Operators Manual for Eliet Prof 5 (pdf - 11.8mb)
Contents
1. declare that all information that was filed in is correct and truthful also declare to have read and naa the operationis manual and the Warranty conditions Ik verklaar dat al deze gegevens waarheidsgetrouw werden ingevuld Hierdoor geef ik te kennen de gararllevoonwaarden en hitlciding te hebben yelezen en begrepen Je d ctare que tous les donn es compl t es sont correctes et v ridiques Je d clare galement d avoir lu et ompri les notices du mode d emploi et les conditions de garantie Ich erkl re hiermit dass alle angegebenen Daten korrekt und warheitsgem ss gemacht wurden Ich erkl re ebeigoy ass ich die Garanticbedingungen gelesen und verstanden habe Put a crossmark to which application this machine was used Zet een kruis bij de toepassing waarbij deze machine wordt ingezet Indiquez avec une croix l environnement dans lequel la machine a t utilis e Kreuzen Sie an f r welche Art von Gebrauch die Maschine bestimmt ist CT Home use Particulier gebruik Usage particulier Private Nutzung D Profesional Landscaping Hoverniersbedrijf Usage Professionel Gewerbliche Nutzung D Forestry Bosbouw For t Forstbetrieb D Public Groudscare Openbare groenvoorziening Espaces Verts Public Offentliche Gr nfl chenversorgung O Rental Verhuur Location Vermietung Dit document dient binnen de maand na aankoop teruggestuurd te worden naar de ELIET Klantendienst This document has to be returned to ELIET Cu2. Hydro ZR Hydro ZR Options Electric Start ABM system Multi purpose grating for wet greenwaste Different models STD STD 14 EC Declaration of Conformity Machine WOOD CHIPPER Type ELIET PROF V Model number MA 026 010 209 MA 026 011 439 MA 026 020 209 MA 026 021 439 MA 026 030 209 MA 026 031 439 The previously mentioned machine has been designed and manufactured to comply with the fol lowing European CE regulations EN 13525 Forestry machinery wood chippers safety ELIET mfg cy hereby declares that after performing a hazard analysis it is fully aware of the potential hazards and risks associated with the machine In this knowledge the necessary steps have been taken in line with Machine Directive 2006 42 EC in order to ensure absolute operator safety for the operator when the machine is used correctly The value of the measured sound power level and the guaranteed sound power level were ob tained according the procedures set forward in the directive 2000 14 EG annex III B clause 50 and directive EN 13525 Measured sound power level LwA 115 dB A Guaranteed A weighted sound power level 116 dB A Date 01 06 2012 Signature Frederic LIETAER Managing Director ELIET EUROPE NV Date of birth 02 01 1975 ELIET EUROPE NV Diesveldstraat 2 BE 8553 Otegem Belgium Ph 32 56 77 70 88 Fax 32 56 77 5213 ei info eliet eu www eliet eu 15 Warranty conditions Dear Customer We thank
3. Pay special attention to cleaning the engine in particular the cooling fins and air inlet must be thoroughly cleaned in order to guarantee optimal cooling of the engine Pressure washing of the machine is permitted However never point the water jet for long periods in the direction of bearings electrical contacts or filler caps Water is known to be the main cause of corrosion and must therefore be avoided at all times A washing out of the lubricant is possible for this reason plan a lubrication task after thor ough cleaning The engine manufacturer does not recommend water cleaning 10 Transporting the machine ke S Make sure to clear the shredding chamber and turbine on blower model before moving the machine Make sure the infeed opening is free of branchy material The maximum allowable lateral slope angle amounts to 10 Use slip resistant ramps to load the machine into a van or a trailer Make sure that they are securely attached to the vehicle or trailer Under no circumstances must the angle of the up and or down ramp be greater than 2096 Becareful and composed when loading and unloading the shredder so that the machine does not tip over and give rise to an accident When coming down the ramp move down backwards facing the machine f gravity causes the machine to descend more quickly down the slope than is desired quickly move the control handle to the other drive direction This enables
4. drawing with options Hozo Ons drawing with options Hydro ZR 1 Safety handle 7 Loading hopper 2 Wheel drive control steering wheel option 8 Controller feed roller ZR 9 Belt cover transmission 3 Gas tank 4 Hydraulic oil tank 5 Feed control option Hydro 10 Blow chute 11 Turbine blower 6 Protection guard 1 Parking brake 2 Pedal clutch 1 Hydraulic wheel motor 5 Hydraulic oil filter option 6 Battery 2 Grating on STD version 7 Hydraulic oil reservoir 3 Safety screen on STD version 8 hours run counter option 4 shredding chamber 9 ABM indicator light option Engines 14 HP Subaru EX40 1 Spark plug 11 Fuel lever 2 Exhaust outlet elongated on machine 12 Fuel Cup 3 Muffler cover 13 Carburetor 4 Air cleaner 14 PTO shaft 5 Fuel tank 15 Oil gauge oil filler 6 Fuel tank cap fuel filler 16 Oil drain plug 7 Speed control 17 Engine serial number 8 Lever Recoil starter 18 Engine name label 9 Starter handle 19 Stop switch 10 Choke lever 20 Oil sensor unit 13 HP Honda GX390 MUFFLER FUEL FILLER CAP AIR CLEANER THROTTLE LEVER SPARK PLUG ELECTRIC STARTER QAE typo CHOKE LEVER SERIAL NUMBER AND ENGINE TYPE OIL DRAIN PLUG oi FILLER CAP For your information Reference in this manual to right or left hand side back or front of the unit is observed from the machine operator facing th
5. 77 70 88 F 32 0 56 77 5213 T 412 367 5185 F 412 774 1970 www eliet be e mail serviceGeliet be www elietmachines com 4 Table of Contents 1 INtPOCUCTION ccsccccsccsssesscececcsscsscsccscsessssccssssscsscsescsssnssescssescsescssenesssccesssesscccsesesssssessocssoocees 3 11 Carefully read this operating instruction manual 3 1 2 Identification data ELIET Prof T 3 2 EN CT AE 3 EENEG 3 3 Welcome es 4 4 Table of Contents 1 eeeee eee eee eese eese e eese ee enses tns senses ta sten s stesse tss e tease aroro es stesse esse tnssensae 5 5 Safety SYMBOISsssicssccssccassissoosscesesossivenosscessosssissnosscesnsnsssoensnscessesesioseosscesnonsssoncoassessossssonceseswsaassae 7 lee elek eleng Ee E F ele EE if 5 3 Warning REM 7 6 Main parts 8 T Safety regulations Ae 11 71 Safety messages 1 7 2 Safety Drovlslons EE 13 T 3 Satety Tega O E 15 EE Eeler de TEE 15 7 3 2 Careful and security conscious use 15 1 3 3 Responsibilities of the operator EE 16 TAA Personal protective equipment siisiscscssissssscscscscscscsasssssscscscacscscsssssscscscacssscsconssdssscscacacscscsnssssciaads 16 ED LONG OM CAM SN xod oc tue ee TERES ETUR UT DV E e e 17 E ge ee een 18 TESA Meet DIE 18 8 Dealer preparation 9 Operating instructions s ccsscsorcssscrsessscsnncsssonssasscsnocsosonssssscsnosssenssasssonessoeassssesonacsoesossssesooasseneess 21 91 Pr limina
6. blades Gloves are also man datory for performing the maintenance work NEVER turn the blade shaft by grabbing the blades Use the large pulley as a wheel to turn the rotor The blade has two cutting edges reversible blade This means that you must take into account when sharpening that there is another razor sharp blade side Remove all wood dust and chipping residue from the shredding chamber and around the blade shaft This to ensure fire cannot occur once glowing sharpening fillings is deposited Remove the key from the ignition for your own safety Open the shredding chamber read 8 11 2 4 pag 33 For your information The blades can be sharpened without having to disassemble them Use a small angle grinder with a grinding disc suitable for steel A blade has two sides The front of the blade has the two chamfered cutting edges F The rear clearly shows the teeth profile of the cutting area B A sharp cutting edge and a correct cutting angle are essential for efficient shredding These two properties of the blades are retained in position by correctly sharpening the blades f blades become blunt the sharp cutting edge will become worn and will be upset to form a wider rib 1 30 By grinding a little metal from the cutting edge you can again 1 obtain a sharp cutting edge from this wide rib 2 This grinding is performed by moving the grinding disc along the angl
7. blades after the first 5 working hours after reversing or changing the blades may lead to the machine breaking down or being dam aged The damage and consequential damage that may arise from poor maintenance of the blades will invalidate the warranty 11 4 4 Checking and tightening the drive belt for correct tension Remove the belt guard Chapter 11 2 1 You can obtain the correct belt tension if you apply a point charge of 17lbs halfway through the distance between the centres of the pulleys and you can measure a deflection of 1 2 on the belt 11 4 5 Tightening the belt for correct tension To tighten the belt proceed as follows 1 Disconnect the belt drive by putting the right pedal in upright position 2 Loosen the nut M10 on the control rod with a 17mm spanner 3 Pull out the beta pin 4 Rotate the control rod 2 times to the right to tension the belt 5 Place the control rod back in the engine plate and replace the beta pin 6 Tighten the nut on the control rod 17mm spanner 7 Check the belt tension CAUTION in case of overtensioning the clutch will not disengage If the belt is still too loose please repeat these instructions 11 4 5 General lubrication In view of the fact that the shredders often operate in extreme conditions ELIET considers it im portant to use high quality materials ELIET therefore recommends the use of special lubricants from the assembly stage onwards The follo
