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MOVI-PLC® basic DHP11B.. controller - Cont

1. amm ET PW160 PO3 PW158 PO2 PW156 PO1 PW154 PW152 PW150 PW148 je eee Cal m 2 PO1 poz Pos PO32 2 j Geen 2 0E PI 1 PI2 PI 3 PI 32 a RE 2 PW160 PI 3 lt PW158 PI 2 lt PW156 PI 1 PW154 lt PW152 lt PW150 lt PW148 p 20065AXX Fig 11 Mapping PROFIBUS data in the PLC address range 1 8 byte MOVILINK9 parameter channel 2 Address range of the master PLC PI1 PI32 Process input data PO1 PO32 Process output data For additional information on programming and project planning refer to the README GSD6007 PDF file received with the GSD file Control example The exchange of process data with the MOVI PLC basic DHP11B controller via for Simatic S7 Simatic S7 takes place in dependence on the selected process data configuration either directly using load and transfer commands or by means of special system functions SFC 14 DPRD_DAT and SFC15 DPWR_DAT Manual MOVI PLC basic DHP11B controller 47 5 48 ago PROFIBUS DP Operating Characteristics Process data exchange with the MOVI PLC basic DHP11B controller STEP7 example program In this example project planning for the MOVI PLC basic DHP11B controller has the process data configuration 10 PD on input addresses PIW512 and output addresse
2. Fig 9 Installation of MOVI PLC basic DHP11B compact control UOH B 3 8 4 Operating displays option slot MOVITRAC BI compact control 59088AEN LED H1 The LED signals correct operation via connection X26 H1 Diagnostics Remedy OFF Correct operation of connection X26 LED H2 LED H2 is reserved 30 Manual MOVI PLC9 basic DHP11B controller Assembly Installation Instructions Engineering interfaces of the MOVI PLC basic DHP11B controller 3 9 Engineering interfaces of the MOVI PL C basic DHP11B controller Use one of the following interfaces for engineering access to the MOVI PLC basic DHP11B controller e RS485 connector X34 X24 X35 CAN 1 connector X33 X26 CAN connector X32 PROFIBUS connector X30 Use one of the following adapters if the engineering of the MOVI PLC basic DHP11B controller takes place via the USB interface of the engineering PC Interface adapter USB11A USB RS485 Commercially available USB CAN dongle e g PCAN USB adapter supplied by PEAK System Technik GmbH If the MOVI PLC basic DHP11B controller is to be configured via the PROFIBUS interface use the C2 Profibus master cards CP5511 CP5611 or CP5512 and the STEP7 V5 3 software and SIMATIC Net PB Softnet DP 6 1 from Siemens AG Read the installation instructions and information e g for using suitable drivers in the
3. version is returned Service Read request Slot Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 10 10 byte user data in response buffer Byte Field Value Description 0 Response reference 0x01 Reflected reference number from the parameter setting request 1 Response ID 0x01 Positive response for Request Parameter 2 Axis 0x00 Reflected axis number 0 7 single axis 3 No of parameters 0x01 1 parameter 4 Format 0x43 Parameter format Double word 5 No of values 0x01 1 value 6 7 Value Hi 0x311C Higher order part of the parameter 8 9 Value Lo 0x7289 Lower order part of the parameter Decoding Ox 311C 7289 823947913 dec gt gt firmware version 823 947 9 13 Manual MOVI PLC9 basic DHP11B controller PROFIBUS DP V1 Functions Structure of the DP V1 parameter channel Example for writing a parameter via PROFIdrive Send Write parameter request ago o The following tables show an example of the structure of the write and read services for the remanent writing of the value 12345 to the variable HO parameter index 11000 Example for writing a parameter via MOVILINK The PROFIdrive service change parameter is used for this purpose Service Write request Slot Number 0 Random is not evaluated Index 47 Index of the data set cons
4. 58340AXX SEW default 500 kBaud CANopen module 125 kBaud 1 2 Interface parameter for COM x com S Baudrate 57600 gt Parameter Telegrams 3 Timeo 100 Retries 3 4 MutiByte Telegrams Timecut 350 Retries 5 6 5 58350AXX Dropdown menu COM 1 according to bus connection If you use a USB RS485 interface adapter select the corresponding interface iden tified in parentheses by USB Dropdown menu baud rate 2 57600 kBaud Group parameter telegrams input window timeout 3 100 Group parameter telegrams input window retries 4 3 Group multibyte telegrams input window timeout 6 350 Group multibyte telegrams input window retries 5 3 Manual MOVI PLC basic DHP11B controller 35 4 go Project Planning and Startup For project planning using the MOVITOOLS MotionStudio PC software Unit specific tool Click on the icon lt gt Scan in MOVITOOLS MotionStudio The software now selection displays all units connected to the engineering PC following figure in a tree struc ture 1 See o x Project Edit View Plugins Settings Help Oe Golam weirs xior 1 Device tree Serial RI MOVI PLC basic DHP11B SBus Ethernet amp Profibus Start the PLC Editor To do so click for example the right mouse button on the MOVI PLC basic DHP11B entry The PLC Editor serves for programming the MOVI P
5. 83 H Index of Changgs retener reper Pe HERE Re ete Teen messe encens en de 84 9 1 Changes to the previous version 84 10 Index esr a oe Lee eter nente rite tre ns eic annees exa Ee RR ee nna ada tee 85 Manual MOVI PLC basic DHP11B controller Important Notes 1 Important Notes Documentation Product names and trademarks Explanation of the safety and warning symbols This manual does not replace the detailed operating instructions Only trained personnel are allowed to perform installation and startup observing valid accident prevention regulations and the MOVIDRIVE MDX60B 61B MOVITRAC B or MOVIAXIS operating instructions Read through this manual carefully before you start installation and startup of MOVIDRIVE MDX60B 61B MOVITRAC B or MOVIAXIS with the MOVI PLC basic DHP11B controller This manual assumes that the user has access to and is familiar with MOVI DRIVE B MOVITRAC B MOVIAXIS9 documentation In this manual cross references are marked with gt For example gt Sec X X means Further information can be found in section X X of this manual As a prerequisite to fault free operation and fulfillment of warranty claims you must adhere to the information in the documentation The brands and product names named in these operating instructions are trade marks or registered trademarks of the titleholders Always follow the safety and warning not
6. Parameter setting sequence with PROFIBUS DP The following table shows how a write service is coded in the management byte 0 The data length is 4 bytes for all parameters of the MOVI PLC basic DHP11B controller This service is now transferred to the MOVI PLC basic DHP11B controller when the handshake bit changes As a result a write service on the MOVI PLC basic DHP11B controller always has the management byte coding 32hex or 72hex 7 MSB 6 5 4 3 2 1 0 LSB 0 0 4 1 1 0 0 1 0 Service identifier 0010 Write parameter Data length 11 4 bytes Handshake bit Must be changed on every new task in cyclical transmission Status bit 0 No error during service execution 1 7 Error during execution of service 1 Bit value is changed Taking the example of the write service the following figure shows the parameter setting sequence between higher level controller and the MOVI PLC basic DHP11B controller via PROFIBUS DP To simplify the sequence the following figure only shows the management byte of the parameter channel The parameter channel is only received and returned by the MOVI PLC basic DHP11B controller while the higher level controller is preparing the parameter channel for the write service The service is not activated until the moment when the handshake bit is changed in this example when it changes from 0 to 1 The MOVI PLC basic DHP11B contro
7. The permitted total cable length depends on the baud rate setting of the system bus 125 kBaud 320m 250 kbaud 160 m 500 kBaud 80 m 1000 kbaud gt 40m Switch on the system bus terminating resistor at the start and end of the CAN 2 system bus connection MOVIDRIVE DIP B switch 812 ON MOVITRAC B DIP switch S1 ON For all other devices turn off the terminating resistor MOVI DRIVE B DIP switch S12 OFF MOVITRAC B DIP switch S1 OFF If the MOVI PLC basic DHP11B controller is for example located at the end of the CAN 2 system bus you have to connect a terminating resistor of 120 O between pins X32 2 and X32 3 for CAN 1 terminating resistor between pin X33 2 and pin X33 3 There should not be any potential displacement between the units connected via the CAN 2 system bus There must not be any potential displacement between the units connected via the CAN 1 system bus Take suitable measures to avoid potential displacement such as connecting the unit ground connectors using a separate cable 3 4 A Connecting PROFIBUS connector X30 Connecting MOVIDRIVE PROFIBUS Connection to the PROFIBUS system using a 9 pin sub D connector in compliance with IEC 61158 The T bus connection must be made using a connector with the corre sponding configuration The following figure shows the PROFIBUS connector that is connected to X30 of the MOVI PLC basic DHP11B controlle
8. Ee Ee wt EE Za es AA E T ER s Rx A LS o SE ff a L Ph ua e X cu MOVI PLC basic DHP11B Controller FA37A100 Edition 06 2006 M 11427426 EN anual SEW EURODRIVE Driving the world Contents 1 Important Notes nee Deere herr Ree ana eorr paaga ENEE 5 2 ie er e EE 6 2 1 MOVI PLC9 Comprehensive Scalable Powerful sss 6 2 2 MOVI PLC basic DHP11B controller e 7 2 9 OST14B ee de 11 3 Assembly Installation Instructions 12 3 1 Mounting options for the MOVI PLC basic DHP11B controller 12 3 2 Installing MOVI PLC basic DHP11B in MOVIDRIVE MDX61B 12 3 3 Installation of OST11B option in MOVIDRIVE9 MDX641B 14 3 4 Installation of MOVI PLC basic DHP11B controller c ccscceseseseseeeeeee 15 3 4 1 Functional description of the terminals DIP switches and LED 15 3 4 2 Connecting binary inputs and outputs connector X31 16 3 4 3 Connection CAN 2 system bus connector X32 CAN 1 connector X933 ui ecdesiae ety etna dore ce ugs 17 3 4 4 Connecting PROFIBUS connector X30 18 3 4 5 Connecting RS485 interface COM 1 connector X34 20 3 4 6 Operating displays of the MOVI PLC basic DHP11B controller 21 3 5 Installat
9. 6 4 Project Operating mode DP V1 mode Error no Meaning Used at Supplem Info 0x18 Number of values is not Write request Number of parameter data 0 consistent values that do not match the number of elements in the parameter address 0x19 Axis nonexistent Access to an axis which does not exist up to 0x64 Reserved 0x65 0xFF Manufacturer specific planning for a C1 master The GSD file SEW 6007 GSD is required for the project planning of a DP V1 C1 master This file activates the DP V1 functions of the MOVI PLC basic DHP11B controller The DP V1 operating mode is usually activated during project planning for a C1 master All DP slaves which have the DP V1 functions enabled in their GSD file and which support DP V1 will be operated in the DP V1 mode Standard DP slaves will still be run via PROFIBUS DP This ensures mixed mode is run for DP V1 and DP capable modules Depending on the specifications of the master functions a DP V1 capable station that was configured using the DP V1 GSD file can run in the DP operating mode 6 5 Appendix Example program The STEP7 code stored in the GSD file shows how parameters are accessed via the for SIMATIC S7 Technical data DP V1 for the DHP11B control card 74 STEP7 system function blocks SFB 52 53 You can copy the STEP7 code and import compile it as STEP7 source GSD file for DP V1 SEW 6007
10. Additional PERIPHERAL UNITS Drives SEW DPV1 MOVI PLC The installation of the new GSD file is now complete Proceed as follows to configure the MOVI PLC basic DHP11B controller with the PROFIBUS DP interface 1 Add the interface module with the name MOVI PLC to the PROFIBUS structure and assign the PROFIBUS station address following figure HW Config SIMATIC 400 1 Configuration MoviPlc aloj xj B p Station Edt Insert PLC wew Options Window Help xi plela q ei ziel a in Me ei wi LE IMUR PS 407 104 PROFIBUS 1 DP master system 1 PROFIBUS DP CH Additional Field Devices 5 0 Dives yy SEW Universal module Empty Param 4 words 1PD 1 word 2PO 2 words 3PD 3words APD 4 words 5PO 5 words GPO B words TPO 7 words BPO B weeds S9PO 9 words 10PD 10 words 11 PD 11 words 12PD 12 words 13PD 13 words 14PD 14 words 15PD 15 words m e Movir 16PD 16 words 32 PD 32 words S Wa Move XFPTIA vo Lg Gateway xg Compatible PROFIBUS DP Slaves ds mE Insertion possible khe 4 58365AXX Manual MOVI PLC basic DHP11B controller 39 4 WE O 40 Project Planning and Startup Configuring a PROFIBUS DP master 2 The MOVI PLC basic DHP11B controller is now preconfigured with the 3PD configuration To change the PD configuration you have to delete the 3
11. Capacitance per unit length x 40 pF m at 1 kHz For example the following cable is suitable BELDEN www belden com data cable type 3107A The permitted total cable length is 200 m Manual MOVI PLC9 basic DHP11B controller Assembly Installation Instructions Installation of OST11B option 3 5 3 OST11B option operating display CTRL LED The CTRL LED indicates correct communication with the MOVI PLC basic DHP11B controller CTRL Diagnostics Remedy Green Communication between OST11B option and the MOVI PLC basic DHP11B controller is running correctly Off There is no communication between OST11B option and the MOVI PLC basic DHP11B controller Provide the respective supply voltage to the unit in which the option is installed Check for correct wiring between OST11B option and the MOVI PLC9 basic DHP11B controller Sec 3 3 Manual MOVI PLC9 basic DHP11B controller 25 3 Assembly Installation Instructions Installation of MOVI PLC basic DHP11B controller in MOVIDRIVE 3 6 Installation of MOVI PLC basic DHP11B controller in MOVIDRIVE MDX61B MOVI PLC basic DHP11B controller is installed as stipulated in section 3 4 The MOVI PLC basic DHP11B controller is supplied with voltage by MOVIDRIVE MDX61B A separate voltage supply is only required for the digital inputs and outputs connector X31 3 7 Installation of MOVI PLC b
12. Positive response Write Parameter Service Read response Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 4 4 byte user data in response buffer Byte Field Value Description 0 Response reference 0x01 Reflected reference number from the parameter setting request 1 Response ID 0x02 Positive PROFIdrive response Axis 0x00 Reflected axis number 0 single axis No of parameters 0x01 1 parameter Negative The following table shows the coding of a negative response of a PROFIdrive service parameter Bit 7 is entered in the response ID if the response is negative response Service Read response Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 8 8 byte user data in response buffer Byte Field Value Description 0 Response reference 0x01 Reflected reference number from the parameter setting request 1 Response ID 0x810x82 Negative response for Request Parameter Negative response for Change Parameter 2 Axis 0x00 Reflected axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Format 0x44 Error 5 No of values 0x01 1 error code 6 7 Error value 0x0811 MOVILINK return code e g Error class 0x08 Add code 0x11 MOVILINK table return codes for DP V1 Manual MOVI PLC9 basic DHP11B controller PROFIBUS DP V1
13. Signal level Binary outputs X31 3 X31 10 Signal level Isolated optocoupler PLC compatible IEC 61131 2 sampling time 1 ms unfiltered and filtered filter constant ca 2 ms available Can be configured as binary input or output X31 6 X31 10 are interrupt capable response time 100 us R 3kQ lg 10 mA DC 13 V 30 V 1 Contact closed according to IEC 61131 DC 3 V 5 V 0 Contact open according to IEC 61131 PLC compatible IEC 61131 2 response time 1 ms Can be configured as binary input or output Maximum permitted output current l4 max DC 150 mA per binary output All 8 binary outputs can be subject to the maximum approved output current lA max load at the same time O 0V 1 DC 24 V Manual MOVI PLC9 basic DHP11B controller Technical Data and Dimension Drawings OST11B option MOVI PLC basic DHP11B controller System bus CAN 2 X32 1 X32 3 System bus CAN 1 X33 1 X33 3 e System bus CAN 1 and CAN 2 to CAN specification 2 0 parts A and B transmission technology to ISO 11898 max 64 stations The CAN 2 system bus is electrically isolated Max 64 stations per CAN system bus Max 64 SCOM transmit objects 32 receive objects per CAN system bus Address range 0 127 baud rate 125 kBaud 1 MBaud If X32 or X33 is the bus terminator you must connect a terminating resistor 120 Q externally You can remove connectors X3
