Servo Amplifier MR-J3-B type (SSCNETIII compatible)
Contents
1. cable length TESTS TCI O 5 10 20m 16 40 32 81 65 62ft the lt precautions Connector made by Japan Connector made by Japan enclosed SSCNETII cable MR J3BUSE JIM B Aviation Electronics Industry Aviation Electronics Industry with the S 25 3 cable h CF 2D103 S connector CF 2D103 S connector option Long distance cable Note 4 Caple lend p ie 30 40 50m 98 43 131 23 164 04ft before starting use Connector made by Japan Connector made by Japan 6 Connector set for SSCNET M MR J3BCN1 if Aviation Electronics Industry Aviation Electronics Industry PF 2D103 connector PF 2D103 connector ao z O 2 Connector cap for SSCNET M Standard accessory k iP ee Personal computer Amplifier side connector Personal computer side connector O communication USB cable MR J3USBCBL3M mini B connector 5 pin A connector 5 nape Cable length 3m 9 84ft Note This cable cannot be used with the T SSCNET II compatible controller 3 Amplifier side connector made by 3M or an equivalent product O Input output signal connector MR CCN14 10120 3000VE connector ne 10320 52F0 008 shell kit Note 3 Notes 1 H and L indicate bending life H indicates a long bending life part L indicates a standard part 2 The connector type terminal block is available only for the MR J3 350B or smaller Refer to Amplifier Dimensions in this New Product News for details 6 3 The model listed in the table is the soldered model The model f2. B 50mm 1 97inch cannot be guaranteed Options Cables and connectors MR J3 B type Optional cables and connectors are shown in the diagram below lt Servo motor HF MP HF KP series encoder cable length 10m 32 81ft or shorter gt Controller Servo amplifier Servo amplifier Q172HCPU 0173HCPU CCN a QD75MH a CNP CN MR Configurator CNP CNS i spool lt Setup software IE i CNG i MRZJW3 SETUP221E Peng ol l oo l l aa L CNIA i CNP2 EL cn1B Motor power supply cable CNP3 I 5 41 gt CN2 Motor electromagnetic brake cable E Attach a cap to Encoder cable connectors not S being used o Cable protection Servo motor opie erection level IP65 Gov motor HF MP series evel IP65 i compatible E HF KP series compatible P E HF KP series lt When cable is led out in direction of motor shaft gt lt When cable is led out in opposite direction of motor shaft gt lt Servo motor HF MP HF KP series Encoder cable length over 10m 32 81ft gt Controller Servo amplifier Servo amplifier Q172HCPU Q173HCPU xY a ee QD75MH CNP1 CN5 MR Configurator CNP
3. 5 SW1 SW2 E ER on signal turns off and MR J3BUS _ M M J max when alarm signal is issued QD75VH Note 13 14 15 MR J3BUS _IM A B cable m ee nn Z 2 m O 0 MR Configurator Setup software Servo amplifier MRZJW3 SETUP221E S lt MR J3 _ B B1 8 Note 13 14 15 5 2nd axis Note 10 An encoder cable S MR J3BUSL_IM sw1 SW2 8 MDRff is available Refer MR J3BUSI_ M A B cable m 7N to the page 4 to 5 5 E U 9 Bar in this New Product O NYA Ls SD News for details on 1 the cable models Servo amplifier lt MR J3 _ B B1 nth axis Note 10 Note 11 SW1 SW2 Attach a cap to connectors as AN not being used Z QY UU 1 2 n 1 Notes 1 When using the 1 phase 100VAC MR J3 40B1 or smaller or 1 phase 230VAC MR J3 70B or smaller connect the power supply to L1 and L2 Do not connect anything to L3 2 inoperable B SERVO AMPLIFIER INSTRUCTION MANUAL for details Do not reverse the diode s direction Connecting it backwards could cause the amplifier to malfunction that signals are not output and emergency stop and other safety circuits are Use the power supply 24VDC 10 required current capacity 150mA 150mA is the value when all of the input output points are used Note that the current capacity can be stepped down according to the number of input output points in use Refer to MR J3 This is the forced stop independent for each axis servo amplifier Use this as necessary when Q172HCPU Q
4. 65 Ou Terminal diagram N with terminal cover open Vee 3 A iC S S VE olo ip O HA o i Ss When MR J3BAT is mounted a lt Terminal arrangement gt oO 7 F terminals M4 TE TE3 N lt Terminal screw size gt L11 L21 N P1 P2 ee Lt L2 L3 P clu v w TE3 M4 PE M4 PE lt Mounting screw size gt z 3 e e 80 3 15 200 7 87 2 172 6 77 2 06 0 236 138 5 43 62 2 44 Z 18 0 24 160 6 3 mounting hole Fan airflow direction 6 Terminal diagram N with terminal cover open 19 i T ANENA A 300 11 81 285 11 22 SN When MR J3BAT is mounted CHARGE lelalel OJN Pre CHARGE lt Terminal arrangement gt T Sa terminals M4 TE3 N r 2 B lt Terminal screw size gt N P1 P2 i TE1 M4 TE1 TE2 Ee Mee Lifjt2 i3 P c ul vj wi ILa TE3 M4 PE M4 PE lt Mounting screw size gt 3 See Note 1 The CNP1 connector CNP2 connector and CNP3 connector insertion type are enclosed with the servo amplifier 9 Cautions Concerning Use To ensure safe use e To use the products given in this catalog properly always read the Instllation Guide and MR J3 B INSTRUCTION MANUAL before starting to use them e These products have been manufa
