HGM7110VS Genset Controller USER MANUAL
Contents
1. A NOTE USB ports in controller rear panel are configurable parameter ports user can directly program controller via PC HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 28 of 54 SmartGen a ideas for power HGM7110VS Genset Controller 7 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 7 1 CONTENTS AND SCOPES OF PARAMETERS Form 1 Timer Setting Ti f te start signal i 1 Start Delay 0 3600 s 1 me rom remote start signal is active to start genset 2 Stop Delay 0 3600 s 1 TMe from remote start signal is inactive to stop genset Ti f i h 3 Preheat Delay 0 3600 s 0 ee aid qid uias before starter is powered up 4 Cranking Time 3 60 s 8 Time of starter power on Th iti i f 5 Crank Rest Time 3 60 s 10 e anno MS o a M power up when engine start fail Alarms for low oil pressure high t ature under speed under 6 Safety On Delay 0 3600 s 10 a Jd Pere frequency under voltage charge fail are inactive ldl i i f h 7 Start Idle Time 0 3600 s 0 dle Tunning time of genset when starting Warming up time between genset i ani Q ww n switch on and high speed running Radiating time bef t stop 9 Cooling Time 0 3600 s 10 a Mou A aero Merce after it unloads 10 Stop Idle Time 0 3600 s 0 Idle running time when genset stop 1 ETS Solenoid 0 3600 s 20 Stop RIECHDIIMan elc PWE on time Hold when genset is stopping Time between ending of g2. Indicates error operation may cause death serious injury and Warning significant property damage SmartGen ideasforpower NA HGM7110VS Genset Controller Contents VOVERVIEW IP PPS 6 2 PERFORMANCE AND CHARACTERISTICS cccccccccccceeeeeeeeeeeseeeceeeeeeseeeeeeeeeeeeeeeeseaea 7 3 SPECIFICATION casi rotnann eiietiets anina enaena ensured andare Nanana aa aaa 9 LOPERA TON rr ae ee ee ee ee ee 10 4 1 INDICATOR LIGHT etree rie rc icsastirc nc seeemeueentiteR 10 4 2 PUSHBUTTONS iria dea ee iat oie nisin eie ba apre ida 11 SPLEBECRIB S AY SERRE TEE TE E c 12 SRSAMMUDISEBILIESM e 12 4 3 2 PARAMETERS SETTING MENU ssseseeeeeeeeernnnnnennnnnnnnnnn nennen 13 4 4 AUTO START STOP OPERATION eeeceeeeeseeeeenn nennen nnn nnns nnne nnne r nnns rna 16 4 5 MANUAL START STOP OPERATION esee d rennen inna 18 4 6 SWITCH CONTROL PROCEDURES alm Ss eanna 19 5 PROTECTIONS eceeeseseeeeeeee nnne li E ib 20 5 1 WARNING ALARMS ah OR t E ED 20 5 2 SHUTDOWN ALARM RDP NI MB suus 22 5 3 TRIP AND STOP ALARM qp A RE suus 24 5 4 TRIP ALARM REA TA 9 uuuuueeeeeesseseeeeeeeere 25 6 WIRING CONNECT Qi E8 NA A euer 26 7 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETE
3. Smar lica 6 WIRING CONNECTION HGM7110VS Genset Controller HGM7110VS controller s rear as following DE E E EEEEEEGEEEEEEESE GEOH EESEEE aaa lr pol ab Sees I wacuEnc A LT p Nan ENGINE TEMP OIL PRESS 0 5 V AUX OUTPUT 1 7A CONFIGURABLE 1 AUX OUTPUT 16A250VAC AUX OUTPUT 4 NFIGURABLE 2 NPU NPU NPU AUX AUX AUX gt fi SERE spo Debra iio 16A250VAC CHARGER D AUX OUTPUT TA AUX OUTPUT TA GENS AC VOLTAGE a DC DC GO VOLTAGE CURRENT USB vios fa RS232 E RX E ts GSM aro ibl CURRENT ISOLATION NIATED EN 5A NPU NPU AUX AUX DVF88 1211 SSS eee EE LLLGGGCL aSBSBBUA A Description of terminal connection NO Functions Cable Size Remark 1 DC Input Ve 2 5mm Connected with negative of starter battery Connected with positive of starter battery If wire 2 DC Input Ve 2 5mm length is over 30m better to double wires in parallel Max 20A fuse is recommended 3 Emergency Stop 2 5mm Connected with Ve via emergency stop button 4 Fuel 16A 1 5mm Ve is supplied by terminal 3 rated 16A Ve is supplied by terminal 3 Connected to k 16A 1 5mm ee a SIT rated 16A starter coil 6 Aux Outout 4 15mm Ve is supplied by terminal 2 Dui l rated 7A 7 Normally close outputs rated 7A 8 Aux Output 2 1 5mm Public points of relay Deta
4. 14 Reverse Power If over power detection is enabled when the controller detects that the over power value power is positive has exceeded the pre set value and the action select Warn it will initiate a warning alarm 15 Over Power If loss of phase detection is enabled When controller detects 1S tiic id the generator loss phase it will initiate a warning alarm Gen Phase When the controller detects a phase rotation error it will n Sequence Wrong initiate a warning alarm When the controller detects that the breaker close or open 18 Switch Fail Warn l i te c ri failure occurs and the action select Warn it will initiate a HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 20 of 54 2 SmartGen ideasforpower HGM7110VS Genset Controller 19 Temperature Sensor g alarm O O O When the controller detects that the temperature sensor is open circuit and the action select Warn it will initiate a epen circuit warning alarm When the controller detects that engine temperature has 20 High Temperature aM gn eee exceeded the pre set value it will initiate a warning alarm Low Temperature When the controller detects that engine temperature has P fallen below the pre set value it will initiate a warning alarm When the controller detects that the oil pressure sensor is Oil Pressure Op
5. A SmartGen HGM7110VS Genset Controller USER MANUAL Genset Controller ZHENGZHOU SMARTGEN TECHNOLOGY CO LTD yo S ma r t Gen English trademark Smartgen make your generator smart Chinese trademark Smartgen Technology Co Ltd No 28 Jinsuo Road Zhengzhou City Henan Province P R China Tel 86 371 67988888 86 371 67981888 86 371 67991553 86 371 67992951 86 371 67981000 overseas Fax 0086 371 67992952 Web http www smartgen com cn http www smartgen cn Email sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any medium by electronic means or other without the written permission of the copyright holder Smartgen Technology reserves the right to change the contents of this document without prior notice If colors of actual products are different from those mentioned within this manual please take the actual product as the standard Version history Date Version Contents 2014 08 18 1 0 Original release This manual is suitable for HGM7110VS controller only Clarification of notation used within this publication SIGN INSTRUCTION Au Highlights an essential element of a procedure to ensure correctness A Indicates a procedure or practice which if not strictly observed could Caution result in damage or destruction of equipment
6. COS 0L COS 0L Remark P P stands for active power COS 0C COS 0C OgQ stands for reactive power COS gt 0L P gt 0 Q gt 0 _ Input Input Load is inductive resistance COS gt 0C P gt 0 Q lt 0 _ Input Output Load is capacitance resistance COS lt 0L P lt 0 Q gt 0 Output Input oad is equal to one under excitation generator COS 0C P lt 0 Q lt 0 Output Output oad is equal to one over excitation generator A Note 1 Input active power generator send active power to load HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 12 of 54 A martGen 2 Output active power load supply electricity to generator 3 Input reactive power generator send reactive power to load 4 Output reactive power load send reactive power to generator Alarm Event log Records all start stop events shutdown alarm trip and stop alarm manual auto start or stop and the real time when alarm occurs Others including Time and Date maintenance due input output ports status x About including Issue time of software and hardware version Example 4 3 2 PARAMETERS SETTING MENU Parameters setting including as following Timer settings Engine settings x Generator settings Load settings ATS settings x Analog sensor settings xK Input port settings output port settings Module settings xk Scheduling and maintenance settings GSM settings GOV settings HGM7110
7. U QUE S E DIT Ti N 2T 1 1 J BENE EHE 1 ET 5 ip A _ AUX AUX AUX AUX lt Q 2 M OUTPUT1I OUTPUTS OUTPUT6 OUTPUT2 14 29 3A 3 3 al al N al of f o f B ul E E ul oO o vd a ET EP EP cic 2m ith 5 oJ zl gt 2 5 eon 2 gt gt gt 2 a gt u i w u u o Of af af af a Sw ul u S 3 o 2 2 2 2 2 les sie 3 da TTT sissss Cc ss ES lt 9 a MAGNETIC lt x x xl x GOV S s PICKUP a o re 9 T L T E HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 49 of 54 martGen 12 INSTALLATION Controller is panel built in design it is fixed by clips when installed The controller s overall dimensions and cutout dimensions for panel please refers to as following F CUT OUT E E E E 186mm 9 EJ i D E E 39 mm 8 mm 184mm _ 4 197mm 1 Battery Voltage Input ANorE HGM7110VS controller can suit for widely range of battery voltage DC 8 35 V Negative of battery must be connected with the shell of starter The wire s diameter connect controller and battery must be over 2 5mm If floating charger configured please firstly connect output wires of charger to battery s positive and negative directly then connect wires from battery s positive and negative to controller s corresponding ports in order to prevent the charger interfere with the normal operation of the controller 2
