Series IN 500 Operating Manual
Contents
1. EN MEM 11 3 1 The connection cable 12 K ianari 12 3 3 Connecting to serial ACC souscscssqestssavszimcPUDbOE TUS SnUCPESE 13 AG 15 15 4 1 1 Exchangeability of Sensor 15 42 5 16 4 3 Error messages at non specified Sensor 4 17 19 Device SSC Dee 19 Emissivity cc ee cere 19 5 1 1 5 1 2 Response time 790 3 20 5 13 Clear time 20 5 14 Selection of the maximum or minimum value storage MAX or 20 5 15 Sprange 20 DLO 1 1 0 21 5 1 7 Temperature display 0 nenne nnn 21 5 1 8 Compensation of ambient temperature CM 21 5 1 9 Sensor head temperature nnne nnn n2. C F C CMP auto 19200 00 LIM 0 C HYS 2 C 5 2 Settings at the instrument only IN 510 IN 520 and IN 530 The buttons for parametrizing the IN 510 IN 520 or IN 530 are inside the converter and are accessible after removing the cover 4 screws Interface switch 6 LO 19 Me e _ E x 06 Selection of parameters the Up down buttons T After selection of one parameters are called with the button parameter with the PAR button the up down PAR the sequence is described on buttons are used to set the available values section 5 If no button is pushed for approx 15s the instrument switches back to measuring mode with the latest parameter settings A changed value of a parameter is automatically stored after changing to another parameter 1 Note Do not operate the converter permanently with open cover Series IN 500 Operating Manual Device Settings e 22 5 3 Settings with HT 6000 accessory The 6000 is a portable battery driven instrument for the parameter setting of digital pyrometers and for indication of temperature The pyrometer has to be connected to the HT 6000 via its interface cable RS232 or RS485 with the female SUB D connector When the HT 6000 is switched on it recognizes the pyrometer automatically and the preset parameters can be displayed With the PAR button the different parameters can be called in the sequence describ
3. Limit switch 21 Series IN 500 Operating Manual M Maintenance 27 Max min value storage 20 Measuring output 13 O Optics 15 Parameters 19 Power supply 11 R Reference Numbers 35 Response time 20 S Safety 27 Sensor head 15 Sensor head temperature 21 Serial interface 13 Service 27 Service Request 9 Settings at the instrument 22 Shield 11 Shipments 8 9 Software 25 Subrange 20 Technical data 32 Temperature display 21 U Unpacking the Instrument 8 W Wait Time 22 Index e 37
4. altered or otherwise damaged without prior written consent from LumaSense Technologies or if considered by LumaSense Technologies to be abused or used in abnormal conditions Series IN 500 Operating Manual General gt 6 2 Introduction 2 1 Appropriate use The IN 510 N IN 510 IN 520 N IN 520 IN 530 N and IN 530 are stationary pyrometers for non contact temperature measurement of non metallic surfaces or painted coated or anodized metals The versions IN 510 IN 520 and IN 530 are equipped with an illuminated LC display which shows the actual temperature reading All available parameters can be set via the integrated keyboard The types IN 510 N IN 520 N and IN 530 N do not have display and keyboard they will be parametrized via interface The types 510 are equipped with sensor head and sensor cable for an ambient temperature of max 85 C without cooling types 520 and 530 are equipped with sensor head and sensor cable up to 180 C without cooling 2 2 Components Converter Sensor Head Series IN 500 Operating Manual Introduction e 7 2 3 Accessories Numerous accessories guarantee easy installation of the pyrometers The following overview shows a selection of suitable accessories You can find the entire accessory program with all reference numbers on section 8 3 2 Reference numbers accessories as ry Mounting angle for sensor head Air purge for sensor head 10 1 and 2 1 eX HT 6000 DA 6000 Po
5. 520 N IN 520 20 180 C 530 N IN 530 Relative humidity 10 9596 non condensing Protection class IP65 converter sensor head 10 1 180 C sensor head 2 1 IP20 85 C sensor head 2 1 320g Dimensions Converter 98 mm x 64 mm x 34 mm L x B X H Sensorhead 28x14 mm L x Q thread M 12 x 1 L 10 8 mm Housing Aluminum converter stainless steel sensor head Operating position Any CE Approval EMV According to EU directives about electromagnetic immunity tests Series IN 500 Operating Manual Appendix e 33 8 2 1 Dimensions Converter Sensor heads 28 15 approx 3 mm types 530 approx 4 mm types 510 Sensor head 10 1 Aperture S B MI2d D a 3 amp mounting holes 6 i Sensor head 10 1 with close focus lens Sensor head 2 1 gt 8 2 2 Scope of delivery Instrument one sensor head with cable length of 3 m or 15 m cable works certificate operation manual 1 Note connection cable is not included with the instrument hasto be ordered separately see section 8 3 Reference numbers Series IN 500 Operating Manual Appendix e 34 8 3 Reference numbers 8 3 1 Reference numbers instruments 3 874 360 3 874 370 3 874 460 3 874 0 3 874 160 3 8 4 170 3 8 4 260 3 8 4 270 3 8 4 380 3 8 4 390 3 8 4 480 3 8 4 490 3 8 4 180 3 8 4 190 3 8 4 280 3 8 4 290 3 8 4
6. LUMASENSE TECHNOLOGIES Series IN 500 IMPAC Pyrometers IN 510 N IN 510 IN 520 N IN 520 IN 530 N IN 530 EN lt ED L t gt 2 I lt LLI Confidential Information The material contained herein consists of information that isthe property of LumaSense Technologies and intended solely for use by the purchaser of the equipment described in this manual All soecifications are subject to change without notice Changes are made periodically to the information this publication and these changes will be incorporated in new editions LumaSense Technologies prohibits the duplication of any portion of this manual or the use thereof for any purpose other than the operation or maintenance of the equipment described in this manual without the express written permission of LumaSense Technologies Copyright LumaSense Technologies 2011 All rights reserved Trademarks IM PAC is a trademark of LumaSense Technologies All other trademarks are trademarks registered trademarks and or service marks of their respective holders LumaSense Technologies Inc 3301 Leonard Court Santa Clara CA 95054 USA Telephone 1 408 727 1600 FAX 1 408 727 1677 E mail info umasenseinc com support lumasenseinc com Website http www lumasenseinc com Americas and Australia Europe Middle East Africa Sales amp Service Sales amp Service Santa Clara CA Frankfurt Germany Ph 1 800 631 0176 Ph 4
