USER MANUAL - Innovative Cleaning Equipment
Contents
1. 5 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT CONTROL BOX ASSEMBLY QFi4p H14BU Available per ft HBB103217 HBB103217W NV1032HNDL NV1032 NV1032SETS QFSOV14 QFT14 _ P56 P56K or PS6K n QFBH14 QF14PAF CV14QF S 5638 5614 QFSEL14 an QFBH14 51 884 142058 VS FW38X78 H14RU Available per ft DISCHARGE TUBING AND WAND ASSEMBLY ITEM NUMBER PWHA25 JR WAND ASSEMBLY ITEM NUMBER PWA JR INSIDE WAND NOT PICTURED H38CP Available per ft WAAD 75 NG PW124 120 I gt ST6540 B122SS Model Number FI JR AND RELATED PRODUCTS Page 6 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION QFT14 UNION TEE 1 4in TUBE POLYPROPYLENE S142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 W 516 VIBRASEAL ORANGE PATCH 55 38 WORM GEAR CLAMP 5 5 25 63 ST6540 VEEJET NOZZLE S S 6540 WAAD 75 WADDING FOR PUMP UP FOAMER 3 4in DIA2. 1 2in MPTOE amp 1 4in FPTOE QF14P MALE CON 1 4in TUBE X 1 4in MPT POLYPROPYLENE QF14PAF 1 4in QF PUMP AIR FITTING G57 12 pack QF5614 1 4in QF PUMP FITTING 657 QF5638 3 8in QF PUMP FITTING G57 QFBH14 BULKHEAD 1 4in TUBE POLYPROPYLENE QFSEL14 PLUG IN ELBOW 1 4in TUBE X 1 4in TUBE POLYPROPYLENE arsovi4 SHUT OFF VALVE 1 4in TUBE POLYPROPYLENE Model Number FI JR AND RELATED PRODUCTS Page 7 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English Appendix A Air Compressor User Guide READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT APPENDIX A Air Compressor User Guide English Model No FI JR AND RELATED PRODUCTS Page 8 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English Appendix A Air Compressor User Guide READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TABLE OF CONTENTS PAGE 1 IMPORTANT SAFETY INSTRUCTION 2 GENERAL DESCRIPTION 5 3 ON RECEIPT INSPECTION 4 GENERAL REQUIREMENT 5 INST LLATION 6 BEARING LUBRICATION PM 7 START UP PROCEDURE 8 8 MAINTENANCE CHECK LIST E 9 STORAGE eee er Eg 10 TROUBLE SHOOTING TUNER 4041 Model No FI JR AND RELATED PRODUCTS 9 18 05012014 User Manual Portable Twin Line Pre
3. ACLA5721 1 HP 2 GALLON TWIN STACK AIR COMPRESSOR AS1 1 4 20 X 1 2 PHIL TRUSS M S S S B103278F 10 32 X 7 8 PHIL FLAT MACH SCR 18 8 12255 1 2in S S MALE BY TWIN 170 BARB B884 8X8X4 PVC JUNCTION BOX 25 25ft COILED 1 4 POLY URETHANE RED BLUE TUBING CV14QF S 1 4 INCH TUBE X 1 4 INCH TUBE QUICK FIT SMALL EC18 OETIKER CLAMP 11 3 FV2 FOOT VALVE VITON BLUE FW38X78 FLAT WASHER 3 8X7 8 X 050 H14BU 1 4in OD BLUE POLYURETHANE TUBING Available per ft H14C 1 4in ID CLEAR POLYVINYL TUBING Available per ft 3 8 in OD H14RU 1 Ain OD RED POLYURETHANE TUBING Available per ft H38CP 3 8 IN OD POLYETHYLENE TUBING NATURAL Available per ft HBB103217 10 32 B4 HOSE BARB HBB103217W FIBER WASHER FOR HBB103217 W BARB LN14 1 4 20 NE NYL INS LOCKNUT 18 8 PLN N1213 1 2 13 FIN HEX NUT 18 8 PLN NV1032 NEEDLE VALVE NV2SV B 6 5 TURN 271390 NV1032HNDL BLACK HANDLE FOR 6737990 NEEDLE VAL NV1032SETS SET SCREW FOR 5890640 HANDLE P56 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB PS6K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT PS6V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT 20756103B Polypro G57 Air Port x HB Straight w Viton o ring PSG12 1 2 IN POLY SPRAY GUN WITH O RING AND GRAY HANDLE amp 316SS PSGORV PSG12 O RING PSV SPG STAINLESS STEEL BRACKET FOR PSV2 SPRING PW124 120 1 2in BLACK POLY PRO X 4in SCH 120
4. Mix Electric Foam Unit English Appendix A Air Compressor User Guide READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT 1 IMPORTANT SAFETY INSTRUCTION IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE AWARNING 9 PLEASE READ AND UNDERSATND ALL INSTRUCTIONS BEFORE USING YOUR AIR COMPRESSOR KEEP THIS BOOKLET FOR FUTURE REFERENCE 1 1 RISK OF FIRE DO NOT SPRAY COMBUSTIBLE OR FLAMMABLE LIQUID IN A CONFINED AREA SPRAY AREA MUST BE WELL VENTILATED 7 4 DO NOT SMOKE WHILE SPRAYING OR SPRAY WHERE SPARK OR FLAME IS PRESENT KEEP COMPRESSOR AT LEAST 12 18 FEET AWAY FROM SPRAYING AREA AND ALL EXPLOSIVE VAPORS 1 2 RISK OF ELECTRICAL SHOCK DISCONNECT COMPRESSOR FROM ELECTRICAL SUPPLY CIRCUIT BEFORE MAINTENANCE ull DO NOT EXPOSE COMPRESSOR TO RAIN OR OPERATE IN A WET AREA NEVER USE THE AIR COMPRESSOR WITHOUT CONNECTION TO A PROPERLY tw GROUNDED OUTLET WITH THE SPECIFIED VOLTAGE AND FUSE PROTECTION IMPROPER GROUNDING CAN RESULT IN ELECTRICAL SHOCK 1 3 RISK OF EXPLOSION DRAIN TANK DAILY CONDENSED WATER WILL CAUSE RUSTING AND RISK OF TANK RUPTURE OR EXPLOSION DO NOT REPAIR MODIFY OR WELD TANK RETURN TO AUTHORIZED SERVICE CENTER IF REPLACEMENT IS REQUIRED DO NOT ADJUST REGULATOR TO RESULT IN OUTPUT PRESSURE GREATER THAN MARKED MAX PRESSURE OF ATTACHMENT PRESSURE SWITCH IS SET AT TH