5. CN5 i Lie o Setup software i CN3 MRZJW3 SETUP221E EENG oO gt I Eeee DDD oO l z l L ONE a E Hi L CNIA D CNP2 1 F eee 6 ae Ti CNP2 1 Motor power supply cable T a CN1B i CN1B Wire size 0 75mm AWG19 D CNP3 CNP3 Ck Ra S a arose lt bBBEP LIP ff g Motor power st Note 3 alae ee CN2 Manufacture the relay _ Note 3 7 Ne l a cable Wire size i Motor electromagnetic brake cable 0 75mm AWG 19 9 Wire size 0 5mm AWG20 Motor electromagnetic brake cable eee Seen Ree lt oe Attach a cap to Rc ea Manufacture the relay Note 4 connectors not Manufacture the relay cable cable Wire eee being used Encoder cable Encoder cable 0 5mm AWG20 1 a m 3 Note 2 nE A Note 2 Ti i l Servo motor HF MP series HF KP series Servo motor HF MP series HF KP series E Cable TE level IP20 lt When cable is led out in direction of motor shaft gt compatible Note 1 Cable protection level IP20 compatible Note 1 lt When cable is led out in opposite direction of motor shaft gt Notes 1 Compatible with protection level IP20 Contact Mitsubishi when using in a protection level IP65 environment 2 This cable does not have a long bending life so always fix the cable before using 3 If the length exceeds 10m 32 81ft relay the cable using the cable MR PWS2CBLO3M A1 L A2 L This cable does not have a long
6. diameter 09 0 to 11 6mm 0 354 to 0 457inch CNP1 connector CNP2 connector CNP8 connector Insertion tool 50 er eP 5 e KW or less made by Molex oran 1kW or less made by Molex or an O made by Molex or an equivalent product made by Molex or an equivalent product a anh ag Sleeosibtcomeca E power supply connector set i a O Standard accessory Insertion type e 2 3 5kW 02 3 5kW 2 For MR J3 10B 1 to MR J3 350B y ype PHOENIX or an equivalent product PHOENIX or an equivalent product i Note 2 PC4 6 STF 7 62 CRWH connector PC4 3 STF 7 62 CRWH connector O 5 lt Applicable cable example gt Note 5 lt Applicable cable example gt Note 5 oe e CNP2 for 1kW or less 2 and 3 5kW e CNP1 and CNP3 connector for 2 and 3 5kW Wire size 0 14mm2 AWG26 to 2 5mm AWG14 Wire size 0 2mm AWG24 to 5 5mm AWG 10 Completed cable outer diameter Completed cable outer diameter to 63 8mm to 60 150inch to d5mm to 60 197inch MR J3BUSL IM WE SSCNETII cable cable length Connector made by Japan Connector made by Japan Bs Standard cord for inside panel 0 15 0 3 0 5 1 3m 0 49 0 98 1 64 Aviation Electronics Industry Aviation Electronics Industry 3 28 9 84 ft PF 2D103 connector PF 2D103 connector z SSCNETI cable MR J3BUSLIM A z i Note z 24 Standard cable for outside panel
7. not applied on the cable connection section eif using in an application where the servo motor moves select the cable bending radius according to the required bending life and wire type Grounding e Securely ground to prevent electric shocks and to stabilize the potential in the control circuit e To ground the servo motor and servo amplifier at one point connect the grounding terminal from each unit and ground from the servo amplifier side e Faults such as a deviation in position could occur if the grounding is insufficient Wiring e When a commercial power supply is applied to the amplifi er s Output terminal U V W the amplifier will be damaged Before switching the power on perform thorough wiring and sequence checks to ensure that there are no wiring cmos etc e When a commercial power supply is applied to the motor s input terminal U V W the motor will be damaged Connect the motor to the amplifier s output terminal U V wW Match the phase of the motors input terminal U V W to the amplifier s output terminal U V W before connecting If they are not the same the motor control cannot be per formed e Validate the stroke end signals LSP LSN in the position con trol or speed control mode The motor will not start if the signals are invalid e For the fiber optic cable do not apply excessive tension when cabling e For the fiber optic cable use in situations less than the min imum