7. objects behind gases with hot soot Additionally the emissivity is dependent upon the surface condition of the material the spectral range of the pyrometer and the measuring temperature The emissivity setting of the pyrometer has to be adjusted accordingly Typical emissivity values of various common materials for the two spectral ranges of the instruments are listed below The tolerance of the emissivity values for each material is mainly dependent on the surface conditions Rough surfaces have higher emissivities Brickwork Human skin 7 5958 Rubber J Porcelain 85 95 Ceramics Varnish J 1 Plate Oil paint Steel oxidized Steel smooth Cement 90 Aluminum smooth Aluminum anodized Series 500 Operating Manual Device Settings e 19 5 1 2 Response time T90 The response time is the time interval between the instant of an abrupt change in the value of the measuring temperature and the instant from which the measured value of the pyrometer remains within specified limits The time is taken to reach 90 of the recorded temperature difference In the OFF postion the device operates using his time constant shortest response time Longer response times can be used for the measurement of objects which have rapidly fluctuating temperatures to achieve constant temperature reading 5 1 3 Clear time TCL The maximum value storage or minimum value storage store
8. of measuring range X20 4 220 5V 0 0 20 3 thermocouple type K 1 4 20 mA 4 thermocouple type J Temperature display AAfhX X 0 1 0 Output Celsius bini did temperature e g 0258 corresponds to 600 degrees Entering ambient AAutXXXX XXXX Value of ambient temp 4 digit hex 2 temperature XXXX z B FFEC corresponds to 20 degrees 99 FF9D means automatic no manual compensation Analog output Sensor head temp AAgt Output XXX dec 000 180 C or 032 356 F AAtm Output XXX dec 000 180 C or 032 356 F temp X 0 4 0 1200 bd 1 2400 bd 2 4800 bd 3 9600 bd 4 19200 bd Instrument address XX device address decimal OO 31 variable device addresses global 98 99 Reading switch point AAsl Output 4 digit hex 2 Setting switch point AASIXXXX XXXX 4 digit hex adjustable within sub range gt gt gt gt gt 5 O X E Series IN 500 Operating Manual Appendix e 30 Reading hysteresis AAhIXX XX 2 digit hex 2 XX setting 2 20 C 4 36 F AAhI Output 2 digit hex 2 AAtwXX XX 00 99 relative delay value AAse Output XXXXYY YY 8 digit decimal Reading of adjusted sensor data XXXX 51 YYYY 52 AAseXXXXYYYY Output 11 digit decimal Digit 1 and 2 10 99 or 00 EMI up to 100 Digit 0 6 t9 response time Digit 4 0 8 ta storage dear mode Digit 5 0 4 analog output
9. storage Subrange e it isnecessary to activate the ambient temperature FERE compensation you have to switch to man Then the Series IN 500 Operating Manual Settings via interface and software e 25 small window T Amb appears the temperature correction be done In position auto it is assumed that the ambient temperature of object and sensor head isthe same standard setting e Under Material you have the possibility to store the names of different measuring objects with their emissivity values and to recall them from the list e meas showsthe current measuring temperature in the pyrometer parameters window for approx 1 second e Test opensa window that allows the direct communication with the pyrometer via the interface commands see section 8 1 Data format UPP Additionally a connection test with the preset baud rate can be done e Via the open save symbols all settings can be stored and restored Further program functions are described in the online help of the software Series IN 500 Operating Manual Settings via interface and software e 26 7 Maintenance 7 1 Safety Attention during pyrometer services Should the pyrometer be integrated in a running machine process the machine has to be switched off and secured against restart before servicing the pyrometer 7 2 Service The pyrometer does not have any parts which require regular service
10. 49 69973730 Fax 1 408 727 1677 Fax 449 69 97373 167 India China Sales amp Support Center Sales amp Support Center Mumbai India Shanghai China Ph 491 22 67419203 Tel 486 133 1182 7766 Fax 491 22 67419201 Fax 486 21 5039 8096 Part No 550 0000 01 Revision A October 2011 Contents RCTS 5 1 1 Information about the user 5 5 5 i42 5 sess D MESE ME ME EE DEN DUE P EM ME MI UU 5 12 2 UU 5 159 ASCO MIRA SI MEA MIS ME 6 1 4 Limit of liability and warranty 6 Z EAA EEEE EEEE 7 Zk ADDIODIIGEe USB ar A A TEA A AEEA 7 2 2 COMPONE MU EE EO EEE E 7 2 3 ACCS ONOS 8 2 4 Unpacking the Instrument E Ox n YER Ex Kee Ew rA ORE Ee Pw vg 8 2 5 Transport packaging storage 1 nnne nnne nnn nnns 8 2 6 Malfunction or Service 04 5 nennen nennen nnns 9 2 7 Shipments to LumaSense for 9 3
11. 550 3 8 4 560 3 8 4 570 3 8 4 580 3 8 4 500 3 8 4 510 3 8 4 520 3 8 4 530 IN 510 IN 510 IN 510 IN 510 IN 510 N IN 510 N IN 510 N IN 510 N IN 520 IN 520 IN 520 IN 520 IN 520 N IN 520 N IN 520 N IN 520 N IN 530 IN 530 IN 530 IN 530 IN 530 N IN 530 N IN 530 N IN 530 N with sensor head 2 1 with sensor head 2 1 with sensor head 10 1 with sensor head 10 1 with sensor head 2 1 with sensor head 2 1 with sensor head 10 1 with sensor head 10 1 with sensor head 2 1 with sensor head 2 1 with sensor head 10 1 with sensor head 10 1 with sensor head 2 1 with sensor head 2 1 with sensor head 10 1 with sensor head 10 1 with sensor head 2 1 with sensor head 2 1 with sensor head 10 1 with sensor head 10 1 with sensor head 2 1 with sensor head 2 1 with sensor head 10 1 with sensor head 10 1 Series IN 500 Operating Manual 85 C ambient temperature 85 C ambient temperature 85 C ambient temperature 85 C ambient temperature 85 C ambient temperature 85 C ambient temperature 85 C ambient temperature 85 C ambient temperature 180 C ambient temperature 180 C ambient temperature 180 C ambient temperature 180 C ambient temperature 180 C ambient temperature 180 C ambient temperature 180 C ambient temperature 180 C ambient temperature 180 C ambient temperature 180 C ambient temperature 180 C ambient temperature 180 C ambient temp
