the operating manual
Contents
1. then unscrew the four screws attaching the original empty lower module to the power pack Remove the empty module and present the pH Link or Dual Link module to be installed Connect the ribbon cable from the pH Link or Dual Link to the connector on the power pack Put the pH Link or Dual Link module in position replace the four screws and replace the silver cover e Do not reconnect the electricity supply until the pH Link or Dual Link module the sensor holding POD Kit and the pH minus injection pipe have been installed see 2 3 3 e Always wait 2 minutes particularly when performing any technical work between disconnecting the power packfrom the mains electricity supply and connecting the pH Link or Dual Link module 2 3 Installing the POD Kit The sensor holding POD Kit is a single assembly including the flow rate detector used by your appliance see 2 3 2 the pH and ACL sensors and pH minus injection The cell bypass valves must always be open The sensor holding POD Kit must always be positioned on a horizontal pipe so that the sensors are vertical or 0 The POD Kit must be the first unit fitted after the pool filter If the pool is fitted with a heating system heat pump heat exchanger electric heater etc the POD Kit must be installed before it to take readings on unheated water We recommend positioning the POD Kit more than 20 cm from an elbow in the pipe The sensor cables2. A ZODIAC PH Link Dual Link Instructions for installation and use TEN English More documents on www zodiac poolcare com F H0493700 A 2014 07 e Read this notice carefully before installing maintaining or repairing this appliance e The symbol indicates important information that must be taken into consideration in order to avoid risk of harm to persons or damage to the appliance e The symbol indicates useful information Warnings e As part of a continuous improvement process our products may be modified without prior notice e Exclusive use regulation system for pools must not be used for any other purpose e System designed to work with water from the public network The use of water from wells or rain water is prohibited e The installer is liable for the installation of the appliance and the compliance with local regulations in matters of installation Under no circumstances can the manufacturer be held liable in the event of failure to comply with applicable local standards Under no circumstances shall the manufacturer be held liable if current local installation regulations are not followed e It is important that this equipment is operated by competent and qualified both physically and mentally people that have previously received the instructions for use by reading this booklet Any person not meeting these criteria should not go near the equipment to avoid the risk of being exposed to dan
3. MENU SORTIE MEHL SORTIE When calibration is finished check that the value displayed equals 7 5 otherwise repeat the calibration e ACL XXX Start the calibration procedure by pressing or the procedure lasts about 15 seconds MESURE ACL 646 CALIBRAGE MESURE ACL F668 SELELT CHLIBRHGE PATIENTES 1 SELECT CALIBRAGE MENU SORTIE MEHU SORTIE If the value is 700 calibration is correct If the value is not 700 repeat the calibration steps If the problem persists contact your reseller e Press or or wait 30 seconds to exit 3 4 Adjusting the set point s The set point is displayed continuously on the LCD home screen The default setting for the pH set point is pH7 2 pH Link and Dual Link modules The default setting for the ACL set point is 4 Dual Link module This value provides the ideal compromise to achieve optimum efficiency in terms of water disinfection e Calibrating the sensors see 3 3 e Press or the use the gt or keys to display CALIB PH or CALIB PH ACL then press or e Use the gt or tr keys to display PH SET POINT or ACL SET POINT then press or Use the ow keys to change the set point value Press or or wait 30 seconds to exit e The ACL set point displayed does not match the free chlorine concentration in the pool This is the desired level of disinfection potential in the water The ACL set point required to reach the optimum chlorine level is different