5. is forced into the tank to a preset pressure The pressure switch regulates the pressure and controls the stop start of motor Working air is not available until the pressure in the air tank builtup The air inlet filter openings must be kept clear of obstructions All tools require specific air pressure to operate properly Consult your air tool manuali for those requirements and safety instructions There are a variety of air tools available that will operate efficiently with this air compressor For best results always compare the air tool requirements to your compressor output specifications A tool that requires a lot of continuous air such as sander will not operate effectively with a small tank compressor A tool that requires little air such as a brad nail gun will operate with a small tank compressor very effectively Learn your air tool power requirements match your air tools to your compressor correctly and this compressor will perform effectively 3 ON RECEIPT INSPECTION Each air compressor outfit is carefuily tested and inspected before shipment Every attempt is made to ensure safe and complete shipment of our products Please inform the dealers if any deficiency was found 4 GENERAL REQUIREMENT Please ensure air compressor is installed correctly Maintain and service on a regular basis information included in this booklet describing the maintenance schedules and trouble shooting It is important that you read this infor
6. E FACTORY FOR OPTIMUM PERFORMANCE OF YOUR PARTICULAR MODEL NEVER BYPASS OR REMOVE PRESSURE SWITCH AS SERIOUS DAMAGE TO EQUIPMENT OR PERSONAL INJURY COULD RESULT FROM IMPROPER PRESSURE SETTING BEFORE STARTING COMPRESSOR PULL PRESSURE RELIEF VALVE RING TO MAKE SURE THE VALVE MOVES FREELY THE PRESSURE RELIEF VALVE IS FACTORY INSTALLED TO PREVENT THE AIR RECEIVER FROM DAMAGE SHOULD MALFUNCTION OCCUR IN THE PRESSURE SWITCH IT IS FACTORY SETATA SPECIFIC LIMIT FOR YOUR PARTICULAR MODEL AND SHOULD NEVER BE TAMPERED WITH ADJUSTMENT BY USER WILL AUTOMATICALLY VOID WARRANTY Model No FI JR AND RELATED PRODUCTS Page 10 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English Appendix A Air Compressor User Guide READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT 1 4 RISK OF BURNS METAL PARTS ON COMPRESSOR DURING OR IMMEDIATELY AFTER OPERATION TOUCHING THESE AREAS MAY CAUSE SEVERE BURNS DO NOT REACH AROUND PROTECTIVE SHROUNDS OR ATTEMPT MAINTENANCE UNTIL UNIT HAS BEEN ALL OWED TO COOL J HOT SURFACE CAN CAUSE SERIOUS INJURY NEVER TOUCH ANY EXPOSED 1 5 RISK TO HEALTH USE RESPIRATORY PROTECTION IN A WELL VENTILED AREA WHEN SPRAYING COMPRESSED AIR FROM THE UNIT MAY CONTAIN POISONOUS VAPOUR WHICH 15 NOT SUITABLE FOR INHALEING AND COULD BE HARMFUL TO YOUR HEALTH WORK IN AN AREA WITH GOOD VENTILATION 1 6 RISK FROM MOVING PARTS UNIT STARTS AUTOMATICALLY DO NOT O
7. PERATE WITH BROKEN GUARDS OR COVERS REMOVED ANY REPAIR REQUIRED ON THE PRODUCT SHOULD BE PERFORMED BY AUTHORIZED SERVICE CENTER PERSONNEL DO NOT TOUCH MOVING PARTS 1 7 RISK FROM FLYING OBJECTS ALWAYS WEAR ANSI 287 1 APPROVED SAFETY GLASSES WITH SIDE SHIELDS WHEN USE THE AIR COMPRESSOR ALWAYS WEAR PROPER SAFETY EQUIPMENT WHILE USING COMPRESSORED AIR d DO NOT DIRECT HIGH PRESSURE AIR STREAM TOWARD ANY PARTS OF THE BODY OR AT OTHER PEOPLE UNPLUG POWER CORD AND DRAIN AIR FROM TANK BEFORE SERVICING AND WHENEVER YOU LEAVE FOR THE DAY 1 8 RISK OF PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR ALWAYS PLACED COMPRESSOR PROTECTIVE MAT WHEN TRANSPORTING TO PROTECT AGAINST DAMAGE TO VEHICLE ALWAYS OPERATE COMPRESSOR INA STABLE POSITION TO PREVENT ACCIDENTAL MOVEMENT OF THE UNIT Model No FI JR AND RELATED PRODUCTS Page 11 0 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English Appendix A Air Compressor User Guide READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT 2 GENERAL DESCRIPTION OF AIR COMPRESSOR The air compressor pump works with the up and down of a piston in the cylinder During the down stroke of the piston ambient air is drawn in through the inlet valve while ihe discharge valve remains closed During the up stroke the air is forced into the compressor tank through the discharge valve and the check valve Through this controlled action air