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15. 4 rh eset 26 Mounting options for the MO VI PLC basic DHP11B controller 12 10 85 10 86 Index MOVI PLC basic DHP11B in MCO7B compact control 28 MOVI PLC basic DHP11B in MOVIDRIVE MDX61B 12 26 MOVI PLC basic DHP11B in the MOVIAXIS master module 26 MOVIDRIVE9 MDX61B with OST11B ODLON EE 14 Operating displays of the MO VI PLC basic DHP11B controller 21 OST11BOptiON reretia tiaia 24 Shielding and routing bus cables 32 Installation MOVI PLC basic DHP11B in MOVIDRIVE MDX61B 12 Installation of MOVI PLC basic DHP11B in MC 07B compact control Connection CAN 1 system bus voltage supply connector X26 28 Connection of RS485 interface COM 1 connector X24 sses 28 Description of terminal and LED functions 28 Installation of MOVI PLC basic DHP11B in MC 07B compact control Operating displays sss 30 Installation of MOVI PLC basic DHP11B in the MOVIAXIS master module Wiring diagram sssmm 27 Installing OST11B option in MOVIDRIVE9 MDX TB exists gees gereest Zaart Bees enu 14 Installing the GSD file in STEP7 38 Introduction 2 2 2 ettet t He etg bestie rs 6 Additional documentation s 6 Content of the manual sss 6 M Management of th
16. Check all the cables in the PROFIBUS PROFIBUS DP master not in operation network Flashing The MOVI PLC basic DHP11B controller Check and correct the PROFIBUS red recognizes the baud rate However the DP station address set in the MOVI PLC 1 Hz master does not address the MOVI PLC basic DHP11B controller and in the basic DHP11B controller configuration software of the DP The MOVI PLC basic DHP11B controller master was either not configured in the DP master Check and correct the configuration of or it was configured incorrectly the DP master Use the GSD file SEW_6007 GSD with the designation MOVI PLC for configu ration Manual MOVI PLC basic DHP11B controller Assembly Installation Instructions Installation of MOVI PLC basic DHP11B controller CAN 2 status LED The CAN 2 status LED indicates the status of the CAN 2 system bus CAN2 status Diagnostics Remedy Orange The CAN 2 system bus is being initialized Green The CAN 2 system bus is initialized Flashes Green 0 5 Hz The CAN 2 system bus is currently in SCOM suspend mode Flashes Green 1 Hz The CAN 2 system bus is currently in SCOM On mode Red The CAN 2 system bus is off BUS OFF 1 Check and correct the cabling of the CAN 2 system bus 2 Check and correct the baud rate set for the CAN 2 system bus 3 Check and correct the terminating resis to
17. MOVITOOLS MotionStudio software in the section Documentation and additional information of the initial pages or in the Tools and Drivers directory When engineering over the PROFIBUS or RS485 interfaces of the MOVI PLC basic DHP11B controller inverters connected to the control are routed through the control Manual MOVI PLC9 basic DHP11B controller 32 Assembly Installation Instructions Shielding and routing bus cables 3 10 Shielding and routing bus cables Having the bus cables correctly shielded attenuates parasitic interference which can occur in an industrial environment The following measures ensure the best possible shielding Manually tighten the mounting screws on the connectors modules and equipotential bonding conductors Use only connectors with metal plated or metallic housing Connect the shielding in the connector over a wide surface area Apply the shielding of the bus line on both ends Route signal and bus cables in separate cable ducts Do not route them parallel to power cables motor leads Use metallic grounded cable racks in industrial environments Route the signal cable and the corresponding equipotential bonding close to each other using the shortest possible route Avoid using plug connectors to extend bus cables Route the bus cables closely along existing grounding surfaces In case of fluctuations in the ground potential a compensating current may flow via the bilate
18. RET VAL MW 32 Result in flag word 32 This program example is a special and free service that demonstrates only the basic principles of generating a PLC program as a non binding sample We are not liable for the contents of the sample program Manual MOVI PLC9 basic DHP11B controller PROFIBUS DP Operating Characteristics go PROFIBUS DP timeout The following figure shows the corresponding project planning for the MOVI PLC basic DHP11B controller in the hardware configuration of STEP7 Section DP configura tion page 42 is MW Config SIMATIC 400 1 Configuration MoviPic ll xl W Station Edt Insert PLC View Options Window Help 18 x Olsa amp le dulda gn ai ei EP Erd mlaj Profle Standeed D CPU 414 2 DP maoM DP s Use PROFIBUS OP MPY DP Cg Additional Field Devices VI PLC e EI Onves PROFIBUS 1 DP master system 1 PS 407 104 sg sew Q3 om 2 g MOMPLC Universal module 1PO 1 word 2PD 2 words JPO 3 words APO 4 words SPD S words amp PD 6 words 7 PO 7 words BPD 8 words SPD 9 words 10PO 10 words 11 PD 11 words 12P0 12 words 13P0 13 words 14PD 14 words 15PO 15 words 16PD 16 words IPO 32 words x gy Moviaie FPT IA v vo LJ Gateway C Compatible PROFIBUS DP Slaves Press F1 to get Help Ke 58376AXX 5 2 PROFIBUS DP timeout The response monitoring time on the MOVI PLC basic DHP11B
19. South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 SiemensstraRe 1 Fax 49 2173 8507 55 D 40764 Langenfeld near D sseldorf sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew
20. controller elapses if configured in the DP master if data transfer via the PROFIBUS DP system is disrupted or interrupted The Fault Profibus LED lights up to indicate that no new user data is being received The cyclically executable ProfibusGetinfo POU in the MPLCInterface Profibus library indicates this PROFIBUS timeout The fault response can be programmed explicitly The application flow can be influenced accordingly Manual MOVI PLC basic DHP11B controller 5 50 go PROFIBUS DP Operating Characteristics Parameter setting via PROFIBUS DP 5 3 Parameter setting via PROFIBUS DP In the PROFIBUS DP system the parameters are accessed via the 8 byte MOVILINK parameter channel This parameter channel offers extra parameter services in addition to the conventional read and write services Structure of PROFIBUS DP enables access to the MOVI PLC basic DHP11B parameters via the the 8 byte parameter process data object PPO This PPO is transmitted cyclically and in addi MOVILINK tion to the process data channel 2 contains a parameter channel 1 which can be parameter used to exchange acyclical parameter values channel Alle ooo IE H mp D 2 58377AXX Fig 12 Commu
21. error been performed and should be repeated If this error persists switch the MOVI PLC basic DHP11B controller off and on again In this way the control card is reinitialized Code dec Meaning Error class 6 Access Error code 2 Hardware fault Add code high 0 Add code low 0 Troubleshooting Repeat the read or write service If the error occurs again briefly disconnect the MOVI PLC basic DHP11B controller from the power supply and switch the system on again If the error persists consult the SEW Electronics Service Manual MOVI PLC9 basic DHP11B controller 57 6 58 Ce 6 6 1 PROFIBUS DP V1 Functions Introduction to PROFIBUS DP V1 PROFIBUS DP V1 Functions Introduction to PROFIBUS DP V1 This section describes the functions and terms used for operating the MOVI PLC basic DHP11B controller on PROFIBUS DP V1 Refer to the PROFIBUS user organization or visit www profibus com for detailed technical information on PROFIBUS DP V1 The PROFIBUS DP V1 specification introduced new acyclical read write services as part of the PROFIBUS DP expansions These acyclical services are inserted in special telegrams during cyclical bus operation to ensure compatibility between PROFIBUS DP version 0 and PROFIBUS DP V1 version 1 The acyclical read write services can be used to exchange larger volumes of data between master and slave MOVI PLC basic DHP11B than it would be
22. Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B sewcol sew eurodrive com co Santaf de Bogot Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 a220121236 Business Centrum Praha Fax 420 220121237 Luzn 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Paldiski mnt 125 Fax 372 6593231 EE 0006 Tallin veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 http www sew eurodrive fi sew sew fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax
23. CAN 2 nu eee cen de ende 76 Dimension drawings MOVI PLC basic DHP11B compact control OST1T1B UOH21B 83 MOVI PLC basic DHP1 1B compact control UOHT11B eeen 82 DP configuration niversal oo ee od Penn 44 E Engineering interfaces of the MOVI PLC basic DHP11B controller 31 Error diagnostics sssseeeees 76 Diagnostic procedure for PROFIBUS DP 77 Diagnostic procedure for system buses CAN V CAN 2 cossin 76 Manual MOVI PLC basic DHP11B controller Basic procedure for installing an option card in MOVIDRIVE9 MDX61B 13 Connecting binary inputs and outputs connector X31 of the MOVI PLC basic DHP11B controller 16 Connecting PROFIBUS connector X30 of the MOVI PLC basic DHP11B controller essen 18 Connecting the RS485 interface connector X34 of the MOVI PLC9 basic DHP11B controller 20 Connection CAN 2 system bus connector X32 CAN 1 connector X33 of MOVI PLC basic DHP11B controller 17 Engineering interfaces of the MOVI PLC9 basic DHP11B controller 31 Functional description of the terminals and of the LED for OST11B OpliOn aceite 24 Functional description of the terminals DIP switches and LED of the MOVI PLC basic DHP11B controller iere 15 Functional description of the terminals X5a X5b MOVIAXIS master module
24. DHP11B controller Service Write request Slot Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 10 10 byte user data for parameter request Byte Field Value Description Request reference 0x01 Individual reference number for the parameter setting request is mirrored in the parameter response 1 Request ID 0x01 Request parameter PROF Idrive 2 Axis 0x00 Axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x10 Access to parameter value 5 No of elements 0x00 0 access to direct value no subelement 6 7 Parameter Number 0x206C MOVILINK index 8300 Firmware Version 8 9 Subindex 0x0000 Subindex 0 Manual MOVI PLC9 basic DHP11B controller 6 69 6 70 ago o PROFIBUS DP V1 Functions Structure of the DP V1 parameter channel Query parameter response The following table shows the code of the Read reg user data including the DP V1 header Service Read request Slot Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 240 Maximum length of response buffer in the DP V1 master Positive PROFIdrive parameter response The following table shows the Read res user data with the positive response data of the parameter setting request For example the parameter value for index 8300 firmware
25. Functions Structure of the DP V1 parameter channel PROF Idrive return codes for DP V1 the PROFldrive services Request Parameter or Change Parameter gw 6 The following table shows the coding of the error number in the PROFIdrive DP V1 parameter response according to PROF Idrive profile V3 1 This table applies if you use Error no Meaning Used at Supplem Info 0x00 Impermissible parameter Access to unavailable parameter 0 number 0x01 Parameter value cannot be Change access to a parameter value Subindex changed that cannot be changed 0x02 Low or high limit exceeded Change access with value outside the Subindex value limits 0x03 Faulty subindex Access to unavailable subindex Subindex 0x04 No array Access with subindex to non indexed 0 parameter 0x05 Incorrect data type Change access with value that does not 0 match the data type of the parameter 0x06 Setting not permitted can Change access with value unequal to 0 Subindex only be reset where this is not permitted 0x07 Description element cannot Change access to a description element Subindex be changed that cannot be changed 0x08 Reserved PROFIdrive Profile V2 PPO Write requested in IR not available 0x09 No description data avail Access to unavailable description 0 able parameter value is available Ox0A Reserved PROF ldrive Profile V2 Access group wrong 0x0
26. GSD Module name for project planning MOVI PLC Number of parallel C2 connections 2 Supported data set Index 47 Supported slot number Recommended 0 Manufacturer code 10A hex SEW EURODRIVE Profile ID 0 C2 response timeout 1s Max length C1 channel 240 bytes Max length C2 channel 240 bytes Manual MOVI PLC9 basic DHP11B controller PROFIBUS DP V1 Functions go Appendix Error codes of The following table shows possible error codes of DP V1 services that may occur in the the DP V1 event of an error in the communication on DP V1 telegram level This table is relevant services if you want to write your own parameter assignment block based on the DP V1 services because the error codes are reported directly back on the telegram level Bt 716 5 43131210 Error_Class Error_Code Error_Class from Error_Code from DP V1 specification DP V1 specification 0x0 0x9 hex reserved OxA application 0x0 read error Ox1 write error 0x2 module failure 0x3 to Ox7 reserved 0x8 version conflict 0x9 feature not supported OxA to OxF user specific OxB access 0x0 invalid index OxBO No data block Index 47 DB47 parameter requests are not supported 0x1 write length error 0x2 invalid slot 0x3 type conflict 0x4 invalid area 0x5 state conflict OxB5 Access to DB 47 temporarily not possible due to internal processing
27. Length 240 Maximum length of response buffer in the DP V1 master Manual MOVI PLC9 basic DHP11B controller 6 65 6 C xD PROFIBUS DP V1 Functions Structure of the DP V1 parameter channel Positive MOVILINK parameter response The two following tables show the Read req user data with the positive response data of the parameter setting request For example the parameter value for index 8300 firm ware version is returned Service Read request Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 10 10 byte user data in response buffer Byte Field Value Description 0 Response reference 0x01 Reflected reference number from the parameter setting request 1 Response ID 0x40 Positive MOVILINK response 2 Axis 0x00 Reflected axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Format 0x43 Parameter format Double word 5 No of values 0x01 1 value 6 7 Value Hi Ox311C Higher order part of the parameter 8 9 Value Lo 0x7289 Lower order part of the parameter Decoding 0x 311C 7289 823947913 dec gt gt firmware version 823 947 9 13 Example for writing The following tables show as an example the structure of the write and read services for a parameter via volatile writing of the value 12345 to the HO variable parameter index 11000 The MOVILINK9 MOVILINK service Write Parameter volat
28. No fault in service execution 1 Fault during execution of service 1 Bit value is changed 2 Not relevant The above table shows how a read service is coded in management byte 0 The data length is not relevant you only need to enter the service identifier for the read service This service is now activated in the MOVI PLC basic DHP11B controller when the handshake bit changes For example it would be possible to activate the read service with the management byte coding 01hex or 41hex Due to the cyclical transfer of the parameter channel to execute a write service via the 8 byte MOVILINK parameter channel the handshake bit may only be changed if the complete parameter channel has been set up for the specific service Observe the following sequence when writing a parameter 1 Enter the index of the parameter to be written in byte 2 index high and byte 3 index low 2 Enter the data to be written in bytes 4 7 3 Enter the service identifier and the data length for the write service in the manage ment byte byte 0 4 Transfer the write service to the MOVI PLC basic DHP11B controller by changing the handshake bit The MOVI PLC basic DHP11B controller now processes the write service and sends the service confirmation back by changing the handshake bit Manual MOVI PLC basic DHP11B controller 53 5 54 ago PROFIBUS DP Operating Characteristics Parameter setting via PROFIBUS DP
29. PD module in slot 3 Next add another PD module e g 10PD from the MOVI PLC folder at slot 3 using the drag amp drop function following figure CE MW Config SIMATIC 400 1 Configuration MoviPlc ell xi By Station Edt Insert PLC View Options Window Hep 18 xi Cole B mw amp gt e weiler 3 wi PROFIBUS 1 DP master system 1 End jail Profile Standwd e a F PROFIBUS DP E CH Additional Field Devices Bg Dres 38 sew a 3 om MOVIPLC B Universal module Emoty B Param 4 words BPO 1 word M 2PD 2 words E 3FD 3 words M 4FD 4 words d SPO Swords B EPO 6 words D PD 7 words D SPD 8 words E SPO Swords B11 PO 11 words B 12F0 12 words D 13F0 13 words D 14P0 14 words er 15 words M 16P0 16 words B RPO 2 words Gm Moviois XFPTIA vo amp Cg Gateway e C3 Compatble PROFIBUS DP Slaves wj Press F1 to get Help ke 4 58367AXX 5 wuar Slot H DPID Order Number Designatio lAddess O Address Comment LES ER ae Engin ns nf me mile 2 j PaamChannel LL PO Charnel For more information refer to the section DP Configuration Manual MOVI PLC basic DHP11B controller Project Planning and Startup go 4 Configuring a PROFIBUS DP master 3 Optionally you can configure a MOVILINK parameter channel in the cyclic process data following figure To do so d