8. is an unforeseen emergency Safety handle on Hydro version You can operate the feed of the machine with this con trol lever Operating positions of the safety handle ZR version HYDRO version 1 stop 1 in 2 in 2 stop 3 out 3 out Parking brake The parking brake will lock the machine in its position whilst working or transporting material This ensures that there cannot be any unforeseen situations where the machine starts to move unintentionally Safety wear For your safety we strongly recommend to use the safety kit supplied as standard It contains your Personal Protective Equipment PPE This safety set consists of safety glasses ear plugs or hearing protection and a pair of riggers gloves Rotor and turbine brake If you have chosen the ZR option a brake is installed on the machine This brake makes sure the blades don t turn and the blower doesn t blow when the engine runs You can transport your machine without problems 7 3 Safety regulations 7 3 1 General safety precautions The Owner Manual must stay with the unit during its complete service life It serves as a refer ence for the user and enables the machine to be used and maintained in accordance with the correct instructions Always refer to this instruction manual if you have any doubts about an action that you are about to perform If the instructions stated in this manual are not clear to you do not hesitate to contact your E
9. machine the engine must be switched off Always wait until the blades come to a complete standstill before carrying out any operation Once the engine is running focus all your attention on operating the machine 7 3 6 Periodic maintenance Periodic maintenance is essential For this reason strictly follow the maintenance schedule in this user manual see Chapter 11 A maintenance counter will help you keep track of the hours run optional When replacing parts as a result of wear or failure always request genuine ELIET service parts from your ELIET dealer This is important in the interests of your own safety Always make sure the engine is switched off and the battery cables disconnected before per forming repairs or maintenance For your information Also read the engine manual that comes supplied with the machine This contains the information required for the correct use and maintenance of the engine Also read the engine manual in order to carry out all maintenance according to the safety rules given by the engine make 7 3 7 Preserving Nature Use the machine in a manner that respects environmental regulations Avoid unnecessary machine running while not at work Avoid spilling gas while refuelling Service the engine regularly in order to achieve optimum combustion Prevent battery acid from overflowing 8 Dealer preparation LIES Warning As an ELIET dealer you must familiarize your
10. removed while the motor is rotating Never operate the machine if the guard is not in place This sticker is attached to the side of the machine It provides a summary of the general safety regulations by using icons 1 Before operating the machines the manual should be read and understood 2 Suitable safety clothing gloves safety glasses ear de fenders should be worn when operating the machine 3 Operating or carrying out maintenance on the ma chine presents the risk of injury to hands Be alert and careful 0 F WAARSCHUWING AVERTISSEMENT This sticker is attached tot he machine at engine height I s e WARNING WARNUNG This sticker reminds the operator to switch off the en Hi Stop de motor en demonteer de bougiekabel voor u A x R Ban da maine gear Werken gine and release the spark plug cap before carrying out Arr ter le moteur et enlever le cable de la bougie avant de travailler sur la machine maintenance on the machine Stop the motor and remove the spark plug before working on the machine Bitte vor Nachpr fung der Maschine Motor abstellen und Z ndkerzenstecker abziehen ELIET This sticker is attached in the input opening The sticker emphatically points out the risk of injury to hands which is inherent in wood shredding The sticker reminds the operator how to operate the shredder in the safest pos sible way It is prohibited to insert your hands beyond the safety shield Th
11. the machine Open the shredding chamber Completely empty the shredding chamber and make sure that no pieces of wood are wedged in the blade drum If despite this the blade drum is still jammed this indicates a mechanical problem e g a bearing that has seized etc BLOWER Switch off the machine Open the shredding chamber Completely empty the shredding chamber and make sure that no pieces of wood are wedged in the blade drum check the turbine if there is no wood wedged between the sides and the propellor Caution Wear protective gloves as the blades are razor sharp 9 8 2Engine cuts out Stop the engine Check the engine oil if necessary top it off If the oil level is OK this problem could also be caused by an electrical defect 9 8 3Engine stalls while running Oil low level fault Out of gas Electrical defect 9 8 4Starter motor does not operate during starting optional Safety guard is open Battery is in a low state of charge Defect in electric circuits Engine oil low level fault 9 8 5Capacity decreases Dirty air filter Fuel filter in need of cleaning Dirty or fouled spark plug Blades are blunt Incorrect tension of V belt 9 8 6Wheel drive does not operate when gas engine is running optional Safety handle is not in neutral position Defect in the hydraulic circuit 9 8 7 Feed roller no longer operates optional Engine speed t
12. you to hydraulically brake the machine Make sure to properly secure the machine to the vehicle dur ing transportation Use the fixed parts of the vehicle frame to attach ropes Attachment points 1 are provided for securing ropes Always be sure to use the parking brake 2 Do not forget that the machine has a high centre of gravity Therefore use ropes to secure both sides of the machine to the vehicle This ensures that the machine is not toppled over when the vehicle goes around a bend Do not overload the vehicle 11 Maintenance tasks described in detail 11 1 General For your information The dealer s personnel are always at your service The ELIET dealer can always rely on comprehensive support from ELIET NV so that we can work together to find a solution for any problem that you may have For a repair or for the mainte nance of the engine you can always contact your ELIET dealer or a maintenance service that is recognized by the engine manufacturer If you need to contact these services please provide us with the Model Number and Serial Number of both the machine and the engine and also describe the problem in detail Caution Only use genuine ELIET replacement parts These service parts are manufactured to the same strict quality control requirements and degree of craftsmanship as the original equipment For your safety use only genuine ELIET parts on ELIET machines Perform maintenance in a room
13. 2 Grease zerks on the bearings of the castors 3 Grease zerks on the shifting plate beneath the engine 4 Use the following procedure Clean the grease zerk Using a suitable grease pump apply new grease ELIET recommends Sunoco Multi Purpose Grease Pumping the grease gun one or two times is sufficient to distribute the grease Wipe away any grease that comes out of the joints C Lubricating the bearings X This group includes the following locations on the machine 1 Bearing of the feed roller 2 Bearing of the blade drum on both sides of the blade drum NS F boaz Use the following procedure Spray some penetrating oil containing molybdenum disulphide into the bearing and the area around and allow the oil to penetrate Wipe away any external dirt Spray more penetrating oil into the bearing joints Allow the bearing to rotate possibly by starting the drive that moves the bearing CAUTION make sure that all dangerous zones are adequately shielded Once again wiped away any dirt that is forced out by the penetrating oil Use compressed air to remove all traces of penetrating oil from the bearing and from the bearing joints Apply new lubricating oil ELIET recommends Novatio ClearLube as a lubricant Wipe away any excess lubricant 11 5 Maintenance schedule 11 5 1 Normal mai
14. MANUAL Prof 5 1 Introduction 11 Carefully read this user manual Elite machines are designed for safe and reliable use if they are operated in accordance with the instructions given Carefully read this user manual before using the machine Failure to observe this may result in personal injury or damage to the equipment 1 2 Identification data Eliet Prof 5 Note the identification data relating to your machine in the boxed areas Product code Serial Number Year of Manufacture Date of purchase 2 Warranty 2 Warranty card To be eligible to obtain warranty you must mail the completed warranty card within one month of the date of purchase to the address stated below European customers US customers ELIET EUROPE NV ELIET USA Inc Diesveldstraat 2 3361 Stafford street office B B 8553 Otegem Belgium 15204 Pittsburgh PA T 32 0 56 77 70 88 F 4 32 0 56 77 5213 T 412 367 5185 F 412 774 1970 www eliet be e mail serviceGeliet be www elietmachines com Read the warranty conditions on the attached warranty card 3 Welcome Welcome to the family of ELIET customers We would like to thank you for the confidence that you have placed in ELIET and we are con vinced that you have purchased the very best machine The operating life of your ELIET machine depends to a great extent on how you care for your machine This user manual and the engine manual p
15. area of operation see Chapter 9 3 and move the machine to the work site 9 2 Filling up with gas Top up if the machine runs short of gas It s a good idea to only use fresh gas see Appendix A Use lead free gas preferably 98 or 99 octane Any other fuels are prohibited read the engine manual Warning Under certain conditions gas is highly flammable and extremely explosive Fire and explosion caused by gas can result in serious burns or damage to property Do not add fuel while engine is running Always allow a few minutes for the engine to cool off before topping up with fuel Only use fresh gas Never add oil to fuel Because of the short shelf life of fuel it is good practice to buy fuel in small quantities Store gas in an approved container Keep this container out of the reach of children Store fuel in a well ventilated area away from open flames sparks and heat sources Never top up fuel at a location where work is to be performed later Always keep all persons at least 10 m away from the work area This is done to prevent any fires from Tis occurring Clean the area around the fuel tank cap and then remove this cap Never fill a tank to over 8596 of the tank s capacity Top up with fuel until the level is approximately 20 mm from the top of the tank In short do not fill the tank completely to the tank filler opening can be obtained from your ELIET dealer Refit the
