AUTOBOX® (CB-ABX) - StoneAge Waterblast Solutions
Contents
1. STONEAGE ENGINEERING THE POWER OF WATER 611 REVA 10 2015 TABLE OF CONTENTS MANUFACTURER S INFORMATION SPECIFICATIONS 3 DESCRIPTION OF EQUIPMENT AND INTENDED 3 CE DECLARATION OF 2 2 99 4 WARNING AND SAFETY INSTRUCTIONS OPERATOR TRAINING a os 5 PERSONAL PROTECTIVE EQUIPMENT 0 9 5 SAFETY LABEL D FINITIONS 6 PRE RUN SAFETY CHECK 6 CONTROL BOX OVERVIEW CONTROL BOX SETUR ___ __ 9 10 CONTROL BOX TO CB ABX ASSEMBLY 11 PNEUMATIC DUMP CONTROL FITTING AND LINE 12 NERO 12 OPERATION CONTROLE 3 13 PRE RUN SAFETY 14 TES TRON PROCEDURE 14 STORAGE TRANSPORTATION AND HANDLING MAINTENANCE PART DIAGRAMS TERMS AND CONDITIONS 2 STONEAGE 866 795 1586 WWW STONEAGETOOLS COM MANUFACTURER S INFORMATION MANUFACTURER S INFORMATION StoneAge Inc Andrew Birt Consulting Ltd 466 S Skylane Drive UK Durango CO 81303 Phone 970 259 2869 Toll Free 866 795 15862. CB 554 BSHCS 138 32 50 SS CB 334 RY3 AMA PILOTED SPOOL VALVE 337 03 BOLT 37 16 X 75 4 ASSY GN 319 H HEX NUT SS 4 14 14 CB 335 REG ASSY GN 319 1 24 NYLOK NUT SS 4 sra GPH 319 08 PHPMS 10 24 2 0055 4 CB 344 SPACER 10 1 1 4LONG 28 GSB 3M8 16 1 25 BHCS M8X1 25 X 2 CB 345 SPACER 10 3 4LONG 16 SS CB 347 CAP PLATE GTB 319 02 32 BHTS 19 32 X 0 50 LG CB 349 FTG PL6 STRAIGHT TORX SS 30 GTB 331 025 18 BHTS 31 18 X 0 63 LG TORX SS MCE ao ET 1 EIC 327 COUPLER PLATE REAR ASSEMBLY CB 361 10 24 THREADED ROD 866 795 1586 WWW STONEAGETOOLS COM A STONEAGE 17 18 PARTS DIAGRAM AUTOBOX CB 300 CONTROL BOX ASSEMBLY CONTINUED FRONT ASSEMBLY TOP ASSEMBLY REAR ASSEMBLY TOP ASSEMBLY 3 WAY TOGGLE ASSEMBLY arene 24 03 3716 7555 a 25_ evsiownexwrss fa sa 28 682 94 4 6 59 fa 4 10 24 200 4 841948 27 6 323 BRACE REAR CB 344 SPACER 10 1 1_4LONG GSB 3M8 16 1 25 BHCS M8X1 25 X et CB 345 SPACER 10 3 4LONG 16 SS 8 CES 9 ____ Les 10 CB 327 COUPLER PLATE REAR 1 LG TORX SS STONEAGE 866 795 1586 WWW STONEAGETOOLS COM PARTS DIAGRAM CB STAND ASSEMBLY ALIGN THREADS OF KNOB THRU HOLE IN MTG POLE SEE NOTE 1 FOR DETAILS ON OBTAINING TRI
3. due to a any cause beyond its reasonable control 5 any act of God act of Buyer act of civil or military authority governmental priority strike or other labor disturbance flood epidemic war riot delay in transportation or car shortage or c inability on account of any cause beyond the reasonable control of Seller to obtain necessary materials components services or facilities In the event of any such delay the date of delivery or of performance shall be extended for a period equal to the time lost by reason of the delay 6 Technical Advice All technical advice recommendations and services of Seller are intended for use by persons having adequate skill at their own risk and Seller assumes no responsibility and Buyer hereby waives all claims against Seller for results obtained or damages incurred from the use of Seller s advice recommendations and services 7 Modification These Terms and Conditions are intended by Seller and Buyer to constitute a final complete and exclusive expression of agreement and cannot be supplemented or amended without Seller s prior written approval Seller s waiver of any breach or failure to enforce any of the Terms and Conditions at any time shall not in any way affect limit or waive Seller s right thereafter to enforce and compel strict compliance with every Term and Condition thereof If any provisions of these Terms and Conditions are held to be invalid or unenforceable such invalidity
4. its representative to Buyer or User shall constitute a warranty by Seller or a waiver or modification to any of the provisions hereof or create any liability for Seller All warranty claims are subject to the exclusions and limitations set forth below a The warranty shall not apply if the product or service 1 has been subject to misuse negligence or accident 2 has not been installed or 866 795 1586 WWW STONEAGETOOLS COM operated in accordance with Seller s recommendations 3 has been operated under more severe conditions than those specified for the particular product or service 4 has been operated beyond the rated capacity of the product or 5 has been repaired or altered outside Seller s facilities or in any way so as in Seller s judgment to affect its stability or reliability b Products that Seller furnishes but does not manufacture carry only the warranty of the manufacturer of such products Where other manufacturers or suppliers products used in Seller s products or services prove defective Seller s liability shall exist only to the extent that Seller is able to recover from such manufacturers or suppliers for such defects c Any warranty granted by Seller to the Buyer shall be deemed void if any goods covered by such warranty are used for any purpose not recommended or permitted In addition the Buyer shall indemnify Seller and hold Seller harmless from and against any and all claims dam
