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1. 1 2 x2 i g o EES 132FC X2 Toxo 4x2 Figure 2 5 Auxiliary Contact Order Code and Installation ASCO Series 230 E2ADTL Transfer Switch User Manual 12 Chapter 2 Installation And Operation The Auxiliary Contact Locations are shown in Figure 2 6 Location Auxiliary Contact Mounting Location II Auxiliary Contact Mounting Figure 2 6 Auxiliary Contact Location Definition The installation procedures are as follows 1 With the auxiliary contact screw holes facing outward snap the 4 claws into the corresponding 4 holes on the transfer switch side plate and then force it into position as shown in Figure 2 7 Screw Hole Face Out Figure 2 7 Auxiliary Contact Installation to Side Plate ASCO Series 230 E2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation 13 2 When mounting an additional auxiliary contact on top of another contact remove the sticker located in the center of the contact that is being mounted then like before with the screw holes facing outward snap the 4 claws into the corresponding 4 holes on the previously installed auxiliary contact and then force it into position as shown in Figure 2 8 If installing an additional auxiliary contact on top of another need to remove sticker on the base auxiliary contact otherwi2. Check if the auto manual toggle switch is in MANUAL Position operate the switch manually Check if the transfer switch has been locked Check if the handle is turning in the correct direction based on Chapter 2 2 1 Check if operator is applying enough force to handle recommend operating torque is greater than16 N m and less than 18 N m z Check to make sure the handle has been removed from the handle hole The auto manual toggle switch cannot be iy Check to make sure the padlock pull tab has been pushed all the way down to set to AUTO Position ls e the original unlocked position Check if OFF is displayed in the position indicator window Th dlock pull tab cannot be pulled u a S APAT DEEPU P p Check to make sure the auto manual toggle switch is in MANUAL Position Once handle is inserted one cannot operate the handle For all other issues please contact Emerson Network Power Check and Replace Fuse 1 Before checking the condition of the fuse the operator MUST switch the manual auto toggle switch to the MANUAL Position 2 Then the operator can open the fuse housing cover take out the fuse and check the fuse resistance by ohmmeter or multi meter to determine if fuse is blown out or not 3 If fuse is blown out damaged then replace it using an equivalent rated fuse For more information go to Table 1 2 Finally close the fuse housing cover 4 After new fuse has been replaced and if the oper
3. The E2ADTL Size has multiple ampere rating options Series 230 transfer switch unit can work with either the C1000 or C2000 controller The following accessories are included as standard in the Series 230 E2ADTL automatic transfer switch package see Table 1 2 Table 1 2 Series 230 E2ADTL Transfer Switch Standard Accessories Standard Accessories Model and Specification Part Number 2 Pole 3 Pole 4 Pole Mounting Fastener M8 x 20 02357789 1 Pack 1 Pack 1 Pack Package Terminal Screws M12 x 40 26010895 Terminal Washers D12 26010336 26010349 8 pcs 12 pcs 16 pcs Terminal Nuts M12 26010385 Bridging Busbar LBP1F0800 63123117 2 pcs 3 pcs 4 pcs Pole Partition LIP1F0800 63201894 4 pcs 8 pcs 12 pcs Handle LHS1F 21501605 1 pcs 1 pcs 1 pcs Connection Cable Power Cable amp Signal Cable 04119032 1 set 1 set 1 set Fuse 0215 500MXP UDA 500 19040399 2 pcs 2 pcs 2 pcs Series 230 E2ADTL Transfer User Manual Switch User Manual 31012823 1 copy 1 copy 1 copy The following accessories are included as optional in the Series 230 E2ADTL automatic transfer switch package see Table 1 3 Table 1 3 Series 230 E2ADTL Transfer Switch Optional Accessories Function Code Accessories Name Model and Specification Part Number Quantity 132A 132AA 132AB 132AC Auxiliary Contact NO LAP1F100 16021426 1 2 3 0r 4 132B 132BA 132BB 132BC Auxiliary Contact NO LAP1F100 16021426 1 2 3 0r 4 132C 132C
