USER`S MANUAL
Contents
1. indicates a non illustrated part Specifications are Subject to change without notice REMOVE THIS PART LIST EXPLODED gt DRAWING FROM THE MANUAL SEARS Model No 831 159720 QUESTIONS If you find that you need help assembling or operating the WEIDER PRO 0 Home Gym a part is missing or you need to schedule repair service call our toll free HELPLINE 1 800 736 6879 Monday Saturday 7 am 7 pm Central Time excluding holidays ORDERING REPLACE MENT PARTS ff parts become worn and need to be replaced call the following toll free number 1 800 FON PART 1 800 366 7278 FULL 90 DAY WARRANTY The model number and serial number of your WEIDER PRO 9930 Home Gym are listed on a decal attached to the frame See the front cover of this manual to find the location of the decal All replacement parts are available for immediate purchase or specia order when you visit your nearest SEARS Service Center To request service or to order parts by telephone call the toll free numbers listed at the left When requesting help or service or ordering parts please be pre pared to provide the following information The MODEL NUMBER of the product 831 159720 The NAME of the product WEIDER PRO 9930 Home Gym The KEY NUMBER and DESCRIPTION of the PART see the PART LIST EXPLODED DRAWING in the center of this manual SEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 For 90 days fro2. Patent Pending Model No 831 159720 Serial No USER S MANUAL The serial number is found in the SED 2 location shown below Write the serial number in the space above HOV 03 1999 N 2 Exe EQUIPMENT Q U E ST IONS HELPLINE 1 800 736 6879 LIBRARY 00 Received ALU N NT 0 i Satter US ntered ee LIS 08 es iO canned 3 SEARS ROEBUCK AND HOFFMAN ESTATES IL 60179 a e www weiderfitness com new products prizes fitness tips and much more Table of Contents Important Precautions Before You Begin 5 WAA ene AA E AA 19 AU aa AA Wa Raab 447 SASS SE SS 21 PEON SHOGA ahd MA 22 Weight Resistance Chart ere rr eer O E 23 Ordering Replacement Parts Back Cover Full 90 day Warranty seen Back Cover Note A PART LIST EKPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of this manual Remove the PART LIST EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly Fate wW 7 0 0 Tae 52 Thank you for selecting the innovative and versatile WEIDER PRO 9930 Home Gym The WEIDER PRO 9930 offers a unigue selection of weight stations designed t
3. 5 16 x 2 1 2 Bolt 3 011111 YA 3 8 Flat Washer 17 5 16 x 2 3 4 Bolt 20 ANA 5 16 x 2 1 2 Carriage Bolt 1 H 1 4 Nylon Locknut 16 x 2 Carriage Bolt 85 1 4 H 5 16 Jam Nut 90 1 4 x 2 1 2 Carriage Bolt 12 O 3 8 Nylon Locknut 4 WE 10 1 Screw 32 O H 3 8 Jam Nut 18 MUM 1 4 3 4 Screw 13 1 4 x 2 Bolt 86 3 8 2 1 2 Eye Bolt 83 1 4 x 2 1 2 Screw 10 Cy 1 4 x 1 1 2 Screw 88 AE 3 8 x 1 Bolt 15 3 8 x 1 3 4 Bolt 22 AU H 3 8 x 2 Bolt 35 WWW 3 8 x 2 1 4 Bolt 81 3 8 x 2 1 2 Bolt 6 AW 3 8 x 3 1 4 Bolt 28 3 8 x 3 1 2 Bolt 24 3 8 x 3 3 4 Bolt 7 1 4 x 1 1 2 Carriage Bolt 82 V Pulley 21 Not shown to scale a 3 1 2 Pulley 5 Not shown to scale 4 1 2 Pulley 34 Not shown to scale Cable Clip 57 1 Retainer 25 3 8 4 3 4 Bolt 23 3 8 8 Bolt 30 3 4 Round Inner Cap 40 1 1 Round Inner Cap 41 M 1 Inner Cap 80 o 1 1 2 Square Inner Cap 79 Q 1 7 8 Plastic Bushing 29 OL 1 Round Cap 26 1 3 4 Square Inner Cap 37 2 Square Inner Cap 38 22 Wrap the Long Cable 73 around a 3 1 2 Pulley 5 in the direction shown Attach the Pulley and a Cable Trap 39 to the Butterfly Upright 62
