Appendix-1 PET Bottle Washing Recycling Line
Contents
1. Page 7 of 23 4 Conveyor cov SEVENSTARS MACHINERY Page 8 of 23 All the frame and support are made of carbon steel Waste bottles feeding Width of belt 800mm Basic material of belt PVC Motor power 2 2Kw CE Ses gt cou SEVENSTARS MACHINERY Function Peel the labels on the surface of the bottle and pre washing the bottles by normal water Removing labels from bottles Motor power 22Kw Blower motor 7 5Kw Effective length of beater 4000mm Label remover the diameter of beater 620mm Diameter of inside mesh for label remove 50mm ratio for label remove pressing bottle 80 90 non pressing bottle 90 95 This new design label remove can save a lot of water It works with air Removing the metal from the material Alarming and stop the belt conveyor the worker Metal detector ya z will pick the metal out Width 1000 mm precision of metal detector 1 3mm Page 9 of 23 CE CERD cor SEVENSTARS MACHINERY pick out the steel wire and film and PVC material and colorful pet bottle or other big impurity Waste bottles conveying and sorting T Manual sorting belt2. Dime M T 57 b x e bout 700 square meters with height Crane Maghine positioning provide by customer aS 415V 60 Hz Power supply amp Installation power Wire cables pro ustomer Water supply hose pipe provide by customer 1 3 Energy consumption can be change according customer s request ectric cable are not included in our scope of supply because th lenght of required cable depand on the buyer final floor layout the final location of the switch board control box and so on After receipt of the order we will provide a list of the required cable with suitable length according the workshop layout Water supply to machines and pools Installation power 410KW Actual power consumption percentage 70 80 Water supply Consumption 7 8 ton h but it can recycled use Note 1 water consumption of the line depend on the installed components the contamination of the imput material and the installed water filter and water treatment system 2 to reduce the water consumption we recommend to Page 2 of 23 E a E D 4 1808001 200
3. Height 1200mm easy to sorting ic material of belt PVC Motor power 2 2Kw Waste bottles feeding Width of belt 800mm Basic material of belt PVC Motor power 2 2Kw Variable speed control 8 Belt conveyor 2 sets Page 10 of 23 cE lt gt A gt 1509001 2000 cour SEVENSTARS MACHINERY gt 4 Kw 00 1200kg hr for each set Actual capacity is depending on the diameter of the screen sieve over opening electric motor driver Qty of rotary blades 12pcs 9 Crusher 2 sets Qty of stationary blades 8pcs Basic material of blades SKD11 Material Blade sharp time each 70 90 ton PET flakes Rotation speed of blade 6000RPM iT 4 Diameter of the screen Sieve hole 12mm 14mm 16mm 18mm can be adjusted according to request Each plastic crusher with extra one set of sieve Page 11 of 23 CE 10 B09001 2000 Screw loader Hot washer 2 sets parallelled s SEVENSTARS MACHINERY PET flakes conveying Diameter of screw 420mm Lengthiof loader 4500mm
4. cE gt A s SEVENSTARS MACHINERY Appendix 1 No of Proforma invoice JR20140218K ZHANGJIAGANG SEVENSTARS MACHINERY CO LTD PET Bottle Washing Recycling Line Output capacity around 2000kg hr Fim T i n H i 2 z TA y P t sy rs a a aa i i a My F ria F E e gi r i T j A i 3 E T S F a y r r a 1 Picture only for reference and we can adjust machine color as customer s requireme Add Sanxing town Zhangjiagang City Jiangsu Province China Contact person Ms Ivy Tel 86 512 5897 8656 Mobile 86 13921980514 Fax 86 512 5817 5992 E mail sales sevenstarsgroup cn Website www sevenstars recycling com Page 1 of 23 CE lt a gt I509001 2000 1 Project evaluation 1 1 Raw material amp Final product Raw material amp formulation Final product amp Output capacity Description of final product 1 2 Work condition Warehouse Workshop cour SEVENSTARS MACHINERY Post consumer PET bottles Bottle flakes around 2000kg h 1 Moisture max 1 1 5 2 Bulk density 0 3G C CM 3 Particle size 10 18mm can be designed as per special requirement 4 PVC lt 300PPM PVC has to be sort out by hand 5 PE PE and Paper and other impurity lt total 1OOPPM 6 metal lt 50ppm 7 Ph value Neutral 8 colourful pet flake has es U and 9 melting point 245 25 10 IV 0 74 0 78
5. h raw materials stainless steel 304 convey and spray water function With sewage outlets at bottom of loader Page 12 of 23 This device is connected with steam boiler Steam is supplied into washing tank to heat water and flakes Hot water makes dirt label and glue water loosen from bottles Meanwhile you need to add caustic soda and other cleaning chemicals into tank to clean bottle flakes Heating ways steam or gas or electricity Motor power 7 5kw Dimension of hot chamber Dia xHeight 1 8Mx2M Volume of hot chamber 4 6m3 Water temperature 80 C Part connect with raw materials stainless steel 304 Power for Water pump for Recycling chemical water 1 5kw Including one set of water tank collect the floating CE 509001 200000 12 Screw loader m High speed washer sor SEVENSTARS MACHINERY plastic material such as PE label water after water treatment can be recycled use the sieve made of stainless steel P flakes her Diameter of screw 420mm onveyed into high speed friction r power 3Kw Part contact with raw materials stainless steel Get rid of glue water dirty waste and oil Motor power 45Kw Motor power of water pump 1 5kW SSi Rotary speed of screw 1440Rpm friction Part contact