8. the servo is on Doing so could cause an amplifier overload or shorten brake life Apply the brake when the servo is off Precautions for Choosing the Products e Mitsubishi will not be held liable for damage caused by fac tors found not to be the cause of Mitsubishi machine dam age or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Cautions Concerning Use Cautions concerning model selection e Select a motor with a rated torque above the continuous effective load torque e Design the operation pattern in the command section so that positioning can be completed taking the stop setting time ts into account Speed Command pattern Lo N 3 a motor operation Command time ts Time Positioning time e The load inertia moment should be below the recommend ed load inertia moment ratio of the motor being used If it is too large desired performance may not be attainable 10 Ay Safety Warning To ensure proper use of the products listed in this New Product News please be sure to read the instruction man ual prior to use a MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE MITSUBISHI DENKI BLDG 2 2 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN New publication effective March 2005 SV0503 1 lt MDOC gt Specifications
9. 00VAC or 1 phase 230VAC MR J3 70B 100B Note 1 lt Terminal arrangement gt 6 0 236 zo 36 185 7 28 mounting hole L1 o P S L2 3 CNP1 N Screw size M4 CNP2 P bad F j A lt Mounting screw size gt Pee j P2 5 M5 Ke Ii W P 4 Yy C if CNP2 D a d A i L11 oN 2 a Rei L21 F When MR JSBAT caer ee nae Fan airflow direction 10 is mounted S U 1 00 St c CNP3 V W Note 1 The CNP1 connector CNP2 connector and CNP3 connector insertion type are enclosed with the servo amplifier Amplifier Dimensions MR J3 200B 350B Note 1 Unit mm inch 96 0 236 lt Terminal arrangement gt mounting hole L1 80 3 15 195 7 68 L2 L3 CNP1 N P1 E P2 r A a U CNP2 D 7 es CNP3 V L11 0E 6 z L E jes 21 ee 1 aay Cep e e PE K esl lt WUSUUUUUUUUL L6 0 24 aaa 6 0 24 25 5 When MR J3BAT Fan airflow direction 78 3 07 11 00 6 S is mounted Ue 0 24 Screw size M4 lt Mounting screw size gt M5 80 3 15 200 7 87 D 130 5 12 2 6 0 236 131 5 5 18 68 5 2 7 ting hol A i S _ 6 0 24 118 4
10. 173HCPU or QD75MH is connected When not using invalidate the forced stop input with the parameter No PAO4 or short circuit across EM1 and DOCOM in the connector Provide emergency stop for the entire system on the controller side Refer to MR J3 MR EKCBL50M H for the HF MP or HF KP series Connect the shield wire securely to the plate inside the connector ground plate Malfunction signal ALM is turned on during normal operation when no alarms have been triggered Maximum 3m 9 84ft is possible in a good noise environment B SERVO AMPLIFIER INSTRUCTION MANUAL for details on the connection Change the parameter No PC04 when using the 4 wire cable MR EKCBL30M H L to M 25mm 0 98inch MR J8BUS For the motor with an electromagnetic brake The electromagnetic brake terminals B1 B2 do not have the polarity The motor side connections for the second and following axes are omitted from the above diagram Up to 16 axes n 1 to 16 using the axis selection rotary switch SW1 For grounding connect the ground wire to the control box s protection ground terminal via the servo amplifiers protection ground PE terminal Do not apply excessive tension when cabling Use in situations less than the minimum bending radius MR J3BUS If the ends of the fiber optic cable are dirty the light will be obstructed and could result in malfunctions Always clean the ends if dirty M A
11. 3 U DOCOM 3 1 UO i 2 Fi A S Encoder Z phase pulse AA g vi vE differential line driver ee ee 18 wed TI 1 l WO 4 Encoder A phase pulse lt i j i LA 6 __ E s aa I l differential line driver LAR J Or 4 n Encoder B phase pulse i i ia O E brake differential line driver ise 17 ai eee eee ener BIL A Control common re li E for electromagnetic ae T ADE xs FBZ n Monitor EN i Oa EMG Seen oo Note 9 aximum 1mA tota on signal turns off anc Double oscillation 10V output G a7 ae CN2 Ko o Sse Monitor output 1 p MO1 a 1 PS ioko CI i LG J 2 LG LG oo 14 Monitor output 2 Se 3 MR _ eae D 10kQ 2 SD PLATE A Note 8 MRR om 6 56ft max z 10m 32 81ft max MD An encoder cable is available Refer to the page 4 MD LI l j to 5 in this New Product News for details on the Note 4 Forced stop 20 3 MDR cable models ee OO DI 2 9 BAT rae PLATE SD oe 46 DIS 19 8 10m 32 81ft max Note 2 10 Servo motor Magnetic brake interlock 13 fen HF SP series He In position Ra 9 CNS oe Note 6 Malfunction 45 ALM 15 Ee m I I a Connect the cable between the controller aa D Personal B Electro I I and amplifier to the CN1A connector 3 Bee Des e LAE sli a I I i Controller MR J3BUSLIM or MR J3BUSLIM A B 2 CLOER g GND o eee cable for Q172HCPU or Q173HCPU os oer HELL a 6 2 a Q172HCPU Note 13 14 15 lt SHELLISHIELD Note 7 eee E Note 9 Q173HCPU