5. www stoneagetools com This manual must be used in accordance with all applicable national laws The manual shall be regarded as a part of the machine and shall be kept for reference until the final dismantling of the machine as defined by applicable national law s SPECIFICATIONS Control Box Weight 43 lbs 19 5 kg Includes Control Box FRL and stand Maximum Air Supply Pressure 140 psi 0 97 MPa System Operating Pressure 100 psi 0 70 MPa Recommended Operational Temperature Range 20 F to 140 F 29 C to 60 C DESCRIPTION OF EQUIPMENT AND KEY FEATURES INTENDED USE e Pneumatic pilot valve for a user supplied high The CB ABX comprises a Control Box Filter Regulator pressure water dump valve Lubricator FRL Assembly and portable tripod stand The Control Box is used on both the ABX 2L V2 and ABX 500 V2 e pressure regulator and gauge for hose clamp X Y postioner controls and hose feed forward and reverse e The FRL Assembly conditions the air supply to the ABX Both the FRL and control box disassembly from the stand for transport 866 795 1586 WWW STONEAGETOOLS COM STONEAGE CE DECLARATION OF CONFORMITY In accordance with BS EN ISO IEC 17050 1 2010 We StoneAge Inc 466 South Skylane Drive Durango CO 81303 USA Declare that Equipment AUTOBOX Control Box Model name CB ABX Is in accordance with the following Directives 2006 42 EC Conforms to the Essential Health and Safety Req
6. ABX CONTROL BOX OVERVIEW MAIN BOX FRAME WITH CONTROL PANEL FILTER REGULATOR LUBRICATIOR PORTABLE TRIPOD STAND PNEUMATIC SUPPLY LINES COME BUNDLED IN NYLON SHEATH PNEUMATIC SUPPLY LINES 25 FT 7620 REVERSE FORWARD 866 795 1586 e WWW STONEAGETOOLS COM ML SronEAcE CB ABX CONTROL BOX OVERVIEW TOP VIEW MOMENTARY PNEUMATIC DUMP CONTROL oi HOSE FEED LEVER eee h 2 1 mu lt ae 7 AY _ a 7 9 to 1 HOSE CLAMP HOSE CLAMP NOT USED WITH PRESSURE REGULATOR PRESSURE GAUGE ABX 500 V2 POSITIONER CONTROLS CB ABX CONTROL BOX CB ABX CONTROL BOX FRONT VIEW REAR VIEW 1 4 6 mm POLE MOUNT PUSH CONNECT WITH THUMB SCREW NOT USED WITH PNEUMATIC DUMP AUTOBOX ABX 500 V2 VERTICAL POSITIONER FITTINGS MAIN BOX s FRAME WITH DUST CAPS PRESSURE TES REGULATOR REGULATOR gt gt LUBRICATOR FRU INLET AIR gt FITTING Si TRIPOD INLINE OILER FEED ADJUSTMENT AIR SUPPLY COLOR CODED NOT USED WITH COLOR CODED FITTING JIC FITTINGS AUTOBOX ABX 500 V2 JIC FITTING WITH DUST CAP WITH DUST CAPS HORIZONTAL POSITIONER WITH DUST CAP FITTINGS WITH DUST CA
7. E LEFT UP RIGHT DOWN Note The 4 Positioner control lines are not color coded Colors are shown in manual for clarity FORWARD _ E CONTROL BOX TO AUTOBOX ABX 2L V2 HOSE TRACTOR ASSEMBLY 4 Connect the vertical positioner drive air motor to the CB ABX Control Box with two 1 4 in 6 mm JIC hoses Verify the CB ABX Control Box moves the vertical carriage in the appropriate direction 5 Test the CB ABX Control Box before operating the AUTOBOX ABX 2L V2 Hose Tractor with high pressure water to verify the control valves move the hose in the intended direction and that the dump valve is working properly A 866 795 1586 WWW STONEAGETOOLS COM OPERATION CONTROL PANEL The HOSE FEED LEVER will move the hose in the forward feeding and reverse retracting directions The OFF position is at the spring centered middle position and will stop the Drive Rollers from turning The speed controls are located on the AUTOBOX ABX 500 V2 and the AUTOBOX ABX 2L V2 Hose Tractors Speed is independently adjustable for Forward Reverse Minimum speed is 2ft sec 6 cm sec Maximum speed is 3 0ft sec 914 mm sec To use the MOMENTARY PNEUMATIC DUMP CONTROL hold it in the FORWARD position to route the high pressure water to the tool Release the knob to divert the high pressure water away from the tool To de energize the sys
