QUANTIM® Precision Mass Flow Meters
Contents
1. ay This manual provides information about the Brooks QUANTIM s support of the HART Communications protocol and only applies to devices equipped with 4 20 mA analog I O with HART For complete installation and operation instructions for your QUANTIM Precision Mass Flow Product please see the Installation and Operation Manual provided with your device The HART Communication Protocol describes a network of devices that consists of one Master device and one or more Slave device s which are connected by and communicate using FSK Physical Layer Interface FSK Physical Layer Interface uses 1200 baud binary phase continuous Frequency shift Keying FSK resulting in a high frequency current superimposed on the 4 20 mA current output of the device Brooks QUANTIM supports HART Revision 5 communications protocol with the FSK Physical Layer Interface and is implemented as a Slave device on HART network QUANTIM cannot be implemented as a Master device or support Burst Mode as a Slave device Any master with a HART compatible modem can communicate with a Brooks QUANTIM Mass Flow Device by using the HART Communications protocol as defined by the HART Communication Foundation For more information on the HART Communications protocol visit the HART Communication Foundation website at www hartcomm org Brooks QUANTIM fully supports the HART Universal Command Set and provides additional functionality via many HART Common P2. V Select V Trim Zero V A O Trim Full SV A O Select SV A O Trim Zero SV A O Trim Full 1 Select Alarm 2 Configure Alarm 1 Tag 2 Descriptor 3 Message 4 Date 5 Manufacturer 6 Device ID 7 Model 8 Serial 9 PV Snsr S N 1 Universal Rev 2 Fld Dev Rev 3 Hardware Rev 4 Firmware Rev Setpoint A I A I Trim Zero A I Trim Full 1 Severit 2 Alarm Code 3 Contact Enable 4 Latch Enable 5 Low Limit 6 High Limit 7 Delay HART Operation Manual X CM QmB HART eng Part Number 541B043AHG April 2015 HART Operation Manual QUANTIM THIS PAGE WAS INTENTIONALLY LEFT BLANK HART Operation Manual X CM QmB HART eng Part Number 541B043AHG HART Operation Manual QUANTIM April 2015 LIMITED WARRANTY Seller warrants that the Goods manufactured by Seller will be free from defects in materials or workmanship under normal use and service and that the Software will execute the programming instructions provided by Seller until the expiration of the earlier of twelve 12 months from the date of initial installation or eighteen 18 months from the date of shipment by Seller Products purchased by Seller from a third party for resale to Buyer Resale Products shall carry only the warranty extended by the original manufacturer All replacements or repairs necessitated by inadequa
3. There are two types of Alarms Warnings Those that monitor a Process Variable and compare the value to specified limits and those that monitor a state of the device such as a Diagnostic Failure The available alarms warnings are MassFlow Density Volumetric Flow Temperature Slug Flow Diagnostic Failure The alarm warning named Slug Flow monitors the Density Process Variable but allows the user to specify conditions for the alarm that may be different from the Density alarm Typically the Density alarm would be used to detect small changes in the density of the fluid passing through a Brooks QUANTIM while as the name implies the Slug Flow alarm would be used to detect a slug of a different fluid with much different density characteristics Such as air when measuring a liquid Each alarm has several attributes which may be configured by the user These attributes control the conditions which cause the alarm warning to occur and also specify actions to be taken when the Process Variable is outside the specified conditions These attributes are 1 Severity The options are 0 Off 1 Warning 2 Alarm When set to Off the conditions are not monitored and no actions will be taken When set to Warning the Alarm LED will flash Green when the monitored value exceeds the specified conditions See Alarm Code attribute When set to Alarm the Alarm LED will flash Red and the Analog Outputs will act based on the assigned Alar
4. 2 9 Analogl O ConflguratlOIi cue a n d la a zirar sanikan ned intet expe A thee dea d seg XR R bak 2 9 PROPER 2 14 nO S 2 15 2 12 5 2 16 ZUG 2 18 Warranty Local Sales Service Contact Information 2 2 2 12 Back Cover Figures Figure Page Number Number 2 1 Proper Wiring of a Brooks QUANTIM NEMA1 40 2 1 2 2 Proper Wiring of a Brooks QUANTIM NEMA 4X 66 2 2 2 3 Proper Wiring of a Brooks QUANTIM NEMA 4X IP66XP 2 2 24 Menu 2 20 Tables Table Page Number Number 1 1 Variable ASSIQNIM GOS i 1 2 2 1 Supported HART Protocol Commands 1 14 2 2 2 2 00 0 000000000 a aa A aE 2 18 Contents HART Operation Manual QUANTIM HART Operation Manual X CM QmB HART eng Part Number 541B043AHG April 2015 THIS PAGE WAS INTENTIONALLY LEFT BLANK HART Operation Manual Section 1 Introduction X CM QmB HART eng Part Number 541B043AHG April 2015 HART Operation Manual 1 1 Introduction