12. 30m 6 56 16 40 32 81 65 62 98 43ft Note 1 Amplifier side connector made by 3M or an equivalent product 36210 0100JL receptacle 36310 3200 008 shell kit EIEE HE Encoder side connector made by DDK lt For 10m 32 81ft or shorter cable gt CM10 SP10S M straight plug CM10 22SC C1 100 Socket contact lt For the cable length over 10m 32 8 1ft gt CM10 SP10S M straight plug CM10 22SC C2 100 socket contact Amplifier side connector made by Molex or an equivalent product 54593 1011 connector housing Encoder side connector made by DDK CM10 SP10S M straight plug 54594 1015 plug cover A HF SP series motor MR J3SCNS CM10 22SC S1 100 socket contact lt Applicable cable example gt Wire size 0 5mm AWG20 or less Completed cable outer diameter 06 0 to 9 0mm 60 236 to 0 354inch 54595 1005 plug cover B 58935 1000 shell cover 58934 1000 shell body 58937 0000 cable clamp 58203 0010 screw Note 3 Select one of motor power supply cables dO to 6 for use a Battery connection relay cable Encoder connector set for 10m 32 81ft or shorter Direct connection type Exceeding 10m 32 81ft Relay type Power supply cable for HF MP HF KP series motor Lead out in direction of motor shaft Power supply cable for HF MP HF KP series motor Lead out in opposite direction of
13. Changes for the Better MITSUBISHI ELECTRIC SSCNET M Compatible AC Servo New Product News Advanced servo technology with optical network ELSERVO _ J3 i F 4 m s 2 r A Mitsubishi Electric Corporation Nagoya Works is a factory certified for SO14001 standards for environmental management systems and ISO9001 standards for quality assurance management systems Jim 8 3 4f 5SSCNET MELSOFT bA UALITY SERVO SYSTEM CONT MARACENENT ENVIRONMENTAL MANAGEMENT EC97J1113 Taking the Various Possibilities of the Servo System to Optics MR J Ba i i Features of MR J3 B Type e A completely synchronized system can be made using tem together the consolidated management features such as SSCNET III fiber optic cable utilizing high speed serial com servo amplifier parameter settings and data gathering are all munication with cycle times of up to 0 44ms between con present in the motion controller troller and amplifier Such a system will provide high levels e A dedicated cable is used for the SSCNET II system that simply of reliability with high levels of performance connects the amplifiers and controllers This simple connection e SSCNETII is a completely synchronized network so method reduces wiring time and also helps to prevent noise synchronized control and synchronized starting for advanced due to the serial data transfer when using SSCNET II interpolation etc can a
14. J3 _ B SERVO AMPLIFIER INSTRUCTION MANUAL for details 4 For products without a dynamic brake MR J3 _ B 1 ED special compliance is possible 5 Close mounting is possible for MR J3 350B or smaller servo amplifiers However when mounting the amplifier closely keep the ambient temperature within O to 45 C 32 to 113 F or use with the effective load rate of 75 or less Servo Amplifier Model Configuration MR J3 B AC servo amplifier MELSERVO J3 Series A General purpose interface B SSCNETII compatible new products List of compatible motors HF MP HF KP ams eile owene Bel Conforms to Seo i 1000r min 2000r min Te 3 phase 200VAC or following 10 053 13 053 13 1 phase 230VAC ote 1 standards 20 BG 23 r 1 phase 100VAC Note 2 EN UL cUL 40 43 43 60 51 52 Notes 1 The 1 phase 230VAC is available only for the 70 73 73 MR J3 70 _ or smaller servo amplifiers 100 g 102 2 Only for MR J3 40 _ 1 or smaller servo amplifiers 200 121 201 S2202 350 352 500 502 700 za ar TES 702 MR J3 B Type Standard Wiring Diagram Create a sequence that cuts off the MC when an alarm or emergency stop occurs Servo amplifier Create a sequence that cuts off the MC For M
15. R J3 500B 700B when an alarm or emergency stop occurs Servo amplifier NFB MC MR J3 __ B B1 MR J3 _ B Power supply __o O O Olt MC 3 phase ge 200 to 230VAC 4 F i TEI Note 1 oe e CNP1 Always disconnect the Always disconnect the Power factor ON Ser pelt ety aL Ae eee connection across P1 P2 improvement NMA regeneration unit externally ceca tea i when using the FR BEL DC reactor 7 PI lite lo C 7 Fee C The servo amplifier could be damaged if the LT Built in Awaye disconnect the T pion pP LN piona egoteralon uni oponer aeon ONT egenerative connection across P D o i registor when connecting the Optional l Always disconnect the Power factor Pq optional regeneration eee ope P connection across P1 P2 improvement 1 TE3 Hs ieee e S CNP2 when using the FR BEL a E P2 The servo amplifier could be F Built in option damaged if the optional regeneration or F F AN unit or power factor improvement DC O fe detieralvetegisier reactor is incorrectly connected OL11 l M a4 Servo motor ene V HF MP HF KP seles Note 3 Power supply 24VDC for interface DICOM 5 a CNP