4. 4 Pole A mm 384 449 514 B mm 357 422 487 Weight KG 14 17 20 Table 2 1 A B and C Dimensions ASCO Series 230 E2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation 9 A WARNING 1 The transfer switch inlet and outlet shall be properly connected If a power is emergency power such as a generator emergency power supply should be connected to the Source II 2 Recommended torque to be used for transfer switch mounting screws during installation M8 11 N m 2 1 3 Accessory Installation 1 Bridging Busbar It is used to connect the switch and II load side terminals together The installation procedures are as follows 1 Identify the transfer switch load side terminals 2 As shown in Figure 2 2 insert the bridging bus bars between the Source load side terminal and the Source II load side terminal with M12 hardware One bridging bus bar is made of two separate L shaped bus bars which are attached together with M6 hardware To eliminate the force between the bridging busbars and the load side terminal the installation procedures are as follows And the bridging bus bars should be installed with one direction Step 1 Attach and tighten the M12 screws between the L shaped bridging bus bars and the load terminals separately prior to attaching the 2 separate L shaped bus bars together Step 2 Finally attach and tighten the M6 screws between the two L shaped bus bars togethe
5. A 132CB 132CC Auxiliary Contact NC LAP1F010 16021427 2 4 6 or 8 132D 132DA 132DB 132DC Auxiliary Contact NC LAP1F010 16021427 1 2 3 0r 4 132E 132EA 132EB 132EC Auxiliary Contact NC LAP1F010 16021427 1 2 3 0r 4 132F 132FA 132FB 132FC Auxiliary Contact NO LAP1F100 16021426 2 4 6 or 8 Note The optional accessories are an additional order item and need Configuration in site according requirements ASCO Series 230 E2ADTL Transfer Switch User Manual Chapter 1 Overview 5 1 4 Panel Description For the transfer Switch panel description see Figure 1 2 Source Line Side Arc Chamber moe Il Line Side DT EO Fuse A Bie y nO Position Indicator Window Auxiliary Contact Mounting Positions Nameplate Label Label Cover Auto Manual Padlock Operating Handle Toggle Switch Pull Tab Removable Source Load Side Source ll Load Side Figure 1 2 Panel Description 1 5 Application Environment e Altitude 2000 meter or less e Temperature 5 C to 40 C e Humidity Within 95 No condensation e Pollution Class Class III e Mounting Method Horizontal or Vertical e Product Standards Met EN60947 6 1 and IEC60947 6 1 e Environmental Standards Met ROHS and WEEE ASCO Series 230 E2ADTL Transfer Switch User Manual 6 Chapter 1 Overview 1 6 Technical Parameters For the technical parameters see Table1 4 Table 1 4 Technical Parameters Item Parameter Rated Operat
6. Position Normal Source rotate the handle 90 degrees counter clockwise After hearing a click and the window displays I it indicates that the position has been successfully switched to Position I O f you need to switch to Position II Emergency Source rotate the handle 90 degrees clockwise After hearing a click and the window displays Il it indicates that the position has successfully switched to Position Il 2 When the window initially displays I Normal Source do the following operations as needed e f you need to switch it to the Position OFF Center Off Position rotate the handle 90 degrees clockwise After hearing a click and the window displays OFF it indicates that the position has successfully switched to Position OFF f you need to switch it to Position II Emergency Source rotate the handle 180 degrees clockwise After hearing a click and the window displays Il it indicates that the position has successfully switched to Position Il 3 When the window initially displays Il Emergency Source do the following operations as needed O f you need to switch it to the OFF Position Center off Position rotate the handle 90 degrees counter clockwise After hearing a click and the window displays OFF it indicates that the position has successfully switched to the Position OFF ASCO Series 230 E2ADTL Transfer Switch User Manual 16 Chapter 2 Insta