30. RS Signal RS485 RJ10 socket X35 2 RS Signal RS485 X35 1 5V Voltage output DC 5 V Connector X36 X36 1 BZG COM2 Reference potential COM2 RS485 COM 2 X36 2 RS Signal RS485 plug in terminal X36 3 RS Signal RS485 LED CTRL Status communication with MOVI PLC basic DHP11B 58586BXX 3 5 2 Connection RS485 interface COM 2 connector X35 X36 You can connect one of the following devices to the RS485 interface COM 2 Engineering PC DOP11A operator terminal Gearmotor with integrated frequency inverter MOVIMOT There must not be any potential displacement between the units connected via the RS485 Take suitable measures to avoid potential displacement such as connecting the unit ground connectors using a separate cable Dynamic terminating resistors are installed Do not connect any external termi nating resistors We recommend you connect an Engineering PC Sec 3 6 or a DOP11A operator terminal to X35 For more information on how to connect the DOP11A operator terminal refer to the sections Installation and Pin assignment in the DOP11A operator terminal manual Connect a gearmotor with integrated MOVIMOT frequency inverter to X36 Use a 4 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Core cross section 0 25 1 04 mm AWG 23 17 Cable resistance 100 150 O at 1 MHz
31. a parameter via PROFIarive Structure of the DP V1 parameter channel The PROFIdrive parameter channel of the MOVI PLC basic DHP11B controller is directly mapped in the structure of data set 47 Parameter access with PROFldrive services usually takes place according to the structure described below The typical tele gram sequence for data set 47 is used PROFldrive only defines the two request IDs Request ID 0x01Request parameter PROFIdrive Request ID 0x02Change parameter PROFIdrive This means that there is restricted data access in comparison with the MOVILINK9 services If request ID 0x02 change parameter PROF drive is set remanent write access to the selected parameters is preserved Consequently the internal flash of the MOVI PLC basic DHP11B controller is written with each write access Use the MOVILINK9 service Write parameter volatile service if parameters must be written cyclically at short intervals With this service you only alter the parameter values in the RAM of the MOVI PLC basic DHP11B controller The following tables show an example of the structure of the Write request and Read res user data for reading an individual parameter via the MOVILINK9 parameter channel Sending parameter request The following table displays the code of the user data for the Write req service specifying the DP V1 header The Write req service is used to transfer the parameter setting request to the MOVI PLC basic
32. devices to the RS485 interface COM2 COM Engineering PC or DOP11A operator terminal or Gearmotor with integrated frequency inverter MOVIMOT Diagnostics An LED indicates correct connection to the MOVI PLC basic DHP11B controller Manual MOVI PLC9 basic DHP11B controller 11 12 Assembly Installation Instructions Mounting options for the MOVI PLC basic DHP11B controller Assembly Installation Instructions 3 1 Mounting options for the MOVI PLC basic DHP11B controller Observe the following installation instructions You can plug the MOVI PLC basic DHP11B controller into the MOVIDRIVE MDX641B drive inverter but not into the MOVIDRIVE MDX60B drive inverter Option cards can only be installed or removed for MOVIDRIVE MDX61B sizes 1 to 6 The installation or removal of option cards for MOVIDRIVE MDX61B size 0 drive inverters can only be carried out by SEW EURODRIVE engineers only Only SEW EURODRIVE engineers are authorized to install or remove the MOVI PLC basic DHP11B controller in or from MOVITRAC B or MOVIAXIS and to mount the MOVI PLC DHP11B UOH B compact control 3 2 Installing MOVI PLC basic DHP11B in MOVIDRIVE MDX61B The MOVI PLC basic DHP11B controller must be plugged into the fieldbus slot or expansion slot of the MOVIDRIVE MDX61B Before you start Read the following notes before installing or removing the MOVI PLC basic DHP11B controller D Disc
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34. master now sends a Read req to request the parameter setting response The master repeats the Read req if the Read res from the slave is negative As soon as parameter processing is finished in the MOVI PLC basic DHP11B controller slave the controller answers with a positive Read res response The user data now contains the parameter setting response of the parameter setting request that was previously sent with Write req following figure This telegram sequence applies to both a C1 and a C2 master Master PROFIBUS DP V1 Slave DHP11B Write req DS47 with data parameter request Parameter Request Parameter Request Write res i P eg without data DE Read req DS47 without data b Parameter Processing Read res ion qe ou without data E Read req DS47 B without data H SN Parameter 2 Response Parameter Response Read res with data parameter response 58380AXX 63 6 64 ago o DP V1 master processing sequence MOVILINK9 parameter requests PROFIBUS DP V1 Functions Structure of the DP V1 parameter channel If the bus cycles are very short the request for the parameter setting response arrives before the MOVI PLC basic DHP11B controller has concluded parameter access in the device This means that the response data from the MOVI PLC basic DHP11B controller is not available yet In this case the MOVI PLC basic DHP11B contro
35. possible to transfer with the cyclical input or output data via the 8 byte parameter channel The advantage of the acyclical data exchange via DP V1 is the minimum load on the cyclical bus operation DP V1 telegrams are only added to the bus cycle if required The DP V1 parameter channel offers the following options The higher level controller can access all the device information of the SEW DP V1 slaves This means that cyclical process data and unit settings can be read stored in the higher level controller and modified in the slave e Itis also possible to route the MOVITOOLS MotionStudio service and startup tool via the DP V1 parameter channel instead of using a proprietary RS485 connection Once you have installed the MOVITOOLS MotionStudio software you can access detailed information in the folder SEW Movitools Fieldbus The main features of PROFIBUS DP V1 are shown in the figure below C1 Master C2 Master C2 Master TUI RERPER NW EE Cyclic OUT Data Param PD Acyclic DP1 V1 C2 Services Acyclic DP1 V1 C2 Services Acyclic DP1 V1 C1 Services T 58378axx Manual MOVI PLC basic DHP11B controller PROFIBUS DP V1 Functions Introduction to PROFIBUS DP V1 ago Class 1 master C1 master Class 2 master C2 master Data sets DS DP V1 services DP V1 alarm handling The PROFIBUS DP V1 network differentiates between various master clas
36. pressing slightly so itis seated properly Secure the card retaining bracket with the retaining screws 5 Follow the instructions in reverse order when removing the option card Manual MOVI PLC basic DHP11B controller 13 3 Assembly Installation Instructions Installation of OST11B option in MOVIDRIVE MDX61B 3 3 Installation of OST11B option in MOVIDRIVE MDX61B Installation If the MOVI PLC basic DHP11B controller is installed in the fieldbus slot 2 you options must install the OST11B option in the encoder slot 1 Observe the instructions in section 3 2 Connect the OST11B option and the MOVI PLC basic DHP11B controller using the supplied ribbon cable 3 and install the completely assembled option card holder in MOVIDRIVE MDX61B n 1 58508AXX Ifthe MOVI PLC basic DHP11B controller is installed in the expansion slot 4 you must install the OST11B option the expansion slot above the MOVI PLC basic DHP11B controller Observe the instructions in section 3 2 Connect the OST11B option and the MOVI PLC basic DHP11B controller using the supplied ribbon cable 3 and install the completely assembled option card holder in MOVIDRIVE MDX61B 58509BXX 14 Manual MOVI PLC basic DHP11B controller Assembly Installation Instructions Installation of MOVI PLC basic DHP11B controller
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39. 0x0811 MOVILINK return code e g ErrorClass 0x08 Add Code 0x11 MOVILINK table return codes for DP V1 Manual MOVI PLC9 basic DHP11B controller 6 68 go PROFIBUS DP V1 Functions Structure of the DP V1 parameter channel MOVILINK return codes of parameter setting for DP V1 The following table shows the return codes that are returned by the SEW DP V1 inter face in case of an error in the DP V1 parameter access MOVILINK9 Description Return Code hex 0x0810 Illegal index parameter index does not exist in the unit 0x0811 Function parameter not implemented 0x0812 Read access only 0x0813 Parameter lock activated 0x0814 Factory setting is active 0x0815 Value for parameter too large 0x0816 Value for parameter too small 0x0817 Reserved 0x0818 Error in system software 0x0819 Reserved 0x081A Parameter access only via RS485 interface 0x081B Parameter is access protected 0x081C Reserved 0x081D Invalid value for parameter 0x081E Factory setting was activated 0x081F Reserved 0x0820 Reserved 0x0821 Reserved 0x0822 Reserved 0x0823 Reserved 0x0824 Reserved 0x0505 Incorrect coding of management and reserved byte 0x0602 Reserved 0x0502 Reserved Manual MOVI PLC basic DHP11B controller PROFIBUS DP V1 Functions go PROFIdrive parameter requests Example for reading
40. 1 byte word 1111 16 bytes words Input Output 00 Special identifier formats 01 Input 10 Output 11 Input Output Format 0 Byte structure 1 Word structure Integrity over 0 Byte or word 1 Entire length Note The MOVI PLC basic DHP11B controller does not support the Special identified formats coding Only use the Integrity over entire length setting for data transmission Consistent data is data that always has to be transmitted between the higher level controller and the MOVI PLC basic DHP11B controller as one block and must never be transmitted separately Data consistency is very important when transmitting position values or complete posi tioning tasks Data consistency is particularly important as inconsistent transmission may lead to data originating from different program cycles of the higher level controller which would lead to undefined values being transmitted to the MOVI PLC basic DHP11B controller For PROFIBUS DP data communication between the higher level controller and the MOVI PLC basic DHP11B controller is carried out with the setting Data integrity over entire length Manual MOVI PLC basic DHP11B controller 4 45 4 46 go Project Planning and Startup 4 5 Procedure for replacing the unit Procedure for replacing the unit When exchanging a MOVI PLC basic DHP11B controller a compact control or a co
41. 1 high X33 3 CAN 1L System bus CAN 1 low 58473AXX Connector X30 X30 9 GND M5V Reference potential for PROFIBUS PROFIBUS X30 8 RxD TxD N Signal receive transmit negative Sub D9 X30 7 N C Terminal unassigned X30 6 VP P5V 100 mA DC 5 V potential for bus termination X30 5 GND M5V Reference potential for PROFIBUS X30 4 CNTR P PROFIBUS control signal for repeater X30 3 RxD TxD P Signal receive transmit positive X30 2 N C Terminal unassigned X30 1 N C Terminal unassigned Connector X34 X34 4 DGND Reference potential RS485 interface COM1 X34 3 RS Signal RS485 RJ10 socket X34 2 RS Signal RS485 X34 1 5V Voltage output DC 5 V DIP switches 20 Significance 1 for setting 21 Significance 2 the PROFIBUS 22 Significance 4 Station address 23 Significance 8 24 Significance 16 2 Significance 32 28 Significance 64 Manual MOVI PLC9 basic DHP11B controller 15 16 Assembly Installation Instructions Installation of MOVI PLC basic DHP11B controller 3 4 2 Connecting binary inputs and outputs connector X31 Binary inputs Interrupt inputs Binary outputs Cable specification Connector X31 provides eight binary inputs or outputs e g for controlling external actu ators sensors You can program the binary inputs outputs in the PLC Editor of the MOVITOOLS MotionStudio software X31 20074AXX Fig 3 12 pin connector for connecting binary inputs and outputs The bina
42. 1B controller with bus termi nating resistors This allows the PROFIBUS system to be put into operation more easily and reduces the number of possible problems and faults during installation When the MOVI PLC basic DHP11B controller is located at the start or end of a PROFIBUS segment and when there is only one PROFIBUS cable connected to the MOVI PLC basic DHP11B controller you must use a connector with an integrated bus terminating resistor Switch on the bus terminating resistors for this PROFIBUS connector The PROFIBUS station address is set using DIP switches 2 26 on the MOVI PLC basic DHP11B controller The MOVI PLC basic DHP11B controller supports the address range 0 125 The default setting for the PROFIBUS station address is 4 DHP11B 20 Significance 1 x 0 0 le 2 5 Significance 2 x 0 0 sli lel 2 Significance 4 x 1 4 be e 2 2 Significance 8 x 0 0 M 2 Significance 16 x 0 0 x 25 Significance 32 x 0 0 Q e 28 Significance 64 x 0 0 eo gZ Kl X30 O 0000 00000 59291AXX Any change made to the PROFIBUS station address during ongoing operation does not take effect immediately You have to switch the compact controller or the inverter in which MOVI PLC basic DHP11B controller is installed on and off again for the changes to take effect power 24 V off on Manual MOVI PLC9 basic DHP11B contro
43. 2 or X33 without interrupting the system bus The system bus can be run in layer 2 SCOM cyclic acyclic or in accordance with the SEW MOVILINK protocol PROFIBUS connection X30 1 X30 9 Bus termination Automatic baud rate recognition Protocol options GSD file DP ident number Via 9 pin sub D connector pin assignment according to IEC 61158 Not integrated Activate bus termination with suitable PROFIBUS connector with switchable terminating resistors 9 6 kBaud 12 MBaud PROFIBUS DP and DP V1 to IEC 61158 SEW 6007 GSD 6007 hex 24583dec RS485 interface COM1 X34 1 X34 4 For connection of an engineering PC or a DOP11A operator terminal E A standard 57 6 9 6 kBaud max cable length 200 m Dynamic terminating resistor with fixed installation Engineering Engineering takes place via one of the following interfaces RS485 interface X34 CAN 1 interface X33 CAN2interface X32 PROFIBUS interface X30 Configuration and startup of all SEW components connected to the MOVI PLC basic DHP11B controller can take place on the MOVI PLC basic DHP11B controller itself Configuration and startup of the MOVI PLC basic DHP11B controller cannot be performed via the inverters MOVITOOLS MotionStudio PC software with PLC Editor 8 3 OST11B option OST11B option Part number 1 820 544 5 Electrical supply Power consumption Pmax 1 5 W onl
44. 3 JE 358 5 Jt jee Manual MOVI PLC basic DHP11B controller 58606AXX 83 84 e Index of Changes Changes to the previous version 9 Index of Changes 9 1 Changes to the previous version The following section lists the changes made to the individual sections from edition 09 2005 publication number 11350717 EN New additions include The installation of the MOVI PLC basic DHP11B controller in the MOVIDRIVE MDX61B und MOVITRAC B frequency inverters in the servo booster MOVIAXIS and as compact control Project planning and startup of the MOVI PLC basic DHP11B controller and of the controlled inverters and servo boosters Assembly and installation of the OST11B option Technical data and dimension drawings of the OST11B option and of the compact controller Information of corrective document 11456612 EN Manual MOVI PLC9 basic DHP11B controller Index 10 Index 0 9 F 24V VOOK LED adiecit etti tte 21 Fault Profibus LED 22 A Functional description of the terminals DIP Additional d tati 6 switches and LED of the MOVI PLC basic EE DHP11B controller ccccccssseesssseessessteeeesseeee 15 Automation topologies seeeeee 8 B G GSD file Basic procedure for installing an optio
45. 3 4 Installation of MOVI PLC basic DHP11B controller 3 4 1 Functional description of the terminals DIP switches and LED Front view LED MOVI PLC basic Designation DIP switches Function DHP11B controller Terminal LED LED 1 24V VO OK Status of voltage supply I O LED 2 PLC status Status of control firmware LED 3 IEC progr status Status of control program LED 1 LED 4 Run Profibus Status of PROFIBUS bus electronics elLED 2 LED 5 Fault Profibus Status of PROFIBUS communication LED 3 LED 6 CAN 2 status Status of CAN 2 system bus De LED7 CAN 1 status Status of CAN 1 system bus Connector X31 X31 1 24 V input Voltage input DC 24 V e LED 6 Binary inputs and outputs X31 2 REF24V Reference potential for binary signals plug in terminals X31 3 DIO 0 Binary input or output elLED 7 X31 4 DIO 1 Binary input or output X31 5 DIO 2 Binary input or output X31 6 DIO 3 Binary input or output X31 7 DIO 4 Binary input or output X31 8 DIO 5 Binary input or output X31 9 DIO 6 Binary input or output X31 10 DIO 7 Binary input or output X31 11 VO24 Voltage output DC 24V X31 12 REF24V Reference potential for binary signals Connector X32 X32 1 BZG CAN 2 Reference potential for system bus System bus CAN 2 CAN 2 electrically isolated X32 2 CAN 2H System bus CAN 2 high plug in terminals X32 3 CAN 2L System bus CAN 2 low Connector X33 X33 1 DGND Reference potential for system bus System bus CAN 1 CAN 1 plug in terminals X33 2 CAN 1H System bus CAN