8. USER MANUAL MODEL NUMBER FI JR AND RELATED UNITS Portable Twin Line Pre Mix Electric Foam Unit English Original Instructions User Manual Portable Twin Line Pre Mix Electric Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT For information about the air compressor that powers this unit please refer to Appendix A Air Compressor User Guide Read this manual completely and understand the machine before operating or servi it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet MSDS e If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge valve in the closed position Donotexceed an air pressure of 80 psi 5 5 bar not exceed a fluid temperature of 100 F 37 Always flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Never use unit with h
9. ce center if the switch malfunctions 5 2 3 1 This pressure switch control the on off of the compressor it can be turn off manually but when it is in tne AUTO position it allows the compressor to start or shut down automatically without warning upon air demand Always set this switch to OFF when the compressor is not in use and before unplugging compressor PRESSURE SWITCH ON OFF gt PRESSURE SWITCH PORT b AR OUTLET FRONT REGULATOR PORT ON OFF switch SMALL PRESSURE GAUGE 5 2 4 AIR PRESSURE REGULATOR The air pressure regulator enables you to adjust outlet pressure to the tool in use Never exceed maximum working pressure of the tool To adjust turn clockwise to increase pressure orturn counterclockwise to decrease pressure to the tool Turn the thread nut against knob to lock in place 5 2 5 GROUNDING INSTRUCTIONS Do not modify the plug that has been provided if it does not fit the available outlet the Correct outlet should be installed by a qualified electrician The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes If these grounding instructions are not completely understood or if in doubt as to whether the compressor is properly grounded have the installation checked by a qualified electrician 5 2 5 1 This product is for use on a nominal 115 or 230 volt circuit as applicable A cord with a grounding plug as shown here shall be used Make sur
10. d in a safe direction and open the discharge valve PSG12 to begin foaming The discharge valve PSG12 should be completely open while foaming While the unit is running and discharging product adjust the needle valve NV1032 NV1032HNDL NV1032SETS located on the top of the control box to regulate the wetness or dryness of the foam a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 2 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until desired consistency of foam is achieved To stop foaming close the discharge valve PSG12 Model Number FI JR AND RELATED PRODUCTS After Use Instructions 1 2 Place the chemical suction line into a container of water With the unit running open the discharge valve PSG12 and allow the unit to be flushed with fresh water for approximately 2 4 minutes or until all chemical has been discharged from the system Shut off the air supply to the unit by closing the air inlet valve QFSOV14 Turn the power switch OFF to shut off the air compressor Open the discharge valve PSG12 to relieve any pressure remaining in the unit Close the discharge valve PSG12 after all pressure has been relieved from the unit Store the unit with the discharge valve PSG12 in the closed position 7 Unplug the unit from the power outlet 8 Depressur
11. e intermittently Should it be necessary to service ensure the power source has been shut down to prevent personal injury or damage to the unit If the supply cord is damaged it must be replaced by the your dealer or its service agent in order to avoid a hazard 5 2 1 MOTOR Wiring must be done in a manner that full voltage nameplate 10 is available at the motor terminals during startup Use of an incorrect power source will result in premature motor failure and is not covered by this compressor or motor manufacture s warranty 5 2 2 THERMAL RESET SWITCH Ensure that ail guards and shrouds are in place before pressing reset switch to restart the motor If the motor shuts down because of overload wait 10 15 minutes for the motor to cool down then press the reset switch to restart motor The reset switch button is located on the motor housing Reset switci Model No FI JR AND RELATED PRODUCTS Page 13 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English Appendix A Air Compressor User Guide READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT 5 2 3 PRESSURE SWITCH The pressure switch acts as a pilot device activating the motor The pressure switch cut in cut out has been preset at the factory do not tamper with the settings Never bypass or remove this switch as serious damage to equipment or personal injury could result from improper pressure setting Consult your local distributor or servi
