to MVS41 XP, MVS45 XP, MVS45L XP, MVS52 XP
Contents
1. E Minipack torre S p A Via Provinciale 54 24044 Dalmine BG Italy Tel 035 563525 Fax 035 564945 E mail info minipack torre it http www minipack torre it UNI EM 1508002000 ISTRUZIONI PER LINSTALLAZIONE L USO E LA MANUTENZIONE INSTALLATION OPERATION AND MAINTENANCE INSTALLATIONS GEBRAUCHS UND WARTUNGSANLEITUNG INSTRUCTIONS POUR LINSTALLATION LEMPLOI ET L ENTRETIEN MACCHINA CONFEZIONATRICE SOTTOVUOTO VACUUM PACKING MACHINE VAKUUMMASCHINE MACHINE CONFECTIONNEUSE SOUS VIDE MV41 XP MV45 XP MV45L XP MV52 XP IT LEGGERE ATTENTAMENTE QUESTE ISTRUZIONI PRIMA DI USARE LA MACCHINA EN BEFORE USING THE MACHINE PLEASE CAREFULLY READ THE INSTRUCTIONS DE BITTE LESEN SIE DIESE ANLEITUNG GENAU DURCH BEVOR SIE DIE MASCHINE BENUTZEN FR PRIERE DE LIRE ATTENTIVEMENT CE MANUEL D INSTRUCTIONS AVANT D UTILISER LA MACHINE fee DOC N FM111152 DE Deutsch Sete SS ae ED 09 2013 TRANSLATION OF THE ORIGINAL INSTRUCTIONS Chapter 1 Description Page Dts Pred Cees aces acti SE SD RD A a PD E di 22 1 2 Performances of packaging machine eee 22 1 3 Technical data of the machine cc serras erre 22 Chapter 2 Pouches features 2 1 Pouches to use a 24 Chapter 3 Machine usage conditions 3 1 Items that may be DAaCKAGe liinda lidia 24 3 2 Items not to be packed 24 Chapter 4 Safety standards2. gt OUTPUTS Press the button W to switch to INPUTS function Now press the button S Microswitch OFF Pressure switch OFF 34 The following are displayed Total number of cycles performed by machine Number of cycles after which the OIL alarm trips Number of cycles after which the machine can be blocked Total number of hours of activity of machine Total number of machine cycle hours End of machine warranty Press the stop button 5 to return to the The state of the alarms is displayed OK Correct operation AL Alarm tripped due to fault Press the stop button 5 to return to the DIAGNOSTIC MENU The correct operation of the outputs can be checked as follows Using the buttons W and A position the cursor on each output and press the button gt X appears and if correctly operating you will hear the contact of the diagnosed output open Press the button lt to close the contact Press the stop button 5 to return to the The correct operation of the inputs can be checked as follows Press the lid micro contact and or disconnect the pressure switch Chapter 6 Machine adjustment and setting up EN 6 1 3 4 How to enter and modify text e In order to enter and or modify text in any field on the display 11 use the W and A buttons to select the position of the character to be entered Once the position has been highlighted press the Db and buttons to
3. CP Condition Program After a period of inactivity of the machine at least 15 days or after packaging products containing liquid products it may be necessary to eliminate liquid emulsion from the hydraulic fluid of the pump The problem that could arise concerns too much remaining air or an interruption of the vacuum cycle due to having exceeded the suctioning time If enabled press the button S to start an operating cycle lasting 4 minutes AS Auto Seal Program The function envisages a packaging cycle with a fixed time irrespective of the vacuum level that has been reached defined beforehand The basic time of the complete cycle is 25 seconds The default increment is 4 seconds however It iS possible to set up an increment time of between 0 to 8 seconds corresponding to a base time of 25 an increment of 8 33 seconds This function is suitable for packaging products with excessive humid part By selecting this function the operation of the machine remains basic The only parameter that can be changed is the ON time SI Sealing The function envisages a packaging cycle with 60 max vacuum percentage By selecting this function machine operation remains basic The only parameter that can be changed is the sealing time IC Infusion cycle This function can be used to carry out packaging procedures with delay that can be varied from 0 5 to 10 minutes between the vacuum and sealing phases ideal for marinated food pr
4. a VAIS i Es 24 4 2 Description of safety stickers errei 26 4 3 Individual protection AeviCesS ooccocccccccccccconcncnoncnnconnnncnnnnnnrnnnnnranrnnnnnnons 26 Chapter 5 Machine installation 9 1 Transport ana POSMONINO sierran a tao SZ ENVITonmental CON MINS aii alo 5 3 Users l O obese REI ahaa 5 31 Loading the oil i In 1 the pump ERRORS CRE EEA PNR DAN kc 27 5 3 2 Electrical connections NAO 5 3 3 Gas connections RNR IE O DA Chapter 6 Machine RE and setting up Ola AQUEL zo 6 1 1 Control panel EEE EE A A A Neste ia alana tent 28 6 1 2 Switching the machine oh 28 6 1 3 Program selection and variable Setting ccccccee 29 6 1 3 1 Main display page page ONe ccce 29 6 1 3 2 Main display page page tWO cccececese serem 30 6 1 3 3 CONFIGURATIONS display page cccceese eee eens eee eeeeens 33 6 1 3 4 How to enter and modify text erro 35 Bold Setling Up label Calas cio de 35 OZ Packa diN a a a a E Ri aaah 36 6 5 Alarm messages RNN 36 Chapter 7 Ordinary maintenance 7 1 Precautions for ordinary maintenance interventions eee eeaeeeees 37 7 2 Cleaning of the Sealing Dal cccccecceeec eee eeeeeeeeeeeeeseeeseeesseesanesaneaeesgs 37 7 3 Replacement of the Teflon and the sealing blade ocooococccocccocncononnoo
5. function that required text see instructions in chap 6 1 3 4 enables the operator to enter view Press the button S to confirm the ingredients and return to the CATEGORY the product components Press the SELECTION page button S Note 01 for the list of the categories and types of products that can be chosen see the following chart In addition to the products already present in the list it is possible enter a further 20 personalised products The procedure indicated below explains how to do this 30 Chapter 6 Machine adjustment and setting up EN CATEGORY SELECTION CATEGORY SELECTION Cat CENTENO gt Cat Pers ingredients Type Type INGREDIENTS INGREDIENTS Price Price Batch Batch Fact Fact Select Pers ingredients Press the button V to switch to the Type function CATEGORY SELECTION Cat Pers ingredients Type Olives INGREDIENTS Price EURO Batch Fact CATEGORY SELECTION Cat Pers ingredients Type Olives INGREDIENTS Price 5 EURO Batch Fact Press the button V to switch to the Price function Type in the price of the package see instructions in chap 6 1 3 4 Press the button V to switch to the Batch function Type in the packaging batch date PROGRAM Type Package nr P02 Cold cuts currently active program e g P02 EDIT DISH Olives Press the button S and enter the pers
