BUM 60-30 / BUM 60-31
Contents
1. L1 L2 L3 PE N L1 B B PE Main contactor K1 F Fuse or motor d d protective switch EL CES Fan NOTE ja Brake In the case of single phase GE supply there are only two ina ie e bio i Thermal Operating Display Protector O H14RS O H13BB O H12 TBA O H11 TMOO H10 UZKO H9 SGRO H8 FLEO H7 IZK CE H6 UVSC H5 FBSO H4 NMXO H3 TKKO H2 FTOO Settings H1 FPHO L dT Drift O R111 2 P gain O R125 SINT TT av6 cc Spec value adaptation O R123 Isolating Transformer T O L1 Pot 230V I H 1 ee o PE 3x230 V connection voltage BAUMULLER RPM specified values for NURNBERG counter clockwise rotating motor shaft On NC PLC ground Ext current limiting Controller enable Brushless close contact tachometer Reset generator close contact connection Discharge time I Display i d Outputs 10 V bipolar n Display Ready to Use contact closed Relay message contact closed Typ S Nr BUM60 30 60 31 B 000 95311044 E Rating Plate Contacts can be loaded with 24 V 1 A max S option only for BUM 60 30 60 31 B 2 When using an external ballast resistor remove wire bridge between RBint and BA and connect the external ballast resistor to X1 2 and X1 4 If UL508C has to be observed the external ballast resistor must protect itself from overheating a Manual BUM 60 30 BU2. Continuous rated current Q Manual BUM 60 30 BUM 60 31 43 BAUMULLER Document No 5 01031 02a of 54 Mechanical Data B 2 Mechanical Data Dimensions BxHxT 108 x 315 x 270 mm Weight without controller cassette B 3 Electrical Data Closed loop control 7 kg Analog controller Connection voltages 8 3 x 230 Vac 50 60 Hz 10 Type of protection IP 20 Switch on Ready for operation after lt 1 5 S Frequency to switch on mains 2 unlimited Output voltage wa 3x0 Vac 95 of Connection voltage Output power 9 1 12 9 KVA Typical motor power 3 4 5 kW Peak output current 9 6 11 60 A Low voltage supply Ballast resistor Rg optional 230 V external potential free peak power of ballast resistor 10 kW internal ballast resistor 15 Q 250 W external ballast resistor 8 min 15 Q Max switch on time ratio 1 5s 1 33 Power loss in rated operation without low voltage supply without ballast 170 W WARNING N The following may occur if you do not observe the danger information given considerable damage to material assets gt severe personal injury death With a single phase connection neither of the lines must have ground potential n Single phase connection possible Voltage difference between phases must not exceed 3 0 2 All nominal values refer to a connection voltage of 230 V With a single phase connection the rate
3. gt high currents and current peaks in the motor cables The interfering energy bound in magnet ic fields reaches frequencies of a few Hertz up to approx 30 MHz Due to the high voltage peaks additional electromagnetic fields occur with frequencies of up to approx 600 MHz gt high chopping rates and fast logic circuits electromagnetic field with 16 MHz 1 GHz gt Mains feedbacks and harmonics These are caused by commutations and non sinusoidal mains loading particularly for mains commutated controllers 100 Hz 20kHz German EMC Law EMVG 18 of 54 This converter corresponds to 6 Section 9 of EMVG German EMC Law dated 18 Sept 1998 Devices systems and components according to section 3 which are exclusively manufactured or stocked as vendor parts or spare parts for further processing by industrial companies or craftsmen with proficient knowledge of in the field of electromagnetic compatibility do not have to comply neither with the safety standards nor with the demands of 4 Section 1 No 1 to 3 and 5 This takes into account that EMC is essentially dependent on the subassemblies of the individ ual modules and components in the switch cabinet Manual BUM 60 30 BUM 60 31 Document No 5 01031 02a Baumuller Nurnberg GmbH Installation Measures for ensuring EMC To minimize the electromagnetic influences mentioned above certain requirements have to be fulfilled for cabling grounding screening and fi
4. AM Ha AT A7 10 Geschaftsleitung Entwicklungsleiter Head Division Head of Development 50 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH Index Numerics 73 23 EWG A Accessories Additional sources of heat B Ballast circuit Block diagram C Cable screens Cabling D Degrees of contamination E EMC information EMC law EMC package Environmental conditions Environmental requirements F Feed current converter Functions Fuses G Grounding H High voltage tests Inverter motor end J Junction region temperature L Low Voltage Directive Maintenance information Monitoring auxiliary voltage ballast overload DC Link earth fault feed current converter BAUMULLER 47 29 15 21 19 15 34 47 heatsink temperature mains failure overcurrent message phase failure power transistors Monitoring facilities motor end inverter requirements O Operation P Personnel gualified R Recommissioning S Screening Starting current load relief Sub unit terminal T Temperature of coolant Transportation Transportation damage Type code U Unpacking Use appropriate Manual BUM 60 30 BUM 60 31 Document No 5 01031 02a 91 of 54 52 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH Table of figures Table of figures BUM 60 30 BUM 60 31 0000 air 10 Se ae lg EE EE
5. Definition ofthetermDeclarationofConformiy 48 C 4 Definition of the term Declaration by Manufacturer 48 C 5 DEGiaralion 0FECONIONMI EE 49 C 6 Declaration by manufacturer 50 ipe eet eee ee eee ee ee ee eee ERRE eki ee ee OE OR EET OR RT KO 51 Table of OUES 53 5312 D39 4 A EE De EE 53 4 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH SAFETY NOTES Preliminary remarks During operation the principles on which the converter and motor work lead to leakage currents to earth which are dissipated via specified protective earth connections and which may result in a current operated e l c b on the input side blowing prematurely A DC component in the fault current may occur in the event of a short circuit to frame or earth fault which makes a triggering of the higher level current operated e l c b more difficult or even impossible The connection of the current controller to the mains using only the current operated e l c b is prohibited standard EN 50178 VDE 0160 4 98 sections 5 2 11 and 5 3 2 1 The units are protected against direct contact by being installed into common switching cabinets which meet the minimum protection requirements according to EN 50178 VDE 0160 4 98 section 5 2 4 The protective measures and safety regulations according to DIN VDE are binding for personal security Ne
6. N EE DE RE OE seca OE EE OE NN 19 Laying cable antenna heat 20 Laying cable effective loop area iii 20 Laying cable exit of the cabiNet iii 21 Laying cable apply the screen ii 22 Proposal for the screen connection iii 23 Screen terminals for grounding iii 24 Q Manual BUM 60 30 BUM 60 31 53 BAUMULLER Document No 5 01031 02a von DA Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH be in motion Baum ller Nurnberg GmbH Ostendstra e 80 90 90482 N rnberg T 49 0 911 5432 0 F 49 0 911 5432 130 www baumueller de All information given in this manual is customer information subject to change without notice We reserve the right to futher develop and actualize our products continuously using our permanent revision service Please notice that specifications data information are current values according to the printing date These statements are not legally binding according to the measurement computation and calculations Before you make any information given in this manual to the basis of your own calculations and or applications please make sure that you have the latest edition of the information in hand No liability can be accepted concerning the correctness of the information