4. must not be positioned near high voltage mains electricity cables Inline installation By pass installation Installation with heating system 4 lt q PH minus injection ACL sensor Flow controller z Water circulation direction 5 H0493700 A EN 2014 07 D A badly installed sensor may give false readings and cause inappropriate operation of the appliance Neither the manufacturer nor the unit shall be liable in this event Identify a suitable length minimum 30 cm without elbow of straight pipe e Dismantle the POD Kit and keep the lower part with 2 holes e Turn the lower part of the collar upside down and place it in the position where you want to install it on the pipe e Use a center punch or marker pen to mark the position of the holes to be made in the pipe e Using the holes saw supplied cut the 2 feed holes for the POD Kit e Place the upper part of the POD Kit on the pipe sliding it into the previously drilled holes D The arrows on the upper part of the POD collar show the direction of water flow Reducer labelled EU 50 mm Collar 63 e Click the 2 parts of the POD Kit collar together around the pipe For a 50 mm pipe use the reducer labelled EU Do not use this reducer for a 63 mm pipe e Position the upper part of the POD Kit with its various components in the direction indicated by the foolproof locating notch and tighten the locking ring fi
5. value and chlorine level ACL or Redox potential of your pool EN It is essential that the pool water balance is controlled and adjusted before installing the appliance Making sure that the pool water balance is correct from the very start will reduce the likelihood of encountering problems on the first days of operation or during the season the pool is in use D Even if it is an automatic control system it is essential to analyse the water regularly to check the water balance parameters Recommended anr TAS Test frequency values in the season Automatic 7 2 7 4 Pear MVAE AGER pH minus Perfect pH Weekly or add pH or pH Increase ACL D L i e menl or oSm set point or add Re BONE Weekly chlorine ppm or turn off the unit chlorine TAC 2 15 Add alkaline alkalinity or f ppm 80 150 corrector Add hydrochloric acid Monthly buffering power Alca or TAC Add a calcium carbonate TH R 10 30 sequestering agent calcium hardness Iepr 100 300 Rosa Calci or carry out Sen carbonate removal Cyanuric acid lt 30 ur a pon Quarterly stabiliser Be Metals mg L or Add a metal fixer Cu Fe Mn Metal Free 2 2 Installing the pH Link or Dual Link module Turn off your power pack then the filtration by cutting off the main electricity supply in order to isolate the installation Close the isolating valves in the pipework Remove the silver cover by pressing the sides and raising it
6. connections are correct and watertight before operating the pH Link or Dual Link module e Replace the protective cover on the peristaltic pump 3 Use 3 1 Activating the module The power pack automatically detects the presence of a pH Link or Dual Link module It is now ready to be used with automatic pH control using the pH Link module or pH and ACL control using the Dual Link module 3 2 Display The LCD screen will display 2 extra lines pH Link module pH set point Dual Link module pH set point a ACL set point A symbol appears to the right of the set point if the value measured by the equipment needs to be corrected automatically oH of water in the pool higher than the set point and or insufficient chlorine level Then pH minus is injected and or chlorine produced automatically according to the defined cycles By default pH regulation peristaltic pump in the module is disabled and the LCD screen will display pH It is enabled automatically about 8 hours after being turned on To enable pH regulation immediately and so dis play the set point on the LCD screen see 3 6 2 3 3 Calibrating the sensor s e To operate accurately and reliably the sensors must be calibrated before using the power pack with the module A To maintain maximum efficiency of the unit we recommend calibrating at least once every 2 months during the period the swi
7. ct the desired level BBP opiate to the pool size Press or to confirm the choice then press or or wait 30 seconds to exit 3 6 Peristaltic pum U 3 6 1 Test priming the peristaltic pum After installation we recommend testing the peristaltic pump for the module and priming it system normally self priming e Before testing the peristaltic pump ensure that all pH minus suction and injection pipes are correctly connected e Always use appropriate safety equipment when handling chemical products e Switch on the power pack button e Press or then use the gt or Lh keys to display CALIB PH or CALIB PH ACL then press or e Use the e or Lh keys to display TEST DOSAGE e A warning will be displayed briefly then press or to confirm starting the pump The peristaltic pump will EN operate for about 30 seconds and will stop SLOMAN OLY e If the pump must be stopped immediately press or e Confirm that the pump is primed pH minus solution will be visible in the translucent pipes D To prime the peristaltic pump more quickly it may be necessary to repeat these steps several times depending on the length of the pH minus feed line 3 6 2 Activating deactivating the peristaltic pum For safety reasons the peristaltic pump is not activated when delivered When the pH Link or Dual Link module is connected to the power pack the peristaltic pump is programmed to start approximatel