6. Ail sa F o E palio on me ES TO 4 IE 127 nn ak TE ZHOS AOE ZHOG ADEL EO e ee ee Oe ee 84 mod MV41 XP 7 8 OLO ELE L li HOP OR SAO LTINDISIA PALO DE CIE AM NUS MO DE ara gun reais GraPGG GOO G E GEGESS SED RE fet gt Lu VIWSHOS O I CO LEA HN ON Das IO Le FIL ALY SSIS CO onood aX LPAI Q11 SOgd a NITE PROPZ PG EUA SIA eds IHHOL ADVAINIW TE lt AUSP VOY ADSE LHAN YOL Pid AOSP TB MT AOSE OMAN VOL ES eee O fe NOG al EBRO 174 E C AGC Z H09 05 TAOSE e ADEZ ADZ 5 a 610 AL 10 FL LL 85 mod MV41 XP 7 8 OLO ELE li Woe OR HOLY NED Sd PALO DE CIE WT USO parir agar e a GE ESA CCO A VAIS Lyi ASA ES E a dQlwylN MITy WENAS INydMyIB o OCNYIIOO Id y HOS gc HA 20 SOLEADA HN ONSasig O NAO PROPE PG HEADS EIA LEFILERAJA HOO e O onsca LA OlLISOCHA eds INHOL HIVAINHA rss c TB Lila LF BYA LIA PI LLL co CN E ES ts 66 CO MDAADINA IAH OS a OLOZ ED Lo LYO YNO3SI0 FOTO WA viva 43 LO Id AOS AM ONDISIO SHIS dx AN OLlLa50dd ia li 00 E HA a M4 LO onsos a mo Lag lle Alls SND N L 87
7. Machine adjustment and setting up EN PROGRAM P02 Press the button V to switch to Advanced functions Type Cold cuts VE Outside vacuum Package nr 100 SA Soft Air Expiry date 21 01 2011 CP Condition Program Gas type FOOD00 AS Auto Seal Program SI Sealing T SA CP AS SI IC LT Ic Infusion cycle LT Liquid time Now press the buttons and A to select the function Press the button gt to activate the function X appears and 4 to deactivate it VE Outside vacuum This function allows obtaining the vacuum in special containers with a pipe directly to the packaging tank The function does not include the pack sealing phase Can be ran only on models equipped with a tank set for this type of packaging PROGRAM lf activated press the button S followed by the Y button in order to select Time and start the cycle by pressing the button S Vacuum limit Vacuum Residual Extra vacuum Gas ratio SA Soft Air This function allows regulating the speed of air return into the tank preventing uncontrolled movements of the packs 1 minimum speed 4 top speed If enabled press the button S and select required speed Press the Stop button 5 to confirm Note If the function is active but the lid fails to open at the end of the cycle switch the machine off then on again or wait 50 seconds until the lid reopens Check that the Soft Air valve has been installed correctly
8. Vacuum function By pressing the buttons and the vacuum setting can be displayed This is achieved in 2 ways 000 0 displays the percentage of vacuum achieved inside the tank 100 corresponds to max vacuum achieved 1000mbar displays the pressure inside the tank Ombar corresponds to the max vacuum achieved The value of the Residual function cannot be modified Displays the difference between set vacuum limit and the current limit during the packaging phase Press the button V to switch to the Extra vacuum function Press the buttons gt and 1 to set the Extra vacuum time 0 45 seconds only with Vacuum limit of 100 0 This is the time the pump continues to extract air from inside the bell after the machine has achieved the set vacuum level The letter X followed by the extravacuum time in seconds is displayed next to Vacuum This function is useful for porous products in which air extraction is particularly difficult e 9 meat Press the button V to switch to Gas rate function A value can be set from 0 to 40 This value represents the percentage of gas inside the pack After the gas introduction phase a residual vacuum can remain of min 60 Note the gas value can be increased by means of a password contact the supplier This change is only possible by applying an external compressor If the gas LED 2 flashes this means the gas tank is not cor
9. of inert gases present in the package expiry date packet number and the name of the company where the product was packed The information is customisable and can be set up easily using the electronic LCD interface 1 3 Technical data of the machine Electrical connections H Gas connection R Gas pressure reducer a gt y gt 22 c86 06 dX SVAIN dX ISVAIN dX CSA Chapter 1 Description MV52 XP 618x785x983 618x785x1277 650x810x705 770x860x1300 770x860x1300 MV41XP MV45XP MV45LXP Machine sizes with closed cover mm 826x543x445 544x649x490 546x676x1012 Machine sizes with open cover mm 826x543x704 544x649x750 546x676x1200 20 Package sizes mm 6
10. Operator function Date 15 04 10 21 57 Set if necessary the dedicated packaging operator code using the same buttons as for Operator Jp the Date function Label NO gt CALIBRATE gt SERVICE gt DIAGNOSTIC CONFIGURATIONS Press the button to switch to Label function Date 15 04 10 21 57 Press the buttons gt and lt to set the choice Operator 0000 NO do not print label Label fe 001 008 number of labels to be printed at the end of the packaging cycle gt CALIBRATE gt SERVICE gt DIAGNOSTIC CONFIGURATIONS Press the button W to switch to CALIBRATE function Date 15 04 10 21 57 Press the button S and lower the lid to start the calibration phase Operator 0000 The display 11 unit shows a decreasing number Label NO When 000mbar is reached press the Stop button 5 to end calibration The lid opens automatically gt SERVICE gt DIAGNOSTIC CONFIGURATIONS Press the button V to switch to SERVICE function Date 15 04 10 21 57 Press the button S and enter if required the phone number and address of technical Operator 0000 assistance Label NO gt CALIBRATE Note the first available line is numerical while the second is alphanumeric gt DIAGNOSTIC The phone number and address appear every time an alarm trips CONFIGURATIONS Press the button Y to switch to DIAGNOSTIC function Date 15 04 10 21 57 Press the button S
