OWNER`S MANUAL
Contents
1. 8 PRE RIDE CHECK LIST 9 ERE 12 STARTING THE ENGINE 12 DRIVING SAFELY oue E 13 SHUTTING OFF THE ENGINE 14 BARKING IHE VEHICLE E S E THE ENGINE isisisi 6 IGNITION SWITCH ku uk vanille e 15 BRAKE LEVERS AND THROTTLE 15 RIGHT BRAKE SWITCH ASSEMBLY 16 KICK STARTER 17 LEFT BRAKE SWITCH ASSEMBLY 17 INSTRUMENT PANEL 18 SEAT LOCK 18 PUL TANK 19 BATTERY INSTALLATION 20 NGE cossec poisons aaar aa 23 PLUG aia a aaa 23 VSI raal Oa 23 CHANING ENGINE OIL CLEANING OIL SCREEN 25 IDLE SPEED ADJUSTMENT FUEL HOSE INSP 28 TRANSPORTING 30 STORAGE PROCEDURE 31 MAINTENANCE 32 TROUBLESHOOTING 33 SPECIFICATIUNS iisiiuxeas ccm sae av aana 35 SERIAL NUMBER LOCATION 36 Please read this manual and follow all instruction2. not covered by this emission control system warranty or the standard warranty is the responsibility of the owner Coverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair facility The Distributor will not cover repairs performed outside of an authorized dealer or repair facility except in an emergency situation The use of replacement parts not equiv alent to the original parts may impair the effectiveness of your vehicle s emission control system If such a replacement part is used and an authorized dealer determines it is defective or causes a failure of a warranted part your claim for repair to bring your vehicle into compliance with appli cable standards may be denied If an emergency situation exists when a warranted part or a dealer is not reasonably available to the owner repairs may be performed at any available service establishment or by the owner us ing any replacement part The Distributor shall reimburse the owner for the expenses including diagnostic charges not to exceed the Distributor s suggested retail price for all warranted parts replaced and labor charges based on the Distributor s recommend time allowance for the war ranty repair and the geographically appropriate hourly labor rate The owner may reasonably be required to keep receipts and failed parts in order to receive compensation This Emission Control System Warranty is in addition to the standard Limited
3. Add fuel as necessary b Do not overfill no fuel in the filler neck c Do not mix oil with gas d Replace cap tightly e Do not refuel a hot engine Allow engine to cool before adding fuel 3 Warning decals a Make sure all warning decals are legible and securely attached b Replace as necessary d Tires a Ensure that both tires have at least 1 8 in tread depth at center b Both tires must be inflated to the pressure indicated on the tire sidewalls Replace the tires id tread height is less then 1 8 in at the center of tires 5 Drive chain a Check condition and tension b Lubricate and adjust tension as necessary 6 Throttle a Check for smooth operation Make sure the throttle snaps back to idle b Check for frayed cable or damaged cable housing Replace damaged cable c Check for mud debris and ice in the throttle cablelmechanism Clean out any contamination Pre Ride Checklist continued Before Starting the Engine Motor T Fasteners a Check that all axle nuts and lug nuts are secure b Check for missing fasteners Replace as necessary c Check that all other fasteners are secure Tighten as necessary 0 Steering a Make sure steering turns freely b Check for proper toe in of wheels c Lubricate adjust as necessary See the Maintenance section 9 Frame chassis Check for bent damaged frame chassis components Replace as necessary 10 Battery if equipped Check the clamp bar and con
4. Warranty EXCLUSIONS AND LIMITATIONS This warranty does not cover the following Failures or malfunctions of the emission control systems caused by abuse alteration ac cident misuse the use of leaded gasoline Replacement of expendable maintenance items unless they are original equipment defective in material or workmanship under normal use and the first required replacement interval for the item has not been reached Expendable maintenance items include but not limited to spark plugs filters coolant lubricants gaskets hoses and belts Replacements of parts and other services and adjustments for required maintenance Any vehicle equipped with an odometer or hour meter where the reading is altered so that actual mileage cannot be readily determined Repairs or replacements as a result of 0 Accident 0 Misuse 0 Use of replacement parts or accessories not conforming to the original specifications which adversely affect performance Physical damage corrosion or defects caused by fire explosions or similar causes beyond the control of the Distributor Failures not caused by a defect in material or workmanship Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties LIMITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmansh
5. Water can freeze in the throttle cable conduit and or on the throttle mechanism possibly resulting in throttle sticking which can cause the engine to continue to run and result in loss of control e Assembly maintenance and or repair of this vehicle should only be performed by designated dealers or authorized small engine repair centers for engine repairs to ensure quality work and safe vehicle condition Always disconnect the spark plug wire gasoline vehicles or shut off the batteries electric vehicles before commencing any work in the engine vicinity or where there is a possibility that the vehicle could move unexpectedly Keep the spark plug cable away form the spark plug to avoid accidental starting e Avoid contacting the muffler cylinder head or any potentially hot area on or around the engine when working on around or restarting the engine Additional Warnings continued Maintenance continued e Store this vehicle in a place where gasoline fumes cannot reach an open flame spark or other source of ignition Drain the fuel tank in a cool well ventilated area prior to any long term storage Never store this vehicle in a close proximity to appliances such as water heaters or furnaces e Engine exhausts and other components can become extremely hot during operation Use caution when near hot components e Never adjust repair or clean the vehicle while it is in motion NHTSA Safety Notice If you believe that yo