7. ake sure toggle switch lines up with the correct indication position mark MANUAL f AUTO MANUAL mA A A 3 Once auto manual toggle switch is in the AUTO Position the switch will automatically transfer to the position that is currently set in the controller For a description of how to set the positions in the controller refer to the Series 230 C1000 Controller User Manual or Series 230 C2000 Controller User Manual A WARNING 1 If the handle has not been removed the auto manual toggle switch cannot be switched to the AUTO Position 2 After the manual operation the operator must ensure that the auto manual toggle switch moves back to the AUTO Position and the auto manual toggle switch lines up with the AUTO Position indicator mark Otherwise the transfer switch will not work in Automatic Mode 2 2 3 Padlock In order for the Padlock Pull Tab to function properly one must ensure that the switch is in Manual Mode AND the handle is in the Position Off To do this do the following in this order 1 Ensure that the auto manual toggle switch is in MANUAL position ASCO Series 230 E2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation 17 A CAUTION If the auto manual toggle switch is not in MANUAL position the padlock pull tab cannot be pulled up 2 Ensure that OFF is disp
8. ator wants to use Auto Mode then switch the manual auto toggle switch back to the AUTO Position 1 Only a professional electrician should operate to check and replace the the fuse Such a person MUST be equiped with insulated rubber boots insulated gloves and insulated tools 2 Before removing the damaged fuse the operator MUST switch the manual auto toggle switch to the MANUAL Position ASCO Series 230 E2ADTL Transfer Switch User Manual Appendix 2 21 Appendix 1 Surge Protection Device 1 In order to run the Automatic Transfer Switch reliably SPD s are needed before connecting the Automatic Transfer Switch to Source and Source Il It is recommended that the SPD wire connections use V shape wiring method shown in Appended Figure 1 When limited by practical conditions and if it is difficult to adopt V shape wiring one can also use routine direct parallel connection method shown in Appended Figure 2 The connection wire should be as short as possible less than 0 5m when using direct parallel connection method to achieve better protective performance 2 The connection wires should be multi core copper wire with a cross sectional area greater than 10mm AWG6 3 Appropriate MCB or Fuse should be serial connected to the front end of the SPD for AC power supply The MCB should have the C tripping characteristic 4 The power supply should be cut off when installing SPD s Live installation is prohibited All the wire
9. ccessfully set up the manual control mode the Auto LED on the controller panel will blink 1 Electric Operation Test The transfer switch can now transfer and return The operation should be smooth Description of the operation is as follows T Manu Control Menu Operation Description anu Action Enter button Scrolling the main menu to Manu Control Manu Control and press 7 1 Switch Ctrl Next Scrolling the menu to Action Switch Ctrl Switch Control and press e D Enter button Then Scrolling the menu to the ae 9 Operate the switch again it can be target location such as the E s tansferred to Location l Location 7 1 Switch Ctrl transfer switch is in location a ig YOU a A OFF or Location Il If the switch is in Switch Ctrl I scrolling the menu to X II f Location I scrolling the menu to X SHU plese Enter button the l and press Enter the switch will not switch should be transferred to p tranfer Location Il 2 Return To The Original Control Mode After completing the electric operation test you can return to the original control mode by using the menu settings Using C1000 Controller 1 According to The 230 Series Automatic Transfer Switch C1000 Intelligent Controller User Manual the DIP 7 8 is set to ON ON the run LED will blink and one of the switch s Position Indication LED