8. e A E 8 3 1 Activating the module sise 8 32 DS ae ne E eee ee 8 3 3 Calibrating the sensor s a 8 3 4 Adjusting the set point s iii 9 3 5 Setting the pool volume ccc seca sera tc sa nee cae gsc aise eres nsrctn ens a edvenceeantddeseaistevsteaeaece tates 9 3 6 Peristaltic DORE nee eee ee eee ee 10 MAI RE eee 10 4 1 Cleaning the sensor s iii 10 BZ VV COT raps ce aa cect pe cose tueeee se une todas cea cia tension coucins eh soucanvalacunieutnacanustoretesinvaacnavseennetenecesa 11 5 Troubleshooting 11 6 Registering the product 12 7 Product conformity oo cccceesseesseesssecssesseessssssseesssssecsssesseeeseesseesseesseessseesseessees 12 1 Information before installing 1 1 General delivery terms and conditions All equipment even postage and packing paid travels at the risks and perils of the recipient If damaged caused during transport is observed the recipient should write appropriate comments on the delivery note provided by the carrier and confirmed in writing to the carrier by registered letter 1 2 Contents 1 2 1 pH Link module pH Link module POD kit Buffer solution pH 7 5 E Accessory bag counterweight securing clip suction injection hose 22 PTFE tape and stoppers 5 meters Hoe Un 1 2 2 Dual Link module Dual Link module POD kit Hole saw 22 mm Accessory bag counterweight securing cli
9. e it gently to remove excess rinse water 4 2 Wintering e Rinse the peristaltic pipe by pumping clean water instead of pH minus solution using the TEST DOSAGE function see 3 6 1 Unscrew the POD sensors disconnect their BNC cable beforehand Place them in their original protective caps or in a container filled with tap water If necessary close the POD holes using the threaded stops AN NEVER leave a sensor to dry and or exposed to the risk of frost which would permanently damage it 5 Troubleshooting TEE PH LOW The measured 0 8 PH units or more below the set Check the pH in the pool point Check the set point Calibrate or replace the pH sensor The pH sensor is dirty out of calibration or not Clean and calibrate the sensor working Replace the pH7 5 buffer solution if necessary The pool size setting is too large Check the selected pool size PH ERROR pH adjustment has performed 5 cycles without Check the pH in the pool reaching its set point gt 10 hours Calibrate or replace the pH sensor The pH minus container is empty Replace the container The peristaltic pump is not primed Test the peristaltic pump The pH sensor is dirty out of calibration or not Clean and calibrate the sensor working Replace the pH7 5 buffer solution if necessary The pool size setting is too small Check the selected pool size The peristaltic pump has not been operated for a The pH in the pool does not need to be corrected total of
10. gerous components e If the equipment malfunctions do not attempt to repair the equipment yourself contact your installer e Before working on the equipment ensure that it and any other equipment connected to it are disconnected from the electricity supply e Before connecting it to the electricity supply check that the voltage marked on the equipment matches the mains supply voltage e Removing or bypassing one of the safety devices automatically voids the guarantee as does fitting replacement parts not manufactured by us e Incorrect installation can result in damaged equipment or serious physical injury or even death e Keep the equipment out of the reach of children e The pH Link or Dual Link module is only designed to use pH minus special liquid for use in swimming pools Use of other products automatically voids the guarantee Contents 1 Information before installing oo ccc ccssessseessseessseesseessseesseessseeseessees 3 1 1 General delivery terms and conditions 0 0 0 cece ccc ces ccsccsecssscesecsecssecsessssesssesessesesessneeeeeeess 3 COS a ae tree eee ee ee eee 3 1 3 Technical specifications ss 3 2 Installation 4 2 1 Preparing the pool water balance 0 00 0 ccc cccccccsscssccseccssessesseccsecssecseseseseseccsusesesseeseesseseaseats 4 2 2 Installing the pH Link or Dual Link module ccccceseccsecesecsecssecseseessesssecseseressneees 5 2 3 Installing the POD Kit ne nn ee eee ee eee ee 5 BS couse swe sem
11. in every swimming pool A period manual measurement of free chlorine level in the pool is therefore necessary to adjust this ACL set point To increase the chlorine production potential increase the ACL set point To decrease the chlorine production potential decrease the ACL set point Dual Link module only We recommend that you check the free chlorine level in the pool a few days after the module is installed to determine if the rate is ideal 0 5 to 2 ppm see 2 1 If after this period the free chlorine level is unsuitable the ACL set point must be changed 3 5 Setting the pool volume List of levels with corresponding volumes e Level 1 For small pools up to 40 m e Level 2 For mid size pools from 40 to 60 m default level e Level 3 For large pools between 60 and 110 m e Level 4 For very large pools over 110 m e These values are for guidance only the choice may vary according to the conditions of use e When the volume of the pool is at the limit between 2 levels it is better to use the higher level e However we recommend not over sizing the choice of level to avoid using too much pH minus e A dose of pH minus is injected into the pool every 2 hours when the filtration and water treatment systems are running Press or the use the or Lh keys to display CALIB PH or CALIB PH ACL then press or Use the 0 or Lt keys to display POOL VOLUME then press or Use the 4 gt or a keys to sele