6. at least 30 minutes before charging This allows the electrolyte to penetrate plates for optimum performance and ensures longer battery life Lead acid Putters After 30 minutes the battery is ready for its initial charge Place cap strip loosely over the filling holes as shown in the picture see figure 23 TR i GW M au y W iF HT ESAR ere vo Figure 23 21 How to Initially Charge the battery 1 Connect the red positive cable to the red positive pole of the battery see figure 24 2 Connect the black negative cable to the black negative pole of the battery see figure 25 BATTERY INSTALLATION en Note The red positive cable has a larger diameter than the black negative y cable 3 Charging rate Charge battery 0 7 Amps for 5 10 hours After charging is complete press down firmly with both hands to seat the caps Do not pound or hammer The battery is now sealed see figure 26 e Remove battery compartment cover from Scooter See figure 27 j Install battery into battery compartment see i X bil sio s t POU MADE figure 28 i Once battery is firmly seated in battery compartment NEL Bere attach the red positive wire to the red positive 22e cer te E terminal on the battery see figure 28 Figure 26 Black s Then attach the black negative wire to the black negative terminal on the battery see figure 28 Floo
7. clogged and the fuel tank is not clogged either 4 Check the idle speed If necessary adjust it using a tachometer The correct idle speed is 1400 1600 r min 5 Make sure the air filter is clean 34 Specifications Description Data Description Data Engine Type 4 Stroke Air cooled Horse Power 8HP 7500 RPM Overall length 1880mm Max Power 7 2KW 38000 RPM 74 2 Overall width 710mm Max Torque 8 5NM 6000 RPM 27 95 Overall height 1160mm Compression Ratio 9 5 1 45 67 Seat Height 780mm Brake Front Disc Hydraulic 30 71 Rear Drum Dead weight 100kg Rear wheel 120 90 10 220 5 Ibs 33 Psi Payload 150kg Front wheel 130 90 10 330 7 Ibs 33 Ps Suspension Hydraulic Spark Plug CR7HSA A7RTC compound spring TORCH Gap 6mm 7mm 024 028 Passengers 2 people Ignition means CDI Transmission Battery 12V 6AH YTX7A BS Clutch Auto Centrifugal Fuse 8A Headlight low beam Capacity of gasoline 8L tank 2 11 gal Oil Capacity 1L 1Qt High beam 12V 18W mE 12V 15W Brake Tail light bulb Displacement 124 65cc Turn signal bulb 12V 10W 35 Lubrication method Pressure splash SERIAL NUMBER LOCATION You need to know the frame and engine serial numbers to get warranty work theft recovery and consumer safety information You also need these numbers to help your authorized service center or Baja Motorsports order parts The Frame number is stamped on front of s
8. it will cause harm to the engine Lubricating Oil Recommended The lubricating oil is an important factor affecting the performance and service life of the engine Please refer to the chart for the correct grade of engine oil based on the environmental conditions in your area Do not use any other type of oil other than what is recommended in the chart DO NOT MIX OIL WITH THE GASOLINE 20W 50 Lubricating oils of different Pf ff viscosity shall be employed in different regions and at D ae different temperatures 10W 30 C 30 20 10 0 10 20 30 40 F 22 4 14 32 50 68 86 104 24 Maintenance continued CHANGING ENGINE OIL CLEANING OIL FILTER SCREEN 1 GJ Remove Oil drain plug 1 located at the bottom left side of the engine and let oil drain into an approved collection container DO NOT PERFORM THIS PROCEDURE WHILE THE ENGINE IS HOT SERIOUS BURNS COULD RESULT FROM CONTACT WITH HOT OIL Remove the Oil filter plug 2 spring 3 and oil filter screen 4 located at the bottom right side of the engine and let the oil drain into an approved collection container DO NOT PERFORM THIS PROCEDURE WHILE THE ENGINE IS HOT SERIOUS BURNS COULD RESULT FROM CONTACT WITH HOT OIL Dispose of used oil properly For proper disposal procedures contact your local oil recycling center Cleanoil screen 4 and spring 3 with solvent Clean and re install the Oil drain Plug 1
9. pressure could damage air filter 4 Remove foam pre filter 3 if damaged replace wash with water and allow to dry 5 Re install filters The air filter elements must be intact or the engine will suck in dust and dirt resulting in a shorter service life of the engine Water should be prevented from entering into the filter when washing the vehicle The air filter elements shall be cleaned gently to prevent from cracking or tearing Replace filter elements with a new ones if broken or cracked 27 Maintenance continued IDLE SPEED ADJUSTMENT To adjust the idle speed properly you need a tachometer If you do not have one ask your authorized service center to perform this adjustment 4 Engine Idle adjust ment Screw To adjust the idle speed 1 Start the engine and warm it up 2 Turn the engine idle screw in or out so that the engine idle speed is at 1450 1550 r min A WARNING Improper adjustment of the idle speed could be hazardous An idle speed that is too high could cause the scooter to launch forward when you start the engine This may cause an accident Excessive engine wear may also result if idle speed is adjusted improperly or when the engine is not fully warmed up Adjust the idle to the correct speed Make sure the engine is fully warm before adjusting the engine idle speed Inspect the fuel hose for damage Fuel Hose and fuel leakage If any defects are found the fuel hose must be repla