8. Speed Sensor Input Anote Speed sensor is the magnetic equipment which be installed in starter and for detecting flywheel teeth Its connection wires to controller should apply for 2 cores shielding line The shielding layer should connect to No 28 terminal in controller while another side is hanging in air The else two signal wires are connected to No 27 and No 28 terminals in controller The output voltage of speed sensor should be within AC 1 24 V effective value during the full speed AC12V is recommended in rated speed When install the speed sensor spun the sensor until only the pointed end is protruding from the flywheel then withdraw 1 3 lap and lock the nuts of the sensor at last 3 Output And Expand Relays Acaution All outputs of controller are relay contact output If need to expand the relays please add freewheel diode to both ends of expand relay s coils when relay coils has DC current or increase resistance capacitance return circuit when relay coils has AC current in order to prevent disturbance to controller or others equipment 4 AC Input Current transformer must be connected externally and the current transformer s secondary side current must be 5A At the same time the phases of current transformer and input voltage must be correct Otherwise the collected current and active power maybe not correct HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 50 of 54 A SmartGen Anote ICOM port mu
9. gt Selectable configuration Users can choose different configuration via input port gt Can be used on pumping units and as an indicating instrument indicate and alarm are enable only relay is inhibited With maintenance function Actions warning trip and stop can be set when maintenance time out gt All parameters used digital adjustment instead of conventional analog modulation with normal potentiometer more reliability and stability Waterproof security level IP55 due to rubber seal installed between the controller enclosure and panel fascia Metal fixing clips enable perfect in high temperature environment Modular design self extinguishing ABS plastic enclosure pluggable connection terminals and embedded installation way compact structure with easy mounting HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 8 of 54 A Rea SmartGen 3 SPECIFICATION HGM7110VS Genset Controller Parameter Details Working Voltage DC8 OV to 35 OV continuous power supply Overall Consumption lt 3W Standby mode x2W AC Input 3 Phase 4 Wire 3 Phase 3 Wire Single Phase 2 Wire 2 Phase 3 Wire AC15V AC360V AC30V AC620V AC15V AC360V AC15V AC360V ph N ph ph ph N ph N ee Alternator Frequency 50Hz 60Hz Speed Sensor Voltage 1 0 V to 24 V RMS Speed Sensor Frequency Maximum 10 000 Hz Start Relay Output 16A DC28V power s
10. mode and controller will executive routine Set controller under manual mode press start button genset will start After the setting times as setting controller will send signal of Start Fail then press stop to reset controller Recover the action of stop engine start e g Connect wire of fuel valve press start button again genset will start If everything goes well genset will normal run after idle running if idle run be set During this time please watch for engine s running situations and AC generator s voltage and frequency If abnormal stop genset running and check all wires connection according to this manual Select the AUTO mode from controller s panel and enable remote start on load active After start delay gen set will enter normal running and then controller send signal to making generator switch on and control the ATS as generator load If not like this please check ATS wires connection of control part according to this manual Make remote start on load deactivated After stop delay Open Breaker signal will be initiated make generator switch off and control the ATS After the cooling delay has expired controller enters standby mode and activates until receiving remote start signal If there is any other question please contact Smartgen s service HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 48 of 54 martGen NA S ideas for power HGM7110VS Genset Controller 11 TYPICAL APPLICATION
11. stabilise without triggering the fault As soon as this delay is over start idle delay is initiated if configured 7 During start idle delay under speed under frequency under voltage alarms are inhibited When this delay is over warming up delay is initiated if configured 8 After the warming up delay if generator status is normal its indicator will be illuminated If generator voltage and frequency have reached on load requirements then the generator close relay will be energized genset will take load generator power indicator will illuminate and generator will enter into Normal Running status If voltage or frequency is abnormal the controller will initiate shutdown alarm alarm information will be displayed on LCD display A Note When started via Remote Start off Load input same procedures as above but generator close relay deactivated moreover genset off load in procedure 8 Automatic Stop Sequence 1 When the Remote Start signal is removed the Stop Delay is initiated 2 Once this stop delay has expired the Generator Breaker will open and the Cooling Delay is then initiated Generator power indicator will extinguish 3 During Stop Idle Delay if configured idle relay is energized HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 16 of 54 A SmartGen 4 ETS Solenoid Hold begins ETS relay is energized while fuel relay is de energized complete stop is detected automatic
12. 2014 08 18 Page 54 of 54
13. Output Port 2 1 Contents Setting 0 239 35 Idle control output See Form 2 2 Active Type 071 0 0 Normally open 1 Normally close Digital Output Port 3 G tor closed output See f 1 Contents Setting 0 239 29 2 dd LL ci 2 Active Type 071 0 0 Normally open 1 Normally close Digital Output Port 4 1 Contents Setting 0 239 31 Reversed See form 2 2 Active Type 071 0 0 Normally open 1 Normally close Digital Output Port 5 1 Contents Setting 0 239 38 ETS solenoid hold See form 2 2 Active Type 071 0 0 Normally open 1 Normally close HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 35 of 54 A SmartGen AA ideasfor power HGM71 1 OVS Genset Controller Digital Output Port 6 1 Contents Setting 0 239 48 Common alarm See form 2 2 Active Type 071 0 0 Normally open 1 Normally close GOV Setting 1 Output Type O 1 0 0 Continuous 1 Step 0 AC Power 1 AC Current 2 DC Power 3 DC Current GOV output different voltage when different power or current are set 2 Load Type O 3 0 3 Output Curve 49 PERE iod 0 0 Disable 1 Enable Enable GOV output voltage when GOV V 10 0 V 3 0 Po M High Speed is enabled 6 GOV Delay 0 3600 s 0 Set high speed output delay value 7 DC Input Enable 0 1 0 0 Disable 1 Enable X means output voltage value while 8 DC Sensor Curve y means the corresponding current value tiol
14. RUNNING 7998 SYSTEM IN MANUAL MODE GENSET IS RUNNING SYSTEM IN AUTO MODE GENSET AT RUNNING Running status in manual mode Running status in Auto mode Generator is shutdown alarm or trip alarm STOP MODE NOT Cannot start in stop 2 SMS START START mode Start genset GENSET ALARM SMS START OK Start in manual mode AUTO MODE NOT Cannot start in auto HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 52 of 54 A SmartGen ideas for power BRA HGM7110VS Genset Controller START mode SMS STOP 3 MODE SMS STOP OK Set as stop mode SMS 4 MANUAL Ria MANUAL MODE Set as manual mode MODE SMS AUTO 5 MODE SMS AUTO MODE OK Set as auto mode Pass back information 6 SMS DETAIL can be set via controller Gets details information of genset software Anote Its national and area s cods must be added e g China 8613666666666 NOTE When sending orders users need to follow SMS orders in above form and all the letters must be capital NOTE Pass back information from SMS DETAIL including working mode generator voltage load current generator frequency active power apparent power power factor battery voltage D voltage water temperature oil pressure oil level engine speed total running time genset status and alarm status HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 53 of 54 rN SmartGen 14 FAULT FINDING Con
15. Start Action when start failure alarm 101 Fail To Stop Action when stop failure alarm 102 Under Speed Warn Action when under speed alarm 103 Under Speed Shutdown Action when under speed shutdown alarm 104 Over Speed Warn Action when over speed warns 105 Over Speed Shutdown Action when over speed shutdown alarm 106 108 Reserved 109 Gen Over Freq Warn Action when generator over frequency warning occurs i f h 110 Gen Over Freq Shut Action when generator over frequency shutdown alarm occurs 111 Gen Over Volt Warn Action when generator over voltage warning occurs 412 Gen Over Volt Shut Action when generator over voltage shutdown occurs Acti h low f i 113 Gen Under Freq Warn ction when generator low frequency warning occurs i f h 1414 Gen Under Freq Shut Action when generator low frequency shutdown occurs 115 Gen ling ME V Action when generator low voltage warning occurs i h h 116 CRU vo Shut Action when generator low voltage shutdown occurs 117 Gen Loss of Phase Action when generator loss phase 118 Se Phase sedtence Action when generator reverse phase Wrong 119 Reserved 120 Over Pawar Action when controller detects generator over power occurs 121 Reserved 122 Gana sion Revere Powe Action when controller detects generator have reverse power 123 Over Current Action when generator over current occurs 124 138 Reserved 139 High Temp Warn Action when hi temperature warning occurs 140 Low Temp Warn Action when