4. 60 with a 3 8 x 2 Bolt 35 and a 3 8 Nylon Locknut 4 Make sure the Cable Trap is oriented as shown 27 Attach a 3 1 2 Pulley 5 and a Cable Trap 39 to the Press Frame Upright 59 with a 3 8 x 4 3 4 Bolt 23 Wrap the Long Cable 73 around the 3 1 2 Pulley 5 in the direction shown Hand tighten a 3 8 Nylon Locknut 4 two turns onto the 3 8 x 4 3 4 Bolt In Step 31 another Pulley will be attached to the Bolt 28 Route the Long Cable 73 through the opening in the Press Frame 53 and wrap the Long Cable around a 3 1 2 Pulley 5 in the direction shown Then route the Long Cable back through the opening in the Press Frame Attach the 3 1 2 Pulley 5 and a Cable Trap 39 to the indicated hole in the Press Frame 53 with a 3 8 3 1 4 Bolt 28 a 3 8 Flat Washer 17 and a 3 8 Nylon Locknut 4 Make sure the Pulley is mount ed on the inside of the Press Frame 53 Make Sure the Cable Trap is oriented as shown 14 29 Wrap the Long Cable 73 around a V Pulley 21 in the direction shown Attach the V Pulley and a Large Cable Trap 14 to the small tube on the Press Seat Frame 52 with a 3 8 x 3 1 4 Bolt 28 a 3 8 Flat Washer 17 and a 3 8 Nylon Locknut 4 Note The small tube has three adjustment holes Mount the V Pulley in the hole farthest from the Upright Make sure the Cable Trap is oriented as shown 1 30 Route the Long Cable
5. 73 back through the opening in the Press Frame 53 and wrap the Long Cable around a 3 1 2 Pulley 5 in the direction shown Then route the Long Cable back through the opening in the Press Frame Attach the 3 1 2 Pulley 5 and a Cable Trap 39 to the indicated hole in the Press Frame 53 with a 3 8 x 3 1 4 Bolt 28 3 8 Flat Washer 17 and a 3 8 Nylon Locknut 4 Make sure the Pulley is mount ed on the inside of the Press Frame Make sure the Cable Trap is oriented as shown 31 Route the Long Cable 73 around a 3 1 2 Pulley 5 and back through the opening in the Press Frame 53 Remove the 3 8 Nylon Locknut 4 from the 3 8 x 4 3 4 Bolt 23 that was inserted in Step 27 Attach the Pulley and a Cable Trap 39 to the Bolt and secure the Pulley with the 3 8 Nylon Locknut 4 Make sure the Cable Trap is oriented as shown 32 Note Lift the top weight on the weight stack in order to create slack in the Long Cable before beginning this step Attach the Long Cable 73 to the Leg Lever 49 slipping the looped end of the Cable through the looped end of the Eye Bolt 83 15 33 Locate and open the parts bag labeled SEAT 35 ASSEMBLY Insert a 1 4 x 2 Carriage Bolt 85 through the cen ter hole in a Seat Plate 42 Attach the Seat Plate to a Seat 51 with two 1 4 x 3 4 Screws 13 Insert the 1 4 x 2 Carriage Bolt 85 into the indicat ed hole in the Press
6. to the Press Top Frame 63 with two 5 16 x 2 1 2 Bolts 3 two 5 16 Flat Washers 19 and two 5 16 Nylon Locknuts 2 Press a 2 Square Inner Caps 38 into the end of the Press Top Frame 63 6 Hold the Butterfly Top Frame 64 and the Press Top Frame 63 on the indicated brackets on the Uprights 59 62 and the Weight Guides 58 Note Before attaching the Top Frames to the Uprights make sure that both Weight Guides 58 are positioned inside of the indicated holes Attach the Butterfly Top Frame 64 and the Press Top Frame 63 to the Uprights 59 62 and Weight Guides 58 with four 5 16 x 2 3 4 Bolts 20 two Top Plates 46 and four 5 16 Nylon Locknuts 2 Do not tighten the Nylon Locknuts yet secure the Weight Guides 58 to the Butterfly Top Frame 64 and to the Press Top Frame 63 with two 3 8 x 2 1 2 Bolts 6 four 3 8 Flat Washers 17 and two 3 8 Jam Nuts 18 7 Turn the Seat Brace 75 so the nut is on the side as shown Attach the Seat Brace 75 to the Butterfly Base 61 with the 5 16 x 2 1 2 Carriage Bolts 1 and two 5 16 Nylon Locknuts 2 Do not tighten the Nylon Locknuts yet 8 Hold the Seat Bar 74 between the Seat Brace 75 and the Butterfly Upright 62 so that the hole that is closest to the welded plate is facing the Seat Brace Attach the Seat Bar 74 to the Seat Brace 75 with two 5 16 x 2 1 2 Bolts 3 two 5 16 Flat Washer