16. amp Use this in combination with or Junction connector made by Tyco Electronics 1 172161 9 housing N Z O Amplifier side 164 04ft Note 1 170359 1 connector pin Amplifier side connector cable for HF MP HF KP MTI 0002 cable clamp made by Toa Electric eae by 3M or an equivalent product series motor MR EKCBLLIM L gt _o 36210 0100dL receptacle S Sees a S 36310 3200 008 shell kit 20 30m 65 62 98 43ft Note 1 Use this in combination with O or 8 Junction connector made by Tyco Electronics Amplifier side connector gt 1 172161 9 housing made by Molex or an equivalent product 170359 1 connector pin 54593 1011 connector housing Junction connector MT1 0002 cable clamp made by Toa Electric 54594 1015 plug cover A Amplifier side 54595 1005 plug cover B connector Note 2 MR ECNM Es o 58935 1000 shell cover 2 58934 1000 shell bod a ae a lt Applicable cable example gt 58937 0000 r a Wire size 0 3mm AWG22 58203 0010 screw Note 3 Completed cable outer diameter 8 2mm 00 323inch Crimping tool 91529 1 is required Use these in combination with or Relay type Exceeding 6 10m 32 81ft Relay type D Encoder cable for HF SP series motor MR J3ENSCBLLIM H cable length 2 5 10 20 30 40 50m 6 56 16 40 32 81 65 62 98 43 131 23 164 04ft Note 1 MR J3ENSCBLLIM L L cable length 2 5 10 20
17. and connectors Item Model i o Description MR J3ENCBLLJM A1 H Encoder cable for cable length HF MP HF KP series motor 2 5 10m 6 56 16 40 32 81ft Note 1 Lead out in direction i Ni of motor shaft Lii siete MEE Encoder side connector made by Tyco Electronics 10m 32 81 ft Selle Henle 1674320 1 2 5 10m 6 56 16 40 32 81ft Note 1 Amplifier side connector _E made by 3M or an equivalent product oLa 10m 32 81ft Encoder cable for HF MP HF KP series motor Lead out in opposite direction of motor shaft Encoder cable for HF MP HF KP series motor Lead out in direction of motor shaft Encoder cable for HF MP HF KP series motor Lead out in opposite direction of motor shaft MR JSENCBL cable length 2 5 10m 6 56 16 40 32 81ft Note 1 MR J3ENCBLLIM A2 L cable length 2 5 10m 6 56 16 40 32 81 ft Note 1 M A2 H MR J3JCBLO3M A1 L Cable length 0 3m 0 98ft Note 1 MR J3JCBLO3M A2 L Cable length 0 3m 0 98ft Note 1 MR EKCBL 20 30 40 50m 65 62 98 43 131 23 M H cable length 36210 0100UL receptacle 363 10 3200 008 shell kit Encoder side connector made by Tyco Electronics 1674320 1 Junction connector made by Tyco Electronics 1473226 1 with ring contact 1 172169 9 housing 316454 1 cable cl
18. bending life so always fix the cable before using The relay cable s wire size and the 2 and 3 wire sizes are different Refer to MR J3 L_JB SERVO AMPLIFIER INSTRUCTION MANUAL for details on manufacturing the relay cable 4 If the length exceeds 10m 82 81ft relay the cable using the cable MR BKS2CBLO3M A1 L A2 L This cable does not have a long bending life so always fix the cable before using The relay cable s wire size and the 9 and 0 wire sizes are different Refer to MR J3 L_ B SERVO AMPLIFIER INSTRUCTION MANUAL for details on manufacturing the relay cable lt For servo motor HF SP series gt Controller Servo amplifier Servo amplifier Q172HCPU Q173HCPU CEN Bi o A QD75MH 3 MR Configurator CNS I l CNP1 en j Setup software i fa TE Ea z MRZJW3 SETUP221E ONG o MERREM ed pee Se Peso eee ee 5 o RCNA 2 m zi E D E CN1B Motor power supply connector CNP3 zzz e i A Manufeciure this M cable I 3 Motor electromagnetic brake connector F X manufacture this cable Encoder cable Attach a cap to connectors not being used r l l l i y O Servo motor B o ko HF SP series ean Cable protection level IP67 compatible Options Cables
19. bending radius MR J3BUSL_JM 25mm 0 98inch MR J3BUSL__ M A B 50mm 1 97inch cannot be guaranteed e If the ends of the fiber optic cable are dirty the light will be obstructed and could result in malfunctions Always clean the ends if dirty Attach a cap to connectors not being used e Do not tighten the fiber optic cable with a nylon band ty fap cic e Do not directly look at the light when the fiber optic cable is not connected Factory settings e All available motor and amplifier combinations are predeter mined Confirm the model of the motor and amplifier to be used before installation e For the MR J3 B type the control mode are selected by a controller e When using the optional regeneration unit please change the parameter No PA02 for MR J3 B type The optional regeneration unit is disabled as the default so the parameter must be changed to increase the regeneration performance Operation e When a magnetic contactor MC is installed on the amplifi er s primary side do not perform frequent starts and stops with the MC Doing so could cause the amplifier to fail e When a trouble occurs the amplifier s safety features are activated halting output and the dynamic brake instantly stops the motor If free run is required contact Mitsubishi about solutions involving servo amplifiers where the dynam ic brake is not activated e When using a motor with an electromagnetic brake do not apply the brake when