16. after enter into period Condition output S2 can be set as any item is given in the section entitled Programmable Output Ports elsewhere in this manual Awort when delay time and output time both are 0 in period output S1 means it is TRUE in this period Example HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 40 of 54 SmartGen Output period start Delay time 2s Output time 3s Condition output contents output port 1 is active Close when condition output active inactive close when active disconnect when inactive Output port 1 active after enter starting time and delay 2s this defined period output is outputting after 3s stop outputting Output port 1 inactive defined output period is not outputting 7 2 2 DEFINED COMBINATION OUTPUT Defined combination output is composed by 3 parts condition output S1 or S2 and condition output S3 S1 A S2 1 or S2 is TRUE while S3 is TRUE Defined combination output is outputting 1 and S2 are FALSE or S3 is FALSE Defined combination output is not outputting Awote 1 S2 S3 can be set as any item except for defined combination output which is given in the section entitled Programmable Output Ports elsewhere in this manual Anote 3 parts of defined combination output S1 S2 S3 couldn t include or recursively include themselves Example Contents of condition output S1 output port 1 is active Close when condition output S1 is active inacti
17. fallen below the pre set value it will initiate a warning alarm When the controller detects that the generator voltage has 6 Gen Over Voltage exceeded the pre set value the controller will initiate a warning alarm 7 Genset Under When the controller detects that the genset voltage has fallen Voltage below the pre set value it will initiate a warning alarm When the controller detects that the genset current has 8 Gen Over Current exceeded the pre set value and the action select Warn it will initiate a warning alarm After fail to stop delay if gen set does not stop completely it 9 Fail To Stop will initiate a warning alarm Charge Alternator When the controller detects that charger voltage has fallen Failure below the pre set value it will initiate a warning alarm When the controller detects that start battery voltage has 11 Battery Over Volt bored a exceeded the pre set value it will initiate a warning alarm When the controller detects that start battery voltage has 12 wai Under Volt fallen below the pre set value it will initiate a warning alarm When count down time is O and the action select Warn it will 13 Maintenance Due Mie initiate a warning alarm If reverse power detection is enabled when the controller detects that the reverse power value power is negative has fallen below the pre set value and the action select Warn it will initiate a warning alarm
18. form 3 0 Closed to active 2 Active T 0 1 0 addi Gn my 1 Open to active Digital Input Port 4 1 Contents Setting 0 50 0 User defined See form 3 2 Active Type 071 0 0 Closed to active HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 34 of 54 A ea SmartGen HGM7110VS Genset Controller 1 Open to active 0 From safety on 1 From starting A R 2 2 Suede es 2 Always 3 Never 0 Warn 1 Shutdown 2 Trip and 4 JA A 4 haba rita di i stop 3 Trip 4 Indication Ti f detecti ti t 5 Active Delay 0 20 0 s 2 0 Wa eee ee confirm LCD displ il h 6 Description C i display aatal ed contents when the input is active Digital Input Port 5 1 Contents Setting 0 50 0 User defined See form 3 0 Closed to active 2 Active T 071 0 d Aoc el 1 Open to active 0 From safety on 1 From starting 3 Active Range 073 2 2 Always 3 Ngug 0 Warn 1 Shutdown 2 Trip and 4 JA A 4 1 Uae d stop 3 Trip 4 Indication Ti i E Active Delay 0 20 0 s 20 me rom detecting active to confirm LCD displ il h 6 Description C deplay CeL ed contents when the input is active Digital Output Ports Digital Output Port 1 User defined period output 1 1 Contents Setting 0 239 1 default output is in preheating See Form 2 2 Active Type 071 0 0 Normally open 1 Normally close Digital
19. is active 48 Alternative Config2 M P Users can set different parameters to make it easy to select 49 Alternative Config3 current configuration via input port 50 Reserved HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 43 of 54 A ea SmartGen 7 4 SELECTION OF SENSORS Form4 HGM7110VS Genset Controller Temperature Sensor 0 Not used 1 Custom Res Curve 2 Custom 4 20mA curve 3 VDO 4 CURTIS 5 VOLVO EC 6 DATCON 7 SGX 8 SGD 9 SGH 10 PT100 11 15 Reserved Defined resistance s range 0 6 KQ default is SGX sensor is Pressure Sensor 0 Not used 1 Custom Res Curve 2 Custom Voltage Curve 3 VDO 10Bar 4 CURTIS 5 VOLVO EC 6 DATCON 10Bar 7 SGX 8 SGD 9 SGH 10 15 Reserved Defined resistance s range 0 6 KQ default is SGX sensor is Fuel Level Sensor 0 Not used 1 Custom Res Curve 2 Custom 4 20mA Curve 3 SGD 4 SGH 5 15 Reserved Defined resistance s range 0 6 KQ default is SGH sensor is Anote User should make special declare when order controller if your genset equip with 4 20mA sensor HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 44 of 54 SmartGen Ra Ideas Tor power HGM7110VS Genset Controller 7 5 CONDITIONS OF CRANK DINSCONNECT SELECTION Generator Frequency Engine Speed Engine Speed Generator Frequency Oil pressure Oil pressure Generator Frequency Oil pressure Eng
20. pre set value it will initiate a shutdown alarm When the controller detects that the generator voltage has 7 Gen Over Voltage exceeded the pre set value the controller will initiate a shutdown alarm 8 Gen Under Voltage When the controller detects that the genset voltage has fallen below the pre set value it will initiate a shutdown alarm 9 Fail To Start If the engine does not fire after the pre set number of attempts it will initiate a shutdown alarm When the controller detects that the genset current has 10 Gen Over Current exceeded the pre set value and the action select Shutdown it will initiate a shutdown alarm When count down time is O and the action select Shutdown 11 Maintenance Due siia d it will initiate a shutdown alarm If reverse power detection is enabled when the controller 12 Wae Power detects that the reverse power value power is negative has fallen below the pre set value and the action select Shutdown it will initiate a shutdown alarm If over power detection is enabled when the controller detects ia L overPawsl that the over power value power is positive has exceeded the pre set value and the action select Shutdown it will initiate a shutdown alarm Temperature Sensor When the controller detects that the temperature sensor is 14 io open circuit and the action select Shutdown it will initiate a Open Circuit shutdown alarm 15 High Temperature When the controller detects that engi
21. set as sensor of temperature oil pressure or fuel level HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 7 of 54 A SmartGen Precision measure and display parameters about Engine Temp WT C F both be displayed Oil pressure OP kPa Psi Bar all be displayed Fuel level FL unit Speed SPD r min unit Voltage of Battery VB V unit Voltage of Charger VD V unit Hour count HC can accumulate to max 65535 hours Start times can accumulate to max 65535 times Protection automatic start stop of the genset ATS Auto Transfer Switch control with perfect fault indication and protection function gt All output ports are relay out Parameter setting parameters can be modified and stored in internal EEPROM memory and cannot be lost even in case of power outage most of them can be adjusted using front panel of the controller and all of them can be modified using PC via USB or RS485 ports gt More kinds of curves of temperature oil pressure fuel level can be used directly and users can define the sensor curves by themselves Multiple crank disconnect conditions speed sensor oil pressure generator frequency are optional gt Widely power supply range DC 8 35 V suitable to different starting battery voltage environment gt Event log and real time clock function gt Scheduled start amp stop generator can be set as start genset once a day week month whether with load or not
22. CAUTION Please change the controller parameters when generator is in standby mode only e g Crank disconnect conditions selection configurable input configurable output various delay otherwise shutdown alarm or other abnormal conditions may occur NOTE Maximum set value must greater than minimum set value in case that the condition of too high as well as too low may occur Anote When setting the warning alarm please set the correct return value otherwise maybe abnormal alarm occurs When setting the maximum value the return value must less than set value When setting the minimum value the return value must greater than set value ANorE Please set the generator frequency value as low as possible when cranking in order to make the starter separate with engine as soon as possible ANorE Configurable input ports could not be set as same items otherwise abnormal functions occur However the configurable output ports can be set as same items HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 46 of 54 A SmartGen BEA Ideas oi power HGM7110VS Genset Controller 9 SENSORS SETTING 1 When reselect sensors the sensor curve will be transferred into the standard value For example if default temperature sensor is SGX 120 C resistor type its sensor curve is SGX 120 C resistor type if select the SGD 120 C resistor type the temperature sensor curve is SGD curve 2 When there is difference between standard sensor c