12. lready equipped with a power packl When the swimming pool already has a power pack the flow switch is already installed Leave the flow switch in place Unscrew the threaded adaptor located on the POD Kit and replace it with the stopped supplied to seal the hole 2 3 3 Installing the pH minus injection line A When handling chemical products always use appropriate safety equipment safety glasses gloves and jacket a Installing the injection line peristaltic pump gt non return valve e Remove the protective cover from the peristaltic pump e Cut a suitable length of pipe from the coil supplied to connect the A ee peristaltic pump to the injection non return valve located on the eu POD Kit e Attach the pipe to the threaded connector on the peristaltic pump outlet e Attach the other end of the pipe to the injection non return valve b Installing the intake pipe container gt peristaltic pum e Cut a suitable length of pipe from the coil supplied to connect the container of pH minus to the peristaltic pump e Attach the pipe to the threaded connector on the peristaltic pump inlet e Make a hole to fit the diameter of the intake pipe in the cap of the pH minus container and another smaller hole to avoid the container distorting as the product is sucked up e Pass the free end of the pipe through the hole made in the cap and put the ceramic counterweight and threaded locking nozzle on the end e Ensure that ALL
13. mming pool is being used e Ensure the sensors are cleaned before calibration see 4 1 e Confirm that the power pack is plugged in e Stop the pool pump and isolate the sensors by closing any valves so as to be able to remove the sensors safely e Disconnect the BNC cable from the top of each sensor then remove them unscrew from the POD Then reconnect the BNC cable to the sensors e Rinse the end of the sensors with clean water and shake them to remove excess water Do not touch or wipe the glass bulb at the end of the sensors e Put the pH sensor into a sample of the pH7 5 buffer solution supplied e Put the ACL sensor into a sample of the 700 mV buffer solution supplied e Leave sensors immersed for about 1 minute to obtain a reliable measurement e Press N a the use the gt or Lh keys to display CALIB PH or CALIB PH ACL e then press Use the 4 or D keys to display CALIBRAGE PH pH Link and Dual Link or CALIBRAGE ACL Dual Link only then Note the measured value pH X X If the value is greater than 8 2 or less than 6 4 the sensor is dirty or has been damaged during transport Clean the pH sensor see 4 1 then repeat the above steps If the problem persists contact your reseller If the value is between 6 4 and 8 2 press or to begin calibration The procedure takes about 15 seconds MESURE PH 7 8 CALIBRAGE MESURE PH 7 5 SELELT CHLIBRAGE PATIENTEZ S SELECTS CAL IBRAGE
14. more than 72 hours ACL HIGH The measured Redox potential is more than 150 Clean and calibrate the sensors mV above the set point the chlorine level may be excessive Wait until the error message disappears no chlorine production The pH is too low Make sure that the stabiliser is lower than 30 ppm Reduce the ACL set point Make sure that the water s alkalinity level is OK well and rain water prohibited Check the pH in the pool Clean and calibrate the sensors ACL ERROR The ACL regulation authorised chlorine production for a total of over 30 hours without waiting for the ACL set point Replace the buffer solutions if necessary Replace the sensors Use Boost mode if necessary Check the pH in the pool Clean and calibrate the sensors The appliance has not produced any chlorine for a total of over 30 hours Replace the buffer solutions if necessary Replace the sensors appears The other codes are only information messages that disappear automatically when the operating conditions return to optimal z To cancel the PH ERROR and ACL ERROR messages press or for 3 or 4 seconds when the message 6 Registering the product Register your product on our website You will be the first to be informed of new Zodiac products and special offers You can help us to constantly improve our product quality Europe amp Rest of the World www zodiac poolcare com eae America www zodiacpoolsystems com Aus