7. with a 3 8 x 3 3 4 Bolt 7 a 3 8 Flat Washer 1 7 and a 3 8 Nylon Locknut 4 Make sure the Cable Trap is ori ented as shown Wrap the Long Cable 73 over a 3 1 2 Pulley 5 in the direction shown Re attach the Pulley and a Cable Trap 39 to the lower hole in the Adjustable Pulley Plates 44 with a 3 8 x 2 Bolt 35 and a 3 8 Nylon Locknut 4 Make sure the Cable Trap is oriented as shown 23 Wrap the Long Cable 73 around a 3 1 2 Pultey 5 in the direction shown Attach the Pulley and a Cable Trap 39 to the indicated bracket on the Butterfly Base 61 with a 3 8 x 2 Bolt 35 and a 3 8 Nylon Locknut 4 24 Wrap the Long Cable 73 around a 3 1 2 Pulley 5 Attach the Pulley and a Cable Trap 39 to the indicat ed bracket on the Butterfly Base 61 with a 3 8 x 2 Bolt 35 and a 3 8 Nylon Locknut 4 13 25 Note For clarity this and the following drawings show some parts removed Remove the lower 3 1 2 Pulley 5 from the Double U Bracket 36 Then wrap the Long Cable 73 over the Pulley 5 in the direction shown Attach the Pulley to the Double U Bracket 36 with a 3 8 x 1 3 4 Bolt 22 and a 3 8 Nylon Locknut 4 Make sure the Double U Bracket is oriented as shown 26 Wrap the Long Cable 73 around a 3 1 2 Putley 5 in the direction shown Attach the Pulley and a Cable Trap 39 to the indicated bracket on the Press Base
8. 1 4 Bolt 1 7 8 Plastic Bushing 3 8 8 Bolt Hand Grip 10 1 Screw Bumper 4 1 2 Pulley 3 8 2 Bolt Double U Bracket 1 3 4 Square Inner Cap 2 Square Inner Cap Cable Trap 3 4 Round Inner Cap 1 Round Inner Cap Seat Plate Small U Bracket Adjustable Pulley Plate Adjustment Knob Top Plate Foam Pad Pad Tube Key No Qty 1 2 3 4 5 6 7 8 9 Key No Qty Description 49 1 Leg Lever 50 1 Lat Bar 5i 2 Seat 52 1 Press Seat Frame 53 1 Press Frame 54 2 Press Arm 55 1 Chain 56 1 Nylon Strap 57 4 Cable Clip 58 2 Weight Guide 59 1 Press Frame Upright 60 1 Press Base 61 1 Butterfly Base 62 1 Butterfly Upright 63 1 Press Top Frame 64 1 Butterfly Top Frame 65 2 10 Pad 66 1 Backrest 67 1 Left Butterfly Arm 68 1 Right Butterfly Arm 69 1 Curl Pad 70 1 Curl Post 71 1 Short Cable 72 1 Medium Cable 73 1 Long Cable 74 1 Seat Bar 75 1 Seat Brace 76 1 Weight Tube Bumper 77 1 Weight Tube 78 1 Top Weight 79 3 1 1 2 Sguare Inner Cap 00 2 1 Inner Cap 1 1 5 16 x 2 1 4 Bolt 82 1 1 4 x 1 1 2 Carriage Bolt 83 1 3 8 x 2 1 2 Eye Bolt 84 2 Weight Bumper 85 1 1 4 x 2 Carriage Bolt 86 1 1 4 x 2 Bolt 87 1 Weight Pin 88 1 1 4 x 1 1 2 Screw 89 1 Press Backrest 90 1 5 16 Jam Nut 1 User s Manual 1 Exercise Poster Note indicates a non illustrated part Specifications are subject to change without notice Note
9. Pulley Plates 44 have two sets of adjustment holes By moving one or both 3 1 2 Pulleys 5 to a different set of holes you will tighten the cables To move a 3 1 2 Pulley 5 remove the 3 8 Nylon Locknut 4 and the 3 8 2 Bolt 35 Remove the Cable Trap 39 and Pulley from the Adjustable Pulley Plates 44 Re attach the Pulley and Cable Trap to the appro priate adjustment hole in the Pulley Plates Note Begin by moving one Pulley to the second adjustment hole if additional adjustment is needed move the other Pulley until the cables are tight Slack can be removed from the Long Cable 73 by mov ing the 3 1 2 Pulley 5 on the Long Cable in the direc tion shown It is attached to the small tube on the Press Seat Frame 52 There are two free holes in the small tube and you can move the 3 1 2 Pulley to any one of them to tighten the cables To do this remove the 3 8 Nylon Locknut 4 3 8 Flat Washer 17 and the 3 8 x 2 1 2 Bolt 6 Start by moving the 3 1 2 Pulley one hole and then one more as needed Reattach the Bolt Washer and Locknut 22 Adjustment 7 6 ats Ong gt A 0 l 20 The threaded shaft on the Medium Cable 72 attached to the Weights 8 can also be used to tighten the cables To tighten the Medium Cable 72 remove the Small U Bracket 43 by removing the 5 16 Nylon Locknut 2 and th