23. NUAL TRANSFER PROCEDURES When controller is in Manual mode the switch control procedures will start through manual transfer procedures Users can control the loading transfer of ATS via pressing D button to switch on or off Press generator switch on key QD if generator have taken load will output unload signal if taken no load generator will output load signal AUTO TRANSFER PROCEDURES When controller is in AUTO TEST STOP mode auto control will be executive 1 If input port is configured as Close Generator Auxiliary If Open breaker detect is SELECT Enable Generator load is transferred into generator un load after the open delay switch off signal will be output while fail to transfer delay will be initiated Once the delay has expired if switch off failed it will wait for switch off Otherwise switch off is completed Generator unload is transferred into generator load after the close delay switch on signal will be output while fail to transfer delay will be initiated Once the delay has expired if switch on failed it will wait for switch on Otherwise switch on is completed If fail to transfer warn is Enable alarm signal will be initiated whatever switch on or off failure If Open breaker detect is SELECT Disable Generator load is transferred into generator unload after the open delay switch off is completed Generator unload is transferred into generator load after the close delay switch o
24. RS 29 7 1 CONTENTS AND SCOPES OF PARAMETERS cssssseeeeeeeeeeeseeeeeeeeeeeeees 29 7 2 PROGRAMMABLE OUTPUT PORTS eeeeeeeee creen 37 7 2 1 DEFINED PERIOD OUTPUT ics sexi pe ERR apo ERR e ERE EFE CER CFR RR RR ERR ER celica ERR xRRXS 40 7 2 2 DEFINED COMBINATION OUTPUT seeeeeeeeerrnmmrnnnnnnnnnn nnns 41 7 3 PROGRAMMABLE INPUT PORTS ALL ACTIVE WHEN CONNECT TO GRAND B P t c 42 7 4 SELECTION OF SENGSOBPG iesrskteg ncaiusiedesutunsacnut sd lansu prp esccnt en arae ax x Pa Can ed a SER eped un 44 7 5 CONDITIONS OF CRANK DINSCONNECT SELECTION eres 45 B PARAMETERS SET TING srera dediusue cies iamusiiu a un unum a T uem uU UTE 46 9 SENSORS SETIING arerin siand atlanta diac ouai emdt ot Uude en dias EE 47 joie tee lic TP 48 TI TYPIGALAPPLIGATION iet ss ee FU EUER Fa FEE EUER 49 13 1 GSM SHORT MESSAGE ALARM ssssssssssseeeeenennn nnne nennen nnne n irn nnne nan 52 13 2 GSM SHORT MESSAGE REMOTE CONTROL sese 52 HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 4 of 54 A A amp SmartGen 14 FAULT FINDING HGM7110VS Genset Controller HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 5 of 54 A SmartGen 1 OVERVIEW HGM7110VS genset controller is used for genset automation and monitor control system of single unit to achieve automatic st
25. VS Genset Controller Version 1 0 2014 08 18 Page 13 of 54 A SmartGen ideasforpower NA HGM7110VS Genset Controller Example Advanced Parameters Form1 oe Use OV to scroll settings to enter settings form 2 load to exit settings menu Generator Form 2 aac us QU to scroll settings form 3 select return and Mu Voltage press to return to previous menu form 1 or press to return to previous menu form 1 Generator gt Under Volt Shutdown gt Over Freq Shutdown gt Under Freq Shutdown Fem Use OVE scroll settings Or enter settings form 4 to return to previous menu form 1 Gen Over Volt Warn Sel Disable Set Value 00110 Return Value 00108 Delay 00005 Form 4 Use to enter settings form 5 OOo return to previous menu form 3 to return to previous menu form 3 Gen Over Volt Warn Set Value 00110 Return Value 00108 Delay 00005 Form 5 Use OV scroll settings form 6 Oro enter settings form 7 to exit settings menu form 4 Gen Over Volt Warn Set Value 00110 Return Value 00108 Delay 00005 Form 6 Use Ovi scroll settings form 5 Oro enter settings form 7 to exit settings menu form 4 Gen Over Volt Warn Sel Enable Set Value Return Value Delay 00005 00110 00108 Form 7 Use OVT scroll settings form 5 Ox enter settings Q to exit settings me
26. ally 5 Fail to Stop Delay begins complete stop is detected automatically 6 When generator is stop completely After stop delay will be initiated Otherwise fail to stop alarm is initiated and the corresponding alarm information is displayed on LCD display If generator is stop successfully after fail to stop alarm has initiated After stop delay will be initiated and the alarm will be removed 7 Generator is placed into its standby mode after its After stop delay HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 17 of 54 SmartGen 4 5 MANUAL START STOP OPERATION 1 Manual mode is selected by pressing the button a LED besides the button will illuminate to confirm the operation Then press Q button to start the generator it can automatically judge crank success and accelerate to high speed running If high temperature low oil pressure over speed and abnormal voltage occur during genset running controller can effectively protect genset to stop detail procedures please refer to No 3 8 of Auto Start Sequence In manual mode the procedures of ATS please refer to Switch Control Procedure of generator in this manual 2 Manual stop pressing Dkey can shut down the running genset detail procedures please refer to No 2 7 of Auto Stop Sequence HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 18 of 54 A SmartGen Rea dear pou HGM7110VS Genset Controller 4 6 SWITCH CONTROL PROCEDURES MA
27. art stop data measure alarm protection and three remote remote control remote measuring and remote communication Controller adjusts engine speed according to genset present power so as to realize energy saving and pollution reduction The controller adopts large liquid crystal display LCD and selectable Chinese English or other languages interface with easy and reliable operation HGM7110VS controller adopts 32 bits micro processor technology with precision parameters measuring fixed value adjustment time setting and threshold adjusting and etc The majority of parameters can be set using front panel and all the parameters can be set using PC via USB port and can be adjusted and monitored with the help of RS485 ports It can be widely used in all types of automatic genset control system with compact structure advanced circuits simple connections and high reliability HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 6 of 54 A SmartGen ea jose pour HGM7110VS Genset Controller 2 PERFORMANCE AND CHARACTERISTICS gt With ARM based 32 bit SCM highly integrated hardware new reliability level gt 132x64 LCD with backlight multilingual interface including English Chinese or other languages which can be chosen at the site making commissioning convenient for factory personnel gt Improved LCD wear resistance and scratch resistance due to hard screen acrylic gt Silicon rubber panel and pushbuttons for better op
28. ease LCD contrast When controller is powered on after outage LCD contrast will return factory default WARNING Default password is 00318 user can change it in case of others change the advanced parameters setting Please clearly remember the password after changing If you forget it please contact Smartgen services and send all information in the controller page of ABOUT to us HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 11 of 54 A SmartGen AA ideas for power HGM71 1 OVS Genset Controller 4 3 LCD DISPLAY 4 3 1 MAIN DISPLAY Main screen show pages use to scroll the pages and QOQ to scroll the screen x Main Screen including as below Genset voltage current frequency speed Status including as below Status of genset and ATS Engine including as below Speed engine temperature engine oil pressure liquid fuel level Configure Sensor 1 Configure Sensor 2 battery voltage charger voltage accumulated run time accumulated start times Gen including as below Phase voltage Line voltage frequency phase sequence Load including as below DC current voltage power AC current each phase and total active power positive and negative each phase and total reactive power positive and negative each phase and total apparent power each phase and average power factor positive and negative and accumulated energy kWh kVarh kVAh NOTE Power factor shows as following Q
29. en du i i i oi pe 22 Circuit open circuit and the action select Warn it will initiate a warning alarm 23 Low Oil Pressure When the controller detects that the oil pressure has fallen below the pre set value it will initiate a warning alarm When the controller detects that the level sensor is open Level Sensor Open i 7 Ep chen 24 Circuit circuit and the action select Warn it will initiate a warning alarm 25 Low Fuel Level When the controller detects that the fuel level has fallen below the pre set value it will initiate a warning alarm When the controller detects that the flexible sensor 1 is open Flexible Sensor 1 TD ep 26 mur circuit and the action select Warn it will initiate a warning Open Circuit alam Flexible Sensor 1 When the controller detects that the sensor 1 value has 27 w af High exceeded the pre set value it will initiate a warning alarm 28 Flexible Sensor 1 When the controller detects that the sensor 1 value has fallen Low below the pre set value it will initiate a warning alarm When the controller detects that the flexible sensor 2 is open Flexible Sensor 2 a l 29 A circuit and the action select Warn it will initiate a warning Open Circuit ww Flexible Sensor 2 When the controller detects that the sensor 2 value has 30 MONA High exceeded the pre set value it will initiate a warning alarm 31 Flexible Sensor 2 When the controller detects that the sensor 2 value has falle