10. e ASCO SERIES 230 E2ADTL Transfer Switch User Manual Version V3 0 Revision Date Sept 25 2013 BOM Code 31012823 Emerson Network Power provides customers with technical support Users may contact the nearest Emerson Network Power sales office or service center Copyright O 2012 by Emerson Network Power Co Ltd All rights reserved The contents in this document are subject to change without any prior notice Emerson Network Power Co Ltd Address No 1 Kefa Rd Science amp Industry Park Nanshan District 518057 Shenzhen China Website www emersonnetworkpower com Customer Service Hotline 4008 876 510 In China E mail support emersonnetwork com cn Contents Chapter DveViW a e ee recs seth cies E ae od 1 1 1 Model Description and Order Information ecceeecececeeeseeeeeeeeeseeeeeneeeseeessaesesaeesaeeeeaeeeeaeeseseeeeaeeseseessaeeseeeeneeeeaes 1 1 1 1 ModelDescrplO Mision A eee et a 8 1 1 1 2 Configuration Description and Number of PoleS eccecesceeeeeeeeeeeeseeeseeeeeeeeeseaeeesaeeseaeeesaeeseaeeeseeeseaeensaees 2 1 1 3 Accessory Model Description and Order Information ceecceeeeeeeeeeeeeeeeeeeseeeeeeeeeseaeeeeeeseaeessaeeseaeeeaees 2 1 2 APpedranCO iii ir a ate sien A de A et eee 4 TS Produicti Gompositions2 3 ite cats Sate O aa at 4 1 4 Panel DeSCription ar a r da docha sed ivi std ceed eins 5 1 5 Application Environments vercion ls eaves is eee Ree 5 1 6 Technical Parameters s i cic
11. i ng From Gxtrd Lerth O 2n Dai ce Wri ng from Gortrol er Lath Q 2m i i r er MinGrait to Min Grcut to Gadleth 0 5 iz ag tion Gble line ni elme a mb Gass Car T MT e Gass CSrge 7 Protection Bi ce G Protection i ce Appended Figure 1 V Shape Wiring Method Appended Figure 2 Direct Parallel Connection Method ametinwie Safesza Sarce 12 Transfer is a Svitch A MB or Fi OU x ol Load Surge Pratecti on Device Wri ng from Min Grcut to Gard eth 5m Gass C Surge Siz Pratecti on Dai ce IA AT i meti on Wri ng E Lerth in Source m B N ATAR MB or Fuse a A Gad ng Ghe Surge Protection Dai ce Wri ng Fror trd er leth 02 Min Grcut to Gard eth 5m L Ghe Lire 2m Gass Car j Protection Bi ce x Appended Figure 3 Wrong Connection Method ASCO Series 230 E2ADTL Transfer Switch User Manual 22 Appendix 1 Appendix 2 Glossary ATS Automatic Transfer Switch NC Normally Close NO Normally Open ASCO Series 230 E2ADTL Transfer Switch User Manual
12. iguration Description and Number of Poles Switch Category Type Sample Line and Neutral ACVoltage V E2ADTL B3 250 H 1 1 3 Accessory Model Description and Order Information Auxiliary Contacts Optional Accessory 132A A Auxiliary Contact Quantity Blank 1 Contact A 2 Contacts B 3 Contacts C 4 Contacts Function Code See Diagram Bel 132A 132F Auxiliary Contact Auxiliary Contact NO Auxiliary Contact NC LAP1F100 LAP1F010 For example 132BA means 2 contacts closed when the ATS transfer to source II position The Auxiliary Contact Code Definitions 132A 132C The auxiliary contacts can be used to indicate positions with the CLOSE contact see Schematic 1 132D 132F The auxiliary contacts can be used to indicate positions with the OPEN contact see Schematic 2 ASCO Series 230 E2ADTL Transfer Switch User Manual Chapter 1 Overview Position of Auxiliary Contact Function Code The Transfer Switch Auxiliary Contact Code LAP1F010 Auxiliary Contact Mounting Position Position of The Transfer Switch Auxiliary Contact Code Auxiliary Contact Mounting Position Schematic 2 132D 132F Diagram ASCO Series 230 E2ADTL Transfer Switch User Manual Chapter 1 Overview 1 2 Appearance The appearance of the transfer switch is shown in Figure 1 1 Figure 1 1 Appearance 1 3 Product Composition Series 230 automatic transfer switch includes one transfer switch and one controller