10. Attach the Backrest 66 to the indicated holes in the Butterfly Upright 62 with two 1 4 x 2 1 2 Screws 10 and two 1 4 Flat Washers 11 38 Attach the Curl Pad 69 to the Curl Post 70 with two 1 4 x 3 4 Screws 13 Insert the Curl Post 70 into the Seat Brace 75 and secure the Curl Post at the desired height with the Adjustment Knob 45 17 39 Apply the WEIDER PRO 9930 decal in the location shown 1 Ae 2 7 WEIDER PRO 9930 40 Make sure that all parts have been properly tightened The use of the remaining parts will be explained in ADJUSTMENT beginning on page 21 of this manual Before using the home gym pull each cable a few times to make sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly installed they may be damaged when heavy weight is used If there is any slack in the cables you will need to remove the slack by tightening the cables See TROUBLE SHOOTING AND MAINTENANCE on page 22 18 Cable Diagrams The Cable Diagrams below and on the Cable 72 and the Long Cable 73 T Cables are routed correctly bind the Cables next page show the proper routin he numbers show the correct rou that the Pulleys move smoothly Incorrect cable routing can damage the ho g of the Short Cable 71 the Medium te for each Cable Make sur
11. Seat Frame 52 and secure it with a 1 4 Flat Washer 11 and a 1 4 Nylon Locknut 16 Secure the other end of the Seat 51 with a 1 4 x 2 Bolt 86 and a 1 4 Flat Washer 11 Press four 3 4 Round Inner Caps 40 into the ends of the Pad Tubes 48 and the indicated tubes on the Leg Lever 49 and the Press Seat Frame 52 Insert the Pad Tubes 48 into the indicated holes in the Leg Lever 49 and the Press Seat Frame 52 Slide Foam Pads 47 onto the ends of the Pad Tubes l Insert 3 1 4 2 1 2 Carriage Bolt 12 through the center hole in a Seat Plate 42 Attach the Seat Plate to the Press Backrest 89 with two 1 4 3 4 Screws 13 insert the 1 4 x 2 1 2 Carriage Bolt 12 with a 1 4 Flat Washer 11 into the indicated hole in the Press Frame Upright 59 and secure it with a 1 4 Nylon Locknut 16 Secure the other end of the Press Backrest 89 with a 1 4 x 2 1 2 Screw 10 and a 1 4 Flat Washer 11 16 3 36 Insert a 1 4 1 1 2 Carnage Bolt 82 through the center hole in a Seat Plate 42 Attach the Seat Plate to a Seat 51 with two 1 4 3 4 Screws 13 Insert the 1 4 x 1 1 2 Carriage Bolt 82 into the indi cated hole in the Seat Bar 74 and secure it with a 1 4 Flat Washer 11 and a 1 4 Nyton Locknut 16 Secure the other end of the Seat 51 with a 1 4 x 1 1 2 Screw 88 and a 1 4 Flat Washer 11 37
12. drawing Repeat this step to assemble the Left Butterfly Arm 67 14 Locate and open the parts bag labeled CABLE ASSEMBLY AND PULLEYS For Cable identification and routing during steps 14 to 32 refer to the Cable Diagrams and Cable ID Chart on pages 19 and 20 Insert two 3 8 x 1 Bolts 15 into the welded brackets on the Left and Right Butterfly Arms 67 68 Secure the Bolts with 8 3 8 Jam Nut 18 Identify the Short Cable 71 It is approximately 74 1 2 long and it has a closed loop on each end Slide one end of the cable onto each of the 3 8 x 1 Bolts 15 Secure the Cable to the Bolts with 3 8 Jam Nuts 18 Do not overtighten the Nylon Jam Nuts Remove both 3 1 2 Pulleys 5 from the pre assembled Adjustable Pulley Plates 44 Wrap the Short Cable 71 around a 3 1 2 Pulley 5 in the direction shown Attach the 3 1 2 Pulley and a Cable Trap 39 to the top hole in the two Adjustable Pulley Plates 44 with a 3 8 x 2 Bolt 35 and a 3 8 Nylon Locknut 4 Make sure the Cable Trap and Pulley Plates are oriented as shown 10 15 16 YA 18 Wrap the Short Cable over a V Pulley 21 as shown Attach the V Pulley and a Long Cable Trap 14 to one side of the welded bracket on the Butterfly Upright 62 with a 3 8 x 2 1 2 Bolt 6 and a 3 8 Nylon Locknut 4 Attach another V Pulley 21 and a Long Cable Trap 14 to the other side of the weld