16. black M6 SW 10 Disconnect the positive terminal red M6 SW 10 Caution First connect the positive terminal 2 red M6 SW 10 And then the negative terminal 1 black M6 SW 10 11 2 3 Opening the shredding chamber STD VERSION Ease the safety guard 1 upwards Pull the lock 2 downwards Make sure that both clamps 3 are released Topple the shredding screen 4 downward Caution The shredding screen is hooked into the backside of the machine When the clamps are released pay attention that the screen does not fall and gets dam aged BLOWER VERSION Pull the lock 1 downwards Make sure that both clamps 2 are released Topple the shredding screen 3 downward Caution The screen is hooked into the backside of the machine When the clamps are released pay attention that the screen does not fall and gets damaged 11 3 Engine maintenance Warning When running engines emit carbon dioxide an odourless and colourless poisonous gas Inhaling carbon dioxide can cause nausea fainting or death LELET GA ear Cm Start the engine outside NEVER run the gas engine powered machine in an enclosed area even with the windows and doors open 11 3 1 Checking the oil level in the engine crankcase refilling Inadequate oil in the engine will cause irrevocable damage to the engine Therefore regular
17. branchy material prunings leaves and all kinds of organic garden debris Any use other than the designated operation is at the risk and re sponsibility of the operator Never attempt to shred branches that are frozen Think about what you are doing whenever you operate the machine Do not be tempted to let routine dull your attention Never act impulsively or in reflex Despite the extensive safety features do not seek out dangerous situations Take care to preclude any tools falling into the in feed funnel Beaware that the machine ejects the shredded material through the blowchute Make no one or nothing is in the area where the blowchute is directed Do not feed foreign materials string stones metal plastic textile etc According to the manufacturer this model will take branches up to 80 mm diameter For your own Safety on no account should any attempt be made to introduce stems thicker than the stated capacity The machine is not designed to be subjected to the stated maximum capacity for longer peri ods As a guideline no more than 10 of the garden waste that is to be fed into the machine may have a diameter in excess of 90 mm Never stand on a step when feeding garden waste into the loading hopper Do not use a fork or a shovel to or a fork to feed the machine with garden waste Do not use your feet to feed garden waste in the loading hopper Never work in conditions where light intensity i
18. can be found The wood and green material is roughly cut into pieces until large irregular chip pings are obtained during this primary shredding 1 These large chippings end up in the shredding chamber where they are finely chopped to produce small chippings This secondary shredding 2 will continue until the chippings are considered to be small enough to pass through the openings in the sieve screen or as soon as they re small enought to be ejected Each of these shredding actions set certain criteria that the blades must meet for an optimal shredding efficiency A The top of the blade in particular is important with regard to the primary shredding Since the blades act as splitting blades the cutting angle is essential because this forms the key that will cleave through the wood The cutting angle of the cutting edge of the blade is by preference 30 The sharper the blade edge the less resistance when splitting and the smaller the cutting impact on the structure This will produce significantly fewer vibrations and noise This will also benefit the load on the blade shaft and the bearings You can ensure that the cutting angle is the best possible at all times by regularly grinding On the other hand the form of the top of the blade is of essential importance for the performance and the speed of this primary shredding The angle of the top of the blade will determine the angle at which the wood is pulled inside the shredding chamb
19. cap onto the tank as soon as possible Becareful not to spill gas onto clothing If gas does come into contact with your clothing change this clothing at once Itis unsafe and thus expressly forbidden to fill the fuel tank in the vicinity of smokers or naked flames f fuel comes into contact with the eyes or is taken internally obtain medical attention immediately Caution Be carefull not to fill the fuel in to the hydraulic reservoir 9 3 Preparing the work area Clear the area first where the machine is to be used In addition the paths along which the plant trimmings are removed must be kept clear thus releasing the operator from the worries of tripping up over them The operator must also ensure that his safety is not compromised Make sure to locate the machine such that flying chippings expelled from the discharge output do not cause damage to persons or properties On slopes never operate the machine no forward backward or lateral slope Make sure to sort the material beforehand In this way the operator is sure that no foreign objects will enter the machine with the material Foreign objects are defined as any non organic object or branchy material in excess of the stated capacity such as metal stone plastic pvc cords Some of these can cause serious damage to your machine or can be ejected virtually as projectiles towards the user Aways position the machine so that the wind will blow t
20. customers with the function ing of the machine and also point out the possible dangers while using it You are expected to carefully go over the maintenance points of the machine together with the new owner Repeat these instructions until the new owner has fully understood everything Warning The manufacturer ELIET wish to re emphasise that the Dealer must expressly point out to the customers that they must examinethe bolts which retain the chipping blades for security of fixings within the first 5 operating hours Ignoring this operation may cause serious injury and may even lead to death In addition to dam aging the machine the client shall loose all entitlement to make a claim on the warranty See the list with tightening torques in the annex Likewise make sure to check the belt for correct belt tension after a run in period of 10 hours Each machine that leaves the factory contains a limited amount of oil and fuel The dealer must check the levels of the oil and fuel and top them up in accordance with the instructions in this manual or in the engine manual The Dealer performs a test run on the machine and confirms that everything is functioning properly such as the safety contact at the collection bag He also checks that the bolts securing the blades are fully tight Lastly the dealer makes sure that the warranty card is filled in completely and signed This in order to avoid any warranty disputes For more
21. dard machine As the machine is not self propelled it is pushed or pulled to the work site with the engine turned off Warning the machine is a heavy piece of equipment Know your own capability Overuse of your back may cause prolonged pains rheumatics and paralysis Always seek assistance when lifting things that are too heavy for you B If you have a self propelled machine ZR type Start the engine Chapter 9 4 Make sure that the safety handle is in the neutral position Make sure the rotor brake is put in the upper position so that the blades and turbine doesn t operate Moving the machine Move the control handle forwards then the machine will move forwards The more you move the control handle forwards the faster the speed The opposite also works Turning the control handle backwards will cause the machine to move backwards at a speed proportional to the amount that you move the control handle TIP It is a good idea to become acquainted with the characteristics of a self propelled machine and do so in a quiet spacious location without bystanders 9 7 Operating the machine 9 7 1 Before starting work Wear proper apparel protective gloves and safety equipment as instructed in this manual see Chapter 7 3 A good gardener is well organized and plans his work This will enable you to have perfect control to avoid accidents The wood should be systematically stacked before commencing the work t
22. e au Ser e zum ELIET Kundendienst registered on the ELIET website Registreer tw aankoop op de Registrez votre zur ck Registrieren Sie Ihren Kauf ebefalls www eliet be ELIET website www eliet be Internet ELIET www elietoe auf der ELET Webseite unter ww eliet be Customer Identity Klantgegevens Donn es du Client Kundendaten L L L L ICE CLCLCL L Lo Lou 3g LOL d poro prc Name Naam Nom Name First Name Voornaam Pr nom Vorname Lp 3 4 1A 1 1 PW LSU ES INICSE S p 4p 3 ppp a ip Street Straat Rue Strasse Nr Nr N Ne Box Bus Boite App LOL Lag org J Cr iri B o1 L0 01 04d d 1 1 1 1 1 1 jJ DN code Postnr Code Postal Piste City Plaats Ville Stadt Country Land Pays Land 1 j p ope of E p Telephone Telefoon T l phone Telefon Nr Fax Fax T l copieur Fax LOL OL p prog gd gp d pd 201 M a go gp pr gr pg og gn tog p gd dg op opto gd d 1 101 E mail Machine identity Machinegegevens Donn es de machine Daten Maschine ie ame A Model Model Mod le Modell Year of manufacture Botrafaar L ann e de construction Baujahr zip TEE E o 3 EE E TT E 1 Article Code Artikel code Code d article Artikel Nr Serialnumber Sefientimimer Num ro de s rie Serien Nr Date Datum Date Datum Signature Stamp of dealer Handtekening Stempel van handelaar Signature Cachet de revendeur Unterschrift Stempel Fachh ndler
