SC49 Needle Scaler Manual
Contents
1. SC49 Needle Scaler Manual SASE Company Inc Phone 800 522 2606 or Fax 877 762 0748 www SASECompany com Corporate Office 26423 79 Ave South Kent WA 98032 7321 1 800 522 2606 P 1 877 762 0748 F www SASECompany com salesg SASECompany com Congratulations on your decision to get the Power of SASE behind you SASE is committed to excellence excellence in the quality of products we sell and excellence in service and support after the sale It is im portant to us that your business continues to succeed and grow and we know that the right products ser vice and support can have a great impact on your bottom line SASE has made great strides in the concrete preparation and polishing industry over the years With a 40 000 square foot distribution and service facility in Seattle a 22 000 square foot distribution and service facility in Knoxville and local sales and technical support representatives throughout the United States SASE is able to provide unsurpassed service and technical support for the contractor At SASE we engineer and manufacture our own equipment which allows us to be in control of the quality of the equipment we sell SASE offers a complete line of concrete preparation and polishing equipment our newest introduction being our new line of PDG planetary diamond grinders which is setting a new standard for the concrete grinding and polishing industry SASE is also the leader in diamond tooling tech nology We2. propane and gasoline emissions and airborne dust All SASE Company Equipment is engineered designed and provided with dust control shrouds and vacuum ports It is strongly recommended that an approved dust containment system be connected to and used in conjunction with all SASE Company equipment during operational use SASE Company supplies distributes rents and services dust control systems with HEPA filtration Extreme caution must be exercised at all times when electrical power is considered All SASE employees are prohibited from working on or hard wiring our equipments to any power source that has not been provided by SASE Company Inc Any such work must be performed by a certified electrical technician No SASE employee is permitted or authorized to work on operate or connect our equipment or equipment belonging to our customers to an electrical source that does not meet OSHA approved specifications There are no exceptions to this policy SASE Company Inc also strongly recommends that only certified electricians be permitted to deal with or manipulate electrical power sources within our customers facilities or on their job sites Finally we at SASE Company Inc cannot stress enough the importance of following general safety practices the utilization of appropriate safety equipment and the application of common sense when operating equipment supplied manufactured distributed rented or serviced by SASE Company Inc both on the jo
3. look forward to a long and prosperous partnership with you Thank you again for choosing SASE You won t regret having the Power of SASE behind your company Sincerely SASE Company Inc ps Jim Weder President SASE Company Inc Equipment Safety Policy Statement SASE Company Inc is adamant that safety is one of the highest priorities for both our employees and customers When considering set up and operation of any piece of equipment supplied manufactured distributed rented or serviced by SASE Company Inc the safety and protection of people should always be a top priority All customers and employees should follow all OSHA and local safety standards requirements and regulations The use of the following safety equipments are both recommended and required when operating any piece of equipment supplied manufactured distributed rented or serviced by SASE Company Inc gt OSHA approved certified eye protection safety glasses OSHA approved certified hearing and ear protection OSHA approved certified foot protection steel toed boots OSHA approved certified respirator or breathing device OSHA approved head protection hard hat Proper protective work gloves Vv V V VY V Y Proper protective clothing limiting skin exposure The list is not meant to be all inclusive Please exercise sound judgments during operation The work area must always have proper ventilation to minimize the health and safety risks of