30. enset idle delay and stopped when ETS time is set as 0 EL era dE j Time between ending of ETS hold delay and stopped when ETS Hold output time is not O Ti between genset stopped and 13 After Stop Time 0 3600 s 0 dd g PP standby Engine Setting 1 Engine Type 0 39 0 Default Conventional Engine not HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 29 of 54 Kea SmartGen HGM7110VS Genset Controller J1939 Tooth number of the engine for judging of starter separation 2 Flywheel Teeth 10 300 118 conditions and inspecting of engine speed See the installation instructions Offer standard to judge 3 Rated Speed 0 6000 RPM 1500 nyennder losing sped Setting value is percentage of rated Il hen it i 4 Loading Speed 0 100 90 speed Controller detects when it is ready to load It won t switch on when speed is under loading speed Time from detecting speed is O to Loss of Speed 3 Signal 7 000E 2 confirm the action L f Bo ee ee eer ET 0 0 Warns 1 Shutdown Signal Action Over Speed 7 0 200 114 Shutdown l Setting value is percentage of rated 8 Under Speed 0 200 80 speed and delay value can be set Shutdown 9 Over Speed Warn 0 200 110 Setting value is percentage of rated d del d return value 10 Under Speed 0 200 86 speed delay value an urn valu Warn can be set f i f 11 Battery Rated 0 60 0 V 24 0 Standard for detecti
31. eration in high low temperature environment gt GOV output port enables controller adjusts engine speed according to genset present power so as to realize energy saving and pollution reduction RS485 communication port enables remote control remote measuring remote communication via ModBus protocol Equipped with SMS Short Message Service function When genset is alarming controller can send short messages via SMS automatically to max 5 telephone numbers Besides generator status can be controlled and checked using SMS Suitable for 3 phase 4 wire 3 phase 3 wire single phase 2 wire 2 phase 3 wire 120 240V power supply 50 60Hz system gt Collects and shows 3 phase voltage current power parameter and frequency of generator Generator Line voltage Uab Ubc and Uca Phase voltage Ua Ub and Uc Phase sequence Frequency Hz Load DC voltage Current Power AC Current IA IB IC Each phase and total active power kW Each phase and total reactive power kVar Each phase and total apparent power kVA Each phase and average power factor PF Accumulate total generator power kWh kVarh KkVAh gt Collect and display DC voltage current and power gt For generator controller has over and under voltage over and under frequency loss of phase phase sequence wrong over and reverse power over current functions 3 fixed analog sensors temperature oil pressure and liquid level gt 2 configurable sensors can be
32. he action select Trip and Stop it will initiate a trip and stop alarm When digit input port is set as Trip and Stop and the alarm is active it will initiate a trip and stop alarm 2 Maintenance Due 3 Reverse Power 4 Over Power 5 Digital Input HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 24 of 54 A SmartGen KA o HGM710VS Genset Controller 5 4 TRIP ALARM On initiation of the trip condition the controller will de energize the Close Generator Output without stop the generator Trip alarm as following No Type Description When the controller detects that the genset current has 1 Gen Over Current exceeded the pre set value and the action select Trip it will initiate a trip alarm If reverse power detection is enabled when the controller detects that the reverse power value power is negative has fallen below the pre set value and the action select Trip it will initiate a trip alarm If over power detection is enabled when the controller detects that the over power value power is positive has exceeded the pre set value and the action select Trip it will initiate a trip alarm When digit input port is set as Trip and the alarm is active it will initiate a trip alarm 2 Reverse Power 3 Over Power 4 Digital Input HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 25 of 54 rtGen JA
33. hen the controller detects that the sensor 2 value has High exceeded the pre set value it will initiate a shutdown alarm Flexible Sensor 2 When the controller detects that the sensor 2 value has fallen 24 yap eia in Low below the pre set value it will initiate a shutdown alarm 25 Digital Input When digit input port is set as shutdown and the alarm is active it will initiate a shutdown alarm HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 23 of 54 A SmartGen 5 3 TRIP AND STOP ALARM On initiation of the trip and stop condition the controller will de energize the Close Generator Output to remove the load from the generator Once this has occurred the controller will start the Cooling delay and allow the engine to cool before shutting down the engine When the controller detects that the genset current has 1 Gen Over Current exceeded the pre set value and the action select Trip and Stop it will initiate a trip and stop alarm When count down time is O and the action select Trip and Stop it will initiate a trip and stop alarm If reverse power detection is enabled when the controller detects that the reverse power value power is negative has fallen below the pre set value and the action select Trip and Stop it will initiate a trip and stop alarm If over power detection is enabled when the controller detects that the over power value power is positive has exceeded the pre set value and t
34. i Eu 9 Power Ratio 1 10 1 Active power is multiplier ratio o sample power HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 36 of 54 A ker SmartGen HGM7110VS Genset Controller 7 2 PROGRAMMABLE OUTPUT PORTS Form 2 No Type Description 0 Not Used 1 Custom Period 1 2 Custom Period 2 3 Custom Period 3 4 Custom Period 4 5 Custom Period 5 6 Custom Period 6 Details of function description please see the 7 Custom Combined 1 following 8 Custom Combined 2 9 Custom Combined 3 10 Custom Combined 4 11 Custom Combined 5 12 Custom Combined 6 13 16 Reserved Action when over speed shutdown and 17 Air Flap Control emergence stop It also can close the air inflow to stop the engine as soon as possible Action when warning shutdown trips Can be 18 Audible Albim ponnec annunciator externally vvhen alarm mute configurable input port is active it can remove the alarm Action when genset start and disconnect when 19 Louver Control genset stopped completely 20 Fuel Pump Control It is controlled by limited threshold of fuel pump 21 Heater Control It is controlled by limited threshold of heater 22 Cooler Control It is controlled by limited threshold of cooler 23 Oil Pre supply Output Action from crank on to safety on Output in start period If there is no generator 24 Generator Excite f
35. ici 2 2P3W 3 1P2W Numbers of generator pole used for 2 Poles 2 32 4 calculating starter rotate speed when without speed sensor To offer standards for detecting of ens over under voltage and 3 Rated Voltage 30 30000 V 230 Se Mad loading voltage It is primary voltage when using voltage transformer Setting value is percentage of generator rated voltage Detect hen controller ready to loading If 4 Loading Voltage 0 200 85 y ds generator voltage under load voltage won t enter into normally running To off f tecti f 5 Rated Frequency 10 0 600 0 Hz 50 0 Musa dude a over under load frequency Setting value is percentage of generator rated frequency Detect Loadi hen controller ready to loading E feo 0 200 85 e d Frequency When generator frequency under load frequency it won t enter into normal running 7 Volt Trans PT 0 1 0 0 Disable X1 Enable Over Volt Setting value is percentage of 200 12 Shutdown imc J generator rated volt Delay value HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 31 of 54 A ea SmartGen HGM7110VS Genset Controller Wrong Under Volt can be set 0 200 80 i Shutdown l Over Freq 10 0 200 114 Setting value is percentage of Shutdown Under Freg generator rated freq Delay value 11 Shutdown 0 200 80 can be set 12 Over Volt Warn 0 200 110 Setting value is percentage of generator rated volt De
36. ils see 9 Normally open outputs rated 7A en 10 Aux Output 3 2 5mm 11 Normally open outputs volts free 12 rated 16A T Aux Output 4 2 5mm 14 Charger D 4 0mm Connected with charger s D WL terminals Be hanging in the air If there is no this terminal HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 26 of 54 A Rea SmartGen HGM7110VS Genset Controller NO Functions Cable Size Remark 15 Aux Output 5 1 5mm Ve is supplied by terminal 2 rated 7A 16 Aux Output 6 1 5mm Details see form 2 17 Gens AC one Connected to A phase of genset 2A fuse is Voltage U recommended 18 Gens AC me Connected to B phase of genset 2A fuse is Voltage V recommended 19 Gens AC ducem Connected to C phase of genset 2A fuse is Voltage W recommended 20 en AS 1 0mm Connected to N wire of gen set 21 VIN 1 0mm 22 VIN imme Connected to DC voltage sampling 2 men a Connected to DC current sensor 25 GOV B 0 5mm Shielding line is recommended Shielding layer 26 GOV A 0 5mm connect to earth at GOV end 27 MP1 1 0mm sl Pas i Connected with Speed sensor shielding line is 28 Sonn gi 1 0mm recommended internal 29 Engine Temp 1 0mm Connect to temperature Sensor 30 Oil Pressure 1 0mm Connect to oil pressure sensor 31 Fuel Level 1 0mm Connect to fuel level se