5. 2015 Figure 2 4 Home Menu Tree Home Menu 1 Device Setup 3 PV A O 5 A I 2 Mass 1 000 g h 1 000 mA 4 Stpt 1 000 g h 1 000 mA 1 Process Variables 2 Diagnostics and Services 3 Basic Setup 4 Detailed Setup 1 Alarms amp Warnings 2 Reset Alarms 3 Diag Results 4 Valve Operations 5 Zero Sensor 6 Sensor Status 7 Sensor Data 1 Act Alarms 2 Act Warnings 3 Mass Flow 4 Density 5 Temp 6 Slug Flow 7 Vol Flow 8 Diagnostic 1 Diags Failed 2 Sensor Diag 3 EEProm Diag 4 Flash Mem 5 RAM Diag 1 Valve State 2 Valve Drive 1 Asserted 2 RTD Fail 3 Drv Satur 4 Pickoff Sat 5 Sensor Down 6 Delta T O F 7 Freq Error 8 EEProm Fail 1 Mass Units 2 Dens Units 3 Volu Units 4 Temp Units 5 Stpt Units 1 Tag 2 Process Var Units 3 Primary A O 4 Secondary A O Setup 6 Process Damping 1 PV URV 2 PV LRV 3 Alarm Behavior 2 20 1 SV URV 2 SV LRV 3 Alarm Behavior 1 Low Flow Cutoff 2 URV 3 LRV 1 PV Damp 2 SV Damp 1 Analog I O Config 2 Config Alarms 3 Device Info 4 Polling Address 5 HART Rev Info 6 Sensor F W Rev 1 PV A O Config 2 SV A O Config 3 Setpoint A I Config 1 TD Gain 2 L Pickoff 3 R Pickoff 4 Delta T 5 Tube Cycle
6. 8 HART Operation Manual X CM QmB HART eng Part Number 541B043AHG April 2015 Section 2 Operation and Setup HART Operation Manual QUANTIM 2 9 Analog I O Configuration Revision Info 1 Universal Rev 2 Fid Dev Rev 3 Hardware Rev 4 Firmware Rev HOME 1 Universal Rev The revision of the HART Protocol Universal Com mands Document that the device supports 2 Fld Dev Rev The revision of the Device Specific HART Protocol Commands Document that the device supports 3 Hardware Rev The revision of the Hardware of the device 4 Firmware Rev The revision of the Firmware in the device The Analog I O Configure Menu allows the user to configure the physical I O type and to trim calibrate the output or input From this menu the user must select the Input or Output to be configured trimmed QUANTIM TAGNAME Q Analog I O Config 4 1 PV A O Config 2 SV A O Config 3 Setpt A I Config SAVE HOME PV Config The features of this menu operate only on the Primary Output QUANTIM TAGNAME Q PV A O Config 1 PV A O 4 000 mA 2 PV A O Select 3 PV A O Trim Zero 4 PV A O Trim Full HELP SAVE HOME 2 9 Section 2 Operation and Setup HART Operation Manual X CM QmB HART eng Part Number 541B043AHG HART Operation Manual QUANTIM April 2015 2 10 Example Trimming the Primary Output While the Analog Output is calibrated at the factory for the devi
7. NEMA 4X IP66XP 2 2 HART Operation Manual Section 2 Operation and Setup X CM QmB HART eng Part Number 541B043AHG April 2015 HART Operation Manual QUANTIM 2 2 Establishing Communications gt _ gt gt gt __ _ 55555555555555555555555555555555555555533 33353 Once the ON button is pressed the HART Communicator will attempt to establish communications with the Brooks QUANTIM If successful the QUANTIM Home Menu will be displayed as shown below The Home Menu actively displays the device type QUANTIM followed by the device tagname the current values of the Primary Variable and the Setpoint Variable as well as their respective analog output and input values These values are updated continuously Selecting Device Setup allows the user to enter the custom QUANTIM menu tree which allows the user to view and or modify other device parameters A chart of the QUANTIM menu tree is provided in Figure 2 4 QUANTIM TAGNAME Q Home Menu 1 gt Device setup 2 PV Mass 1000 g h 3 PVAO 1 000 mA 4 Sipt 1 000 g h 5 Stpt A l 1 000 mA SAVE If GENERIC appears on the Top line of the display then the Memory Module of the HART Communicator does not have the information required to display the QUANTIM custom menu tree Some limited functionality is still available in the Generic Menu tree however to gain access to the custom QUANTIM menu tree contact your nearest Fisher Rosemount Service Representative to h
8. TAGNAME Q Basic Setup lt 1 Tag 2 Var Units 3 Primary A O 4 Secondary A O 5 VI Setup SAVE HOME 1 Tag Up to 8 Alpha numeric characters which identify this device The tagname of the connected device is always displayed on the top line of the HART Communicator Refer to the HART Communicator manual for information on entering text from the HART Communicator keypad Process Var Units Change the Units of Measure for any process variable Primary A O Re range the Primary Analog Output Seondary A O Re range the Secondary Analog Output Setup Re range the Analog Input Process Damping Allows the user to set the damping values for Mass Flow and Density Process Variables N C gt O 2 6 Primary and Secondary A O Menus E The Primary and Secondary Analog Output menus allow the user to re range the Primary and Secondary Analog Output The Primary Analog Output is a 4 20 mA representation of the Primary Variable which for Brooks QUANTIM is the Mass Flow Process Variable Likewise the Secondary Analog Output is a 4 20 mA representation of the Secondary Variable which for Brooks QUANTIM is the Density Process Variable The Upper Range Value and the Lower Range Value control the relationship between the Process Variable and the 4 20 mA analog output i e the value of the analog output for any given value
9. access to all other adjustable device parameters The Diagnostics and Services menu provides user with a list of functions and services that aid the user in diagnosing problems with the Brooks QUANTIM the process and or the installation QUANTIM TAGNAME Q Diags amp Services 1 Alarms amp Warnings 2 Reset Alarms 3 Diag Results 4 Valve Operations 5 Zero Sensor AYE 1 Alarms amp Warnings View the status of each alarm type Possible status values are Normal No Alarm Warning and Alarm 2 Reset Alarms Resets all latched alarms to Normal See the Alarms Section 2 10 for more details 3 Diag Results View the status of each background diagnostic test Possible status values are Normal and Failure 4 Valve Operations Manually override Valve Control and monitor the actual Valve Drive current 5 Zero Sensor Allows the user to remotely zero the sensor This operation has the same effect as pressing the zero button on the top of the Brooks QUANTIM 6 Sensor Status Monitor detailed status of the Sensor Circuitry 7 Sensor Data Monitor detailed information related to the Sensor circuitry HART Operation Manual Section 2 Operation and Setup X CM QmB HART eng Part Number 541B043AHG April 2015 HART Operation Manual QUANTIM 2 5 Basic Setup The Basic Setup menu provides access to the most common adjustments that a user would normally perform to a Brooks QUANTIM QUANTIM