23. e branch feed of the machine Your ELIET dealer is at your service ready to provide you with maintenance or advice so that your ELIET machine always remains in optimal condition You can contact him for genuine ELIET service parts and lubricants These service parts are manufactured to the same stringent accu racy requirements and standard of craftsmanship as the original equipment Caution For your safety use only genuine ELIET parts on ELIET machines T Safety regulations 7 1 ar DANGER GEFAHR Houdt handen en voeten op veilige afstand Eloigner pieds et mains Remove hand and feet Bitte Hande und F sse fernhalten Ki 4 A ry GAANDACHT Nooit werken zonder afscherming C AUTION Never operate without beltguard in place Ne jamais travailler sans la protection A C HT U N Es ist verboten ohne Shutzhaube zu arbeiten ELIET For your information Safety stickers have been affixed on to visible areas of the machine Make a note of the warning messages specified on these stickers 40023 This sticker is attached to the safety net and warns against the danger of injury to hands The screen on the shredding chamber should only be opened once the blades have come to a complete standstill The motor should always be switched off before lifting the safety net This sticker is attached to the drive belt guard The stick er points out the danger which can occur if the guard is
24. ed by the warranty Wear items are not covered by the warranty conditions such as blades bearings belts chains gearwheels tyres bulbs fuses etc f failures are found to be caused by improper use neglect or consequential damages by an external source fall chippings foreign objects accident f failures are found to be caused by improper maintenance of the machine that is not in ac cordance with the prescribed periodic maintenance When a defect is caused by improper repair made by anyone other than an authorized ELIET dealer or after using not genuine Eliet service parts When the defect is caused by making improper changes to the original design of the machine When the fault develops when the machine has been used not in accordance with the instruc tions contained within this manual When the prescribed warranty procedure has not been adhered to or when the warranty pe e riod has expired For all problems relating to the motor please contact an authorized service centre of the engine manufacturer Ill Procedure Step 1 On the date of purchase the customer should register his her purchase online by completing the registration card at www eliet eu In addition the enclosed registration card should be completed in its entirety on the day of purchase The first part of the form should be returned to ELIET within one month The customer should keep all remaining parts of the card along with the purc
25. ed cutting edg OuP Note By regularly grinding you will only have to only grind away a small adjustment of the metal to again obtain a sharp KC cutting edge This ensures that the times that you grind will be very short and will ensure that you always work with the best possible cutting edge ELIET recommends grinding every 10 working hours Avoid grinding at the same location for a longer period of time Prevent local discoloration of blades this denotes heating that causes the material structure to change locally and the hardness to decrease It is extremely important that the existing cutting angle be re dou spected when grinding 3 badly grinded blade fthe cutting angle is not maintained blades will be stopped in the wood due to a blunt angle 4 of an interrupted cutting angle 5 and 3 a lot of power will be lost A cutting angle that is too sharp 6 7 will weaken the cutting edge and therefore the blade life of the blades will be significantly shortened see pictures 4 5 6 and 7 S E 4 5 6 7 Never grind the rear side of a blade In the case of RESIST 10 blades the profile is on the rear side If you grind away the teeth the blade will lose a great deal of its cutting force The top of the blade is subjected to the heaviest loads during shred ding Sharpen this as little as possible so that it is not weakened Every time you grind you remove some material and the blade will become smaller
26. ed with a new filter order number filter BH 280 212 001 11 3 5 Cleaning the air filter Undo the hold down clamps retaining the cover of the air filter 1 and remove the cover Caution If the engine has just been stopped the exhaust will still be hot Before removing the the filter use compressed air to remove dirt and dust building inside the filter housing Gently remove the pre cleaner from the cartridge Remove the nut and the sheet of the filter medium first and then remove the cartridge Pre vent the carburettor from becoming dirty e Clean the pre cleaner using liquid detergent and water Dry the filter in a clean cloth soak it in oil then dry the filter again in an absorbent cloth in order to remove the excess oil Clean the cartridge by tapping it gently against a flat surface Refit the cartridge with the UP mark showing upwards and screw down Refit the pre cleaner to the cartridge Refit the cover and secure the cover using the hold down clamps 11 3 6 Changing the air filter These actions are almost identical to cleaning the air cleaner see Chapter 11 3 5 The only differ ence here is that the cartridge is replaced New air cleaners of the correct type are available from your ELIET Dealer or from an authorized Honda or Subaru service centre 11 3 7 Adding additional battery acid Warning Battery acid is corrosive and therefore dangerou
27. ee eee ee eee eene etta ees eess essen sete tasse ee ees 50 14 EC Declaration of Conformity eese ecce eese eene eene essen es essen essea ennes 51 15 Warranty ConditionS cscssscsssesssssscsosssssossssessnnsosenasessesnensoseocsssdensessessestessensessensessssesesesensese 52 L MLEREDSEnLI AILES 55 5 Safety symbols Certain symbols in this manual are used to provide additional information and to draw your at tention to potential risks 5 1 For your information For your information This symbol is used to draw your attention to specific information and or actions or to denote where you can find additional information relating to the subject Caution This notice identifies safe usage habits This is done to prevent incorrect actions that can result in personal injury or damage to the machine Warning This notice is used to warn you about extreme danger that you must be aware of in these specific circumstances Thus remain alert in order to ensure your own Safety 6 Main parts To fully understand the content of this operator s manual you need to be fully conversant with the terminology used for the descriptions In this chapter you can find a set of parts identified by name It is a good idea to take time to study the machine beforehand for an improved under standing of the descriptions provided in this user manual PROF 5 BLOWER PROF 5 STD
28. er If this angle is rounded off due to wear turn the blades around or replace them The issue is to have the chippings leave the shredding chamber as quickly as possible with regard to the secondary shredding The chippings there fore must be quickly reduced until they are small enough to pass through the openings of the sieve screen Every contact with the cutting area of a blade must make the individual chipping smaller The sharper the full active cutting edge of the blade the more efficient the shredding will be Regular grinding of the cutting edge is essential The teeth on the cutting edge ensures that the cutting power of the blades increases and the cutting edge remains sharp for a longer period of time It is very important to never grind away the teeth when per forming maintenance on the blades The position of the blades on the blade shaft has been selected very specifically to obtain a alter native chopping configuration with regard to the primary shredding and the correct circulation of the chippings in the shredding chamber with regard to the secondary shredding Always observe the original set up of the blades when reversing or replacing them read 11 5 3 p 59 11 4 2 Sharpening the blades Correct and timely sharpening of the shredding blades will extend their operating life we recommend at least every 10 working hours Preparatory warnings Always wear safety glasses and hearing protection when grinding
29. fy CREC COMME 21 9 2 Filing UP ug Ve 21 9 3 Preparing d ee 22 9 4 Turning and positioning the blowchute and deflector Tan 23 9 5 Starting th gaS ul el csissssisissssssssscsiscstsesnsssaescscnistscsainsnsssscscacacscscsnsnsssscscacscscscsnsnsascesesccassnccsasssaeaenes 23 9 6 Moving tlie aa T 24 97 Operating the IMAGINES RR HERE TREE siase as ASSE RR RS RESE RS ARTAS E RS RESE RE Raia S Y 25 SD Berore Staring WORK rrr reer rr reer rrr eerrerererers 25 Klee Heel 25 98 Troubles MO OCI Gs issscsccccsccccsescsnssesesssscesesssnscsncncsesssisessstscscsnssestseseststsvecentsesesssistsvstevestsesessseststsvssesestseeiees 27 EE Ee 27 9 8 2 EMG IME CUES EE 28 9 8 3 Engine TS a Se Hia Tee H 28 9 8 4 Starter motor does not operate during starting optional 28 9 8 5 Capacity decreases ee Taar 28 9 8 6 Wheel drive does not operate when gas engine is running 28 9 8 7 Feed roller no longer operates optional 28 9 8 8 Engine no longer runs and the machine must be moved on ZR model 28 9 8 Cleaning the machine 29 10 Transporting the machine ee ee eee e eere ee eee enne etn sees seen asse etna osse aeos sete tasse e eana o 30 11 Maintenance tasks described in detail ceeeeee cree eee eene eene eene ennt enses tnaan 31 0 Re Te T O 31 UE le eg EE 32 11 2 1 Removing the belt ouard EEN 32 1 2 2 Disconnectiligithie EE d 33 11 2 3 Opening the sh