12. 65 mm e Quantity of wires if necessary 2 to 12 2 for power supply additionally if required 1for analog output 1 for sensor head temperature 1 GND for analogue output and or sensor head temperature 3 or 4 for digital interface 2 for relay contact 1 1 connection 1 Prepare the cable as shown in Fig 1 2 The shielding of the connecting cable has to be pushed over the plastic sleeve 2 mm further than the O ring Fix the cable with the clamp screw At state of delivery an internal connection between contact 11 and the housing exists Should the housing have its own earth potential caused by an electric connection to an object the internal connection has to be removed Fig 2 The screw bars inside the converter can be lifted up for easy installation of the wires input output cables and sensor head Fig 3 AN Caution Before connecting the pyrometer to other instruments e g controller PLC etc the correct analog output current voltage or thermocouple corresponding to the input of the instrument has to be adjusted at the converter A wrong output might damage the connected instrument Series IN 500 Operating Manual approx 40m 3 6 5 mm gt Skinning approx 3 mm Shield approx 7 mm Plastic sleeve with O ring clamp screw Grounding Wire Bridge Fig 2 Installation e 12 For mounting of the converter housing there are two holes with 4 mm sc
13. A at 0 4 20 5VatoO 5V excess of end of measuring range at thermocouple output The relay is de energized contact open Display of IN 510 IN 520 or IN 530 ERR 2 instead of the temperature reading There is no error message if the converter temperature runs out of its specified operating temperature Series IN 500 Operating Manual Optics e 17 To ensure consistent document formatting this page was Intentionally left blank Series IN 500 Operating Manual Optics e 18 5 Device Settings 5 1 Parameters The setting of the parameters of the IN 510 N IN 520 N or IN 530 N can only be done via serial interface see also section 6 Settings via interface and software and section 5 3 Settings with HT 6000 accessory the parameters of the IN 510 IN 520 and IN 530 additionally can be done by integrated push buttons inside the converter see section 5 2 Settings at the instrument 5 1 1 Emissivity For a correct measurement it is necessary to adjust the emissivity This emissivity is the relationship between the emission of a real object and the emission of a black body radiation source thisis an object which absorbs all incoming rays and has an emissivity of 100 at the same temperature Different materials have different emissivities ranging between 0 and 100 settings at the pyrometer between 10 and 100 an additional attenuation setting from 100 to 120 can be used for example to correct the measurement of
14. Data Temperature range 40 700 C 40 1292 F 2 24 7777 setting 0 500 C user adjustable minimum span 51 C Data handling iil 3 Spectral range 14 for measurement of non metallic or coated metallic aa Sensor haearn 00 Optics 10 1 with lens optics 2 1 without lens IR detector Thermopile Power supply 10 30 V DC ripple lt 0 5 V power consumption max 60 mA Analog output Linear current 0 4 20 mA voltage 5 V or thermocouple type J or Additional output 10 mV C or 10 mV F for temperature of sensor head Max 7000 24 V power supply for current output 500 2 20 V Output impedance 100 Ohm for thermocouple or voltage output Relay contact Isolated relay contact 50 V DC 0 2 Hysteres s Negative hysteresis 2 20 C adjustable without current or value exceeded open contact Digital interface Switchable RS232 or addressable RS485 half duplex baud rate 1200 up to 19200 Bd resolution 0 1 C Non isolated analog outputs and power supply relay contact isolated Emissivity 10 120 adjustable in steps of 0 1 Max Min value Clear time OFF 0 15 0 25 5 0 5 5 15 55 255 extern auto storage Response time t 180 ms switchable 0 5 1 2 10 or 30s Temperature display LCD 4 digit 3 values per second permanent display illumination only IN 510 IN 520 and IN 530 Exceeding of measuring Display 8888 rang
15. Digit 6 and 7 00 99 sensor head temp Digit 8 and 9 00 31 device address Digit 10 0 4 device baud rate Digit 11 always 0 Output XX XX 00 FF 00 no error 01 FF error code for LumaSense service Type software Output XXYY ZZ 6 digit decimal version XX 76 IN 510 IN 520 IN 530 YY Month of software verson ZZ Year of software version Setting hysteresis Wait time Reading sensor data Setting sensor data Reset gt Reading parameters 220 AMWXX AASseXXXXYYYY AAve Notes the letter means the lower case letter of L bold values default settings e After entering these commands the device carries out an automatic reset The device needs approx 150 ms before it is ready to use and work with the changed settings The input and output corresponds to the preset degree C or degree F Additional instruction for the RS485 interface Requirements to the master system during half duplex operation 1 After an inquiry the bus should be switched into a transmission time of 3 bits some older interfaces are not fast enough for this The pyrometer s response will follow after 5 ms at the latest there isno response there is a parity or syntax error and the inquiry hasto be repeated After receiving the response the master has to wait at least 1 5 ms before a new command can be entered Series IN 500 Operating Manual Appendix e 31 8 2 Technical
