PowerFlex 4-Class Multi-Drive Add-on Profile for
Contents
1. Network wiring Illustration Figure 1 3 4 NOTE The when you use the RJ45 Splitter Cable Catalog Number AK U0 RJ45 SC1 there is an extra wire that allows for auto baud rate you do not get this when using the conventional AK UO RJ45 TB2P connectors RJ45 Splitter Cable Catalog Number AK UO RJA45 SCI TU TD e e Slave Port F E m3 T g Master Port PIN 1 PIN 8 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 8 Werner Electric Supply Technical Support Center 4 Configure the parameters in both Power Flex Drives Version 1 0 This multi drive example is using two drives Drive number 1 is address 100 and is a Power Flex 40 Drive number 2 is a Power Flex 4 After making these parameter settings in the drive you will need to cycle power on the unit Later You will need to know what the firmware is in the drive and the series all of which can be found on the drive product label located on the right side of the drive this information will be needed for RS Logix 5000 when entering the drives information Drive 1 Parameter Drive 1 Parameter Detail Drive 1 Parameter Value P036 Start Source Set to 5 RS485 DSI Port if Start is controlled from the network 5 8 Speed Reference Set to 5 HS485 DSI Port if the Speed Reference is controlled from the network 5 A103 Comm Data Rate Sets the data rate for the RS2. the generic devices for the Ethernet devices and no more messaging instructions List of Equipment and Materials Needed Rev 03 31 09 RS Logix 5000 Version 17 22 XCOMM DC Base Qty 1 22 COMM E Qty 1 AK U0 RJ45 TB2P Qty of 1 per drive 1606 XLE120E Qty 1 24 Volt Power Supply Drives Add On Profile V2 01 Provided EDS Files for RS Linx 2 54 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Page 4 Werner Electric Supply Version WE Technical Support Center 1 0 1 Installing the 22 XCOMM The 22 COMM E mounts inside of the 22 XCOMM adapter Comms Kit Comms Kit Enclosure Cover Enclosure Base with adapter mounted inside Internal Interface Cable connects power supply board in enclosure base to adapter Mounting and connecting the adapter Illustration Figure 1 3 1 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 5 Werner Electric Supply Version WE Technical Support Center 1 0 2 Configuring the 22 COMM E The IP Address of the 22 COMM E will need to be configured for this example the IP Address is 10 32 77 172 and the subnet is 255 255 254 0 Make sure that the DIP settings of the 22 COMM E is set to multi drive mode in addition the internal parameter 22 needs to be set to the default value of 1 for this example because this is enabling drives zero and one OPERATING WEB PAGES MODE SWITCH a X Multi Drive Opera
3. 485 051 Port All nodes on the network must be set to the same data rate A104 Comm Node Address Sets the node address for the drive on the network Each device on the network requires a unique node address 100 A105 Comm Loss Action Selects the drive s response to communication problems A106 Comm Loss Time Sets the time that the drive will remain in communication loss before the drive implements A105 Comm Loss Action 1 0 A107 Comm Format Sets the transmission mode data bits parity and stop bits for the RS485 DSI Port All nodes on the network must be set to the same setting Drive 1 Parameter settings Illustration Figure 1 3 5 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 9 Werner Electric Supply Technical Support Center 4 1 Drive Number 2 settings Version 1 0 Drive 2 Parameter Drive 2 Parameter Detail Drive 2 Parameter Value P036 Start Source Set to 5 RS485 DSI Port if Start is controlled from the network 5 8 Speed Reference Set to 5 RS485 DSI if the Speed Reference is controlled from the network 5 A103 Comm Data Rate Sets the data rate for the RS485 051 Port All nodes on the network must be set to the same data rate A104 Comm Node Address Sets the node address for the drive on the network Each device on the
4. PowerFlex 4M Drive via 22 COMM E All PowerFlex 40 E PowerFlex 40 Drive via 22 COMM E All PowerFlex 40 PowerFlex 40P Drive via 22 COMM E All PowerFlex 70 PowerFlex 70 EC Drive via 20 COMM E All PowerFlex 70 PowerFlex 70 Drive via 20 COMM E All PowerFlex 400 E PowerFlex 400 Drive via 22 COMM E All PowerFlex 400P E PowerFlex 400P Drive via 22 COMM E All PowerFlex 700 AC E PowerFlex 700 AC Drive via 20 COMM E gt Find Add Favorite By Category Favorites cot e PowerFlex 4 Class Multi E Module Selection Illustration Figure 1 4 0 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 11 Werner Electric Supply Version WE Technical Support Center 1 0 5 1 Module properties of the PowerFlex 4 Class Multi E After the AOP has been installed you should now have PowerFlex 4 Class Multi like above Select it and click OK On the next screen click Change m Module Properties LocalENB Powerhlex 4 Class Multi E 1 6 General Connection Module Info Port Configuration Drive Type PowerFlex 4 Class Multi E PowerFlex 4 Class Multi Drive via 22 COMM E Vendor Allen Bradley Pen LocalENB m Address Host Name MuttiDrive22 XComm P Address 10 32 172 Description 4 Host Name 22 55 m Module Definition Series None Revision 16 Keying Compatible Module Connection Datalinks Data Format S