11. Setting button Display UD e Oe aS ONS 6 1 2 Switching the machine on Turn the main switch Q1 to position 1 The display screen switches on and after the Minipack torre logo the following display page appears MINIPACK TORRE If the language to be set is different from that displayed press the button gt and www minipack torre it select the required language Wait for the next display page CONFIGURATIONS and the main display page shown Rev 00 02 000 below to scroll Language If instead the language is correct wait for the main display page to appear PROGRAM displays the active program no P01 P10 Time displays the sealing time set Vacuum limit displays the degree of vacuum required inside the pack Vacuum displays the vacuum state in the packaging chamber during the vacuum stage Residual displays the difference between the set vacuum limit and the current level Extra vacuum indicates how long the pump continues to extract air from inside the bell after the Gas ratio machine has achieved the set vacuum level displays the percentage of gas inside the package To switch from one function to another press the adjustment buttons A and V The selected function is dimmed at this point to change the settings press the buttons and lt 4 Before starting to pack the program must be selected and the variable must be set according to the product to be packed To do this f
12. Soft Air airvalve B1 Gas pressure switch BG Gas cylinder MP Pneumatic membrane M1 Vacuum pump motor PV Vacuum pump S Sensor 39 Chapter 7 Ordinary maintenance EN 7 10 Disassembling demolition and elimination of residuals ATTENTION All operations about disassembling and demolition must be done by qualified personnel with mechanical and electrical expertise required to work in security conditions Proceed as follows disconnect machine from power mains disconnect the machine from the gas system if installed disassemble components drain the oil from the pump All wastes must be treated eliminated or recycled according to their classification and to the procedures in force established by the laws in force in the country the equipment has been installed The symbol indicates that this product shall not be treated as household waste By assuring that the product will be properly disposed of you will facilitate the prevention of potential negative effects for the environment and the man s health which might be otherwise caused by the improper waste treatment of this product For more detailed information about the recycling of this product please contact the product seller or as an alternative the after sales service or the corresponding waste treatment service Chapter 8 Guarantee EN 8 1 Certificate of guarantee The guarantee runs for 12 months after the installation date under th
13. of this manual are reserved to the manufacturer Partial or complete reproduction is forbidden as provided by the law Descriptions and pictures provided in this manual are not binding Therefore the manufacturer reserves the right to make any change considered necessary This manual cannot be transferred for viewing to third parties without authorisation in writing from the manufacturing company 1 2 Performances of packaging machine This machine represents what the modern technology of vacuum packing may express at its best It is flexible easily programmable and cheap It is intended to vacuum pack foodstuffs by removing oxygen as well as any chemical and biological pollutant present in the environment To attain the vacuum level you wish just program the machine in order to remove almost all the air contained in the packet Your product will preserve its organoleptic features colour taste flavour and nutritive value for a long time In addition this machine introduces an important innovation an exclusive and revolutionary new concept for internal vacuum packaging vacuum traceability on the packet This brand new feature marketed exclusively by Minipack Torre can be used to produce one or more adhesive label when packaging one or more bag simultaneously displaying the essential product conservation information It is possible to display a wide range of information including packing date vacuum level operator name code product name
14. packaging cycle starts when the cover is closed Note When the product dimensions allow we recommend using some tables 13 as shimming the product facilitates positioning the pouch in relation to the sealing bar Moreover it allows decreasing the volume of the tank 14 and therefore the amount of air to be removed speeding up the packaging cycle The packaging cycle is sub divided into four phases Suction phase during which all the air contained inside the tank and the pouch is sucked The LED is on 1 2 Gas injection phase if the machine is equipped with a gas plant The LED is on 2 3 Sealing phase during which the packet is sealed The LED is on 3 4 Air re enter phase and subsequent opening of the cover The LED is on 4 The tank will reach its atmospheric pressure and the upper cover will open again Machine is ready for a new packing cycle If you press the Stop button 5 the machine will immediately stop sucking and automatically start sealing the pouch This function will be used to pack liquid and hot products which may start boiling during the vacuum cycle 6 3 Alarm messages The electronic board detects a series of alarms that are indicated by the following messages which appear on the display 11 OIL Check the level and colour of the oil as described in the pump manual To reset this alarm press button S STOP The electronic boa