6. 1 1kw dimension of the machine 1150 590 1320 mm weight 150kg a EER D EA A I508001 2000 KE 2 2 Spare part free of charge cour SEVENSTARS MACHINERY Mechanical components _ tighten 1set Mechanical tightening screws nuts etc Sealer for all kinds of connection part Anti leakage Bearing Mechanical parts Sharper Blade of plastic crusher Screen mesh of plastic crusher Belt for crusher and other Other small spare parts Fast acting fuse Circuit breaker Electric parts AC contactor Contactor relay Electric heating stick Declaration Above technical details and photos are nce change one or more features it previous notice Page 22 of 23 4sets screw loader 4sets For sharper use 2sets For plastic crusher 2sets For plastic crusher any y Electric cabinet 2 pc Heater of Pipeline dryer Horse Rider Company has the right to CE RTD a venstars MACHINERY 3 After sales service 3 1 Technical documents All labels on machines and lay out drawings Electrical
7. diagram User Manual will be in English We should send all necessary files to the buyer since the third week since project execution All documents in hard copies should be also shipped with machines together 3 2 Arrangement for inspection installation and testing work a After all machines are delivered to customer s factory Buyer is responsible for all preparation work e g electricity supply water supply labors and cranes etc b We will prepare for visa application for their engineers who are responsible for guide of machine installation and testing at the Buyer s factory c The Buyer will buy the round trip air ticket for Engineer if visa applicati proved The buyer is also responsible to bear expenses generated e g visa formalities m modation and allowance of USD80 per day for each engineer d Engineer will give free training lessons to labors in buyer s 3 3 Quantity and quality guarantee a Quantity Quality Discrepancy to destination i l ortation In case of quality quantity discrepancy to desti portation customer should file claim within 30 days after the arrival of the go estination We will be responsible for any discrepancy of the goods caused by nd other transportation organiz
8. the material from side and drainage from the bottom of this machine Material for contact with material Stainless steel304 including one set of Auto brushing clean system The material of Main shaft stainless steel diameter Page 17 of 23 CE lt gt D Isos001 2000 saa SEVENSTARS MACHIN ERY 22 Pipeline dryer Page 18 of 23 220 8mm Thickness The material of blade stainless steel thickness 6mm Rotation Diameter of main shaft 800mm Hot air drying Heating power 36Kw Power of blowing motor 7 5Kw Total length of stainless steel pipe 15meter The diameter of stainless steel pipe 219mm CE 23 H 509001 200000 Label separator 7T cour SEVENSTARS MACHINERY Page 19 of 23 Remo little amount of label and dust in PET flakes or power of loading blower 3Kw Valve power 1 5kw Part contact with raw materials stainless steel CE gio ka Isos001 2000 bc aad S EVE N STARS MAC H I N E RY Storage silo for PET flakes Motor power of loading blower 7 5Kw Stance between the discharge outlet
9. to the 24 silo y Yy und 3meter The distance between the opposite leg supprt eter Part contact with raw materials stainless steel The discharge ways for PET flake is automatic by cylinder Electric control system for washing line Touch screen amp PLC control module Mitsubishi Electric control component Schneider e g 25 Electric cabinet Circuit breaker AC contact press button pilot lamp This electric cabinet is used to control all machines in PET bottle washing line Page 20 of 23 CE lt gt ff 509001 200000 26 Blade sharper soe SEVENSTARS MACHINERY This machine is easy to operation just fix the blade on the machine and start the power to sharpen tungsten blade max sharpen length 700mm grinding wh thickness of grinding wheel 12mm ng motor 0 3Kw Page 21 of 23 ove speed for grinding wheel 2 25meter min grinding motor
10. 0 Heat supply Manpower 1 4 Main commercial terms Project Price for the main complete line Payment term Delivery time Packing Warranty period cour SEVENSTARS MACHINERY install a water treatment plant by using press filter the load of waste water could be further minimized the buyer should provide water tank we recommend ground tank with level indicator and water pumps and valves Note Our label remover is wind type it no need water it will save lots of water for customer Temperature 170 C Flow 200kg h Pressure 0 Mpa 8 Persons Forklift 1 person sorting table 4person Bale opener 1 person Main Control box 1 pers Another 1 person respo all the parts 2000kg hr bottle washing line USD hanghai Paid b sight ing days since the date of receiving down let covered by plastic film 6 40HQ Containers Container months since finished installation and start the line Page 3 of 23 CE Ge T EVENSTA so SEVENSTARS MACHINERY 1 5 Flow line picture please match the number to the sequence n