13. ing Voltage Ue Vac 208 220 230 240 2 poles 380 400 415 3 poles 4 poles Ue 220 230 240 380 0 7 1 2 X Ue 400 Operating Voltage Range V Ue 415 0 7 1 15 X Ue Ue 208 0 75 1 2 xX Ue Utilization Category AC 33B Rated Insulation Voltage Ui V 800 Rated Impulse Withstand Voltage Uimp kV 12 Rated Short time Making Capacity Icm peak kA 80 Rated Short circuit Withstand Current Icw kA 0 1s 40 Rated Conditional Short circuit Current Iq rms KA 200 Operating Transfer Time s lt 4 ASCO Series 230 E2ADTL Transfer Switch User Manual Chapter 2 Installation And Operation 7 Chapter 2 Installation And Operation DANGER is used in this manual to warn of a hazard situation which if not avoided will result in death or serious injury A WARNING WARNING is used in this manual to warn of a hazardous situation which if not avoided could result death or serious injury A CAUTION CAUTION is used in this manual to warn of a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used in this manual to comments or suggestion of a fault situation which if not avoided could result in fault An experienced licensed electrician must install the ATS Each automatic transfer switch contains a rating label Name plate to define the loads Ampere rating Refer to the label on the
14. l Rated insulation Rated impulse withstand Protection class Pollution Maximum cable ae voltage voltage of enclosure degree cross section Ith A V Uimp kV 16 690 4 IP20 3 2 5mm b Additional Information AC 15 DC 12 DC 13 Ue V l A Ue V l A P W le A P W 230 6 24 10 240 2 48 400 4 72 4 288 0 8 58 690 2 125 2 250 0 55 69 250 0 55 138 0 27 68 CAUTION ASCO Series 230 E2ADTL Transfer Switch User Manual In order to obtain higher reliability the auxiliary contact circuit should meet the requirments Current gt 5mA Chapter 2 Installation And Operation 15 2 2 Operation 2 2 1 Manual Operation The procedures are as follows 1 Move the auto manual toggle switch from AUTO automatic to MANUAL position as shown in Figure 2 11 SS SE e Cc T y Fr e I E J O SS T ra G ji Z i J AUTO Indication Position Mark Figure 2 11 Switching the toggle Switch from AUTO to MANUAL A CAUTION Make sure toggle switch lines up with the correct indication position mark 2 Insert the operating handle into the handle hole and rotate the handle according to the position and direction shown in the position indicator widow 1 When the window initially displays OFF Center off Position do the following operations as needed e f you need to switch to
15. layed in the position indicator window If not use the manual operating handle to switch the transfer switch to Position OFF according to the directions shown in the position indicator window A CAUTION When the switch is not in OFF Position the padlock pull tab cannot be pulled in place 3 Finally pull the padlock pull tab out and lift up to expose the lock hole Then insert the proper padlock into the hole to lock it A CAUTION The specified diameter of the E2ADTL transfer switch padlock must be p5mm to 6mm ASCO Series 230 E2ADTL Transfer Switch User Manual 18 Chapter 3 Maintenance and Troubleshooting Chapter 3 Maintenance and Troubleshooting This chapter describes the transfer switch installation commissioning and common faults and maintenance methods 3 1 Start Up Function Test 1 To Test Manual Operation Two power supply Sources must be disconnected before manual testing can begin Refer to chapter 2 2 1 to run Manual Operation mode Operate the transfer switch from position to II position and turn back to position with handle The operation should be smooth without interruption If so switch is operating correctly in manual mode 2 To Verify Voltage Detection First make sure the rated voltage of the transfer switch on the nameplate is the same as the dual power supply rated voltages Next review the C2000 or the C1000 controller to make sure the power is being supplied to transfer switch So