7. by e g terminals contactors fuses etc Manual BUM 60 30 BUM 60 31 19 Document No 5 01031 02a of 54 20 of 54 EMC information You achieve the smallest possible effective antenna height by laying the cable directly on the ground of the metallic rack TP gt Figure 3 Laying cable antenna height You should lay all cables as close as possible to the conductors of the ground system to re duce the effective loop area for magnetic coupling X E DOT GE GL Figure 4 Laying cable effective loop area gt When laying signal and control cables in parallel across power cables maintain a minimum distance of 20 cm between the conductors Cross cables of different EMC categories only at an angle of 90 gt For symmetrical signal transmission e g differential amplifier inputs for the speed setpoint twist the conductors of each pair together and twist the pairs of wires together gt The connection between converter and ground plate should be as short lt 30 cm and finely stranded as possible Use large cross sections gt 10 mm gt connect the filters PE connection on the load side with low impedance to the mounting plate Using a galvanized angle metal or a RF earthing strip would be ideal gt Sources of noise such as fuses transformers chokes and nois
8. directive 72 23 EG low voltage dated 19 02 1973 changed by 93 68 EWG dated 22 07 1993 Einzel Leistungs Einheit BUM 60 30 60 31 B XXX Mono Power Unit BUM 60 30 60 31 B XXX Das obige Ger t wurde entwickelt und konstruiert sowie anschlieRend gefertigt in Ubereinstim mung mit o g EG Richtlinie und u g Normen in alleiniger Verantwortung von the unit specified above was developed and constructed as well as manufactured in accordance with the above mentioned directive and the standards mentioned below under liability of Baum ller N rnberg GmbH Ostendstr 80 90 90432 N rnberg Germany Ber cksichtigte Normen standards complied with Norm standard EN 50178 Ausr stung von Starkstromanlagen mit elektrischen Betriebsmitteln Electronic equipment for use in power installations EN 60204 1 Sicherheit von Maschinen Elektrische Ausr stung von Maschinen Safety of machinery Electrical equipment of machines EN 60529 Schutzarten durch Geh use IP Code Degrees of protection provided by enclosures IP Code HD 625 1 51 Isolationskoordination f r elektrische Betriebsmittel in Niederspannungsanlagen Insulation coordination for equipment within low voltage systems N rnberg 24 01 2005 AM Mr Andreas Baumuller ppa Dr Peter Heidrich Gesch ftsleitung Entwicklunggsleiter Head Division Head of Development Q Manual BUM 60 30 BUM 60 31 49 BAUMULLER Document No 5 01031 02a of 54 Declaratio
9. report immediately any changes that occur which adversely affect the safe ty of the unit system 1 3 Voltage test Baumuller Nurnberg GmbH carries out a voltage test according to EN 50178 VDE 0160 4 98 Section 9 4 5 for each unit Subsequent high voltage tests must only be carried out by Baumuller Nurnberg GmbH WARNING N If you want to carry out high voltage tests for complete switch cabinet installations disconnect all cables from Baumuller units prior to the test a Manual BUM 60 30 BUM 60 31 7 BAUMULLER Document No 5 01031 02a of 54 8 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH INTRODUCTION 2 1 General 2 1 1 The mono power unit BUM 60 complements the Baumuller Modular System in the medium per formance range Plug in analog controller cards are supposed to be used for closed loop control NOTE The controller is fitted as plug in card and the description which is available separately con tains the respective properties and technical data The mono power unit BUM 60 consists of the feed current converter on the mains side and the motor end inverter Description of function The whole unit BUM 60 consists of the three parts feed current converter on the mains side mo tor end inverter and controller plug in card This documentation does not refer to the available controllers Each controller comes with its own documentation Feed current converter on the
10. M 60 30 BUM 60 31 27 BAUMULLER Document No 5 01031 02a of 54 Pin assignments 5 5 Pin assignments 5 5 1 Power terminals 1U1 1V1 1W1 PE connections 4 mm maximum 1U1 Device input voltage 1V1 1W1 H NOTE One of the terminals is not connected when single phase power feeding PE Switching cabinet ground 1U2 1V2 1W2 PE connections A mm maximum 102 Motor connections 1V2 1W2 PE Motor ground connection 2 ZK ZK connections 4 mm maximum Connections for checking DC Link current or for rapid discharge or for connecting an external ballast resistor ZK Ba DANGER The following will occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death Parallel switching several devices via the DC Link connections is not allowed RBint BA With internal ballast bridge With external ballast refer to gt Block diagram lt from page 10 and P Connection diagram lt on page 25 If UL508C has to be observed the external ballast resistor must protect itself from overheat ing 28 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH Installation 5 5 2 Control terminals NOTE All control voltages applied externally must comply with the regulations for PELV or SELV Sub unit Terminal X5 230 Vac via isolating transformer at 70 VA minimum and at least 4 short circuit voltage 56 Accesso
11. M 60 31 25 BAUMULLER Document No 5 01031 02a of 54 Connection information 5 4 Connection information Closed loop Refer to separate controller descriptions controller K1 A 1U2 1V2 1W2 PE2 1U1 1V1 1W1 PE1 RBint BA 26 of 54 Main contactor with auxiliary contact for controller enable DANGER The following will occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death A controller enable on the controller may not be issued until the intermediate circuit capacitors have been completely charged i e 1 sec at the earliest after switching on the main contactor Circuit breaker according to VDE 0100 slow blow fuse 2 2 3 times the rated current or motor protective switch matched to the power requirements of the drive and to the peak switch on current Isolating transformer for additional feed Uz special version power 70 VA uk 4 6 one transformer per unit Option additional feed makes troubleshooting easier Motor connections cross section according to VDE 0113 0298 Use shielded cables For installation see gt EMC information lt from page 18 Cross sections 1 5 mm up to 14A 2 5 mm up to 19 A 4 mm up to 25 A 6 mm above 25 A rated motor current Observe the assignment to the connections in the terminal box 2 Connection to mains transformer Cross section according to VDE 0113 0298 For insta
12. The devices are suitable for use in enclosed workshops VDE 0558 Part 1a Sec tions 5 4 3 2 1 and 5 4 3 2 2 DANGER The following will occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death The live parts take more than one minute to discharge Q Manual BUM 60 30 BUM 60 31 15 BAUMULLER Document No 5 01031 02a of 54 16 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH INSTALLATION 5 1 Danger information WARNING N The following may occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death This device carries dangerous voltage and contains dangerous rotating parts fans The user is responsible for the assembly of the converter the motor the mains choke and the other devices according to the safety regulations e g DIN VDE and all other relevant na tional or local regulations concerning the conductor ratings and protection grounding discon nectors overcurrent protection etc The protective measures and safety regulations according to DIN VDE are binding for person al security If there are no PE connections on the unit the commutation choke or the motor personal injury may be caused since the surface may carry hazardous voltage During operation the principles on which the unit and motor work lead to leakage curren
