Tornado - CDLUSA
Contents
1. OPERATING THE EVAPORATOR Before starting the evaporator Open the water entrance valve from your storage tank Open the oil valve to the burner Turn on the power to the burner make sure there is power in the line Open the stack covers Make sure all the pan outlets are unplugged Make sure that the oil line is not frozen Verify that the oil filter is clean 1 Close all valves on evaporator 2 Make sure supply tank to feed evaporator is at least 12 higher than the top of pans on evaporator then fill with maple sap 3 Open valve from supply tank to rear float on flue pan fill flue pan to 2 over the top of flues After you start bring the level to 1 above the flues 4 Open valve on front float box to fill syrup pans to at least 1 72 above the bottom of pans ADJUST FLOAT TO MAINTAIN LEVEL 5 Make sure valve to feed flue pan and syrup stay open 6 Now you are ready to turn on the evaporator on low fire and make sure everything is working properly When things settle down switch to high fire 7 Have some vegetable oil defoamer close by when operating evaporator should pans start to foam up put a drop into the pan and the foam will go down This will prevent boiling over 8 Maintain these levels by the adjustment on your front and rear floats THEY WILL HAVE TO BE ADJUSTED AS EVAPORATOR STARTS TO EVAPORATE WATER FROM THE MAPLE SAP 9 At this point the thermometer that is being used has to be placed2. 6 20 26 5 18 22 4 16 20 Les quipements d rabli re CDL inc Number of gallons of sap in a flue pan Size Flue height Us gallons US gallons for every feet inches equal to the flues inch above flues 2x4 5 10 8 4 8 2x5 5 13 5 6 2 5 5 15 6 7 5 2 6 7 21 9 9 3x7 7 30 9 13 2 3x8 7 35 1 15 4x8 7 45 9 19 8 4 10 7 56 1 24 9 5 10 7 70 3 30 9 5 12 7 83 4 37 2 6x10 7 84 3 37 2 6 x 12 7 99 6 44 7 Number of gallons of sap in base stack preheater Size US gallons 2 11 4 2 13 8 3 21 Oya 22 8 4 26 4 5 60 6 68 4 dis Les quipements d rabli re CDL inc 3 Miscelaneous information Small Smoke stack Wire size Amps Oil line Gallons of Tornado diameter diameter water needed inches inches to start 3x 12 14 12 3 20 3 8 215 3 1 2 x 12 15 10 3 30 VA 275 3 1 2 x 13 15 10 3 30 VA 215 4 x 12 15 10 3 30 VA 350 4 x 13 16 10 3 30 v2 350 TORNADO Smoke stack Wire size Amps Oil line Gallons of diameter diameter water needed inches inches to start 4x14 20 8 3 40 VA 400 4 x 15 22 8 3 40 v2 450 5x14 22 8 3 40 VA 550 5x 15 22 8 3 40 VA 600 5 x 16 26 8 3 40 v2 650 6x14 26 8 3 40 VA 650 6x15 26 8 3 40 VA 700 6 x 16 26 8 3 40 VA 700 6 x 18 26 8 3 40 VA 700 Carl
3. quipements d rabli re CDL inc 9 tit sn The burner shoots oil but it doesn t light up Verify the ignition transformer Verify the 30 second relay The solenoid may be defective The air trap might stay open Note After a few unsuccessfull start up attempts it s possible that there is an oil accumulation on the wool and it may cause an explosion with a return of flame To fix the problem you need to raise a syrup pan an burn the oil using a long stick Oil appears through the air trap The pump seal is defective There is air in the oil There is a leak in the oil line The oil reservoir is empty Sap boils too hard in front or at the back of the evaporator Adjust the key in the back of the evaporator Les quipements d rabli re CDL inc 0 OIL EVAPORATOR PERFORMANCE gallons US hr 6703202ET 6703203ET 1 2 670370561 e t4 420 7oseoetT de t15 450 6703805 ____ e ie 480 L6703905ET e X 540 dis Les quipements d rabli re CDL inc SPECIFICATIONS Tornado dimensions Evaporator Total height on width top of the hoods 6 76 2 T6 4 74 Evaporator size length of frame including cage 6 x 16 224937 6 x14 198 3 4 5 x LG 224 2 uw L4 199 3 4 4 x 14 195 4 12 171 Evaporator width Steam stack Smoke stack diameter diameter
4. bring it to a boil for 15 minutes to insure that there is no more cleaner residues left 5 Use only a CDL recommended cleaner 6 Never use abrasive products or steel brush steel wool or any product containing chlorine or muriatic acid 7 If there is burned syrup on the side of a pan use commercial cold oven cleaner It will dissolve the syrup without using abrasive products To bring back the shine use a foaming industrial glass cleaning product IMPORTANT if there is any cleaning product left in the pan it will seriously damage the pan It could even make holes in it When to clean you pans Pan cleaning depends on evaporator size and the amount of scale deposit produced by your evaporator Front pans have to be checked every