15. presence of oxygen in a percentage higher than the atmospheric one 19 Do not touch the sealing blade 16 immediately after sealing Danger of burns due to hot blade Do not seal if the sealing wire is broken Replace it immediately Do not touch the vacuum pump 23 just after a working cycle Possibility of burning due to the high temperature the pump may reach In case of a power failure during a working cycle when the cover is closed do not use any tool in order to force its opening Wait for the power supply to be restored Do not place any weight on the cover 18 Prevent any object from falling on the cover This can compromise the integrity causing cracks or damage Do not proceed with packaging if the cover has cracks or is broken Replace it immediately Before any working cycle make sure that the closing hook 19 will not prevent the operator from closing the cover correctly Possibility of breaking the cover Models MV45L XP and MV52 XP only The wheels 15 must be used only for moving the unit short distances across smooth horizontal floors 25 Chapter 4 Safety standards EN 4 2 Description of safety stickers The following safety stickers feature on the machine On the power input ATTENTION Periodically check the correct insulation of the power cable and the integrity of the socket During machine operation the inspection panels to the electric system must be correctly fitte
16. select the desired character e To cancel a line of text completely position the cursor over any character in the text to be deleted and press the gt and buttons simultaneously 6 1 3 5 Setting up label data If you set up a value between 001 and 008 in the Label function in CONFIGURATIONS see instructions in chap 6 1 3 3 at the end of each cycle the printer will print the number of labels that corresponds to this value The label can be customised by entering various data as explained below Some of these data may be displayed or hidden depending on the settings KOK KOK KOK KOK OK KOK KOK OK OK OK OK OK OK OK OK OK XK NAME 1 KK KK KK KK KKK KOK OK KKK KK KKK KK Bread 2 INGREDIENTS FLOUR WATER 3 YEAST 21 10 2010 10 00 4 21 01 2011 5 DOME 6 AROOBO 7 0022 8 Vacuum 0400 07 Gas MM 9 Price EURO 10 OK OK KKK KKK OK KOK OK KOK OK OK KOK KKK KK 1 Manufacturers name set up in the function on the CATEGORY SELECTION page To avoid displaying the name leave this field empty 2 Packaged product set up in the Type function on the CATEGORY SELECTION page To avoid displaying the product type select the Per Ingredients on the CATEGORY SELECTION page and leave the Type field empty 3 Ingredients of the packaged product or any other text set up in the INGREDIENTS function on the CATEGORY SELECTION page To avoid displaying the ingredie
17. 2 poa a JJ ss r e NI 82 7 8 mod MV45 XP MV45L XP MVS2 XP ELO DAL La UU PI LTD TE A Er aan Bea CU 4 gt LO GPEPSG GOO G ES GIRE TED BE PL OP UBLUOS Ip ELUSLAS O a SOGRAT HN OMS asia OO E TET PrOPE gt PS A EIA ad _ O eno HOVdINIA Ox CSAIL coc ISRALN coc GERAL AO a 431 HNi4d Toes Y Quo a Gu CID IL IT TE 0000 P E_E ET LX En AOBADAIGADEDGA 83 mod MV41 XP 7 8 OLOZS LL LE FLO WOR ON S O LY NOS SO IO NOR MAA a ya our BOO GZGESG SED BE feu VASHOS co I SOLPAWIONA HN ONDAS Lic Lie AA OO LQ onsos OX IPAM OlLSSOdd CO Swe PORZ PG HED ADUS PIA eds IHHOL HOIVAINHA H EO lt D En ADE 7H09 05 2 We Oona L SLoIH T dd vans omms ADSE Trl lL ADSE LL aris ADEZ ADZ L ADSE YIL ADSE WEL Sa cl ADS VOL MY 09P WOT WY DE AOSP YBIAY ADOOS SLONIVSL ZAJ AOSP YO A ESSES ae a AT E 3 fa TEO HI 97 LAO La O dE 5 B Leo s A We ET 43 af oto BI an Ygl wD rh JE ES ANO z LL sos s Is 1 O 3 E3 gt gt E TA a AGL ASL ZHOgOS LM YAD LL 2 2 BE ADDED ADE LM dd A tn O 1 Pp 0 a a B o WI e E HWE NL PE LO cH L ad 1 DE EL EL De IL1
18. 37 7 4 Replacement of the cover gasket c eee 37 Ags Cleaning machine cassada ie rece ists aaa wide eres das Ae SR Rd 38 16 gt Vacu m pump maintenance e SR 38 TO Condition PIO AM dci Aron ERA pense EENEN 38 Lit PrODIEM SOMO aan 38 TO WING AGIAN as A Su O Dear ari 39 19 APNEUNIAUGC CIAGKAIN ais A O i 39 7 10 Disassembling demolition and elimination of residuals ees 40 Chapter 8 Guarantee 8 1 Certificate of guarantee 0 6 2 Guarantee Conditions ii te 0 CE declaration of conformity serena erre 81 21 Chapter 1 Description EN 1 1 Preface This manual has been drawn up in compliance with the UNI 10893 standard dated July 2000 It is meant for all users in order to enable them to use the machine correctly Keep it in a place which can be easily accessed in the proximity of the machine and which is known to all users This manual is an integral part of the machine for safety reasons We wish to specify the symbols in use here below in order to improve their understanding ATTENTION Accident prevention rules for the operator This warning indicates the presence of dangers which can injure the person operating on the machine ATTENTION Hot parts Shows the danger of burning thus involving the risk of a serious accident for the exposed person WARNING It indicates the possibility of damaging the machine and or its components All reproduction rights
19. 50x940x650 Package weight Kg Machine weight Kg Vacuum pump m 23 Chapter 2 Pouches features EN 2 1 Pouches to use They may be of different thickness 85 200um and shall be both airtight and gastight Only food packaging pouches can be used The following table indicates the maximum dimensions of the pouches that can be used with the various machine models Machine Pouch width open side Pouch length closed side MV41 XP front bar MV41 XP side bar MV45 XP front bar The following table indicates the min max temperature limits the pouches can undergo to Type of pouch Minimum temperature Maximum temperature 120 C for 30 minutes 70 C for 2 hours 100 C for 15 minutes Chapter 3 Machine usage conditions EN 3 1 Items that may be packaged This machine can be used to pack the majority of foodstuffs including fruit fish products dairy products meat delicatessen oven ready products gastronomic products dried products etc A more complete although not exhaustive list can be found in the table on page 30 3 2 Items not to be packed It is absolutely forbidden to pack the following products which might permanently damage the machine and harm operator Liquids of any type and density in fragile containers Inflammable and explosive materials Gas bottles under pressure or of any type Bulk or volatile powders unless a filter is assembled on the pump Any material and product which mig