10. of the process variable These menus allow the user to change this relationship QUANTIM TAGNAME Q Primary A O ha 1 PV URV 1 000 g h 2 PV LRV 1 000 g h 3 PV AI Behav Track SAVE HOME 2 5 Section 2 Operation and Setup HART Operation Manual X CM QmB HART eng Part Number 541B043AHG HART Operation Manual April 2015 PV URV The Primary Variable Upper Range Value 2 PVLRV The Primary Variable Lower Range Value 3 PV AI Behav This defines the behavior of this analog output when alarm is currently active The options are Track continue to represent the Primary Secondary Variable Hold hold the value of the Primary Secondary Variable when the alarm occurred Upscale sets the output to 22 mA when an alarm is active Downscale sets the output to 3 8 mA when an alarm is active Example Configuring the Range of the Secondary Analog Output The user desires to have the Secondary Analog Output represent the Density Process Variable in the following manner 4 mA when Density 0 75 g cc 20 mA when Density 1 25 g cc Step 1 From the Home Menu the user would traverse the menu tree until reaching the Secondary A O menu as follows Home Device Setup Setup QUANTIM TAGNAME Secondary A O SV URV 1 00000 g Cucm SVLRV 1 00000 g Cucm SV AI Behav Track SAVE Step 2 Select URV or press the Fast Select Key
11. 1 QUANTIM TAGNAME Density Range Upper lt Value 1 00000 g Cucm 1 25 99L 2 6 HART Operation Manual Section 2 Operation and Setup X CM QmB HART eng Part Number 541B043AHG April 2015 HART Operation Manual QUANTIM Step 3 Enter the desired Upper Range Value 1 25 and press the ENTER function key Note that the DEL function key will delete a single digit that you have entered and the ESC function key will exit this screen with out changing the value QUANTIM TAGNAME Secondary A O 1 URV 1 25000 G CUCM 2 LRV 1 00000 G CUCM 3 SV AI Behav Track rr Step 4 Select LRV or press the Fast Select Key 2 QUANTIM TAGNAME 9 Density Range Lower lt Value 1 00000 g Cucm 0 75 PF 5 Enter the desired Lower Range Value 0 75 and press the ENTER function key F4 QUANTIM TAGNAME Q O lt ry 1 25000 G cUCM 0 75000 G cUCM 3 SV AI Behav Track HELP SEND HOME TT Step 6 Note that the modified values have only been changed in the HART Communicator In order to have the values transferred to the Brooks QUANTIM do any ONE of the following Press SEND and the values will be sent immediately Press ENTER Press HOME 2 7 Section 2 Operation and Setup HART Operation Manual X CM QmB HART eng Part Number 541B043AHG HART Operation Manual QUANTIM iiid April 2015 2 7 Setup The Analog Input S
12. 3 Message 4 Dat 01 31 01 a 5 Manufacturer RE SEND HOME 1 Tag Up to 8 Alpha numeric characters which identify this device The tagname of the connected device is always displayed on the top line of the HART Communicator Refer to the HART Communicator manual for information on entering text from the HART Communicator keypad 2 Descriptor Up to 16 Alpha numeric characters which can be used to further identify this device 3 Message Up to 32 Alpha numeric characters which can be used for service information or any other user specific purpose 4 Date A date field that the user can modify that can be used for calibration date service date etc 5 Manufacturer View only field which identifies the manufacturer of this device 6 Dev ID View only Unique Device ID that is assigned by the manufacturer 7 Model Model Number of the device and is set by the manufacturer 8 Serial Serial Number of the device and is set by the manufacturer 9 PV Snsr S N Serial Number of the Sensor sub assembly 2 17 Section 2 Operation and Setup HART Operation Manual X CM QmB HART eng Part Number 541B043AHG HART Operation Manual April 2015 2 13 Hot Keys SSS SSS NUN CU NI The Hot Key menu provides quick access to frequently used menus The Hot Key menu is access by pressing the gt gt gt button The menus that are available via the Hot Key are shown in diagram below User defina
13. HART Operation Manual X CM QmB HART eng Part Number 541B043AHG April 2015 QUANTIM Precision Mass Flow Meters Controllers HART Communication Operation and Set Up Manual BROOKS www BrooksInstrument com INSTRUMENT HART Operation Manual X CM QmB HART eng Part Number 541B043AHG HART Operation Manual QUANTIM April 2015 Essential Instructions Read this page before proceeding Brooks Instrument designs manufactures and tests its products to meet many national and international standards Because these instruments are sophisticated technical products you must properly install use and maintain them to ensure they continue to operate within their normal specifications The following instructions must be adhered to and integrated into your safety program when installing using and maintaining Brooks Instrument Products Read all instructions prior to installing operating and servicing the product If this instruction manual is not the correct manual please see back cover for local sales office contact information Save this instruction manual for future reference If you do not understand any of the instructions contact your Brooks Instrument representative for clarification Follow all warnings cautions and instructions marked on and supplied with the product Inform and educate your personnel in the proper installation operation and maintenance of the product Install your equipment as specified in the install