15. p PTFE tape and stoppers 1 3 Technical specifications pH Link module Dual Link module Supply voltage Low voltage connected to the power pack Peristaltic pump flow rate 1 8 L h Maximum back pressure injection pH and ACL sensor type combined ABS 1 2 NPT threaded body pH blue ACL red pH and ACL sensor electrolyte KCI polymer pH and ACL sensor cable s 1 5 meters shielded BNC plug pH blue ACL red acid pH minus only UN1027NNA EN 9n14 07 3 H0493700 A EN 2014 07 pH Link module Dual Link module pH minus dosage Proportional cyclic Flow speed 2 metres second 5 bar 60 C pH 0 0 to pH 12 0 0 1 pH 1 point pH 7 5 Flow speed 2 metres second 5 bar 60 C 100 mV to 1000 mV 10 mV 1 point 700 mV pH sensor tolerances Measurement scale amp pH sensor accuracy pH sensor calibration ACL sensor tolerances Measurement scale amp ACL sensor accuracy ACL sensor calibration lt 15 seconds 28 5 x 15 5 x 7 5 cm 1 kg IP23 pH and ACL sensor response time Dimensions w x h x d Weight module only Protection index 2 Installation 2 1 Preparing the pool water balance The Zodiac electrolyser or MagnaPool hydroxinator is designed to disinfect the water in the pool by means of its salt chlorination function With the pH Link module it automatically maintains the pH value of your pool With the Dual Link module electrolyser only it automatically maintains the pH
16. rmly hand tighten only 2 3 1 Installing the pH and ACL sensors e Carefully unscrew the protection cap from the sensor e Rinse the end of the sensor with tap water and shake off excess water 1 AN Never wipe the sensor using a cloth or paper tissue as this may damage it e Screw the sensor into the threaded hole on the POD Kit until the O ring seal on the sensor comes in contact with the POD kit Do not use excess strength If necessary use the supplied Teflon band e Connect the supplied BNC cable to the top of the sensor N Do NOT screw unscrew the sensors while they are still connected to their BNC cables Disconnect the cables beforehand to avoid damage e Once the sensors are installed they may be connected to the BNC sockets on the power pack named pH blue and ACL red They must now be calibrated see 3 3 2 3 2 Installing the flow switch 2 positions possible e After the upstream valve if the cell is in by pass e On the POD kit if the cell is inline a H Link or Dual Link module installed at the same time as the power pack e Locate the flow switch supplied with the power pack e Screw the flow switch into the seat provided on the POD Kit hand tighten The arrow that indicates the water flow rae on the top of the flow switch must be perfectly parallel with the pipes on which the POD kit is positioned b pH Link or Dual Link module added to an installation a
17. tralia Pacific wWww zodiac com au 7 Product conformity This appliance has been designed and built according to the following standards EN6000 6 1 2006 EN6000 6 3 2007 IEC 61558 2 6 1997 AS NZ 3136 2001 IEC 60065 IEC 60335 2 60 Relative to which it is compliant The product has been tested under the normal conditions of use 12 A ZODIAC a Avec Eootolio POPPIES tous les papiers aa recyclen Votre revendeur your retailer m m www zodiac poolcare com 3 fi AH LE my as Pour plus de renseignements merci de contacter votre revendeur For further information please contact your retailer ZODIAC is a registered trademark of Zodiac International S A S U used under license Zodiac Pool Care Europe BP 90023 49180 St Barth l my d Anjou cedex S A S U au capital de 1 267 140 SIREN 395 068 679 RCS PARIS
18. y about 8 hours after being turned on During this period the default display on the LCD screen will show OH To activate the peristaltic pump immediately e Press or then use the gt or tL keys to display CALIB PH or CALIB PH ACL then press or l e Use the gt or Lh keys to reach the DOSAGE OFF or DOSAGE ON line if the pump had previously been activated e Press or CE to activate the peristaltic pump DOSAGE ON or deactivate the peristaltic pump DOSAGE OFF 4 Maintenance 4 1 Cleaning the sensor s e If the end of the sensor is coated with a greasy film deposits of cosmetics suntan lotion etc soak it for a few minutes in warm soapy water Warning do not use a detergent dishwashing liquid is better e If the end of the sensor is coated with limescale or if the above procedure is not enough soak the sensor in a 10 diluted solution of hydrochloric acid for a few minutes wear the necessary safety equipment e Rinse thoroughly with clean water e Calibrate the sensor again see 3 3 10 This acidic cleaning solution can be bought from your reseller or you can make it up yourself by mixing 1 volume of acid with 9 volumes of clean water in a suitable container ALWAYS ADD ACID TO WATER NEVER THE OTHER WAY AROUND j e Always clean the sensor before carrying out the calibration procedure e During cleaning NEVER WIPE THE SENSOR WITH A CLOTH but shak
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