46. 6 5 PROFIBUS DP Operating Characteristics eene 47 5 1 Process data exchange with the MOVI PLC basic DHP11B controller 47 5 2 PROFIBUS DP meout ss 49 5 3 Parameter setting via PROFIDUG DP 50 5 4 Return codes for parameter settnmg cc eeeeeeeeeeeceeeeeeeeeeeeeeeeeeenaeeeeeeeeaas 55 5 5 Special cases die n dete ded ea ce d Ht edo rede dedo aa Done den 56 Manual MOVI PLC9 basic DHP11B controller Contents 6 PROFIBUS DP V1 Functions sens 58 6 1 Introduction to PROFIBUS DP V1 ie 58 6 2 Features of the SEW DP V1 interfaces sssssee 60 6 3 Structure of the DP V1 parameter channel 61 6 4 Project planning for a C1 master 74 6 5 App ndiX ege ege e dei e edu e Lo ede ee d c odes 74 7 Error Diagnostics dieu 76 7 1 Diagnostic procedure for system buses CAN 1 CAN 2 76 7 2 Diagnostic procedure for PROFIBUS DP sss 77 8 Technical Data and Dimension Drawings 78 8 1 General technical data 78 8 2 MOVI PLC basic DHP11B controller sss 79 9 3 OSTTIB OplIOIY iioc tne Sie e EE 80 84 MOVI PLC basic compact control 81 8 5 Dimension drawings of MOVI PLC basic DHP11B compact control UOH B ssssssssssssssssesenenee aad 82 8 5 1 Dimensions drawing DHP11B UOHT1B ou eect enter eee 82 8 5 2 Dimensions drawing DHP11B OST11B UOH21B
47. 9 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte sewventas cantv net Valencia Estado Carabobo sewfinanzas cantv net 03 2006 SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How we re driving the world ar Ce With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations i ns EL ed Ve SEW EURODRIVE Driving the world S With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorro
48. Assign the address range for your control system Load the configuration in the DP master and start the bus communication again A Check the bus cabling B The MOVI PLC basic DHP11B controller is currently exchanging data cyclically with the DP master C The MOVI PLC basic DHP11B controller does not recognize the baud rate Check the bus cabling D Adapt the bus addresses Manual MOVI PLC9 basic DHP11B controller 78 Technical Data and Dimension Drawings General technical data 8 Technical Data and Dimension Drawings 8 1 General technical data The general technical data listed in the following table apply to the MOVI PLC basic DHP11B controller installed in the inverter or OST11B option MOVI PLC basic DHP11B compact control UOH B Interference immunity Fulfills EN 61800 3 Ambient temperature Climate class Installed in MOVIDRIVE MDX61B e 0 C 60 C Derating at 40 C 60 C MOVIDRIVE MDX60B 61B system manual Installed in MOVITRAC B AC 230 V AC 400 500 V to 4 kW e 10 C 60 C Derating at 40 C 60 C gt MOVITRAC B system manual Installed in MOVITRAC B AC 400 500 V over 4 kW 0 C 60 C Derating at 40 C 60 C gt MOVITRAC B system manual Installed in the MOVIAXIS master module ev 0 C 45 C EN 60721 3 3 class 3K3 Storage temperatur
49. B No operation priority Change access without rights to change 0 parameters 0x0C Reserved PROF Idrive Profile V2 Wrong pass word 0x0D Reserved PROF ldrive Profile V2 Text cannot be read in cyclic data transfer OxOE Reserved PROFIdrive Profile V2 Name cannotbe read in cyclic data transfer OxOF No text array available Access to text array that is not available 0 parameter value is available 0x10 Reserved PROF ldrive Profile V2 No PPO Write 0x11 Request cannot be Access is temporarily not possible for 0 executed because of oper reasons that are not specified in detail ating state 0x12 Reserved PROF Idrive Profile V2 Other error 0x13 Reserved PROF ldrive Profile V2 Data cannot be read in cyclic interchange 0x14 Value impermissible Change access with a value that is within Subindex the value limits but is not permissible for other long term reasons parameter with defined single values 0x15 Response too long The length of the current response 0 exceeds the maximum transmittable length 0x16 Parameter address imper Illegal value or value which is not 0 missible supported for the attribute number of elements parameter number or subindex or a combination 0x17 Illegal format Write request Illegal format or format of 0 the parameter data which is not supported Manual MOVI PLC basic DHP11B controller 73 e EO PROFIBUS DP V1 Functions Project planning for a C1 master
50. Generally parameter settings for the MOVI PLC basic DHP11B controller based on the PROF Idrive DP V1 parameter channel of profile version 3 0 are made via data set index 47 The Request ID entry is used to distinguish between parameter access based on the PROF idrive profile or via SEW MOVILINK services The following table shows the possible codes of the individual elements The data set structure is the same for PROF ldrive and MOVILINK access DP V4 PROFIdrive Z Parameter Channel SEW MoviLink Read Write FIr The following MOVILINK services are supported 8 byte MOVILINK parameter channel with all the services supported by the MOVI PLC basic DHP11B controller such as Read parameter Write parameter Write parameter volatile etc 53125AXX Manual MOVI PLC basic DHP11B controller 6 61 6 62 ago PROFIBUS DP V1 Functions Structure of the DP V1 parameter channel The following PROFIdrive services are supported Reading request parameter individual parameters of type double word Writing change parameter individual parameters of type double word Field Data Type Values Request Unsigned8 0x00 reserved reference 0x01 OxFF Request ID Unsigned8 0x01 Request parameter PROFIdrive 0x02 Change parameter PROFIdrive 0x40 SEW MOVILINK service Response ID Unsigned8 Response 0x00 reserved 0x01 Req
51. IVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande ventas sew eurodrive cl LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew com cn 03 2006 89 i Address List China Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Additional addresses for service in China provided on request Colombia
52. LC basic DHP11B controller For further information on programming the MOVI PLC basic DHP11B controller refer to the system manual MOVI PLC programming in the PLC Editor and the following manuals Libraries MPLCMotion MDX and MPLCMotion MX for MOVI PLC9 Libraries MPLCMotion MDX and MPLCMotion MM for MOVI PLC 58362AXX 36 Manual MOVI PLC basic DHP11B controller Project Planning and Startup go Configuring and starting up drives 42 Configuring and starting up drives How to configure and startup drives is described in the following library manuals Drive Manual MOVIDRIVE B MOVIAXIS Libraries MPLCMotion_MDX and MPLCMotion_MX for MOVI PLC MOVITRAC 07 B MOVIMOT Libraries MPLCMotion MDX and MPLCMotion MM for MOVI PLC If the MOVI PLC basic DHP11B controller installed in MOVIDRIVE MDX61B is to be operated the MOVIDRIVE MDX61B inverter must have at least firmware version 16 or higher This applies regardless of whether the inverter is controlled via the installed MOVI PLC basic DHP11B controller or whether the slot of the inverter is only used for assembly of the MOVI PLC basic DHP11B controller whilst simultaneously used to control other inverters e g MOVITRAC B 43 Configuration and startup in the PLC Editor For further information on configuration and startup of the MOVI PLC basic DHP11B controller refer to the system manual MOVI
53. LCMotion MDX library DHP11B T1 application version 1 Additionally e g cam disk electronic gear cam controller DHP11B T2 application version 2 Additionally e g material handling Engineering of the MOVI PLC basic DHP11B includes the following activities Configuration Parameter settings Programming These activities are carried out using MOVITOOLS MotionStudio engineering soft ware This software has a number of useful features for the startup and diagnostics of all SEW EURODRIVE units The MOVI PLC basic DHP11B controller is connected to the engineering PC using one of the interfaces described in the following sections The MOVI PLC basic DHP11B is equipped with numerous communication interfaces The two system bus interfaces CAN 1 and CAN 2 are used primarily for connection They also serve to control several inverters and to integrate decentralized I O modules SEW EURODRIVE recommends connecting a maximum of 64 inputs and 64 outputs to the MOVI PLC basic DHP11B controller This machine module can be operated via a PROFIBUS slave interface with a higher level controller The RS485 interface is used as an engineering interface or to connect terminals e g DOP11A Manual MOVI PLC9 basic DHP11B controller Introduction MOVI PLC basic DHP11B controller Automation Use as a stand alone machine controller topologies You can also use the MOVI PLC basic DHP11B controller as a co
54. MOVI PLC basic DHP11B T1 UOH11B MOVI PLC basic DHP11B T2 UOH11B Power consumption Pmax 7 5 W Imax 500 mA applies to MOVI PLC basic DHP11B TO OST11B UOH21B MOVI PLC basic DHP11B T1 OST11B UOH21B MOVI PLC basic DHP11B T2 OST11B UOH21B X31 You must supply the binary inputs and outputs with DC 24 V separately Note the following The CANT system bus is connected in parallel to X33 and X26 The RS485 interface COM 1 is connected in parallel to X34 and X24 Further technical data is identical to that of Sec 8 1 and 8 2 Manual MOVI PLC9 basic DHP11B controller 81 82 Technical Data and Dimension Drawings Dimension drawings of MOVI PLC basic DHP11B compact control 8 5 Dimension drawings of MOVI PLC basic DHP11B compact control UOH B 8 5 1 Dimensions drawing DHP11B UOH11B 4 5 a 5 5 a gt LJ 224 251 5 234 5 185 58609AXX Manual MOVI PLC basic DHP11B controller Technical Data and Dimension Drawings Dimension drawings of MOVI PLC basic DHP11B compact control 8 5 2 Dimensions drawing DHP11B OST11B UOH21B 55 9 8 3 3 sss EI S SS robe
55. OVI PLC basic DHP11B controller is installed as stipulated in section 3 4 The MOVITRAC B optional slot and the compact control provide additional connections and operating displays of the MOVI PLC basic DHP11B controller as described below 3 8 1 Description of terminal and LED functions Front view LED MOVITRAC B Designation Function Terminal Compact control LED H1 System error O H1 H2 Reserved O H2 Connector X24 X24 4 DGND Reference potential COM 1 RS485 COM 1 X24 3 RS Signal RS485 RJ10 socket X24 2 RS Signal RS485 X24 1 5V Voltage output DC 5 V X24 Le EE 58905AXX Sideview Designation Terminal Function Compact control Connector X26 X26 1 CAN1H System bus CAN1 High CAN 1 and X24 2 CAN1L System bus CAN1 Low voltage supply X24 3 DGND Reference potential control CAN plug in terminal X24 4 Reserved 112181415617 X26 5 Reserved 58906AXX X26 6 DGND Reference potential control CAN1 X26 7 DC 24V Voltage supply control 3 8 2 Connection of RS485 interface COM 1 connector X24 The connectors X24 and X34 are connected in parallel You can connect one of the following devices to both connectors Engineering PC or DOP11A operator terminal For more information refer to section 3 4 5 3 8 3 Connection CAN 1 system bus voltage supply connector X26 X26 1 2 3 and connector X33 are connected in parall
56. PLC programming in the PLC Editor Manual MOVI PLC basic DHP11B controller 37 4 38 g Project Planning and Startup Configuring a PROFIBUS DP master 44 Configuring a PROFIBUS DP master You require a GSD file for configuring a PROFIBUS DP master for the MOVI PLC GSD file for PROFIBUS DP DP V1 Project planning procedure Installing the GSD file in STEP7 basic DHP11B controller The current version of the GSD file for the MOVI PLC basic DHP11B controller is available on the SEW homepage http www sew eurodrive de under the heading Software The GSD file SEW_6007 GSD corresponds to GSD revision 4 The unit master data files which were standardized by the PROFIBUS Nutezerorganisaton users organi saton can be read by all PROFIBUS DP masters Project planning tool DP master File name All DP project planning tools to IEC 61158 for DP master standard SEW_6007 GSD Siemens S7 hardware configuration for all S7 DP masters Do not change or expand entries in the GSD file SEW assumes no liability for MOVI PLC or connected inverter malfunctions caused by a modified GSD file Proceed as follows to configure the MOVI PLC basic DHP11B controller with the PROFIBUS DP interface 1 Read the README_GSD6007 PDF file which you receive with the GSD file for further current information on configuration 2 Install copy the GSD file according to th
57. PLCMotion MDX and MPLCMotion MX for MOVI PLC Manual Libraries MPLCMotion_MC07 and MPLCMotion MM for MOVI PLC MOVIDRIVE MDX60B 61B system manual MOVITRAC B system manual MOVIAXIS system folder The MOVI PLC9 System manual MOVI PLC programming in the PLC Editor contains instructions for IEC 61131 3 compliant MOVI PLC programming The library manuals describe the motion libraries for MOVI PLC to control the MOVI DRIVE9 MDX60B 61B MOVIAXIS MOVITRAC B and MOVIMOT inverters 2 1 MOVI PLC Comprehensive Scalable Powerful Features MOVI PLC is a family of programmable logic controllers for inverters It enables the convenient and efficient automation of drive solutions as well as logic processing and sequence control using IEC 61131 3 compliant programming languages MOVI PLC is a comprehensive solution because it is able to control the entire port folio of SEW inverters and offers a simple upgrade to a more powerful MOVI PLC version due to universal execution of the programs MOVI PLC is scalable due to several different hardware platforms basic advanced etc and modular software concepts libraries for numerous applications MOVI PLC is powerful due to extensive technologies e g electronic cam synchronous operation and the control of demanding applications e g material handling Manual MOVI PLC basic DHP11B controller Introduction MOVI PLC basic DHP 11B co
58. RAC B To this end connect X26 3 6 7 with X46 3 6 7 or with X12 9 8 IfMOVI PLC basic DHP11B controller is supplied by DC 24 V by MOVITRAC B the function of the controller is maintained after disconnection from the power supply This requires an external DC 24 V supply to X12 8 9 of MOVITRAC B Installed in the MOVIAXIS master module MXM e Power consumption P max 5 6 W U DC 24V 15 20 96 Imax 400 mA The MOVI PLC basic DHP11B controller can be supplied by the MOVIAXIS switched mode power supply module MXS or from an external voltage supply For this purpose connect X5 between the individual devices f the MOVI PLC basic DHP11B controller is supplied by DC 24 V by the MOVIAXIS switched mode power supply module the function of the MOVI PLC basic DHP11B controller is maintained after disconnection from the power supply external DC 24 V supply to X16 of the MOVIAXIS switched mode power supply required Potential levels The MOVI PLC basic DHP11B controller has the following potential levels e Potential control CAN 1 RS485 e Potential binary inputs and outputs Potential system bus CAN 2 e Potential PROFIBUS Memory e Program memory 512 kByte for application program incl IEC libraries e Data memory 128 kByte for IEC application e Retain data 16 kByte e System variables retain 8 kByte Binary inputs X31 3 X31 10 Internal resistance
59. Standard ped PROFIBUS OP LJ Additional Field Devices PS 407 104 PD 2 words 3PD 3 words D 4 words D 5 words D 6 words 7PO 7 words D 8 words D 3 words D 10 words 11 words 2PD 12 words PD 13 words 14 words 15 words PD 16 words 3 32 words Axis MFP IIA Eja wm n 21 Sol f Rm NEM T MER 2 ees NN 2 192 Param 4 words 532 539 152 539 3 192 TIS 512 531 512 531 PD 10 words Lg Compatible PROFIBUS DP Slave Press F1 to get Help Chg 58375AXX To enable MOVI PLC basic DHP11B controller to support the type and number of the input and output data used for transmission the DP master must transmit the corre sponding DP configuration to the MOVI PLC basic DHP11B controller The configu ration telegram comprises the DP configurations for slots 1 to 3 The following options are available Controlling the MOVI PLC basic DHP11B controller via process data reading or writing parameters using the parameter channel orusing a definable data exchange between MOVI PLC basic DHP11B controller and higher level controller section Universal DP configuration for slot 3 page 44 Manual MOVI PLC basic DHP11B controller Project Planning and Startup go Configuring a PROFIBUS DP master The following tables contain additional information on possible DP configurations The Parameter data Process data configura
60. asic DHP11B in the MOVIAXIS master module MOVI PLC basic DHP11B controller is installed as stipulated in section 3 4 To wire the system bus connect connector X33 CAN1 or X32 CAN2 of the MOVI PLC basic DHP11B with connector X9 MOVIAXIS supply module signalizing bus or of a MOVIAXIS axis module or with connector X12 CAN2 bus of a MOVIAXIS axis module The MOVIAXIS master module also provides further connections as described below 3 7 1 Functional description of the terminals X5a X5b MOVIAXIS master module MOVIAXIS master Designation Terminal Function module MXM g _ 2 Connector X5b X5b 1 DC 24 VE Voltage supply for control electronics 10 X5b X5b 2 DGND Reference potential of control elec ER tronics 30 X5b 3 DC 24 Vg Brake voltage supply 40 X5b 4 BGND Reference potential for brake connec 5 X5a tion 20 Connector X5a X5a 1 DC 24 VE Voltage supply for control electronics S X5a 2 DGND Reference potential of control elec 42 tronics iu X5a 3 DC 24 Vg Brake voltage supply 59233AXX X5a 4 BGND Reference potential for brake connec tion The connectors X5a and X5b are connected in parallel In this way the voltage supply of the MOVIAXIS master module can be provided from the right to X5b or from below to X5a With connection to X5a further modules can be connected via X5b e g supply module axis module The voltage supply of brake X5a