13. e 5 16 1 3 4 Bolt 9 See the inset drawing Tighten the 1 4 Nylon Locknut 16 at the end of the Medium Cable 72 as far as it will go Then re attach the Small U Bracket 43 AN D 1 3 r 7174 7 Weight Resistance Chart The chart below shows the approximate weight resistance at each exercise station Top refers to the 6 Ib top weight the other numbers refer to the 12 5 Ib weight plates Note The actual resistance at each station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight guides e eee BR 23 8 27 12 17 15 NO oO MANMANFHANAHODAMDHAODHAHA APANANNA 50 gt 0 0 0 ON MD Description 5 16 2 1 2 Carriage Bolt 5 16 Nylon Locknut 5 16 x 2 1 2 Bolt 3 8 Nylon Locknut 3 1 2 Pulley 3 8 x 2 1 2 Bolt 3 8 x 3 3 4 Bolt Weight 5 16 x 1 3 4 Bolt 1 4 x 2 1 2 Screw 1 4 Flat Washer 1 4 x 2 1 2 Carriage Bolt 1 4 x 3 4 Screw Long Cable Trap 3 8 x 1 Bolt 1 4 Nylon Locknut 3 8 Flat Washer 3 8 Jam Nut 5 16 Flat Washer 5 16 2 3 4 Bolt V Pulley 3 8 x 1 3 4 Bolt 3 8 x 4 3 4 Bolt 3 8 x 3 1 2 Bolt 1 Retainer 1 Round Cap 1 1 8 2 1 2 Plastic Bushing 3 8 x 3
14. e that the and that the Cable Traps do not touch or me gym Short Cable 71 Cable ID Chart 71 74 50 oo 72 140 od 73 299 25 19 Long Cable 73 20 The instructions below describe how each part of the home gym can be adjusted Refer to the exercise poster accompanying this manual to see how the home gym should be set up for each exercise IMPORTANT When using an attachment make sure it is in the correct Starting position for the exercise to be performed if there is any slack in the cables or chain as an exercise is performed the effectiveness of the exercise will be reduced Changing the Weight Setting To change the setting of the weight stack insert a Weight Pin 87 under the desired Weight 8 Make sure you insert the Weight Pin as far as it will go Note Due to the cables and pulleys the amount of resistance at each exercise station may vary from the weight setting Use the WEIGHT RESISTANCE CHART on page 23 to find the approximate amount of resistance at each weight station Attaching the Lat Bar or Nylon Strap to the High Pulley Station Attach the Lat Bar 50 to the Medium Cable 72 with a Cable Clip 57 For some exercises the Chain 55 should be attached between the Lat Bar and the Medium Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Medium Cable so the Lat Bar is in the correct Starting position for the exercise to be p
15. ed bracket on the s Butterfly Upright 62 in the same manner 2 Welded 1 Bracket identify the Medium Cable 72 It is approximately 140 long and it has a ball on one end and a threaded shaft on the other Wrap the Medium Cable over the 3 1 2 Pulley 5 as shown Attach the Pulley to the Press Top Frame 63 with a 3 8 3 1 2 Bolt 24 one 3 8 Flat Washer 17 and a 3 8 Jam Nut 18 Make sure the Medium Cable 72 is between the 3 1 2 Pulley 5 and the welded pin on the Press Top Frame 63 Wrap the Medium Cable 72 over a 3 1 2 Pulley 5 as shown Attach the 3 1 2 Pulley and a Cable Trap 39 to the Press Top Frame 63 with one 3 8 x 3 3 4 Bolt 7 Route the threaded shaft on the Medium Cable 72 under one of the 3 1 2 Pulleys 5 that is already mounted in the Double Bracket 36 Tighten the 3 8 1 3 4 Bolt 22 1 9 Wrap th Medium Cable 72 over a 4 1 2 Pulley 34 in the direction shown Attach the Pulley to the Butterfly Top Frame 64 with a 3 8 x 1 3 4 Bolt 22 and a 3 8 Nyion Locknut 4 20 Attach the threaded shaft on the Medium Cable 72 to the Smail U Bracket 43 with a 1 4 Flat Washer 11 and a 1 4 Nylon Locknut 16 Note See the inset drawing Do not completely tighten the Nylon Locknut it should be threaded only two turns onto the end of the Cable ot 5 Attach the Small U Bracket 43 t