37. ine Speed Oil pressure Engine Speed Generator Frequency olla OIN olS Anote 1 There are 3 conditions to make starter disconnected with engine that is engine speed generator frequency and oil pressure They all can be used separately We recommend that oil pressure should be using with speed sensor and generator frequency together in order to make the starter separate with engine as soon as possible and can check start exactly 2 Speed sensor is the magnetic equipment which be installed in starter for detecting flywheel teeth 3 When set as engine speed must ensure that the number of flywheel teeth is as same as setting otherwise over speed stop or under speed stop may be caused 4 If genset without speed sensor please don t select corresponding items which include engine speed otherwise start fail or loss of speed signal maybe caused 5 If genset without oil pressure sensor please don t select corresponding items which include oil pressure 6 If not select generator frequency in crank disconnect setting controller will not collect and display the relative power quantity can be used in water pump set if not select engine speed in crank disconnect setting the rotating speed displayed on LCD is calculated by generator frequency and number of poles HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 45 of 54 A SmartGen 8 PARAMETERS SETTING A
38. lay value 13 Under Volt Warn 0 200 84 and ratumsal ecan beset 14 Over Freq Warn 0 200 110 Setting value is percentage of gens rated freq Delay value and return 15 Under Freq Warn 0 200 84 value ean baset 16 Loss of Phase 071 1 Ph 0 Disable 1 Enable 17 ase Sequence 0 1 1 Generator Load Setting 1 Current Trans 5 6000 5 500 The ratio of external CT 2 am Current 5 6000 A 500 Generator s rated current standard Rating of load current tor t t 3 Full kW rating 0 6000 kW 276 Generator s rated power standard of load power Setting value is percentage of enerator rated volt Delay value 4 OverCurent 0 200 120 jr Rea i can be set as definite time or inverse definite minimum time 5 Over Power O 1 0 0 Disable 1 Enable 6 Reverse Power 071 0 0 Disable 1 Enable Switch Setting Pulse width of generator switch on 1 Close Time 0 20 0 s 5 0 When it is 0 means output constantly 2 Open Time 0 20 0 s 3 0 Pulse width of generator switch off 3 Check Time 0 20 0 s 5 0 Time of detecting switch auxiliary contacts after transferred Check Fail 4 Enable UU j 0 Disable 1 Enable 5 Open Check 0 1 0 Module Setting 0 Stop mode 1 Manual mode 1 PowerOnMode 0 2 0 P E 2 Auto mode HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 32 of 54 RA SmartGen ideas for power HGM7110VS Genset Contr
39. low temperature warning occurs Acti hen high hutd alarm 141 High Temp Shutdown ction when high temperature shutdown occurs 142 Reserved HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 39 of 54 A SmartGen ideasfor power NA HGM7110VS Genset Controller 143 Low OP Warn Action when low oil pressure warning occurs 144 Low OP Shutdown Action when low oil pressure shutdown alarm occurs 145 Oil Pressure Open Circuit Action when oil pressure sensor is open circuit 146 Reserved 147 Low Fuel Level Action when low fuel level alarm occurs 148 Reserved 149 Reserved 150 Config Sensor 1 High Warn 151 Config Sensor 1 Low Warn Config Sensor 1 High 152 Shut Config Sensor 1 Low we Shut 154 Config Sensor 2 High Warn 155 Config Sensor 2 Low Warn Config Sensor 2 High me Shut Config Sensor 2 Low id Shut 158 229 Reserved 230 Stop Mode Action in stop mode 231 Manual Mode Action in Manual mode 232 Reserved 233 Auto Mode Action in Auto mode 234 Generator Load 235 239 Reserved 7 2 1 DEFINED PERIOD OUTPUT Defined Period output is composed by 2 parts period output S1 and condition output S2 S1 S2 omo o While S1 and S2 are TRUE synchronously OUTPUT While S1 or S2 is FALSE NOT OUTPUT Period output S1 can set generator s one or more period output freely can set the delayed time and output time
40. n Low below the pre set value it will initiate a warning alarm S When digit input port is set as warning and the alarm is active 32 wena Input it will initiate a warning alarm 33 GSM COM Failure When GSM is enable but the controller couldn t detect GSM module it will initiate a warning alarm HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 21 of 54 martGen amp BRA S ideas for power HGM7110VS Genset Controller 5 2 SHUTDOWN ALARM When controller detects shutdown alarm it will send signal to open breaker and shuts down generator Shutdown alarms as following No Type Description 1 Emergency Stop When the controller detects an emergency stop alarm signal it will initiate a shutdown alarm 2 Over Speed When the controller detects that the generator speed has exceeded the pre set value it will initiate a shutdown alarm 3 Under Speed When the controller detects that the generator speed has fallen below the pre set value it will initiate a shutdown alarm 4 Loss of Speed Signal When the controller detects that the engine speed is 0 and the action select Shutdown it will initiate a shutdown alarm 5 Gen Over Frequency When the controller detects that the genset frequency has exceeded the pre set value it will initiate a shutdown alarm 6 Gen Under When the controller detects that the genset frequency has Frequency fallen below the
41. n signal will be output while fail to transfer delay will be initiated Once the delay has expired if switch on failed it will wait for switch on Otherwise switch on is completed If fail to transfer warn is Enable alarm signal will be initiated f switch on failure 2 If input port is NOT configured as Close Generator Auxiliary Generator un load is transferred into generator load close generator output Generator load is transferred into generator un load open generator output HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 19 of 54 A SmartGen 5 PROTECTIONS 5 1 WARNING ALARMS Warnings are not shutdown alarms and do not affect the operation of the gen set Warning alarms does not lead to shutdown Warning alarms types are as follows No Type Description When the controller detects that the engine speed has a didadddd exceeded the pre set value it will initiate a warning alarm When the controller detects that the engine speed has fallen 2 Under Speed CU below the pre set value it will initiate a warning alarm Loss of Speed When the controller detects that the engine speed is 0 and the Signal action select Warn it will initiate a warning alarm When the controller detects that the genset frequency has reen ever trequeticy exceeded the pre set value it will initiate a warning alarm 5 Gen Under When the controller detects that the genset frequency has Frequency
42. ne temperature has exceeded the pre set value it will initiate a shutdown alarm Oil Pressure Open When the controller detects that the oil pressure sensor is 16 d nr open circuit and the action select Shutdown it will initiate a Circuit shutdown alarm When the controller detects that the oil pressure has fallen 17 Low Oil Pressure below the pre set value it will initiate a shutdown alarm HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 22 of 54 A BRA SmartGon HGM7110VS Genset Controller Level Sensor Onei When the controller detects that the level sensor is open 18 Circuit p circuit and the action select Shutdown it will initiate a shutdown alarm l When the controller detects that the flexible sensor 1 is open Flexible Sensor 1 i d Se ee 19 ny circuit and the action select Shutdown it will initiate a Open Circuit shutdown alarm 20 Flexible Sensor 1 When the controller detects that the sensor 1 value has High exceeded the pre set value it will initiate a shutdown alarm Flexible Sensor 1 When the controller detects that the sensor 1 value has fallen 21 bibe pape Low below the pre set value it will initiate a shutdown alarm When the controller detects that the flexible sensor 2 is open Flexible Sensor 2 a E ee ee 22 Open Circuit circuit and the action select Shutdown it will initiate a p shutdown alarm 23 Flexible Sensor 2 W
43. ng of over under Voltage voltage of battery 12 Battery Over Volts 0 200 120 Setting value is percentage of rated B voltage of battery delay value and 13 attery Under 0 200 85 Volts return value can be set In normal running when charger 14 Charge Alt Fail 0 60 0 V 8 0 D WL voltage under this value charge failure alarms Max Crank times of crank attempts 15 Start Attempts 1 10 times 3 When reach this number controller will send start failure signal See form 5 There are 3 conditions of disconnecting starter with engine Each condition can be used alone and simultaneously to separating the start motor and genset as soon 16 Crank Disconnect 0 6 2 HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 30 of 54 RA SmartGen ideas for power HGM7110VS Genset Controller as possible When generator frequency higher Disconnect than the set value starter will be 2 24 i M Generator Freq pU disconnected See the installation instruction When generator speed higher than 18 ISSUE 0 200 24 ne set value Bud will De Engine Speed disconnected See the installation instruction When generator oil pressure higher Disconnect Oil Not than the set value starter will be 1 kP 13 Pressure i ses Used disconnected See the installation instruction Generator Setting 0 3PAW 1 3P3W AR ich d