16. K Now the new sensor head is matching to the converter and the pyrometer is ready for measuring e Additionally in the IN 510 520 or IN 530 the setting of the sensor head codes be done via internal push buttons Remove the cover of the converter and pressthe buttons M simultaneously While pressing these two buttons push the PAR button too The display shows code 51 With the arrow buttons J and B the new code S1 has to be set and confirmed with the PAR button Now code 52 appears on the display and has to be set and confirmed in the same way e Asetting of these codes with the HT 6000 or digital display DA 6000 is not possible Series IN 500 Operating Manual Optics e 16 4 3 Error messages at non specified sensor temperatures The pyrometer gives the following error messages for the protection of the electronics and the machines if the temperature of the sensor head is out of specified values Excess of specified sensor head temperature corresponding to the model 85 C or 180 C Output of the serial interface code 75550 Output of the analog output 22 mA at 0 4 20 mA 5VatoO 5V excess of end of measuring range at thermocouple output The relay is de energized contact open Display of IN 510 IN 520 or IN 530 ERR 1 instead of the temperature reading Sensor head temperature falls below specified value 0 C Output of the serial interface code 74440 Output of the analog output 22 m
17. able diameter 3 6 5 mm max 12 wires has to be connected only on the pyrometer s side If the connecting cable is extended the shield of the extension also needs to be extended On side of the power supply switch board the shield must be open to avoid ground loops Connection signal output example image IN 510 Connection sensor head and power supply Connection 1 Connection 4 4 LA NE 5 NE ih E Connection 12 Connection 1 Connection signal output and power supply Connection sensor head 5485 2 4 NTC resistor yellow 5485 B2 NTC resistor green Relay contact isolated pink Thermopile 4 white 4 Relay contact isolated grey Thermopile brown RS232 interface TxD RS485 1 violet Notes 6 RS232 interface DGND red e The sensor head is already RS232 interface RxD RS485 B1 black connected to the converter Sensor head temp connection to GND blue state of delivery e Fordifferentiation between green sensor heads of series 530 and 8 9 Analog output mA or V or type K or type J connection to GND GND OUT yellow series 520 530 resistor betw 1 and 2 80 ko 10 30 V DC white 520 resistor betw 1 and 2 20 Series IN 500 Operating Manual Installation gt 11 3 1 connection cable The connecting cable has to be selected according to the following criteria e Shielded Diameter 3
18. and pyrometer addresses RS485 Jj sampling rate Time interval between two measurements d Number of devices Number of connected instruments max 2 Output listing Listing of measured or stored values in tabular form Output trend Processing of measured stored readings in graph form ab Output TXT file Processing of measured stored readings in a text file Calculate spot size Calculation of spot sizes in various measuring distances 6000 Controller Only if available controls the programmable controller PI 6000 Before using the software the serial interface s connected to the pyrometer s has have to be selected under the Computer icon 97 Afterwards all preset pyrometer parameters be displayed and modified Device 1 IN 530 No 12 Baudrate a Basic range 19200 The window pyrometer parameter contains all parameter settings described in section 5 1 Choose the correct setting for mat txt your application the actual setting is displayed 3E Notes Emissivity 100 0 X e Basic range displays the total range of the pyrometer ee automatically and cannot be changed Analog output out e If you select a dear time longer than 0 s OFF you have to Limit switch switch choose or min the next line to define either ua N sensor head maximum value storage or minimum value
19. ature CMP This compensation is used for a very few special applications only The standard setting of this parameter is auto because the temperature of the sensor head is normally the ambient temperature of the measured object Should the measured 40 C object be placed in an area with a higher ambient temperature e g inside a auto furnace the measurement might be falsified probably too high temperature indication This influence can be compensated by presetting of the ambient temperature of the object with help of the CMP function presetting within the measuring range of the instrument It has to be consdered that this method only improves the results if the ambient temperature at the place of the measured object is always constant 5 1 9 Sensor head temperature AMB The temperature of the sensor head can be displayed 5 1 10 Baud rate BD The transmission rate of the serial interface in Baud Bd isdependent on the mE length of the cable The standard cable length with RS232 for 19200 Bd is 7 m with RS485 2 km The baud rate is reduced by 50 if the transmission distance is 1200 Bd doubled 5 1 11 Address AD For connecting several pyrometers with RS485 up to 32 with one serial interface it is necessary to give each instrument an individual addressfor communication First it isnecessary to connect each single instrument to give it an address After that all instruments can be connected and addressed i
