li`l runner travel welding carriage
Contents
1. Lil Runner Portable Four Wheel Drive Friction Drive Welding Carriage Model SM WC LR 120V or SM WC LR 230 230 V Steelmax Tools LLC 6200 S Troy Circle Suite 110 Centennial CO 80111 1 87STEELMAX www steelmax com sales steelmax com Steefmax SM WC LR VI VII VIII XI XII Table of Contents INTENDED USE iii eee 3 WO LIR PROPERTIES iii en ie ege 3 TECHNICAL SPECIFICATION SIWC 8 lisosiiinanaijtnta bina edel ENEE EEN 4 WORK PREPARATION den 6 SN ee 7 EE eee Teen ee Seen eee err ee ee 8 GENERAL DESIGN err rere ee ee ee re re eee ere ee ee ee ee ee ee 9 CONTROL PANEL MESSAGES iii i i a i e 12 PARTS LIST AND EXPLODED DRAWINGS is 13 EC DECLARATION OF CONFORMITY ie 20 Oe wl IER Mer E 21 WARRANTY GARD bia e bie ie aa ib kruda 22 SM WC LR 10 2011 Welding Carriage Operating Instructions Steefmax SM WC LR I Intended use The Li l Runner is designed to transport various types of MIG MAG welding torches with diameters of 5 8 7 8 16 22 mm The Lil Runner is intended to perform continuous welds Caution The Li l Runner is not intended to be used overhead Mounting of MIG MAG welding torches with chuck diameters larger than 5 8 7 8 16 22 mm is not recommended Torch cables should be supported Max weight of torch cables is 17lbs 8kg for horizontal operations and 13lbs 6kg for vertical Max torch overhang beyond the carriage s end 2 70mm ll WC LR properties 1 Lightweight2. 16 FHSCS 8 1 1 22 WKR 000434 FHSCS M4x20 1 1 1 23 PDK 000108 ROUND WASHER 4 3 7 1 1 25 PDK 000017 ROUND WASHER 5 3 3 1 1 26 PDK 000060 SPRING WASHER 4 3 2 1 1 27 NKR 000031 NUT M4 SHORT 2 SM WC LR 10 2011 Welding Carriage Operating Instructions SM WC LR 10 2011 SM WC LR Welding Carriage Operating Instructions Steef ex SM WC LR OBD 0466 02 00 00 0 CONTROLLER HOUSING COMPLATE ITEM PART NUMBER VERSION DESCRIPTION Q TV 1 2 1 PKR 0466 02 01 00 0 2082 CONTROLLER HOUSING COVER 1 1 2 2 MDL 0466 02 03 00 0 POWER SUPPLY ELECTRONIC CONTROLLER ASSY 1 1 2 3 PLY 0466 02 08 00 0 INSULEITING PLATE 1 1 2 4 WZK 0466 02 05 00 0 IGNITION SOCKET WIRE SET 1 1 2 5 WZK 0466 02 04 00 0 POWER SOCKET WIRE SET 1 1 2 6 NKR 000120 SAFETY NUT 1 1 2 7 PDK 000098 SILICONES WASHER 20x15 1 1 2 8 PDK 000165 LOCKING WASHER 12 19 1 1 2 9 OSL 000036 LEVER KEY COVER 1 1 2 10 PNK 000026 LEVER KEY 641 H 3 1 1 2 12 PDK 000060 SPRING WASHER 4 3 2 1 2 13 NKR 000013 HEX NUT M4 2 1 2 14 PDK 000058 WASHER LOCK INTERNAL STAR M3 4 1 2 15 WKR 000152 SCREW M4 x 16 1 1 2 16 WKR 000427 CROSS RECESSED SCREW M3x8 6 1 2 17 WKR 000428 CROSS RECESSED SCREW M3x8 4 1 2 18 WKR 000414 LOTTED PAN HEAD MACHINE SCREWS M3x8 1 1 2 19 WZK 0466 02 06 00 0 PANEL WIRE SET 1 1 2 20 WZK 0466 02 07 00 0 POWER WIRE SET 1 Not shown on drawing 16 6
3. English Imperial to Metric Measurement Units G Unscrew 4 screws holding front panel and take it out IN ae Steed This is unit selection header JP1 Remove this jumper to set imperial units Put the jumper on the gold pin header to set metric units After modification you can check the current unit system in start up mode of the carriage If the configuration jumper is removed from the unit selection header JP1 after lamp test will appear USA on the display displayed speed value is imperial inch min otherwise on the display will appear EUr displayed speed value is metric cm min SM WC LR 10 2011 Welding Carriage Operating Instructions Steefmax SM WC LR IV Work preparation ji 2 Make sure that the wheels are not deformed