44. ng to normal speed 43 Crank Success Close when detects a successful start signal 44 Generator OK Action when generator is normal 45 Generator Load METTE Action in period of generator normal running to high speed cooling 46 Reserved 47 Reserved 48 Boon Mum Action when genset common warning common shutdown or common trips alarm occurs 49 Common Tip and Stop Action when common trip and stop alarm occurs 50 Common Shutdown Action when common shutdown alarm occurs 51 Common Trip Action when common trips alarm occurs 52 Common Warn Action when common warning alarm occurs 53 Reserved 54 Battery Over Voltage Action when batterys over voltage warning alarm occurs 55 Battery Under Voltage Action when battery s low voltage warning alarm occurs i Action when charge failure warning alarm 56 Charge Alternator Failure occurs 57 68 Reserved 69 Digital Input 1 Active Action when input port 1 is active 70 Digital Input 2 Active Action when input port 2 is active HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 38 of 54 A SmartGen NA rise HGM7110VS Genset Controller 71 Digital Input 3 Active Action when input port 3 is active 72 Digital Input 4 Active Action when input port 4 is active 73 Digital Input 5 Active Action when input port 5 is active 74 98 Reserved 99 Emergency Stop Action when emergency stop alarm 100 Fail To
45. nsor Details see form 32 Config Sensor 1 1 0mm Connect to temperature sensor 4 33 onse 2 1 0mm oil pressure sensor or fuel level sensor 34 5V OUTPUT 1 0mm Power supply for sensor current lt 50mA 35 Sensor COM ane A common terminal of sensor Ve has already connected internal 36 Aux Input 1 1 0mm Ground connected is active Ve 37 Aux Input 2 1 0mm Ground connected is active Ve 38 Aux Input 3 1 0mm Ground connected is active Ve petals S22 ORT 39 Aux Input 4 1 0mm Ground connected is active Ve i 40 Aux Input 5 1 0mm Ground connected is active Ve 41 Aux Input COM 1 0mm A common terminal of input port Ve has already connected internal RS485 m oe 42 COM GND Impedance 1200 shielding wire is recommended its 43 RS485 0 5mm single end earthed HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 27 of 54 A SmartGen AMA ideasfor power HGM71 1 OVS Genset Controller No Functions CabeSie Remark 44 RS485 0 5mm 45 CTIA inai Outside connected to secondary coil of current transformer rated 5A 46 CTIB imi Outside connected to secondary coil of current transformer rated 5A 47 CTIC T Outside connected to secondary coil of current transformer rated 5A 48 CT ICOM 1 5mm See following installation instruction RS232 49 GSM GND 0 5mm 50 RS232 RX 0 5mm Connected to GSM module 51 RS232 TX 0 5mm
46. nu form 4 HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 14 of 54 A SmartGen Awort Long time pressing Q can exit setting directly during setting HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 15 of 54 A SmartGen Kea deer E gous HGM7110VS Genset Controller 4 4 AUTO START STOP OPERATION Auto mode is selected by pressing the button a LED besides the button will illuminate to confirm the operation Starting Sequence 1 When Remote Start with load is active Start Delay timer is initiated 2 Start Delay countdown will be displayed on LCD display 3 When start delay is over preheat relay energizes if configured preheat delay XXs information will be displayed on LCD display 4 After the above delay the Fuel Relay if configured is energized and then one second later the Start Relay is engaged The engine is cranked for a pre set time If the engine fails to fire during this cranking attempt then the fuel relay and start relay are disengaged for the pre set rest period crank rest time begins and wait for the next crank attempt 5 Should this start sequence continue beyond the set number of attempts the start sequence will be terminated and Fail to Start fault will be displayed on LCD display 6 In case of successful crank attempt the Safety On timer is activated allowing Low Oil Pressure High Temperature Under speed and Charge Alternator Failure inputs to
47. oller 2 Module Address 1 254 1 Conwolers address during remote sensing 3 Stop Bit 0 1 0 0 2 stop bits 1 1 stop bit 0 Simplified Chinese 1 English 4 Language 0 2 0 ne For entering advanced parameters 5 Password 0 65535 318 setting GSM Setting 1 GSM Enable O 1 0 0 Disable 1 Enable 0 Disable 1 Enable 2 Phone Number Max 20 digits Its national and area s cods must be added e g China 8613666666666 Scheduling And Maintenance Setting 1 Scheduled Run 071 0 0 Disable 1 Enable jc CHE NDS ndr 0 0 Disable 1 Enable Run 3 Maintenance 071 0 0 Disable 1 Enable Analog Sensors Setting Temperature Sensor 1 Curve Type 07 15 7 SGX Details see form 4 Open Circuit 0 Warn 1 Shutdown i Action o b 2 No action Shutdown when sensor High Temp o temperature higher than this value 1 Shutdown sone i Detecting only after safety delay is over The delay value can be set Warn when sensor temperature higher than this value Detecting 4 High Temp Warn 0 300 C 95 only after safety delay is over The delay value and return value can be set 5 Low Temp Warn 071 0 0 Disable 1 Enable Oil Pressure Sensor E 0 15 2 User defined voltage curve Details see form 4 Open Circuit 0 Warn 1 Shutdown B Action PS i 2 No action Kaw OP Shutdown when oil pressure lower 3 0 1000 kPa 103 than this value De
48. on HGM7110VS Genset Controller Mode key and simulate auto key input does not work 19 Reserved 20 Reserved All shutdown alarms are prohibited except emergence 21 Inhibit Alarm Stop E j d stop i e battle mode or override mode A Instrument VOR 22 sth All outputs are prohibited in this mode Mode 23 Reserved Controller will set maintenance time and date as default 24 Reset Maintenance i when input is active 25 Reserved 26 Aux High Tem T p Connect to sensor digital input 27 Aux Low OP Connect to sensor digital input In Auto mode when input is active can start genset Remote Start l 28 On Load automatically and with load when genset is normal running when input is inactive can stop genset automatically In Auto mode when input is active can start genset Remote Start 29 Off Load automatically and off load when genset is normal running when input is inactive can stop genset automatically In Manual mode when input is active can start genset 30 Aux Manual Start automatically when input is inactive can stop genset automatically 31 Reserved 32 Reserved 33 Simulate Stop ke Ex An external button can be connected to simulate panel Simulate Manual 34 button key 35 Reserved 36 Simulate Auto key 37 Simulate Start key An external button can be connected to simulate panel Simulate Gen button 38 Load key 39 46 Reserved 47 Alternative Config1 Alternative configuration is active when the input
49. prohibit Audible Alarm output when input is active Can reset shutdown alarm and trip alarm when input is 3 Reset Alarm active 4 60Hz Active Use for CANBUS engine and it is 60Hz when input is active 5 Lamp Test All LED indicators are illuminating when input is active All buttons in panel is inactive except and there is 6 Panel Lock l amp in the right of first row in LCD when input is active 7 High Speed Mode GOV output setting voltage when the input is active 8 Idle Control Mode Under voltage frequency speed protection is inactive 9 inhibit Auto Stop n Amo mode during generator normal running when input is active prohibit generator shutdown automatically 10 Inhibit Auto Start 4 Auto mode prohibit generator start automatically when input Is active 11 intigitsehaduled In in mode prohibit fixed timing start genset when input is active 12 Reserved 13 Aux Gen Closed Connect generator loading switch s auxiliary point 14 Inhibit Gen Load Prohibit genset switch on when input is active 15 Reserved 16 Reserved When input is active controller enters into Auto Mode all 17 Auto Mode Lock the keys except are inactive and there is amp in the right of first row in LCD 18 Auto Mode Invalid When input is active controller won t work under Auto HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 42 of 54 AMA smartG
50. requency during hi speed running then output for 2 seconds again 25 Pre Lubricate Actions in period of pre heating to safety run 26 Remote Control Output This port is controlled by communication PC Power for GSM module GSM module is reset a GSM POWOF aUppIy when GSM communication failed 28 Reserved 29 Close Gen Output Control generator to take load 30 Open Breaker Output Control generator to off load 31 Reserved 32 Reserved HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 37 of 54 A SmartGen NA ideas for power HGM7110VS Genset Controller 33 Start Relay 34 Fial Relay Action when genset start and disconnect when genset stop completely Used for engine which has idles Close before 35 Idle Control starting and open in warming up delay Close during stopping idle process and open when stop is completed 36 Speed Raise Relay Action in warming up delay 37 Speed Drop Relay Aon cea the period from stop idle to failed to stop Used for engines with ETS electromagnet 38 Energize to Stop Close when stop idle is over and open when pre set ETS delay is over Active 0 1s when controller enters into stop idle 39 Speed Drop Pulse used for control part of ECU dropping to idle speed 40 Reserved 41 Reserved Active 0 1s when controller enters into warming 42 Speed Raise Pulse up delay used for control part of ECU raisi