13. WARNING The following may occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death Lifting incorrectly can result in personal injury or damage to property The device should only be lifted by appropriately qualified personnel using the proper equipment Install the units vertically in a switching cabinet If there are several units mount them next to one another WARNING The following may occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death It is crucial to comply with the ventilation measures listed below Ignoring these measures can lead to the unit overheating Ventilation must be from the bottom to the top Ensure that the flow of air is not restricted Ensure that there is a minimum clearance of at least 50 mm above and below the unit and ensure that there is enough cooling air that can circulate freely Manual BUM 60 30 BUM 60 31 Document No 5 01031 02a Baumuller Nurnberg GmbH Assembly The temperature of the coolant 50 mm below the devices may be up to 40 C At higher tem peratures up to a maximum of 55 C reduce the power of the devices by 3 per degree Celsius Do not locate any additional sources of heat above or below the devices Avoid degrees of contamination 3 and 4 according to standard EN 50178 4 98 Section 5 2 15 2
14. against contact according to Paragraph 4 Section 4 VBG 4 Protection against direct contact comprises all measures against danger which can result from touching the active parts of electrical equipment The active parts must therefore be protected from direct contact by insulation design posi tion arrangement or firmly installed facilities Protection refers to common covers barriers and procedures which ensure that persons are prevented from touching live active parts Switch cabinets must have emergency stop facilities using which all voltages causing danger ous situations can be switched off This does not include equipment which if switched off would cause another dangerous situation The releasing element for the emergency stop fa cility must be arranged such that it can easily be reached in case of danger In the event of work which is considerably more dangerous that usual another person must be present The operator must ensure that unauthorised persons do not work on the machine Subsequent high voltage tests must only be carried out by Baumuller Nurnberg GmbH If you want to carry out high voltage tests for complete switch cabinet installations disconnect all cables from the units prior to the test When an error occurs the drive is de energised and the motor coasts to stop This fact must be taken into account particularly for hoist and lifting drives The operator must report immediately any changes that occur which advers
15. age is intended as protection the controller ensures limitation of the al lowed peak current of the motor phase currents Earth fault monitoring The system monitors the earth fault current to detect a motor earth fault An earth fault current error message is generated if the fault current exceeds 10 of the allowed peak current of the power unit Earth fault monitoring can be reset by a reset signal from the controller For display and resetting of the message refer to the description of the controller DC link monitoring The system monitors the level of the DC link voltage in the motor end inverter A message is issued if the DC link voltage reaches a value that is critical for the power unit DC link monitoring can be reset by a reset signal from the controller For display and resetting of the message refer to the description of the controller NOTE The DC link voltage can rise until switch off if the drive brakes and the ballast power of the ballast circuit on the DC link is either too small or no ballast circuit exists Monitoring power transistors For the duration of the power transistors switch on command the system monitors the collector emitter saturation voltage If too high a saturation voltage is detected in conducting status over current of the power transistor is present this can be due to a short circuit of the motor terminals for example and a controlled shutdown is being carried out that switches off the t
16. be in motion bein motion POWER CONVERSION EQUIPMENT Us CE LISTED 38WA BAUMULLER Mono Power Unit BUM 60 30 BUM 60 31 Manual E 5 01031 02a Title Product Version Status Copyright Obligatory Manufacturer O BAUMULLER Manual Mono Power Unit BUM 60 30 BUM 60 31 5 01031 02a 2004 07 12 These operating instructions may be copied by the owner in any quantity but only for internal use For other purposes these op erating instructions and extracts thereof must not be copied or reproduced Use and disclosure of information contained in these operating instructions are not permitted Designations and company marks contained in these operating instructions may be brand names the use of which by third par ties for their own purposes may violate the rights of the holders These operating instructions are part of the equipment ma chine These operating instructions must be available to the op erator at all times and must be in a legible condition If the equipment machine is sold or moved to a different location these operating instructions must be passed on by the owner to gether with the equipment machine After any sale of the equipment machine this original and all copies must be handed over to the buyer After disposal or any other end of use this original and all copies must be destroyed When the present operating in
17. ction the 230 V additional voltage or the supply voltage must be available Ballast overload monitoring Ballast overload monitoring prevents inadmissibly high loading of the internal brake resistor ED lt 3 96 Mains failure phase failure monitoring optional Phase failure monitoring detects a single phase or three phase failure of the supply voltage and prevents an internal ready for use NOTE The message can be resetted by a RESET on X1 after 2 s after a renewed connecting of the supply voltage if the 230 V additional power supply remains For a normal switch on a simultaneously switch of the power supplies on X1 and X5 is rec ommended Q Manual BUM 60 30 BUM 60 31 33 BAUMULLER Document No 5 01031 02a of 54 Messages and warnings 6 3 2 Monitoring facilities on motor end inverter The following monitoring facilities exist gt Overcurrent in motor lines Earth fault current DC Link overvoltage Disturbance of power transistors IPM v v vy Nw Auxiliary power supply Overcurrent message The system monitors the motor current in the motor phases and generates an overcurrent mes sage if a phase current goes out of the upper range by 30 of the allowed peak current This message is saved and results in a pulse disable The overcurrent message can be resetted by a reset signal from the controller For display and resetting of the message refer to the description of the controller H NOTE The overcurrent mess
18. d intermediate circuit voltage is reduced by 3596 3 With a single phase connection the value is reduced by 66 With a single phase connection the value is reduced by 50 44 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baum ller N rnberg GmbH Technical Data 5 The current information depends on the controller type Analog controller DC value for block commutation Digital controller effective value for sinus commutation 6 For a maximum of 10 s without preloading using A controller For a maximum of 200 ms without preloading using E V controller For a maximum of 1 s without preloading using V controller The load cycle must be dimensioned that the effective value of the output current does not exceed the rated current 7 A minimum break time after switch off of 2 min must be observed 8 If UL508C has to be observed the external ballast resistor must protect itself from overheating 9 Do use fuses which have a 1 t value at the working point of max 510 A s If UL508C has to be observed do use fuses 32A 1000V 3NE4 101 manufactured by Siemens Item No 101 940 Baum ller The cor responding fuse carrier is available from Baumuller Item No 101 960 You may even use UL approved fuses listed in the table below In the table below we have listed UL approved fuses and fuses that are not UL approved Please observe that the listed fuses are of different design and that you have to use corresponding fu