and the silicone tires are clean Make sure that power switch is in OFF position direction switch in central position STOP and magnet block lever is toggled off left position Inspect power supplv cable for damage Repair or replace if needed Plug the power supply cable into the Power Supply Clamp the torch into the Torch Holder Connect the Arc Contactor Cable to the welder The Arc Contactor Cable has two pairs of color coded wire These wires will replace the trigger switch on the welding gun which initiates the wire feeder and weld contactor A contact closure is used between like color wires and two guns can be controlled from one carriage Connections will va
4. SM WC LR 10 2011 Welding Carriage Operating Instructions 18 Steel x SM WC LR PNL 0466 02 02 00 1 PANEL ASSEMBLY ITEM PART NUMBER VERSION DESCRIPTION Q TY 16 1 MSK 0466 02 02 10 1 2639 PANEL PLATE ASSY 16 1 1 NKL 0466 15 00 03 1 PANEL PLATE LABEL 1 1 16 2 STR 0466 02 02 02 0 ELECTRONIC CONTROLLER 1 16 3 PKT 000028 POTENTIOMETER KNOB 1 16 4 WZK 0466 02 02 01 0 POTENTIOMETER WIRE SET 1 16 5 WZK 0466 02 02 04 0 IGNITION WIRE SET 1 16 6 WKR 000181 CROSS RECESSED SCREW M3x6 4 16 7 PDK 000058 WASHER LOCK INTERNAL STAR M3 4 16 8 WZK 0466 02 02 05 0 DIRECTION OF MOTION WIRE SET 1 16 9 PRS 000095 O RING 12x2 1 16 10 USZ 0466 02 02 03 0 PANEL PLATE SEAL 1 SM WC LR 10 2011 Welding Carriage Operating Instructions 19 X EC DECLARATION OF CONFORMITY Declaration of compatibility We PROMOTECH Ltd Elewatorska Street 23 1 15 620 Bialystok Poland declare with full responsibility that product Li l Runner Welding Carriage which the declaration applies to is in accordance with the following standard s placed below EN 50144 1 EN 55014 and satisfies safety regulations of guidelines 2004 108 EC 2006 95 EC 2006 42 EC Bialystok 2011 10 05 wa A Prezes SM WC LR 10 2011 Welding Carriage Operating Instructions 20 XI MACHINE TEST CERTIFICATE Machine control card O SM WC LR LI SM WC LR 230 Serial No Date of test Electric test r
5. 20 4 9 SRB 000075 HEX SOCKET BOLT M5 x 10 8 10 PDK 000018 WASHER 5 3 8 11 TBL 0466 15 00 01 0 NAME PLATE Li l Runner by Steelmax 1 12 NIT 000010 ROUND HEAD RIVET 2x6 4 13 GLK 0466 12 00 00 0 2142 HANDLE KNOB 1 14 DZW 0419 01 04 13 0 LEVER 1 15 KUL 0466 13 00 00 0 2144 BALL LEVEL 1 16 PNL 0466 02 02 00 1 2637 CONTROL PANEL ASSEMBLY 1 17 WKR 000092 SOCKET BUTTON HEAD CAP SCREW M4x10 4 18 WKR 000048 SOCKET SET SCREW M5 x 6 1 19 NKL 0466 15 00 02 0 LOGO LABEL STEELMAX 1 20 PDK 000021 ROUND WASHER 6 4 4 22 UCW 0476 06 00 00 0 2073 LOW TORCH HOLDING ASSY 1 22 1 ZCS 0476 06 01 00 0 2109 CLAMPING BLOCKS 23 ZST 0466 25 00 00 0 2491 EQUIPMENT SET 1 23 1 PWD 0466 18 00 00 0 POWER CORD 230V 1 23 ZST 0466 25 00 00 0 2119 EQUIPMENT SET 1 23 1 PWD 0466 16 00 00 0 POWER CORD 115V 1 23 2 KBL 0466 17 00 00 0 CONTROL CABEL START STOP 1 23 3 KLC 000007 HEX WRENCH S 4 1 23 4 INS 0239 55 00 00 2 OPERATORS MANUAL 1 Not shown on drawing SM WC LR 10 2011 Welding Carriage Operating Instructions 13 SM WC LR 10 2011 Welding Carriage Operating Instructions SM WC LR 14 Stea x SM WC LR WOZ 0466 1 1 00 00 0 DRIVE SYSTEM ASSY ITEM PART NUMBER VERSION DESCRIPTION Q TY 1 1 ZSP 0466 01 00 00 0 2074 DRIVE SYSTEM 1 1 2 JOBD 0466 02 00 00 0 2490 CONTROLLER HOUSING COMPLATE 1 1 3 PRW 0466 06 00 00 0 2076 FOLLOWER ASSEMBLY 2 1 4 OSL 0466 09 00 00 0 2077 WHEEL GUARD 1 1 5 SRB 046