20. ces operating with this mains voltage e g transformers Touching mains voltage can be fatal An incorrect connection and mounting can cause serious health or material damages Only qualified specialists are allowed to connect such devices to the mains voltage Series IN 500 Operating Manual General e 5 1 3 Disposal decommissioning Inoperable IM PAC pyrometers must be disposed of in compliance with local regulations for electro or electronic material 1 4 Limit of liability and warranty All general information and notes for handling maintenance and cleaning of this instrument are offered according to the best of our knowledge and experience LumaSense Technologies is not liable for any damages that arise from the use of any examples processes mentioned this manual or in case the content of thisdocument should be incomplete or incorrect LumaSense Technologies reserves the right to revise this document and to make changes from time to time in the content hereof without obligation to notify any person or persons of such revisions or changes All IMPAC Series 510 520 and 530 instruments from LumaSense Technologies have a regionally effective warranty period This warranty covers manufacturing defects and faults which arise during operation only if they are the result of defects caused by LumaSense Technologies Disassembly of the instrument is not allowed The warranty is VOID if the instrument is disassembled tampered with
21. e Fall below measuring Display 1 C below sub range range 1 10 C 1 10 F from 40 to 999 9 F 1 F from 1000 to 1292 F Series IN 500 Operating Manual Appendix e 32 Uncertainty T 0 700 C 0 896 or 1 C Dependent on T 20 20C 2 object temperature T 59 49ec 3 C and ambient temperature T of uncertainty 0 03 C or 0 05 C C at 25 C ambient temperature EM Loo 5 Tam Whichever value is greater The instrument must be at a constant ambient temperature for a minimum of 15 minutes correct temperature measurement is impossible if the With thermocouple temperature of the object is more than 85 C below the sensor head output minimum 2 5 temperature temperature reading is too high no error message Repeatability 0 5 of measured value C or 0 5 C whichever value is greater ambient temperature is constant Noise Equivalent with 60 180 ms 0 1 C 1 Temperature Difference measured temperature 239 and emissivity 1 NETD Ambient temperature 0 65 C converter Storage temperature 20 70 converter Ambient temperature of IN 510 N and IN 510 O 85 C sensor head IN 520 N and IN 520 O 180 C with cooling purging unit 200 C IN 530 N and IN 530 O 180 C short time 210 C with cooling purging unit 200 C Storage temperature of 20 85 C IN 510 N IN 510 sensor head 20 180 C
22. e 15m Sensor head 10 1 for IN 530 sensor cable 3m Sensor head 10 1 for IN 530 sensor cable 15m Close focuslens only for 10 1 optics max 85 C ambient temperature not in combination with air purge cooling purging unit or 90 mirror Fixed mounting angle for sensor head or air purge with sensor head 10 1 Adjustable mounting angle for sensor head or air purge with sensor head 10 1 Air purge for sensor head 10 1 Air purge for sensor head 2 1 Fixed mounting angle for air purge with sensor head 2 1 Adjustable mounting angle for air purge with sensor head 2 1 90 mirror sensor head 10 1 DIN rail power supply NG DC 100 240 V AC 50 60 Hz gt 24 V DC 1A DA 6000 N LED digital display with possibility for pyrometer parameter setting RS232 interface DA 6000 N with RS485 interface HT 6000 portable indicator and instrument for pyrometer parameter setting IM Protocol converter RS485 Profibus DP max 1 instrument IM PAC Protocol converter RS485 lt Profibus DP max 32 instruments Appendix e 36 9 Index A Accessories 8 35 Address 21 Ambient temperature 21 Analog output 21 Appendix 29 B Baud rate 21 Clear time 20 Components 7 Connection 11 Connections 12 Converter housing 13 D Data format UPP 29 Device Settings 19 Dimensions 34 E Emissivity 19 Error messages 17 Exchange of sensor head 16 H HT 6000 23 Hysteresis 22 Installation 11 Interface 25 L
23. e farther the distance the larger isthe measuring area spot size The object has to be bigger or at least as big as the spot size of the pyrometer in the measuring distance Series IN 500 Operating Manual Optics e 15 4 2 Exchange of sensor head 1 Note Whether sensor head be used with a different electronic box is indicated by the identifier 51 on the sensor cable See section 4 1 1 for more information The sensor head is exchangeable if a sensor head with other optical data ora E longer cable is required Each sensor alr approx head cable is marked with a label E _ 40 mm containing a sensor code which has to be set in the pyrometer The sensor head cable is available in lengths of 3 or 15 m which can be cut to any required length The sensor code label should be affixed to the remaining Rage part of the cable ign Shield The cable hasto be prepared in approx 5 mm accordance with the illustration The shield must be pushed above the washer and O rings then the cable can be pushed into the converter and fixed with the clamp screw series 510 or soldered to the pins series 520 and series 530 For cable connection see schematic in section 3 Installation The sensor code at the cable has to be set in the pyrometer as follows e Setting via software Set these codes 51 and S2 LO in Pyrometer parameters under the button Exchange sensar head confirm them with O
24. ed on section 5 1 Parameters With the arrow buttons and the values of the parameters can be selected and confirmed with the ENTER button If no button is pressed for 30 sthe HT 6000 changesto the temperature indication without accepting the changed value Series IN 500 Operating Manual On Off switch SUB D connector Selection of parameters Arrow keys for changing parameters Data confirmation Device Settings e 23 To ensure consistent document formatting this page was Intentionally left blank Series IN 500 Operating Manual Device Settings e 24 6 Settings via interface and software The entire parameters are adjustable via serial interface and PC software nfraWin latest version is available as download from the homepage www lumasenseinc com min system requirements Windows 98 SE or via self created user communication software see UPP table section 8 1 After installation of the software select the setup program and follow the installation instructions and start of nfraWin the start menu allows access to the several program function Open file Opensa saved file Save as Storage of measured values for further processing 13 Measurement calor bar Online measurement with color bar display Measurement trend Online measurement with graphic display DE Pyrometer parameters Setting of the parameters of the instrument Computer COM Addr Setting of interface baud rate