19. e converter and motor work lead to leakage cur rents to earth which are dissipated via specified protective earth connections and which may result in a current operated e l c b on the input side blowing prematurely A DC component in the fault current may occur in the event of a short circuit to frame or earth fault which makes a triggering of the higher level current operated e l c b more difficult or even impossible Make the PE connection according to DIN EN 60204 VDE 0113 Part 1 1997 Section 8 2 2 considering EN 50178 VDE 0160 4 98 Sections 5 3 2 1 and 8 3 4 4 Malfunction of the drive During the initial commissioning a faulty or uncontrolled movement of the driven machine el ements cannot be excluded Therefore proceed with particular care Prior to connecting the drive carefully check all higher level safety equipment for perfect func tioning to avoid personal injury Q Manual BUM 60 30 BUM 60 31 31 BAUMULLER Document No 5 01031 02a of 54 Danger information WARNING N The following may occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death Special care must be taken when touching the drive shaft directly or indirectly by hand This is permissible only when the shaft is at standstill and the converter is de energised Machine parts which are freely accessible during operation shafts fans etc must be covered Protection
20. e extra low voltage Current limit reached Synchronous motor TBA Overtemperature of ballast resis tor TKK Overtemperature of heat sink TMO Overtemperature of motor UVS Supply voltage too low UZK DC link voltage ZK DC link Manual BUM 60 30 BUM 60 31 41 Document No 5 01031 02a of 54 42 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH APPENDIX B TECHNICAL DATA B 1 Environmental requirements Ambient operating temp range Tp 0 45 C with power reduction 3 degree C up to 55 C Coolant temperature range Tk 0 45 C with power reduction 3 degree C up to 55 C Reduction for rated output current Tx 45 55 C 3 deg C Maximum elevation for site at rated loading 1 1000 m above MSL Relative humidity 15 85 no condensation Storage temperature range 30 C 70 C The ambient temperature is measured as follows 2 determine several measurement points that cover the entire ani marked range with a space of 10 cm e measure the temperature at this measurement point The highest value represents the ambient temperature L e mm mm ml LL mm mm mm mm mm mm mm mm mm mm um ei 2 Loading Values in Dependence on the Site Elevation for elevations greater than 1000 m 120 100 80 60 40 96 20 0 Installation Height 1000m 2000m
21. e sensitive modules such as microprocessors bus systems etc should be located at least 20 cm away from the converter and its cabling gt Avoid reserve loops on long cables gt The grounding of reserve wires in cables is mandatory additional screening avoidance of capacitively coupled hazardous contact voltages Manual BUM 60 30 BUM 60 31 Document No 5 01031 02a Baumuller Nurnberg GmbH Grounding Installation Do not connect mains filters in parallel Do not connect identical mains filters in series the attenuation response will not improve Do suppress every mono power unit individually If it is absolutely necessary to suppress all units collectively do not break any of the shields between units and mains filter That is that shielded cables may not be broken by fuses shunts or other components The classical star grounding is no longer sufficient to reduce the noise of high frequencies caused by converter operation Better results can be achieved by a reference surface which must be linked to the units ground e g bare metal mounting plate and housing parts cov ering an large area Apply all ground connectors and screens as close as possible above the ground to avoid earth loops If it is possible to ground the controller reference potential of the power unit make the con nection with as large a cross section as possible and a short cable lt 30 cm Remove insulating layers such as paint adhesives e
22. e to material assets gt severe personal injury death From six months storage period on the capacitors are destroyed during commissioning if they are not reformed beforehand Reform the capacitors by supplying the device ready for use for at least 48 hours with supply voltage but no impulse enable 7 3 Recommissioning 38 of 54 Carry out commissioning as with a new device WARNING The following may occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death From six months storage period on the capacitors are destroyed during commissioning if they are not reformed beforehand Reform the capacitors by supplying the device ready for use for at least 48 hours with supply voltage but no impulse enable Manual BUM 60 30 BUM 60 31 Document No 5 01031 02a Baumuller Nurnberg GmbH Maintenance 7 4 Disposal The units consist essentially of the following components and materials Component Material Spacers housing of the current transformer and the fan etc PCB on which the entire control electronic is located Basic material Epoxy resin glass fibre material copper plated on both sides and interconnected electronic components such as capacitors resis tors relays semiconductor elements etc Electronic elements may contain dangerous material If the components are used as directed there is no danger for human beings or to t
23. e will provide you with support in the form of EMC information You will find this information in the operating manual and in filters for main applications When you have complied with all the requirements we impose in this documentation you can assume that the drive satisfies the requirements of the EMC Directive The limit values and requirements for variable speed electrical drives are determined in the harmonized product standard EN61800 3 If you are erecting an installation for which a declaration of conformity on the EMC directive must be generated it may be necessary to specify several harmonized standards which you have used for the compliance of the protection targets of the directive The harmonized product standard EN 61800 3 has to be used with electrical drives To enable you to market your machine within the EU you must be in possession of the following e Conformity mark CE mark e Declaration s of Conformity regarding the directive s relevant to the machine Definition of the term Declaration of Conformity C 4 A Declaration of Conformity as defined by this documentation is a declaration that the electrical equipment brought into circulation conforms to all the relevant fundamental safety and health requirements By issuing the Declaration of Conformity in this section the Baumuller Nurnberg GmbH declares that the equipment conforms to the relevant fundamental safety and health requirements result ing from the direc