10. BY IMPROPER GROUNDING NEVER SMOKE NEAR GASOLINE NEVER OVERFILL THE GAS TANK ALWAYS MAKE SURE THE FUEL CAP IS SECURELY FASTENED AFTER EACH FUELING WARNING GASOLINE IS FLAMMABLE AND EXPLOSIVE USE EXTREME OCCURS IMMEDIATELY WIPE OFF ALL SURFACES PRIOR TO STARTING THE ENGINE AVOID SKIN CONTACT WITH GASOLINE AND DO NOT BREATHE GASOLINE FUMES KEEP GASOLINE AWAY FROM FLAMES OR ELECTRIC SPARKS WARNING DO NOT SPLASH OR SPILL GASOLINE WHILE FUELING IF A SPILL Filler neck Fuel Level Se 4 4 4 eo ADEE STTS TSTST LSI TSTST TRER EE E I EEEE DIDIIIDIIIIIIIIIIIIIIIIIIIIIILIIIIIIIIIIIIIDIIIIlE BATTERY INSTALLATION INITIAL SERVICE AND INSTALLATION OF BATTERY A WARNING The following procedure is very dangerous and should be performed with utmost care and attention Wear protective eye wear rubber gloves and have water available should electrolyte come in contact with skin or eyes KEEP ALL CHILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED POISON CAUSES SEVERE BURNS Contains sulfuric acid Avoid contact with skin eyes or clothing To prevent accidents rinse empty container with water ANTIDOTE External flush with water Internal Call physician immediately Drink large quantities of water or milk Follow with milk of magnesia beaten eggs or vegetable Eyes
11. Flush with water for 15 minutes and get prompt medical attention KEEP OUT OF REACH OF CHILDREN 20 BATTERY INSTALLATION continued Note The following page is for vehicles with battery s containing separate electrolyte pack Most battery s will come with the electrolyte already sealed into the battery Preparing the battery Place battery on level surface Remove sealing tape from top see figure 20 Take the electrolyte container out of the plastic bag Place electrolyte container upside down with the sealed silver mouths of the electrolyte bottles in line with the six filler holes of the battery see figure 21 Push the container down strongly enough to break the silver seals see figure 22 As electrolyte starts flowing into battery air bubbles will come up from the mouths of the plastic electrolyte bottles Leave bottles upside down in battery holes until electrolyte is completely drained Never leave children unattended around battery If air bubbles cease to float to the top of the electrolyte bottles tap lightly on top DO NOT remove container from battery while it is draining Never cut or pierce electrolyte container After all the electrolyte has drained from the bottles into the battery pull plastic electrolyte bottles gently out of the battery Figure 22 Discard empty electrolyte bottles in a waste area that 15 inaccessible to children and animals After filling let battery stand for
12. L LAWS WARNING NEVER OVERLOAD THE VEHICLE THE CARRYING CAPACITY IS 250 POUNDS After starting the engine squeeze the rear left brake lever and the rear hand hold then gently push the scooter forward off the center stand Straddle the seat while keeping one foot on the ground fro stability Slowly turn the throttle to begin driving Place your foot on the floorboard as the scooter begins moving Never attach any articles to the handlebar Stow any cargo on the luggage rack or in the under seat storage box Do not carry cargo weighing more than 10 pounds on the luggage rack Always hold the rear hand hold when lifting the scooter WARNING ALWAYS WEAR A DOT APPROVED HELMET EYE PROTECTION AND SHOES WHEN RIDING YOUR VEHICLE WARNING NEVER DRIVE THE SCOOTER WITH THE SIDE STAND EXTENDED Operation continued Shutting off the engine Always shut off the engine by turning the ignition switch to OFF Stopping the vehicle WARNING WET OIL OR SANDY ROADS REDUCE BRAKING EFFECTIVENESS HARD BRAKING ON THESE SURFACES COULD LEAD TO LOSS OF CONTROL AND A SERIOUS ACCIDENT ALWAYS REDUCE SPEED AS GRADUALLY AS POSSIBLE When braking always engage the rear brake first to retain maximum control of the scooter Most of your shipping power comes from the front wheel Parking Always leave the key in the lock position when parking the vehicle to help prevent theft Park on smooth hard surfaces being sure to use the cente
13. Motorsports 56125 SCOOTER Read this manual carefully It contains important safety information No one under the age of 16 should operate this scooter OWNER S MANUAL Minimum Recommended Age Requirement 16 Always wear a helmet It could save your Life Do not remove this operator s manual from this vehicle Please obtain review and follow provincial municipal government acts and regulations pertaining to owning and operating this scooter Motorsports Congratulations on your purchase of the Baja Motorsports C125 Scooter Your Scooter is warranted to be free of manufacturing defects in the material of workmanship for a period of 90 days from the date of purchase During the warranty period BAJA MOTORSPORTS LLC will at its option repair provide replacement parts or replace your Baja Motorsports 125cc Scooter at no charge This warranty does not cover normal wear items or damage caused by neglect or misuse of the product Engine Warranty 90 days Frame Warranty 90 days Warranty is void if Frame is bent or broken due to abuse Wheels are bent or broken Fender bent or broken due to abuse Any sign of impact accident jumping spin outs or roll over BAJA MOTORSPORTS LLC is not liable for any damage claim or liability claim person or otherwise resulting from the operation of this product in any way Should you experience a problem or need to return your Baja Motorsports SC125 Scooter f
14. NING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN AN RESULT IN SEVERE INJURY OR DEATH CAUTION FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE VEHICLE AND OR OTHER PROPERTY Read and follow all instructions in this Owner s Operator s Manual any accompanying supplements and the Engine Owner s Manual before attempting to operate this vehicle Do not discard this Owner s Manual safety video or any other material or documentation included with this vehicle e Exhaust fumes are toxic California Proposition 65 warning Gasoline engine exhaust from this vehicle contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm The engine exhaust contains carbon monoxide which is tasteless odorless poisonous gas Never operate this vehicle indoors or in an enclosed area with adequate ventilation e This vehicle may have been supplied to you completely assembled To prevent possible injury or death read and follow the assembly instructions to make sure the vehicle was as sembled properly e Always perform the daily pre ride inspection specified in this manual before operating this vehicle Modifying the vehicle and or removing original equipment and or safety decals could make this vehicle unsafe for operation e Replace any safety decals that become unreadable or detached from the vehicle Decals provide critical warnings about potential hazards or safety requi