16. llation A CAUTION 1 The gap in the pole partition is used to make room for the label covers and the base of the switch If the gap is inserted in the wrong direction the label cover will not be able to be snapped back into position correctly 2 Make sure that the correct label LINE versus LOAD is showing on the correct side AND make sure that the corresponding phase labels on the cover A B C N are in their correct positions as well with A Phase being closest to the main gear driver box area ASCO Series 230 E2ADTL Transfer Switch User Manual 3 Auxiliary Contacts Optional Accessory Chapter 2 Installation And Operation 11 There are many different optional auxiliary contact configurations available for the E2ADTL TS unit See the Figure 2 5 below for what options exists 132A E e x1 x1 x1 x1 p JU 132AA p71 x1 La 132AB EN x2 x2 p La ara rr 7 fi 1 132AC AAA Y X2 axi xt 1 2 x2 xi x1 132FA xl
17. llation And Operation O f you need to switch it to Position Normal Source rotate the handle 180 degrees counter clockwise After hearing a click and the window displays I it indicates that the position has successfully switched to Position I The detailed handle rotation positions are shown in Figure 2 12 Normal Source oe Center off Position iN 90 va 90 e Emergency Normal Source A j Source Y 90 I OFF Emergency Source Center off Position If Initial Position is Position OFF If Initial Position is Position If Initial Position is Position II Figure 2 12 Switch Rotation Diagram A CAUTION 1 If the toggle switch is not in the right position MANUAL the handle cannot be inserted 2 The manual handle operation torque should greater than 16 N m 3 Due to high torque of the handle during operation the operator should be careful to avoid from getting injured from touching the toggle switch and padlock pull tab objects portruding from the surface 2 2 2 Auto Operation 1 Remove the operating handle from the handle hole 2 Move the auto manual toggle switch from MANUAL to AUTO Position as shown in Figure 2 13 A TA Indication Position Mark Figure 2 13 Switching Toggle from MANUAL to AUTO A CAUTION M
18. r to make a single bridging bus bar between the load terminals Figure 2 2 Installation of Bridging Busbar A WARNING 1 Make sure to install the bridging busbar in such a way that its long center plate must make solid contact with the arc chamber surface 2 The bridging busbar can only be used for the LOAD SIDE of the switch 3 Recommended torque to be used for the bridging busbar connecting screws M12 39 N m M6 5 N m ASCO Series 230 E2ADTL Transfer Switch User Manual 10 Chapter 2 Installation And Operation 2 Pole Partition The pole partition is used to isolate and insulate the poles and ensure electric safety The installation procedures are as follows 1 The pole partition as shown in Figure 2 3 Gap E Figure 2 3 Pole Partition 2 Remove all label covers on the arc chamber A B C N Insert the first pole partition between two arc chambers with the gap facing DOWN and insert another pole partition with the gap facing upward Repeat for each slot between each pole When finished snap each label cover back into its original position Make sure that the correct label LINE versus LOAD is showing on the correct side See Figure 2 4 for more details Figure 2 4 Pole Partition Insta
19. rements This chapter will introduce the model description appearance product composition application environment and mechanical parameters of this transfer switch Model Description and Order Information Model Description Taking E2Z2ADTLB30800HED0O0 as an example the model description is shown in Table 1 1 Table 1 1 Model Description and Order Information E2ADTL B3 0800 H E 0 0 a a Description D Series 230 E2ADTL E2ADTL Series 230 E2ADTL Automatic Transfer Switch Automatic Transfer Switch Center off three position design B1 2 Poles Sigle Phase 220V 240V 2 Wire with Neutral Line 02 2 Poles Two Phase 220V 240V 2 Wire without Neutral Line Number of Poles Configuration B2 3 Poles Two Phase 220V 240V 3 Wire with Neutral Line 03 3 Poles Three Phase 380V 415V 3 Wire without Neutral Line B3 4 Poles Three Phase 380V 415V 4 Wire with Neutral Line Rated Operating Current Pe se Code 0800 800A C 208V D 220V Oo Rated Operating Voltage see Code H 380V J 400V K 415V D C1000 Controller Controller E C2000 Controller 0 Without Controller Accessory 0 No accessory Enclosure 0 No enclosure Notes Default frequency setting is 50Hz If application frequency requires 60Hz please indicate this when ordering Series 230 product ASCO Series 230 E2ADTL Transfer Switch User Manual 2 Chapter 1 Overview 1 1 2 Conf