8. POD _ SEE SHEET 2 FOR DETAILS ON MODIFYING TRIPOD PART NUMBER QTY CB 303 MTG POLE CB 314 3 LOVE KNOB CB 370 CONTROL LINE ASSEMBLY 6 88 78 866 795 1586 e WWW STONEAGETOOLS COM AA PARTS DIAGRAM 310 FRL ASSEMBLY NOTES 1 CLEAN ALL DEBRIS 8 OILS BEFORE INSTALLING INSTALL AT APPROXIMATE ORIENTATION AND LOCATION amp AT ROOM TEMP 2 APPLY BLUE LOCTITE PN 242 OR EQUIVALENT TO ALL STRAIGHT THREADED FASTENERS 3 APPLY THREAD SEALANT LOCTITE 567 OR EQUIVALENT TO ALL TAPERED THREADS E 96 x 1 a Co 1 8 5 337 03 BOLT HEX 37 16 X 75 SS 331 L NYLOK NUT 55 SB 331 035 BHCS 31 18 X 88 LG SS TB 319 02 32 BHTS 19 32 X 0 50 LG TORX SS W 331 F FLAT WASHER SS W 337 F FLAT WASHER SS RS 573 FITTING 90 DEG P8J8 ML 077 P8 BUSHING PL 156 CAUTION INLET AIR SBT 292 1 FTG 90 ELBOW P8MP8M G 20 Cs ra 866 795 1586 WWW STONEAGETOOLS COM TERMS AND CONDITIONS 1 Acceptance of Terms and Conditions These Terms and Conditions shall operate as Seller s acceptance of Buyer s purchase order and such acceptance is made expressly conditional on assent by Buyer to the Terms and Conditions Such assent shall be deemed to have been given unless written notice of objection to any of such Terms and Conditions including inconsistencies between B
9. PS SrONEAGE 366 795 1586 WWWSTONEAGETOOLS COM CONTROL BOX SET UP ASSEMBLE CONTROL BOX FRL AND TRIPOD BASE 1 Setup the tripod base in a location with good visibility to the 4 Slide the Control Box over the vertical tube The Control Box bundle face but at a safe distance away from waterblast zone has a stop that keeps it located at the top of the vertical tube Slide the vertical tube into the tripod base Secure with the Secure with the supplied thumbscrew knob supplied thumbscrew knob Note The vertical tube has a hole 5 Install the short 1 2 in 13 mm I D hose between the FRL and through one wall that the thumbscrew must engage the Control Box Slide the Filter Regulator Lubricator assembly over the vertical tube down to the tripod base Secure with the supplied thumbscrew knob Note The vertical tube has a hole through one wall that the thumbscrew must engage FILTER REGULATOR LUBRICATOR ASSEMBLY FRL THUMBSCREW KNOB ALIGN WITH PRE DRILLED HOLE ON TUBE INSERT as THUMBSCREW KNOB ALIGN WITH PRE DRILLED HOLE ON TUBE INSERT TUBE INSERT THUMBSCREW KNOB 866 795 1586 WWW STONEAGETOOLS COM A STONEAGE CONTROL BOX AIR SUPPLY FITTING AIR SUPPLY AND LUBRICATOR SETTING A WARNING 1 The Control Box is supplied with a twist claw style inlet Maximum operating air pressure is 100 psi 0 7 MPa Never coupling Chicago style located on the
10. TROL BOX TO AUTOBOX ABX 500 V2 ASSEMBLY PNEUMATIC SUPPLY LINE CONNECTIONS 1 Remove the dust caps from the Joint Industry Council JIC fittings of the AUTOBOX ABX 500 V2 and the CB ABX Control Box 2 Connect the AUTOBOX ABX 500 V2 to the CB ABX Control Box with two 1 2 in 13 mm JIC hoses and one 1 4 in 6 mm JIC hose Verify the Control Box rotates the rollers in the appropriate direction and that the clamp functions correctly CLAMP REVERSE FORWARD 3 Test the CB ABX Control Box before operating the AUTOBOX ABX 500 V2 with high pressure water to verify the control valves move the hose in the intended direction and that the dump valve is working properly REAR VIEW 866 795 1586 e WWW STONEAGETOOLS COM SyoweAce 12 PNEUMATIC SUPPLY LINE CONNECTIONS STONEAGE Remove the dust caps from the Joint Industry Council JIC fittings of the Control Box and the AUTOBOX ABX 2L V2 Hose Tractor Connect the AUTOBOX ABX 2L V2 Hose Tractor to the CB ABX Control Box with two 1 2 in 13 mm JIC hoses and one 1 4 in 6 mm JIC hose Verify the Control Box rotates the rollers in the appropriate direction and that the clamp functions correctly Connect the Horizontal Positioner drive air motor to the CB ABX Control Box with two 1 4 in 6 mm JIC hoses Verify the CB ABX Control Box moves the Horizontal Carriage in the appropriate direction CLAMP REVERS
11. ages losses costs expenses and other liability of whatever nature that Seller suffers or incurs by reason of any such unintended use d Notice of defective product or service must be given in writing to Seller by Buyer or User within fifteen 15 business days following receipt of goods Buyer or User shall keep such products or services in an unaltered condition for examination by Seller s representative No goods may be returned for credit or adjustment without prior written permission from Seller 4 Product Liability Buyer specifically acknowledges that the products being purchased may be operated at high speeds and or pressures and that as such they may be inherently dangerous if not used correctly Buyer shall be solely responsible for the safe operation of the products at all times and for determining the safety devices and guards that may be required for the safe operation of the products Buyer shall undertake to specify and order all safety devices and guards necessary for the safe operation of the equipment covered All safety devices and guards offered in Seller s quotations are recommended for purchase Seller may provide necessary safety devices and guards not offered in this quotation at an extra price in accordance with the specifications of Buyer Buyer shall at all times use and require its employees to use all necessary and appropriate safety devices guards and proper safe operating procedures Buyer shall not remove o