15. Oil filter plug 2 with spring 3 and Oil filter 4 Screw in tightly Refill the engine with the proper amount of oil and recheck the amount of oil in the engine by using the oil gauge plug Maintenance continued BRAKES FRONT HYDRAULIC DISK BRAKE 1 safety of riding could be affected 2 Inspect the brake hose 2 for cracks and the joint for leakage 3 Check the brake fluid level through the sight hole 3 in top plastic cowling if level is at or below the LOWER mark inspect brake pads for wear and hydraulic system for leaks 4 To add brake fluid unscrew the 2 screws 4 on top of the bake fluid container located under top plastic cowling Add DOT3 or DOT4 brake fluid Do not mix brake fluid types ADJUSTMENT OF REAR BRAKE p 1 To make rear break adjustment turn rear adjusting nut 1 clockwise to increase and counterclockwise to reduce tension on the brake cable 2 Brake shoes should be replaced by a qualified service technition once Wear arrow 2 reaches the brake wear limit 26 Maintenance continued AIR FILTER 2 7 Wash foam filter 3 Squeeze out excess with water f filter cover 1 will need to be removed 2 Take air filter 2 out and check to see if it is dirty or torn if damaged replace 3 You can clean the air filter by gently tapping on a hard surface you can also clean by using pressurized air Note Too much air
16. ainer b Tighten the drain screw c Runthe engine for a few seconds Shut off engine d Loosen the drain screw and check that the carburetor is filled back up with fuel e If fuel is reaching the carburetor the ignition system should be checked next 33 Trouble shooting Continued Ignition System Check 1 Remove the spark plug and reattach it to the spark plug lead 2 Turn ignition key to the RUN position Slide the engine stop switch to the Run position Push the electric button START grey button If the ignition system is operating properly a blue spark should jump across the spark plug gap If there is no spark take your machine to your service center A WARNING Performing the spark test improperly could be hazardous You could get a high voltage electrical shock if you are not familiar with this procedure Do not perform this check if you are not familiar with the procedure Do not point the spark plug near the spark plug hole during this test Do not do this test if you have a heart condition or wear a pacemaker Do not perform this test is any near any open fuel containers for near fuel which has spilled on the ground on the engine or any part of the ATV COMPLAINT Engine stalls 1 Make sure there is enough fuel in the fuel tank 2 Check to see that the spark plug is not fouled Remove the spark plug and clean it Replace it if necessary 3 Make sure the fuel valve is not
17. and never drain fuel in an area where there are open flames or sparks Keep pets and children away from the fuel and dispose of the drained fuel properly TIRES Inflate tires to the normal pressure EXTERNAL 1 Spray all vinyl and rubber parts with rubber protection 2 Spray unpainted metal surfaces with rust preventative 3 Coat painted and plastic surfaces with car wax PROCEDURE FOR RETURNING TO SERVICE 1 Clean the entire vehicle 2 Make sure that the vehicle Is properly lubricated 3 Perform the INSPECTION BEFORE RIDING as listed in this manual 4 Start the vehicle as outlined in this manual 31 Maintenance Chart It is very important to inspect and maintain your SC125 scooter regularly Follow the guidelines in the chart The intervals between periodic services in miles are shown At the end of each interval be sure to perform the maintenance listed Interval miles Each Initial Initial Initial Every See M ep Transmission Transmission 80W90 80W90 Air Filter 000 more in Je Carburetor Fuelhose po to Engine Oil Bo RR EngmeOilfiter j C Bake Hud level BrakeHoseandjoints Et E Brakes Ho NN Wheels T Wheel bearings C Brake caliperlinings Jo o P l Pont and rear suspension J J __ EL Steeringsystem O o Steering shaft lubrication use Li greas Fitting
18. ations may not apply if it is inconsistent with the controlling state law No dealer is authorized to modify this Emission Control System Warranty If you have any ques tions regarding your warranty rights and responsibilities you should contact BAJA INC 888 863 2252 or the California Air Resources Board 9528 Telstar Avenue El Monte CA 91731 for California registered vehicles only Motorsports Baja Inc P O Box 61150 Phoenix Az 85082 Tel 602 443 9180 Toll Free 888 863 2252
19. ced 28 Maintenance continued Tires The scooter is equipped with tires of the size and tvna lictad halaw 30 mm 0 12 in Se A WARNING Operating this scooter with improper tires or even improper tire air pressure could be hazardous If you use improper tires or improper tire air pressure you may lose control of the scooter Always use the size and type tires specified Always maintain proper tire air pressure as described this section A WARNING Using worn tires could be hazardous The traction of the vehicle will be decreased This increases your risk of having an accident Replace the front and rear tires when the depth on the tread is 3 0 mm 0 12 in or less Tire Air Pressure Check the air pressure in tires before riding Improper air pressure would effect handling steering response traction tire life and rider comfort Be sure that the tires are inflated to the pressures shown below Tire pressure should only be measured or adjusted when the tires are cold Recommended pressure 29 Transporting It is best to transport the scooter in the normal position Before transporting the scooter drain the fuel from the carburetor as follows 1 Drain fuel from carburetor into an empty container by loosening the carburetor drain screw The carburetor drain screw is located on the bottom of the carburetor 2 When the fuel has been drained retighten the drain screw A WARNING Drai