20. TOR IP20 THE AERIAL NOISE MADE BY THE MACHINE IS LOWER THAN 70 dB A 26 Chapter 5 Machine installation EN 5 3 Users 5 3 1 Loading the oil in the pump If the pump has no oil to load fully use the provided bottle The oil loading operation must be carried out by trained and authorised technical personnel To access inside the machine remove the side panel MV45L MV52 or rear panel MV41 MV45 using a screw driver to remove the fixing screws Remove the cap to load oil 21 using the provided wrench and fill the oil tank following the instructions indicated in the pump user manual attached to the machine 20 Oil discharge plug 21 Oil filling plug 22 Oil inspection plug mod MV41 XP mod MV45 XP mod MV45L XP mod MV52 XP 21 20 22 5 3 2 Electrical connections Voltage V see data on plate Za i Frequency Hz see data on plate DALE O TA Maximum absorbed power W see data on plate Maximum absorbed current A see data on plate Note When contacting the Manufacturer always indicate the model and the serial number specified on the plate on the rear part of the machine voltage and amperage values described by the rating plate and that can comply with the rules in force in the installation country GROUNDING OF THE UNIT IS OBLIGATORY Before executing electrical connections make sure the mains voltage matches the one on the plate on machine rear and that the ground contact complies with
21. and enter the password D45U Operator 0000 Press the button S again Label NO gt CALIBRATE gt SERVICE gt DIAGNOSTIC 33 Chapter 6 Machine adjustment and setting up EN DIAGNOSTIC MENU gt STATUS gt ALARMS UTILITY Config Lock NO gt OUTPUTS gt INPUTS Press the button S gt RESET TO DEFAULT NO the configuration is not blocked All set parameters can be changed YES the configuration is blocked None of the parameters can be changed Allows restoring default values Once the parameters have been changed press the stop button 5 to return to the DIAGNOSTIC MENU DIAGNOSTIC MENU STATUS gt UTILITY oe gt STATUS Stop 000000 E Ap On time 000000 gt INPUTS Cycle time 000000 Warranty 01 01 11 000000 12000 Press the button W to switch to STATUS function Now press the button S DIAGNOSTIC MENU DIAGNOSTIC MENU ALARM gt UTILITY Gas pressure Vacuum time Soldering time gt OUTPUTS Pump time gt INPUTS Press the button V to switch to ALARMS function Now press the button S DIAGNOSTIC MENU OUTPUT Vacuum valve Air valve Gas valve Soldering valve Soft air valve Vacuum pump gt UTILITY gt STATUS gt ALARMS gt INPUTS Press the button W to switch to OUTPUT function Now press the button S DIAGNOSTIC MENU DIAGNOSTIC MENU INPUT gt UTILITY gt STATUS gt ALARMS
22. d On the sealing bars positioned inside the tank On the vacuum pump positioned inside the machine ATTENTION Hot members It shows the danger of burning thus involving the risk of a serious accident for the exposed person On the sealing bars positioned inside the tank ATTENTION Indicates the danger of burns with risk of accident in case of contact with the hot surface of the sealing bar ATTENZIONE Per la pulizia del coperchio non utilizzare alcool o solventi ma esclusivamente acqua B saponea WARNING On the Plexiglas lid Do hylate d solvents E da ATTENTION Indicates how to clean the lid to prevent damaging it and reducing ATTENTION its transparency or strength Pour le nettoyage du couvercle ne pas utiliser ni alchool ni sovants N employer que de l eau et savon 4 3 Individual protection devices Wear safety shoes that protect feet from impacts crushing and compression while moving or handling the machine Wear safety gloves that protect the hands from crushing and mechanical hazards and while moving or handling the machine Wear safety gloves that protect the hands against cutting risks while changing the sealing blades O Wear safety gloves that protect the hands against the specific risks associated with the materials to be packed mechanical chemical and against coming into contact with the high temperatures present on the seals and or sealing bars up to 100 C P Wear safety gl
23. does not e No power supply e Wait until the power supply is restored open If the machine does not work properly after the above mentioned checks contact the assistance service describing the detected defect 38 Chapter 7 Ordinary maintenance EN 7 8 Wiring diagram MV45 XP MV45L XP MV52 XP page 82 83 BO Cycle start limit switch B1 Gas pressure switch C1 Vacuum pump condenser ER1 2 Sealing blade F1 Line fuses F2 Auxiliary transformer fuse FQ1 Vacuum pump thermal FQ2 3 Sealing blades thermal K1 Control board M1 Vacuum pump motor P1 Printer Q1 Main switch QM1 Motor contactor QM2 Blade heater contactor QV1 Air re immission valve QV2 Gas injection airvalve QV3 Sealing airvalve QV5 Soft Air airvalve S1 Membrane keyboard 11 Sealing transformer T2 Auxiliary transformer X1 Printer connector MV41 XP page 84 85 86 BO Cycle start limit switch B1 Gas pressure switch C1 Vacuum pump condenser ER1 2 3 Sealing blade K1 2 Power board K3 Control board FU1 2 3 4 5 6 Fuse FU7 Thermal M1 Vacuum pump motor P1 Printer Q1 Main switch QV1 Air re immission valve QV2 Gas injection airvalve QV3 Sealing airvalve QV5 Soft Air airvalve S1 Membrane keyboard T1 2 Sealing transformer T3 Auxiliary transformer X1 Printer connector 7 9 Pneumatic diagram page 87 CV Vacuum hood UG Gas nozzles BA Suction pipe union QV1 Air re immission valve QV2 Gas injection airvalve QV3 Sealing airvalve QV5