12. ant level of Filter Regulator Cessation of oil If both air and oil are kept clean and the oil level is never allowed Lubricator dripping below end of tube in the bowl the lubricator should provide through the sight dome long periods of unattended service Cessation of oil dripping through the sight dome irrespective of knob adjustment is an indication that cleaning is necessary To clean it is not necessary to remove lubricator from the line Depressurize and disassemble In most instances cleaning is needed only in the oil metering area Pull off adjusting knob unscrew sight dome assembly remove inner spout and clean with household soap PLASTIC BOWLS AND SIGHT DOME MUST BE CLEANED WITH HOUSEHOLD SOAP ONLY Lubricant level of Filter Regulator Intermittent The adjustment knob is factory set so that when turned fully Lubricator Adjustments clockwise no oil is delivered to the venturi for atomization and the equipment is not being lubricated To adjust the oil drip rate turn on the air start flow and set knob to obtain the desired drip rate which is visible through the sight dome As a start one to two drops per minute is Suggested correct lubrication is a matter of experience and demand Clockwise rotation of knob decreases oil feed rate To check lubrication hold thumbnail or a mirror near the equipment exhaust A heavy film indicates over lubrication and the drip rate should be reduced by turning knob to a
13. erators are advised to wash thoroughly after all water jetting operations to remove any waterblast residue which may contain traces of harmful substances First aid provision users MUST be provided with suitable first aid facilities at the operation site SAFETY LABEL DEFINITIONS Maximum operating pressure is100 psi 0 7 MPa Never exceed 140 psi 0 97 MPa supply pressure Exceeding 140 psi supply pressure may result in injury to the Operator and or damage to the equipment 866 795 1586 WWW STONEAGETOOLS COM PPE may include Eye protection Full face visor Foot protection Keviar brand or steel toe capped waterproof non slip safety boots Hand protection Waterproof gloves Ear protection Ear protection for a minimum of 85 dBA Head protection Hard hat that accepts a full face visor and ear protection Body protection Multi layer waterproof clothing approved for water jetting Hose protection Hose shroud Respiratory protection May be required refer to job specific risk assessment A STONEAGE WARNING AND SAFETY INSTRUCTIONS 6 AWARNING PRE RUN SAFETY CHECK Refer to WJTA IMCA s Recommended Practices For Use Of High pressure Water jetting Equipment and or The Water Jetting Association s WJA Code of Practice for additional safety information Operations with this equipment can be potentially hazardous Caution MUST be exercised prior to and during machine and water jet tool use Plea
14. erse speeds will vary depending on the type of material being removed and the pipe or vessel size and or shape Adjustment of the hose feed speed controls may be necessary during operation in order to optimize cleaning and overall productivity Operate the high pressure water at full pressure and use the MOMENTARY PNEUMATIC DUMP CONTROL TOGGLE to verify that the dump valve is working properly STORAGE TRANSPORTATION AND HANDLING When moving the CB ABX lift with care to prevent bodily injury The is shipped in a custom wooden crate and should be stored upright in the same crate between jobs When storing the unit use compressed air to blow out the air lines to remove debris and moisture Use mild soapy water to clean the machine in order to remove corrosive materials Install the dust caps onto all three fittings to keep moisture and dirt out Do not add oil to the clamp fitting as oil may accumulate in the air cylinders and prevent them from fully retracting 14 P CTTI 866 795 1586 WWW STONEAGETOOLS COM MAINTENANCE Maintenance Item Frequency Maintenance Required Lubricant level of Filter Regulator Before each use For average conditions the use of high quality SAE 10 S U V 150 200 Lubricator SEC 100 F oil is recommended Other lubricants as specified by the maker of the equipment to be lubricated may be used if not heavier than SAE 40 S U V 800 SEC 100 F Lubric