hour to prevent overheating If too much scale deposit in your pan you could burn it So make sure that you check your flue pan at the end of every day especially in the corners at the end of each flue Too much scale deposits can cause a pan to overheat Les quipements d rabli re CDL inc Oil system maintenance 1 Change the oil filler every year 2 Every 2 to 5 years change the burner oil nozzle depending on the number of hours of use 3 Change the insulation band on top of the arch every 2 to 5 years 4 Make sure that no water dripped down the stacks It could damage the wool in the arch 5 Between each pan change clean the oil diffuser with a tooth brush Note When fillin
5. USER S MANUAL THE TORNADO HIGH EFFICIENCY OIL EVAPORATORS TORNADO Les quipements d rabli re CDL inc Thank you for choosing a CDL Tornado high efficiency oil evaporator Our 40 years of experience working with sugarmakers ensures you that you acquired a performant and quality piece of equipment Before using this product make sure you understand all the following instructions If there is any problem upon reception of this product please immediately contact CDL or your local representative FINDING INFORMATION Make a record for future use Brand Purchased Date Model Number Serial Number Serial number location The serial number is located on the back of the evaporator arch Serial location dis Les quipements d rabli re CDL inc 2 TABLE OF CONTENT Finding information 2 Table of content 3 Safety 3 Evaporator installation 4 Operating the evaporator 5 Maintenance 7 Troubleshooting 9 Performance 11 Dimensions 12 Parts 16 Warranty 17 SAFETY An oil evaporator can be a dangerous piece of equipment Always be carefull when you have to work with hot syrup or steam Often visitors can be in the sugarhouse Make sure they stay at a safe distance from the evaporator especially children An oil evaporator works with liquid fuel and produces intense heat inside the arch and around the smoke stack For the location of your evaporator make sure you have a concrete or ceramic floor strong enoug
6. eaning products 13 Use of contaminated recycled or sub standard oil 14 Use of any other burning agent other than 1 and 2 oil Les quipements d rabli re CDL inc Disclaimer of implied warranties limitation of remedies Customer s sole and exclusive remedy under this limited warranty shall be repair or replacement as provided herein Claims based on implied warranties including warranties of merchantability or fitness for a particular purpose are limited to two years or the shortest period allowed by law but not less than two years CDL shall not be liable for consequential or incidental damages such as property damages and incidental expenses or loss or revenues caused by any event covered by this warranty Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration ofimplied warranties so these limitations or exclusions may not apply to you This written warranty gives you specific legal rights You may also have other rights that vary from states to states If you need service Keep your receipt delivery slip or some oter appropriate payment record to establish the warranty period should service be required If service is performed it is in your best interest to obtain and keep all receipts Service under this warranty must be obtained by contacting CDL at the addresses or phone numbers below Obligations for service and parts under this wa
7. g the oil reservoir make sure that the evaporator is stopped for at least one hour This will make the solid particle inside the tank to settle to the bottom If this is not done you could plug your oil filter Maintenance of the optionnal base stack preheater 1 It s very important to drain the preheater at the end of each day If sap stays for a long time in a warm environment bacterias will grow and they will be transferred to the pans when you start the evaporator 2 It s also important that after every time concentrated sap is boiled permeate water is boiled for 10 to 15 minutes This will sterilize the interior of he preheater for the next time you will boil 3 Empty the preheater 4 Don t go over 180 F degrees in the preheater because if the sap gets to 212 F degrees steam will come out of the water entrance relief pipe and could damage the preheater If you have difficulty maintaining the temperature under 180 F degrees call you local representative for support Les quipements d rabli re CDL inc TROUBLESHOOTING GUIDE Float doesn t hold a constant level of sap The rubber piece of the float arm needs to be replaced or readjusted Float box arm needs to be realigned Make sure there isn t sap inside the float hole in the float The sap tank is too high and puts too much pressure on the float arm you need to install a secondary pressure control float box or to relacate the sap tank The evaporator doesn t