24. e Ensure that all operating areas and transit zones are kept clear clean and adequately lit at all times e Eliminate all safety hazard conditions before using the machine and always notify the head personnel of any malfunction 24 Chapter 4 Safety standards EN Never use the machine in the event of fault Never tamper with safety devices or circuits Never perform modifications on the machine without prior authorisation from the manufacturer If the supply cord is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard The electrical enclosure must remain closed during operation Smoking is forbidden while the machine is operating Never performs maintenance and or adjustments to the machine during operation Guards may only be disassembled by suitably trained and qualified maintenance engineers e Never operate the machine without all guards fitted Ensure correct position of all guards before resuming normal operation If it is necessary to leave the machine unattended switch it off by turning the main switch to the 0 OFF position The manufacturer declines all liability for damage or phisical injury caused by failure to observe safety standards THE MACHINE CAN NOT BE USED BY UNTRAINED PERSONNEL During work pay attention to all hot parts of the machine The temperature they can reach is so high that it can cause burns Never use gaseous mixtures in
25. e conditions set forth on the instruction manual Fill in the card with all data requested tear out along the perforations and send in 8 2 Guarantee conditions The guarantee runs for 12 months and goes into force on the installation date of the machine The guarantee covers free replacement or repair of any parts due to defects arising from faulty material The repairs or replacement are usually carried out at the manufactures with transport or workmanship at buyer s charge If the repair or replacement is carried out at the buyer s place he shall bear the travelling transfer and workmanship charges Work under guarantee can be carried out exclusively by the manufacturer or by the authorised dealer In order to be entitled to repairs under the guarantee the faulty part must be sent for repair or replacement to the manufacturer or his authorised dealer The return of such repaired or replaced part will be considered to be the performance of the guarantee The guarantee is voided incase of failure to mail the CERTIFICATE OF GUARANTEE duly filled in and signed with in 20 days after the date of purchase incase of inappropriate installation power supply misuse and mishandling by unauthorised persons incase of changes made to the machine without prior agreement in writing by the manufacturers a if the machine is no longer the property of the first buyer The manufacturer decline any responsibility for damage to persons or thi
26. ht in any way cause the user to be in a dangerous situation and damage the machine Chapter 4 Safety standards EN 4 1 Warnings It is extremely important to read this entire chapter as it contains important information regarding risks that personnel are subject to in the event of incorrect use of the machine These basic standards must be observed as well as specific standards applicable in the country of installation e The machine must be installed by trained and authorised technicians e This machine is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack experience and knowledge unless they have been given supervision or instruction concerning use of the machine by a person responsible for their safety e Children should be supervised to ensure that they do not play with the machine e Keep children and animals away from the machine when running Do not allow children to play with the pouches e The machine must be used only for the purpose it was built for Any other use shall be considered improper and therefore dangerous e Never allow unauthorised personnel to perform repairs or other operations on the machinery e The operator must be familiar with all warnings related to the tasks in hand and always be informed by the head of the site regarding risks e Ensure that all clothing is tight fitting with particular reference to cuffs or other loose clothing
27. ing etc comply with the instructions indicated on the pump manual 7 6 1 Condition Program As already described at chapter 6 1 3 2 this program ensures a complete rinse of the pump eliminating any liquid emulsion that could form in the oil It is also advisable to run the program before using the machine for the first time after the machine has been stationary for a lengthy period of time and especially prior to changing oil 7 7 Problem solving PROBLEM CAUSE SOLUTION The pouch is not e The sealing time is not correct e Change the sealing time sealed correctly e The cover gasket is dirty or worn e Clean or replace the cover gasket contact the Technical Assistance Service for a replacement The pouch is not placed correctly on the Position the pouch correctly sealing bar The sealing bar is worn the Teflon Replace the sealing bar contact the coating is burnt Technical Assistance Service for a replacement The blade placed under the Teflon of the Replace the blade contact the Technical sealing bar is broken Assistance Service for a replacement Final vacuum is poor The set vacuum percentage is incorrect Change the vacuum percentage The cover gasket is dirty or worn Clean or replace the cover gasket contact the Technical Assistance Service for a replacement The cover is not closed correctly Close the cover correctly Make sure that objects or dirt are not found between the cover and tank The cover
28. l improve the efficiency of the machine and increase its speed rate Replacement is very easy After having removed the gasket which has worn out clean its seat and insert the new gasket in a linear way Make sure its ends are joined Leave no opening which might prevent the product from being properly vacuum packed 37 Chapter 7 Ordinary maintenance 7 5 Cleaning machine To clean the Plexiglas cover 18 clean both the outer and the inner side with water and soap only Never use detergents or solvents which might damage the cover 18 and reduce its transparency as well as its resistance Check the state of the cover on a regular basis it must in good condition completely clean and must not display any yellowing or increase in opacity If any of the above defects are observed replace the cover The Plexiglas cover must be replaced ever 10 years Use normal detergents for stainless steel to clean the case and the internal tank Do not use chlorine based detergents hydrochloric acid sodium hypochlorite etc even if diluted Do not use abrasive agents metal wool or any abrasive sponge to clean the surfaces Do not use detergents for silver Do not clean the machine using water jet or vapour 7 6 Vacuum pump maintenance It is very important to regularly service the pump to ensure extended and correct operation For any maintenance operation eg level and oil quality check oil and filter replacement clean