12. e that the product is connected to an outlet that matches the plug No adapter should be used with this product FOR AREA OTHER THAN USA PLEASE CHECK THE LOCAL CODE 5 2 6 EXTENSION CORDS The use of any extension cord will cause some drop in voltage and loss of power For optimum performance plug the compressor power cord directly into a grounded wall Socket Do not use an extension cord unless absolutely necessary It is better to use along air hose to reach area where work is being performance If use of an extension cord can not be avoided refer to the following guidelines Use only 3 wire extension cord that has a 3 blade grounding plug Make sure your extension cord is in good condition Be sure gauge is sufficient to carry the current the unit will draw For length less than 50 ft use 12 AWG extension cord Note that the smaller the gauge the heavier the cord Example Gauge 10 is heavier than gauge 12 Do not use 14 or 16 AWG for extension cord Model No FI JR AND RELATED PRODUCTS Page 14 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English Appendix A Air Compressor User Guide READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT 6 BEARING LUBRICATION The bearings in this unit are sealed bearings that contain sufficient lubricant to last their life No other lubrication is required 7 START UP PROCEDURE 7 1 Check to see that nuts and bolts are all snug this must be done as some fastener
13. ize and drain the air compressor tank Draining the compressor tank after each use helps extend pump life An air source with a high moisture content will accelerate pump wear Page 4 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Maintenance Instructions To keep the unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance disconnect the unit from the electrical power source and depressurize it as described in the After Use Instructions Inspect the pump P56 P56K P56V for wear and leaks Inspect all hoses and tubing for leaks or excessive wear Make sure all hose clamps and push fittings are in good condition and properly secured Check the chemical suction line and strainer FV2 for debris and clean as needed Model Number FI JR AND RELATED PRODUCTS Troubleshooting Instructions Check the discharge tubing to ensure that there are no kinks that could obstruct fluid flow If the needle valve NV1032 NV1032HNDL NV1032SETS is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve as described in the Operation Instructions Check for proper air pressure on the air gauge and adjust the air regulator if needed The air regulator is factory set at 50 psi 3 4 bar O
14. mation and keep it for future reference 5 INSTALLATION 5 1 MECHANICAL Located the compressor in a clean dry and weil ventilated area The compressor should be located 12 18 inches from a wall or any other obstruction that would interfere with the air flow Place the air compressor on a firm and level surface The air compressor is designed with heat dissipation fins that allow for proper cooling Keep the fins and other parts clean A Clean compressor runs cooler and provides longer service Allow room for easy access to the air compressor for maintenance and service work DO NOT EXPOSE DO NOT OPERATE TO RAIN ON UNLEVEL SURFACES Model No FI JR AND RELATED PRODUCTS Page 12 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English Appendix A Air Compressor User Guide READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT DO NOT PLACEINA DO NOT PLACE CONFINED AREA WHERE IN A WETAREA AIR FLOW IS RESTRICTED PLACE IN A CLEAN DRY AND WELL VENTILATED AREA 5 2 ELECTRICAL Please ensure that the air compressor is electrically connected in a safe and correct manner Any elecirical work should be carried out by an electrician and installed in a way which meets all applicable codes and regulations Failure to connect the air compressor correctly to power source may result in serious personal injury or damage to the equipment Please note that under normal conditions the air compressor will operat