25. erature 180 C ambient temperature 180 C ambient temperature 180 C ambient temperature 180 C ambient temperature 3 m cable 15 m cable 3 m cable 15 m cable 3 m cable 15 m cable 3 m cable 15 m cable 3 m cable 15 m cable 3 m cable 15 m cable 3 m cable 15 m cable 3 m cable 15 m cable 3m cable 15m cable 3 m cable 15 m cable 3 m cable 15 m cable 3 m cable 15 m cable Appendix e 35 8 3 2 Reference numbers accessories 3 821 0 3 821 0 3 8 4 830 3 8 4 840 3 8 4 860 3 874 870 3 874 780 3 874 790 3 874 880 3 874 890 3 874 740 3 8 4 750 3 874 760 3 874 770 3 848 790 3 834 370 3 834 380 3 835 330 3 835 410 3 834 250 3 834 260 3 835 340 3 852 290 3 890 560 3 890 570 3 826 500 3 852 440 3 852 460 Series IN 500 Operating Manual Connection cable 2 m 10 wire with additional digital cable 1 InfraWin analyzing and reporting software Connection cable 2 m for power supply and thermocouple output compensating cable Sensor head 2 1 for IN 510 sensor cable 3m Sensor head 2 1 for IN 510 sensor cable 15m Sensor head 10 1 for IN 510 sensor cable 3m Sensor head 10 1 for IN 510 sensor cable 15m Sensor head 2 1 for IN 520 sensor cable 3m Sensor head 2 1 for IN 520 sensor cable 15m Sensor head 10 1 for IN 520 sensor cable 3m Sensor head 10 1 for IN 520 sensor cable 15m Sensor head 2 1 for IN 530 sensor cable 3m Sensor head 2 1 for IN 530 sensor cabl
26. gs storage function is activated by setting TCL If TCLis switched OFF the storage function is not activated the indication of MAX or MIN only shows the preselection 5 1 5 Subrange LO You have the opportunity to choose a subrange minimum 51 C within the basic ungs measuring range of the pyrometer This subrange correspondsto the analog A C output LO describes the beginning of this measuring range HI the end of the 40 C range If the thermocouple output is used the analog output does not change In addition with the setting of a subrange it is possible to fulfill the requirements of the auto clear mode of the maximum or minimum value storage see above Series IN 500 Operating Manual Device Settings e 20 5 1 6 Analog output OUT The analog output has to be selected according to the signal input of the connected instrument controller PLC etc You can choose between current output or 4 to 20 mA voltage output 0 to 5 V or thermocouple output type or K 1 Caution Before connecting the to other instruments e g controller PLC etc the correct analog output current voltage or thermocouple corresponding to the input of the instrument has to be adjusted in the converter A wrong output might damage the connected instrument 5 1 7 Temperature display C F The temperature be displayed C or F F 5 1 8 Compensation of ambient temper
27. ial For storage in humid areas or shipment overseas the device should be placed in welded foil ideally along with silica gel to protect it from humidity The pyrometer is designed for a storage temperature of 20 70 C with non condensing conditions Other kind of storage can damage or malfunction the pyrometer Series IN 500 Operating Manual Introduction 8 2 6 Malfunction or Service Request Contact LumaSense Technologies Technical Support in case of a malfunction or service request Provide clearly stated details of the problem as well as the instrument model number and serial number Upon receipt of this information Technical Support will attempt to locate the fault and if possible solve the problem over the telephone Technical Support concludes that the instrument must be returned to LumaSense Technologies for repair they will issue a Return Material Authorization RMA number Return the instrument upon receipt of the RMA number transportation prepaid Clearly indicate the assigned RMA number on the shipping package exterior Refer to Section 2 7 Shipments to LumaSense for Repair for shipping instructions Technical Support can be contacted by telephone or email Santa Clara California e Telephone 408 727 1600 or 1 800 631 0176 e Email support umasenseinc com Frankfurt Germany Telephone 49 69 0 e Email support umasenseinc com 2 Shipments to LumaSense for Repair All RMA shipments of L
28. manual Congratulations on choosing this high quality and highly efficient IMPAC pyrometer This manual provides important information about the instrument and be used as a work of reference for installing operating and maintaining your pyrometer It is important that you carefully read the information contained tn this manual and follow all safety procedures before you install or operate the instrument To avoid handling errors keep this manual in a location where it will be readily accessible 1 1 1 Legend 1 Note The note symbol indicates tips and useful information this manual All notes should be read to effectively operate the instrument N Attention This sign indicates special information which is necessary for a correct temperature measurement 1 1 2 Terminology The used terminology corresponds to the VDI VDE directives 3511 part 4 1 2 Safety This section offers an overview about important safety aspects 1 2 1 General Each person working with the pyrometer must have read and understood the user manual before operation This also hasto be done if the person has already used similar instruments or was already trained by the manufacturer The pyrometer isonly to be used for the purpose described in the manual It is recommended to use only accessories offered by the manufacturer 1 2 2 Electrical connection Follow common safety regulations for mains voltage 230 or 115 V AC connecting additional devi