29. ngs in case of inappropriate installation or connection to the power mains or omission of connection to earth or in case of any mishandling of the machine The manufacturer undertake to carry out any variations and changes made necessary by technical and operating requirements IN THE EVENT OF DISPUTES THE COURT OF BERGAMO ITALY SHALL HAVE SOLE JURISDICTION 40 mod MV45 XP MV45L XP MVS2 XP 7 8 ELO AOL Lo WL up Ig ISO LTD ISIO USD DE rina AW SAO IPA aa ai DUO Ea EDIT A WAI LV ASA OO EIA Id SOSPAMIOAA HN ONSAS co aid I OO eds IHHOL YOVdINIA EO SF LO AXTS AN OXISPAIA dXBPAN OLLIDOYO oo Shots 1 DOE me H o 80 WZ E Y0 ozo i ozo L zd RE LHI E a o E T l a Ea i E t l cj 3 11 gt l cOd eo e E me ie i i l ADE APT ZHOMOS MS ZH09 05 he a TADS APELAPE cal TADSE ADZL ADEZ l zHOg OS ADELI AQEZ LL FADOS LL ADZLIADEZ E Es in ll l s169 Buless Z HHIAA UOSISA 9 80 r a CNO LOS HUED1 SEJ Z Una SUDISISA e ere ere ee ee ESS glz E ygT Oona sd EEN FO OD cio JA EEN Fol OD 146 Aos VUDOS 1 50 AOSE wl OL w cal AOS VEM ve AO0S SONJ NSL Ja ADE TIS AGEL qo TIS ADE A ZHO9 ACL HOS A0E
30. nts leave this field empty 4 Packaging date and time set up in the Date function on the CONFIGURATIONS page 5 Product expiry date set up in the Expiry date function on the second page of the main page 6 Name or code of the operator who carried out the packaging cycle set up in the Operator function on the CONFIGURATIONS page 7 Packaging batch of the packaged product set up in the Batch function on the CONFIGURATIONS page 8 Number of packages produced using the selected program e g P01 9 Percentage of vacuum and gas set up in the Vacuum limit and Gas ratio function on the first page of the main page 10 Package price set up inthe Price function on the CATEGORY SELECTION page To avoid displaying the price leave this field empty 35 Chapter 6 Machine adjustment and setting up EN 6 2 Packaging After selecting the program and setting the necessary variables go ahead with packaging Place the product to be packaged inside the pouch Place the pouch inside the tank and on the sealing bar in a way as linear as possible Try to prevent the pouch from wrinkling Wrinkles might negatively affect the hermetic seal formed by sealing Pouches shall be at least 2cm beyond the sealing If the GAS function is on the pouch must be positioned with the strip open on the gas nozzle on one side of the sealing bar Close the upper Plexiglas cover The
31. oducts After the delay the cycle restarts restoring the set vacuum level if necessary Press the S button and set up the delay time using the gt and buttons Press the S button to confirm and return to the previous page LT Liquid time This function can be used to package pouches automatically with liquid products Press the S button and set up the function using the gt and lt 4 buttons selecting the desired level from 1 to 10 1 for cold products 10 for hot products Press the S button to confirm and return to the previous page The packaging cycle may also be interrupted by pressing the Stop 5 button 32 Chapter 6 Machine adjustment and setting up EN 6 1 3 3 CONFIGURATIONS display page To display the CONFIGURATIONS page press the Stop button 5 and the selection buttons V and A at the same time for 5 seconds CONFIGURATIONS Date and time Date 15 04 10 21 57 Operator code Operator 0000 Label printing option Label NO gt CALIBRATE CALIBRATE function gt SERVICE SERVICE function gt DIAGNOSTIC DIAGNOSTIC function CONFIGURATIONS Press the buttons V and A to select the day month year and time Date 5 04 10 21 57 Once the day month year and time have been evidenced press the buttons gt and Operator 0000 4 to set the required dates Label NO gt CALIBRATE gt SERVICE gt DIAGNOSTIC CONFIGURATIONS Press the button to switch to
32. ollow the instructions provided below 28 Chapter 6 Machine adjustment and setting up EN 6 1 3 Program selection and variable setting 6 1 3 1 Main display page page one PROGRAM P02 Time Vacuum limit Vacuum Residual Extra vacuum Gas ratio PROGRAM Time Vacuum limit Vacuum Residual Extra vacuum Gas ratio PROGRAM Time Vacuum limit Vacuum Residual Extra vacuum Gas ratio PROGRAM P02 0 2 sec 100 0 000 00 Time Vacuum limit Vacuum Residual Extra vacuum Gas ratio PROGRAM Time Vacuum limit Vacuum Residual Extra vacuum Gas ratio PROGRAM Time Vacuum limit Vacuum X 45 Residual Extra vacuum Gas ratio PROGRAM P02 Time 0 2 sec Vacuum limit 100 0 Vacuum 000 0 Residual 100 0 Extra vacuum 00 sec Gas ratio 000 074 Press the buttons Db and to select the Program e g P02 Press the button V to switch to the Time sealing function Press the buttons gt and to set the Sealing time 0 0 4 For the first work cycles it is best to set a sealing time of about 1 9 seconds MV41 45 45L 2 5 seconds MV52 and then lower it so as to prevent burning the Teflon tape Press the button V to switch to Vacuum limit function Press the buttons gt and to set the required vacuum limit 000 0 100 0 The recommended vacuum value is 100 0 Press the button V to switch to the
33. onalised product e g Olive Press the S button to confirm and return to the CATEGORY SELECTION page CATEGORY SELECTION Cat Pers ingredients Type Olives INGREDIENTS Price 5 EURO Batch 10 2010 Fact Now press the button V and enter the producer s name Press the button S to return to the main display page Press the button V to switch to Package nr function The package number corresponds to the number of products packaged using the Expiry date To zero this number press the gt and buttons simultaneously Gas type VE SA CP AS SI IC LT PROGRAM Type Package nr P02 Cold cuts 100 21 01 2011 Expiry date Gas type VE SA CP AS SI IC LT PROGRAM Type Package nr Expiry date 21 01 2011 Gas type FOODOO0 VE SA CP AS SI IC LT P02 Cold cuts 100 Press the button to switch to Gas type function A FOOD value can be set gas tank from 1 to 10 by pressing the buttons and By pressing the button S the display page is opened relating to gas tank composition 31 Press the button V to switch to Expiry date function Set the expiry date see instructions in chap 6 1 3 4 On this display page those who so require can set and therefore store the oxygen 02 carbon dioxide CO2 and nitrogen N2 values making up this tank e g Y Press the button S to return to the previous display page Chapter 6