6. 6 10 00 00 0 FOLLOWER SCREW 2 1 6 WKR 000091 SOCKET BUTTON HEAD CAP SCREW M4x8 3 1 7 WKR 000136 SCR M5 x 16 FHSCS 4 1 8 SRB 000278 EYE BOLT M6 2 1 9 PRS 000266 SEAL O RING 173x3 1 SM WC LR 10 2011 Welding Carriage Operating Instructions 15 Stea SM WC LR ZSP 0466 01 00 00 0 DRIVE SYSTEM ITEM PART NUMBER VERSION DESCRIPTION Q TY 1 1 1 KRP 0466 01 01 00 1 2078 FRAME 1 1 1 2 WLK 0466 01 02 00 0 FRONT DRIVE SHAFT ASSY 1 1 1 3 WLK 0466 01 03 00 0 BACK DRIVE SHAFT ASSY 1 1 1 4 BLO 0466 01 04 00 0 2079 MAGNET BLOCK ASSEMBLY 1 1 1 5 KOL 0466 01 05 00 0 INDIRECT GEAR WHEEL ASSY z30 1 1 1 6 MTR 0466 01 06 00 0 MOTOR ASSEMBLY 1 1 1 6 1 SLN 0466 01 06 10 0 MOTOR 1 1 1 7 KOL 0466 01 07 00 0 2080 DRIVE WHEEL 4 1 1 8 KOL 0466 01 08 00 0 BEVEL GEAR z30 1 1 1 9 ZSP 0466 01 09 00 0 LEVER ASSEMBLY 1 1 1 10 PDK 0466 01 10 00 0 SPACER WASHER 4 1 1 11 KOL 0456 01 05 00 0 INTERMEDIATE GEAR ASSY 2 1 1 12 PDK 000164 ROUND WASHER 12x18x1 2 1 1 13 TLJ 000088 SALFE LUBRICATING BRUSHUNG FLANGE 1 1 1 14 LOZ 000038 BEARING 6001 ZZ 4 1 1 15 WPS 000027 WOODRUFF KEY 3x5x13 1 1 1 16 PRS 000018 INTERNAL RETAINING RING 28W 4 1 1 17 PRS 000005 EXTERNAL RETAINING RING 15z 2 1 1 18 SRB 000082 HEX SOCKET BOLT M5x14 3 1 1 19 SRB 000061 HEX SOCKET BOLT M4X10 1 1 1 20 WKR 000092 SOCKET BUTTON HEAD CAP SCREW M4x10 4 1 1 21 WKR 000136 SCR M5 x
7. and compact design 2 Permanent magnet traction 3 On off magnet level allows for easier set up and adjustment to work piece 4 Maintenance free four wheel drive 5 Self locking chassis 6 Travel speed control T Quick clamping Torch Holder mechanism for different types of MIG MAG torches 8 Precise torch adjustment 9 An automatic arc on off feature 10 Power feed of 120V or 230V from mains 11 Easy to use SM WC LR 10 2011 Welding Carriage Operating Instructions Stea x lll Technical specification SWC 8 SM WC LR Power supply 120 230V 50 60Hz Welding positi on Vertical Horizontal Material thickness 4mm 0 16 minimum Chassis to material clearance 4 mm 0 16 Travel mechanism 4 rubber wheels Equipped with permanent magnet block Tracking method 2 Guide rollers 100N vertical 22 5 lbs 10 2 kg 150N Dimensions Pung seis horizontal 37 5 lbs 15 3 kg Slide Unit Up Down 35 mm 1 4 Adjustment Left Right 35mm 1 4 Guide roller adjustment 100 mm 2 9 Switch Power supply On Off Switch Start Left Stop Start Right Control panel Horizontal speed K 0 1000 mm min 39 4 min nob Vertical speed 0 1000 mm min 39 4 min 240 L x258 W x253 H 9 4 L x 10 2 W x 10 H Weight 8kg 17 6 lbs SM WC LR 10 2011 Welding Carriage Operating Instructions max SM WC LR Changing from
8. ch will prevent the carriage from falling and causing injury Do not leave the machine unattended especially during welding Do not force the Carriage to stop by hand Always use STOP setting Do not take off the Drive Wheels Guard as the heat from welding could damage the tires Do not stand or walk underneath the machine Any assembly and disassembly of parts should only be performed when power supply is disconnected The carriage should be removed from working area and locked away in secure place when not in use SM WC LR 10 2011 Welding Carriage Operating Instructions Steefmax SM WC LR Vil General design The Li l Runner welding carriage features a versatile and ergonomically correct design which allows easy access to control elements and ease of transport to the work piece It consists of Drive Unit integrated with the Controller Guide Assembly Torch Adjustment and Torch Holder Drive unit a 16W gear motor is a part of the Drive Unit which drives four high temperature resistant silicone wheels through a worm gear transmission It is powered with 120V 230V depending on its version The Magnetic Block with powerful permanent magnets located on the bottom of the Carriage delivers proper grip to metal surfaces Intensity of a magnetic field is reduced by toggling the Magnet Block Switch to OFF position which makes maneuvering easier when placing on the work piece The Torch Holder is located in the Torch Adjustment As