5. RS Loaix 5000 4 CLASS MULTI DRIVE SETUP USER MANUAL WERNER ELECTRIC SUPPLY COTTAGE GROVE MINNESOTA SUBMITTED BY JAMIE BRATSCH SUBMITTED FOR ENGINEERS AND TECHNICIANS MARCH 30 2008 Werner Electric Supply Version Ue Technical Support Center 1 0 Table of Contents LIC rg irre 1 T 3 cis PCT CTPC aS 4 List of Equipment and Materials 4 1 Installing the 22 cia nina pd auda ko chunks kk ndo EE dag E 5 2 Gonliguring The 22 4 6 2 1 Configuring the 22 COMM E Parameter Settings nennen 7 3 Network diria Do MO daran usa Via DK 8 4 Configure the parameters in both Power Flex Drives 9 4 1 Drive Number 2 1 1 1 1 1 88881000 10 5 RS Logix 5000 ConfigUurallOH sussscis eis crdokikd did asa xcd eva dic Ard ied d aav ec v ecd Pd 11 5 1 Module properties of the PowerFlex 4 Class Multi E ssssssssseseseseeeeenenneeeen nennen nennen nenn
6. e Switch SW1 is set for Multi Drive operation P024 Drive 0 Address Important The settings for these 100 parameters must match the Comm Node Addr parameter settings in the respective drives Each setting must also be unique no duplicate node address P025 Drive 1 Address 101 P026 Drive 2 Address 102 P027 Drive 3 Address 103 P028 Drive 4 Address 104 P029 Drive 5 Address 105 22 COMM E Parameter Setting Illustration Figure 1 3 3 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 7 Werner Electric Supply Version WE Technical Support Center 1 0 3 Network wiring The suggested media used for the DSI Modbus RTU net work is Belden 3105A cable each of the terminators used are part number AK U0 RJ45 TB2P Powerf lex 4 PowerFlex 4 PowerFlex 4 Master Node 1 Node 2 Node n FRONT lanis 773 4 4 TXRXD 4 120 chm resistor 120 chm resistor TRAD 5 TxRxD 5 TxRxD 5 IN 1 Shield Shield Shield PINS o NOTE The shield is connected at ONLY ONE end of each cable segment 01 02 03 04 05 06 07 08 09 01 02 03 04 05 06 07 08 09 RILI S L2 T L3 UTA V T2WIT PULA 82 UITA V IT2WIT3 LAL Lebe Lebe Co Ee IL Sz SPSS EX UXS ORO ERI CX ERU boxeo Lo 22151213 V A 65 DC 0 BR DC DC BR BR
7. en 12 5 2 Power Flex 4 Class Multi E Module Definition sesssssessessssssee eene nnne nnne nnn nna 13 5 3 RS Logix 5000 Drives Settings sesssssssesssssses esee nine inna 14 5 4 Matching Drive to the project enne s tnr enter nenne nnns sette en 15 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 2 Technical Support Center 1 0 Werner Electric Supply Version Illustration List Rev 03 31 09 Mounting and connecting the adapter Illustration Figure 1 3 1 22 COMM E switch configuration Illustration 1 3 2 22 COMM E Parameter Setting Illustration 1 3 3 Network wiring Illustration 1 3 4 Drive 1 Parameter settings Illustration 1 3 5 Drive 2 Parameter settings Illustration 1 3 6 Power Flex 4 Class Multi E Module Selection Illustration 1 4 0 Multi E Module Properties Illustration 1 4 1 Module Definition Illustration 1 4 2 Drives Setting View Illustration 1 4 3 Matching Drive Parameters to RS Logix 5000 Project Illustration 1 4 4 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Page 3 Werner Electric Supply Version Ue Technical Support Center 1 0 Introduction This user manual provides the reader with detailed information for the use of configuring the new feature of RS Logix 5000 called Power Flex 4 class multi drive integration This means that this eliminates the need to use
8. network requires a unique node address 101 A105 Comm Loss Action Selects the drive s response to communication problems A106 Comm Loss Time Sets the time that the drive will remain in communication loss before the drive implements A105 Comm Loss Action 1 0 A107 Comm Format Sets the transmission mode data bits parity and stop bits for the RS485 DSI Port All nodes on the network must be set to the same setting Drive 2 Parameter settings Illustration Figure 1 3 6 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 10 Werner Electric Supply Version UE Technical Support Center 1 0 5 RS Logix 5000 Configuration Starting with version 17 of RS Logix 5000 the ability to choose the module PowerFlex 4 Class Multi E is now available Right click on the Ethernet module and select new module and select this module as shown Make sure that you have installed the latest Drives Add On Profile version 2 01 you will not get the option to select this module if it is not installed on your PC Select Module Description 1336T FORCEDriveStd EN1 1336 FORCE Drive Standard Adapter via 1203 EN1 1397DigitalDCDrive EN1 1397 Digital DC Drive via 1203 EN1 2364F RGU EN1 2364F Regen Bus Supply via 1203 EN1 PowerFlex 4 Class Multi E PowerFlex 4 Class Multi Drive via 22 COMM E PowerFlex 4 E PowerFlex 4 Drive via 22 COMM E All PowerFlex 4M E