30. hase invoice for the duration of the warranty period Step 2 In the event of a defect becoming apparent the customer shall have this verified by the authorized ELIET dealer If the dealer feels that there is a factory defect the dealer may invoke the warranty under the terms specified Step 3 Every warranty application must be accompanied by a fully completed official applica tion form Copies of this warranty application are available to dealers at ELIET or even at an importer agent Step 4 The dealer then orders the parts needed to perform the repairs Next the dealer faxes the order form together with the completed warranty form and a copy of the registration card Step 5 The warranty form should be stapled to the purchase invoice and mailed to ELIET or an importer agent of ELIET Step 6 ELIET will send the parts ordered to the dealer under the regular delivery and pay ment conditions Step 7 The defective part will be examined by the technical department first prior to approv ing or rejecting the warranty ELIET reserve the right to solely decide whether or not the cus tomer has complied with the conditions for the validity of this guarantee i e 1 year or 2 years Faulty components shall become the property of ELIET Step 8 When a warranty claim is found to be valid ELIET will credit the warranty parts Cus tomers shall never be entitled to apply for a refund of labour costs IV In case of damage caused by tra
31. he dust produced away from the engine 9 4 Turning and positioning the blowchute and deflector flap The blowchute can be turned into various positions In order to do this follow these instructions 1 Loosen the handle 1 2 Place the blowchute 2 in the chosen position 3 Fasten the handle 1 The directional deflector flap can be turned up and down In order to do this follow these instructions 1 Loosen the nut 3 2 Place the deflector flap 4 in the wanted position 3 Fasten the nut 3 9 5 Starting the Gas Engine Caution Never start the machine if the engine cooling fins are not clean and free of debris to protect it form overheating For your information Also read the engine manual Warning Never run the engine indoors Exhaust gases contain toxic substances and may lead to intoxication or suffocation Warning Before starting up the machine make sure to wear the ear defenders supplied as standard Ensure the shredding chamber and turbine are empty This is to avoid starter mechanism over loading Be sure the shredder hopper is empty no tools Make sure the safety grid is closed and the safety switch is actuated If not the machine cannot be started STD version Start the engine At ELIET we recommend to keep maximum engine speed at 3 200 rpm Never make any alterations to this factory set maximum speed setting 9 6 Moving the machine A If you either have a stan
32. hick branches thin branches leaves and damp products Ensure that the material does not contain any foreign objects Never run the machine in an enclosed area If this is done there is a danger of being poisoned by the exhaust fumes from the engine Always shred with the engine at full throttle Caution If you do not have the ZR option once the engine is running the shredding blades are rotating therefore irrevocably shredding anything that is introduced into the loading hopper 9 7 2 Shredding proper Be careful when performing work While operating the machine focus your concentration completely on the work Drive the machine to the work site Start the engine Allow the machine to run idle for about 5 minutes Warning Remember When shredding at temperatures around freezing maximum branch size of branchy material is limited to 60 mm em HYDRO Move the control lever to the infeed position The feed roller starts to turn and pulls the garden waste into the loading hopper at a constant speed The maximum lift of the feed roller is 105 mm Preferably the operator s position is next to the black loading hopper to introduce the garden waste In this way flying chippings finding their way from below the safety screen that are expelled from the in feed do not cause personal injury f you have the blower version feed the garden waste into the loading hopper on the right side of the hopper T
33. his makes that the chippers stay longer in the chipper chambre so that the chippers are smaller e Feed the garden waste into the loading hopper and guide it towards the feed roller In the case of loose garden waste leaves etc use a branch to push the material up to the feed roller DO NOT USE a shovel or a fork to do this Never use a step for feeding the loading hopper with garden waste Noattempt should be made to use your feet to push garden waste in the loading hopper Warning Do not lean forwards to push material further into the loading hopper so that your hands NEVER go past the safety screen a ve R V Byreducing the amount of material that you feed into the machine it will operate more opti mally n the case of branches it is recommended to feed in the thickest part of the branch first e Itis preferable to feed thick branches into the left hand side of the loading hopper on the STD version and into the right hand side of the loading hopper on the blower version You can determine the feeding in speed as follows Without ABM You listen to the sound of the engine if you hear that the engine speed de creases substantially this indicates that the engine is encountering problems speed decreases below 2500 rev min If this happens stop the material from being fed in by moving the con trol handle into the stop position When the engine returns to its normal speed you can
34. his procedure for each blade 8 x of group 1 Always clean the blades and blade holders before reinstalling them B Reversing the blades of group 2 Rule Every blade disk has four blade positions The blades are positioned at an angle for two positions 1 and the blades are approximately straight for two positions 2 The front side F of the blade must always be directed towards the axis line of the rotor for the slanted blades One blade will point F the front side to the right and the other will point F the front side to the left for the straight blades N A d ua N A WH LLL L Perform the following steps to consistently apply this rule Disassemble two blades that are diametrically opposite each other Rotate them through 180 and change them over Do the same with the two remaining blades Repeat this operation for the three remaining blade disks of group 2 Always clean the blades and blade holders before reinstalling them Caution When fitting the blades always position the nuts on the left hand side of the blade plate By applying this installation method the nuts will be automatically tightened during shredding by the turning direction of the blade shaft As a reminder Always position the nuts on the belt pulley side 11 4 3 2 To replace a shredding blade proceed as follows New RESIST 10 sets are available form your ELIET Dealer under the following Art
35. information please read the warranty condi tions on the warranty card ELIET machines are packaged in accordance with common rules that apply for such transpor tation Deliveries will always be ex factory ELIET cannot therefore be held liable for damages that occur during transportation Should you notice damage to the packaging when goods are accepted always check the state of the machine to ensure it is not damaged Report any deviation on the delivery order before signing off for receipt Should the machine be damaged you should always immediately submit a complaint to the shipping company 9 Operating instructions Caution Before starting to shred always run through the checklist below Checklist 5 Check the oil level of the machine Ensure there is enough gas in the tank If necessary fill up the tank with gas Check whether the air filter is not too dirty Satisfy yourself that the shredding blades are firmly in place and in good condition If they need to be sharpened this must be done first If one detects cracks or fractures in a blade this blade must be immediately renewed For safety s sake tighten the balde bolts Check whether all safety provisions on the machine still operate 6 Check whether no chippers are left in the chipper chambre nor in the turbine These can block the enging before starting Once these items have been checked and approved you can prepare the
36. intended for this purpose This room must be Spacious Easily accessible Well lit Dust free Clean and tidy Quiet These characteristics are important to enable maintenance to be performed in an optimal man ner Caution Improper maintenance may subsequently compromise the safety of the operator Prior to doing service operations first make sure to disconnect the battery cables Disconnect the terminal When performing maintenance always wear gloves and also safety glasses for some operations Those are included with the machine 9 TIP The maintenance work described can essentially be performed by any person who possesses the requisite technical knowledge However ELIET recommend that the machine should be handed in to an ELIET dealer for a major overhaul each year Your ELIET dealer is always at your service for maintenance and advice He stocks genuine ELIET service parts and lubricants His staff can always obtain advice and service from ELIET so that they can provide you with an impeccable after sales service 11 2 General interventions NEVER OPERATE THE MACHINE WITHOUT SAFETY GUARDS 11 2 1 Removing the belt guard Ease the safety guard 1 sideways on the STD version Remove bolt the 2 bolts 2 M8 Remove bolt the 3 bolts on the upper side and the 2 bolts on the lower side 3 M6 Remove the guard 11 2 2 Disconnecting the battery Disconnect the negative terminal