29. ndividually If parameters may be changed simultaneously on all pyrometers the global address 98 can be used This allows you to program all pyrometers at the same time regardless of the addresses that have already been assigned If the address of a pyrometer is unknown it is possible to communicate with it using the global address 99 connect only one pyrometer 5 1 12 Limit switch LIM The instruments are equipped with a relay contact controlled by the measuring signal The switch point of this relay is adjustable with the function LIM within the measuring range The relay contact is closed below the adjusted value it is open above it Series IN 500 Operating Manual Device Settings e 21 5 1 13 Hysteresis HYS The relay contact opens immediately when the temperature exceeds the adjusted E LIM value it closes only if the temperature falls below a value which consists of LIM and the adjusted hysteresis 2 C 5 1 14 Wait time only available via interface commands see section 8 1 Data format UPP When using a pyrometer with R485 it is possible that the connection is not fast enough to receive the pyrometer s answer to an instruction of the master In this case a wait time can be set to sow down the data transfer e g tw 02 at a baud rate 9600 means a wait time of 2 9600 sec Standard settings at delivery 1 100 90 OUT 0 20 mA LO 0 C HI 500 C
30. nn nnns 21 SL tate gt 21 5 1 11 Address 21 5 1 12 Limit switch 21 5 115 Hysteresis HY 22 Series IN 500 Operating Manual Contents e iii 5 1 14 Wait time only available via interface commands see section 8 1 BINA INR RI 22 5 2 Settings at the instrument only IN 510 IN 520 and IN 530 22 5 3 Settings with HT 6000 accessory 23 6 Settings via interface and 1 0 444 2 1 12 nennen nn nnn 25 7 27 EE Is ERR 27 C E ee E TC DES 27 Gi VA 29 8 1 Data format UPP Universal Pyrometer Protocol 29 8 2 Technical es Peewee 32 SONS E 34 2 2 34 8 3 Reference 35 8 3 1 Reference numbers 35 8 3 2 Reference numbers 36 PE ETER 37 Series 500 Operating Manual Contents e iv 1 1 1 Information about the user
31. only the lens has to be kept clean The lens can be cleaned with a soft cloth in combination with alcohol do not use acid solutions or dilution Also standard cloths for cleaning glasses or photo objectives can be used The lens of the 10 1 sensor head has an anti reflective coating which appears slightly colored Be extremely careful this layer can easily be rubbed off this will greatly affect the measuring results Series IN 500 Operating Manual Maintenance e 27 To ensure consistent document formatting this page was Intentionally left blank Series IN 500 Operating Manual Maintenance gt 28 8 8 1 Data format UPP Universal Pyrometer Protocol Via interface and suitable communication software or via Test function of the nfraWin software section pyrometer parameters commands can be exchanged directly with the pyrometer The data exchange occurs ASCII format with the following transmission parameters The data format is 8 data bits 1 stop bit even parity 8 1 The device responds with the entry of a command with output e g the measuring value CR Carriage Return ASCII 13 with pure entry commands with ok CR With invalid commands the instruments answers with Every command starts with the 2 digit device address AA e g 00 Thisisfollowed by 2 small command letters e g em for level of emissivity finished with CR Thisisfollowed if nece
32. rews After mounting connecting cables and parametrizing if necessary close the cover of the converter and tighten the 4 screws mounting of 1 Note If using the pyrometer with measuring output thermocouple type or J this output has to be connected with the correct compensating cable 3 3 Connecting to serial interface The pyrometers are equipped with a Connection example of 2 instruments with RS485 serial interface RS232 or RS485 switchable at the pyrometer Only short distances can be transmitted with RS232 and electromagnetic interferences can affect the transmission With RS485 the transmission is to a large extent free of problems Long transmission 24 V DCS distances can be realized and several pyrometers can be connected in a bus system The transmission rate in baud of the serial interface is dependent on the length of the cable Values between 1200 and 19200 Bd may be set Typical cable length for RS232 at 19200 Bd is 7 m Typical cable length for RS485 at 24 V DCc 19200 Bd is 2 km Master gt Pyrometer 2 e g address 01 Series IN 500 Operating Manual Installation e 13 To ensure consistent document formatting this page was Intentionally left blank Series IN 500 Operating Manual Installation e 14 4 Optics 4 1 Sensor head Two different optical head types with a field of view 10 1 or 2 1 are available The spot sizes at different measuring dis
33. s the highest or lowest measurement value The clear time defines the time period until the stored value is deleted and replaced by a new one The following settings are possible Clear time OFF The storage is switched off and only momentary values measured e If any dear time TCL isset either the maximum value or minimum value storage will be cleared auto mode is used for discontinuous measuring tasks For example objects are transported on a conveyer belt and pass the measuring beam of the pyrometer only for a few seconds Here the maximum minimum value for each object has to be indicated In this mode the maximum minimum value is stored until a new hot or cold object appears in the measuring beam The temperature which hasto be recognized as hot or cold is defined by the low high limit of the adjusted sub range The stored maximum value will be deleted when the temperature of the new hot object exceeds the low limit LO of the sub range by 196 or at least 2 C The stored minimum value will be deleted when the object temperature falls below the high limit HI of the sub range by 1 or at least 2 C e The external clearing extern of the storage can only be activated and used with own software see data format UPP section 8 1 5 1 4 Selection of the maximum or minimum value storage MAX or MIN With this setting you choose between maximum or minimum value storage if the settin