9. esults Test Result Test with sinusoidal voltage of 1000 V and frequency 50 Hz Resistance of the protective circuit Q The above mentioned product meets the requirements of safe usage as prescribed in standard IEC 745 Name of tester Quality Control SM WC LR 10 2011 Welding Carriage Operating Instructions 21 Steefmax SM WC LR XII WARRANTY CARD WARRANTY CARD No Steelmax Tools LLC in the name of Manufacturer warrants the Drilling Machine to be free of defects in material and workmanship under normal use for a period of twelve months from date of original sale to the end user This warranty does not cover cutters damage or wear arises from misuse accident tempering or any other causes not related to defects in workmanship or material Date of Production s ries Seral NO EN Quality TE Date oi Purchase ES E R e EN Steelmax Tools LLC 6200 S Troy Circle Suite 110 Centennial CO 80111 1 87STEELMAX www steelmax com sales steelmax com 22
10. ry depending on the manufacturer of the welding equipment Please see the below drawings for pin position and consult your welding equipment manufacturer for details on the necessary connectors Adjust Guide arm distance Front Guide arm moved out about 3 8 10 mm less than Rear Guide This will cause the carriage to run in a crab like fashion and keep the carriage in constant contact with the guiding structure Toggle the magnet block lever on right position increases magnetic force to a work surface Set wanted position of the torch using knobs located on Vertical Guide and Horizontal Guide SM WC LR 10 2011 Welding Carriage Operating Instructions Steefmax SM WC LR V Starting up 1 Make sure that all Work preparation steps were followed according to the instructions and are not causing any danger to personnel Plug the power supply cable into the line power Toggle Power Switch located inside handle on back of machine into ON position On the LED display 888 figure should be shown After a short while on LED display EUR or USA should be displayed depending on the voltage 230V 120V which the carriage is supplied After digits appear on the display the speed should be adjusted using the speed knob for EUR in cm min and for USA in inches min Switch the ARC CONTROL SWITCH to the OFF Position CAUTION If the ARC CONTROL SWITCH is in the ON position the arc will initiate immediately
11. sembly which allows precise adjustment in vertical and or horizontal axis The machine enables electric arc ignition for a given travel direction the cable socket for that feature is located on a main panel of the Carriage SM WC LR 10 2011 Welding Carriage Operating Instructions Drive Unit with Control Panel Cross Slide Torch Adjustment Guide Arms Torch Holder Power Supply Arc Ignition Magnet Block Lever MN Oa D On off power switch SM WC LR 10 2011 Welding Carriage Operating Instructions SM WC LR 10 Stea SM WC LR P1 P4 we P3 P2 Control Panel PI 3 digit LED displav P2 ARC CONTROL SWITCH ON OFF TEST P3 