20. ctured as a general pur pose part for general industries and have not been designed or manufactured to be incorporated in a device or system used in purposes related to human life e Before using the products for special purposes such as nuclear power electric power aerospace medicine passen ger movement vehicles or underwater relays contact Mitsubishi e These products have been manufactured under strict quality control However when installing the product where major accidents or losses could occur if the product fails install appropriate backup or failsafe functions in the system Cautions concerning use Transport and installation of motor e Protect the motor or encoder from impact during handling When installing a pulley or coupling do not hammer on the shaft Impact can damage the encoder In the case of motor with key install a pulley or coupling with the screw of shaft end Use a pulley extractor when taking off the pulley RY s Do not apply a load exceeding the tolerable load onto the servo motor shaft The shaft could break Installation e Avoid installation in an environment in which oil mist dust etc are in the air When using in such an environment enclose the servo amplifier in a sealed panel Protect the motor by furnishing a cover for it or taking similar measures e Mount the amplifier vertically on a wall e When installing several amplifiers in a row in a sealed panel leave 10mm 0 39inch or m
21. ll be carried out e An absolute system can be made by simply adding a battery e As the SSCNET II bus system is used to connect the servo sys to the Servo amplifier Connections with peripheral equipment Peripheral equipment is connected to MR J3 B as described below Connectors cables options and other necessary equipment are available so that users can set up MR J3 B easily and begin using it right away Through its SSCNET M compatible one touch connections MR J3 B series reduce the number of wires and the chances of wiring errors lt SSCNET Ill compatible controller gt CN5 for USB communication Option Q172HCPU Max 8 axis control Q173HCPU Max 32 axis Max 16 axis x 2 system control QD75MH Max 4 axis control In addition to the conventional functions the MR Configurator setup software can be used by connecting to a motion controller Q172HCPU Q173HCPU The parameters for several axes can be set and several axes can be monitored en Connect the connector to the SSCNETII Servo amplifier lt With front cover open gt compatible Note 2 M R J3 E B controller MITSUBISHI ULEFIAT B connector Note 3 f SSCNET S _ js X mini B connector SSCNET II CNS for input output signal Option This option is required for using the forced stop input in position mag Note 1 CNP1 connector AN For main circuit power suppl
22. motor shaft Power supply cable for HF MP HF KP series motor Lead out in direction of motor shaft Power supply cable for HF MP HF KP series motor Lead out in opposite direction of motor shaft MR J3BTCBLO3M Cable length 0 3m 0 98ft Note 4 MR PWS1CBL cable length 2 5 10m 6 56 16 40 32 81 ft Note 1 M A1 H MR PWS1CBL cable length 2 5 10m 6 56 16 40 32 81ft Note 1 M A1 L MR PWS1CBL cable length 2 5 10m 6 56 16 40 32 81ft Note 1 M A2 H MR PWS1CBL cable length 2 5 10m 6 56 16 40 32 81ft Note 1 M A2 L MR PWS2CBLO03M A1 L Cable length 0 3m 0 98ft Note 1 MR PWS2CBLO03M A2 L Cable length 0 3m 0 98ft Note 1 IP55 Amplifier side CN2 connector made by 3M i Battery side connector made by Hirose Electric or an equivalent product 36210 0100UL receptacle 36310 3200 008 shell kit DF3 2EP 2C plug Pi Junction connector made by 3M 36110 3000FD plug 36310 F200 008 shell kit DF3 EP2428PCA crimping terminal for plug 2 pcs Use this option cable to hold the absolute system s absolute values when the encoder cable is disconnected from the amplifier Motor power supply side connector made by Japan Aviation Electronics Industry JN4FTO4SJ1 plug ST TMH S C1B 100 A534G socket contact 8 2 k Lead out Note