15. mer service department SPECIFICATIONS Power type Electricity Chemical pickup type Draws from pre mixed solution Number of products unit can draw from One product Suction line length diameter 6 ft 1 8 m hose with 1 4 in 6 4 mm inside diameter Discharge hose diameter length 25 ft 7 6 m coiled twin line tubing with 1 4 in 6 4 mm outside diameter Discharge wand tip type Polypropylene trigger handle with 65 fan tip Output distance 4 6 feet 1 2 1 8 m Output volume 6 gal min 22 7 l min of foam Flow rate 1 gal min 3 8 l min Pump seals Santoprene Viton or Kalrez Operating air pressure range 40 80 psi 3 5 bar Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model Number FI JR AND RELATED PRODUCTS Page 3 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 2 Plug the unit in to a GFCI protected 120 VAC power outlet Follow all instructions from chemical manufacturer Place the chemical suction line into a container of pre mixed chemical solution 3 Turn the power switch ON to start the air compressor 4 With the discharge valve PSG12 in the closed position open the air inlet valve QFSOV14 Pointthe discharge wan
16. nusual noise or vibration 8 1 3 Be sure all nuts and bolts are tight 8 2 Weekly checklist 8 2 1 Clean air filter replace if necessary 8 3 Quarterly or 300 hour checklist 8 3 1 Change filter element 8 3 2 Check pressure relief valve 8 3 3 Check pressure switch to ensure unloads whenever motor shuts down 8 3 4 Clean and blow dust or dirt off pump fins and motor 8 3 5 Inspect air system for leaks by applying soapy water to all joints Fix it if leakages are observed 9 STORAGE WHEN YOU HAVE FINISHED USING THE AIR COMPRESSOR 9 1 Set the switch to OFF and unplug the cord 9 2 Be sure to drain the water from the air tank 9 3 Protect the electrical cord and air hose from damage 9 4 Store the air compressor in a clean and dry location Model No FI JR AND RELATED PRODUCTS Page 16 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English Appendix A Air Compressor User Guide READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT 10 TROUBLE SHOOTING CONDITION CORRECTIVE Loose electrical connection Check wiring connection Compressor won t 2 Press reset button or wait for start Motor overheated automatic reset 1 Malfunction in valves 1 Check inlet and exhaust valves 2 Loose tube or fittings 2 Tighten tings in 3 Clean or replace filter 3 Restricted air filter Low pressure i 4 Replace check valve 4 Defective check val
17. perating range is 40 to 80 psi 3 to 5 bar Check the chemical suction line and strainer for debris or damage Clean or replace as needed To prevent damage to the unit the strainer FV2 must always be used Make sure proper foaming chemical and concentration are being used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If foam comes out wet no matter where the needle valve NV1032 NV1032HNDL NV1032SETS is positioned the wadding WAAD 75 inside the discharge wand may need to be replaced To change the wadding 1 Unthread the wand PW124 120 from the trigger handle PSG12 2 Remove the old wadding WAAD 75 from inside the wand 3 Check that the spacer tubing H38CP is positioned inside the wand PW124 120 If the spacer tubing is missing or damaged remove it and insert a new piece 4 Insert a new piece of wadding WAAD 75 into the wand 5 Check that the gasket PSGORV is positioned inside the trigger handle PSG12 If the gasket is missing or damaged remove it and insert a new gasket 6 Thread the wand PW124 120 back into the trigger handle PSG12 If foam comes out wet no matter where the needle valve NV1032 NV1032HNDL NV1032SETS is positioned and the wadding WAAD 75 is in good condition the check valve CV14QF S may need to be replaced If solution backs up into the air regulator the check valve CV14QF S needs to be replaced