24. ectrical equipment Switch cabinet must have emergency stop facilities using which all voltages causing danger ous situations can be switched off This does not include equipment which if switched off would cause another dangerous situation The releasing element for the emergency stop fa cility must be arranged such that it can easily be reached in case of danger In the event of work which is considerably more dangerous that usual another person must be present The operator must ensure that unauthorised persons do not work on the machine The operator must report immediately any changes that occur which adversely affect the safe ty of the unit system Before dismantling safety equipment during commissioning repair and maintenance ensure that the machine is taken out of commission in accordance with applicable regulations Re mount and check the safety equipment immediately after completing commissioning repair and maintenance work 5 2 EMC information General information on converters Baumuller converters are equipped with IGBTs The power loss in the converter is minimized by fast switching operation of the IGBTs The size of the power modules is thus decreased The fast switching operation of the IGBTs causes electromagnetic influences which may influence other components Interferences may be caused by gt capacitive fault currents This is caused by high voltage peaks and switching of bipolar tran sistors and IGBTs
25. ely affect the safe ty of the unit system When dismantling safety equipment during commissioning repair and maintenance ensure that the machine is taken out of commission in accordance with applicable regulations Re mount and check the safety equipment immediately after completing commissioning repair and maintenance work This list does not claim to be complete for the safe operation of the unit If you should need further information or if special problems arise please contact Baumuller Nurnberg GmbH or a sales agency Please observe the warnings in Chapter P Safety Notes lt from page 5 Prior to touching the modules the user must discharge electrostatically to protect electronic components from high voltages caused by electrostatic charge This can simply be achieved by touching a conductive grounded part immediately before touching the electronic compo nent Devices with electrostatically endangered components or modules are marked using this la bel at a visible position 32 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH Commissioning 6 2 Operation The device is operated using the controller refer to the description of the controller Messages stored in the feed current converter motor end inverter can be reset by a reset signal from the controller 6 3 Messages and warnings 6 3 1 Monitoring facilities of the feed current converter For the monitoring facilities to fun
26. glecting to fit PE connections on the unit or the motor will result in serious personal injury and or considerable damage to material assets General information These operating instructions contain all the information necessary for correct operation of the products described The document is intended for specially trained technically qualified person nel who are well versed in all warnings and commissioning activities The unit is manufactured using state of the art technology and is safe in operation It can safely be installed and commissioned and functions without problems if the information in this docu mentation is followed WARNING The following may occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death When operating electrical equipment some parts of the equipment always carry dangerous voltages Only qualified personnel who are familiar with the safety information assembly operation and maintenance instructions may carry out work on this equipment Manual BUM 60 30 BUM 60 31 5 BAUMULLER Document No 5 01031 02a of 54 Qualified personnel Danger information A On the one hand the information below is for your own personal safety and on the other to prevent damage to the described products or to other connected equipment In the context of the operating instructions and the information on the products themselves the terms
27. he environ ment Hazardous materials may be created or released in case of fire Electronic components must not be opened since beryllium oxide is used as internal insulation e g in diverse semiconductors The beryllium dust set free when the components are opened is dangerous to your health You must dispose of or recycle equipment or components according to national regulations as well as any applicable local or regional ordinances Manual BUM 60 30 BUM 60 31 39 BAUMULLER Document No 5 01031 02a of 54 Disposal 40 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH AC AM a m s l BB BUC BUG BUM BUS DC DIN EMC EN FBS FLG FPH FTO HS MC IPM IZK NMX PE PELV RS SELV SGR SM BAUMULLER APPENDIX A ABBREVIATIONS Alternating current Asynchronous motor above mean sea level Ready for use Baumuller Converter Feed Feed Back Unit Baumuller Converter Basic Feed Unit Baumuller Mono Power Unit Baumuller Power Module Direct current Deutsches Institut fur Normung e V German Standardization Authori ty Electromagnetic compatibility European Standard BEDAS missing Fault in position encoder signal Missing phase Fault in tachometer generator sig nal Main contactor Main contactor Intelligent power module Overcurrent in intermediate circuit Maximum RPM exceeded Protective earth Protective extra low voltage Controller disable Saf
28. ing x0x without mains failure phase failure monitoring Converter Mono Power Unit B With internal ballast resistor Type Series Rated DC Link voltage in 10 V Size Peak output current in A Rated output current in A at Tk 45 C 1 necessary in case of singe phase operation 46 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller N rnberg GmbH APPENDIX C DECLARATION OF CONFORMITY BY MANUFACTURER In this section we provide general information about EU directives the CE symbol and the Dec laration of Conformity by Manufacturer C 1 What is an EU directive EU directives specify requirements The directives are written by the relevant bodies within the EU and are implemented by all the member countries of the EU in national law In this way the EU directives guarantee free trade within the EU An EU directive only contains essential minimum requirements You will find detailed require ments in standards to which references are made in the directive C 2 What the CE symbol indicates a The CE marking symbolizes conformity to all the obligations incumbent on manufacturers for the product by virtue of the Community directives providing for its affixing b The CE marking affixed to industrial products symbolizes the fact that the natural or legal person having affixed or been responsible for the affixing of the said marking has verified that the produc
29. ive against magnetic fields when it is connected to ground at both ends With electrical fields the screening is effective if the screen is connected to ground at one end Fields with high frequencies depending on the cable length always are electromagnetic fields It is not of importance if the field is electrical or magnetic always apply the screen at both ends Converter Motor Screen Figure 6 Laying cable apply the screen If you apply the screen to ground at both ends the cable does not leave the screening system housing Even if you connect cable screens to ground at both ends the effect of earth loops potential difference on the ground system cannot be totally excluded However these are very rare if you observe the measures of the chapters gt Cabling from page 19 and gt Grounding lt from page 21 The HF connection of a screen to ground can also be capacitive This prevents low frequent noise caused by earth loops Screen cables passing through different EMC areas must not be separated at the terminals oth erwise the screening would be reduced considerably They should be led to the next module without interruption The screen connection must be of low impedance and over a large surface Cable tails with a length of only 3 cm 1 cm wire 10 nH reduce the screening of up to 30 dB when noise occur in the MHz range NOTE The screen braid must have a coverage