37. is decal is located on the side of the loading NIST 1 mmm 1 hooper ctis cu ne ea asta rela 8553 OTEGEM BELGIUM TEL 432 56 77 7088 MA 08040113123456 t th hi Product code MA 006 040 113 seria N 123456 UO LONE machine Model S prot 2000 ABM ZR Year me Model model number serial number year of VANGUARD 2 CYL V TWIN Power 18 HP e a e SE Lwa mea manufacture engine power rating weight guaranteed A weighted sound power level Lw A This sticker also lists the manufacturer s details The CE label means that the machine complies with the governing European machinery directive Caution Safety stickers becoming damaged illegible or removed through use or cleaning must be immediately renewed Stickers are available at your approved ELIET Dealer 7 2 Safety provisions Safety screen on STD version The safety screen 1 avoids access to the blades No tools are required to open the screen but the motor is shut off on opening the screen The motor can be turned on again once the screen is closed that is when the safety limit switch 2 is actuated Belt guards These guards provide protection from the moving belt These guards can only be removed using tools The machine must not be started if these guards are not correctly fitted Rugged construction The robust construction not only adds to the long operating life of the machine but also provides additional user safety whenever there
38. jury from the blade shaft coasting to a stop on opening the chipping chamber Cutting injuries to hands when disassembling the blade shaft Cutting injuries due to the blade shaft falling after being disassembled Strangulation or constriction by loose clothing getting caught in moving parts Injuries caused by the machine tipping due to unsafe transport Danger of suffering burns due to chippings and wood residue that is blocking the cooling air ducts Irritation of the airways or lung problems due to inhaling the dust produced Hearing disorder due to insufficient protection of the ears during the work Bruising or injury when feeding materials due to the power of the blades on the wood Bruising or injury due to the kick back of wood when being introduced in the feeding hopper Mental disturbance or rheumatic disorder due to shredding for a long time at a time without taking breaks Joint pain due to vibration transfer when continuously inserting thick branches Injuries following contact with the blades for blockage clearance maintenance or cleaning the machine Injury due to a fall while driving over a substrate that cannot carry the weight of a person and machine This is not a comprehensive list and is provided for information purposes only to safeguard the safety of the user bo
39. liet dealer for further explanation ELIET s helpdesk 32 0 56 777088 is also at your dis posal during office hours to provide answers for your questions Readthe chapter that is meant for the dealer see Chapter 8 and immediately check whether or not the machine has been delivered in accordance with the instructions Carefully observe all safety instructions when using the ELIET machine Carefully read all the instructions relating to the use of the machine All these instructions relate to your personal safety When you purchase the machine first allow the dealer or a professional to give you some in struction Read and observe all safety messages posted on the machine in the form of stickers Read and observe all safety messages posted on the motor Under no conditions whatsoever may the original design of the machine be modified without written consent of ELIET Under no circumstances must a safety item be shunted disassembled or switched off As shredding involves ongoing considerable physical effort take regular breaks for food intake rest and drinking t is unsafe for persons suffering heart problems and or having balance disturbances to oper ate the machine Avoid inhaling the exhaust fumes from the machine Exhaust gases contain toxic particles which could prove fatal Never start the engine in an enclosed area 7 3 2 Careful and security conscious use This machine is designed solely for shredding
40. ly check the oil level as follows Park the machine on a level surface so that the engine is perfectly horizontal Switch off the engine Take a clean cloth Remove the dipstick and use a cloth to wipe it clean the oil level show on the dipstick is not always correct the first time that the dipstick is removed Therefore reinsert the dipstick and then remove it again The oil level must reach the F Full mark on the dipstick f not top off Note do not overfill First clean the area around the filler cap before topping up the oil Remove the filler cap and remove the dipstick so that the crankcase is ventilated Caution Topping off the oil level is a meticulous job do not overfill the reservoir to extend engine life and maximize engine performance Gently replenish the oil reservoir Regularly check the oil level on the dipstick to see when the desired level has been reached Only use the recommended oil see manual engine Once the crankcase is replenished with the correct oil place the check plug back in position and securely retighten the oil filler cap Immediately clean away any spilled oil Caution Make sure that no dirt enters the crankcase via the filler cap Warning O l Filling the engine with oil is performed in TWO steps d Read all of the text carefully U Make sure that the engine is horizontal Allow the engine to run until it reaches normal operati
41. n BU 401 300 202 Disassemble all bolts M10 that secure the blades Always use two ring spanners with long handles to unscrew these bolt attachments A F 17 Do not pull away the blades using your hands but use a self grip wrench It is useful to put a wedge screwdriver in between the blade disks to ensure it is easy to release them First remove any dirt between the blade plates before you insert a new blade To do so use a stripping blade Use the same procedure as for reversing the blades Group 1 Check that the rear of each blade faces towards the wall B of the shredding chamber Group 2 Each blade that is mounted on a fluted part of a blade disk must face the axis line of the blade shaft with its front side F Onreplacing shredding blades always fit new bolts and nuts When refitting the shredding blades check that all bolts are tight torque loading 35 Nm When refitting the bolts in the discs always make sure the nut is located on the left side of the disc As a reminder All nuts in the blade shaft must always be positioned along the side of the pulley After reversing or replacing the blades always check the torque of the blade bolts after the first 5 working hours and adjust if required Caution Incorrectly or poorly installed blades may lead to the machine breaking down or being damaged This will also put operators and bystanders in danger Not retightening the
42. n Using the machine when the belt tension is too low will cause the belt to slip twist or wear down These three possibilities have a detrimental effect on a new belt When Within the first 10 operating hours after starting up the new machine Within the first 10 hours after changing a belt What Check the belt tension 11 5 3 Daily maintenance Caution Before performing any maintenance stop the engine Wear suitable clothing Check for signs of leakage Open the shredding chamber see Chapter 11 2 4 Clean the machine see Chapter 9 8 Inspect the blades and if necessary sharpen them see Chapter 11 4 1 Check the machine for signs of abnormal wear or fractures Check the bolts for correct tightness Blades wheels bearings engine Check the oil level in the engine crankcase see Chapter 11 3 1 11 5 4 Maintenance after 50 hours Caution Before performing any maintenance stop the engine and remove the key from the ignition switch Wear suitable clothing Daily maintenance Clean the air cleaner Check the belt tension Check the level of hydraulic oil General lubrication 11 5 5 Maintenance after 100 hours or six monthly Caution Before performing any maintenance stop the engine Wear suitable clothing e Maintenance after 50 hours Reverse RESIST blades Replace the oil filter Check the level of battery acid 11 5 6 Maintenance after 200 hour
43. ng temperature then switch off the engine Hold a receptacle capacity 1 11 underneath the oil drain plug Open the fill cap 7 Open the sump plug and allow the contents to drain into the receptacle Refit the oil drain plug Partially fill the engine with O 8L of fresh oil and refit the filler cap Start the engine and allow it to idle for 20 seconds Stop the engine and wait for 30 seconds Then gradually fill the engine with the rest of the oil until it reaches the F Full mark on the dipstick total capacity 11 Immediately clean away any spilt oil Insufficient oil in the engine can cause irrevocable serious damage to the engine 11 3 3 Changing or refilling the hydraulic oil The total capacity of the hydraulic oil reservoir is 10gts The hydraulic oil tank is positioned on the front of the machine 1 The fuel cap is located on the top of the reservoir 2 The drainaige plug is located at the bottom of the reservoir 3 Make sure that the engine is horizontal Hold a receptacle capacity 12 gts underneath the oil drain plug Open the fill cap Open the sump plug and allow the contents to drain into the receptacle Refit the oil drain plug Refill the reservoir with fresh oil and replace the fuel cap 11 3 4 Changing the hydraulic oil and oil filter The filter should be changed after renewing the hydraulic oil The filter must be turned loose and replac
44. nsport All goods are supplied ex factory Transport risks are borne by the customer It follows that ELIET highly recommend to check the goods for damage on arrival Any damage found should be stated on the delivery form before signing Make sure the driver of the haulage company puts his signature next to the damage on your copy n the absence of a written and signed declaration on the delivery form the insurance of the haulage company will not accept any liability Damages can be claimed from the hauler using a copy of the delivery form and a covering let ter stating your complaint The damaged machine should be kept in its original condition until the hauler s insurer has performed any examination REGISTRATIONCARD REGISTRATIEKAART ELIET CUSTOMER SERVICE ELIET KLANTENDIENST SERVII To be able to claim the full rights Om als klant aanspraak te kun Pour prof to which you are entitled it is inen maken op waarborg dient de tous le important to register within a men zich binnen de maand na vous sont month after the date of purchase aankoop bij ELIET te registreren tant de regi Therefore fill out this registration Hiervogr vult u onderstaand docu le mois suh form and r tuipyttie first registra ment yoliedig in en stuurt het eer Compl tez tioncard to the ELIET Customer ste deel van deze registratiekaart gistrement e Service Your purchase should be naar de ELIE klantendienst terug Heh