18. s the system 3 Fix leaks Compressor over 4 Restricted air filter 4 Clean or replace filter heated 5 Worn damage or carbon 5 Clean or replace valves build up on valve 6 Carbon build up at after cooler 8 Clean or replace as needed tube or check valve 1 Pressure switch unloading 1 Clean repair or replace Pressure switch may be dirty or faulty pressure switch does not unload or 2 Cle ae leak air when unit 5 Clean repair or replace chec is not operating Check valve may be dirty or faulty valve 1 Defective or dirty check valve A defective check valve results in a constant air leak when there is pressure in the tank remove valve and clean or replace valve Air leaks in air tank 1 Defective air tank 1 Air tank must be replaced lor at tank welds do not repair the leak Model No FI JR AND RELATED PRODUCTS Page 18 of 18 05012014
19. s may become loose in transit 7 2 Check that compressor is on a strong stable level base 7 3 Check that air filter is clean 7 4 Do not place any materials on or against the belt guard or the compressor unit Obstacle materials will limit the cooling effect and could lead to premature failure 7 5 Open the air receiver outlet valve and start the unit for no load operation Allow the unit to operate for a minimum of twenty minutes in no load condition 7 6 After running the compressor for twenty minutes close the valve and allow the unit to reach maximum operating pressure Ensure that the compressor shuts down at the preset maximum pressure and the head pressure is released through the pressure Switch 7 7 Check the air compressor and piping systems for leakages and correct as required 7 8 Shut off all power to the air compressor before attempting any repair or maintenance Model No FI JR AND RELATED PRODUCTS Page 15 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English Appendix A Air Compressor User Guide READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT 8 MAINTENANCE CHECK LIST Before doing any maintenance or adjustments to your air compressor the following safety precautions should be taken 1 DISCONNECT ELECTRICAL POWER 2 MAKE SURE NO AIR PRESSURE IN AIR RECEIVER 8 1 Daily checklist 8 1 1 Drain condensation from air receiver tank 8 1 2 Check for any u
20. ve 1 Defect pressure switch or 1 Sees for and if problem persists replace Pressure relief valve improper adjustment nese P releasing Det f 9 2 Defective pressure relief valve 2 Replace valve 1 Restricted air intake filter 1 Clean or replace filter I 2 Wom valves 2 Replace valve assembly W 3 Replace piston ring n 3 Worn piston rings Excessive duet p S 4 Install a moisture separator sm lappearance of water 4 Pea e and or dryer 5 Check for air leakage If no ieaksi 5 Over usage of this compressor are found bigger compressor is needed Water in air receiver 1 Condensation in the air 1 Drain daily or install an automatic tank receiver drain 1 Loose valves 1 Inspect valve for damage Tighten as ir 2 Loose piping kah ak ss required 3 Ensure that unit is mounted level 3 Unit not installed level x w Excessive noise 4 Clean piston 4 Carbon or foreign material on Check cylinder walls for scoring piston 5 Replace bearings 5 Worn bearings 1 Model No FI JR AND RELATED PRODUCTS Page 17 of 18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English Appendix A Air Compressor User Guide READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT CONDITION CAUSE CORRECTIVE 1 Undersized unit for air 1 Contact PUMA compressor requirements distributor 2 Compressor location 2 See installation section 3 Air leak
21. ydrocarbons or flammable products Before performing any maintenance on this unit disconnect the unit from the electrical power source and depressurize it as described in the After Use Instructions PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations Always remember to recycle Specifications and parts are subject to change without notice Model Number FI JR AND RELATED PRODUCTS Page20f18 05012014 User Manual Portable Twin Line Pre Mix Electric Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT OPTIONS Pump Seal Material Santoprene standard FI JR Viton V Kalrez K Examples Add bold option codes to item number as shown For standard options no option code is needed FI JR standard unit with Santoprene pump seals FI JRV unit with Viton pump seals REQUIREMENTS Liquid temperature range 40 100 F 4 4 37 C Electrical requirements 120 VAC at 60 Hz 10 amps GFCI protected outlet Operating voltage 120 VAC Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or MSDS for your product or contact our custo
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