15. fety features in the design StoneAge WILL NOT accept responsibility for the results of misuse IT IS THE RESPONSIBILTY OF THE INSTALLER OPERATOR to Practices For The Use Of High pressure Water jetting Equipment or equivalent Operators MUST read understand and follow the Warnings Safety Information Assembly Installation Connection Operation Transport Handling Storage and Maintenance Instructions detailed in this manual The risk assessment MUST consider potential material or substance hazards including Aerosols Biological and microbiological viral or bacterial agents Combustible materials conduct a job specific risk assessment prior to use Job specific risk Dusts assessment MUST be repeated for each different set up material Explosion and location Fibers The risk assessment MUST conform to the Health and Safety at substances Work Act 1974 and other relevant Health and Safety legislation 5 Gases Mists Oxidizing Agents PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Use of Personal Protective Equipment PPE is dependent on the working pressure of water and the cleaning application Managers Supervisors and Operators MUST carry out a job specific risk assessment to define the exact requirements for PPE See Protective Equipment for Personnel Section 6 of WJTA IMCA s Recommended Practices For The Use Of High pressure Water jetting Equipment for additional information Hygiene Op
16. ged defects If any litigation is commenced between Seller and Buyer or their personal representatives concerning any provision hereof the party prevailing in the litigation shall be entitled in addition to such other relief that is granted to a reasonable sum as and for their attorneys fees and costs in such litigation or arbitration STONEAGE TRADEMARK LIST View the list of StoneAge s trademarks and service marks and learn how the trademarks should be used Use of StoneAge trademarks may be prohibited unless expressly authorized http www stoneAgetools com trademark list STONEAGE PATENT DATA View the list of StoneAge s current U S patent numbers and descriptions http www sapatents com 866 795 1586 WWW STONEAGETOOLS COM NOTES This page is intentionally left blank 866 795 1586 e WWW STONEAGETOOLS COM AM Sronr ce 23 STONEAGE ENGINEERING THE POWER OF WATER 1 866 795 1586 www STONEAGETOOLS com 2015 StoneAge Inc All Rights Reserved
17. igently operates the equipment 5 Delivery Seller is not obligated to make delivery by a specified date but will always use its best efforts to make delivery within the time requested All deliveries are based on F O B Seller s factory unless specifically agreed otherwise and Buyer shall pay all shipping costs and insurance from that point Seller in its sole discretion will determine and arrange the means and manner of transportation of the products Responsibility of Seller shall cease and Buyer assumes all risk of loss or damages upon Seller s delivery to and receipt by a common carrier Carriers shall be responsible for goods lost or damaged in transit and Buyer shall immediately notify the carrier in writing of such loss or damage At Buyer s request Seller will offer its assistance THE PROPOSED SHIPMENT DATE IS AN ESTIMATE UNDER NO CIRCUMSTANCES SHALL SELLER HAVE ANY LIABILITY WHATSOEVER FOR LOSS OF USE OR FOR ANY DIRECT OR CONSEQUENTIAL DAMAGES RESULTING FROM DELAY REGARDLESS OF THE REASON S Shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No merchandise may be returned without securing written approval from Seller Seller will notify Buyer promptly of any material delay and will specify the revised delivery date as soon as practicable Seller shall not be liable for any delay in delivery or performance or for any failure to manufacture deliver or perform