16. erformed The Nylon Strap 56 can be attached in the same manner Attaching the Lat Bar or Nylon Strap to the Low Pulley Station Attach the Lat Bar 50 to the Long Cable 73 with a Cable Clip 57 For some exercises the Chain 55 should be attached between the Lat Bar and the Long Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Long Pulley Cable so the Lat Bar is in the correct Starting position for the exercise to be performed The Nylon Strap 56 can be attached in the same manner Using the Curl Pad To use the Curl Pad 69 insert the Curi Post 70 into the Seat Brace 75 and secure the Curl Post at the desired height with the Adjustment Knob 45 21 Trouble shooting and Maintenance Inspect and tighten all parts each time you use the home gym Replace any worn parts immediately The home gym can be cleaned using a damp cloth and mild non abrasive detergent Do not use solvents Tightening the Cables If a cable slips off the pulleys often the cable may have become twisted Remove the cable and re install it If the cables need to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual The type of cable used on the home gym can stretch slightly when it is first used If there is slack in the cables before resistance is felt the cables should be tightened Slack can be removed from the cables in several differ ent ways The Adjustable
17. low you to walk all the way around the assembled equipment Unpacking the Box To make the assembly process as smooth as possi ble we have broken it into separate stages All parts used in each stage are found in individual packages in the shipping box Place all parts in a cleared area and remove the packing materials Do not dispose of the packing materials until assembly is completed Important Wait until you begin each assembly Stage to open the parts bag labeled for that assembly stage Frame Assembly You will begin by assembling the base and the upright frames that serve as the skeleton of the equipment Arm Assembly This assembly completes the press and butterfly arms that you operate while you are exercising The Four Stages of the Assembly Process identifying Parts To help you identify the small parts used in assem bly we have included a PART IDENTIFICATION CHART located in the center of this manual Place the chart on the floor or work table and use it to quickly identify different parts for each step Note Some smal parts may have been pre attached for shipping If a part is not in the parts bag check to see if it has been pre attached Orienting Parts As you assemble this product be sure that all parts are oriented as shown in the drawings Tightening Parts Tighten all parts as you assemble them unless instructed to do otherwise Lining Up the Tools Assembly requires the following tools no
18. m the date of purchase if failure occurs due to defect in material or workmanship in this SEARS WEIGHT SYSTEM EXERCISER contact the nearest SEARS Service Center throughout the United States and SEARS will repair or replace the WEIGHT SYSTEM EXERCISER free of charge This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for 0 rental purposes This warranty gives you specific lega rights and you may also have other rights which vary from state l to state SEARS ROEBUCK AND CO DEPT 817WA HOFFMAN ESTATES IL 60179 Part No 158932 R0999B Printed in Canada 1999 Sears Roebuck and Co