45. ntenance schedule Daily after each use Daily maintenance 11 5 3 Every 50 hours Maintenance after 50 hours 11 5 4 Every 100 hours six monthly Maintenance after 100 hours 11 5 5 Every 200 hours or annually Maintenance after 200 hours 11 5 6 11 5 2 Special maintenance A Special maintenance of the blades After inserting the blades into the rotor the blades will bed in after a brief period This can cause the tension on the bolts to decrease with the risk that the blades may become dislodged between the blade plates This can cause irrevocable fatigue failure of the blade shaft This must be prevented by scheduling extra maintenance after the brief bedding in period When Within the first five operating hours after starting up the new machine Within the first 5 hours after rotating the blades Within the first 5 hours after changing the blades What Check all blade bolts for correct torque loading and retighten if considered necessary torque loading 40 Nm 350 in Ibs ed kal NEL a Warning Failure to perform this special maintenance will compromise the safety of the operators and bystanders and can cause serious damage to the machine B Special maintenance of the drive belt The belt that transfers the power from the engine to the blade shaft is long During the bedding in period the belt will stretch naturally to a certain extent This stretching will reduce the belt tensio
46. on the active cutting side You can continue to grind until you have reached halfway through the width of the top of the blade see picture Should you continue to grind you would compro mise the blade life of the cutting side that has not yet been used Turn the blades when this happens read S 11 4 3 p 41 If the top of the blade is rounded off see picture the shredding efficiency will be reduced In this event further grinding of the blade serves no purpose This is the time to reverse or renew the blades read 11 4 3 p 41 After grinding carefully close the shredding chamber refit the dis charge belt conveyor and close the safety guards 11 4 3 Reversing and renewing the shredding blades If blades are sharpened at regular intervals a blade life in excess of 100 hours for each blade edge can be guaranteed When one blade edge has reached the end of its service life simply reverse the blade thereby enabling the machine to operate for another 100 hours If both blade edges are worn replace the blade as a set 11 4 3 1 To reverse a shredding blade proceed as follows Warning Wear protective gloves as the blades are razor sharp LE Du S Warning The blades are directly exposed as soon as the shredding chamber is open Be sure that the machine has completely stopped and remove the key from the ignition For your information The blades are extremely sharp Avoid c
47. ontact with the blades en allways wear protective clothings QU Each blade is secured with two M10 bolts Avoid injury to hands and always use two ring spanners with long handles to unscrew the bolts A F 17 Immediately replace any damaged bolts Do not pull away the blades using your hands but use a self grip wrench t is useful to put a wedge screwdriver in between the blade disks to ensure it is easy to release them There are a few rules that must be respected for reversing or replacing the blades The blade shaft has been divided into two groups for the logics of these rules Blade group 1 The two farthest blade disks belong to this group G1 Blade group 2 This group contains 4 blade disks that are enclosed in between the two farthest blade disks G2 A Reversing the blades of group 1 Rule Ensure that the blades from blade B N H i NL d WWW VAM C B group 1 are always facing with their rear Ny N M pis B side B towards the side walls of the shred Ee ee i 14 14 NW i mE i o WE ol QU yw ding chamber ur i Y l V E HDL Vey D VN Perform the following steps to consistently apply this rule Remove a blade from the left hand side rotate it through 180 and fit it in the same position but to the right hand disk Rotate 180 the blade previously removed from the right hand blade disk and fit it in the empty space in the left hand blade disk Repeat t
48. oo low ABM in disorder Contact your ELIET dealer Problem in the hydraulic circuit valve Chain broken 9 8 8 Engine no longer runs and the machine must be moved on ZR model If the engine is not running the rear wheels are no longer driven f you turn the control handle on the steering you are still able to slowly move the machine using the force of the operator e If this is not possible and the engine no longer runs due to a blocked rotor you may wish to take off the drive belts This ensures that the rotor is no longer driven and that the engine can be restarted 9 8 Cleaning the machine It is strongly recommended that you clean the machine after each use Failure to do so will Lead to premature wear of the bearings gaskets and drive belts Increase the risk of fire Decrease the cooling efficiency of the engine Inability to detect fractures or cracks Have a detrimental effect on the paint coating and the safety stickers Warning A machine that is no longer in good working condition may compromise the security of the user Caution Wear suitable clothing when cleaning Gloves are required Use a dry cloth a soft brush etc for cleaning To remove grease and lubricants use penetrat ing oil containing molybdenum disulphide This spray lubricates and also dissolves rust It is useful to have compressed air in the vicinity so that you can use it to clean various compo nents
49. redding chamber 33 11 3 Engine maintenance sese 34 11 3 1 Checking the oil level in the engine crankcase refilling eese 34 11 3 2 Engine Feli i REM 35 11 3 3 Changing or refilling the hydraulic ol 36 11 3 4 Changing the hydraulic oil and oil filter 36 I S Cleaning theair Tiber coco o rere ererrerrerrrrerercrrerrrrr EEER NEVER VE UE EE 36 11 3 6 Changing theair MEST aano eon inre reerererererertcecereererereferererererecrerererererererererrerrret 3f 11 3 7 Adding additional battery acid EEN 37 UE Et len H Tee E 38 11 4 1 Checking and Sharpening the blades EEN 38 11 4 2 Reversing and renewing the Shredding blades sss essen 39 11 4 3 Checking the V belt for correct tension sss esse eee 42 11 4 4 Tightening the V belt REENEN 42 11 4 5 Checking and tightening the drive belt for correct tension sss sss esse eee 43 UE ene Tee TE 43 11 5 Maintenance schedule oe esessssssscesececeeesececececcsesecesesecueseseccsesscuesesecesescuesesesesesecueseseesseseeeneaeenee 46 11 51 Normal ege Ee 46 ETGEN 46 11 5 3 Daily MAINTENANCE AREE 47 11 5 4 Maintenance after 50 hours 47 11 5 5 Maintenance after 100 hours or siy mopntbiv eese tenete tnnt 4T 11 5 6 Maintenance after 200 hours or annually eese eene tnnt 48 12 Winterizing the machine 4 eee e eene e eere ee ee eren eee t tnos etta esen essen essen ees 49 13 Equipment specifications eee eee ee
50. restart the feed roller by moving the control handle to the infeed position With ABM The feed roller stops when engine speed is too low lt 2750 rpm the warning light 1 lights up When the engine returns to its normal speed restart the feed roller ac 4 f the amount of chippings block off the output opening move the machine backwards The pile may not be higher than the bottom of the rear flap Not on blower model With moist materials it is best to use a sieve for damp products Order number MA 026 001 001 If the shredding chamber gets clogged up switch off the machine to remove the blockage Make sure to wait for the blades to come to a complete standstill before carrying out any operation on the machine For safety s sake disconnect the spark plug wire e Warning In order to avoid personal serious injury or damage to properties never operate the machine without a sieve screen fitted f you notice a foreign object in the garden waste in the loading hopper perform the following steps Stop the feed roller by pushing the control handle to the stop position Stop the engine Remove any foreign objects f you notice a strange noise during the work immediately stop shredding Stop the engine and investigate the cause of the defect Before proceeding perform the necessary repairs 9 8 Troubleshooting 9 8 1 Rotor stalls STD Switch off
51. rovided will assist you in this respect If you follow the instructions and suggestions in these manuals your ELIET machine will operate for a very long time in optimal condition Read this instruction manual carefully before operating this machine This will prevent you from operating the device incorrectly For your own safety take into account the safety instructions stated in the relevant chapter Even if you are thoroughly familiar with operating such equipment it is still advisable to read these pages carefully At ELIET all our machines and devices are subjected to a policy of continuous change and there fore the specification of your machine may differ slightly in terms of shape technology and ac cessories The descriptions and technical data in this manual are accurate at the time of printing Certain illustrations and descriptions may not be applicable to your specific machine but instead relate to a different version of the machine In turn we trust that you will understand that the texts and illustrations in this manual cannot lead to any claims If you still have any questions after you have read this manual we request you to contact your ELIET dealer ELIET AT YOUR SERVICE 59 DEDE European customers US customers ELIET EUROPE NV ELIET USA Inc Diesveldstraat 2 3361 Stafford street office B B 8553 Otegem Belgium 15204 Pittsburgh PA T 32 0 56
