sharpended on both sides d d Code kg mm 20 110 790 109 311 2 266 Heater Thermostatic
239. ware package for an electronic based universal piping system documentation on the basic of ISO 12176 4 MSA WIN WELD SUVI WIN WELD These software packages are used for the data transfer with the MSA electro fusion units and the CNC line butt fusion machines e traceability data of the jointed components e welding parameters e operator ID e job number e additional remarks Barcodes according to the current standards generated in the software package MSA or SUVI WIN WELD Your Advantages e By using the PIPE WIN WELD Software package your documentation of a piping system will be complete including welds installed components and pipes e Mechanical joints and components can be manually added e Data from other fusion machine manufacturers can be transfered via the CSV module Industrial and plant construction machines SSE MSE MC 110 WELD M607 SIS Workshop Butt fusion machines WM 315 WM 500 WM 630 Construction site Butt fusion machines TM 160 315 GF 400 1200 Electro fusion units MSA 210 MSA 230 MSA 330 Tools and special machines Cutter Saws Chamfering tools Page 4 PSO 701 S5C EE Page 29 WM 1200 Page 42 KL 500 630 Page 83 MSA 340 Page 94 Outer bead remover e SSE MSE manual fusion tools e MC 110 Butt fusion machine e Weld 160 250 butt fusion machines e PSO 701 Butt fusion machine e SG 125 315 socket Butt fusion machine Universal machines and tools for th
240. ydraulic hoses with drip proof quick coupling action Code kg 790112085 4 000 Control box e Contains all safety and functional components such as static relay Fl protective switch temperature control Compact unit in steel box with enamel coated protective frame Performance Code kg 400 V 790 127 008 15 500 PF 3 25 117 332 Case PF 3 25 117 332 For safe storage of planer and heating element Code kg 790127005 30 000 GF 67 Machines amp Equipment for Butt Fusion GF 400 CNC Butt fusion machine Machine complete High quality reliable and user friendly heating element butt fusion machine for automated fusion jointing of PE and PP pipes and fittings on building sites Designed for applications in gas and water distribution Machine equipped with innovative CNC hydraulic control unit and the machine components of the GF 400 machine sturdy base machine powerful planer high performance heating element storage case for the planer and heater The distance control potentiometer mounted into the base machine grants control and safety throughout the complete welding process Scope of delivery includes transport packaging wooden crate not the reduction inserts and other accessories CNC Control Unit Operator guidance from preparation to the end of the jointing process by use of symbols and graphics Intuitive data input by touch screen o
241. ype d d Performance Code kg mm TM 160 ECO 40 160 230V 1900W 790 150 010 86 000 TM 250 ECO 75 250 230V 3270W 790 151 010 144 000 TM 315 ECO 90 315 230V 3870W 790 152 010 157 000 TM 160 250 315 Base machine Tubular frame provides increased rigidity and easy movement of the machine on the ground 4 lifting lugs Metal shield provides protection of the main welding area The movable sliding 3rd clamp allows easy and time saving fixation of bends or tees without need of additional tools Double sided heating element pull off mechanism to optimise the change over phase Clamps are hinged on the top side and tilting Whenever necessary the four clamps can be quickly removed Quick action and drip proof oil connections located in a protected position The base machine can be tilted to achieve a second operating position Type d d Code kg mm TM 160 40 160 790 150 001 22 000 TM 250 75 250 790 151 001 47 000 TM 315 90 315 790 152 001 52 500 TM 160 250 315 ECO Planer Powerful parallel planer for single or double sided facing of pipe ends Reliable torque transmission via robust worm gear device Ergonomic weight balanced handling Optimised cutting geometry for even and chatter free planing Safety switch to prevent undesired start up Self locking mechanism in working position 115 V on request Type d d Performance Code kg mm TM
242. z j AUT I Br l i ma ow IL P Ua Il u WM 315 Workshop butt fusion machine Machine WM 315 Machine for jointing segmented fittings like bends from d90 315 mm for high pressure applications To produce T and Y fittings from d90 250 mm special accessories are required Machine description Distortion free sturdy machine frame Electric and hydraulic components separated in the frame Control panel assembled with pressure adjustment valve pressure selection switch planing or fusion pressure gauge joy stick and emergency stop The main clamping tools are mounted on supports each of which can be adjusted transversely Each clamping tool can be turned a max 22 5 and assembled with a set of reduc tions d90 230mm Precision heating element with electronic temperature control 3000 W High quality PTFE coating with long service life Heating element pull off mechanism Powerful planer 1200 W with optimized cutting geometry for even and chat ter free planing Load transfer via robust chain drive Mechanical stops to provide single sided planing and accurate facing depth Planer is secured with a mechanical locking system and a micro switch Including transport packaging without accessories d d Performance Code kg mm 90 315 400 V 4620 W 790 118 060 464 000 Machine WM 315 CNC Machine for jointing segmented fittings like bends from d90 315 mm for high pressure app

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Machines & Equipment for Butt Fusion