4. obtained at an operating pressure of 85 100 psi In order to insure consistent performance a water separator and a pressure gauge should be fitted between the compressor and the gun Important Do not exceed the 100 psi operating pressure otherwise the gun will cease to work properly and may even be damaged 2 Hose The flexible hose inside diameter 3 8 between the compressor and the unit should be as short as possible 30 feet at the most in order to avoid pressure drop Important Always clean the hose well before connecting it 3 Maintenance and Lubrication The gun should be lubricated two or three times a day with air tool oil Pour the oil through the connector into the gun not into the hose For normal greasing after use a light coat of Molykote high performance grease 4 Changing the Needles Loosen the allen screw fig 12 and dismantle the gun then change the needles Important the needle holders should only be fitted with the original SASE Company needles Reassembly Slide the needle holder with the anvil and spring into the front tube and assemble on the piston body Tighten the allen screw You may refer to the enclosed drawing 5 Resharpening the Needles The needles may wear unevenly and over time should be ground to an equal length cooling frequently so that the special steel does not dead anneal 6 General Never run the gun unless you are applying pressure on a surface with the needles press lightly against
5. 5SERIES SCA ______________ 1 4 SAS SC O32 TUBE ROUNDFRONT45SERIESSC49 1 SAS SC 022 SAS SC 031 SAS SC 040 k ob SAS SC 05 a E 8 SAS SC O34 SPRING RETURN45BSC499 0 9 SASE Company Inc Copyright 2006 All Rights Reserved 11 SASE Company SC49 Needle Scaler User Manual Parts for Valve Assembly SASE Company Inc Copyright 2006 All Rights Reserved 12 SASE Company List of Items for Valve Assembly SC49 Needle Scaler User Manual SAS SC 021 Description 1 SAS SC 041 ODY VALVE 23 B 45 B SC28 SC49 2 SAS SC O42 EVER OPERATING 3 SAS SC O43 TEM VALVE SC NEEDLE SCALERS 5 SAS SC 045 IN SMALL VALVE M4 16 X 9 52 SAS SC O46 ORING CAP 7 SAS SC 047 O RING SMALL STEM 8 SAS SC O48 ORING LARGE STEM SC28 SC28AVS 9 SASSCO49 SPRING VALVE LM poe i NE mi CREW VALVE 5 A ey EE SASE Company Inc O Copyright 2006 All Rights Reserved
6. b site and in the field JJL 07 2010 SASE Company SC49 Needle Scaler User Manual Table of Contents Safety Communica on ri aa AA A AAA A AAA 8 Operating InSCEUc Os iui o eet otii ci 9 Parts for SC49 Needle Guil niece ipti ee a Mea aa Mele eti 10 Parts for Valve Assembly icons 12 SASE Company Inc 9 Copyright 2006 AII Rights Reserved Z PPE Personal Protection Equipment aa Proper safety attire must be worn when operating this machinery The operator must wear approved safety equipment appropriate for the job such as hard hat and safety shoes when conditions require Ear protection must be worn at all times when this machine is in use During normal use sound levels exceed 92dB Eye protection must be worn at all times when this machine is in use Use only ANSI approved safety glasses to help prevent eye injury Operator must wear appropriate clothing and footwear Steel toe safety shoes should be worn Do not wear loose clothing or jewelry that can get tangled or caught in moving parts Keep body parts and loose clothing away from moving parts Failure to do so could result 1n dismemberment or death SASE Company Inc 2006 All Rights Reserved SASE Company SC49 Needle Scaler User Manual OPERATING INSTRUCTIONS SC 49 Needle Scaler SASE Company Needle Scalers are heavy duty precision tools The following point should be observed carefully 1 Operating and Handling Best performance is
7. the job when working When stopping work always run the gun away and out of contact with dirt Do not hang the hang gun up by the trigger If the gun has been used for some time pour a little kerosene in to the connector allow the gun to function for about 20 seconds and then grease normally Thorough cleaning after using is a must for effective operation and trouble free working 7 Malfunctions Should the gun become defective despite the above precautions return to SASE Company Inc 8 Warranty SASE Company needle guns are the result of many years of experience and are carefully conducted of the best materials We therefore warrant the flawless operating of the gun when used properly for six months of single shift work The warranty does not apply to wear parts and damage due to careless handling the use of impure air defective lubrication of the results of normal wear and tear User is responsible for all transportation cost 9 Specifications Air Consumption 4 3 cfm Number of strokes 3500 min Weight 6 68 lbs Hose Connection 3 8 Number of Needles 2mm 65 3mm 28 4mm 19 SASE Company Inc Copyright 2006 All Rights Reserved 9 SASE Company SC49 Needle Scaler User Manual Parts for SC49 Needle Gun SASE Company Inc Copyright 2006 All Rights Reserved 10 SASE Company SC49 Needle Scaler User Manual SC49 Needle Scaler 3mm 4mm 2 SASSC035_ PISTON45BSC499_______________ 1 3 SASSCOSS lANVIL4
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