30. llation see gt EMC information d from page 18 NOTE One of the terminals is not connected when single phase power feeding Connection of an internal ballast resistor Connection of a ballast transistor Connection of an external ballast resistor between ZK and BA If UL508C has to be observed the external ballast resistor must protect itself from overheating Manual BUM 60 30 BUM 60 31 Document No 5 01031 02a Baumuller Nurnberg GmbH Installation DANGER The following will occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death When using an external ballast resistor you must remove the wire bridge between RBint and BA Otherwise the ballast transistor is overloaded and destroyed ZK ZK Connections for checking DC Link current Discharging the DC Link capacitor takes at least one minute If necessary the DC Link can be rapidly discharged via a resistor Connect an external ballast resistor between ZK and BA If UL508C has to be observed the external ballast resistor must protect itself from overheat ing DANGER The following will occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury gt death Parallel switching several devices via the DC Link connections is not allowed This overloads the starting current limitation device and destroys it Q Manual BU
31. lter assembly The information on the next pages is intended to help you to plan the installation according to the latest knowledge in the field of EMC Cabling To suppress noise emission outside the converter always screen all connected cables If the switch cabinet has a sufficient screening attenuation see limit value for suppression of inter ference according to EMVG for the installation planned and the compatibility is guaranteed inside the switch cabinet you can make this assumption when all configuring aids given in this chapter are observed the control lines can be mounted unshielded Also observe the items in Section gt Screening lt from page 22 DI Switching cabinet with bare mounting plate Servo Power Unit Controller e O e o o O ma Mains Filter Open Loop Controller gE i ia gm um L m Operator Panel Distance of at least 20 cm Lines routed via metallic PGs or connector housing with connected screen Screen s point of contact with mounting plate Screened Line Unscreened Line Figure 2 Cabling unit Q BAUMULLER You may presume that limit values are complied with only if you use Baumuller cables and components The maximum length of the cable is limited The maximum length depends on the cross sec tion of the cable e g 100 m for 1 5 mm 30 m for 35 mm The motor cable between power unit and motor has to be in one piece Do not break the ca ble
32. mains side The feed current converter is an non controllable B6 rectifier with starting current load relief and ballast circuit gt Starting current load relief Because of the intermediate circuit capacity without starting current load relief a direct switch on of the unit would lead to an inadmissibly high level of impulse current To avoid this impulse current the starting current is limited by a resistor Ballast circuit In certain operation modes feeds the motor energy to the unit This energy is stored and leads to a higher intermediate circuit voltage To avoid reaching the over voltage switch off thresh old the feed back energy is transformed to heat in an internal or external ballast resistor gt Motor end inverter The motor end inverter comprises the IGBT power unit and the accompanying detectors The detectors supply on the one hand measurement signals and on the other hand the self pro tection facilities of the power electronic The control of the inverter is run by the controller Manual BUM 60 30 BUM 60 31 9 BAUMULLER Document No 5 01031 02a of 54 General With this power module in connection with units containing feed current converters multi axle Systems can be built that enable a power transfer via the intermediate circuit 2 1 2 Block diagram Encoder 1 To Controlller N qm 2 gt D gt e N N ol x x Fan mE Set mE 4e vv
33. n by manufacturer C 6 Declaration by manufacturer EG Herstellererklarung Declaration by manufacturer gem EG Richtlinie 98 37 EG Maschinen vom 22 06 1998 geandert durch 98 79 EG vom 27 10 1998 in accordance with EC directive 98 37 EG machinery dated 22 06 1998 changed by 98 79 EC dated 27 10 1998 Einzel Leistungs Einheit BUM 60 30 60 31 B XXX Mono Power Unit BUM 60 30 60 31 B XXX Das obige Bauteil wurde entwickelt und konstruiert sowie anschlie end gefertigt in Ubereinstim mung mit o g EG Richtlinie und u g Normen in alleiniger Verantwortung von The part specified above was developed and constructed as well as manufactured in accord ance with the above mentioned directive and the standards mentioned below under liability of Baum ller N rnberg GmbH Ostendstr 80 90 D 90432 N rnberg Ber cksichtigte Normen standards complied with Norm standard EN 60204 1 Sicherheit von Maschinen Elektrische Ausr stung von Maschinen Safety of machinery Electrical equipment of machines Die Inbetriebnahme der Maschine in die dieses Bauteil eingebaut wird ist untersagt bis die Konformit t der Maschine mit der obengenannte Richtlinie erkl rt ist The machinery into which this part is to be incorporated must not be put into service until the machinery has been declared in conformity with the provisions of the directive mentioned above N rnberg 24 0 192005 44 02 Ree F z VA
34. of at least 85 The following cables have a particularly high interference potential gt Motor cable gt Cable to external regenerative resistors gt Cable between mains filter and converter if longer than 30 cm Manual BUM 60 30 BUM 60 31 Document No 5 01031 02a Baumuller Nurnberg GmbH Installation Large contact of the cable screen E Ro SE max 10 cm from the unit edge Lay screen up to connection point Converter Figure 7 Proposal for the screen connection Manual BUM 60 30 BUM 60 31 23 BAUMULLER Document No 5 01031 02a f 54 EMC information cable diameter mm Article no 2x2 6mm 226752 226741 4 13 5 mm 226745 226749 larger diameters on request Figure 8 Screen terminals for grounding 24 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH Installation 5 3 Connection diagram Connection voltage 3x230 V
35. ransistor and generates a message In addition the junction region temperature is monitored The system is sues a message if the junction region temperature exceeds 110 C This message can be reset by a reset signal from the controller For display and resetting of the message refer to the description of the controller 34 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH Commissioning Monitoring the auxiliary voltage supply The system monitors the auxiliary voltage supply of the power unit and issues a message if an undervoltage occurs This message can be reset by a reset signal from the controller For display and resetting of the message refer to the description of the controller Monitoring the heatsink temperature The power unit does not have its own temperature monitoring facility since the temperature of the heatsink is not a time critical variable Q Manual BUM 60 30 BUM 60 31 35 BAUMULLER Document No 5 01031 02a of 54 36 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH MAINTENANCE WARNING N The following may occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death This power unit carries dangerous voltage and contains dangerous rotating parts fans Ig noring the safety and warning information may result in death severe personal injury or dam age