51. sconnect to ETS while off during other periods Gen normal indicator It is illuminated when generator is normal flashing when generator state is abnormal off when there is no generator power HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 10 of 54 A SmartGen 4 2 PUSHBUTTONS Stop running generator in Auto Manual mode Lamp test press at Stop least 3 seconds Reset alarm in stop mode During stopping process press this button again to stop generator immediately Start Start genset in Manual Test mode Manual Mode Press this key and controller enters in Manual mode Auto Mode Press this key and controller enters in Auto mode Mute Reset Alarming sound off If there is trip alarm pressing the button at Alarm least 3 seconds can reset this alarm Gen Can control generator to switch on or off in Manual mode Close Open Page 1 Page turning 2 Press it at least 3 seconds to enters in basic parameter setting menu and shift cursor to confirm the set Scroll Confirm information 1 Screen scroll Up Increase p 2 Up cursor and increase value in setting menu O0 00000 O Down Decrea 1 Screen scroll se 2 Down cursor and decrease value in setting menu Awort Pressing and holding for more than 3 seconds can enter into parameters setting menu A wore Pressing a O simultaneously will increase LCD contrast Pressing Oana Q simultaneously will decr
52. st be connected to negative pole of battery WARNING When there is load current transformers secondary side prohibit open circuit 5 Withstand Voltage Test Acaution When controller had been installed in control panel if need the high voltage test please disconnect controller s all terminal connections in order to prevent high voltage into controller and damage it HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 51 of 54 SmartGen KA ober ihe dh HGM7110VS Genset Controller 13 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL 13 1 GSM SHORT MESSAGE ALARM When controller detects alarm it will send short message to phone automatically Anote All alarms about shutdown trip and stop and trip will be sent to the pre set phone Warnings are sent to the phone according to the pre set 13 2 GSM SHORT MESSAGE REMOTE CONTROL Users send order message to GSM module then controller will make actions according to this SMS order and pass back corresponding operations information Controllers only execute the orders pre set Detail orders as following u GENSET ALARM When genset is stopping alarm SYSTEM IN STOP MODE GENSET AT REST SYSTEM IN MANUAL MODE GENSET AT REST SYSTEM IN AUTO At rest status in stop mode At rest status in manual mode At rest status in Auto 1 SMS MODE Winds Get status of GENSET GENSET AT REST genset MEM h RISE Running status in stop MODE GENSET IS
53. tecting only after Shutdown safety delay is over The delay HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 33 of 54 rN SmartGen HGM7110VS Genset Controller value can be set Warn when oil pressure lower than hi lue D i ft 4 Low OP Warn 0 1000 kPa 124 vus uae SACHE DE I safety delay is over The delay value and return value can be set Liquid Level Sensor 1 Curve Type 07 15 4 SGH See form 4 Open Circuit 0 Warn 1 Shutdown E Action ure i 2 No action Warn when level lower than this lue It is detecti Il the time 3 LowLevelWam 0 300 10 ok Ua Mac D QAAE The delay value and return value can be set Flexible Sensor 1 0 Disable 1 Enable can be set as Flexible Sensor 1 wW 1 0 1 0 temperature pressure liquid lever Setting Sensor Flexible Sensor 2 Disable 1 Enable Flexible Sensor 2 0 Disable nable ea be set as 1 0 1 0 temperature pressure liquid lever Setting sensor Digital Input Ports Digital Input Port 1 Remote Start On Load Demand 1 Contents Setting 0 50 28 See form 3 0 Closed to active 2 Active T 0 1 0 gy ype rt 1 Open to active Digital Input Port 2 High t ture shutdown 1 Contents Setting 0 50 26 S pay See form 3 0 Closed to active e Ae WYRE iai i 1 Open to active Digital Input Port 3 L il hutdown 1 Contents Setting 0 50 27 o bcd E See
54. troller no response with power Genset shutdown Controller emergency stop Low oil pressure alarm after crank disconnect High water temp alarm after crank disconnect Shutdown Alarm in running Crank not disconnect Starter no response Genset running while ATS not transfer RS485 communication is abnormal HGM7110VS Genset Controller Check starting batteries Check controller connection wirings Check DC fuse Check the water cylinder temperature is too high or not Check the genset AC voltage Check DC fuse Check emergence stop button is correct or not Check whether the starting battery positive is connected with the emergency stop input Check whether the circuit is open Check the oil pressure sensor and its connections Check the temperature sensor and its connections Check related switch and its connections according to the information on LCD Check programmable inputs Check fuel oil circuit and its connections Check starting batteries Check speed sensor and its connections Refer to engine manual Check starter connections Check starting batteries Check ATS Check the connections between ATS and controllers Check connections Check setting of COM port is correct or not Check RS485 s connections of A and B is reverse connect or not Check RS485 transfer model whether damage or not Check communication port of PC whether damage HGM7110VS Genset Controller Version 1 0
55. upply output Fuel Relay Output 16A DC28V power supply output Configurable Relay Output 1 7A DC28V power supply output Configurable Relay Output 2 7A AC250V passive output Configurable Relay Output 3 16A AC250V passive output Configurable Relay Output 4 16A AC250V passive output Configurable Relay Output 5 7A DC28V power supply output Configurable Relay Output 6 7A DC28V power supply output Case Dimensions 197mm x 152mm x 47mm Panel Cutout 186mm x 141mm CT Secondary Current Rated 5A Working Conditions Temperature 25 70 C Humidity 20 93 RH Storage Conditions Temperature 25 70 C Protection Level IP55 Gasket Insulation Intensity Apply AC2 2kV voltage between high voltage terminal and low voltage terminal The leakage current is not more than 3mA within 1min Weight 0 75kg HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 9 of 54 A martGen AMA S Ideas To power HGM7110VS Genset Controller 4 OPERATION 4 1 INDICATOR LIGHT Genset Controller Manual Auto Mute Mode Mode ANOTE Selected light indicators description Alarm indicator Warning Slow flashing 1time per sec Trip Alarm Slow flashing 1 time per sec Shutdown Alarm Fast flashing 5 times per sec Trip and Stop Alarm Fast flashing 5 times per sec Running indicator illuminated from crank di
56. urves and using one user can adjust it in curve type 3 When input the sensor curve X value resistor must be input from small to large otherwise mistake occurs 4 If select sensor type as None sensor curve is not working 5 If corresponding sensor has alarm switch only user must set this sensor as None otherwise shutdown or warning alarm occurs 6 The headmost or backmost values in the vertical coordinates can be set as the same one as shown below 32 64 96 128160192 224 O omh Normal Pressure Unit Conversion Form pa kgf cm bar psi 1Pa 1 1 02x10 1x10 1 45x10 4 1kgf cm 9 8x10 1 0 98 14 2 1bar 1x10 1 02 1 14 5 ipsi 6 89x10 7 03x10 6 89x10 1 HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 47 of 54 martGen AIS KA errno HGM7110VS Genset Controller 10 COMMISSIONING Please make the under procedures checking before commissioning 1 2 Ensure all the connections are correct and wires diameter is suitable Ensure that the controller DC power has fuse controller s positive and negative connected to start battery are correct Emergence stop must be connected with positive of start battery via scram button s normal close point and fuse Take proper action to prevent engine to crank disconnect e g Remove the connection wire of fuel valve If checking is OK make the start battery power on choose manual
57. ve close when active disconnect when inactive Contents of condition output S2 output port 2 is active Close when condition output S2 is active inactive close when active disconnect when inactive Contents of condition output S3 output port 3 is active Close when condition output S3 is active inactive close when active disconnect when inactive When input port 1 active or input port 2 active if input port 3 is active Defined Combination Output is outputting If input port 3 inactive Defined Combination Output is not outputting When input port 1 inactive and moreover input port 2 inactive whatever input port 3 is active or not Defined Combination Output is not outputting HGM7110VS Genset Controller Version 1 0 2014 08 18 Page 41 of 54 A ea SmartGen HGM7110VS Genset Controller 7 3 PROGRAMMABLE INPUT PORTS ALL ACTIVE WHEN CONNECT TO GRAND B Form 3 Including following functions Indication indicate only not warning or shutdown Warning warn only not shutdown Shutdown alarm and shutdown immediately Trip and stop alarm generator unloads and shutdown 0 Users Configured after hi speed cooling Trip alarm generator unloads but not shutdown Never input inactive Always input is active all the time From crank detecting from generator start From safety on detecting after safety on delay 1 Reserved 2 Alarm Mute Can
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