14. HIS PAGE WAS INTENTIONALLY LEFT BLANK HART Operation Manual Section 2 Operation and Setup X CM QmB HART eng Part Number 541B043AHG April 2015 HART Operation Manual QUANTIM 2 1 Connecting a HART amp Communicator Refer to Figure 2 1 for proper wiring of a Brooks QUANTIM It is important to note that unlike most HART compatible transmitters the Brooks QUANTIM is not a loop powered device It requires separate power inputs Thus the Brooks QUANTIM is able to source current for the Primary and Secondary Analog Outputs HART Communications is provided on the Primary Output of the Brooks QUANTIM device Connecting a HART Communicator or any HART Modem requires a connection between pins 4 and 10 as shown in Figure 2 1 This connection can be anywhere on the current loop as shown in the diagram Push the ON button labeled on the HART Communicator to begin communications Voltage T Valve Override Input Flow Signal Output Return Flow Signal Power Supply Output 14 27 Vdc Temperature Density Signal Output Return Indicator or Receiver Temperature Density Signal Output Notes 1 Tie cable shields to ground at one end only Current Signal Setpoint and Output Note All 4 20mA outputs must be connected to ground through a resistance of less than 500 ohms even if the output is unused A resistor should be used if an indicator or receiver is not connected Figure 2 1 Prop
15. UANTIM has 5 Process Variables Mass Flow Density Volumetric Flow Temperature and Setpoint Each Process Variable has the following common attributes Value and Unit of Measure The Units of Measure for each Process Variable is configurable by the user but limited to Units which are meaningful to the Process Variable HART Operation Manual X CM QmB HART eng Part Number 541B043AHG April 2015 Section 1 Introduction HART Operation Manual QUANTIM Table 1 1 Varible Assignments The Process Variables are assigned to four Dynamic Variables Primary Variable PV Secondary Variable SV Tertiary Variable TV and 4 Variable QV The assignment of Process Variables to Dynamic Variables serves two purposes First many commands in the Hart Universal Command Set and many in the Common Practice command set access transmitter information via the Dynamic Variables This allows some HART masters to access Process Variables generically without any inner working knowledge of the device Second the Analog Outputs of a device are associated with the Process Variables via their Dynamic Variable assignments The Brooks QUANTIM Dynamic Variable assignments are shown in Table 1 1 These assignments are not user configurable Process Variable Dynamic Variable Mass Flow PV Density SV Volumetric Flow TV Temperature QV The Brooks QUANTIM has 2 analog outputs that are designated the Primary Output and the S
16. ary A O Reference meter s displayed value 3 985 HELP ENTER HART Operation Manual X CM QmB HART eng Part Number 541B043AHG April 2015 Section 2 Operation and Setup HART Operation Manual QUANTIM Step 5 Enter the value as displayed on the Reference Meter and then press ENTER QUANTIM TAGNAME Q Is the result of the e Trim acceptable 1 YES 2 NO Step 6 Read the value displayed on the Reference Meter If the adjusted value is acceptable select YES and the Trim operation is complete If the value is not acceptable select NO and repeat steps 5 and 6 If the error between the actual value as displayed on the Reference Meter and the ideal value of 4 mA is too large it may require several passes of repeated steps 5 and 6 before an acceptable value is achieved Step 7 Repeat Steps 6 for the Full Scale output SV Conti The features of this menu operate only on the Secondary Output QUANTIM TAGNAME Q SV Config lt 1 SV A O 4 000 mA 2 SV A O Select 3 SV A O Trim Zero 4 SV A O Trim Full HELP SAVE HOME 1 SV A O The actual value on the Secondary Output updated continuously 2 SV A O Trim Zero Allows the user to trim the zero or min scale output See example for Primary Output 3 SV Trim Full Allows the user to trim the full scale output See Section 2 6 for example Primary Output 2 11 Section 2 Operati
17. ation instructions of the appropriate instruction manual and per applicable local and national codes Connect all products to the proper electrical and pressure sources To ensure proper performance use qualified personnel to install operate update program and maintain the product When replacement parts are required ensure that qualified people use replacement parts specified by Brooks Instrument Unauthorized parts and procedures can affect the product s performance and place the safe operation of your process at risk Look alike substitutions may result in fire electrical hazards or improper operation Ensure that all equipment doors are closed and protective covers are in place except when maintenance is being performed by qualified persons to prevent electrical shock and personal injury ESD Electrostatic Discharge ACAUTION This instrument contains electronic components that are susceptible to damage by static electricity Proper handling procedures must be observed during the removal installation or other handling of circuit boards or devices Handling Procedure 1 Power to unit must be removed 2 Personnel must be grounded via a wrist strap or other safe suitable means before any printed circuit card or other internal device is installed removed or adjusted 3 Printed circuit cards must be transported in a conductive container Boards must not be removed from protective enclosure until immediately before installation Rem