61. atus LED 24V 1 0 OK LED The 24 V VO OK LED indicates the status of the voltage supply for binary inputs outputs 24V 1 O0 Diagnostics Remedy OK Green Voltage supply for the binary inputs outputs is OK Off Voltage supply for the binary inputs 1 Switch off the drive inverter in which the outputs is not applied MOVI PLC basic DHP11B controller is Orange Voltage supply for the binary inputs outputs is installed applied However one of the following faults has occurred Overload on one or several binary inputs outputs Overtemperature of the output driver Short circuit in at least one of the binary inputs outputs 2 Check and correct the cabling of the binary inputs outputs according to the electrical wiring diagram 3 Check current consumption of the connected actuators max current Section 8 4 Switch on the drive inverter in which the MOVI PLC basic DHP11B controller is installed Manual MOVI PLC9 basic DHP11B controller 21 3 Assembly Installation Instructions Installation of MOVI PLC basic DHP11B controller PLC status LED IEC program status LED Run Profibus LED Fault Profibus LED 22 The PLC status LED indicates the firmware status of the MOVI PLC basic DHP11B controller PLC Diagnostics Remedy status Flashing Firmware of the MOVI PLC basic green DHP11B controller is running correctly 1 H
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63. b 3 4 is conducted by the MOVIAXIS master module The MOVI PLC basic DHP11B controller can be supplied by the MOVIAXIS switched mode power supply module MXS or from an external voltage supply For this purpose connect X5 between the individual devices f the MOVI PLC basic DHP11B controller is supplied with DC 24 V by the MOVIAXIS switched mode power supply module the function of the MOVI PLC basic DHP11B controller is maintained after disconnection from the power supply This requires an external DC 24 V supply of the MOVIAXIS switched mode power supply module 26 Manual MOVI PLC basic DHP11B controller Assembly Installation Instructions Installation of MOVI PLC basic DHP11B in the MOVIAXIS master Wiring diagram MOVIAXIS MXM master module DHP11B 1002 3e 0000 a0000 24 V external MOVIAXIS MXS switched mode power supply X16 DC 24 V for brake supply Fig 7 Installation of MOVI PLC basic DHP11B in MOVIAXIS Manual MOVI PLC basic DHP11B controller DC 24 V supply for control electronics 59232AEN 27 Assembly Installation Instructions Installation of MOVI PLC basic DHP11B in MC 07B compact control 3 8 Installation of MOVI PLC basic DHP11B in MC 07B compact control M
64. bles show an example of the structure of the Write request and Read res reading a user data for reading an individual parameter via the MOVILINK parameter channel parameter via MOVILINK Sending parameter request The following table displays the code of the user data for the Write req service specifying the DP V1 header Service Write request Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 10 10 byte user data for parameter request The Write req service is used to transfer the parameter setting request to the MOVI PLC basic DHP11B controller The firmware version is read Byte Field Value Description 0 Request reference 0x01 Individual reference number for the parameter setting request is reflected in the parameter response 1 Request ID 0x40 SEW MOVILINK service 2 Axis 0x00 Axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x10 MOVILINK service Read parameter 5 No of elements 0x00 0 access to direct value no subelement 6 7 Parameter number 0x206C MOVILINK index 8300 Firmware Version 8 9 Subindex 0x0000 Subindex 0 Query parameter response The following table shows the code of the Read reg user data including the DP V1 header Service Read request Slot Number 0 Random is not evaluated Index 47 Index of the data set constant index 47
65. cable length and the load expected from your application For more information on binary inputs or outputs refer to section 8 Technical Data on page 78 Manual MOVI PLC9 basic DHP11B controller Assembly Installation Instructions 3 Installation of MOVI PLC basic DHP11B controller 3 4 3 Connection CAN 2 system bus connector X32 CAN 1 connector X33 Do not connect more than 64 units to the CAN 2 or CAN 1 system bus The system bus supports the address range O 127 The CAN 2 system bus is electrically isolated Therefore it is recommended to use the CAN 2 X32 interface for connecting field devices e g CANopen inputs and outputs The CAN 1 system bus is not electrically isolated Therefore it is recommended to use the CAN 1 X33 interface to connect inverters via the system bus in the control cabinet SEW EURODRIVE recommends connecting a maximum of 64 inputs and 64 outputs via I O modules to the MOVI PLC basic DHP11B No CAN system bus connection is necessary for communication between MOVI DRIVE MDX61B and its installed controller MOVI PLC basic DHP11B if you use the DPRAM channel System manual MOVI PLC programming in PLC Editor A CAN system bus connection is however necessary if POUS from the MPLCMOTION MDX and MPLCprocessdata libraries are employed Use a repeater after 20 or 30 CAN bus stations depending on the length of the cables and the cable capacity The CAN syst
66. ck the application program D Correct the baud rate 76 Manual MOVI PLC basic DHP11B controller Error Diagnostics e Diagnostic procedure for PROFIBUS DP lt SE 7 2 Diagnostic procedure for PROFIBUS DP Diagnostic problem The MOVI PLC basic DHP11B controller does not work on PROFIBUS Initial status The MOVI PLC basic DHP11B controller is connected physically to PROFIBUS The MOVI PLC basic DHP11B controller was configured in the DP master and bus communication is active Is the bus connector plugged in no gt A yes F gt B Response of the LED Profibus fault N gt C FLASHES The MOVI PLC basic DHP11B controller detects the baud rate but was not configured in the DP master or was configured incorrectly l Check whether the configured PROFIBUS address is the same as the address set on the DIP switches PROFIBUS addresses identical no D yes l You may have configured an incorrect unit type or defined the configuration incorrectly Delete the configuration for the MOVI PLC basic DHP11B controller from the DP network Configure the MOVI PLC basic DHP11B controller again choosing the unit designation MOVI PLC Use a predefined configuration to simplify the process Do not change any of the preset configuration data
67. code is defined In this case detailed identification is made using the additional code Manual MOVI PLC basic DHP11B controller 5 55 5 56 ago PROFIBUS DP Operating Characteristics Special cases Additional code The additional code contains SEW specific return codes for errors in the MOVI PLC basic DHP11B controller configuration They are returned to the master under error class 8 other error The following table shows all possible codings for the additional code Add code Add code low Meaning high hex hex 00 00 No error 00 10 Illegal parameter index 00 11 Function parameter not implemented 00 12 Read access only 00 13 Parameter lock is active 00 14 Factory setting is active 00 15 Value for parameter too large 00 16 Value for parameter too small 00 17 Reserved 00 18 Error in system software 00 19 Reserved 00 1A Parameter access only via RS485 interface 00 1B Parameter is access protected 00 1C Reserved 00 1D Invalid value for parameter 00 1E Factory setting was activated 00 1F Reserved 00 20 Reserved 5 5 Special cases Special return codes Errors in parameter settings that cannot be identified either automatically by the appli cation layer of the fieldbus system or by the system software of the MOVI PLC basic DHP11B controller are treated as special cases The following errors can occur depending on th
68. e Climate class 25 C 70 C EN 60721 3 3 class 3K3 Type of cooling Convection cooling Enclosure IP20 Duty type Continuous duty see MOVIDRIVE MDX60B 61B system manual MOVITRAC B MOVIAXIS Pollution class 2 according to IEC 60664 1 VDE0110 1 Installation altitude max 4000 m NN Manual MOVI PLC basic DHP11B controller Technical Data and Dimension Drawings MOVI PLC basic DHP11B controller 8 2 MOVI PLC basic DHP11B controller MOVI PLC basic DHP11B controller Unit design and part number MOVI PLC basic DHP11B TO 1 820 472 4 MOVI PLC basic DHP11B T1 1 820 822 3 MOVI PLC basic DHP11B T2 1 820 823 1 Electrical supply For all devices MC07 MDX MX compact control the following applies You will have to supply the binary inputs and outputs with DC24 V X31 1 2 separately Installed in MOVIDRIVE MDX61B Power consumption P max 4 5 W The MOVI PLC basic DHP11B controller is supplied with voltage by MOVIDRIVE MDX61B via the backplane connector In the case of disconnection from the power supply continued function is guaranteed by DC 24 backup external DC 24 V supply to X10 9 10 of MOVIDRIVE MDX61B required Installed in MOVITRAC B e Power consumption P max 5 6 W U DC 24V 15 20 96 Imax 400 mA The MOVI PLC basic DHP11B controller can be supplied by MOVIT
69. e MOVILINK9 parameter channel ns dE De 51 MOVI PLC DHP11B controller Automation topologies 8 Binary inputs and outputs 11 Communication interfaces 7 Configuring the PROFIBUS interface 10 Control CIASS tonio aote 7 Diagnostic LEDs sse 11 Engineering rena EAT EA EAEE 7 Features ledere 6 7 PROFIBUS monitoring functions 10 RS485 interface COMT 10 UNIV DOS c E arte 7 MOVILINK parameter channel Index addressing sss 51 Management a oria o a 51 MOVILINK parameter channel data range sus 52 Oo Operating characteristics with the PROFIBUS Process data exchange with MOVI PLC basic DHP11B iieri 47 Operating display of the MOVI PLC basic DHP11B controller ssssssssssssss 21 Operating displays of the MOVI PLC basic DHP11B controller 24V T IO OK LED EE 21 CAN 1 status LED sss 23 CAN 2 status LED esse 23 Fault Profibus LED 22 IEC program status LED sss 22 PLC status LED unanime 22 Run Profibus LED seseeeeseeeeeenee 22 OST11B operating display CIRL LED BUB 25 OST11B option Connection RS485 interface COM2 connector X35 X36 24 CTRL LED operating display 25 Description
70. e PROFIBUS station address is set using the DIP switches on the front of the MOVI PLC basic DHP11B controller This manual setting means the MOVI PLC basic DHP11B controller can be integrated into the PROFIBUS environment and switched on within a very short period of time The higher level PROFIBUS master can automat ically set the parameters parameter download This option offers the following advantages Less time required to start up the system Simple documentation of the application program since all important parameter data can be transferred from the program of the higher level controller While process data exchange usually takes place cyclically drive parameters are read or written acyclically via functions such as read or write or via the MOVILINK9 parameter channel This parameter data exchange enables you to implement applications in which all the important drive parameters are stored in the master programmable controller so that there is no need to make parameter settings manually on the drive inverter itself The PROFIBUS DP V1 specification introduced new acyclical read write services as part of the PROFIBUS DP expansions These acyclical services are inserted in special telegrams during cyclical bus operation to ensure compatibility between PROFIBUS DP version 0 and PROFIBUS DP V1 version 1 Using a fieldbus system demands additional monitoring functions for the drive tech nology e g time monitoring of the fi
71. e control card used Incorrect coding of a service via parameter channel Incorrect length specification of a service via parameter channel Internal communication error Manual MOVI PLC9 basic DHP11B controller PROFIBUS DP Operating Characteristics go 5 Special cases Incorrect service Incorrect code was specified in the management byte or reserved byte during parameter code in the setting via the parameter channel The following table shows the return code for this parameter channel special case Code dec Meaning Error class 5 Service Error code 5 Illegal parameter Add code high 0 Add code low 0 Troubleshooting Check bits O and 1 in the parameter channel Incorrect length A data length other than 4 data bytes was specified in a read or write service during specification in parameter setting via the parameter channel The following table displays the return parameter channel codes Code dec Meaning Error class 6 Access Error code 8 Type conflict Add code high 0 Add code low 0 Troubleshooting Check bit 4 and bit 5 for the data length in management byte 0 of the parameter channel Both bits must be set to 1 Internal The return code listed in the following table is sent back if an internal communication communication error has occurred The parameter service transferred via the fieldbus may not have
72. e requirements of your configuration soft ware manual for your configuration software or section Installing the GSD file in STEP7 below Once the file has been installed correctly the unit appears next to the slave stations with the designation MOVI PLC 3 Add the MOVI PLC basic DHP11B controller under the name MOVI PLC to the PROFIBUS structure and assign the PROFIBUS station address 4 Select the process data configuration required for your application Section DP Configuration 5 Enter the I O or peripheral addresses for the configured data widths After project planning you can start PROFIBUS DP The Fault Profibus LED indicates the status of the project planning OFF gt project planning OK Proceed as follows to install the GSD file in STEP7 1 Start the Simatic Manager 2 Open an existing project and start the hardware configuration 3 Close the project window in the HW Config You cannot install a new file version if the project window is open 4 In the menu click on Extras Install new GSD and select the new GSD file with the name SEW 6007 GSD The software installs the GSD file and the associated bitmap files in the STEP7 system Manual MOVI PLC9 basic DHP11B controller Project Planning and Startup Configuring a PROFIBUS DP master Project planning with STEP7 ago The SEW drive is available under the following path in the hardware catalog PROFIBUS DP
73. e via OxC0 OxCA OxCA 11 process data words 12 PD Process data exchange via OxCO0 OxC7 OxC7 12 process data words 13 PD Process data exchange via 0xC0 OxCC OxCC 13 process data words 14 PD Process data exchange via 0xC0 OxCD OxCD 14 process data words 15 PD Process data exchange via OxCO OxCE OxCE 15 process data words Manual MOVI PLC9 basic DHP11B controller 4 43 4 WE Configuration example Universal DP configuration 44 Project Planning and Startup Configuring a PROFIBUS DP master Process Data Meaning Notes Configuration DP configuration 16 PD Process data exchange via 16 process data words OxC0 OxCF OxCF 32 PD Process data exchange via 0xCO OxDF OxDF 32 process data words Slot 1 Empty Slot 2 Param 4 words Slot 3 10 PD Configuration telegram sent to the MOVI PLC basic DHP11B controller 0x00 OxCO 0xC87 0x87 0xCO 0xC9 OxC9 After selecting the Universal Module DP configuration S7 HW Config you can struc ture the DP configuration individually although the following basic conditions must be adhered to Module 0 DP identifier 0 defines the parameter channel of the control card To ensure the parameter settings are made correctly you must always transfer the parameter channel consistently for the entire length Length Function 0 Parameter channel deactivated 8 I O bytes or 4 I O words Parameter chann
74. el Sec 3 4 3 Voltage for the MOVI PLC basic DHP11B controller in MOVITRAC B or in the compact controller is supplied via X26 6 7 The MOVI PLC basic DHP11B controller can be supplied with the required voltage by MOVITRAC B For this purpose connect X26 3 6 7 with X46 3 6 7 or with X12 9 8 If the MOVI PLC basic DHP11B controller is supplied with DC 24 V by MOVITRAC B the function of MOVI PLC basic DHP11B controller is maintained after disconnection from the power supply This requires an external DC 24 V supply to X12 8 9 of MOVITRAC B Manual MOVI PLC basic DHP11B controller Assembly Installation Instructions Installation of MOVI PLC basic DHP11B in MC 07B compact control MOVITRAC B 24V 24V IO Koo0o 1O0 0143 CN 2 N 59090AXX Fig 8 Installation in MOVITRAC B Manual MOVI PLC basic DHP11B controller 29 3 Assembly Installation Instructions Installation of MOVI PLC basic DHP11B in MC 07B compact control SC11 System Bus CAN high SC12 System Bus CAN low GND CAN GND SEW Drive Compact control DHP11B 1e e2 Bee X31 ee e ee e e 9 e e ee e X32 e ee D ND ND ee ee D 1 2 e 3 1 2 3 X33 o 9999 Qoooo