Speed adjustment knob P4 Travel direction switch Left Stop Right SM WC LR 10 2011 Welding Carriage Operating Instructions 11 Steef ex VIII Signification of messages displayed on the Control SM WC LR Panel Message Description Solution 88 8 Lamp test test of display s digits O K If some of the LED segments are not lit it means that there is a problem with the display Contact service to investigate the malfunction USA The configuration type or actual speed O K value is given in inches min EUr The set type or actual speed value is O K given in cm min ErS Travel direction switch error 1 The Travel Direction Switch is activated 1 Set the travel direction switch to during starting up of the carriage middle position 2 If displayed d
12. upon selecting the travel direction Choose desired travel direction using the Travel Direction Switch On the display the speed will be shown it may differ from adjusted as it depends on the Carriage load See the maximum loads in technical specifications Revise the travel speed adequately to the appropriate welding process conditions SM WC LR 10 2011 Welding Carriage Operating Instructions Steefmax SM WC LR VI SAFETY All setting handling and repair duties of the Carriage may only be carried out by trained personnel 1 2 10 11 12 13 14 15 16 17 Read the User s Manual before using the machine and follow the instructions The machine is not waterproof Work in damp conditions may cause damage to machine or injuries Inspect the rubber tires on the Drive Wheels for damage sand and chips Inspect the Bottom Plate for any foreign objects Ensure the magnet is switched ON prior to welding Carry and place the carriage only when the Magnet Block is switched off Carry only by handle do not hold Bottom Plate it may cause fingers injury Always place the Carriage on clean surfaces Do not connect the power until the Power Switch is in the OFF position Always use the original power cable or a factory supplied replacement Torch hoses should be suspended above the Carriage to decrease applied load When welding vertically and or in vertical position use safety cords whi
13. uring a welding operation 2 Replace the faulty switch it means that there is a malfunction of the Contact the service Travel Direction Switch crL Motor power cut off activated In some cases it mav appear when the carriage stops suddeniv and this message appears on the displav 1 Check if any elements around the Carriage are jamming or obstructing the Wheels 2 Check the weight position of the welding hoses and 3 Check the carriage in idle state no load applied to the carriage If message still appears on the display please call for service SM WC LR 10 2011 Welding Carriage Operating Instructions 12 Stea SM WC LR IX Parts List and Exploded Drawings WOZ 0466 24 20 00 0 Steelmax Li l Runner 230V WOZ 0466 24 00 00 0 Steelmax Li l Runner 115V ITEM PART NUMBER VERSION DESCRIPTION Q TY 1 WOZ 0466 1 1 00 00 0 2060 DRIVE SYSTEM ASSY 1 2 ZSP 0466 03 00 00 0 2063 CROSS SLIDES ASSY 1 3 UCW 0466 04 00 00 0 2065 TORCH HOLDING ASSY 1 3 1 ZRZ 0466 04 01 00 0 2092 TORCH CLAMP ASSY 1 3 2 TLJ 0419 04 02 03 0 INSULATION SLEEVE 1 3 3 RKJ 000036 HANDLEVER GN 300 45 M6 32 SW 1 4 PLY 0466 05 00 00 0 2067 TORCH PLATE COMPLATE 1 5 WSP 0466 07 00 00 0 2069 SLIDE BRACKET 1 6 RKJ 0466 08 00 00 0 2071 HANDLE 1 7 SRB 000083 HEX SOCKET BOLT M5x16 4 8 SRB 000114 HEX SOCKET BOLT M6x
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