11. 19 4 000 20 2 300 2 21 4 600 14000 2 22 28 000 3 200 23 8 100 2 16 200 3 200 6 500 26 e USD Pipe Labebrem ontrol box Blade sharper 8 000 FOB Shanghai Page 5 of 23 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 1 set 9 200 3 200 4 500 9 600 3 200 4 000 2 500 9 500 1 100 gt M Iso9001 2000 l Bales breaker p i A Belt conveyor gt cour SEVENSTARS MACHINERY Page 6 of 23 Model BDX 1500 Motor power 7 5KW 7 5KW 15KW Motor power for convey belt 3kw Control ways for main shaft speed control by frequency by ABB inverter Machine size 5200X2000X3650mm REN Weight 3000kg Waste bottles feeding Width of belt 800mm Basic material of belt PVC Motor power 2 2 KW CE at D Isos001 2000 SEVENSTARS MACHIN ERY Automatically separate out sand rocks metal small garbage and some bottle caps Diameter of barrel 1500mm Motor power 3Kw Rotary speed lt 130RPM Weight 1800kg Size of machine 4200 1780 2900mm Basic material of barrel carbon steel coated with Pre washing tumble machine metal Zn The machine inside with water spray system The water pressure need 3Mpa
12. ainless steel304 PET flakes conveyed third floating washer Diameter of screw 420mm Effective length 4500mm Motor power 3Kw Part contact with raw materials stainless steel 304 CE lt a gt ka Isos001 2000 SEVENSTARS MACHIN ERY Cleaning flakes to remove chemicals and separating out rest labels and caps f screw loader 4kw Motor f thumbwheel 2 2kw 1 5kw M cal stir 0 55kw 18 Floating washer y bwheel 3sets 7 t m tank with double screw Steel plate thickness 4mm tity of thumbwheel 3sets Tank dimension 3 9m L 1 2M w 2m H Part connect with raw materials stainless steel304 PET flakes conveyed to spray washer Diameter of screw 420mm 19 Screw loader i Effective length 4500mm Motor power 3Kw Part contact with raw materials stainless steel304 Page 16 of 23 re 509001 200000 20 Spray washer Horizontal machine T cour SEVENSTARS MACHINERY Flakes cleaning final washing la er crew 250mm Length of this machine 4250mm Part contact with raw materials stainless steel304 Dewatering Motor power 45KW Capacity 2000kg h Motor speed 1440rpm The diameter of the screen hole 2mm The thickness of screen mesh 3mm The dewatering rate more than 95 Continuously discharge
13. ation and or post office b Guarantee period and aft r sale s 15 months since date of bill of lading During this guarantee ill provide spare parts without any charge in case of quality discrepancy caused b functions are caused by your incorrect operations we will st price provide the buyer sp c Long term se We will charge the buyer cost price of spare parts beyond one year and provide long term technical guide 23 13
14. umber of price list yap Fever 1 6 Configuration table and unit price 1 Bale opener 2 Conveyor et Pre hing tumbl 3 re washing tumble 1 set machine 4 Conveyor 1 set 00 2 600 7 000 2 600 14 15 16 17 Lia TELET mH ee Floating washer Including one water tank Screw loader Floating washer Including one water tank Screw loader Page 4 of 23 1 set 1 set 1 set 1 set 9 200 3 200 9 200 3 200 IS09001 2000 5 10 11 12 13 Label remover Metal detector Sorting table Conveyor Plastic crusher Screw loader Hot washing Screw loader Friction washer 2 Technical specification 2 1 1000kg PET bottle washing line 1 set 1 set 1 set 2 sets 2 sets 1 sets 1set 1set 1 set Total T cour SEVENSTARS MACHINERY Floating washer Including one water tank Screw loader Spray washer Horizontal a ma 8 000 18 4 000
15. with raw materials stainless steel 304 width of machine 1515mm the length of machine 3420mm water input pressure 1 5Kg water consumption 0 5ton hour Page 13 of 23 CE lt a gt ka Isos001 2000 SEVENSTARS MACHIN ERY Cleaning flakes to remove chemicals and separating out rest labels and caps Motor p f screw loader 4kw mbwheel 2 2kw 1 5kw f vertical stir 0 55kw humbwheel 3sets 14 Floating washer tom tank with double screw Steel plate thickness 4mm dimension 3 9m L 1 2M w 2m H Part connect with raw materials stainless steel 304 PET flakes conveyed second floating washer Diameter of screw 420mm 15 Screw loader i Effective length 4500mm Motor power 3Kw Part connect with raw materials stainless steel304 Page 14 of 23 CE 16 17 Go PSO2001 2000 Floating washer Screw loader cour SEVENSTARS MACHINERY Page 15 of 23 Cleaning flakes to remove chemicals and separating out rest labels and caps Motor po of screw loader 4kw Motor power of thumbwheel 2 2kw 1 5kw ical stir 0 55kw bwheel 3sets O m tank with double screw Steel plate thickness 4mm tity of thumbwheel 3sets ank dimension 3 9m L 1 2M w 2m H Part connect with raw materials st
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