20. cooter just above the front floor base A small cap will need to be removed to see the number The engine number is located on the bottom left side of the engine housing Frame number Engine serial number Write down the serial numbers here for your future reference 36 BAJA INC EMISSION CONTROL SYSTEM WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONS The emission control system warranty period for this vehicle begins on the date the vehicle is de livered to the first purchaser other than an authorized dealer or the date it is first used as a dem onstrator lease or company vehicle whichever comes first and continues for 60 months after that date or 12 000km whichever comes first provided there has been no abuse neglect or improper maintenance of your vehicle Where a warrantable condition exists the Distributor will repair your vehicle at no cost to you including diagnosis parts and labor If an emission related part on your vehicle is defective the part will be repaired or replaced by the Distributor This is your emission control defects warranty OWNER S WARRANTY RESPONSIBILITIES As the vehicle owner you are responsible for the performance of the required maintenance You should maintain a record of all maintenance performed on your vehicle and retain all receipts covering maintenance on your vehicle You may not be denied a warranty claim solely because of your failure to ensure the performance of all scheduled maintenance
21. ip by an authorized dealer at its place of business dur ing customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to from the authorized dealer The Distributor is not liable to any person for incidental consequential or special damages of any description whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise No express emission control system warranty is given by the Distributor except as specifically set forth herein Any emission control system warranty implied by law including any warranty of mer chantability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies All express warranties not stated in this warranty are disclaimed Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply if it is inconsistent with the controlling state law No dealer is authorized to modify this Emission Control System Warranty If you have any ques tions regarding your warranty rights and responsibilities you should contact BAJA INC 888 863 2252 or the California Air Resources Board 9528 Telstar Avenue El Monte CA 91731 for California registered vehicles only 6 Physical damage corrosion or defects caused b
22. n cause the cable or throttle mechanism to bind which may lead to throttle sticking loss of control and possible death injury and or property damage Fasteners e Make sure that all screws nuts and bolts are properly tightened Never over tighten hardware that is designed to move such as front wheels spindles A arm pivots etc Restricting moving parts can cause a loss of control and possible injury or death e Always replace torque type locknuts with new locknuts of the same type after removing the old locknuts Additional Warnings continued Fueling Check fuel supply before each use Never fill the fuel tank while the engine is running or hot Always allow at least 1 in of expansion space at the top of the fuel tank There should not be any fuel in the filler neck Replace the fuel cap tightly after refueling to prevent a fuel spillage fire or explosion hazard e Always use an original gas cap or an approved OEM replacement Never fill fuel tank while the vehicle is inside a building Gasoline vapors can cause injury or death and can pose a fire or explosion risk e Move the vehicle at least 10 ft before starting the engine e Use extreme caution when starting the engine Hot engine muffler or drive components can cause serious burns on contact Maintenance e Do not modify the vehicle from the manufacturer s original design and configuration e Never wash or operate the vehicle in freezing temperatures
23. nections are tight and corrosion free Clean tighten as necessary 11 Lights if equipped Check for proper operation Replace bulbs as necessary Operation Starting the Engine WARNING ALWAYS RETRACT THE SIDE STAND PRIOR TO STARTING THE VEHICLE If the engine is cold Balance the scooter on its center stand 1 with the side stand 2 fully retracted Make sure the ignition key is OFF then rotate the throttle 5 8 times to prime the engine Squeeze the rear brake lever turn the key to RUN and push the START button Your scooter includes an auto matic choke CAUTION DO NOT RUN THE STARTER FOR MORE THAN 5 SECONDS AT A TIME ALWAYS ALLOW AT LEAST 10 SECONDS BETWEEN STARTING ATTEMPTS If the engine is warm Balance the scooter on its center stand 1 with the side stand 2 fully retracted Squeeze the rear brake lever turn the key to RUN and push the START button If the engine does not start after 5 seconds wait 10 seconds then turn the throttle 1 3 turn while pressing the START but ton This will override the automatic choke and help start the engine CAUTION DO NOT RUN THE STARTER FOR MORE THAN 5 SECONDS AT A TIME ALWAYS ALLOW AT LEAST 10 SECONDS BETWEEN STARTING ATTEMPTS 12 Operation continued Driving Safely WARNING FOLLOW ALL OF THE WARNINGS IN THIS 5 MANUAL AT ALL TIMES WHILE OPERATING THE SCOOTER IT IS YOUR RESPONSIBILITY TO KNOW AND OBEY ALL APPLICABLE LOCAL STATE AND FEDERA