75. el is used Module 1 DP identifier 1 defines the process data channel of the control card In addition to the process data configuration predefined in the GSD file you can also specify process data configuration with 4 5 7 8 and 9 process data words Ensure that the number of input and output words is always the same If the lengths are different data cannot be exchanged In this case the Profibus Fault LED will continue to flash Length Function 2 I O bytes or 1 UO word 1 process data word 4 UO bytes or 2 UO words 2 process data words 6 I O bytes or 3 I O words 3 process data words 8 UO bytes or 4 I O words 4 process data words 10 I O bytes or 5 UO words 5 process data words 12 I O bytes or 6 UO words 6 process data words 14 I O bytes or 7 UO words 7 process data words 16 I O bytes or 8 UO words 8 process data words 18 I O bytes or 9 UO words 9 process data words 20 I O bytes or 10 I O words 10 process data words Manual MOVI PLC9 basic DHP11B controller Project Planning and Startup go Data consistency Configuring a PROFIBUS DP master The following figure shows the configuration data structure defined in IEC 61158 This configuration data is transmitted to the MOVI PLC basic DHP11B controller during the initial start of the DP master 7 MSB 6 5 4 3 2 1 0 LSB Data length 0000
76. eldbus PROFIBUS timeout The function module that addresses the PROFIBUS issues a PROFIBUS timeout using the relevant fault information This allows the application to respond to the PROFIBUS timeout Connect one of the following devices to the RS485 interface COM1 Engineering PC or DOP11A operator terminal Manual MOVI PLC9 basic DHP11B controller Introduction OST11B option Binary inputs and Binary inputs and outputs enable you to switch actuators e g valves and evaluate outputs binary input signals e g sensors You can freely use the binary inputs and outputs in the PLC Editor of tte MOVITOOLS MotionStudio software in programming Diagnostics The seven LEDs of MOVI PLC basic DHP11B controller indicate the following states D Voltage supply of the binary inputs and outputs LED 1 General status of the MOVI PLC basic DHP11B controller LED 2 Status of the control program LED 3 Status of the PROFIBUS interface LED 4 5 Status of the two CAN interfaces LED 6 7 You can connect operator terminals to perform diagnostics It is recommended to connect an operator terminal to RS485 Connection to interfaces CAN 1 or CAN 2 is in preparation 23 OST11B option Features In conjunction with MOVI PLC basic DHP11B controller the OST11B option offers you a further RS485 interface COM2 in terminal design or as an engineering interface RJ10 socket RS485 interface Connect one of the following
77. elete the Empty module from slot 2 and replace it by the module Param 4words using drag amp drop Lis HW Config SIMATIC 400 1 Configuration MoviPic wll xj Mi station Edt Insert DC Ven Options Window Help 181 x Ofc S amp amp el dali Mc ei wi o UR gi xl mmm PS 407 10A PROFIBUS 1 DP master system 1 End mja Profle Standard FLD e um 8 PROFIBUS DP B Additional Field Devices WC C Drives 2g sEw om Mut Universal module Empty aaen 4 word 1PD 1 word 2PD 2 words 3PD 3 words 4PD 4 words SPD 5 words amp FD 5 words 7PD 7 words 8FD 8 words SPD 3 words 10PO 10 weeds T1 PO 11 words 12PD 12 words 13PO 13 woeds 14PD 14 words 15PD 15 words 16PD 16 weeds 32PO 32 words E a Mavisi XFP114 s E Cg Gateway D Compatible PROFIBUS DP Slaves Press Fi to get Help fs 4 58370AXX di Manual MOVI PLC basic DHP11B controller 41 4 42 ago Project Planning and Startup Configuring a PROFIBUS DP master DP configuration 4 Enter the I O or peripheral addresses for the configured data widths in the Address 1 and Q Address 2 columns is MW Config SIMATIC 400 1 Configuration MoviPic J soi xj B Sen Edk Insert PLC View Options window Heb i81 xl Dae 3 2 el el sd Mol el wi gzj PROFIBUS TE DP master system 1 End mai Profile
78. em bus supports transmission systems compliant with ISO 11898 The Serial Communication manual contains detailed information about the CAN system bus This manual can be ordered from SEW EURODRIVE Wiring diagram for CAN 2 system bus MOVITRAC B MDX60B 61B WIE Si Se 812 FSC11B DL 2 901222224 3 h Tm In iP il 4 ee rn sit ME EE 1R ee i du Ic d oM MO Ho MO 59173AXX Fig 4 CAN 2 system bus connection using the example of MOVIDRI VER MDX60B 61B MOVITRAC B Cable specification Use a 4 core twisted and shielded copper cable data transmission cable with braided copper shield IEC 60999 does allow clamping without conductor ender sleeves The cable must meet the following specifications Core cross section 0 25 1 0 mm AWG 23 AWG 18 Line resistance 120 O at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables Manual MOVI PLC9 basic DHP11B controller 17 18 Cable length Terminating resistor Assembly Installation Instructions Installation of MOVI PLC basic DHP11B controller
79. es in this publication H Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the unit and the environment Tips and useful information Manual MOVI PLC9 basic DHP11B controller Introduction MOVI PLC Comprehensive Scalable Powerful 2 Introduction Content of the manual Additional documentation This user manual describes How to install the MOVI PLC basic DHP11B controller in MOVIDRIVE9 MDX61B Assembly and installation of the OST11B option e Interfaces and LEDs of the MOVI PLC basic DHP11B controller and the OST11B option The installation of the MOVI PLC basic DHP11B controller in the MOVIDRIVE9 MDX61B und MOVITRAC B inverters in the servo booster MOVIAXIS and as compact control Engineering access to the MOVI PLC basic DHP11B controller The project planning and startup of the MOVI PLC basic DHP11B controller and of the controlled inverters and servo boosters Operation with the PROFIBUS fieldbus system To configure and startup the MOVI PLC basic DHP11B controller simply and effec tively you should also requiest the following publications in addition to this manual MOVI PLC Programming in the PLC Editor system manual Manual Libraries M
80. execution of service Bits 0 1 2 and 3 contain the service identifier These bits determine which service is to be executed Bits 4 and 5 specify the data length in bytes for the write service The data length should be set to 4 bytes for the MOVI PLC basic DHP11B controller Bit 6 serves as the handshake between the higher level controller and the MOVI PLC basic DHP11B controller Bit 6 triggers the implementation of the transmitted service in the control card In PROFIBUS DP the parameter channel is transmitted cyclically with the process data For this reason the implementation of the service in the MOVI PLC basic DHP11B controller must be triggered by edge control using handshake bit 6 For this purpose the value of this bit is altered toggled for each new service that is to be executed The MOVI PLC basic DHP11B controller uses handshake bit 6 to signal whether the service was executed or not The service was executed if the handshake bit received in the controller is identical with the trans mitted handshake bit Status bit 7 indicates whether the service was carried out properly or if errors occurred Byte 2 Index high and byte 3 Index low determines the parameter read or written via the fieldbus system The parameters of the MOVI PLC basic DHP11B controller are addressed with a uniform index regardless of the connected fieldbus system Byte 1 is reserved and must always be set to 0x00 Ma
81. ile is used for this purpose Send Write parameter volatile order Service Write request Slot Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 16 16 byte user data for order buffer Byte Field Value Description 0 Request reference 0x01 Individual reference number for the parameter setting request is mirrored in the parameter response 1 Request ID 0x40 SEW MOVILINK service 2 Axis 0x00 Axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x30 MOVILINK service Write parameter volatile 5 No of elements 0x00 0 access to direct value no subelement 6 7 Parameter number Ox2AF8 Parameter index 11000 IPOS variable HO 8 9 Subindex 0x0000 Subindex 0 10 Format 0x43 Double word 11 No of values 0x01 Change 1 parameter value 12 13 Value HiWord 0x0000 Higher order part of the parameter value 14 15 Value LoWord 0x3039 Lower order part of the parameter value After sending this Write request the Write response is received If there was no status conflict in processing the parameter channel a positive Write response is sent Other wise the status fault is located in Error code 1 66 Manual MOVI PLC9 basic DHP11B controller PROFIBUS DP V1 Functions g Structure of the DP V1 parameter channel Query parameter response The following table shows the code
82. ion of OST11B option ssssssssssseeeme 24 3 5 1 Description of terminal and LED functions ccceeeeeeeeeeeees 24 3 5 2 Connection RS485 interface COM 2 connector X35 X36 24 3 5 3 OST11B option operating display 25 3 6 Installation of MOVI PLC basic DHP11B controller in MOVIDRIVE MBXETB EE 26 3 7 Installation of MOVI PLC basic DHP11B in the MOVIAXISU master module css nn uon 26 3 7 1 Functional description of the terminals X5a X5b MOVIAXIS9 master module sssssse em 26 3 8 Installation of MOVI PLC basic DHP11B in MC 07B compact control 28 3 8 1 Description of terminal and LED functions ssssssss 28 3 8 2 Connection of RS485 interface COM 1 connector X24 28 3 8 3 Connection CAN 1 system bus voltage supply connector X26 28 3 8 4 Operating displays option slot MOVITRAC B compact control 30 3 9 Engineering interfaces of the MOVI PLC basic DHP11B controller 31 3 10 Shielding and routing bus cables e 32 4 Project Planning and Startup sise 33 4 1 For project planning using the MOVITOOLS MotionStudio PC software 33 4 2 Configuring and starting up drives ssssssse 37 4 3 Configuration and startup in the PLC Edtor eeeeeeeeeeeeeteeeeeeeeneeees 37 4 4 Configuring a PROFIBUS DP master AA 38 4 5 Procedure for replacing the unit 4
83. ler 1 Higher level PLC 2 System bus CAN 1 CAN 2 3 MOVIMOT via fieldbus interface CANopen MFO direct connection with MOVI PLC via RS485 interface COM2 4 Asynchronous motor 5 Synchronous servomotor Asynchronous servomotor Manual MOVI PLC basic DHP11B controller Introduction MOVI PLC basic DHP11B controller System buses CAN 1 and CAN 2 Configuring the PROFIBUS interface Cyclical and acyclical data exchange via PROFIBUS DP Cyclical and acyclical data exchange via PROFIBUS DP V1 PROFIBUS monitoring functions RS485 interface COM1 You can use the MOVI PLC basic DHP11B controller to control a machine module by coupling several inverters via the system bus The MOVI PLC basic DHP11B controller controls all the drives in the machine module and thereby relieves the higher level control e g machine or system PLC of load You can connect a maximum of twelve of the following devices to the MOVI PLC basic DHP11B controller using system buses CAN 1 and CAN 2 which means a maximum of six per CAN interface MOVITRAC 07A or MOVITRAC B frequency inverters MOVIDRIVE MDX60B 61B drive inverter MOVIAXIS servo booster MOVIMOT gearmotors with integrated frequency inverter CANopen MFO fieldbus interface required In the case of manual setup of SCOM objects more than 12 inverters can be controlled depending on the data to be transferred Sec 8 1 Th
84. ller 19 3 Assembly Installation Instructions Installation of MOVI PLC basic DHP11B controller 3 4 5 Connecting RS485 interface COM 1 connector X34 You can connect one of the following devices to the RS485 interface COM 1 Engineering PC Sec 3 8 or e DOP11A operator terminal PC COM USB11A 59091AXX Fig 6 Example Connection of an engineering PC There must not be any potential displacement between the units connected via the RS485 Take suitable measures to avoid potential displacement such as connecting the unit ground connectors using a separate cable Dynamic terminating resistors are installed Do not connect any external termi nating resistors For more information on how to connect the DOP11A operator terminal refer to the sections Installation and Pin assignment in the DOP11A operator terminal manual 20 Manual MOVI PLC9 basic DHP11B controller Assembly Installation Instructions Installation of MOVI PLC basic DHP11B controller 3 4 6 Operating displays of the MOVI PLC basic DHP11B controller The MOVI PLC basic DHP11B controller comes equipped with seven LEDs that indi cate the current status of the MOVI PLC basic DHP11B controller and its interfaces DHP11B 4e e LED 24V UO OK 3e PLC status LED IEC program status LED Run Profibus LED Fault Profibus LED CAN 2 status LED CAN 1 st
85. ller sends a negative answer with the Error Code 1 0xB5 status conflict to the DP V1 level The DP V1 master then sends another request with the above mentioned Read req header until it receives a positive response from the MOVI PLC basic DHP11B controller Send Write request with Parameterdata Check Write response Write response negative Write response positive Send DS_Read req with Parameterdata Read response State Conflict Other Errors or Timeout yes no Y Parameter transfer aborted with ERROR Parameter transfer ok data available 53127AXX The MOVILINK9 parameter channel of the MOVI PLC basic DHP11B controller is directly mapped in the structure of data set 47 The Request ID 0x40 SEW MOVILINK9 service is used for the exchange of MOVILINK9 parameter setting requests Parameter access with MOVILINK services usually takes place according to the structure described below The typical telegram sequence for data set 47 is used Request ID 0x40 SEW MOVILINK service The actual service is defined by the data set element Attribute on the MOVILINK9 parameter channel The high nibble of this element corresponds to the service nibble in the management byte of the DP parameter channel Manual MOVI PLC9 basic DHP11B controller PROFIBUS DP V1 Functions ago Structure of the DP V1 parameter channel Example for The following ta
86. ller now interprets the parameter channel and processes the write service However it continues to respond to all telegrams with handshake bit 0 The executed service is acknowledged with a change of the handshake bit in the response message of the MOVI PLC basic DHP11B controller The higher level controller now detects that the received handshake bit is the same as the one that was sent It can now prepare another parameter setting procedure Control PROFIBUS DP VO Control Card MOVI PLC DHP11B Slave 00110010XXX EX Parameter channel is received but ge 00110010XXX E not evaluated Parameter channel is prepared for the write service Handshake bit is changed and the service is transferred to the MOVI PLC basic DHP11B controller 01110010XXX 00110010XXX 01110010XXX E 00110010XXX Write service is performed hand shake bit is changed Service confirmation is 01110010XXX received as the send and receive handshake bits are the same again 01110010XXX gt Parameter channel is received but not evaluated Manual MOVI PLC basic DHP11B controller PROFIBUS DP Operating Characteristics go Parameter data format Return codes for parameter setting When parameters are set via the fieldbus interface the same parameter coding is used as with the serial RS485 interface or the system bus 5 4 Return codes for
87. n card in oey MOVIDRIVE MDX61B O ET 13 Installation in STEP7 ccce 38 C l CAN 1 status LED Same inter LUS 23 IEC program status LED en 22 CAN 2 status LED 23 Important notes dette ede teet ag es 5 Configuration and startup in the PLC Editor 37 Documentation 5 Configuring and starting up drives 37 Product names and trademarks 5 Configuring the PROFIBUS interface 10 Safety and warning instructions 5 Connecting binary inputs and outputs Index addressing MOVILINK parameter connector X31 of the MOVI PLC basic Channel se ue eet Nat 51 DHP11B controller ssssssssssssss 16 indeicorchandas 84 Connecting PROFIBUS connector X30 of ges S SE the MOVI PLC basic DHP11B controller 18 Changes to the previous version 84 Installation Connecting the RS485 interface connector X34 of the MOVI PLC basic DHP11B controller 20 Connection CAN 2 system bus connector X32 CAN 1 connector X33 of MOVI PLC basic DHP11B controller nnee 17 Content of the manual ssssssssss 6 Control example for Simatic S7 47 Sample STEP7 program 48 D Diagnostic LEDs option MOVI PLC DHP11B controller 4 3 2 feet E 11 Diagnostic procedure for PROFIBUS DP 77 Diagnostic procedure for system buses CAN 1
88. nication via PROFIBUS DP The following table shows the structure of the 8 byte MOVILINK9 parameter channel Its basic structure is as follows One management byte Onereserved byte Two index bytes Four data bytes Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Manage Index high Index low MSB data Data Data LSB data Reserved ment Parameter index 4 byte data Manual MOVI PLC9 basic DHP11B controller PROFIBUS DP Operating Characteristics go Management of the 8 byte MOVILINK9 parameter channel Index addressing Parameter setting via PROFIBUS DP The entire procedure for setting parameters is coordinated using management byte 0 This byte provides important service parameters such as the service identifier data length version and status of the service performed The following table shows the structure of the 8 byte MOVILINK parameter channel 7 MSB 6 5 4 3 2 1 0 LSB Service identifier 0000 No service 0001 Read parameter 0010 Write parameter 0011 Write parameter volatile 0100 Read minimum 0101 Read maximum 0110 Read default 0111 Read scale 1000 Read attribute Data length 00 1 byte 01 2 bytes 10 3 bytes 11 4 bytes must be set Handshake bit Must be changed on every new task in cyclical transmission Status bit 0 No fault in service execution 1 Fault during