19. o develop every major muscle group of the body Whether your goal is to tone your body build dramatic muscle size and strength or improve your cardiovascular system the WEIDER PRO 9930 will help you to achieve the results you want For your benefit read this manual carefully before using the WEIDER PRO 9930 Home Gym If you have additional questions please call our toll free ASSEMBLED DIMENSIONS Height 78 in Width 65 in Depth 34 in Butterfly Arms Backrest Cun Pad Adjustment 4 Knob Low Pulley Station Foot Plate HELPLINE at 1 800 736 6879 Monday through Saturday 7 a m until 7 p m Central Time excluding holidays To help us assist you please note the prod uct model number and serial number before Calling The model number is 831 159720 The serial number can be found on a decal attached to the WEIDER PRO 9930 Home Gym see the front cover of this manual Please use the drawing below to familiarize your self with the major parts and how they fit together High Pulley Station Backrest 1 1 Press Arm Seat Leg Press Lever Note This introduction wili save you more time than it takes to read it Some assembly steps reguire two people Giving Yourself a Good Start Before you begin the assembly process itself take the time to complete the steps outlined here Clearing the Workspace Clear a workspace that is large enough to hold all parts and al
20. o the hole in the Weight Tube 77 with a 5 16 x 1 3 4 Bolt 9 anda 5 16 Nylon Locknut 2 JO 0 Wa SE 2 Dp YU 1 0 Di A A 21 Identify the Long Cable 73 It is approximately 299 25 long and it has a bail on one end and a loop on the other Route the end with the loop through the slot in the cable guide on the Butterfly Base 61 a X Route the Long Cable 73 under a 3 1 2 Pulley 5 as shown Attach the Pulley and a Cable Trap 39 to the indicated bracket on the Butterfly Base 61 with a 3 8 2 Bolt 35 and a 3 8 Nylon Locknut 4 Make sure the Cable Trap is oriented as shown 12 REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL This chart is provided to help you identify each part refers to the key number of the shipping purposes the small parts used in assembly The number in parenthesis below part Important Some parts may have been pre assembled for If you cannot find a part in the parts bags check to see if it has been pre assembled Note Assembly is divided into four stages 1 frame assembly 2 arm assembly 3 cable and pulley assembly and 4 seat assembly The hardware for each assembly stage is packaged separately Wait until you begin each stage to open that parts bag Part Identification Chart Model No 831 159720 R0999B 1 4 Flat Washer 11 5 16 x 1 3 4 Bolt 9 5 16 Flat Washer 19
21. ress Frame Upright 59 with two 5 16 x 2 3 4 Bolts 20 two 5 167 Flat Washers 19 and two 5 16 Nylon Locknuts 2 N A ze 7 T2 Press two 1 1 2 Square Inner Caps 79 into the Leg Lever 49 Insert a Bumper 33 between the brackets on the Leg Lever 49 Secure the Bumper to the Leg Lever with a 10 x 1 Screw 32 Slide the bracket on the Leg Lever 49 onto the Press Seat Frame 52 Attach the Leg Lever to the Press Seat Frame with a 5 16 2 1 4 Bolt 81 and a 5 16 Jam Nut 90 Do not overtighten the 5 16 Jam Nut it must be easy for the Leg Lever to pivot Attach a 3 8 2 1 2 Eye Bolt 83 to the Leg Lever 49 with a 3 8 Flat Washer 17 and a 3 8 Nylon Locknut 13 Press a 1 3 4 Square Inner Cap 37 into each end of the Right Butterfly Arm 68 Wet the lower end of the Arm with soapy water Slide a 10 Pad 65 onto the Lubricate lower end of the Arm Lubricate the indicated axle on the Butterfly Top Frame 64 Orient the Right Butterfly Arm 68 as shown and slide it onto the axle Secure the Butterfly Arm with two 1 Retainers 25 and a 1 Round Cap 26 Note Place the Retainer Rings on top of the inverted Round Cap and gently tap the Cap onto the axle with a hammer Make sure the teeth on the Retainer Rings bend towards the Cap as shown in the inset