18. ave your memory module upgraded If the HART Communicator cannot establish communications with the Brooks QUANTIM then Device Found will be displayed for a short period followed by the Offline menu For details on using the Offline Menu refer to the Hart Communicator Users Manual 2 3 Device Setup QUANTIM TAGNAME Q Device Setup 1 Process Variables 2 Diags and Services 3 Basic Setup 4 gt Deailed Setup SAVE HOME 2 3 Section 2 Operation and Setup HART Operation Manual X CM QmB HART eng Part Number 541B043AHG HART Operation Manual QUANTIM April 2015 2 4 Diagnostics and Setup 2 4 The Device Setup menu is the gateway to the Brooks QUANTIM menu tree Select one of the four menu choices to continue 1 Process Variables Displays the values and Units of Measure of all the Process Variables The values are continuously updated In order to display a single Process Variable select the desired Process Variable and the value of the single Process Variable will be updated at a faster rate than when all Process Variables are displayed 2 Diags and Services Allows the user to monitor Alarm Status Background Diagnostic and Sensor Status to clear latched alarms and to manually override valve operation 3 Basic Setup Provides quick access the to most common adjustments including Process Variable Units and re ranging of the Analog Input and Outputs 4 Detailed Setup Provides
19. ble Hot Key menus are not supported Q Hot Key Menu 1 Process Variables 2 Alarms amp Warnings 3 Diag Results 4 Sensor Status Table 2 1 Supported HART Protocol Commands O 3 Description Read Unique Identifier Read Primary Variable Read PV Current and Percent of Rate Read Dynamic Variables and PV Current Write Polling Address Read Unique Identifier with Associated Tag Read Message Read Tag Descriptor Date Read Primary Variable Sensor Information Read Primary Variable Output Information Read Final Assembly Number Write Message Write Tag Descriptor Date Write Final Assembly Number Read Transmitter Variables Write Primary Variable Range Values Reset Configuration Changed Flag Write Primary Variable Units Read Additional Transmitter Status Write Transmitter Variable Units Read Transmitter Variable Information Write Transmitter Variable Damping Value Write Number of Response Preambles Read Analog Output and Percent of Range Enter Exit Fixed Analog Output Mode Trim Analog Output Zero Trim Analog Output Gain Read All Dynamic Variables Perform User Zero Read Software Rev Read Model Number 2 18 HART Operation Manual Section 2 Operation and Setup X CM QmB HART eng Part Number 541B043AHG April 2015 HART Operat
20. ces specified accuracy the user may wish to trim the output values in order to account for long wire runs equipment variations etc This example shows how to perform the Trim operation 1 PV A O The actual value on the Primary Output updated continuously 2 PV A O Trim Zero Allows the user to trim the zero or min scale output See example below 3 PV A O Trim Full Allows the user to trim the full scale output See example below Step 1 The user must connect a field calibrator or high accuracy DVM in series with the current loop at the desired location This meter will be referred to as the Reference Meter Step 2 From the Home Menu the user would traverse the menu tree until reaching the Primary A O menu as follows Home Device Setup Detailed Setup Analog I O ConfigPrimary Step 3 Select PV A O Trim Zero or press the Fast Select key 2 QUANTIM TAGNAME Field Device will be Placed in Fixed A O Mode to change Values confirm lt 1 YES 2 NO 4 user must acknowledge the warning that the analog output is about to be placed in a fixed output mode and will no longer refect the value of the Primary Variable Selecting YES confirms that user has taken the necessary precautions so that this action will not interfere with the process that ihe Brooks QUANTIM is installed in Selecting NO aborts the Trim operation QUANTIM TAGNAME Enter the Prim
21. econdary Output The Primary Output will always represent the value of the Primary Variable PV and the Secondary Output will always represent the value of the Secondary Variable SV PV and SV each have two attributes for setting the range of the associated analog output These attributes are Upper Range Value URV and Lower Range Value LRV The Upper Range Value attribute defines the value of the PV or SV which will be represented by the analog output as the full scale value normally 20 mA Likewise the Lower Range Value attribute defines the value of the PV or SV which will be represented by the analog output as the minimum scale value normally 4 mA Example A Brooks QUANTIM is configured with Upper Range Value is 1000 grams hr Lower Range Value is 0 grams hr PV is Mass Flow with a current flowrate of 500 grams hr which is 5096 of the range specified by the Upper Range Value and the Lower Range Value Therefore the analog output will be set to 50 of its range which for a 4 20 mA output would be 12 mA The Setpoint Process Variable is an unusual variable in that it is associated with an Analog Input instead of an Analog Output It has Value Units of Measure Upper Range Value and Lower Range Value attributes just as the Primary Variable and the Secondary Variable have 1 3 Section 1 Introduction HART Operation Manual QUANTIM HART Operation Manual X CM QmB HART eng Part Number 541B043AHG April 2015 T