34. oves that prevent the hands from coming into contact with foodstuffs when packaging them Chapter 5 Machine installation EN 5 1 Transport and positioning e When transporting and positioning the machine it is recommended to handle it with great care e Lift up the packing and machine with a forklift e Neither overturn nor tilt the machine Oil might come out of the pump and damage the machine Cut the strap with scissors make sure you protect your eyes by wearing glasses and withdraw the cardboard Cut the strap fastening the machine to the pallet 5 2 Environmental conditions e Lift the machine and place it on the working surface Make sure the machine is placed in a proper environment without any inflammable and explosive materials or gas The machine may only be installed on smooth flat non inflammable surfaces e Leave a minimal space of 0 5m around the machine so that not to obstruct air outlets e Once the correct position is achieved lock the machine by means of the wheel brakes only for models MV45L XP and MV52 XP Working environmental conditions Temperature from 5 C to 40 C Relative humidity from 30 to 90 without condensation The lighting of the operation room shall comply with the laws in force in the country where the machine is installed However it shall be uniform and provide for good visibility in order to safeguard the operator s safety and health MACHINE SAFETY FAC
35. rd is blocked Contact the technical service department PRESSURE A fault has occurred in the gas introduction system Make sure the gas tank is correctly connected to the machine To reset this alarm switch the machine off and on again VACUUM TIME The machine did not generate the vacuum within the defined maximum time 90 seconds Check that the cover is closed correctly To reset this alarm switch the machine off and on again SOLDERING The machine has exceeded max time provided for the sealing phase 4 seconds TIME To reset this alarm switch the machine off and on again 36 Chapter 7 Ordinary maintenance EN 7 1 Precautions for ordinary maintenance interventions ORDINARY MAINTENANCE MUST BE EXECUTED BY QUALIFIED STAFF APPROPRIATELY TRAINED 7 2 Cleaning of the sealing bar Use a dry cloth to remove any film residue on the sealing bar 16 7 3 Replacement of the Teflon and the sealing blade Before replacing teflon and the sealing blade wait for the machine to be properly cooled e Remove the sealing bar 16 from its seat e Remove the teflon adhesive tape e Unscrew the nuts fastening the blades to each end of the sealing bar e Tighten the new blades Make sure they are taut enough before blocking them e Use the teflon adhesive tape to cover the sealing blades e Place the sealing bar into its seat 7 4 Replacement of the cover gasket When the cover gasket 17 is worn out replace it This wil
36. rectly connected or the pressure is too low and the machine fails to start Restore the correct connection Now press the V to access the next page 29 Chapter 6 Machine adjustment and setting up EN 6 1 3 2 Main display page page two N B itis also possible to access the second page from the first page or vice versa by pressing the button S PROGRAM P02 Press the button to switch to the Type function where the product to be packed Type Xd can be selected Package nr Expiry date Gas type For the list of products see the Note 01 VE SA CP AS SI IC LT CATEGORY SELECTION CATEGORY SELECTION CATEGORY SELECTION Cat Cat mm Cat Baked products Type Type Baked products Type INGREDIENTS INGREDIENTS INGREDIENTS Price Price Price Batch Batch Batch Fact Fact Fact Press the button S to display the Press the buttons gt and to Press the button Y to select the list of the categories of available select the chosen Category e g type of product and the buttons products The selection display Baked products gt and to select from the page now appears available list e g Bread CATEGORY SELECTION EDIT INGREDIENTS Cat Baked products INGREDIENTS FLOUR INGE Bread WATER YEAST Price Batch Fact Press the button W to switch to This opens the EDIT INGREDIENTS page where the operator can enter the the INGREDIENTS
37. the safety rules in force In case of doubts about the mains voltage contact the local public supply Company Insert the plug on the cable from machine electrical cabinet in a mains power supply socket that can be reached easily by the operator 5 3 3 Gas connections When carrying out packaging operations in modified atmospheres use specific gas for food package in compliance with the rules in force about food additives in the country where the machine is used The gas which consists of a mixture of nitrogen carbon dioxide and more rarely oxygen and other gases is a made to measure gaseous mixture depending on the product to be packaged Connect gas attachment in case the machine is equipped with such a device to the gas cylinder through the proper tube H see chapter 1 3 Pressure of gas plant has to be set on about 2 atm bearing in mind the max working pressure is 4 atm If the pressure is not correct act on the knob of the pressure reducer R see chapter 1 3 2 Chapter 6 Machine adjustment and setting up EN 6 1 Adjustment 6 1 1 Control panel The machine is fitted with a control panel from which all programming and operation functions can be set Main switch Label printer Led for vacuum and extra vacuum function Led for gas function Led for sealing function Led for air re immission function Stop button Confirmation button Selection button Selection button Setting button
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