8. h to support the weight of the evaporator and its content as well as at least 24 between any wall and the smoke stack If you need to put it closer to the wall a heat barrier ceramic blanket for example should be installed Also make sure that your steam and smoke stacks have a free way to the roof of the building avoid rafters Also your ceiling should be high enough for you to raise the hoods safely with a cable and pulley system IMPORTANT Make sure to contact your insurance company in order to verify their safety standards If your building is not insulated you will have a better combustion and a better steam evacuation If it is insulated you will need to have an air intake inside your building air trap open window etc Les quipements d rabli re CDL inc INSTALLATION 1 Remove the wheels under the evaporator 2 Level your arch with the adjustable legs 3 Install the roof jack base stack stack pipe collar and stack cover please make sure that the stack cover is installed the cover has to be against dominant wind Ideally have a rope coming down from the stack cover to a place where it is easy to operate 4 Place the pans on the arch install the base stack behind the flue pan and be sure that flue pan is levelled If there is space left between the pans tighten the pan tightner located at the front of the arch 5 Install the float boxes and transfer connections 6 Connect the oil tank to the b
9. in boiling water for 5 minutes WRITE THIS TEMPERATURE DOWN and then place the thermometer at the point where syrup is to be drawn from the evaporator 10 Finish syrup is always drawn off at 7 degrees above the boil point of water EXAMPLE IF BOILING WATER IS AT 212 DEGREES THEN YOU WOULD OPEN VALVE AT 219 DEGREES dis Les quipements d rabli re CDL inc Close valve when temperature starts to drop 11 Repeat step 9 when next batch reaches 219 degrees 12 When you become more experienced on the evaporation of your evaporator you can bring the level of sap down to 3 4 above the flues in the flue pan ALWAYS MAINTAIN 1 2 to 2 IN THE SYRUP PAN Should you have any problems our service personnel will be pleased to assist you Our toll free number is 800 762 5587 Draft adjustment Draft adjustment of an oil fired evaporator is made by adjusting the draft key between the base stack and the back of the flue pan To get more draft turn the key to increase the opening to the base stack Always have stack at least 3 above peak of the roof You may need more if the sugar house is in a valley dis Les quipements d rabli re CDL inc 6 MAINTENANCE Pan cleaning 1 Fill pans with permeate or clean water Fill it to the top 2 Add a CDL recommended cleaner heat up and leave sitting all night 3 Drain and rinse thoroughly with water 4 Fill the pan to the top again with clean soft water and
10. in burner information Model Volts HP Amps US GPH __ Oilentry size Return 601 110 V2 7 3 13 9 1 2 burners None 3 8 1 burner 701 110 220 Vp 7 3 3 7 13 9 7 1 or 2 Return 801 110 220 3 4 10 5 19 8 72 2 burners 3 4 1 burner 1 or 2 Powerflame burner information Model Volts HP Amps US GPH Oil entry size Return CR2 110 220 CR3 110 220 CR4 110 220 Les quipements d rabli re CDL inc PARTS Small Tornados with Carlin burner Rear float box 67904D Front float box 67904115D WF Green light cover 60E22H3 Legs 69PATTOO Wheels BSKITHOUEV Light only 60E22D120 MOTOR CONTACTOR 6035832 Hour counter 60H7ETNFVB Magnelic gauge 6026629 RELAY RESET 15 SEC 6040200 025 Magnelic proba 695 15A breaker 60 CUHBR1 15 Filtreur l huile 60ERA2A700DAL Switch ON OFF SWITCH 60E22VB51 Les quipements d rabli re CDL inc 600 psi gauge 663337 Double outlet 60LEV4976W EVAPORATOR WARRANTY Your evaporator is covered by a two year limited warranty For two years from your original date of purchase Les quipements d rabli re CDL CDL will replace or replace any parts of this evaporator that prove to be defective in materials or workmanship when such evaporator is installed used and maintained in accordance with the provided instructions Exc