22. er Wiring of a Brooks QUANTIM NEMA 1 IP40 2 1 Section 2 Operation and Setup HART Operation Manual X CM QmB HART eng Part Number 541B043AHG HART Operation Manual QUANTIM April 2015 123456 78 9101112131415 Voltage T Valve Override Input Flow Signal Output Return Flow Signal Power Supply Output 14 27 Vdc Temperature Density Signal Output Return Indicator or Current Receiver Setpoint Input Temperature Density Signal Output Notes 1 Tie cable shields to ground at one end only Current Signal Setpoint and Output Note All 4 20mA outputs must be connected to ground through a resistance of less than 500 ohms even if the output is unused A resistor should be used if an indicator or receiver is not connected Figure 2 2 Proper Wiring of a Brooks QUANTIM NEMA 4X IP66 Voltage gt Valve Override Input DB15 Connector Flow Signal Output Return Flow Signal Power Supply Output 14 27 Vde Temperature Density Signal Output Return Indicator or Receiver Temperature Density Signal Output Notes 1 Tie cable shields to ground at one end only Current Signal Setpoint and Output Note All 4 20mA outputs must be connected to ground through a resistance of less than 500 ohms even if the output is unused A resistor should be used if an indicator or receiver is not connected Figure 2 3 Proper Wiring of a Brooks QUANTIM
23. etup menu allows the user to configure the range relationship between the Analog Input and the Setpoint Process Variable QUANTIM TAGNAME Q A I Setup 1 L Cut 1 000 g h 2 URV 1 000 g h 3 LRV 1 000 g h SAVE HOME 1 L Cut Low Flow Cutoff allows the user to specify a value of the Setpoint Process Variable below which the Setpoint Process Variable is forced to zero This can be used to prevent the Brooks QUANTIM from attempting to control flow at very low flowrate in response to noise on the Analog Input 2 URV The Setpoint Process Variable Upper Range Value 3 LRV The Setpoint Process Variable Lower Range Value 2 8 Detailed Setup The Detailed Setup menu provides access to the all adjustments that a user can perform to a Brooks QUANTIM that have not been covered in other menus QUANTIM TAGNAME Q Detailed Setup 1 Analog Config 2 Config Alarms 3 Device Info 4 Polling Address 5 HART Rev Info SAVE HOME 1 Analog I O Config allows the user to configure and trim the analog inputs and outputs 2 Config Alarms allows the user to configure and enable alarms 3 Device Info allows the user to view Device Information such as Model Number Serial Number etc 4 Polling Address allows the user to change the Network Polling Address of the HART Communicator 5 Revision Info A menu which displays all Revision information about the Device 6 Sensor F W Rev Revision of Sensor Firmware 2
24. f the alarm condition is detected and the severity is alarm or warning and the alarm contact is enabled then the alarm contact is closed 0 V Low Limit The value of the monitored value below which is considered an alarm warning condition This attribute not valid for alarms that monitor a state condition of the device High Limit The value of the monitored value above which is considered alarm warning condition This attribute not valid for alarms that monitor a state condition of the device Delay The time in seconds that the value must remain above the high limit or below the low limit before an alarm warning condition is indicated The user can enable and configure all alarms warnings via the menu Device Setup Detailed Setup Config Alarms QUANTIM TAGNAME Q Config Alarms 1 Select Alarm Mass 2 Configure Alarm HELP SAVE 1 Select Alarm allows the user to select the alarm to be configured The currently selected alarm is displayed 2 Configure Alarm allows the user to configure the 7 attributes of the selected alarm 2 15 Section 2 Operation and Setup HART Operation Manual X CM QmB HART eng Part Number 541B043AHG HART Operation Manual QUANTIM April 2015 2 16 QUANTIM TAGNAME Select Alarm Mass Mass Dens Volu y Temp HELP ENTER Irr The user selects an alarm by scrolling up down the list of available alarms until t
25. he desired alarm is highlighted and then presses ENTER QUANTIM TAGNAME Configure Alarm 1 Severit Off 2 Alarm Code 1 3 Contact Enable No 4 Al Ltch Enable No 5 Lo Lim 1 000 1 Severity Enables the alarm and set the severity Options are Off Warning Alarm 2 Alarm Code Specifies the Code to be flashed on the Alarm Led When multiple alarms are active the alarm with the highest alarm code is displayed 3 Contact Enable Enables the alarm contact for this alarm Options are No and Yes 4 Al Ltch Enable When set to Yes the alarm will latch when detected and must be cleared via the Diags and Services menu 5 Lo Lim The value of the monitored Process Variable below which the alarm will activated 6 Hi Lim The value of the monitored Process Variable above which the alarm will activated 7 Delay The time in seconds that the Process Variable must be outside the limits specified by Lo Lim and Hi Lim before the alarm will be activated HART Operation Manual Section 2 Operation and Setup X CM QmB HART eng Part Number 541B043AHG April 2015 HART Operation Manual QUANTIM 2 12 Device Informatiom CMM EDETE N ee The Device Info menu provides access to informational parameters of the device None of the items in this menu affect the opearation of this device and most of the items in this menu cannot be modified QUANTIM TAGNAME Q Device Info lt 1 Tag 2 Descriptor