23. or press bonding is 10120 6000EL connector and 10320 3210 000 shell kit 4 Contact Mitsubishi for details on cables shorter than 30m 98 4 3rft 5 Refer to MR J3 L_JB SERVO AMPLIFIER INSTRUCTION MANUAL for details on the Mitsubishi recommended wire sizes Amplifier Dimensions MR J3 10B 1 20B 1 Note 1 Unit mm inch 06 0 236 40 1 57 80 3 15 135 5 31 lt Terminal arrangement gt lt Terminal arrangement gt mounting hole L1 L1 L2 CNP1 CNP1 N N Screw size M4 P1 P1 P2 P2 lt Mounting screw size gt a M5 P P C C CNP2 D CNP2 D L11 L11 thes L21 L21 x in When MR J3BAT icii i U U te is mounted r S os CNP3 V CNP3 V iia JT Ww Ww beyUUO0 For 1 phase 100VAC For 3 phase 200VAC or 1 phase 230VAC MR J3 40B 1 60B Note 1 06 0 236 170 6 69 lt Terminal arrangement gt lt Terminal arrangement gt mounting hole L 4 L1 L1 L2 oe CNP1 CNP1 oo N N oon Screw size M4 oo l ie P1 P1 y E po P2 lt Mounting screw size gt g M5 ulo O P P o u C C D CNP2 D CNP2 D L11 L11 L21 L21 When MR J3BAT is mounted U U aa CNP3 v CNP3 V W W For 1 phase 100VAC For 3 phase 2
24. ore open between each amplifi er MR J3 350B or smaller servo amplifiers can be mounted closely In this case keep the ambient temperature within 0 to 45 C 32 to 113 F or use them with the effective load rate of 75 or less When using one amplifier always leave 40mm 1 57inch or more open in the upward direction and 40mm 1 57inch or more open in the downward direction To ensure the life and reliability keep space as open as pos sible toward the top plate so that heat does not build up Take special care especially when installing several ampli fiers in a row 100mm 3 94inch or more 10mm 40mm 0 39inch 1 57inch or more or more e For installing a single motor the motor can be installed hor izontally or vertically When installing vertically shaft up take measures on the machine side to ensure that oil from the gear box does not get into the motor e Do not touch the servo motor while turned ON or for a peri od after the power has been shutoff The motor could be very hot and touching it could burn skin e The optional regeneration unit becomes hot temperature rise of 100 C 212 F or more with frequent use Do not install within flammable objects or objects subject to thermal deformation Take care to ensure that electrical wires do not come into contact with the main unit e Carefully consider the cable clamping method and make sure that bending stress and the stress of the cable s own weight are
25. s 1 H and L indicate bending life H indicates a long bending life part L indicates a standard part 2 Refer to MR J3 B SERVO AMPLIFIER INSTRUCTION MANUAL for details on manufacturing the cable 3 3M connector can be used for the amplifier side connector Model 36210 0100JL receptacle 36310 3200 008 shell kit 4 Use this battery connection relay cable MR J3BTCBLO3M as the cable is a special cable with a built in diode Don t manufacture the cable Options Protection A g Ag Motor power supply connector made by DDK z HH CE05 6A18 10SD B BSS plug straight i onea Joy MR PWCNS4 IP67 a CE3057 10A 1 D265 cable clamp HE SP52 102 152 Straight type lt Applicable cable example gt 2 3 minote Wire size 2mm AWG 14 to 3 5mm AWG12 Completed cable outer diameter 010 5 to 14 1mm 0 413 to 0 555inch ra aA Motor power supply connector made by DDK HF CE05 6A22 22SD B BSS plug straight 2 B a ao n MR PWCNS5 m i CE3057 12A 1 D265 cable clamp a HF SP202 352 502 motor Straight type lt Applicable cable example gt T i i Wire size 5 5mm2 AWG10 to 8mm AWG8 2 Completed cable outer diameter 012 5 to 16mm 0 492 to 0 630inch S H Plug straight made by DDK jim Cable clamp made by DDK 5 CE05 6A32 17SD B BSS CE3057 20A 1 D265 D Power supply connector for MR PWCNS3 IP67 HF SP702 motor Straight type lt Applicable cable example gt Wire si
26. subject to change without notice
27. tem Sine wave PWM control current control system Dynamic brake Built in Note 4 Overcurrent shutdown regeneration overvoltage shutdown overload shutdown electronic thermal Safety features servo motor overheat protection encoder fault protection regeneration fault protection undervoltage sudden power outage protection overspeed protection excess error protection Structure Self cooling open IP00 Fan cooling open IP00 Self cooling open IP00 Ambient temperature Note 5 Oto 55 C 32 to 131 F non freezing storage 20 to 65 C 4 to 149 F non freezing Ambient humidity 90 RH maximum non condensing storage 90 RH maximum non condensing Environ ae ae Atmosphere Indoors no direct sunlight no corrosive gas inflammable gas oil mist or dust Elevation 1000m 3280ft or less above sea level Vibration 5 9m s maximum ware 08 08 1 0 oo Ae ase ee LET Sa de as e Ces ey WA ee ce ea el es ea Glen Ge T ea Notes 1 Rated output and rated speed of the servo motor used in combination with the servo amplifier are as indicated when using the power supply voltage and frequency listed The torque drops when the power supply voltage is less than specified 2 Install the cooling fan 1 0m min approx 192 3 150mA is the value when all of the input output points are used The current capacity can be stepped down according to the number of input output points in use Refer to MR