11. lusions This warranty does not cover the following 1 Products with original serial number that have been removed altered or cannot be readily determined 2 Product that has been transferred from its original owner to another party or removed outside the USA or Canada 3 Production loss due to any kind of failure of the evaporator 4 Revenu losses due to syrup quality 5 Service calls which do not involve malfunction or defect in materials or workmanship or used other than in accordance with the provided instructions 6 Service calls to correct the installation of your evaporator or to instruct you how to use your evaporator 7 Expenses for making the evaporator accessible for servicing such as the removal of wall shelves etc 8 Any service beyond the first two years 9 Damages caused by services performed by unauthorized service companies use of parts other than genuine CDL parts or parts obtained from persons other than authorized service companies or external causes such as abuse misuse inadequate power supply accidents fires or acts of God 10 It doesn t cover the consumable products as oil or accessories 11 If the product was damaged by abusive use negligence accident caused by the customer modification made by the customer water damage variation in the electric power or power surge 12 Damage cause by the use of products that are not meant for use with our equipment or a bad use of a product as acids cl
12. rranty will be performed by CDL in Canada Products features or specifications as described or illustrated are subject to change without notice Les quipements d rabli re CDL CDL USA 257 Route 279 3 Lemnah Drive St Lazare Qu bec Canada St Albans VT 05478 GOR 3J0 802 527 0000 418 883 5158 Les quipements d rabli re CDL inc
13. start Make sure the oil feed valve is open Verify if you still have oil in your oil reservoir Make sure you have power to your burner Verify the burner relay by pushing the big red button for 15 seconds do not do this more than twice Make sure the oil line from the tank to the burner is in only 1 piece and is the right diameter The more connections in the line the higher the chances of problems Purge the oil pump Install a small container under the side screw before taking it off There might be an air bubble Block off the burner s air intake with a towel and set the burner at LOW or send heat on the air intake This problem usually occurs at the beginning of the season Verify if the oil line is frozen Verify if there is water in the oil Verify if the burner s electrode is making sparks If you have a DETECTO you could have permeate in the pans Add sugar or salt in the sap level gauges After doing all this if the evaporator still doesn t start call your local representative for service The base stack is vibrating severely the fire is splitting from the burner Set the button at the front of the burner at LOW FIRE and call CDL to get the burner adjusted Bad combustion the bottom of the pans is black Verify the quality of the flame There is probably not enough air The pans are overheating Verify the angle of the burner The burner nozzle may be defective or the wrong type dis Les
14. urner respecting CDL s and your local regulations for this type of installation 7 Connect the burner controls to the electrical entrance of the sugarhouse it is recommended to use a certified electrician 8 It is highly recommended to have a make up air entry near the burner to improve combustion especially if the building is insulated 9 To reduce noise in the building it is an option to move the blower outside the main room Call your CDL representative for more information 10 The only acceptable combustible is 1 or 2 oil 11 A start up with a CDL technician is included with the purchase of a new oil evaporator please contact your sales representative to take an appointment with CDL s service department A technician will come on site to make the necessary adjustments and to start the evaporator for the first time For the start up the oil reservoir and all the electrical components must be hooked up and you need to have a big enough water supply to feed the evaporator The start up can be done using soft water Prefabricated chimney If you decided to buy a pre fabricated chimney to install with your evaporator please refer to the manufacturer s instructions A chimney can get up to 1000 F degrees Before installing this type of equipment make sure it s made for this kind of conditions and validate with your insurance company that it s in compliance with their safety standards Les quipements d rabli re CDL inc
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