24. ning fuel from the carburetor could be hazardous Fuel could catch fire if you do not handle it properly When draining fuel from the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not spill the fuel or you may create a fire hazard Dispose of the drained fuel properly CAUTION Failing to secure the ATV properly could be hazardous Failing to secure the vehicle properly may result in an accident or damage to the vehicle When transporting the ATV tie down the vehicle securely with straps rope or some other suitable means Use extra tie downs when you transport the vehicle in the standing position 30 Storage Procedure If you do not use your scooter for a long time it will need special service requiring appropriate materials equipment and skill For this reason we recommend that you trust this maintenance work to your authorized service center If you wish to service the machine for storage yourself follow the general guidelines below VEHICLE Place the vehicle on level ground and wash the entire vehicle FUEL Drain the fuel from the fuel tank by a hand pump Drain the fuel from the carburetor by releasing the carburetor drain screw A WARNING Draining the fuel could be hazardous Fuel could catch fire if you do not handle it properly When draining the fuel from the fuel tank be sure to shut the engine off Do not smoke
25. of you stopping power comes from the front wheel which should always be used to supplement the rear wheel WARNING USE EXTREME CAUTION WHEN ENGAGING THE FRONT BRAKE TO AVOID LOCKING THE FRONT WHEEL LOCKING THE FRONT WHEEL CAN CAUSE A SERIOUS ACCIDENT Throttle grip 7 The rotary throttle grip is on the right handlebar Accelerate by rotating the throttle towards you Decelerate by rotating the throttle away from you The throttle includes a safety spring that snaps the throttle back to idle when released Operation continued Right brake switch assembly On Off Safety stop Switch 1 The On Off safety stop switch needs to be at on position before scooter will start The safety stop switch is available in case of an emergency Electric starter switch 2 The electric starter switch is located directly under On Off safety stop switch In order for scooter to start the key will need to be turned to on position as well as the safety stop switch Depress the electric starter switch to start the engine Never run the starter for more than 5 seconds at a time Allow at least 10 seconds between each starting attempt Operation continued Kick starter Use the kick starter to start the engine if the battery is drained Once started leave the engine running until the battery recharges sufficiently to restart the scooter Kick start Lever Left brake switch assembly High low beam light switch 1 To ac
26. or lack of maintenance re cords or receipts You are responsible for presenting your vehicle to an authorized dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the vehicle owner you should be aware that you may be denied your warranty coverage if your vehicle or a part has failed due to abuse neglect improper maintenance or unapproved modifica tions WARRANTY COVERAGE The Distributor warrants that each new 2009 and later vehicle is designed built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency and the California Air Resources Board and is free from defects in material and workmanship which cause such vehicle to fail to confirm with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for the periods specified above Your emission control system warranty covers components whose failure would increase an en gine s emission including electronic controls fuel injection system carburetor the ignition sys tem catalytic converter or any other system utilized in this vehicle to control emission if it is origi nally equipped Also included may be hoses connectors and other emission related assemblies Replacing or repairing other components including parts labor and other costs
27. or repair please call the BAJA MOTORSPORTS customer service department TOLL FREE at 1 888 863 BAJA 2252 between the hours of 7am and 5pm Monday thru Friday PST and Saturday 8am to 4pm PST During DST hours change to MT You will be instructed how to proceed A COPY OF THE SALES RECEIPT IS REQUIRED A WARNING This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator The manual contains important safety information and instructions which should be read carefully before operating the vehicle All operators should obtain review and follow provincial and municipal government acts and regulations pertaining to owning and operating an off road vehicle Children under the age of 16 should never operate this vehicle A WARNING It is the operators responsibility to know and obey all applicable local state and federal laws at all times while operating this vehicle including but not limited to traffic safety vehicle registration emissions and noise A WARNING The engine exhaust from this product contains chemicals know to the State of California to cause cancer birth defects or other reproductive hard CALIFORNIA PROPOSITION 65 Table of Contents IMPORTANT TRE 2 GENERAL PRECAUTIONS WARNINGS 3 NHTSA SAFELY NOTICE lt sss iino ssi reo ik
28. r of scooter Black Red Figure 28 Figure 27 A WARNING NEVER REMOVE THE STRIP OF CAPS NOR ADD ANY WATER OR ELECTROLYTE Maintenance Spark Plug CHECK UP OF SPARK PLUG 1 Remove the cap of spark plug and screw out a using plug wrench 2 Clean spark plug all around or replace it if it is corroded or there is too much deposit on it 3 Regulate the gap of the spark plug to 0 6 0 7 mm 024 028 3 The spark plug of the designated type should be used The applicable type of spark plug 0 6 0 7mm DR7HSA NGK A7RTC TORCH Md 2 028 To change transmission fluid place a catch basin under the rear of trans mission case unscrew drain plug 1 and allow oil to completely drain Replace drain plug and tighten securely Remove transmission oil filler plug 2 and fill with clean 90W oil add 3 380z Re attach filler plug 23 Maintenance continued Engine Oil CHECK UPS ADJUSTMENT AND MAINTENANCE Checking the Check the engine oil each time prior to operating the scooter The oil level should be between the upper and lower lines on the dip stick 1 Set scooter on level ground remove dipstick and clean Re insert dipstick pull back out to check level 2 Add lubricating oil up to the upper line when needed but do not overfill Finally screw on the oil gage plug tightly X8 CAUTION Never start the engine when there is insufficient lubricating oil Otherwise