9. o the controller and change the controller to run mode Module Revision E 6 7 Drives Input Data Output Data PowerFlex 40 4 PF40 A DriveStatus PF40 A LogicCommand Electronic Keying Compatible Module PF40_A Use Network Start The Match Drive Feature PF40_A_OutputFreq PF40 A FreqCommand Use Network Reference PowerFlex 4 PF4 A DriveStatu IPF4 A Logi Opens the RS Who window and allows ads See the user to select an online drive that E 4 A OutputFreq PF4 A FreqCommand they want the project drive to match IV Use Network Reference Drive 2 zl Can match entire online drive or just the information thats on this page Drive 3 Drive 4 Create Database 4 Web Update Motch pive E DK Cancel Help Matching Drive Parameters to RS Logix 5000 Project Illustration Figure 1 4 4 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 15
10. s setting tab is what becomes shown after the grey button is pushed you will notice that after we created the data base we can now select that firmware that matches the drive Note The actual firmware in the PwrFIx 4 drive is 1 02 after creating the data base the firmware shows only in the minor revision column Use Network Start PF40 A FreqCommand IV Use Network Reference Use Network Start PF4 A OutputFreq PF4 A FreqCommand Drive Settings Drive PowerFlex 4 Name PF4 Description Port Revision Electronic Keying Drive Rating 3 Phase 4B V M Create Database Web Update Cancel Help Drives Setting View Illustration Figure 1 4 3 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 14 Werner Electric Supply Version UE Technical Support Center 1 0 5 4 Matching Drive to the project After all of the previous configuration steps are finished and saved to the file Before downloading to the controller click onto the Match Drive button this will launch drive executive to go onto the DSI network and pull in the parameters from in this example the Power Flex 40 and Power Flex 4 and the 22 COMM E At this point you may see an information box that explains that the parameters in the drive are different that in the project you want to select upload and then save these changes to the project Now download this project t
11. tatus Running Multi E Module Properties Illustration Figure 1 4 1 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 12 Werner Electric Supply Version UE Technical Support Center 1 0 5 2 Power Flex 4 Class Multi E Module Definition The revision is 1 6 that is shown is the revision of the 22 XCOMM adapter Under the drives column there is a grey colored button that can be selected to enter in the name of the drive select the voltage and horsepower and if needed to create a drive database In this example it was necessary to create the drive data base from the Power Flex 4 because firmware 1 2 was not a selectable option Module Definition Revision fe Drives Input Data PowerFlex 40 PF40_A_DriveStatus PF40_A_LogicCommand Electronic Keying Compatible Module 2 PF40 A Use Network Start PF40 A OutputFreq PF40 A FreqCommand Use Network Reference PowerFlex 4 PF4 A DriveStatus PF4 LogicCommand 4 Use Network Start PF4 A OutputFreq PF4 A FreqCommand Use Network Reference Create Database Web Update Match Drive Figure 1 4 2 Module Definition Illustration RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 13 Werner Electric Supply Version UE Technical Support Center 1 0 5 3 RS Logix 5000 Drives Settings This drive
12. tion _ 14 9 __ Enable Web Position PR 12 42 Position 1 T i Single Drive i B Operation L ma Web Position 22 COMM E switch Illustration Figure 1 3 2 RS Logix 5000 4 Class Multi Drive Setup and Configuration User Manual Rev 03 31 09 Page 6 Technical Support Center Werner Electric Supply 2 1 Configuring the 22 COMM E Parameter Settings Version 1 0 22 Parameter 22 COMM E Parameter Detail 22 COMM E Parameter Value P03 IP Addr Cfg 1 255 255 255 255 10 P04 IP Addr Cfg 2 32 5 IP Addr Cfg 3 IP Addr Cfg 1 77 P06 IP Addr Cfg 4 172 P07 Subnet Cfg 1 IP Addr 2 255 P08 Subnet Cfg 2 IP Addr Cfg 3 255 9 Subnet Cfg 3 254 P10 Subnet Cfg 4 0 11 Gateway Cfg 1 255 255 255 255 10 P12 Gateway Cfg 2 32 P13 Gateway Cfg 3 Subnet Cfg 1 77 P14 Gateway Cfg 4 Subnet Clg 2 254 Subnet Cfg 3 Subnet Cfg 4 255 255 255 255 Gateway Cfg Gateway Cfg 2 Gateway Cfg 3 Gateway Cfg 4 Sets the configuration of the Drives that are active P022 DSI I O Config in the Multi Drive mode Identifies the 1 connections that would be attempted on a reset or power cycle Sets the corresponding node addresses of the daisy chained drives when the adapter Operating Mod
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