18. lower setting FWD REV LFT RGT UP DOWN After each use Apply a small amount of air tool oil directly into FWD REV UP fittings DOWN fittings Then briefly operate the controls at slow speed for a short duration in each direction to coat the interior parts of the motor Install the dust caps onto all three fittings to keep moisture and dirt out NOTICE Do not add oil to the Clamp CLP fitting as oil may accumulate in the air cylinders and prevent them from fully retracting Contact StoneAge for Safety Data Sheets for material usage a complete list of spare part numbers and service instructions for the CB ABX Control Box Mobil and SCH are registered trademarks and or trademarks of ExxonMobil Loctite and Threadlocker Blue 2429 are registered trademarks of Henke AG amp Co KGaA 866 795 1586 e WWW STONEAGETOOLS COM Sronr cE 15 16 PARTS DIAGRAM AUTOBOX CB ABX 627 D24 7 FOOT PRINT CB MOUNT 1081 42 6 1025 FRL MOUNT 40 4 491 19 3 NOTES 1 ASSEMBLY REFERENCE DIMENSION SHOWN MM INCHES 2 08 370 CONTROL LINE NOT SHOWN SronNEAGE 866 795 1586 WWW STONEAGETOOLS COM PARTS DIAGRAM AUTOBOX CB 300 CONTROL BOX ASSEMBLY CONTINUED ON NEXT PAGE SEE NOTE 1 CB 359 B 8 FEET ER CB 328 POLE MOUNT CB 548 SS GAUGE CB 333 PNEUM3WAYASSY
19. o so can result in severe injury and or death When moving the CB ABX Control Box lift with care to prevent bodily injury Complete a job specific risk assessment and act on the resulting actions Ensure the waterblasting zone is properly barricaded and that warning signs are posted Adhere to all site safety procedures Ensure no personnel are in the waterblasting zone Ensure the work place is free of unnecessary objects e g loose parts hoses tools Ensure all operators are using the correct Personal Protective Equipment PPE Ensure that an anti withdrawal device back out preventer whip checks hose whips and all other applicable safety devices are installed and set up properly Check that the air hoses are properly connected and tight Check all hoses and accessories for damage prior to use Do not use damaged items Only high quality hoses intended for waterblast applications should be used as high pressure hoses Ensure that operators never connect disconnect or tighten hoses adapters or accessories with the high pressure water pump unit running Test the Control Box before operating with high pressure water to verify the control valves move the hose in the intended direction and that the dump valve is working properly Check all threaded air fitting connections for tightness SronNEAGE 866 795 1586 WWW STONEAGETOOLS COM CONTROL BOX FRL AND STAND ASSEMBLY CB
20. oiced shall be per price list in effect at the time of shipment Prices are subject to increase for inclusion of any and all taxes which are applicable and which arise from the sale delivery or use of Seller s products or services and for the collection of which Seller is or may be responsible to any governmental authority unless acceptable exemption certificates are provided by Buyer in accordance with law Buyer shall pay all charges for transportation and delivery and all excise order occupation use or similar taxes duties levies charges or surcharges applicable to the equipment or services being purchased whether now in effect or hereafter imposed by any governmental authority foreign or domestic 3 Warranty Subject to the limitations and conditions hereinafter set forth Seller warrants to the original Buyer that its products are free from defects in workmanship and material for a period of one 1 year months from shipment Seller s obligation under this warranty shall be limited to repairing replacing or issuing a credit for at Seller s option any products or services it finds to be defective in material or workmanship In no event shall Seller be liable for any incidental consequential or indirect damages of any kind THIS WARRANTY SHALL BE IN LIEU OF ANY OTHER WARRANTY EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY FOR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE No statement or recommendation made by Seller or
21. or unenforceability shall not affect the validity or enforceability of the other portions hereof 8 Disputes Buyer and Seller shall attempt in good faith promptly to resolve any dispute arising under these Terms and Conditions by negotiations between representatives who have authority to settle the controversy If unsuccessful Buyer and Seller shall further attempt in good faith to settle the dispute by nonbinding third party mediation with A STONEAGE fees and expenses of such mediation apportioned equally to each side Any dispute not so resolved by negotiation or mediation may then be submitted to a court of competent jurisdiction in accordance with the terms hereof These procedures are the exclusive procedures for the resolution of all such disputes between the parties All sales agreements for sale offers to sell proposals acknowledgments and contracts of sale including but not limited to purchase orders accepted by Seller shall be considered a contract under the laws of the State of Colorado and the rights and duties of all persons and the construction and effect of all provisions hereof shall be governed by and construed according to the laws of such state A state or federal court located within the State of Colorado shall have sole and exclusive jurisdiction over any litigation concerning any such matters as well as any alleged defects of any products or equipment covered thereby or damages sustained as a result of such alle