20. s must be connected properly and using correct wires 5 While the SPD does not need special maintenance it is recommended that one periodically checks whether the indicators of the SPD are functioning normally and to make sure the modules are not loose 6 If either of the following situations appear the SPD has failed and needs to be replaced 1 The SPD indicator turns red 2 The SPD remote signal contact becomes an open circuit 7 The Wiring method show in Appended Figure 3 is forbidden If SPD is wired similar to Appended Figure 3 the wiring needs to be modified to Appended Figure 1 or Appended Figure 2 s amtinwio Syies230 u y artin Vina Seri es230 Lerth Im Sarce 12 E m sre g f Transfer r E Trasfer N Swtch N t Swtch MB or negt te da MB ar Fise DOLO O i Load Surge Protection Load Davee Wiring from Bai ce Viti rg from Min Grcut to Min Grait to Gard eth 5n Gad leth lt 0 5n e das Car i fatio Beni ce A Ds Protection Be ce Perea ap Saat u Gomecti on Wri ng u AS Grrecti on Mi ra Lerth m ES Lerth im Srce 3 Dre 13 N N MB or eed MB ar Fse ee Surge Protection Goud ng Ghe Surge Protection rg e Dai ce Wr
21. s will blink The controller is now in manual control mode Source Source Il O Transfer Switch Position 2 The blinking LED is the target position that the switch will transfer to Press the key less than 3 seconds the position indication LED will blink alternately to show which position is target transfer Choose a transfer target position 3 Press the key 3 Sec and the switch will transfer to the target position 4 The switch can transfer and return by this method and the operation should be smooth 5 According to The 230 Series Automatic Transfer Switch C1000 Intelligent Controller User Manual the DIP 7 8 is set to automatic or remote Mode and the controller will exit manual control mode ASCO Series 230 E2ADTL Transfer Switch User Manual 19 20 Chapter 3 Maintenance and Troubleshooting 3 2 3 3 Maintenance To ensure consistent reliability of the transfer switch to make sure it is operating normally regular maintenance testing should be conducted It is recommended to do so once every three months Common Troubleshooting Table 3 1 Troubleshooting Guideline Troubleshooting Issues Recommended Action Check if the auto manual toggle switch is in AUTO Position Check if the wiring is routed correctly Check if the power supply meets the rated voltage range Check if the fuse is properly installed and or destroyed No response in auto mode The handle cannot be inserted in order to
22. se do not remove sticker to protect auxiliary contact from dust debris Sticker Sticker Figure 2 8 Auxiliary Contact Installation on Top of Another Contact NOTICE 1 The center sticker on the auxiliary contact that is in direct contact with the side plate must be removed before installation of the additional auxilary contact on top of it 2 Keep the center sticker on the outer most auxiliary contact in place to avoid any debris or dust from getting inside 3 The maximum auxiliary contacts that can be used on the side plate are 8 contact s or 2 contacts per slot location There are 4 slot locations 3 Next punch out the small holes on the side plate in order to insert the cable clamps into the small round holes on the transfer switch side plate See figure 2 9 There should be 2 clamps packaged together with each optional auxiliary contact Figure 2 9 Cable Clamp 4 After wiring the auxiliary contacts affix the corresponding cable with the closest cable clamp using a cable tie to facilitate and optimize the wiring layout as shown in Figure 2 10 ASCO Series 230 E2ADTL Transfer Switch User Manual 14 Chapter 2 Installation And Operation Punch out the small holes Then insert cable damp y Figure 2 10 Schematic Diagram for Cable Routing 5 Auxiliary Contact Specifications a Ratings Rated therma