34. ssary for that command by the ASCII parameter X If this parameter X isomitted then the device resets with the current parameter Example Entry 00em lt CR gt The emissivity setting of the device with the address 00 is returned Answer 0970 lt CR gt means emissivity 0 970 or 97 0 Series IN 500 Operating Manual Appendix e 29 Reading measuring Output YYYYY 5 digit decimal in t i C or F value 88880 temperature overflow 75550 exceed max sensor head temp 74440 fall below min sensor head temp 02563 256 3 C or F 0170 17 0 C or F measuring values XXX Number of measuring values XXXX 0100 1200 in Response time t X 0 6 decimal 0 intrinsic time constant of the device 1205s 2 15 3 2 5 4 5s 5 10s 6 30 5 X 0 8 decimal 0 Max value min value storage off 1 0 105 5 5 00 5 2 0 255 6 25 00 5 3 0 50s 7 clearing 4 1 00s 8 automatic clearing Setting clear time ta External clearing AAIx Simulation of an external reset contact Setting maximum AAmiX X degred setting minimum value 0 value 1 2minimum value YYYY beginning of measuring range 2777 end of measuring range Read max min value AAmi Output Oor 1 0 max value 1 min value Reading basic Output YYYYZZZZ 8 digit hex measuring range Reading sub range AAme Setting sub range AAm1YYYY ZZZZ YYYY beginning of measuring range 2777
35. tances are shown in the drawings below intermediate values have to be interpolated An additional close focus lens is available for the 10 1 head of series 510 instruments temperature resistant up to 85 C that can be used to generate a small spot sze in a short distance 4 1 1 Exchangeability of Sensor heads Whether a sensor head can be used with a different electronic box is indicated by the identifier 61 on the sensor cable IN 500 optical heads 2 1 51 Oxxx and 10 1 51 1 can be used with any electronic box IN 510 optical heads 2 1 and 10 1 both 51 can be used with any electronic box IN 520 optical heads 2 1 and 10 1 both 51 2xxx can only be used with IN 520 electronic boxes IN 530 optical heads 2 1 and 10 1 both 51 4xxx can only be used with IN 530 electronic boxes When connecting a new sensor head to the electronic box the respective 8 digit pin code has to be set see section 4 2 Exchange of sensor head Measuring distance a mm 2000 1000 Y 0 200 400 600 Sensor head10 1 3 marking rings 4 5 22 40 62 107 Spot size mm 1000 a Distance mm 50 17 10 1 head with close focus lens 4 2 only series 510 16 Spot size mm Measuring distance mm 400 Sensor head 2 1 2 marking rings 4 5 200 Spot size mm e 490 Note The pyrometer can measure objects at any distance but th
36. umaSense Technologies instruments are to be prepaid and insured by way of United Parcel Service UPS or preferred choice For overseas customers ship units air freight priority one The instrument must be shipped in the original packing container or its equivalent LumaSense Technologies is not responsible for freight damage to instruments that are improperly packed Contact usto obtain an RMA number if one has not already been assigned by Technical Support Clearly indicate the assigned RMA number on the shipping package exterior Send RMA Shipments to your nearest technical service center Santa Clara California Frankfurt Germany LumaSense Technologies Inc LumaSense Technologies GmbH 3301 Leonard Court Kleyerstr 90 Santa Clara CA 95054 USA 60326 Frankfurt Telephone 408 727 1600 Germany 1 800 631 0176 Telephone 449 69 97373 0 Email Email support lumasenseinc com support lumasenseinc com Series IN 500 Operating Manual Introduction e 9 To ensure consistent document formatting this page was Intentionally left blank Series IN 500 Operating Manual Introduction e 10 3 Installation The pyrometers are powered by 24 V DC possible range 10 30 V DC When connecting the instrument to the power supply ensure correct polarity To switch off the instrument the power supply has to be interrupted To meet the electromagnetic requirements EMV a shielded connecting cable must be used The shield of the connecting c
37. wer supply NG DC Connecting cable with Portable battery Led digital digolay with 100 240 V AC additional interface driven instrument possibility for setting of gt 24V DC cable olug for setting of pyrometer parameters pyrometer parameters 2 4 Unpacking the Instrument Thoroughly inspect the instrument upon delivery to the purchaser Check all materialsin the container against the enclosed packing list LumaSense Technologies cannot be responsible for shortages against the packing list unless a daim is immediately filed with the carrier Final claim and negotiations with the carrier must be completed by the customer Save all packing materials including the carrier s identification codes until you have inspected the pyrometer and find that there is no obvious or hidden damage Before shipment the pyrometer was examined and has been tested If you note any damage or suspect damage immediately contact the carrier and LumaSense Technologies Inc 2 5 Transport packaging storage In case the pyrometer is not put into service immediately it should be tested in the application or simulated application as promptly as practical to reveal any hidden damage Unpleasant surprises can be avoided by briefly trying any spare pyrometer before putting it in storage The instrument can be damaged or destroyed if shipped incorrectly To transport or store the instrument please use the original box or a box padded with sufficient shock absorbing mater
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