26. ion Manual QUANTIM Table 2 1 Supported HART Protocol Commands Continued Command Description Read Serial Number Read Alarm Configuration Write Alarm Configuration Clear Alarms Write Secondary Variable Units Write Secondary Variable Range Units Read Secondary Variable Read Secondary Variable Current and Percent of Range Read Secondary Variable Output Information Read Transmitter Variable Damping Value Trim Analog Input Zero Trim Analog Input Gain Read Output Configuration Write Output Configuration Read Primary Output Analog Output Alarm Behavior Write Primary Output Analog Output Alarm Behavior Read Secondary Output Analog Output Alarm Behavior Write Secondary Output Analog Output Alarm Behavior Read Setpoint Low Flow Cutoff Write Setpoint Low Flow Cutoff Read Setpoint Current and Percent of Range Write Setpoint Range Values Read Setpoint Range Values Read Valve Override State and Valve Drive Value Write Valve Override State Write Setpoint and Setpoint Source Read Sensor Processor Information Command Types 1 Universal Command Set 2 Common Practice Command Set 3 Device Specific Commands 2 19 Section 2 Operation and Setup HART Operation Manual QUANTIM HART Operation Manual X CM QmB HART eng Part Number 541B043AHG April
27. m Behavior See Basic Setup Primary and Secondary A O Menus when the monitored value exceeds the specified conditions 2 Alarm Code The alarm code specifies the code to be flashed on the LED to indicate that an alarm warning condition has occurred When more than one alarm warning is active then the LED will indicate the most severe alarm with the highest Alarm Code An Alarm is more severe than a Warning Alarm Codes do not have to be unique i e more that one alarm warning type can use the same alarm code 2 14 HART Operation Manual X CM QmB HART eng Part Number 541B043AHG April 2015 Section 2 Operation and Setup HART Operation Manual QUANTIM 2 11 Configuring Alarms Latching Enable When set to 0 the alarm warning is non latching That means the alarm is indicated only when the monitored value exceeds the specified conditions When set to 1 the alarm warning is Latching This means that the alarm warning will be indicated when the monitored value first exceeds the specified conditions and will be indicated until the user clears the alarm If the user clears the alarm while the monitored value still exceeds the specified conditions then the alarm will be re latched and continue to be indicated The user must clear the alarm warning via the Diags and Services menu Reset Alarms selection Contact Enable QUANTIM has an Alarm contact 0 to 5 V on pin 3 5V indicates no alarm 0 V indicates alarm I
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29. on and Setup HART Operation Manual HART Operation Manual X CM QmB HART eng Part Number 541B043AHG QUANTIM April 2015 2 12 Configuration QUANTIM TAGNAME Q Setpt A I Config 1 Setpt A I 4 000 mA 2 VI Trim Zero 3 A I Trim Full HEMI SAVE HOME 1 Stpt A I The actual value measured on the analog input 2 A I Trim Zero Allows the user to trim the zero or min scale input See example below 3 A I Trim Full Allows the user to trim the full scale input See example below Example Trimming the Analog Input Note To perform this operation the user must have a current source connected to the analog input which can be manipulated to min scale and full scale values Step 1 Connect a current source to the analog input and set the input to the desired min scale value normally 4 000 mA Step 2 From the Home Menu the user would traverse the menu tree until reaching the Setpt A I Confg menu as follows Home Device Setup Detailed Setup Analog I O Config Setpt A I Confg QUANTIM TAGNAME Q Setpt A I Config 1 Setpt A I 4 000 mA 2 A I Trim Zero 3 A I Trim Full TATENA TT Step 3 Select Trim Zero or press Fast Select Key 2 QUANTIM TAGNAME Have you set the External Analog Input To the desired trim Zero 1 YES 2 NO 2222 ABORT ENTER ENTER HART Operation Manual X CM QmB HART eng Part Number 541B043AHG Ap
30. or some process applications where ISO 9001 Quality Certification is important it is mandatory to verify and or re calibrate the products periodically In many cases this service can be provided under in situ conditions and the results will be traceable to the relevant international quality standards CUSTOMER SEMINARS AND TRAINING Brooks Instrument can provide customer seminars and dedicated training to engineers end users and maintenance persons Please contact your nearest sales representative for more details HELP DESK In case you need technical assistance Americas 1 888 554 FLOW Europe T 31 318 549 290 Within Netherlands 4 0318 549 290 Asia 011 81 3 5633 7100 Due to Brooks Instrument s commitment to continuous improvement of our products all specifications are subject to change without notice TRADEMARKS Brooks Instrument LLC Emerson Electric Co HART HART Communications Foundation _ 9 Brooks Instrument LLC Brooks Instrument Brooks Instrument Brooks Instrument 407 West Vine Street Neonstraat 3 1 4 4 Kitasuna Koto Ku P O Box 903 6718 WX Ede Netherlands Tokyo 136 0073 Japan Hatfield PA 19440 0903 USA T 31 0 318 549 300 T 81 0 3 5633 7100 T 215 362 3700 F 31 0 318 549 309 F 81 0 3 5633 7101 F 215 362 3745 E Mail BrooksEu BrooksInstrument com E Mail BrooksAs BrooksInstrument com E Mail BrooksAm Bro