28. ter must be prepared by the user Refer to MOTION CONTROLLER Q series User s Manual for details The next generation s high speed synchronot Servo Amplifier MR J3 B Type Specifications Servo amplifier model MR J3 1008 I 2005 I 30B 5008 7005 10B1 20B1 40B1 3 phase 200 to 230VAC 50 60Hz or 1 phase 100 to 120VAC Voltage frequency Note 1 3 phase 200 to 230VAC 50 60Hz Main 1 phase 230VAC 50 60Hz 50 60Hz circuit Permissible voltage 3 phase 200 to 230VAC 170 to 253VAC ower 2 Supply fluctuation 1 phase 230VAC 207 to 253VAC Seo oon ae phasors ATEAC Permissible frequency fluctuation 5 maximum 1 phase 100 to 120VAC Control Voltage frequency 1 phase 200 to 230VAC 50 60Hz p 50 60Hz a Permissible voltage fluctuation 1 phase 170 to 253VAC 1 phase 85 to 132VAC supply Permissible frequency fluctuation 5 maximum Power consumption W Hee eae resistor L L me Regenerative MR RBO32 30 30 30 30 registor MR RB12 100 100 100 x x x x x 100 100 is tolerable f Optional MR RB30 x x x x x x 300 300 x x xX xX xX 3 generate regeneration MR RB31 x x x 300 300 x x x M MR RB32 x x x x 300 300 x x x x x x x S MR RB50 Note 2 x x x x x x 500 500 x x x x x DB MR RB51 Note 2 x x x x x x x x 500 500 x x x Interface power supply 24VDC 10 required current capacity 150mA Note 3 Control sys
29. y Do not tighten the cable with a nylon band ty rap etc Displays servo amplifier status and alarm numbers netic brake interlock or malfunction Axis setting section signal The axis is selected using the axis selection rotary switch SW1 Note 1 CN1A CNP2 connector For control circuit power supply Connects the controller for the SSCNET II or the previous axis ser vo amplifier Do not directly look at the light when the cable is not connected Note 1 CNP3 connector For motor power supply CN1A Attach a cap to connectors not being used CN1B Servo motor HF _ Above picture is HF KP13 Battery option Illuminates when the main circuit A battery MR J3 BAT is required when your servo Connects the next axis servo amplifier power supply is ON Do not plug system is an absolute system unplug power lines when this lamp Not required when your servo system is an is ON incremental system Leave the control circuit power supply ON while replacing the battery Notes 1 Connect CNP1 CNP2 and CNP3 according to MR J3 B Type Standard Wiring Diagram in this New Product News 2 The connections with the peripheral equipment shown above apply for the MR J3 350B or smaller Connect the MR J3 500B or larger as shown in the section MR J3 B Type Standard Wiring Diagram of this New Product News 3 The cable connected between the controller and personal compu
30. ze 14mm AWG6 to 22mm AWG4 w Completed cable outer diameter 022 to 23 8mm 0 866 to 0 937inch MR BKS1CBLLJM A1 H Brake cable for cable length IP65 D HF MP HF KP series motor 2 5 10m 6 56 16 40 32 81ft Note 1 Lead out in direction MR BKS1CBLOIM A1 L of motor shaft cable length IP65 D 10m 32 84ft 2 5 10m 6 56 16 40 32 81ft Note 1 or shorter 2 Direct pik BKS1CBL_IM A2 H Motor brake side connector made by Japan Aviation Electronics Industry D connection Brake cable for cable length IP65 JN4FTO2SJ1 plug 2 type HF MP HF KP series motor 2 9 10m 6 56 16 40 32 81ft Note 1 ST TMH S C1B 100 A534G socket contact a Lead out in opposite MR BKS1CBLLIM A2 L C E direction of motor shaft cable length IP65 S 2 5 10m 6 56 16 40 32 81ft Note 1 Kae oul Brake cable for HF MP HF KP series motor MR BKS2CBLO3M A1 L IP55 5 l Lead out in direction Cable length 0 3m 0 98ft Note 1 D Exceeding _ of motor shaft 5 10m 32 81ft Brake cable for 3 Relay type pe Ae a motor MR BKS2CBLO3M A2 L ead out in opposite g BEG anor iC opener Cable length 0 3m 0 98ft Note 1 ELE Motor brake connector made by DDK 1 a neCSHeH ei MR BKCNS1 Applicabl bl e aT ee contact HF SP series motor Straight type eee Wire size 1 25mm 2 AWG16 or less Completed cable outer
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