22. rfly Upright 62 as shown Place series the bracket on the lower end of the Butterfly Upright aide 62 over the indicated 5 16 x 2 1 2 Carriage Bolts 1 in the Butterfly Base 61 Hand tighten two 5 16 Nylon Locknuts 2 onto the Bolts Do not tighten the Nylon Locknuts yet Place the bracket on the lower end of the Press Frame Upright 59 over the indicated 5 16 x 2 1 2 Carriage Bolts 1 in the Press Base 60 Hand tight en two 5 16 Nylon Locknuts 2 onto the Bolts Do not tighten the Nylon Locknuts yet 3 Place two Weight Bumpers 84 over the indicated holes in the Butterfly Base 61 Slide the Weight Guides 58 into the indicated holes Attach the Weight Guides 58 to the Butterfly Base 61 with two 3 8 x 2 1 2 Bolts 6 four 3 8 Flat Washers 17 and two 3 8 Jam Nuts 18 Slide the eight Weights 8 onto the Weight Guides 58 Make sure the Weights are turned so the pin grooves are on the bottom of the weights 4 Press a Weight Tube Bumper 76 into the lower end of the Weight Tube 77 Slide the Weight Tube into the center hole in the Weights 8 Lubricate the holes in the Top Weight 78 Slide the Top Weight onto the Weight Guides 58 OTITO f t 4 i 4 EA 9 Press a 2 Square Inner Cap 38 into the Butterfly Top Frame 64 Press two 1 Round Inner Caps 41 into the top of the Butterfly Top Frame Attach the Butterfly Top Frame 64
23. s 19 and two 5 16 Nylon Locknuts 2 Do not over tigten the Bolts or the Curl Post attached in step 38 will not slide freely Do not tighten the Nylon Locknuts yet 0 Veron Attach the Seat Bar 74 to the Butterfly Upright 62 with two 5 16 x 2 1 2 Bolts 3 two 5 16 Flat Washers 19 and two 5 16 Nylon Locknuts 2 5 Important Go back and tighten all of the Nylon Locknuts used in steps 1 through 8 10 11 ASSEMBLY See the inset drawing Orient the Press Frame 53 as shown Lubricate a 3 8 lt 8 Bolt 30 Attach the Press Frame to the Press Base 60 with the 3 8 8 Bolt two 1 x 7 8 Plastic Bushings 29 and one 3 8 Nylon Locknut 4 Do not overtighten the 3 8 Nylon Locknut The Press Frame must pivot easily Press a 1 3 4 Square Inner Cap 37 into the top of a Press Arm 54 Press a 1 Inner Cap 80 into the indicated hole in the Press Arm Attach the Press Arm 54 to the bracket on the Press Frame 53 with two 5 16 x 2 1 2 Bolts 3 and two 5 16 Nylon Locknuts 2 Repeat this step to assemble the second Press Arm 54 0 aa a I Press a 1 1 2 Inner Cap 79 into the Press Seat Frame 52 Slide the bracket on the Press Seat Frame 52 onto the indicated 5 167 x 2 1 2 Carriage Bolts 1 in the Press Base 60 Tighten two 5 16 Nylon Locknuts 2 onto the Bolts mba Attach the Press Seat Frame 52 to the P
24. t included Two 2 adjustable wrenches One 1 standard screwdriver Lubricant such 85 grease or petroleum jelly and soapy water One 1 phillips screwdriver One 1 rubber mallet e Tape such as clear tape or masking tape Assembly will be more convenient if you have a socket set a set of open end or closed end wrenches or a set of ratchet wrenches Cable Assembly This assembly completes the cables and pulleys that connect the moving arms with each other and with the weights Seat Assembly This assembly completes the seat and backrest that support your body while you are exercising 1 Before beginning make sure that you have read and understood the information on page 5 Locate and open the parts bag labeled FRAME ASSEMBLY Press a 2 Square Inner Cap 38 into the Butterfly Base 61 Press two 2 Square Inner Caps 38 into the Press Base 60 insert four 5 16 x 2 1 2 Carriage Bolts 1 up through the indicated holes in the Butterfly Base 61 and the Press Base 60 Note If the Bolts fali out secure them by putting a small piece of tape over the head of each Bolt Place the Butterfly Base and Press Base flat on the floor Attach the Press Base 60 to the Butterfly Base 61 with two 5 16 x 2 1 2 Bolts 3 two 5 16 Flat Washers 19 and two 5 16 Nylon Locknuts 2 Position _ With the Position the Butte
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