89. ntrol unit for an entire machine If used without a higher level PLC the MOVI PLC basic DHP11B controller takes over all control tasks including controlling drives and other actuators as well as evalu ating decentralized inputs and outputs In this type of stand alone topology operator terminals DOP11A function as the inter face between the operator and machine The operator terminals DOP11A come equipped with an integrated Web server and act as interface to the company s Ethernet network ETHERNET 5 5 58620AXX Fig 1 Example of a topology for using the MOVI PLC basic DHP11B controller as the stand alone control for an entire machine 1 Operator terminal e g DOP11A drive operator panel 2 System bus CAN 1 CAN 2 3 Inputs and outputs terminals 4 Asynchronous motor 5 Synchronous servomotor Asynchronous servomotor Manual MOVI PLC basic DHP11B controller Introduction MOVI PLC basic DHP11B controller Use as a module controller You can also use the MOVI PLC basic DHP11B controller for decentralized automa tion of a machine module Following figure In this way the MOVI PLC basic DHP11B controller coordinates motion sequences in the axis system The control card is connected to a higher level PLC via the PROFIBUS interface ETHERNET 5 58621AXX Fig 2 Example of a topology for controlling each machine module with MOVI PLC basic DHP11B control
90. ntrolled drive proceed as described in sections 4 2 and 4 3 The Version Management Tool MOVITOOLS MotionStudio Network MOVI PLC Context menu Version Management supports you in transferring previously saved configuration data of the MOVI PLC basic DHP11B controller firmware project to the new MOVI PLC basic DHP11B controller Remanent variables on the MOVI PLC basic DHP11B controller cannot be trans ferred when replacing the MOVI PLC basic DHP11B controller You can find important information on changing drives in the manuals of the respective inverters Manual MOVI PLC basic DHP11B controller PROFIBUS DP Operating Characteristics go 5 Process data exchange with the MOVI PLC basic DHP11B controller 5 PROFIBUS DP Operating Characteristics This section describes the basic characteristics of the MOVI PLC basic DHP11B controller connected to the PROFIBUS DP system 5 1 Process data exchange with the MOVI PLC basic DHP11B controller The MOVI PLC basic DHP11B controller is controlled via the process data channel which is up to 32 I O words in length These process data words are mapped in the I O or peripheral area of the MOVI PLC basic DHP11B controller for example when a master PLC is used as the DP master As a result the process data words can be addressed in the usual manner
91. ntroller Control class MOVI PLC basic DHP11B allows coordinated single axis movements and integra tion of external inputs outputs as well as Drive Operator Panels DOP This makes MOVI PLC basic DHP11B suitable for the task of module controller and also for that of stand alone controller for machines of medium complexity MOVI PLC advanced is characterized by a greater variety of interfaces and higher performance which allows complex calculations and for example interpolated movements MOVI PLC advanced is suitable for automating cells and machines The integrated Ethernet interface allows direct connection of the MOVI PLC advanced to the control level 22 MOVI PLC basic DHP11B controller Features Unit types Engineering Communication interfaces MOVI PLC basic DHP11B is available in two mounting positions Ascontrol card MOVI PLC basic DHP11B as an option for the MOVIDRIVE B and MOVITRAC B inverters and for the servo booster MOVIAXIS The MOVI PLC basic DHP11B is also available as compact control for mounting on a DIN rail As compact control it is designed for controlling inverters Sec 8 Technical Data The MOVI PLC basic DHP11B is available in three designs which differ according to different POUs from various libraries Unit Type MOVI PLC basic DHP11B Functions DHP11B TO Administration speed control positioning e g with the MP
92. nual MOVI PLC9 basic DHP11B controller 51 5 52 ago PROFIBUS DP Operating Characteristics Parameter setting via PROFIBUS DP Data range Incorrect execution of a service Reading a parameter with PROFIBUS DP Read As shown in the following table the data is contained in byte 4 through byte 7 of the parameter channel This means up to 4 bytes of data can be transmitted per service The data is always entered with right justification that is byte 7 contains the least signifi cant data byte LSB data whereas byte 4 is the most significant data byte MSB data Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Manage Reserved Index high Index low MSB data Data Data LSB data ment High byte 1 Low byte 1 High byte 2 Low byte 2 High word Low word Double word The status bit in the management byte 0 is set to indicate that a service has been executed incorrectly If the received handshake bit is identical to the transmitted hand shake bit the MOVI PLC basic DHP11B controller has executed the service If the status bit now signals an error the error code is entered in the data range of the param eter telegram Bytes 4 7 send back the return code in a structured format Section Return Codes Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Manage Reserved Index high Indexlow Error class Er
93. odrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata sewjapan sew eurodrive co jp Shizuoka 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Latvia Sales Riga SIA Alas Kuul Tel 371 7139386 Katlakalna 11C Fax 371 7139386 LV 1073 Riga info alas kuul ee Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive lIt 03 2006 91 92 i Address List Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81
94. odrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d 0 0 Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads dross sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya sew spain sew eurodrive es 03 2006 93 94 L Address List Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 F
95. of terminal and LED functions 24 Diagnostics LED A 11 Features i um 11 RS485 interface COM2 sss 11 P PLC status E 22 Procedure for replacing the unit 46 Product names and trademarks 5 PROFIBUS monitoring functions 10 PROFIBUS operating characteristics Control example for Simatic S7 47 Parameter setting via PROFIBUS DP 50 PROFIBUS DP timeout esses 49 Return codes for parameter setting 55 Return codes for parameter setting special cases seriinin 56 PROFIBUS DP Configuring a DP master 38 DP configuration 42 Operating characteristics 47 PROFIBUS DP operating characteristics 47 Parameter data format 55 Manual MOVI PLC basic DHP11B controller Index Read parameter Read ssssss 52 RS485 interface COM 1 ssssesss 10 Structure of the MOVILINK parameter Run Profibus LED eee 22 channel us ceo 50 Write parameter WRITE 53 S PROFIBUS DP V1 Sample STEP7 program 48 Alarm handling 59 Shielding and routing bus cables 32 Appendix tee 74 Structure of the DP V1 parameter channel Class 1 master C1 maste
96. of the Write req user data including the DP V1 header Field Value Description Function Num Read req Slot_Number x Slot_Number not used Index 47 Index of data set Length 240 Maximum length of response buffer in DP master Positive response to Write Parameter volatile Service Read response Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 4 4 byte user data in response buffer Byte Field Value Description 0 Response reference 0x01 Reflected reference number from the parameter setting request Response ID 0x40 Positive MOVILINK response Axis 0x00 Reflected axis number 0 single axis No of parameters 0x01 1 parameter Negative The following table shows the coding of a negative response of a MOVILINK service parameter Bit 7 is entered in the response ID if the response is negative OR Suey Service Read response Slot_Number 0 Random is not evaluated Index 47 Index of the data set constant index 47 Length 8 8 byte user data in response buffer Byte Field Value Description Response reference 0x01 Reflected reference number from the parameter setting request 1 Response ID OxCO Negative MOVILINK9 response 2 Axis 0x00 Reflected axis number 0 single axis 3 No of parameters 0x01 1 parameter 4 Format 0x44 Error 5 No of values 0x01 1 error code 6 7 Error value
97. onnect the drive inverter from power Switch off the 24 V DC and the supply voltage Take appropriate measures to avoid electrostatic charges use discharge strap conductive shoes etc before touching the MOVI PLC basic DHP11B Before installing the MOVI PLC basic DHP11B controller remove the keypad and the front cover After installing the MOVI PLC basic DHP11B controller replace the front cover and the keypad Keep the MOVI PLC basic DHP1 1B controller in its original packaging until imme diately before you are ready to install it Hold the MOVI PLC basic DHP11B controller by its edges only Do not touch any components Never place MOVI PLC basic DHP11B controller on a conductive surface Manual MOVI PLC9 basic DHP11B controller Assembly Installation Instructions 3 Installing MOVI PLC basic DHP11B in MOVIDRIVE MDX61B Basic procedure for installing or removing an option card in MOVIDRIVE MDX61B 53001AXX 1 Remove the retaining screws holding the card retaining bracket Pull the card retaining bracket out evenly from the slot do not twist 2 Remove the retaining screws of the black cover plate on the card retaining bracket Remove the black cover plate 3 Position the option card onto the retaining bracket so that the retaining screws fit into the corresponding bores on the card retaining bracket 4 Insert the retaining bracket with installed option card into the slot
98. or DP V1 communication with the MOVI PLC basic DHP11B controller This data set is defined as the DP V1 parameter channel for drives as of V3 1 in the PROFIdrive profile drive engineering of the PROFIBUS user organization Different procedures for accessing parameter data in the MOVI PLC basic DHP11B controller are provided via this parameter channel The DP V1 expansions offer new services which can be used for acyclical data exchange between master and slave The system distinguishes between the following services C1 master Connection type MSAC1 master slave acyclical C1 Read Read data set Write Write data set C2 master Connection type MSAC2 master slave acyclical C2 INITIATE Establish C2 connection ABORT Disconnect C2 connection Read Read data set Write Write data set In addition to the acyclical services the DP V1 specification also defines extended alarm handling The PROFIBUS DP V1 system differentiates between various alarm types As a result unit specific diagnostics cannot be evaluated in DP V1 operation using the DDLM SlaveDiag DP V1 service DP V1 alarm handling has not been defined for drive engineering Manual MOVI PLC9 basic DHP11B controller 6 9 59 6 go PROFIBUS DP V1 Functions Features of the SEW DP V1 interfaces 6 2 Features of the SEW DP V1 interfaces The SEW fieldbus interfaces to PROFIBUS DP V1 have the same communica
99. parameter setting Elements Error class Error code If parameters are set incorrectly the MOVI PLC basic DHP11B controller returns various return codes to the parameter setting master providing detailed information about the cause of the error Generally these return codes are structured SEW distin guishes between the elements Error class e Error code Additional code These return codes are described in detail in the Fieldbus Communications Profile manual and are not included in this documentation However the following special cases can occur in connection with PROFIBUS The error class element provides a more exact classification of the error type The MOVI PLC basic DHP11B controller supports the following error classes defined in accordance with EN 50170 V2 Class hex Designation Meaning 1 vfd state Status error of the virtual field device 2 application reference Error in application program 3 definition Definition error 4 resource Resource error 5 service Fault during execution of service 6 access Access error 7 ov Error in the object directory 8 other Other error Additional code The error code element allows for a more detailed identification of the error cause within the error class and is generated by the communications software of the fieldbus card in case of a faulty communication For error class 8 other error only error code 0 other error
100. pears in the engineering task bar interface To open the SEW communication server SECOS double click the icon lt CS gt on the task bar 1 E SEW Communication Server ll x Options Todls ss aln Server started A Client Connections San era pem 5e Sbus Serial PC Communication Interfaces EN pon not used not used 2 Available Plugs x COM Sbu t Ethernet teri Profibus YE Ka ei te Bak 0 K Link Sa ur aSa ut 3 bh d z Server ext ees R M es VA 58339AXX Configure the PC interface according to the units connected to the engineering PC as follows Click the icon lt amp 1 e Copy the required interface type from the field Available Plugs 2 by drag amp drop into the field not used 3 34 Manual MOVI PLC basic DHP11B controller Project Planning and Startup go 4 For project planning using the MOVITOOLS MotionStudio PC software Settings for a system bus interface Settings for COM interface Configure the parameters of the PC interfaces as follows Click the right mouse button on the required PC Communication Interface and select Configure in the Options menu The following window opens Set the parameters in accordance with the used inter faces Set the baud rate 1 depending on the number of stations connected to the CAN bus Interface parameter for SBUS xj Led Aireche Abbrechen Baudrate 1 GS z
101. r 59 DP V1 master processing sequence 64 Class 2 master C 2 master 59 Example for reading a parameter via Data SOUS WEE 59 PROFIdrive tee ere 69 Error codes of the DP V1 services 75 Example for writing a parameter via Features of the SEW DP V1 interfaces 60 PROFIdrive 71 EBDOHODS Sadat ates ee 58 MOVILINK parameter requests 64 Operating mode DP V1 mode 74 Procedure for setting parameters via Project planning for a C1 master 74 data set TEE 63 SEIVIDBS nn RARES RARES 59 PROFIdrive parameter requests 69 Structure of the DP V1 parameter channel 61 PROFldrive return codes for DP V1 73 Technical data DP V1 for the MOVI PLC Reading a parameter via MOVILINK basic DHP11B controller 74 example eiae 65 PROFIdrive Writing a parameter via MOVILINK9 Negative parameter response 72 example 66 Project planning Structure of the MOVILINK9 parameter Procedure for replacing the unit 46 Channel siccome ee en 50 Project planning and startup 33 T ME uan Moped E 33 Technical data EE 78 Project planning with STEP7 39 General technical data 78 MOVI PLC basic compact control 81 R MOVI PLC ba
102. r RxD TxD P RxD TxD N CNTR P DGND M5V VP P5V 100mA DGND M5V o 01 A ow C Hr e 20059AXX Fig 5 Assignment of 9 pin sub D plug to IEC 61158 1 9 pin sub D connector 2 Signal line twisted 3 Conductive wide area connection is necessary between the connector housing and the shield As a rule the MOVI PLC basic DHP11B controller is connected to the PROFIBUS System using a shielded twisted pair cable Observe the maximum supported trans mission rate when selecting the bus connector The twisted pair cable is connected to the PROFIBUS connector at pin 3 RxD TxD P and pin 8 RxD TxD N Communication is carried out via these two pins The RS485 signals RxD TxD P and RxD TxD N must all be connected to the same contacts in all PROFIBUS stations Otherwise the bus components cannot communicate via the bus medium Manual MOVI PLC9 basic DHP11B controller Assembly Installation Instructions Installation of MOVI PLC basic DHP11B controller Baud rates greater than 1 5 MBaud Bus termination Setting the station address The PROFIBUS interface sends a TTL control signal for a repeater or fiber optic adapter reference pin 9 via pin 4 CNTR P The operation of the MOVI PLC basic DHP11B controller with baud rates gt 1 5 MBaud can only be operated with special 12 MBaud PROFIBUS connectors You do not need to equip the MOVI PLC basic DHP1
103. rally connected shield that is also connected to the protective earth PE Make sure you supply adequate equipotential bonding according in accordance with relevant VDE regulations in such a case Manual MOVI PLC9 basic DHP11B controller Project Planning and Startup go 4 For project planning using the MOVITOOLS MotionStudio PC software 4 Project Planning and Startup This section provides information on project planning and startup for the MOVI PLC basic DHP11B controller e for inverters controlled using the MOVI PLC basic DHP11B controller for the PROFIBUS DP master 4 1 For project planning using the MOVITOOLS MotionStudio PC software Project selection Start the MOVITOOLS MotionStudio software Welcome to MOVITOOLS MotionStudio x MOVITOOLS MOTION STUDIO 1 e New project ee Open project 2 C Programme SEW MotionS tudio SEW Default sewproj Other project gt cancel 58335AXX Fig 10 MOVITOOLS MotionStudio startup window 1 Option New project 2 Option Open Project To create a new project select the option New project 1 To open an existing project select the option Open project 2 Manual MOVI PLC basic DHP11B controller 33 4 go Project Planning and Startup For project planning using the MOVITOOLS MotionStudio PC software Configuring the The SEW communication server SECOS is started automatically and ap