29. r stand whenever possible Breaking in e Following this break in procedure ensures that your scooter is functioning properly and maximizes engine life e Never drive this vehicle over 25 mph during the first 250 miles of operation Excessive speed could result in engine failure Always use fresh 89 octane gasoline Avoid gasoline that contains alcohol which damage rubber gaskets and engine seals e Check and adjust the brakes throttle cable tire pressure and fasteners weekly before riding This is in addition to the pre ride inspection e Schedule regular maintenance with your authorized Baja Motorsports service center e Never add oil to the gasoline your scooter uses a 4 stroke engine with an internal lubricating system Operation continued Ignition switch The main ignition switch contains three positions e ON 2 The engine can start the key 1 cannot be removed e OFF 3 This position shuts off the engine and allows you to remove the key MN e 4 From the OFF position push inward 282 and turn the key counterclockwise to the LOCK position while turning the steering column to the left and shaking it lightly to engage the steering lock Remove key Brake Levers and Throttle e Rear brake 5 When stopping the scooter squeeze the rear brake smoothly and firmly Always engage the rear brake first Front brake 6 Squeeze the lever gently at first to avoid locking the front wheel Most
30. rements e Never use this vehicle for stunt riding spin outs donuts racing or any form of competition Additional Warnings Protective Clothing Equipment e Most accident fatalities are due to preventable head injuries Always wear a properly fit ting motorcycle type helmet approved by the agencies such as the Department of Transportation DOT Safety Helmet Council of America SHCA or Snell Memorial Foundation SNELL e Always wear face shields or goggles boots gloves and other appropriate protective clothing Long hair loose clothes jewelry can get caught in moving parts below and behind the seat or your surrounding environment Remove or tie back anything loose that can reach below and behind the seat before riding Moving Parts e Never place hands feet any body parts or clothing near the engine wheels chain and other rotating parts of the vehicle while riding or running the engine e Use extreme caution when performing required maintenance while the engine is running e Keep guards and pads in place at all times Prevent accidental contact by any person whenever the vehicle is running e The guards over the brake clutch torque converter axle and drive sprockets also help prevent mud and debris from contacting those components Traffic Safety e ALWAYS FOLLOW THE ENTIRE PRE RIDE CHECKLIST PRIOR TO STARTING OR RIDING THE SCOOTER e Your safety while riding this vehicle depends entirely on your abili
31. rs and or cause property damage e Never operate vehicle while under the influence of alcohol drugs or medication of any kind Such operation is dangerous to yourself and or others and may be illegal in your area e Check the tire pressure before operating the vehicle using a properly calibrated tire air pressure gauge e Stop the vehicle and shut off the engine immediately if the vehicle makes unusual noises or vibrations Check the vehicle for damage Excessive noise or vibration is a sign of loose or worn parts Do not use this vehicle on rental tracks of any kind Additional Warnings continued Engine Motor Safety e Keep the engine motor free of dirt and debris especially in the throttle linkage area e Never start the engine motor without checking to see that the throttle control is in the idle position and that the parking brake is set e Never start the engine motor unless you are properly seated with your hands firmly on the controls e Never tamper with alter or change the vehicle s engine motor settings The engine motor governor is factory set and protects the engine motor from damage Excessive engine motor speed is potentially dangerous to the operator bystanders and the engine motor itself e All guards must be in place prior to starting the engine e Operating the vehicle in conditions where water mud snow dirt sand or other debris can get into the throttle cable conduit and or the throttle mechanism ca
32. s carefully To emphasize the special information the symbol A and the words WARNING or CAUTION have some special meanings Pay great attention to the messages A WARNING Indicates a potential hazard that could result in death or injury CAUTION Indicates a potential hazard that could result in vehicle damage NOTE Indicating special information which is to make maintenance easier or instructions clearer WARNING and CAUTION are arranged like this WARNING or CAUTION The first part will identify a POTENTIAL HAZARD The second part will describe WHAT COULD HAPPEN if you ignore the WARNING or CAUTION The third part will describe HOW TO AVOID THE HAZARD This user s manual contains important safety and maintenance information Read it carefully before riding Failing to follow the warnings contained in this manual could result in INJURY or DEATH It is important that this manual remain with the vehicle when you transfer it to another user or owner All information illustrations photographs and specifications contained in this manual are based on the latest product information available at the time of publication Due to improvements or other changes there will be some discrepancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation to make the same or similar changes to the vehicle previously built or sold General Precautions WAR