31. oved boards must immediately be placed in protective container for transport Storage or return to factory Comments This instrument is not unique in its content of ESD electrostatic discharge sensitive components Most modern electronic designs contain components that utilize metal oxide technology NMOS SMOS etc Experience has proven that even small amounts of static electricity can damage or destroy these devices Damaged components even though they appear to function properly exhibit early failure HART Operation Manual Contents X CM QmB HART eng Part Number 541B043AHG April 2015 HART Operation Manual QUANTIM Section 1 Introduction Section Page Number Number INED ege 1 1 Section 2 Operation and Setup Section Page Number Number 24 Connecting a HART Comiti Oe OF XMX Qd 2 1 2 2 Establishing 9 SERR ed a k u enn lw wanan dank 2 3 _3 lt 33 _ ___ _ _ ___ _______ _ lt _ _ __ _ 2 3 2 4 Diagnostics and Service 2 4 2 5 BaS SO U E 2 5 2 6 Primary and Secondary kunda a akar al d dad wani 2 5 __ 2 8 2 8 Detall6G SQtup 2 8
32. ractice commands and product specific commands Table 2 1 contains a summary of the commands supported by Brooks QUANTIM For detailed documentation on the commands supported by Brooks QUANTIM contact the factory 1 1 Section 1 Introduction HART Operation Manual X CM QmB HART eng Part Number 541B043AHG HART Operation Manual QUANTIM April 2015 The most common master used for communications is an Emerson HART Handheld Communicator commonly referred to as the HART Communicator When connected to a Brooks QUANTIM the HART Communicator allows the user to view process information and to modify configuration parameters via a series of menus and displays that are customized for Brooks QUANTIM Functionality available when using a HART Communicator includes Viewing process parameters Mass Flow Density Volumetric Flow Temperature Setpoint Re ranging the Analog Inputs and Outputs Triming the Analog Inputs and Outputs Zeroing the Flow Sensor Output Damping Remote Valve Override Configuring and Monitoring Alarms View device specific information Tag Name Model Number Serial Number HART Nomenclature Before proceeding it is important to understand some important HART jargon and how it relates to a Brooks QUANTIM The Underlined words in the following paragraphs are frequently used HART jargon A Process Variable is the process data measured or computed within a device Brooks Q
33. ril 2015 Section 2 Operation and Setup HART Operation Manual QUANTIM Step 4 Select YES to confirm that the current source is connected and set to the desired min scale value Selecting NO will terminate the Trim operation QUANTIM TAGNAME Q Setpt A I Config 1 Setpt A I 4 000 mA 2 A I Trim Zero A I Trim Full 7 HELP SAVE HOME Step 5 Change the current source to provide the desired full scale value normally 20 mA Then select A I Trim Full or press Fast Select key QUANTIM TAGNAME Q Have you set the SS External Analog Input To the desired Full Scale value 1 YES 2 NO ABORT ENTER Step 6 Select YES to confirm that the current source is connected and set to the desired full scale value Selecting NO will terminate the Trim operation QUANTIM TAGNAME Q Setpt A I Config 1 Setpt A I 20 000 mA 2 A I Trim Zero A I Trim Full HELP SAVE HOME Trim operation is complete 2 13 Section 2 Operation and Setup HART Operation Manual X CM QmB HART eng Part Number 541B043AHG HART Operation Manual April 2015 2 10 Alarms D a O IM RLL 848 211 Brooks QUANTIM provides the user flexible alarm warning system that monitors Process Variables for conditions that fall outside configurable limits and then provides feedback to the user visually via the alarm LED via an alarm contact and via HART
34. te preventive maintenance or by normal wear and usage or by fault of Buyer or by unsuitable power sources or by attack or deterioration under unsuitable environmental conditions or by abuse accident alteration misuse improper installation modification repair storage or handling or any other cause not the fault of Seller are not covered by this limited warranty and shall be at Buyer s expense Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety 90 days whichever is longer This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller BROOKS LOCAL AND WORLDWIDE SUPPORT Brooks Instrument provides sales and service facilities around the world ensuring quick delivery from local stock timely repairs and local based sales and service facilities Our dedicated flow experts provide consultation and support assuring successful applications of the Brooks flow measurement and control products Calibration facilities are available in local sales and service offices The primary standard calibration equipment to calibrate our flow products is certified by our local Weights and Measures Authorities and traceable to the relevant international standards START UP SERVICE AND IN SITU CALIBRATION Brooks Instrument can provide start up service prior to operation when required F
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