104. ror code Add code Add code ment high low Status bit 1 Incorrect execution of a service Due to the cyclical transfer of the parameter channel to execute a read service via the 8 byte MOVILINK parameter channel the handshake bit may only be changed if the complete parameter channel has been set up for the specific service As a result adhere to the following sequence when reading a parameter 1 Enter the index of the parameter to be read in byte 2 index high and byte 3 index low 2 Enter the service identifier for the read service in the management byte byte 0 3 Transfer the read service to the MOVI PLC basic DHP11B controller by changing the handshake bit Since this is a read service the sent data bytes bytes 4 7 and the data length in the management byte are ignored and do not need to be set Manual MOVI PLC9 basic DHP11B controller PROFIBUS DP Operating Characteristics ago Writing a parameter via PROFIBUS DP Write Parameter setting via PROFIBUS DP The MOVI PLC basic DHP11B controller now processes the read service and sends the service confirmation back when the handshake bit changes 7 MSB 6 5 4 3 2 1 0 LSB 0 0 4 x x 0 0 0 1 Service identifier 0001 Read parameter Data length Not relevant for read service Handshake bit Must be changed on every new task in cyclical transmission Status bit 0
105. rs of the CAN 2 system bus Flashes Red 1 Hz Warning on the CAN 2 system bus 1 Check and correct the cabling of the CAN 2 system bus 2 Check and correct the baud rate set for the CAN 2 system bus CAN 1 status LED The CAN 1 status LED indicates the status of the CAN 1 system bus CAN 1 status Diagnostics Remedy Orange The CAN 1 system bus is being initialized Green The CAN 1 system bus is initialized Flashes Green 0 5 Hz The CAN 1 system bus is currently in SCOM suspend mode Flashes Green 1 Hz The CAN 1 system bus is currently in SCOM On mode Red The CAN 1 system bus is off BUS OFF 1 Check and correct the cabling of the CAN 1 system bus 2 Check and correct the baud rate set for the CAN 1 system bus 3 Check and correct the terminating resis tors of the CAN 1 system bus Flashes Red 1 Hz Warning on the CAN 1 system bus 1 Check and correct the cabling of the CAN 1 system bus 2 Check and correct the baud rate set for the CAN 1 system bus Manual MOVI PLC9 basic DHP11B controller 23 Assembly Installation Instructions Installation of OST11B option 3 5 Installation of OST11B option 3 5 1 Description of terminal and LED functions ee Designation LED Function OST11B option 9 Terminal Connector X35 X35 4 BZG COM 2 Reference potential COM2 RS485 COM 2 X35 3
106. ry inputs are electrically isolated by optocouplers The permitted input voltages are defined according to IEC 61131 13 V 30 V 1 Contact closed 3 V 5 V 0 Contact open You can use binary inputs X31 6 to X31 10 as interrupt inputs The response time until the ISR interrupt service routine is processed is less than 100 us The binary outputs are electrically isolated by optocouplers The binary outputs are short circuit proof but not interference voltage proof The maximum permitted output current is 150 mA per binary output All eight binary outputs can be operated simultaneously with this current To avoid damage to the MOVI PLC controller and to preserve the specified function of the binary inputs and outputs the supply voltage must be present on pins X31 1 2 when using the inputs and outputs If the supply voltage is stopped you must turn off all other current supplies to X31 1 12 e g the DC 24 V from switches and sensors at the binary inputs Toavoid the danger of maximum voltage peaks you may not connect inductive loads to the supply voltage or to the binary inputs or outputs without free wheeling diodes Only connect cables with a minimum core cross section of 0 25 mm AWG23 and a maximal core cross section of 1 mm AWG18 IEC 60999 does allow clamping without conductor ender sleeves Choose the type and core cross section of the connected cable in dependency of the required
107. s POW512 A data block DB3 with approx 50 data words is created When SFC14 is called the process input data is copied to data block DB3 data words 0 to 18 When SFC15 is called after the control program has been processed the process output data are copied from data words 20 38 to the output address POW 512 Note the length specification in bytes for the RECORD parameter The length informa tion must correspond to the configured length Refer to the online help for STEP7 for further information about the system functions Start of cyclical program processing in OBl BEGIN NETWOR TITLE Copy PI data from DHP11B control card to DB3 words 0 18 CALL SFC 14 DPRD DAT Read DP slave record LADDR W 16 200 Input address 512 RET VAL MW 30 Result in flag word 30 RECORD P DB3 DBX 0 0 BYTE 20 Pointer NETWOR TITLE PLC program with drive application PLC program uses the process data in DB3 for data exchange with the DHP11B control card L DB3 DBW 0 Load PII L DB3 DBW 2 Load PI2 L DB3 DBW 4 Load PI3 etc L W 16 0006 DB3 DBW 20 Write 6hex to POI L 1500 DB3 DBW 22 Write 1500dec to PO2 L W 16 0000 T DB3 DBW 24 Write Ohex to PO3 etc NETWORK TITLE Copy PO data from DB3 words 20 38 to DHP11B control card CALL SFC 15 DPWR DAT Write DP slave record LADDR W 16 200 Output address 512 200hex RECORD P DB3 DBX 20 0 BYTE 20 Pointer to DB DW
108. ses The C1 master essentially performs the cyclical data exchange with the slaves A typical C1 master is a control system such as a PLC that exchanges cyclical process data with the slave If the DP V1 function has been activated via the GSD file the acyclical connection between the C1 master and the slave is set up automatically when the cyclical connection of the PROFIBUS DP V1 is being established Only one C1 master can be operated in a PROFIBUS DP V1 network The C2 master itself does not perform cyclical data exchange with the slaves Examples for a typical C2 master are visualization systems or temporary installed programming units Notebook PC The C2 master uses exclusively acyclic connections for commu nication with the slaves The acyclic connections between C2 master and slave are established by the initiate service The connection is established once the initiate service has been performed successfully An established connection allows for cyclical data exchange with the slaves by means of read or write services Several C2 masters can be active in a DP V1 network The number of C2 connections established simulta neously for a slave is determined by the slave The MOVI PLC basic DHP11B control card supports two parallel C2 connections The user data transported via a DP V1 service are collected in data sets Each data set is identified uniquely by its length a slot number and an index The structure of data set 47 is used f
109. sic DHP11B controller 79 Retum codes for parameter setting OST11B option crue 80 Additional code sssssssssssssssss 56 EE Terminating resistor eeeeeeeeeeeeeeeeeeeeeeneeees 18 Elements is tee 55 Error class s stop tes 55 U Error code sie deem 55 Universal DP configuration 44 Manual MOVI PLC9 basic DHP11B controller 10 87 L Address List Address List 1619 Garin Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle StraRe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraRe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 D nkritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de
110. status 0x6 access denied Ox7 invalid range OxB7 Write DB 47 with error in the DB 47 header 0x8 invalid parameter 0x9 invalid type OxA to OxF user specific OxC resource 0x0 read constraint conflict Ox1 write constraint conflict 0x2 resource busy 0x3 resource unavailable 0x4 0x7 reserved Ox8 0xF user specific OxD 0xF user specific Manual MOVI PLC basic DHP11B controller 7 AS o Error Diagnostics SS Diagnostic procedure for system buses CAN 1 CAN 2 7 Error Diagnostics 7 1 Diagnostic procedure for system buses CAN 1 CAN 2 Diagnostic problem Communication via system bus CAN 1 or CAN 2 does not work Initial status System bus CAN 1 or CAN 2 is connected correctly Communication via system bus CAN 1 or CAN 2 is programmed l Is the bus connector plugged in no gt A yes l Response of the LEDs CAN 1 status Orange B or CAN 2 status green gt C Lights up or flashes red Vv System bus CAN 1 or CAN 2 is not operating or communication of the system bus is faulty Vv A Check the set baud rate Baud rate OK no gt D yes l Make sure that terminating resistors are connected properly A Check the bus cabling B System bus CAN 1 or CAN 2 is being initialized C Bus communication is OK Che
111. tant index 47 Length 16 16 byte user data for order buffer Byte Field Value Description Request reference 0x01 Individual reference number for the parameter setting request is mirrored in the parameter response 1 Request ID 0x02 Change parameter PROFIdrive 2 Axis 0x00 Axis number 0 7 single axis 3 No of parameters 0x01 1 parameter 4 Attributes 0x10 Access to parameter value 5 No of elements 0x00 0 access to direct value no subelement 6 7 Parameter number Ox2AF8 Parameter index 11000 Variable HO 8 9 Subindex 0x0000 Subindex 0 10 Format 0x43 Double word 11 No of values 0x01 Change 1 parameter value 12 13 Value HiWord 0x0000 Higher order part of the parameter value 14 15 Value LoWord 0x3039 Lower order part of the parameter value After sending this Write request the Write response is received If there was no status conflict in processing the parameter channel a positive Write response is sent Other wise the status fault is located in Error code 1 Query parameter response The following table shows the code of the Write req user data including the DP V1 header Field Value Description Function Num Read req Slot Number X Slot Number not used Index 47 Index of data set Length 240 Maximum length of response buffer in DP V1 master Manual MOVI PLC9 basic DHP11B controller 6 71 6 72 ago PROFIBUS DP V1 Functions Structure of the DP V1 parameter channel
112. tion column displays the name of the configuration These names also appear in a selection list in the configuration soft ware for the DP master The DP configurations column shows the configuration data that is sent to the MOVI PLC basic DHP11B controller when the link to the PROFIBUS DP system is being established Slot 1 Parameter Data Meaning Notes DP configuration Configuration Empty Reserved 0x00 Slot 2 Parameter Data Meaning Notes DP configuration Configuration Empty Reserved 0x00 Param 4words MOVILINK9 parameter channel OxCO 0x87 0x87 Configured Slot 3 Process Data Meaning Notes DP configuration Configuration 1 PD Process data exchange via 0xC0 OSCH OxCO 1 process data word 2 PD Process data exchange via OxCO0 OxC1 OxC1 2 process data words 3 PD Process data exchange via OxCO OxC2 OxC2 3 process data words 4 PD Process data exchange via 0xC0 OxC3 OxC3 4 process data words 5 PD Process data exchange via OxCO 0xC4 OxC4 5 process data words 6 PD Process data exchange via OxCO 0xC5 OxC5 6 process data words 7 PD Process data exchange via OxCO 0xC6 OxC6 7 process data words 8 PD Process data exchange via OxCO OxC7 OxC7 8 process data words 9 PD Process data exchange via OxCO 0xC8 OxC8 9 process data words 10 PD Process data exchange via OxCO OxC9 OxC9 10 process data words 11 PD Process data exchang
113. tion features as the DP V1 interface The MOVI PLC basic DHP11B controller is usually controlled via a C1 master with cyclical process data in accordance with the DP V1 stan dard This C1 master usually a PLC can also use an 8 byte MOVILINK parameter channel during cyclical data exchange to perform parameter services with the MOVI PLC basic DHP11B controller The read and write services give the C1 master access to connected stations via the DP V1 C1 channel Parallel to these two parameter channels a further two C2 channels can be set up The first C2 master visualization could use these channels to read parameter data and a second C2 master notebook could use them to configure the MOVI PLC basic DHP11B controller using the MOVITOOLS software C1 Master C2 Master C2 Master m T LLLL 1 Le TT H Acyclic DP1 V1 EX Sege DP Acyclic DP1 V1 Acycli 4 yclic DP1 V1 C2 Services C2 Services Cyclic IN Out DP Parameterbuffer SEW PROFIBUS DP V1 Interface O C1 Parameterbuffer O C2 Parameterbuffer Qe C2 Parameterbuffer cyclic Process Data Parameterbuffer MOVI PLC 58379AXX Fig 13 Parameter channels for PROFIBUS DP V1 60 Manual MOVI PLC basic DHP11B controller PROFIBUS DP V1 Functions ego Structure of the DP V1 parameter channel 6 3 Structure of the DP V1 parameter channel
114. uest parameter PROF Idrive 0x02 Change parameter PROFIdrive 0x40 SEW MOVILINK service Response 0x81 Request parameter PROF Idrive 0x82 Change parameter PROF Idrive 0xCO SEW MOVILINK service Axis Unsigned8 0x00 OxFF Number of axis 0 255 No of Unsigned8 0x01 0x13 1 19 DWORDs 240 DPV1 data bytes parameters Attributes Unsigned8 0x10 Value For SEW MOVILINK request ID 0x40 0x00 No service 0x10 Read parameter 0x20 Write parameter 0x30 Write parameter volatile 0x40 0xFO reserved No of elements Unsigned8 0x00 for non indexed parameters 0x01 0x75 Quantity 1 117 Parameter Unsigned16 0x0000 OXFFFF MOVILINK parameter index number Subindex Unsigned16 0x0000 SEW always 0 Format Unsigned8 0x43 Double word 0x44 Error No of Values Unsigned8 0x00 OxEA Quantity 0 234 Error value Unsigned16 0x0000 0x0064 PROFIdrive error codes 0x0080 MOVILINK AdditionalCode Low For SEW MOVILINK 16 bit error value Manual MOVI PLC9 basic DHP11B controller PROFIBUS DP V1 Functions Structure of the DP V1 parameter channel EO c Procedure for setting parameters via data set 47 Manual MOVI PLC9 basic DHP11B controller 9 Parameter access is provided by the combination of the DP V1 services write and read The master transfers the parameter setting request to the slave by sending Write req followed by slave internal processing The
115. w s problems via the Internet available Anywhere today around the clock ha 7 EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW Sew eurodrive com
116. y OST11B Power consumption Pmax 6 W MOVI PLC basic DHP11B and OST11B installed in MOVIDRIVE MDX61B The OST11B option is supplied by the MOVI PLC basic DHP11B controller with DC 24 V Potential level COM is isolated from the MOVI PLC basic DHP11B controller RS485 interface COM2 X35 1 X35 4 X36 1 X36 3 For connection of an engineering PC a DOP11A operator terminal or a gearmotor with integrated frequency inverter MOVIMOT UO standard 57 6 kBaud max total cable length 200 m integrated dynamic terminating resistor permanently installed e X35 and X36 are connected in parallel You can connect a gearmotor with integrated frequency inverter MOVIMOT to X36 Do not connect an engineering PC or DOP11A operator terminal to COM2 Manual MOVI PLC9 basic DHP11B controller Technical Data and Dimension Drawings MOVI PLC basic compact control 84 MOVI PLC basic compact control MOVI PLC basic compact control MOVI PLC basic DHP11B TO UOH11B MOVI PLC basic DHP11B T1 UOH11B MOVI PLC basic DHP11B T2 UOH11B MOVI PLC basic DHP11B TO OST11B UOH21B MOVI PLC basic DHP11B T1 OST11B UOH21B MOVI PLC basic DHP11B T2 OST11B UOH21B Unit types Electrical supply e X26 U DC 24 V 15 20 96 DGND is to be grounded PELV Power consumption Pmax 5 6 W Imax 400 mA applies to MOVI PLC basic DHP11B TO UOH11B
117. z The IEC program status LED indicates the status of the IEC 61131 control program IEC Diagnostics Remedy program status Green JEC program is running Off No program is loaded Load the program into the controller Flashing Program has stopped orange 1 Hz The Run Profibus LED indicates the proper functioning of the PROFIBUS electronics hardware RUN Diagnostics Remedy Profibus Green PROFIBUS hardware OK Flashing The PROFIBUS station address set on the 1 Check and correct the PROFIBUS green DIP switches is more than 125 If the station address on the DIP switches 1 Hz PROFIBUS station address is set to a value 2 Switch on all drive inverters again The higher than 125 the MOVI PLC basic DHP11B controller will use PROFIBUS station address 4 modified PROFIBUS address will only take effect after a restart The Fault Profibus LED indicates that communication via the PROFIBUS interface is working properly BUS Diagnostics Remedy FAULT Off The MOVI PLC basic DHP11B controller exchanges data with the PROFIBUS DP master data exchange status Red Connection to the DP master has failed e Check the PROFIBUS connection on The MOVI PLC basic DHP11B controller the unit does not recognize the PROFIBUS baud Check project planning of the rate PROFIBUS DP master Bus interruption has occurred

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MOVI-PLC® basic DHP11B.. controller - Cont