52. s Wear safety glasses and protective garment and work in a well ventilated area Switch off the engine Check to be sure electrolyte level is between the minimum and maximum marks Inspect the six compartments for correct level by looking through the transparent battery case If the level is not correct unscrew the caps from the battery Use only distilled water to top up to the correct electrolyte level Refit the caps to the battery Caution Do not inhale vapours from the battery acid During this maintenance do not rub your eyes with your hands Should battery acid splatter into the eyes or onto the face rinse the affected area immediately with clean cold water If there is any further discomfort seek prompt medical attention Wash your hands immediately after performing this maintenance Note NEVER add additional acid add only distilled water 11 4 Machine maintenance 11 4 1 Checking and sharpening the blades The machine offers the highest efficiency and has the highest operating speed when the blades are sharp Enhance your own working comfort by taking some time to check the blades and if necessary sharpen them for every job SHARP BLADES OPTIMUM PERFORMANCE Pay particular attention to the following Shredding garden waste with the ELIET shredding system takes place in two steps We first have the contact of the blades with the garden waste when chopping takes place where the cutting block
53. s or annually Caution Before performing any maintenance stop the engine Wear suitable clothing Maintenance after 100 hours Change blades Changing the hydraulic oil and oil filter Air cleaner change Changing spark plugs After performing maintenance or a repair make sure that you correctly refit ALL guards 12 Winterizing the machine Clean the machine Store the machine in a dry place that is protected from rain and if necessary cover it with a tarpaulin Always allow the machine to cool down before storage f the machine is to be stored outside it must be well protected with a tarpaulin Ensure that water does not directly fall onto the machine At ELIET we strongly recommend that the ma chine is stored at a location that is well protected from the weather etc When winterizing the machine for long periods it is recommended to perform the following steps Perform a 50 hour overhaul Check all nuts and bolts for correct tightness and where necessary retighten them Places where the paint coating is damaged are repainted or covered with grease in order to prevent rust Original ELIET paints in the same colour are available from your ELIET Dealer article no BX 043 200 400 13 Equipment specifications Clees S lege maps Blowing pipe 360 SWIVELLING DISCHARGE HOSE deflector flap adjustable in height Steel turbine 330 mm width 130 mm 13 width 5
54. s less than 500 Lux Always remember to set the parking handle so as to prevent the machine form moving For deontological reasons ELIET accept no responsibility whatsoever for any accidental injury to pets or persons caused by its machines 7 3 3 Responsibilities of the Operator All persons using the machine are assumed to be fully conversant with the safety instructions The operator is fully liable for the use of the machine in regard to himself and to third parties Operators are presumed to possess a certain level of maturity that permits them to make deci sions based on common sense Underage persons must not operate the machine However this does not apply to youths above the age of 16 years who are learning to operate the machine under the supervision of an experienced operator A disabled person may only operate the machine when under the supervision of an experi enced operator Children and animals must be kept well away from the machine ELIET recommend that the machine should not be lent to others However if this is done only lend it to persons who are conversant with the machine Always ensure that the user is aware of the potential hazards and ensure that he reads the manual before he uses the machine an indicative list of potential hazards can be found at Appendix This machine must only be operated by persons who are in good physical condition If you be come tired during the work take a res
55. stomer Service within a month after purchase Renvoyez ce document au Service apr s vente ELIET dans le mois suivant la date d achat Dieses Dokument muss innerhalb eines Monats nach Kaufdatum an den ELIET Kundendienst zur ckgeschickt werden 16 Hazard analysis Below you will find a list of dangers and risks that are linked to storing away transporting or using the chipper Take note of these dangers and avoid these risks by following the instructions contained in this manual Be aware that it is not just the user who runs a risk but also third par ties can be exposed to these risks Ensure that bystanders are always kept at a safe distance Injury to hands due to reaching into the infeed opening past the anti projection flaps Injury due to the projection of chippings through the feed in opening because the anti projec tion flaps have been pressed open Danger of suffering heavy injuries or death because a machine part blades bolts etc have become loose because there has been a lack of checking and maintenance Danger of suffering injuries due to projection along the feed and discharge sides after a for eign object has been introduced stone metal textile PVC etc Injuries caused by chippings flying out from the discharge opening when the machine is in operation Injury due to the projection of chippings by walking into the danger zone around the blow chute Cutting injuries to hands due to in
56. t in due time Persons consuming alcohol or drugs must not operate this machine 7 3 4 Personal Protective Equipment PPE You must wear suitable clothing to operate this machine That is clothing covering the whole body heavy protective gloves and closed nonslip footwear Do not wear loose fitting clothing a shawl for instance should be avoided by all means Long hair should be contained using a cap or a headband or worn in a ponytail Forthe protection of the most sensitive senses ELIET recommends ear hearing protection and safety goggles Shredding may result in dust production If this dust irritates your lungs we recommend that you wear a dust mask conform to directive 89 686 EC 7 3 5 Zone of danger Graphical representation of the zone of danger STD T CN S IP Y BLOWER The blower can be turned in different positions The danger zone shifts in the manner the blower is turned E During the work do not allow bystanders to enter the zone of danger that stretches up to AOft around the machine Do not take any risks and immediately stop the machine as soon as anyone enters the danger area Always let the machine run empty before switching of the engine Left over chippers in the chipper chamber can block the blades or turbine so that the machine does not start When leaving the
57. wing parts require regular lubrication Pivot points and friction surfaces Grease zerks Bearing Caution Before performing lubrication make sure to switch off the engine and to remove the key from the ignition switch Gloves must also be worn during this maintenance A Lubrication of pi t points and friction surfaces This group includes the following locations on the machine 1 Pivot point lever infeed roller 2 Throttle control lever pivot point 3 Parking brake foot pedal 4 Wheel drive brake guide 5 Pivot point handle blowchute 6 Bolt deflector flap Use the following procedure Whenever possible disassemble the hinge or the joint Spray some penetrating oil containing molybdenum disulphide onto the frictions surfaces and allow the oil to penetrate Wipe away all traces of old lubricant and dirt n the event of some parts not being accessible use compressed air to remove all traces of old lubricant and dirt e g in the joints of pivot points When the pivot points are clean apply new lubricant ELIET recommends Novatio Clearlube as a lubricant for pivot points and ball joints ELIET would recommend Novatio PFT grease for friction surfaces Wipe away any excess lubricant B Greasing via the grease zerks fitted This group includes the following locations on the machine Grease zerk on the pivot point of feed roller 1 Grease zerks on pivot point of castors
58. you for purchasing an ELIET product Congratulations on your purchase of this ma chine which is sure to meet your expectations and needs over the coming years At Eliet we do everything to ensure that our products function correctly That is why your product qualifies for a two year guarantee What is warranty At Eliet we have strict quality rules on designing and manufacturing products The priorities given by these rules are to guarantee a long service life and permanent safety That is why at Eliet we are willing to repair at no charge hidden defects or faults during the whole run in period aka the warranty period provided the prescribed procedure is followed Warranty conditions ELIET s warranty obligations for new machines is governed by the following conditions I Warranty period The warranty period starts the day the dealer delivers the machine to the customer maximum one week after the purchase and expires after two years of private use after twelve months or 100 running hours of rental use after twelve months or 100 running hours in semi professional or in professional use To be eligible to obtain warranty the customer is invited to register the newly purchased machine with ELIET You should complete the registration card online on Eliet s webiste www eliet eu If you don t have access to the Internet please complete the attached registration card in its entirety and return it to ELIET Il What is cover
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