23. siecadissessisesiaatacessarsiccensncnsaenabcaseunaacapasaaacanesscncabasacteageuaaasagcaassaaccsaasagacnaseigesaastaieetaseaneesie 6 Chapter 2 Installation And Operation cccccccceesseceeseneeeeceeeeceseeeeeeseneeesceaeeeescaeeceseeaeeesscaeeesecaeeesscaeeesesceeeessneeeesesnseeeseaaes 7 21 Installation dt trees 8 2 1 2 Installation of Transfer S Willian EAE R cht aE a EAE Eain 8 2 1 3 Accessory Installatio sici n saint naaa a Sea 9 2 2 OCCA OM passer TEP EET T A T A T T 15 2 2 Man al Operation ainaani a a a A a a a a a aA 15 2 2 2 Auto Operation A a athe Sv eT ees See A ee 16 PAPRA PAGIOCK EE E eg sat dhas cele fest T A T E A ET 16 Chapter 3 Maintenance and Troubleshooting coooccinnccinnccnonccnonnconancnonnconncononn nono nc nnn nc nnn cnn rra r anna nn ran naar nn nen n narra nan cnnnnninns 18 3 1 StartUp y Function TES is Ae tilda ot lol l peers 18 3 2 MaM ENAN e taria it 20 3 3 Gommon Troubleshooting anita ins 20 Appendix 1 Surge Protection Device cota laril ri 21 Appendix 2 Glossa s 0 8 t0hy ehh Aa ie va ce vend eee baie ed a eet 22 1 1 1 1 1 Chapter 1 Overview Chapter 1 Overview ASCO Series 230 E2ADTL transfer switch is a professional PC class dual power transfer switch It adopts a reliable mechanism and an electric design built on a modular concept and is suitable for various electric continuity applications All Series 230 transfer switch products meet EN60947 6 1 and IEC60947 6 1 requi
24. transfer switch for specific values Do not exceed the values on the rating label Exceeding the rating can cause personal injury or serious equipment damage ASCO Series 230 E2ADTL Transfer Switch User Manual 8 Chapter 2 Installation And Operation 2 1 Installation 1 Connect with the controller See the corresponding controller user manual for controller installation details 2 Connect Surge Protection Device The Automatic transfer switch is connected to an electronic circuit with a power supply that is vulnerable to overvoltage damage therefore it is recommended that users install Class C Surge Protection Devices when using automatic transfer switches and the right wiring methods See Appendix 1 Surge Protection Device for additional details and recommended wiring methods 2 1 2 Installation of Transfer Switch Install the transfer switch to the cabinet according to the mounting dimensions shown in Figure 2 1 I i A 2515 240 gt 107 226 O 60 i t t t 28 gt t 213 65 gt 65 65 I Gat 265 208 174 195 2 Qu Y fe 514 A Figure 2 1 Mounting Dimension unit mm Dimensions of A B and C in Figure 2 1 are shown in Table 2 1 2 Pole 3 Pole
25. urce and Source II Auxiliary Indication LED lights are on green This should indicate your wiring is correct If using the C2000 controller Double check and measure the dual supply voltage to make sure voltages are consistent to what is indicated on the C2000 controller Source Source Il When measuring Voltage pay attention to not touch the terminals and copper bars otherwise it could result in death or serious injury 3 To Test Electric Operation This is used to test the controller in electric operation mode and operate the transfer switch electrically Using C2000 controller Menu Setting 2 Settings ee Sarai Menu Operation Description Scrolling the main menu to Settings Setting and press Enter button 2 4 Control Mode SL Prior Scrolling the Setting menu to The Control Mode Menu will display Control Mode Control Mode and press the last settings for example the EN Enter button default control mode is S1 Prior 2 4 Control Mode Manual Control Scrolling the Control Mode menu Must press the Enter button when Control Mode to Manual Control and press the Control Mode is setted the Enter button and then setting is contorller will be reset to complete ok system will be reset the set ASCO Series 230 E2ADTL Transfer Switch User Manual Chapter 3 Maintenance and Troubleshooting Once you su
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