22. r modify any such devices guards or warning signs and shall insist on safe operating practices on the part of its personnel In no event shall Seller be responsible for any injuries to persons or property caused by defects in any equipment including by way of illustration and not limitation any pumps compressors fittings connections components piping or hoses up to the point that same are connected to the product Buyer agrees to indemnify and to save Seller harmless from any and all liability or obligation incurred by or against Seller including costs and attorneys fees to or by any persons injured directly or indirectly in the operation of the equipment furnished under the following conditions a if Buyer fails to purchase and use necessary and appropriate safety devices and guards as determined and or recommended by Seller b if Buyer fails to maintain in good working order such safety devices and guards as are purchased from Seller c if Buyer adds omits repairs modifies replaces or substitutes any components on the equipment without permission from Seller A STONEAGE TERMS AND CONDITIONS 22 d if Buyer exceeds at any time the maximum safe loads pressures or speeds recommended by Seller for the equipment furnished hereunder without the specific written consent of Seller or e if Buyer otherwise fails to operate the product or equipment in accordance with Seller s printed instructions or otherwise negl
23. se read and follow all of these instructions in addition to the guidelines in the WJTA Recommended Practices handbook available online at www wjta org Deviating from safety instructions and recommended practices can lead to severe injury and or death Do not exceed the maximum operating pressure specified for any component in a system The immediate work area MUST be marked off to keep out untrained persons Inspect the equipment for visible signs of deterioration damage and improper assembly Do not operate until repaired Make sure all threaded connections are tight and free of leaks Users of the CB ABX Control Box MUST be trained and or experienced in the use and application of high pressure technology and cleaning as well as all associated safety measures according to the WJTA Recommended Practices for the use of High pressure Water jetting Equipment The CB ABX Control Box should be located in a safe location where the operator has good visibility of the pipe and hose The AUTOBOX ABX 500 V2 ABX 21 and Control Box MUST be supervised at all times and should never be left unattended Do not fully release the hose clamp decreasing pressure to zero during operation or the AUTOBOX Hose Tractors will release the hose and may create a dangerous runaway hose condition which can result in severe injury and or death Always de energize the system before performing service or replacing any parts Failure to d
24. side of the FRL exceed 140 psi 0 97 MPa supply pressure Exceeding 140 psi Assembly Connect a compatible compressed air line not 0 97 MPa supply pressure may result in injury to the Operator included according to the Manufacturer s instructions If and or damage to the equipment another pneumatic connection is preferred this fitting can be removed and any male 1 2 in 13 mm NPT fitting may be used 2 Using the regulator adjust the operating air pressure to 100 psi 0 7 MPa for the application ADJUST INLINE OILER TO FEED 1 DROP OF OIL EVERY 30 60 SECONDS FOR HIGH SPEED OR CONTINUOUS DUTY USAGE AIR SUPPLY FITTING A universal AIR SUPPLY FITTING Chicago style is located on the back of the Control Box Connect a compatible compressed air line not included according to the Manufacturer s instructions If another pneumatic connection is preferred this fitting can be removed and any male 2 in NPT fitting may be used PNEUMATIC DUMP CONTROL FITTING AND LINE A MOMENTARY PNEUMATIC DUMP CONTROL is located on the Control Box panel and can be set up to control an air actuated dump valve To utilize the toggle the end user will need to install 1 4 in 6 mm O D nylon tubing not included between the PNEUMATIC DUMP CONTROL FITTING and the pneumatic dump valve PNEUMATIC DUMP CONTROL FITTING IN OD TUBING NOT INCLUDED CONTROL BOX REAR VIEW P ONEAGE 366 795 1586 e WWW STONEAGETOOLS COM CON