33. sand Fasteners Mo T Should be completed by an authorized service center l Inspect and clean adjust lubricate or replace if necessary C Clean R Replace T Tighten 32 Troubleshooting This troubleshooting guide is provided to help you to find the cause of some common complaints COMPLAINT Engine is hard to start or does not start at all Something is probably wrong with the fuel system or ignition system CAUTION Failing to troubleshoot a problem correctly would damage your Dirt Bike Improper repairs or adjustments may damage the vehicle Such damage may not be covered under warranty If you are not sure about the proper action consult your authorized service center or Baja Motorsports about the problem Fuel Supplying Check 1 Make sure there is adequate fuel in the fuel tank 2 Check that the ignition switch is in the RUN position 3 Make sure there is enough fuel reaching the carburetor from the fuel tank A WARNING Draining fuel from the carburetor could be hazardous Fuel could catch fire if you do not handle it properly When draining the carburetor be sure to shut the engine off Do not smoke and never drain or refuel in an area where there are open flames or sparks Do not spill the fuel or you may create a fire hazard Dispose of drained fuel properly a Loosen the drain screw which is located under the carburetor Drain the fuel from the carburetor into a cont
34. tivate the high beam move the switch to position 2 For low beam use position 3 e Turn signal switch 4 Slide the switch plate left for a left signal and right for a right signal Press the center of the switch to cancel the turn signal e Horn 5 Press the bottom button to sound the horn Operation continued Instrumental panel e Speedometer 1 Indicates the current driving speed in both km h and mph e High beam indication lamp 2 illuminates when high beam is selected e Turn signal lamp 3 Indicates that the turn signal is activated e Fuel indicator 4 Indicates the fuel level e Odometer 5 Indicates the total distance the vehicle has traveled in km Seat lock e To open Insert the key just below the seat on the left side of the vehicle Press the seat down slightly while turning the key clockwise to release the latch Lift the seat e To close Press down the seat until locked then remove the key Never leave the key in the lock Operation continued Fuel tank Locate gas cap under seat and remove fill tank with new clean 89 octane or higher gasoline Do not overfill tank do not fill over 1 below filler neck to allow for expansion f f WX CAUTION WHEN FUELING YOUR SCOOTER ONLY FILL THE TANK IN k WELL VENTILATED AREAS SHUT OFF THE ENGINE AND PLACE THE SCOOTER ON ITS CENTER STAND TO ENSURE PROPER FILLING WHILE ELIMINATING THE RISK OF STATIC IGNITION CAUSED
35. ty to exercise proper judgement You must be of sufficient age understanding mental capacity and physical capa bility to safely operate this vehicle Always obtain mature supervised instruction and sufficient practice in an decongested area before operating this vehicle on any public thoroughfare Additional Warnings continued Traffic Safety continued e Excessive vehicle speed is a leading cause of accidents which can cause death or serious harm to you other people and or property Always obey all applicable traffic safety laws while operating this vehicle being sure to account for current weather and traffic condi tions and slow down if necessary DRIVE TO ARRIVE Use extreme caution when riding on wet slippery rough or slopped terrain There is increased risk of loss of control which can result in injury death and or property damage e Always slow down when turning High speed turning can cause loss of control and or possible death injury and or property damage Turning on a slope increases the risk of rollover Practice turning in a safe area away from traffic until you are confident in your ability to control the vehicle at all times e Operating this vehicle at an unsafe speed especially while turning can cause death injury and or property damage e Never use this vehicle to perform any type of racing stunt riding jumps spin outs donuts or other maneuvers You could kill or injure yourself or othe
36. ur vehicle has a defect which could cause serious injury or death you should immediately contact the National Highway Traffic Safety Administration NHTSA in addition to notifying Baja Motorsports If NHTSA recieves similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in any individual problems between you your dealer or Baja Motorsports To contact NHTSA you may call the Auto Safety Hot line toll free within the United States on 1 800 424 9393 or write to NHTSA 400 Seventh Street SW Washington DC 20590 Pre Ride Checklist 4 WARNING ALWAYS PERFORM THE ENTIRE PRE RIDE CHECKLIST BEFORE USING THE VEHICLE AS THIS CAN HELP gt YOU SPOT PROBLEMS THAT COULD INTERFERE WITH SAVE VEHICLE OPERATION FAILURE TO FOLLOW THIS ENTIRE CHECKLIST BEFORE EVERY RIDE CAN CAUSE DEATH SERIOUS INJURY AND OR PROPERTY DAMAGE TO YOUR SELF AND OR OTHERS FRONT BRAKE REAR BRAKE LEVER LEVER THROTTLE GRIP TURN SIGNAL T HEADLIGHT L CAP SEAT LOCK CES BATTERY n COMPARTMENT 7 J TAIL LIGHT _ T URN SIGNAL AIR FILTER CENTER CARBURETOR Ge KICK START LEVER CARBURETOR SIDE STAND DRAIN SCREW Pre Ride Checklist continued Before Starting the Engine Motor 1 Engine oil level a Check for leaks b Tighten filler cap securely c Add oil if required 2 Fuel level a
37. y fire explosions or similar causes beyond the control of the Distributor T Failures not caused by a defect in material or workmanship Use of the vehicle in any type of competitive racing or related events immediately and completely voids this and all other warranties LIMITED LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to from the authorized dealer The Dis tributor is not liable to any person for incidental consequential or special damages of any descrip tion whether arising out of express or implied warranty or any other contract negligence or other tort or otherwise No express emission control system warranty is given by the Distributor except as specifically set forth herein Any emission control system warranty implied by law including any warranty of mer chantability or fitness for a particular purpose is limited to the express emission control system warranty terms stated in this warranty The foregoing statements of warranty are exclusive and in lieu of all other remedies All express warranties not stated in this warranty are disclaimed Some states do not allow limitations on how long an implied warranty lasts so the above limit
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