36. ries EMC Package can be supplied on request gt EMC filter gt Screened cables gt Connecting pieces Q Manual BUM 60 30 BUM 60 31 29 BAUMULLER Document No 5 01031 02a of 54 Accessories 30 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH COMMISSIONING 6 1 Danger information WARNING N The following may occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury gt death This device carries dangerous voltage and contains dangerous rotating parts fans Ignoring the safety and warning information may result in death severe personal injury and or damage to material assets The user is responsible for the assembly of the converter the motor the mains choke and the other devices according to the safety regulations e g DIN VDE and all other relevant na tions or local regulations concerning the conductor ratings and protection grounding discon nectors overcurrent protection etc The protective measures and safety regulations according to DIN VDE are binding for person al security If there are no PE connections on the unit or the motor personal injury may be caused since the surface may carry hazardous voltage The power connections of the converter carry potential The parts of the converter carry hazardous voltage even if the main contactor has released During operation the principles on which th
37. se carriers Not all fuses listed below can be inserted into the above listed fuse carrier from Baumuller Full range fuses semiconductor and line protection Bussmann 00 16A 690V 170M2692 20A 690V 170M2693 25A 690V 170M2694 32A 690V 170M2695 40A 690V 170M2696 Gould 40A 690V A0 69E40 D8 50A 1250V A0 125E50 D1 SIBA 16A 690V 2047734 16 20A 690V 2047734 20 25A 690V 2047734 25 Siemens 16A 690V 3NE1 813 0 20A 690V 3NE1 814 0 25A 690V 3NE1 815 0 20A 660V 3NE8 714 25A 660V 3NE8 715 25A 660V 3NE8 015 25A 690V 3NE8 015 1 32A 660V 3NE8 701 35A 660V 3NE8 003 35A 690V 3NE8 003 1 32A 1000V 3NE4 101 40A 1000V 3NE4 102 size A bold no UL _ A 10 The output voltage is a pulse commutated DC The setting range refers to the r m s value of the fundamental wave 11 R m s value at an ambient temperature of 45 C 12 The rated output current must be reduced between 45 C and 55 C The rated output current is calculated according the following for mula ambient temperature 45 C lA kees EE ag 03 For example rated output current 30 A ambient temperature 47 C I 30A 1 7999 7 0 03 30A 0 94 The output current must be reduced to 28 2 A Manual BUM 60 30 BUM 60 31 45 BAUMULLER Document No 5 01031 02a of 54 BA Type Code BUM 60 30 60 31 B xxx n T Development Status BAUMULLER Version x1x with mains failure phase failure monitor
38. structions are handed over cor responding sets of operating instructions of a previous version are automatically invalidated Please notice that specifications data information are current values according to the printing date These statements are not legally binding according to the measurement computation and calculations Baumuller Nurnberg GmbH reserves the right in developing its products further to change the technical specifications and the handling of the products concerned without prior notice No liability can be accepted concerning the correctness of the operating instructions unless otherwise specified in the General Conditions of Sale and Delivery Baumuller Nurnberg GmbH Ostendstr 80 90 D 90482 Nurnberg Germany Tel 4991194 32 0 Fax 49 9 11 54 32 1 30 www baumueller de Table of Contents ee OR EE EE eta anna 1 1 Qualified personnel ESE EE SS eee rn 1 2 Application as directed 1 3 ie Ee GEET a nni i 2 Ta ge e isdie MEET 2 1 CI ARIE OER EE EA EE EET OE OR EE DE ENE 2 1 1 Description of function LL 2 1 2 Blockdiagram aaa gt Transportation Unpacking urunu ermis oldu yare 3E Ny EMO 4 1 Dimensionslmm aaa 4 2 Assembiyinformation 1 InstallatlOlks es 22 20 2220 k ERETTE d e a 5 1 Danger information a a anaa aaae 5 2 E ME INIOMMAUON cacier Yana odd oa Ce e dcr c Ru De UR
39. t conforms to all the Community total harmonization provisions which apply to it and has been the subject of the appropriate conformity evaluation procedures Council Decision 93 465 EEC Annex B a c We affix the CE mark to the equipment and to the documentation as soon as we have established that we have satisfied the requirements of the relevant directives All converters and control systems supplied by the Baumuller Nurnberg GmbH satisfy the requirements of 73 23 EEC Low Voltage Directive As all converters and control systems comply with the requirements of the harmonized standards EN50178 EN 60204 1 EN 60529 and HD625 1 S1 the protection targets of 73 23 EWG are reached With specified application of this Baumuller equipment in your machinery you can act on the assumption that the equipment satisfies the requirements of 98 37 EG machinery directive Q Manual BUM 60 30 BUM 60 31 47 BAUMULLER Document No 5 01031 02a of 54 C 3 Definition of the term Declaration of Conformity Therefore the equipment is developed and constructed in such a way that the requirements of the harmonized standard EN 60204 1 can be met by the electrical installation Compliance with 89 336 EEC EMC Directive depends on how the equipment is installed Since you are performing installation yourself it is you who are responsible for complying with 89 336 EEC A declaration of conformity on the EMC directive therefore cannot be issued W
40. tc from the ground connections If nec essary use serrated lock washers DIN 6798 to penetrate the surface and thereby ensure a permanent conductive contact To prevent corrosion on ground connections use suitable metal combinations electrochemical series of metals and keep conductive electrolytes away from the connection by a protective coating e g grease Always connect screens at both ends over a large surface and conductive to ground This is the only way to suppress the effects of magnetic or high frequent noise If earth loops occur e g double insulation of the setpoint conductor screen apply the receiver side galvanically and the transmitter side capacitively When laying external cable screens through panels separating different EMC areas make contact to the cable screens Cables which are passed through the panels of screening housings without special measures e g filtering may impair the screening effect of these housings For this reason you must make a conductive connection of the cable screens at the point at which the cable enters the housing The distance of the last screen contact point to the exit of the cabinet must be as short as possible Converter Motor Screen Figure 5 Laying cable exit of the cabinet BAUMULLER Manual BUM 60 30 BUM 60 31 21 Document No 5 01031 02a of 54 EMC information Screening 22 of 54 gt The screen is effect
41. tives and standards which are listed in the Declaration of Conformity Definition of the term Declaration by Manufacturer 48 of 54 A Declaration by Manufacturer as defined by this documentation is a declaration that the ma chine safety component brought into circulation conforms to all the relevant fundamental safety and health requirements By issuing the Declaration of Conformity in this section the Baumuller Nurnberg GmbH declares that the equipment conforms to the relevant fundamental safety and health requirements result ing from the directives and standards which are listed in the Declaration of Conformity The Baumuller equipment is integrated into a machine For health and safety of the users for example it is important for the entire machine to conform to all the relevant fundamental safety and health requirements For this reason the Baumuller Nurnberg GmbH draws attention in the Declaration by Manufacturer to the fact that it is prohibited to put the machine as a whole into operation before it has been declared that the machine conforms to the provisions of the Ma chinery Directive Manual BUM 60 30 BUM 60 31 Document No 5 01031 02a Baumuller Nurnberg GmbH Declaration of Conformity by Manufacturer C 5 Declaration of conformity EG Konformitatserklarung Declaration of conformity gem EG Richtlinie 72 23 EG Niederspannung vom 19 02 1973 geandert durch 93 68 EWG vom 22 07 1993 in accordance with EC