25. tem release the HOSE FEED LEVER and release the MOMENTARY PNEUMATIC DUMP CONTROL This will stop the Drive Rollers from moving and reroute the high pressure water away from the AUTOBOX ABX 500 V2 Hose Tractor or AUTOBOX ABX 2L V2 Hose Tractor AWARNING Do not fully release the hose clamp decreasing pressure to zero during operation or the AUTOBOX ABX 500 V2 Hose Tractor will release the hose and may create a dangerous runaway hose condition which can result in severe injury and or death HOSE CLAMP The clamp rollers are controlled by turning the HOSE CLAMP PRESSURE REGULATOR Use the HOSE CLAMP PRESSURE GAUGE to record desired pressure for future use Clamp force will not damage hoses or couplings Proper clamp force will provide good control of the hose in forward and reverse directions and keep the hose running in the groove of the drive rollers AUTOBOX ABX 500 V2 Hose Tractor CLAMP FORCE HOSE CLAMP PRESSURE GAUGE HOSE CLAMP PRESSURE REGULATOR 866 795 1586 e WWW STONEAGETOOLS COM 7 2 OPERATION TEST RUN PROCEDURE Perform the PRE RUN SAFETY CHECK SEE 6 Operate the high pressure hose and waterjet tool at full pressure to test the clamp force Proper clamp force will provide good control of the hose in forward and reverse directions and keep the hose running in the groove of the drive rollers Adjust the hose feed speed controls Proper forward and rev
26. uirements of the Machinery Directive Has been designed and manufactured to the relevant parts of the following specifications EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction hereby declare that the equipment named above has been tested and found to comply with the relevant sections of the above referenced specifications and directives Signed 3616 7 01 2015 Andrew Birt Independent Dealer Manager StoneAge Inc Worcester UK The technical file for the CB ABX User Manual is maintained at StoneAge Inc 466 South Skylane Drive Durango CO 81303 USA 4 q STONEAGE 866 795 1586 WWW STONEAGETOOLS COM WARNING AND SAFETY INSTRUCTIONS OPERATOR TRAINING Operators MUST read understand and follow the Operational and Training Requirements Section 7 0 of WJTA IMCA s Recommended Managers Supervisors and Operators MUST be trained in Health and Safety Awareness of High pressure Water Jetting and hold a copy the Water Jetting Association WJA Code of Practice or equivalent see www waterjetting org uk Operators MUST be trained to identify and understand all applicable standards for the equipment supplied Operators should be trained in manual handling techniques to prevent bodily injury StoneAge has designed and manufactured this equipment considering all hazards associated with its operation StoneAge assessed these risks and incorporated sa
27. uyer s purchase order and this acceptance is given by Buyer to Seller promptly on receipt hereof Seller desires to provide its Buyer with prompt and efficient service However to negotiate individually the terms of each sales contract would substantially impair Seller s ability to provide such service Accordingly products furnished and services rendered by Seller are sold only on the Terms and Conditions stated herein Notwithstanding any Terms or Conditions on Buyer s order Seller s performance of any contract is expressly made conditional on Buyer s agreement to Seller s Terms and Conditions of sale unless otherwise specifically agreed to in writing by Seller In the absence of such agreement commencement of performance shipment and or delivery shall be for Buyer s convenience only and shall not be deemed or construed to be an acceptance of Buyer s Terms and Conditions PRODUCTS SOLD BY SELLER ARE DESIGNED AND INTENDED TO BE USED AT HIGH PRESSURES AND SPEEDS AND MAY BE DANGEROUS IF OPERATED IMPROPERLY OR WITHOUT THE USE OF APPROPRIATE SAFETY DEVICES AND GUARDS BUYER IS CAUTIONED TO CAREFULLY READ AND UNDERSTAND THESE TERMS AND CONDITIONS AS THEY HAVE IMPORTANT LEGAL CONSEQUENCES 2 Payment Prices Unless other arrangements have been made in writing between Seller and Buyer payment for product delivered shall be made upon receipt of invoice The prices shown on the face hereof are those currently in effect Prices inv
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