42. to material assets All maintenance and service work must only be carried out when the unit is de energised Do not begin work on the power unit until you have made sure that neither potential nor volt age residual charge is applied Before dismantling safety equipment during commissioning repair and maintenance ensure that the machine is take out of commission in accordance with applicable regulations Re mount and check the safety equipment immediately after completing commissioning repair and maintenance work After carrying out any work on the machine regardless of whether this involves the motor the actual value detection or the power unit the owner must carry out acceptance testing of the entire drive and document this chronologically in the machine log Failure to do this may result in the owner being faced with consequences relating to liability 7 1 Maintenance information The supplied power unit is free of maintenance Prohibition of unauthorised modifications For safety reasons you must not modify or add components on to the drive Q Manual BUM 60 30 BUM 60 31 37 BAUMULLER Document No 5 01031 02a of 54 Environmental conditions 7 2 Environmental conditions If you keep to the environmental conditions during the entire period of storage you can assume that the device will not be damaged WARNING The following may occur if you do not observe the danger information given gt considerable damag
43. transit a qualified person must check repair and test it before it may be connected Q Manual BUM 60 30 BUM 60 31 11 BAUMULLER Document No 5 01031 02a of 54 12 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH ASSEMBLY WARNING N The following may occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury gt death The user is responsible for the assembly of the unit described the motor and the other de vices according to the safety regulations e g EN DIN VDE and all other relevant national or local regulations concerning the conductor ratings and protection grounding disconnec tors overcurrent protection etc Ensure that there is no blockage of cooling air flowing into and out of the unit and that there is enough space above and below the equipment to prevent overheating Manual BUM 60 30 BUM 60 31 13 BAUMULLER Document No 5 01031 02a of 54 Dimensions mm 4 1 Dimensions mm 104 i u i Li zer ce A Fk LO A LO oO CO co co N N Y Y Y n 6 Y 4 o 525 YE SC 259 5 al gt 4 2 Assembly information 14 of 54
44. ts to earth which are dissipated via specified protective earth connections and which may result in a current operated e l c b on the input side blowing prematurely A DC component in the fault current may occur in the event of a short circuit to frame or earth fault which makes a triggering of the higher level current operated e l c b more difficult or even impossible Make the PE connection according to DIN EN 60204 VDE 0113 Part 1 1997 Section 8 2 2 considering EN 50178 VDE 0160 4 98 Sections 5 3 2 1 and 8 3 4 4 When an error occurs the drive is de energised and the motor coasts to stop This fact must be taken into account particularly for hoist and lifting drives Prior to connecting the drive carefully check all higher level safety equipment for perfect func tioning to avoid personal injury Malfunction of the drive During the initial commissioning a faulty or uncontrolled movement of the driven machine el ements cannot be excluded Therefore proceed with particular care Q Manual BUM 60 30 BUM 60 31 17 BAUMULLER Document No 5 01031 02a of 54 EMC information WARNING The following may occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death Protection against contact according to Paragraph 4 Section 4 VBG 4 Protection against direct contact comprises all measures against danger which can result from touching the active parts of el
45. used have the following meanings DANGER The following will occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death WARNING The following may occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death NOTE This note is very important information 1 1 Qualified personnel of 54 Qualified personnel in the sense of the safety relevant information in this document or on the products themselves are considered to be persons who are familiar with setting up assembling commissioning and operating the product and who have qualifications appropriate to their activ ities gt Trained or instructed or authorised to commission ground and mark circuits and equipment in accordance with recognised safety standards gt Trained or instructed in accordance with recognised safety standards in the care and use of appropriate safety equipment Manual BUM 60 30 BUM 60 31 Document No 5 01031 02a Baumuller Nurnberg GmbH Safety Notes 1 2 Application as directed WARNING N You may only use the unit system for the purposes specified in the operating instructions and in conjunction with the third party equipment and components recommended or authorised by Baumuller Nurnberg GmbH For safety reasons you must not change or add components on to the unit The operator must
46. v J Ae A Overcurrent Earth Fault Phase Failure Monitoring Intermediate Circuit Voltage Transistor UCE Group Message Ballast Monitoring Fault Auxiliary Supply Monitoring Facilities X1 1 X12 Messages Pulse Enable a for Use Feed Power Unit Power Unit ID o 0 0 00 o oO o o O O o Pam A 52 259 O o gt O N 5 Da NL oc VEE Ds X 59 O UO w w Starting Current Limitation Device AZ 5 Z 5 A 3 XiT X1 6 X1 5 X1 8 LL gt 3x230 V LU N D Illustration 1 BUM 60 30 BUM 60 31 0000 10 Manual BUM 60 30 BUM 60 31 of 54 Document No 5 01031 02a Baumuller Nurnberg GmbH TRANSPORTATION UNPACKING The units are packed at the factory in accordance with the order You should avoid jolting or dropping the package in transit e g when putting the unit down You can start assembly after unpacking the equipment and checking that it is complete and un damaged The equipment is packed in cardboard corrugated sheeting and or wooden packaging that you should dispose of in accordance with local regulations Report any damage that has occurred in transit immediately DANGER The following will occur if you do not observe the danger information given gt considerable damage to material assets gt severe personal injury death If the unit was damaged in
47. vC ie aa 5 8 Connection diagram sasaaa ESE EE EE hr 5 4 Connectioninformatlon 40004 5 9 Pin assignments 222220 EE ES hh hh 5 9 1 Powerterminals 0 5 9 2 Control terminals 5 6 AGCOSSOTIOS een Ge ae ar a e ii iter b COMMISSIONING acu o ie RE CV mb UR ROCA ER an ee e RE OS eee es RE ar ei 6 1 Danger information llle shares 6 2 OPEO 225 4504 IE AL NT OE OE EE EE ON ER EE ON 6 3 Messages and Warnings 6 3 1 Monitoringfecilitiesofthefeedcurrentconverter 6 3 2 Monitoring facilities on motor end inverter T INANE N ANCE ucu eye ee Ae ae EE RE ER di 7 1 Maintenance information anaa aaa aaa aaa 7 2 Environmentalconditlons se ee 7 3 RECOMMISSIONING WEE 1 4 Bloc suine OE EE E NE a ee nc as ee N GE TE PEER Appendix A Abbreviations EE EE nn RE EE nenn nn AppendixB lechnicalData es B 1 Environmental requirements B 2 MechanicalData aa B 3 ElectricalData rhe B 4 Ee gt el Q Manual BUM 60 30 BUM 60 31 BAUMULLER Document No 5 01031 02a of 54 Table of contents Appendix C Declaration of Conformity by Manufacturer 47 C 1 Aen Re Mee 47 C 2 WhattiheCEsymbolindicates 47 C 3
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